CN116639603A - A tower crane climbing frame - Google Patents
A tower crane climbing frame Download PDFInfo
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- CN116639603A CN116639603A CN202310641531.8A CN202310641531A CN116639603A CN 116639603 A CN116639603 A CN 116639603A CN 202310641531 A CN202310641531 A CN 202310641531A CN 116639603 A CN116639603 A CN 116639603A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/18—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
- B66C23/26—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes for use on building sites; constructed, e.g. with separable parts, to facilitate rapid assembly or dismantling, for operation at successively higher levels, for transport by road or rail
- B66C23/28—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes for use on building sites; constructed, e.g. with separable parts, to facilitate rapid assembly or dismantling, for operation at successively higher levels, for transport by road or rail constructed to operate at successively higher levels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/18—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
- B66C23/26—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes for use on building sites; constructed, e.g. with separable parts, to facilitate rapid assembly or dismantling, for operation at successively higher levels, for transport by road or rail
- B66C23/28—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes for use on building sites; constructed, e.g. with separable parts, to facilitate rapid assembly or dismantling, for operation at successively higher levels, for transport by road or rail constructed to operate at successively higher levels
- B66C23/30—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes for use on building sites; constructed, e.g. with separable parts, to facilitate rapid assembly or dismantling, for operation at successively higher levels, for transport by road or rail constructed to operate at successively higher levels with frameworks composed of telescopic elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Transportation (AREA)
- Jib Cranes (AREA)
Abstract
本发明涉及起重设备技术领域,尤其涉及一种塔机爬升架,包括四个主弦杆、上横梁、下横梁和顶升横梁,下横梁和四个主弦杆相连,上横梁和四个主弦杆相连,下横梁上至少设置有八个抬升油缸,多个抬升油缸均匀的分布在下横梁的四个边角处,抬升油缸远离下横梁的一端和顶升横梁相连,顶升横梁设置在下横梁远离上横梁的一侧,下横梁上可拆卸设置有多个第一爬爪,顶升横梁上可拆卸设置有多个第二爬爪。本发明的有益效果为:本发明通过采用至少八个抬升油缸能够提高足够的顶升力,且多个抬升油缸分别靠近四个主弦杆设置,能够减少爬升架受到的弯曲应力,有利于提高超大吨位塔式起重机的爬升架在爬升过程中的稳定性。
The invention relates to the technical field of hoisting equipment, in particular to a tower crane climbing frame, which includes four main chords, an upper beam, a lower beam and a jacking beam, the lower beam is connected to the four main chords, the upper beam is connected to four The main chords are connected, and at least eight lifting cylinders are arranged on the lower beam, and a plurality of lifting cylinders are evenly distributed at the four corners of the lower beam. The side of the beam away from the upper beam is detachably provided with a plurality of first climbing claws on the lower beam, and a plurality of second crawling claws are detachably arranged on the jacking beam. The beneficial effects of the present invention are: the present invention can increase sufficient jacking force by adopting at least eight lifting cylinders, and the multiple lifting cylinders are respectively arranged close to the four main chords, which can reduce the bending stress on the climbing frame, which is beneficial to improve the super large The stability of the climbing frame of the tonnage tower crane during the climbing process.
Description
技术领域technical field
本发明涉及起重设备技术领域,尤其涉及一种塔机爬升架。The invention relates to the technical field of hoisting equipment, in particular to a tower crane climbing frame.
背景技术Background technique
塔式起重机在工地施工时需要根据建筑的高度不断升高,爬升架作为塔式起重机的升高装置起到了关键的作用,爬升架尺寸是由标准节尺寸、油缸尺寸等综合决定的。而随着国家对基础设施的大力投入,造船厂、交通设施和电力设施建设等领域对超大吨位的塔式起重机需求越来越多。The tower crane needs to be continuously raised according to the height of the building during construction on the construction site. The climbing frame plays a key role as the lifting device of the tower crane. The size of the climbing frame is determined by the size of the standard section and the size of the oil cylinder. With the country's strong investment in infrastructure, there is an increasing demand for super-large-tonnage tower cranes in shipyards, transportation facilities, and power facility construction.
超大吨位的塔式起重机上部结构很重,其上部结构重量能够达到上千吨,因此对于爬升架在爬升过程中的稳定性具有较高的要求,传统的单缸顶升、双缸顶升、三缸顶升、四缸顶升系统和六缸顶升系统不再适用于超大吨位的塔式起重机。相关技术中,公开号为CN115784042A的发明专利公开了用于塔机的爬升系统及塔机,包括爬升架、顶升横梁和顶升油缸,顶升油缸安装在顶升架和顶升横梁之间,且顶升油缸靠近顶升架和顶升横梁中间位置安装。而超大吨位的塔式起重机由于其上部结构较重,顶升油缸的居中设置,会使得顶升架上的横梁所受到的弯曲应力较大,容易产生变形,从而会降低爬升架在爬升过程中的稳定性。The superstructure of super large-tonnage tower cranes is very heavy, and the weight of its superstructure can reach thousands of tons. Therefore, there are high requirements for the stability of the climbing frame during the climbing process. Traditional single-cylinder jacking, double-cylinder jacking, Three-cylinder jacking, four-cylinder jacking systems and six-cylinder jacking systems are no longer suitable for super-large tonnage tower cranes. In the related art, the invention patent with publication number CN115784042A discloses a climbing system and a tower crane for a tower crane, including a climbing frame, a jacking beam and a jacking cylinder, and the jacking cylinder is installed between the jacking frame and the jacking beam , and the jacking cylinder is installed near the middle of the jacking frame and the jacking beam. However, due to the heavy superstructure of super-large-tonnage tower cranes, the central setting of the jacking cylinder will cause a large bending stress on the beam on the jacking frame, which is prone to deformation, which will reduce the climbing frame during the climbing process. stability.
如何解决上述技术问题是本发明面临的课题。How to solve the above technical problems is the problem faced by the present invention.
发明内容Contents of the invention
本发明的目的在于提供一种塔机爬升架,通过采用至少八个抬升油缸能够提高足够的顶升力,使得塔机爬升架能够稳定的爬升,多个抬升油缸分别靠近四个主弦杆设置,能够减少了顶升横梁和下横梁所受到的弯曲应力,有利于提高爬升架整体结构的稳定性,从而有利于提高超大吨位塔式起重机的爬升架在爬升过程中的稳定性。The purpose of the present invention is to provide a tower crane climbing frame, which can increase enough jacking force by adopting at least eight lifting oil cylinders, so that the tower crane climbing frame can climb stably, and a plurality of lifting oil cylinders are arranged close to four main chords, The bending stress on the jacking beam and the lower beam can be reduced, which is beneficial to improving the stability of the overall structure of the climbing frame, thereby helping to improve the stability of the climbing frame of the super large tonnage tower crane during the climbing process.
为了实现上述发明目的,本发明采用技术方案具体为:一种塔机爬升架,包括四个主弦杆、上横梁、下横梁和顶升横梁,四个所述主弦杆平行设置,且四个所述主弦杆呈矩形阵列排布,所述下横梁的四个边角处分别和四个所述主弦杆的底端相连接,所述上横梁和四个所述主弦杆相连,所述上横梁和所述下横梁平行设置,所述下横梁上至少设置有八个抬升油缸,多个所述抬升油缸均匀的分布在所述下横梁的四个边角处,多个所述抬升油缸平行设置,多个所述抬升油缸远离所述下横梁的一端和所述顶升横梁相连,所述顶升横梁和所述下横梁平行设置,且所述顶升横梁设置在所述下横梁远离所述上横梁的一侧,所述下横梁上可拆卸设置有多个第一爬爪,所述顶升横梁上可拆卸设置有多个第二爬爪,所述上横梁和所述下横梁之间设置有多组第一结构加强机构,四个所述主弦杆之间设置有多组第二结构加强机构。In order to achieve the purpose of the above invention, the technical solution adopted by the present invention is specifically: a tower crane climbing frame, including four main chords, upper beams, lower beams and jacking beams, the four main chords are arranged in parallel, and the four The four main chords are arranged in a rectangular array, the four corners of the lower beam are respectively connected to the bottom ends of the four main chords, and the upper beam is connected to the four main chords , the upper beam and the lower beam are arranged in parallel, and at least eight lifting cylinders are arranged on the lower beam, and a plurality of the lifting cylinders are evenly distributed at the four corners of the lower beam, and a plurality of the lifting cylinders are The lifting cylinders are arranged in parallel, one end of a plurality of lifting cylinders away from the lower beam is connected to the jacking beam, the jacking beam and the lower beam are arranged in parallel, and the jacking beam is arranged on the The lower beam is away from the side of the upper beam, the lower beam is detachably provided with a plurality of first climbing claws, and the jacking beam is detachably provided with a plurality of second crawling claws, the upper beam and the Multiple sets of first structural strengthening mechanisms are arranged between the lower beams, and multiple sets of second structural strengthening mechanisms are arranged between the four main chords.
本发明在实际使用时:将第二爬爪安装在顶升横梁上,并将第二爬爪锁死,第二爬爪落到标准节的踏步上,之后工作人员控制抬升油缸伸缩,将下横梁顶升至标准节踏步上方,之后将第一爬爪安装并锁死在下横梁上,之后工作人员控制抬升油缸收缩,使得第一爬爪缓慢落在标准节的踏步上,检验第一爬爪是否锁死,防止脱落。之后,工作人员将第二爬爪收回,控制抬升油缸收缩,带动顶升横梁抬升,使得顶升横梁移动至标准节踏步上方,之后工作人员再次将第二爬爪锁死在顶升横梁上,之后工作人员控制抬升油缸伸长,将顶升横梁上的第二爬爪缓慢落到标准节的踏板上,检验第二爬爪是否锁死,防止脱落,以上过程为一个顶升循环,重复上述动作即可实现爬升架的顶升。When the present invention is actually used: the second climbing claw is installed on the jacking beam, and the second climbing claw is locked. The crossbeam is lifted above the step of the standard section, and then the first crawler claw is installed and locked on the lower crossbeam, and then the staff controls the lifting cylinder to shrink, so that the first crawler claw slowly falls on the step of the standard section, and the first crawler claw is inspected Whether it is locked to prevent falling off. Afterwards, the staff retracts the second climbing claw, controls the lifting cylinder to shrink, and drives the jacking beam to rise, so that the jacking beam moves above the standard section steps, and then the staff locks the second climbing claw on the jacking beam again, After that, the staff controls the elongation of the lifting cylinder, and slowly drops the second climbing claw on the jacking beam onto the pedal of the standard section, and checks whether the second climbing claw is locked to prevent it from falling off. The above process is a jacking cycle, repeat the above Action can realize the jacking of the climbing frame.
通过采用至少八个抬升油缸能够提高足够的顶升力,使得塔机爬升架能够稳定的爬升,多个抬升油缸分别靠近四个主弦杆设置,能够减少了顶升横梁和下横梁所受到的弯曲应力,有利于提高爬升架整体结构的稳定性,第一结构加强机构和第二结构加强机构进一步提高了爬升架整体的结构强度,从而有利于提高超大吨位塔式起重机的爬升架在爬升过程中的稳定性。By adopting at least eight lifting cylinders, sufficient jacking force can be improved, so that the tower crane climbing frame can climb stably, and multiple lifting cylinders are respectively arranged close to the four main chords, which can reduce the bending of the jacking beam and the lower beam Stress is conducive to improving the stability of the overall structure of the climbing frame. The first structural strengthening mechanism and the second structural strengthening mechanism further improve the overall structural strength of the climbing stability.
进一步地,所述下横梁包括四个L形梁和四个连接横梁,所述L形梁和所述连接横梁依次交错连接,四个所述L形梁分别固定在四个所述主弦杆的底端,所述L形梁和所述连接横梁之间设置有第一法兰连接机构,所述L形梁和所述连接横梁之间通过所述第一法兰连接机构可拆卸安装,多个所述第一爬爪分别可拆卸设置在四个所述L形梁上,多个所述抬升油缸分别可拆卸设置在四个所述L形梁上。Further, the lower beam includes four L-shaped beams and four connecting beams, the L-shaped beams and the connecting beams are sequentially connected alternately, and the four L-shaped beams are respectively fixed on the four main chords The bottom end of the L-shaped beam and the connecting beam is provided with a first flange connection mechanism, and the L-shaped beam and the connecting beam are detachably installed through the first flange connection mechanism, A plurality of the first climbing claws are detachably arranged on the four L-shaped beams, and a plurality of the lifting cylinders are respectively detachably arranged on the four L-shaped beams.
通过采用上述技术方案,由于下横梁整体结构较大,采用拼接式的机构,有利于降低加工难度。By adopting the above technical solution, since the overall structure of the lower cross beam is relatively large, the splicing mechanism is adopted, which is beneficial to reduce the processing difficulty.
进一步地,所述第一法兰连接机构包括第一连接法兰、第二连接法兰和多个连接螺栓,所述L形梁的两端均设置有所述第一连接法兰,所述连接横梁的两端均设置有所述第二连接法兰,所述第一连接法兰和所述第二连接法兰一一配合设置,多个所述连接螺栓螺纹连接在相互配合的所述第一连接法兰和所述第二连接法兰上。Further, the first flange connection mechanism includes a first connection flange, a second connection flange and a plurality of connection bolts, the first connection flange is provided at both ends of the L-shaped beam, and the Both ends of the connecting crossbeam are provided with the second connecting flange, the first connecting flange and the second connecting flange are arranged one by one, and a plurality of connecting bolts are threaded on the mutually matched on the first connecting flange and the second connecting flange.
通过采用上述技术方案,采用第一法兰连接机构的连接方式操作简单,且能够使得L形梁和连接横梁之间具有足够的连接强度。By adopting the above technical solution, the connection method using the first flange connection mechanism is easy to operate, and can provide sufficient connection strength between the L-shaped beam and the connecting beam.
进一步地,所述L形梁上开设有多个油缸安装孔和多个第一安装孔,多个所述抬升油缸分别可拆卸安装在多个所述油缸安装孔处,多个所述第一爬爪分别可拆卸安装在多个所述第一安装孔处。Further, the L-shaped beam is provided with a plurality of oil cylinder installation holes and a plurality of first installation holes, and the plurality of lifting oil cylinders are detachably installed in the plurality of oil cylinder installation holes, and the plurality of first The climbing claws are respectively detachably installed at the plurality of first installation holes.
通过采用上述技术方案,开设油缸安装孔和第一安装孔便于对抬升油缸和第一爬爪进行安装。By adopting the above technical solution, the oil cylinder installation hole and the first installation hole are provided to facilitate the installation of the lifting oil cylinder and the first climbing claw.
进一步地,所述顶升横梁包括两个U形框架和两个调节横梁,所述U形框架和所述调节横梁依次首尾交错连接,所述U形框架和所述调节横梁之间设置有第二法兰连接机构,所述U形框架和所述调节横梁之间通过所述第二法兰连接机构可拆卸安装,多个所述抬升油缸分别和两个所述U形框架相连,多个所述第二爬爪分别可拆卸设置在两个所述U形框架上。Further, the jacking beam includes two U-shaped frames and two adjusting beams, the U-shaped frames and the adjusting beams are sequentially connected end-to-end, and the U-shaped frame and the adjusting beams are provided with a first Two flange connection mechanisms, the U-shaped frame and the adjustment beam are detachably installed through the second flange connection mechanism, multiple lifting cylinders are respectively connected to two of the U-shaped frames, and multiple The second claws are respectively detachably arranged on the two U-shaped frames.
通过采用上述技术方案,由于顶升横梁整体结构较大,顶升横梁采用拼接式的机构,有利于降低加工难度。By adopting the above technical solution, since the overall structure of the jacking beam is large, the jacking beam adopts a spliced mechanism, which is beneficial to reduce the difficulty of processing.
进一步地,所述U形框架上设置有多个油缸连接座,多个所述抬升油缸分别和多个所述油缸连接座相连,所述U形框架上开设有多个第二安装孔,多个所述第二爬爪分别滑移设置在多个第二安装孔内,所述U形框架靠近所述第二安装孔处设置有爬爪安装拖,所述爬爪安装拖上开设有锁止孔,所述锁止孔内可拆卸设置有锁止插销。Further, the U-shaped frame is provided with a plurality of oil cylinder connection seats, and the plurality of lifting cylinders are respectively connected with a plurality of the oil cylinder connection seats, and the U-shaped frame is provided with a plurality of second installation holes, and the plurality of The two second crawling claws are respectively slidably arranged in a plurality of second installation holes, and the U-shaped frame is provided with a climbing claw installation drag near the second installation holes, and a lock is provided on the climbing claw installation drag The locking hole is detachably provided with a locking bolt.
通过采用上述技术方案,油缸连接座便于对抬升油缸进行安装。爬爪安装拖便于对第二爬爪进行安装。By adopting the above technical solution, the oil cylinder connection seat facilitates the installation of the lifting oil cylinder. The climbing claw installation drag is convenient for installing the second crawling claw.
进一步地,所述上横梁包括四组拼接横梁,任一所述拼接横梁的两端分别和相邻两个所述主弦杆相连,相邻的两个所述主弦杆之间各设置有一组所述拼接横梁,所述拼接横梁包括两个第一拼接梁和第二拼接梁,两个所述第一拼接梁分别和所述第二拼接梁的两端相连,两个所述第一拼接梁分别和相邻的两个所述主弦杆相连,所述第一拼接梁和所述第二拼接梁之间设置有第三法兰连接机构,所述第一拼接梁和所述第二拼接梁之间通过所述第三法兰连接机构可拆卸安装。Further, the upper beam includes four groups of spliced beams, and the two ends of any one of the spliced beams are respectively connected to two adjacent main chords, and each of the adjacent two main chords is provided with a A set of splicing beams, the splicing beams include two first splicing beams and second splicing beams, the two first splicing beams are respectively connected to the two ends of the second splicing beams, and the two first splicing beams The spliced beams are respectively connected to two adjacent main chords, a third flange connection mechanism is arranged between the first spliced beam and the second spliced beam, and the first spliced beam and the second spliced beam The two spliced beams are detachably installed through the third flange connection mechanism.
通过采用上述技术方案,上横梁的拼接式结构,降低了生产难度。By adopting the above technical solution, the spliced structure of the upper beam reduces the production difficulty.
进一步地,所述第一结构加强机构包括立柱、第一斜柱和第二斜柱,所述立柱呈竖直设置,所述立柱的两端分别和所述上横梁和所述下横梁相连,所述第一斜柱的两端分别和所述上横梁和所述下横梁相连,所述第二斜柱的两端分别和所述上横梁和所述下横梁相连,所述第一斜柱和所述第二斜柱分别和所述立柱倾斜设置,所述第一斜柱和所述第二斜柱呈对称分布在所述立柱的两侧。Further, the first structural reinforcement mechanism includes a column, a first slanted column and a second slanted column, the column is arranged vertically, and the two ends of the column are respectively connected to the upper beam and the lower beam, The two ends of the first slanting column are respectively connected with the upper beam and the lower beam, the two ends of the second slanting column are respectively connected with the upper beam and the lower beam, and the first slanting column The second slanting column and the second slanting column are respectively arranged obliquely to the upright column, and the first slanting column and the second slanting column are symmetrically distributed on both sides of the upright column.
通过采用上述技术方案,第一结构加强机构提高了爬升架的整体结构的强度。By adopting the above technical solution, the first structure strengthening mechanism improves the strength of the overall structure of the climbing frame.
进一步地,所述第二结构加强机构包括第一横腹杆、第一斜腹杆、第二斜腹杆、第二横腹杆、第三斜腹杆和第四斜腹杆,所述第一横腹杆的两端分别和相邻两个所述主弦杆相连,所述第一斜腹杆的两端分别和所述主弦杆和所述上横梁相连,且所述第一斜腹杆靠近所述主弦杆的一端靠近所述第一横腹杆的端部设置,所述第二斜腹杆的两端分别和所述主弦杆和所述上横梁相连,所述第一斜腹杆和所述第二斜腹杆呈对称分布在所述第一横腹杆的两端,所述第一斜腹杆远离所述第一横腹杆的一端朝向所述第二斜腹杆倾斜设置。Further, the second structural strengthening mechanism includes a first transverse web bar, a first diagonal web bar, a second diagonal web bar, a second transverse web bar, a third diagonal web bar and a fourth diagonal web bar, and the first transverse web bar The two ends of the bar are respectively connected to two adjacent main chords, the two ends of the first diagonal web are respectively connected to the main chord and the upper beam, and the first diagonal web is close to One end of the main chord is arranged close to the end of the first transverse web, the two ends of the second diagonal web are respectively connected with the main chord and the upper beam, and the first diagonal web The two ends of the first diagonal-web rod are distributed symmetrically with the second diagonal-web rod, and the end of the first diagonal-web rod away from the first diagonal-web rod is inclined toward the second diagonal-web rod.
所述第二横腹杆的两端分别和相邻两个所述主弦杆相连,所述第三斜腹杆的两端分别和所述主弦杆和所述第一横腹杆相连,且所述第三斜腹杆靠近所述主弦杆的一端靠近所述第二横腹杆的端部设置,所述第四斜腹杆的两端分别和所述主弦杆和所述第一横腹杆相连,所述第三斜腹杆和所述第四斜腹杆呈对称分布在所述第二横腹杆的两端,所述第三斜腹杆远离所述第二横腹杆的一端朝向所述第四斜腹杆倾斜设置。The two ends of the second cross-web member are respectively connected with two adjacent main chords, the two ends of the third diagonal member are respectively connected with the main chord and the first transverse-web member, and the The end of the third diagonal member close to the main chord is arranged close to the end of the second transverse member, and the two ends of the fourth diagonal member are connected to the main chord and the first transverse member respectively. connected, the third diagonal rod and the fourth diagonal rod are symmetrically distributed at both ends of the second transverse rod, and the end of the third diagonal rod away from the second transverse rod faces the The fourth oblique web bar is arranged obliquely.
通过采用上述技术方案,第二结构加强机构进一步地提高了爬升架整体结构的稳定性。By adopting the above technical solution, the second structure strengthening mechanism further improves the stability of the overall structure of the climbing frame.
进一步地,所述顶升横梁上设置有多组导向轮。Further, multiple sets of guide wheels are provided on the jacking beam.
通过采用上述技术方案,导向轮对顶升横梁的爬升具有导向作用,能够提高顶升横梁在爬升过程中的稳定性。By adopting the above technical solution, the guide wheels have a guiding effect on the climbing of the jacking beam, which can improve the stability of the jacking beam during the climbing process.
通过采用上述技术方案,使得爬升架能够在标准节上稳定的爬升。By adopting the above technical solution, the climbing frame can climb stably on the standard section.
与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:
1、本发明通过设置至少八个抬升油缸能够提高爬升过程中的顶升力,能够适用于超大吨位塔式起重机的爬升架的爬升工作;1. The present invention can improve the jacking force during the climbing process by arranging at least eight lifting cylinders, and can be applied to the climbing work of the climbing frame of the super large tonnage tower crane;
2、本发明通过设置多个抬升油缸分别靠近四个主弦杆设置,能够减少了顶升横梁和下横梁所受到的弯曲应力,有利于提高爬升架整体结构的稳定性,也有利于提高爬升架在爬行过程中的稳定性;2. The present invention can reduce the bending stress on the jacking beam and the lower beam by setting a plurality of lifting cylinders close to the four main chords, which is conducive to improving the stability of the overall structure of the climbing frame, and is also conducive to improving the climbing frame. The stability of the frame during crawling;
3、本发明通过设置多组第一结构加强机构和第二结构加强机构,有利于提高爬升架整体结构的稳定性,有利于提高爬升架在爬行过程中的稳定性。3. The present invention is conducive to improving the stability of the overall structure of the climbing frame and improving the stability of the climbing frame during the crawling process by setting multiple sets of first structure strengthening mechanisms and second structure strengthening mechanisms.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, and are used together with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention.
图1为本发明实施例的一种塔机爬升架的结构示意图。Fig. 1 is a schematic structural diagram of a climbing frame of a tower crane according to an embodiment of the present invention.
图2为本发明实施例的一种塔机爬升架的结构示意图。Fig. 2 is a schematic structural view of a climbing frame of a tower crane according to an embodiment of the present invention.
图3为本发明实施例的下横梁的结构示意图。Fig. 3 is a schematic structural diagram of the lower beam of the embodiment of the present invention.
图4为本发明实施例的顶升横梁的结构示意图。Fig. 4 is a schematic structural diagram of a jacking beam according to an embodiment of the present invention.
图5为本发明实施例的顶升横梁结构的局部放大图。Fig. 5 is a partial enlarged view of the jacking beam structure of the embodiment of the present invention.
图6为本发明实施例的上横梁的结构示意图。Fig. 6 is a schematic structural diagram of an upper beam according to an embodiment of the present invention.
其中,附图标记为:1、主弦杆;2、上横梁;21、拼接横梁;211、第一拼接梁;212、第二拼接梁;3、下横梁;31、L形梁;32、连接横梁;4、顶升横梁;41、U形框架;42、调节横梁;5、抬升油缸;6、第一爬爪;7、第二爬爪;8、第一结构加强机构;81、立柱;82、第一斜柱;83、第二斜柱;9、第二结构加强机构;91、第一横腹杆;92、第一斜腹杆;93、第二斜腹杆;94、第二横腹杆;95、第三斜腹杆;96、第四斜腹杆;10、第一法兰连接机构;101、第一连接法兰;102、第二连接法兰;103、连接螺栓;11、油缸安装孔;12、第一安装孔;13、第二法兰连接机构;14、油缸连接座;15、第二安装孔;16、爬爪安装拖;17、锁止孔;18、锁止插销;19、导向轮;20、第三法兰连接机构。Wherein, reference signs are: 1, main chord; 2, upper beam; 21, spliced beam; 211, first spliced beam; 212, second spliced beam; 3, lower beam; 31, L-shaped beam; 32, Connecting beam; 4. Lifting beam; 41. U-shaped frame; 42. Adjusting beam; 5. Lifting cylinder; 6. First climbing claw; 7. Second climbing claw; 8. First structural strengthening mechanism; ; 82, the first oblique column; 83, the second oblique column; 9, the second structure strengthening mechanism; 91, the first transverse rod; 92, the first oblique rod; 93, the second oblique rod; 94, the second Cross web bar; 95, third diagonal web bar; 96, fourth diagonal web bar; 10, first flange connection mechanism; 101, first connecting flange; 102, second connecting flange; 103, connecting bolt; 11 1. Oil cylinder installation hole; 12. First installation hole; 13. Second flange connection mechanism; 14. Oil cylinder connection seat; 15. Second installation hole; 16. Crawler installation drag; 17. Locking hole; 18. Lock 19, guide wheel; 20, the third flange connection mechanism.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。当然,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. Of course, the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
实施例:Example:
参见图1和图2,本实施例提供其技术方案为,一种塔机爬升架,包括四个主弦杆1、上横梁2、下横梁3和顶升横梁4,四个主弦杆1平行设置,且四个主弦杆1呈矩形阵列排布,下横梁3的四个边角处分别和四个主弦杆1的底端相连接,上横梁2和四个主弦杆1相连,上横梁2和下横梁3平行设置,下横梁3上至少设置有八个抬升油缸5,多个抬升油缸5均匀的分布在下横梁3的四个边角处,多个抬升油缸5平行设置,多个抬升油缸5远离下横梁3的一端和顶升横梁4相连,顶升横梁4和下横梁3平行设置,且顶升横梁4设置在下横梁3远离上横梁2的一侧,下横梁3上可拆卸设置有多个第一爬爪6,顶升横梁4上可拆卸设置有多个第二爬爪7,上横梁2和下横梁3之间设置有多组第一结构加强机构8,四个主弦杆1之间设置有多组第二结构加强机构9。Referring to Fig. 1 and Fig. 2, the technical solution provided in this embodiment is, a tower crane climbing frame, including four main chords 1, upper beam 2, lower beam 3 and jacking beam 4, four main chords 1 Arranged in parallel, and the four main chords 1 are arranged in a rectangular array, the four corners of the lower beam 3 are respectively connected to the bottom ends of the four main chords 1, and the upper beam 2 is connected to the four main chords 1 , the upper beam 2 and the lower beam 3 are arranged in parallel, and the lower beam 3 is provided with at least eight lifting cylinders 5, and a plurality of lifting cylinders 5 are evenly distributed at the four corners of the lower beam 3, and a plurality of lifting cylinders 5 are arranged in parallel, One end of a plurality of lifting cylinders 5 away from the lower beam 3 is connected to the jacking beam 4, the jacking beam 4 and the lower beam 3 are arranged in parallel, and the jacking beam 4 is arranged on the side of the lower beam 3 away from the upper beam 2, and the upper beam 3 A plurality of first climbing claws 6 are detachably arranged, and a plurality of second climbing claws 7 are detachably arranged on the jacking beam 4, and multiple sets of first structural strengthening mechanisms 8 are arranged between the upper beam 2 and the lower beam 3, and four Multiple sets of second structural strengthening mechanisms 9 are arranged between the main chords 1 .
在本实施例中,抬升油缸5的数量具体为八个,下横梁3的每个边角处各设置有两个抬升油缸5,八个抬升油缸5组合后形成八缸顶升系统,能够提供较大的顶升力,能够适用于超大吨位塔式起重机的爬升架的爬升工作。In this embodiment, the number of lifting cylinders 5 is specifically eight, and each corner of the lower beam 3 is respectively provided with two lifting cylinders 5, and eight lifting cylinders 5 are combined to form an eight-cylinder jacking system, which can provide The large jacking force can be applied to the climbing work of the climbing frame of the super large tonnage tower crane.
需要补充的是,在本实施例中,上横梁2通过焊接的方式固定在四个主弦杆1的三分之一高度处,下横梁3通过焊接的方式固定在四个主弦杆1的底端。What needs to be added is that in this embodiment, the upper beam 2 is fixed at one-third of the height of the four main chords 1 by welding, and the lower beam 3 is fixed at the height of the four main chords 1 by welding. bottom end.
具体而言,爬升架在进行爬升动作时,工作人员将第二爬爪7安装在顶升横梁4上,并将第二爬爪7锁死,第二爬爪7落到标准节的踏步上,之后工作人员控制抬升油缸5伸缩,将下横梁3顶升至标准节踏步上方,之后将第一爬爪6安装并锁死在下横梁3上,之后工作人员控制抬升油缸5收缩,使得第一爬爪6缓慢落在标准节的踏步上,检验第一爬爪6是否锁死,防止脱落。之后,工作人员将第二爬爪7收回,控制抬升油缸5收缩,带动顶升横梁4抬升,使得顶升横梁4移动至标准节踏步上方,之后工作人员再次将第二爬爪7锁死在顶升横梁4上,之后工作人员控制抬升油缸5伸长,将顶升横梁4上的第二爬爪7缓慢落到标准节的踏板上,检验第二爬爪7是否锁死,防止脱落,以上过程为一个顶升循环,重复上述动作即可实现爬升架的顶升。Specifically, when the climbing frame is climbing, the staff installs the second climbing claw 7 on the jacking beam 4, and locks the second climbing claw 7, and the second climbing claw 7 falls on the step of the standard section. After that, the staff controls the lifting cylinder 5 to expand and contract, lifts the lower beam 3 to the top of the standard section step, and then installs and locks the first claw 6 on the lower beam 3, and then the staff controls the lifting cylinder 5 to shrink, so that the first Climbing claw 6 slowly falls on the step of standard section, checks whether the first crawling claw 6 is locked, prevents from coming off. Afterwards, the staff takes back the second climbing claw 7, controls the lifting cylinder 5 to shrink, and drives the jacking beam 4 to lift, so that the jacking beam 4 moves to the top of the standard section step, and then the staff locks the second climbing claw 7 again on the On the jacking beam 4, the staff controls the elongation of the lifting cylinder 5, slowly drops the second climbing claw 7 on the jacking beam 4 onto the pedal of the standard section, and checks whether the second climbing claw 7 is locked to prevent it from falling off. The above process is a jacking cycle, and the jacking of the climbing frame can be realized by repeating the above actions.
可以理解的是,由于八个抬升油缸5均匀的分布在下横梁3的四个边角处,能够减少顶升横梁4和下横梁3所受到的弯曲应力,有助于提高爬升架结构的稳定性。It can be understood that since the eight lifting cylinders 5 are evenly distributed at the four corners of the lower beam 3, the bending stress on the jacking beam 4 and the lower beam 3 can be reduced, which helps to improve the stability of the climbing frame structure .
参照图2和图3,下横梁3包括四个L形梁31和四个连接横梁32,L形梁31和连接横梁32依次收尾交错相连,四个L形梁31和四个连接横梁32经过拼接后形成矩形的框架结构。四个L形梁31分别和四个主弦杆1的底端通过焊接的方式固定连接。L形梁31和连接横梁32之间设有第一法兰连接机构10,L形梁31和连接横梁32之间通过第一法兰连接机构10可拆卸安装。Referring to Figures 2 and 3, the lower beam 3 includes four L-shaped beams 31 and four connecting beams 32, the L-shaped beams 31 and the connecting beams 32 are sequentially connected in a staggered manner, and the four L-shaped beams 31 and the four connecting beams 32 pass through After splicing, a rectangular frame structure is formed. The four L-shaped beams 31 are respectively fixedly connected to the bottom ends of the four main chords 1 by welding. A first flange connection mechanism 10 is provided between the L-shaped beam 31 and the connecting beam 32 , and the L-shaped beam 31 and the connecting beam 32 are detachably installed through the first flange connection mechanism 10 .
第一法兰连接机构10包括第一连接法兰101、第二连接法兰102和多个连接螺栓103,第一连接法兰101可通过焊接的方式固定在L形梁31的端部,且L形梁31的两端均焊接有第一连接法兰101,第二连接法兰102可通过焊接的方式固定在连接横梁32的端部,且连接横梁32的两端均焊接有第二连接法兰102。第一连接法兰101和第二连接法兰102一一配合设置,多个连接螺栓103可螺纹连接在相互配合的第一连接法兰101和第二连接法兰102上,通过该种方式实现L形梁31和连接横梁32之间的可拆卸安装,通过第一连接法兰101和第二连接法兰102的连接方式,具有较高的安全系数。The first flange connection mechanism 10 includes a first connection flange 101, a second connection flange 102 and a plurality of connection bolts 103, the first connection flange 101 can be fixed on the end of the L-shaped beam 31 by welding, and Both ends of the L-shaped beam 31 are welded with a first connecting flange 101, the second connecting flange 102 can be fixed on the end of the connecting beam 32 by welding, and the two ends of the connecting beam 32 are welded with a second connecting flange. flange 102. The first connecting flange 101 and the second connecting flange 102 are arranged one by one, and a plurality of connecting bolts 103 can be threaded on the first connecting flange 101 and the second connecting flange 102 that cooperate with each other. The detachable installation between the L-shaped beam 31 and the connecting beam 32 has a relatively high safety factor through the connection mode of the first connecting flange 101 and the second connecting flange 102 .
可以理解的是,由于本实施例适用于超大吨位的塔式起重机,因此下横梁3的体积较大,下横梁3的拼接式结构,有利于降低下横梁3的生产难度,同时也便于运输。由于L形梁31和连接横梁32的拼接式设计,通过更换不同长度的连接横梁32,能够调整下横梁3的长度和宽度,操作方式灵活。It can be understood that since this embodiment is suitable for super-large tonnage tower cranes, the volume of the lower beam 3 is relatively large, and the spliced structure of the lower beam 3 is beneficial to reduce the production difficulty of the lower beam 3 and is also convenient for transportation. Due to the splicing design of the L-shaped beam 31 and the connecting beam 32, the length and width of the lower beam 3 can be adjusted by replacing the connecting beam 32 with different lengths, and the operation mode is flexible.
参照图2和图3,L形梁31上相互垂直的两个竖直外侧面上各开设有一个油缸安装孔11,且油缸安装孔11靠近L形梁31的拐角处设置。油缸安装孔11便于抬升油缸5的安装,抬升油缸5可借助销轴安装在油缸安装孔11处。L形梁31互垂直的两个竖直外侧面上各开设有一个第一安装孔12,第一爬爪6可通过销连接或者螺栓连接的方式安装在第一安装孔12处。在本实施例中,第一爬爪6具有八个,即下横梁3的四个方位各设有两个第一爬爪6,以此提高爬升架在爬行过程中的稳定性。Referring to FIG. 2 and FIG. 3 , an oil cylinder installation hole 11 is respectively opened on two vertical outer surfaces perpendicular to each other on the L-shaped beam 31 , and the oil cylinder installation hole 11 is set near the corner of the L-shaped beam 31 . The oil cylinder mounting hole 11 is convenient for the installation of the lifting oil cylinder 5, and the lifting oil cylinder 5 can be installed at the oil cylinder mounting hole 11 by means of a bearing pin. A first installation hole 12 is respectively provided on two vertical outer surfaces of the L-shaped beam 31 perpendicular to each other, and the first climbing claw 6 can be installed in the first installation hole 12 by pin connection or bolt connection. In this embodiment, there are eight first crawling claws 6 , that is, two first crawling claws 6 are provided in each of the four directions of the lower beam 3 , so as to improve the stability of the climbing frame during crawling.
参照图4和图5,顶升横梁4包括两个U形框架41和两个调节横梁42,U形框架41和调节横梁42依次首尾交错连接,U形框架41和调节横梁42之间设置有第二法兰连接机构13,U形框架41和调节横梁42之间通过第二法兰连接机构13可拆卸安装。在本实施例中,第二法兰连接机构13和第一法兰连接机构10的结构以及连接方式相同,针对第二法兰连接机构13的具体结构在此不再详细赘述。Referring to Fig. 4 and Fig. 5, the jacking beam 4 comprises two U-shaped frames 41 and two adjusting beams 42, the U-shaped frames 41 and the adjusting beams 42 are sequentially connected end to end, and the U-shaped frames 41 and the adjusting beams 42 are provided with The second flange connection mechanism 13 is detachably installed between the U-shaped frame 41 and the adjustment beam 42 through the second flange connection mechanism 13 . In this embodiment, the structure and connection method of the second flange connection mechanism 13 and the first flange connection mechanism 10 are the same, and the specific structure of the second flange connection mechanism 13 will not be described in detail here.
U形框架41顶部靠近其边角处可通过焊接的方式固定有四个油缸连接座14,油缸连接座14用于和抬升油缸5进行连接,在本实施例中,油缸连接座14可为轴承座,抬升油缸5的活塞端可通过螺栓或者销轴可拆卸安装在轴承座上。需要说明的是,油缸座还可以为耳板结构,抬升油缸5的活塞端可通过销轴和耳板连接。The top of the U-shaped frame 41 near its corners can be fixed with four oil cylinder connecting seats 14 by welding, and the oil cylinder connecting seats 14 are used to connect with the lifting cylinder 5. In this embodiment, the oil cylinder connecting seats 14 can be bearings seat, the piston end of the lifting cylinder 5 can be detachably installed on the bearing seat by bolts or bearing pins. It should be noted that the oil cylinder seat can also be an ear plate structure, and the piston end of the lifting cylinder 5 can be connected with the ear plate through a pin shaft.
参照图4和图5,U形框架41上三个竖直状态的外侧面上开设有四个第二安装孔15,顶升横梁4上的八个第二安装孔15在顶升横梁4上的排布方式和下横梁3上的八个第一安装孔12在下横梁3上的排布方式相同,第二爬爪7可滑移设置在第二安装孔15内。U形框架41靠近第二安装孔15处可通过焊接的方式固定有爬爪安装拖16,爬爪安装拖16上开设有多个锁止孔17,锁止孔17内可拆卸安装有锁止插销18。当需要对第二爬爪7进行锁止时,将第二爬爪7放置在爬爪安装拖16上,将锁止插销18插入锁止孔17和第二爬爪7上,以实现第二爬爪7的锁止,操作方式简单。Referring to Fig. 4 and Fig. 5, four second installation holes 15 are opened on the outer surface of the three vertical states on the U-shaped frame 41, and the eight second installation holes 15 on the jacking beam 4 are on the jacking beam 4 The arrangement of the eight first mounting holes 12 on the lower beam 3 is the same as that of the eight first mounting holes 12 on the lower beam 3, and the second claw 7 can be slidably arranged in the second mounting holes 15. The U-shaped frame 41 can be fixed with a climbing claw installation drag 16 by welding near the second mounting hole 15. A plurality of locking holes 17 are provided on the climbing claw installation drag 16, and a locking hole 17 is detachably installed in the locking hole 17. Latch 18. When the second crawling claw 7 needs to be locked, the second crawling claw 7 is placed on the crawling claw installation drag 16, and the locking latch 18 is inserted into the locking hole 17 and the second crawling claw 7 to realize the second climbing claw 7. The locking of climbing claw 7 has simple operation mode.
需要补充的是,在本实施例中,第一爬爪6和第二爬爪7均为方钢,方钢具有较高的结构强度,有利于提高爬升架在爬升过程中的稳定性。What needs to be added is that in this embodiment, the first climbing claw 6 and the second climbing claw 7 are square steel, and the square steel has high structural strength, which is beneficial to improve the stability of the climbing frame during climbing.
参照图4和图5,U形框架41的两个边角处各设置有一个导向轮19,且导向轮19朝向标准节设置。当爬升架在标准节上爬升时,顶升横梁4的四个导向轮19分别抵接在标准节的四个方位,导向轮19对爬升架的爬升具有导向效果,提高了爬升架在升降过程中的稳定性。Referring to Fig. 4 and Fig. 5, two corners of the U-shaped frame 41 are respectively provided with a guide wheel 19, and the guide wheel 19 is arranged towards the standard section. When the climbing frame climbs on the standard section, the four guide wheels 19 of the jacking beam 4 abut against the four directions of the standard section respectively. The guide wheels 19 have a guiding effect on the climbing frame climbing, which improves the climbing frame during the lifting process. in the stability.
参照图2和图6,上横梁2为方形框结构,上横梁2包括四组拼接横梁21,任一拼接横梁21的两端分别和相邻两个主弦杆1通过焊接的方式固定,相邻的两个主弦杆1之间各设置有一组拼接横梁21,上横梁2位于主弦杆1的三分之一高度处。拼接横梁21包括两个第一拼接梁211和第二拼接梁212,两个第一拼接梁211分别和第二拼接梁212的两端相连,两个第一拼接梁211分别和相邻的两个主弦杆1相焊接,第一拼接梁211和第二拼接梁212之间设置有第三法兰连接机构20,第一拼接梁211和第二拼接梁212之间通过第三法兰连接机构20可拆卸安装。在本实施例中,第三法兰连接机构20和第一法兰连接机构10的结构以及连接方式相同,针对第三法兰连接机构20的具体结构在此不再详细赘述。2 and 6, the upper beam 2 is a square frame structure, and the upper beam 2 includes four groups of spliced beams 21, and the two ends of any spliced beam 21 are respectively fixed with two adjacent main chords 1 by welding. A group of spliced beams 21 are respectively arranged between two adjacent main chords 1 , and the upper beams 2 are located at one-third of the height of the main chords 1 . The splicing beam 21 includes two first splicing beams 211 and second splicing beams 212, the two first splicing beams 211 are respectively connected to the two ends of the second splicing beams 212, and the two first splicing beams 211 are respectively connected to two adjacent splicing beams. The two main chords 1 are welded together, a third flange connection mechanism 20 is arranged between the first splicing beam 211 and the second splicing beam 212, and the first splicing beam 211 and the second splicing beam 212 are connected by a third flange Mechanism 20 is detachably installed. In this embodiment, the third flange connection mechanism 20 has the same structure and connection manner as the first flange connection mechanism 10 , and the specific structure of the third flange connection mechanism 20 will not be described in detail here.
参照图1和图2,在本实例中,第一结构加强机构8设置有八组,八组第一结构加强机构8分布在上横梁2前后左右四个方位,即上横梁2每个方位各设有两组第一结构加强机构8,位于同一侧的第一结构加强机构8相互靠近设置。第一结构加强机构8包括立柱81、第一斜柱82和第二斜柱83,立柱81呈竖直设置,立柱81的两端分别和上横梁2和下横梁3相连,立柱81可通过焊接或者铰接的方式分别和上横梁2和下横梁3相连,第一斜柱82的两端分别和上横梁2和下横梁3相铰接,第二斜柱83的两端分别和上横梁2和下横梁3相铰接,第一斜柱82和第二斜柱83分别和立柱81倾斜设置,第一斜柱82和第二斜柱83呈对称分布在立柱81的两侧。在本实施例中,第一斜柱82和立柱81的倾斜范围为15°至40°Referring to Fig. 1 and Fig. 2, in this example, there are eight groups of first structure strengthening mechanisms 8, and the eight groups of first structure strengthening mechanisms 8 are distributed in four directions, front, back, left, and right sides of the upper beam 2, that is, each position of the upper beam 2 is There are two sets of first structure strengthening mechanisms 8, and the first structure strengthening mechanisms 8 on the same side are arranged close to each other. The first structure strengthening mechanism 8 comprises a column 81, a first slanting column 82 and a second slanting column 83, the column 81 is vertically arranged, and the two ends of the column 81 are connected with the upper beam 2 and the lower beam 3 respectively, and the column 81 can be welded Or the mode of hinge joint is connected with upper beam 2 and lower beam 3 respectively, the two ends of the first slanting column 82 are hinged with upper beam 2 and lower beam 3 respectively, and the two ends of the second slanting column 83 are respectively connected with upper beam 2 and lower beam 3. The crossbeam 3 is hinged, and the first slanting column 82 and the second slanting column 83 are arranged obliquely to the column 81 respectively, and the first slanting column 82 and the second slanting column 83 are symmetrically distributed on both sides of the column 81 . In this embodiment, the inclination range of the first slanting column 82 and the upright column 81 is 15° to 40°
可以理解的是,第一斜柱82、第二斜柱83和上横梁2组合后形成倒三角结构,三角结构具有稳定性强的效果,有利于提高爬升架整体的结构强度。It can be understood that the combination of the first slanting column 82, the second slanting column 83 and the upper beam 2 forms an inverted triangular structure, and the triangular structure has a strong stability effect, which is beneficial to improving the overall structural strength of the climbing frame.
参照图1和图2,第二结构加强机构9设置有四组,四组第二结构加强机构9分别位于上横梁2前后左右四个方位。第二结构加强机构9包括第一横腹杆91、第一斜腹杆92、第二斜腹杆93、第二横腹杆94、第三斜腹杆95和第四斜腹杆96,第一横腹杆91呈水平设置,第一横腹杆91的两端分别和相邻两个主弦杆1相铰接,第一横腹杆91位于主弦杆1的三分之二高度处。第一斜腹杆92的两端分别和主弦杆1和上横梁2相铰接,且第一斜腹杆92靠近主弦杆1的一端靠近第一横腹杆91的端部设置,第二斜腹杆93的两端分别和主弦杆1和上横梁2相铰接,第一斜腹杆92和第二斜腹杆93呈对称分布在第一横腹杆91的两端,第一斜腹杆92远离第一横腹杆91的一端朝向第二斜腹杆93倾斜设置。第一横腹杆91、第一斜腹杆92和第二斜腹杆93拼接后呈倒三角结构,进一步地提高了爬升架的结构强度。Referring to Fig. 1 and Fig. 2, there are four sets of second structure strengthening mechanisms 9, and the four sets of second structure strengthening mechanisms 9 are respectively located in four directions, front, back, left, and right of the upper beam 2. The second structure strengthening mechanism 9 includes a first transverse web bar 91, a first diagonal web bar 92, a second diagonal web bar 93, a second transverse web bar 94, a third diagonal web bar 95 and a fourth diagonal web bar 96, the first transverse web bar The rods 91 are arranged horizontally, and the two ends of the first cross-web rods 91 are respectively hinged with two adjacent main chords 1 , and the first cross-web rods 91 are located at two-thirds of the height of the main chords 1 . The two ends of the first diagonal rod 92 are respectively hinged with the main chord 1 and the upper beam 2, and the end of the first diagonal rod 92 close to the main chord 1 is arranged close to the end of the first transverse rod 91, and the second diagonal The two ends of the web member 93 are respectively hinged with the main chord 1 and the upper beam 2, the first diagonal member 92 and the second diagonal member 93 are symmetrically distributed at both ends of the first transverse member 91, and the first diagonal member The end of 92 away from the first transverse web bar 91 is inclined towards the second diagonal web bar 93 . The splicing of the first cross-web bar 91 , the first diagonal-web bar 92 and the second diagonal-web bar 93 forms an inverted triangle structure, which further improves the structural strength of the climbing frame.
第二横腹杆94呈水平设置,第二横腹杆94的两端分别和相邻两个主弦杆1相铰接,第二横腹杆94靠近主弦杆1顶端设置。第三斜腹杆95的两端分别和主弦杆1和第一横腹杆91铰接,且第三斜腹杆95靠近主弦杆1的一端靠近第二横腹杆94的端部设置,第四斜腹杆96的两端分别和主弦杆1和第一横腹杆91相铰接,第三斜腹杆95和第四斜腹杆96呈对称分布在第二横腹杆94的两端,第三斜腹杆95远离第二横腹杆94的一端朝向第四斜腹杆96倾斜设置。第二横腹杆94、第三斜腹杆95和第四斜腹杆96拼接后呈倒三角结构,进一步地提高了爬升架的结构强度。The second cross-web rod 94 is arranged horizontally, and the two ends of the second cross-web rod 94 are respectively hinged with two adjacent main chords 1 , and the second cross-web rod 94 is arranged near the top of the main chord 1 . The two ends of the third diagonal rod 95 are respectively hinged with the main chord 1 and the first transverse rod 91, and the end of the third diagonal rod 95 close to the main chord 1 is arranged close to the end of the second transverse rod 94, and the fourth The two ends of the oblique web bar 96 are respectively hinged with the main chord 1 and the first transverse web bar 91, the third oblique web bar 95 and the fourth oblique web bar 96 are symmetrically distributed at the two ends of the second transverse web bar 94, and the third An end of the diagonal web bar 95 away from the second transverse web bar 94 is inclined toward the fourth diagonal web bar 96 . The second cross-web bar 94 , the third diagonal-web bar 95 and the fourth diagonal-web bar 96 form an inverted triangle structure after splicing, which further improves the structural strength of the climbing frame.
本实施例一种塔机爬升架的实施原理为:爬升架在进行爬升动作时,工作人员将第二爬爪7安装在顶升横梁4上,并将第二爬爪7锁死,第二爬爪7落到标准节的踏步上,之后工作人员控制抬升油缸5伸缩,将下横梁3顶升至标准节踏步上方,之后将第一爬爪6安装并锁死在下横梁3上,之后工作人员控制抬升油缸5收缩,使得第一爬爪6缓慢落在标准节的踏步上,检验第一爬爪6是否锁死,防止脱落。之后,工作人员将第二爬爪7收回,控制抬升油缸5收缩,带动顶升横梁4抬升,使得顶升横梁4移动至标准节踏步上方,之后工作人员再次将第二爬爪7锁死在顶升横梁4上,之后工作人员控制抬升油缸5伸长,将顶升横梁4上的第二爬爪7缓慢落到标准节的踏板上,检验第二爬爪7是否锁死,防止脱落,以上过程为一个顶升循环,重复上述动作即可实现爬升架的顶升。The implementation principle of a tower crane climbing frame in this embodiment is: when the climbing frame is performing a climbing action, the staff installs the second climbing claw 7 on the jacking beam 4, and locks the second climbing claw 7, and the second climbing claw 7 is locked. The climbing claw 7 falls on the step of the standard section, and then the staff controls the lifting cylinder 5 to expand and contract, and lifts the lower beam 3 above the step of the standard section, and then installs and locks the first climbing claw 6 on the lower beam 3, and then works Personnel controls the lifting oil cylinder 5 to shrink, so that the first crawling claw 6 slowly falls on the step of the standard section, and checks whether the first crawling claw 6 is locked to prevent falling off. Afterwards, the staff takes back the second climbing claw 7, controls the lifting cylinder 5 to shrink, and drives the jacking beam 4 to lift, so that the jacking beam 4 moves to the top of the standard section step, and then the staff locks the second climbing claw 7 again on the On the jacking beam 4, the staff controls the elongation of the lifting cylinder 5, slowly drops the second climbing claw 7 on the jacking beam 4 onto the pedal of the standard section, and checks whether the second climbing claw 7 is locked to prevent it from falling off. The above process is a jacking cycle, and the jacking of the climbing frame can be realized by repeating the above actions.
八个抬升油缸5组合后形成八缸顶升系统,能够提供较大的顶升力,能够适用于超大吨位塔式起重机的爬升架的爬升工作。由于八个抬升油缸5均匀的分布在下横梁3的四个边角处,能够减少顶升横梁4和下横梁3所受到的弯曲应力,有助于提高爬升架结构的稳定性。Eight lifting oil cylinders 5 are combined to form an eight-cylinder jacking system, which can provide greater jacking force and is suitable for climbing work of the climbing frame of a super-large tonnage tower crane. Since the eight lifting cylinders 5 are evenly distributed at the four corners of the lower beam 3, the bending stress on the jacking beam 4 and the lower beam 3 can be reduced, which helps to improve the stability of the climbing frame structure.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
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| CN116513983A (en) * | 2023-05-31 | 2023-08-01 | 徐州建机工程机械有限公司 | Push-pull type step change structure of climbing frame of tower crane and use method |
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| CN218778665U (en) * | 2022-12-06 | 2023-03-31 | 湖北江汉建筑工程机械有限公司 | Jacking sleeve frame and tower crane |
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| CN116513983A (en) * | 2023-05-31 | 2023-08-01 | 徐州建机工程机械有限公司 | Push-pull type step change structure of climbing frame of tower crane and use method |
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