CN116638674A - Foam waste recycling device - Google Patents
Foam waste recycling device Download PDFInfo
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- CN116638674A CN116638674A CN202310500055.8A CN202310500055A CN116638674A CN 116638674 A CN116638674 A CN 116638674A CN 202310500055 A CN202310500055 A CN 202310500055A CN 116638674 A CN116638674 A CN 116638674A
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- foam waste
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- foam
- crushing
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- 239000006260 foam Substances 0.000 title claims abstract description 87
- 239000002699 waste material Substances 0.000 title claims abstract description 79
- 238000004064 recycling Methods 0.000 title claims abstract description 13
- 238000012545 processing Methods 0.000 claims abstract description 73
- 238000001125 extrusion Methods 0.000 claims abstract description 47
- 238000009434 installation Methods 0.000 claims abstract description 8
- 238000001816 cooling Methods 0.000 claims description 33
- 239000002184 metal Substances 0.000 claims description 13
- 238000011084 recovery Methods 0.000 claims description 9
- 229920000742 Cotton Polymers 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims 1
- 238000012840 feeding operation Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 229920002943 EPDM rubber Polymers 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B17/0412—Disintegrating plastics, e.g. by milling to large particles, e.g. beads, granules, flakes, slices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/44—Cooling or heating rollers or bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B2017/0424—Specific disintegrating techniques; devices therefor
- B29B2017/0484—Grinding tools, roller mills or disc mills
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
本发明公开了一种泡棉废料回收处理装置,包括处理框,该处理框用于收集处理后的泡棉废料,以及设置在所述处理框顶部的设备安装口,所述处理框的外侧设置有驱动电机;挤压处理装置,该挤压处理装置用于挤压泡棉废料,所述挤压处理装置位于处理框的内部,所述挤压处理装置还包括挤压辊、导向辊,所述挤压辊用于对泡棉废料进行挤压并通过导向辊送入处理框内部;破碎装置,该破碎装置用于对泡棉废料进行破碎,所述破碎装置位于处理框的内部,本发明涉及泡棉废料回收技术领域。该一种泡棉废料回收处理装置,能够自动对泡棉废料进行限位及导向,使泡棉可以顺利进入粉碎辊之间,减少人工送料的操作。
The invention discloses a foam waste recycling and processing device, which comprises a processing frame used for collecting the processed foam waste, and an equipment installation port arranged on the top of the processing frame. There is a drive motor; an extrusion processing device, which is used to extrude foam waste, and the extrusion processing device is located inside the processing frame, and the extrusion processing device also includes extrusion rollers and guide rollers. The squeeze roller is used to squeeze the foam waste and send it into the processing frame through the guide roller; the crushing device is used to crush the foam waste, and the crushing device is located inside the processing frame. The invention relates to the technical field of foam waste recycling. The foam waste recycling and processing device can automatically limit and guide the foam waste, so that the foam can smoothly enter between crushing rollers and reduce manual feeding operations.
Description
技术领域technical field
本发明涉及泡棉废料回收技术领域,具体为一种泡棉废料回收处理装置。The invention relates to the technical field of foam waste recovery, in particular to a foam waste recovery treatment device.
背景技术Background technique
泡棉是塑料粒子发泡过的材料,简称泡棉。泡棉分为PU泡棉,防静电泡棉,导电泡棉,EPE,防静电EPE,CR,EVA,架桥PE,SBR,EPDM等。泡棉具有有弹性、重量轻、快速压敏固定、使用方便、弯曲自如、体积超薄、性能可靠等一系列特点。泡棉是一种具有减震吸音功效的优质材料,其运用的范围很广,包含家具、建材、鞋材、运动器材、汽车用品等等产业都经营使用泡棉制品,由于泡棉的使用范围很广,无论是在制造成品过程中产生的余料或成品使用后产生的废料,其数量都相当大。一些异形泡棉在加工时,需要将规则形状的泡棉裁切成异形,裁切下来的废料往往会回收并破碎成颗粒状,进而再次熔融加热挤出,实现泡棉废料的再利用。Foam is a material made of foamed plastic particles, referred to as foam. Foam is divided into PU foam, anti-static foam, conductive foam, EPE, anti-static EPE, CR, EVA, bridging PE, SBR, EPDM, etc. Foam has a series of characteristics such as elasticity, light weight, fast pressure-sensitive fixation, convenient use, free bending, ultra-thin volume, and reliable performance. Foam is a high-quality material with shock-absorbing and sound-absorbing effects. It is used in a wide range of industries, including furniture, building materials, shoe materials, sports equipment, automotive supplies, etc. All industries use foam products. Due to the scope of use of foam Whether it is the residual material generated in the process of manufacturing the finished product or the waste generated after the use of the finished product, the amount is quite large. When some special-shaped foams are processed, regular-shaped foams need to be cut into special shapes. The cut wastes are often recycled and broken into granules, and then melted, heated and extruded again to realize the reuse of foam wastes.
现有的装置无法对泡棉废料进行压缩挤压,较厚的泡棉废料无法顺利进入粉碎辊之间,进而容易影响粉碎效率,同时也无法对不同厚度的泡棉废料进行挤压,装置的适配性较差。The existing device cannot compress and squeeze the foam waste, and the thicker foam waste cannot smoothly enter between the crushing rollers, which easily affects the crushing efficiency. At the same time, it cannot squeeze foam waste of different thicknesses. Poor adaptability.
发明内容Contents of the invention
为解决上述技术问题,本发明提供:一种泡棉废料回收处理装置,包括处理框,该处理框用于收集处理后的泡棉废料,以及设置在所述处理框顶部的设备安装口,所述处理框的外侧设置有驱动电机;In order to solve the above-mentioned technical problems, the present invention provides: a foam waste recovery treatment device, comprising a processing frame for collecting the processed foam waste, and an equipment installation port arranged on the top of the processing frame. The outer side of the processing frame is provided with a drive motor;
挤压处理装置,该挤压处理装置用于挤压泡棉废料,所述挤压处理装置位于处理框的内部,所述挤压处理装置还包括挤压辊、导向辊,所述挤压辊用于对泡棉废料进行挤压并通过导向辊送入处理框内部;Extrusion processing device, the extrusion processing device is used to extrude foam waste, the extrusion processing device is located inside the processing frame, the extrusion processing device also includes extrusion rollers, guide rollers, the extrusion rollers It is used to squeeze the foam waste and send it into the processing frame through the guide roller;
破碎装置,该破碎装置用于对泡棉废料进行破碎,所述破碎装置位于处理框的内部,所述破碎装置还包括旋转轴、破碎头,所述破碎头用于对进入破碎装置内部的废料进行破碎。A crushing device, the crushing device is used for crushing foam waste, the crushing device is located inside the processing frame, the crushing device also includes a rotating shaft, a crushing head, and the crushing head is used for crushing the waste that enters the crushing device for crushing.
优选的,所述驱动电机的固定端通过固定支架与处理框的外壁固定连接,所述挤压处理装置设置有两组且对称分布在处理框的内部。Preferably, the fixed end of the driving motor is fixedly connected to the outer wall of the processing frame through a fixed bracket, and the extrusion processing devices are provided in two groups and symmetrically distributed inside the processing frame.
优选的,所述驱动电机和破碎装置均设置有两组且一一对应,所述驱动电机的输出端与旋转轴的端部固定连接。Preferably, the driving motor and the crushing device are provided in two groups and correspond to each other, and the output end of the driving motor is fixedly connected to the end of the rotating shaft.
优选的,所述旋转轴远离驱动电机的一端贯穿处理框并通过密封轴承与处理框转动连接。Preferably, the end of the rotating shaft away from the drive motor passes through the processing frame and is rotatably connected with the processing frame through a sealed bearing.
优选的,所述挤压处理装置还包括限位滑框,所述限位滑框位于处理框的内部,所述限位滑框的内壁安装有电动滑轨,所述电动滑轨的内部设置有滑动支架,所述滑动支架的一侧远离限位滑框的位置安装有支撑板,所述支撑板的顶部通过转动支架与挤压辊转动连接,所述滑动支架远离限位滑框的一端安装有固定柱,将需要处理的泡棉废料一端放入两组挤压辊之间,利用两组挤压辊对泡棉废料进行挤压,挤压后的废料再次进入两组导向辊之间,挤压辊夹持泡棉废料直至泡棉废料的端部被送至破碎装置内,能够自动对泡棉废料进行限位及导向,使泡棉可以顺利进入粉碎辊之间,减少人工送料的操作。Preferably, the extrusion processing device further includes a limit slide frame, the limit slide frame is located inside the processing frame, an electric slide rail is installed on the inner wall of the limit slide frame, and the inside of the electric slide rail is set There is a sliding bracket, a support plate is installed on one side of the sliding bracket far away from the limit slide frame, the top of the support plate is rotatably connected with the squeeze roller through a rotating bracket, and the end of the slide bracket is far away from the limit slide frame Installed with a fixed column, put one end of the foam waste to be processed between two sets of extrusion rollers, use the two sets of extrusion rollers to squeeze the foam waste, and the squeezed waste enters between the two sets of guide rollers again , the squeeze roller clamps the foam waste until the end of the foam waste is sent to the crushing device, which can automatically limit and guide the foam waste, so that the foam can smoothly enter between the crushing rollers, reducing the need for manual feeding operate.
优选的,所述限位滑框的外侧与处理框的内壁固定连接,所述限位滑框设置有两组且对称分布在挤压辊两端,电动滑轨通过内部的电动滑块可带动滑动支架移动至不同位置,调节两组挤压辊和导向辊之间的间隙,能够对不同厚度的泡棉废料进行压缩挤压,提高装置的适配性。Preferably, the outer side of the limit slide frame is fixedly connected with the inner wall of the processing frame, the limit slide frame is provided with two groups and symmetrically distributed at both ends of the extrusion roller, and the electric slide rail can be driven by the electric slide block inside The sliding bracket is moved to different positions, and the gap between the two sets of extrusion rollers and the guide rollers is adjusted to compress and extrude foam wastes of different thicknesses, thereby improving the adaptability of the device.
优选的,所述导向辊套设在固定柱的外侧并通过转动轴承与固定柱转动连接,所述电动滑轨的内部通过电动滑块与滑动支架滑动连接,电动滑轨内部的电动滑块带动滑动支架移动,滑动支架带动挤压辊和导向辊移动,使两组挤压辊和导向辊之间的间隙减小,能够持续对泡棉废料进行挤压,使其压缩至一定程度便于送入破碎装置内,可对较厚的泡棉进行压缩,并且适应性较好。Preferably, the guide roller is sleeved on the outside of the fixed column and is connected to the fixed column through a rotating bearing. The inside of the electric slide rail is slidably connected to the sliding bracket through an electric slider, and the electric slider inside the electric slide rail drives The sliding bracket moves, and the sliding bracket drives the extrusion roller and the guide roller to move, so that the gap between the two sets of extrusion rollers and the guide roller is reduced, and the foam waste can be continuously squeezed to a certain extent for easy feeding. In the crushing device, thicker foam can be compressed, and the adaptability is better.
优选的,所述破碎装置还包括旋转套筒,所述旋转套筒的内部设置有冷却装置,所述旋转套筒的外侧套设有导热套环,所述导热套环的外侧安装有金属底座。Preferably, the crushing device further includes a rotating sleeve, a cooling device is provided inside the rotating sleeve, a heat conducting collar is provided on the outside of the rotating sleeve, and a metal base is installed on the outside of the heat conducting collar .
优选的,所述旋转轴远离驱动电机的一端延伸至旋转套筒的内部并与旋转套筒固定连接,所述导热套环的内壁与旋转套筒的外壁固定连接,所述金属底座的外侧与破碎头的一端固定连接,所述导热套环和金属底座均设置有多组。Preferably, the end of the rotating shaft away from the drive motor extends to the inside of the rotating sleeve and is fixedly connected to the rotating sleeve, the inner wall of the heat conducting collar is fixedly connected to the outer wall of the rotating sleeve, and the outer side of the metal base is connected to the outer wall of the rotating sleeve. One end of the crushing head is fixedly connected, and multiple sets of heat conducting collars and metal bases are provided.
优选的,所述冷却装置还包括冷却风管,所述冷却风管的外侧开设有出风口,所述旋转套筒的外侧开设有与出风口相对应的冷却口,所述冷却风管的内壁均匀贯穿有导热翅片,所述导热翅片远离冷却风管的一端与导热套环固定连接,所述冷却风管的一端贯穿处理框并连通有抽气泵,所述冷却风管远离抽气泵的一端与旋转轴固定连接,所述冷却风管靠近抽气泵的一端贯穿旋转套筒并与旋转套筒固定连接,开启驱动电机通过旋转轴带动旋转套筒转动,旋转套筒通过导热套环带动破碎头旋转,即可对废料进行破碎,同时通过抽气泵将外部冷却机构内的低温气体抽至冷却风管内,进入冷却风管内的气体从出风口和冷却口吹至导热套环处,利用导热翅片、导热套环和金属底座对破碎头进行降温,防止破碎头在破碎过程中升温粘住泡棉废料颗粒,避免因此而影响到破碎效率。Preferably, the cooling device further includes a cooling air duct, the outer side of the cooling air duct is provided with an air outlet, the outer side of the rotating sleeve is provided with a cooling port corresponding to the air outlet, and the inner wall of the cooling air duct There are heat conduction fins uniformly penetrated, and the end of the heat conduction fins away from the cooling air pipe is fixedly connected with the heat conduction collar. One end is fixedly connected to the rotating shaft, and the end of the cooling air pipe close to the air pump runs through the rotating sleeve and is fixedly connected to the rotating sleeve. The driving motor is turned on to drive the rotating sleeve to rotate through the rotating shaft, and the rotating sleeve is driven to break through the heat-conducting collar. The head rotates to crush the waste, and at the same time, the low-temperature gas in the external cooling mechanism is pumped into the cooling air pipe through the air pump, and the gas entering the cooling air pipe is blown from the air outlet and cooling port to the heat transfer ring, and the heat transfer fins are used to The heat-conducting ring and the metal base cool down the crushing head to prevent the crushing head from heating up and sticking to the foam waste particles during the crushing process, so as to avoid affecting the crushing efficiency.
本发明提供了一种泡棉废料回收处理装置。具备以下有益效果:The invention provides a device for recovering and treating foam waste. Has the following beneficial effects:
1、该一种泡棉废料回收处理装置,通过挤压处理装置的安装,将需要处理的泡棉废料一端放入两组挤压辊之间,利用两组挤压辊对泡棉废料进行挤压,挤压后的废料再次进入两组导向辊之间,挤压辊夹持泡棉废料直至泡棉废料的端部被送至破碎装置内,能够自动对泡棉废料进行限位及导向,使泡棉可以顺利进入粉碎辊之间,减少人工送料的操作。1. This kind of foam waste recycling and processing device, through the installation of the extrusion processing device, puts one end of the foam waste to be processed between two sets of extrusion rollers, and uses the two sets of extrusion rollers to squeeze the foam waste The extruded waste material enters between two sets of guide rollers again, and the extrusion roller clamps the foam waste until the end of the foam waste is sent to the crushing device, which can automatically limit and guide the foam waste. So that the foam can smoothly enter between the crushing rollers, reducing the manual feeding operation.
2、该一种泡棉废料回收处理装置,通过挤压辊和导向辊的安装,电动滑轨内部的电动滑块带动滑动支架移动,滑动支架带动挤压辊和导向辊移动,使两组挤压辊和导向辊之间的间隙减小,能够持续对泡棉废料进行挤压,使其压缩至一定程度便于送入破碎装置内,可对较厚的泡棉进行压缩,并且适应性较好。2. This kind of foam waste recovery treatment device, through the installation of extrusion rollers and guide rollers, the electric slider inside the electric slide rail drives the sliding bracket to move, and the sliding bracket drives the extrusion roller and guide roller to move, so that the two groups of extrusion The gap between the pressure roller and the guide roller is reduced, and the foam waste can be continuously squeezed to a certain extent so that it can be easily sent into the crushing device. It can compress thicker foam and has better adaptability. .
3、该一种泡棉废料回收处理装置,由于限位滑框的设置,电动滑轨通过内部的电动滑块可带动滑动支架移动至不同位置,调节两组挤压辊和导向辊之间的间隙,能够对不同厚度的泡棉废料进行压缩挤压,提高装置的适配性。3. For this kind of foam waste recycling and processing device, due to the setting of the limit slide frame, the electric slide rail can drive the sliding bracket to move to different positions through the internal electric slider, and adjust the distance between the two sets of extrusion rollers and guide rollers. The gap can compress and squeeze foam wastes of different thicknesses to improve the adaptability of the device.
4、该一种泡棉废料回收处理装置,通过破碎装置和冷却装置的安装,开启驱动电机通过旋转轴带动旋转套筒转动,旋转套筒通过导热套环带动破碎头旋转,即可对废料进行破碎,同时通过抽气泵将外部冷却机构内的低温气体抽至冷却风管内,进入冷却风管内的气体从出风口和冷却口吹至导热套环处,利用导热翅片、导热套环和金属底座对破碎头进行降温,防止破碎头在破碎过程中升温粘住泡棉废料颗粒,避免因此而影响到破碎效率。4. This kind of foam waste recycling and processing device, through the installation of the crushing device and the cooling device, the driving motor is turned on to drive the rotating sleeve to rotate through the rotating shaft, and the rotating sleeve drives the crushing head to rotate through the heat-conducting collar, and the waste can be processed Crushing, at the same time, the low-temperature gas in the external cooling mechanism is pumped into the cooling air pipe through the air pump, and the gas entering the cooling air pipe is blown from the air outlet and cooling port to the heat-conducting collar, using heat-conducting fins, heat-conducting collar and metal base Cool down the crushing head to prevent the crushing head from heating up and sticking to the foam waste particles during the crushing process, so as to avoid affecting the crushing efficiency.
附图说明Description of drawings
图1为本发明泡棉废料回收处理装置的结构示意图;Fig. 1 is the structural representation of foam waste recycling device of the present invention;
图2为本发明处理框的内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the processing frame of the present invention;
图3为本发明挤压处理装置的结构示意图;Fig. 3 is a structural schematic diagram of an extrusion treatment device of the present invention;
图4为本发明挤压辊的结构示意图;Fig. 4 is the structural representation of extrusion roller of the present invention;
图5为本发明破碎装置的结构示意图;Fig. 5 is the structural representation of crushing device of the present invention;
图6为本发明旋转套筒的内部结构示意图;Fig. 6 is a schematic diagram of the internal structure of the rotating sleeve of the present invention;
图7为本发明冷却装置的结构示意图;Fig. 7 is the structural representation of cooling device of the present invention;
图8为本发明导热翅片的结构示意图。Fig. 8 is a schematic structural view of the heat conduction fins of the present invention.
图中:1、处理框;2、设备安装口;3、挤压处理装置;31、挤压辊;32、导向辊;33、限位滑框;34、电动滑轨;35、滑动支架;36、支撑板;37、固定柱;4、驱动电机;5、破碎装置;51、旋转轴;52、破碎头;53、旋转套筒;54、冷却装置;541、冷却风管;542、出风口;543、冷却口;544、导热翅片;545、抽气泵;55、导热套环;56、金属底座。In the figure: 1. Processing frame; 2. Equipment installation port; 3. Squeeze processing device; 31. Squeeze roller; 32. Guide roller; 33. Limit sliding frame; 34. Electric slide rail; 35. Sliding bracket; 36, support plate; 37, fixed column; 4, driving motor; 5, crushing device; 51, rotating shaft; 52, crushing head; 53, rotating sleeve; 54, cooling device; Tuyere; 543, cooling port; 544, heat conduction fin; 545, air pump; 55, heat conduction collar; 56, metal base.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细的说明。本发明的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本发明限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本发明的原理和实际应用,并且使本领域的普通技术人员能够理解本发明从而设计适于特定用途的带有各种修改的各种实施例。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention have been presented for purposes of illustration and description, but are not intended to be exhaustive or to limit the invention to the form disclosed. Many modifications and changes will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to better explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention and design various embodiments with various modifications as are suited to the particular use.
请参阅图1-图6,本发明提供一种技术方案:一种泡棉废料回收处理装置,包括处理框1,该处理框1用于收集处理后的泡棉废料,以及设置在处理框1顶部的设备安装口2,处理框1的外侧设置有驱动电机4;Please refer to Fig. 1-Fig. 6, the present invention provides a kind of technical scheme: a kind of foam waste recycling processing device, comprises processing frame 1, and this processing frame 1 is used for collecting the foam cotton waste after processing, and is arranged on processing frame 1 The equipment installation port 2 on the top, and the outside of the processing frame 1 is provided with a driving motor 4;
挤压处理装置3,该挤压处理装置3用于挤压泡棉废料,挤压处理装置3位于处理框1的内部,挤压处理装置3还包括挤压辊31、导向辊32,挤压辊31用于对泡棉废料进行挤压并通过导向辊32送入处理框1内部;Extrusion treatment device 3, this extrusion treatment device 3 is used for extruding foam cotton waste, and extrusion treatment device 3 is positioned at the inside of processing frame 1, and extrusion treatment device 3 also comprises extrusion roller 31, guide roller 32, extrudes The roller 31 is used to squeeze the foam waste and send it into the processing frame 1 through the guide roller 32;
破碎装置5,该破碎装置5用于对泡棉废料进行破碎,破碎装置5位于处理框1的内部,破碎装置5还包括旋转轴51、破碎头52,破碎头52用于对进入破碎装置5内部的废料进行破碎。Crushing device 5, the crushing device 5 is used for crushing the foam waste, the crushing device 5 is located in the inside of the processing frame 1, the crushing device 5 also includes a rotating shaft 51, a crushing head 52, and the crushing head 52 is used for crushing the foam entering the crushing device 5 The waste inside is shredded.
驱动电机4的固定端通过固定支架与处理框1的外壁固定连接,挤压处理装置3设置有两组且对称分布在处理框1的内部。The fixed end of the drive motor 4 is fixedly connected to the outer wall of the processing frame 1 through a fixed bracket, and two groups of extrusion processing devices 3 are arranged and symmetrically distributed inside the processing frame 1 .
驱动电机4和破碎装置5均设置有两组且一一对应,驱动电机4的输出端与旋转轴51的端部固定连接。Both the driving motor 4 and the crushing device 5 are provided with two groups corresponding to each other, and the output end of the driving motor 4 is fixedly connected to the end of the rotating shaft 51 .
旋转轴51远离驱动电机4的一端贯穿处理框1并通过密封轴承与处理框1转动连接。The end of the rotating shaft 51 away from the drive motor 4 passes through the processing frame 1 and is rotatably connected with the processing frame 1 through a sealed bearing.
挤压处理装置3还包括限位滑框33,限位滑框33位于处理框1的内部,限位滑框33的内壁安装有电动滑轨34,电动滑轨34的内部设置有滑动支架35,滑动支架35的一侧远离限位滑框33的位置安装有支撑板36,支撑板36的顶部通过转动支架与挤压辊31转动连接,滑动支架35远离限位滑框33的一端安装有固定柱37。The extrusion processing device 3 also includes a limit slide frame 33, the limit slide frame 33 is located inside the processing frame 1, the inner wall of the limit slide frame 33 is equipped with an electric slide rail 34, and the inside of the electric slide rail 34 is provided with a slide bracket 35 , one side of the sliding bracket 35 is away from the position of the limit slide frame 33. A support plate 36 is installed. Fixed column 37.
限位滑框33的外侧与处理框1的内壁固定连接,限位滑框33设置有两组且对称分布在挤压辊31两端。The outer side of the limit slide frame 33 is fixedly connected with the inner wall of the processing frame 1 , and two sets of limit slide frames 33 are arranged and symmetrically distributed at both ends of the extrusion roller 31 .
导向辊32套设在固定柱37的外侧并通过转动轴承与固定柱37转动连接,电动滑轨34的内部通过电动滑块与滑动支架35滑动连接。The guide roller 32 is sheathed on the outer side of the fixed column 37 and is rotatably connected with the fixed column 37 through a rotating bearing, and the inside of the electric slide rail 34 is slidably connected with the sliding bracket 35 through an electric slider.
破碎装置5还包括旋转套筒53,旋转套筒53的内部设置有冷却装置54,旋转套筒53的外侧套设有导热套环55,导热套环55的外侧安装有金属底座56。The crushing device 5 also includes a rotating sleeve 53 , a cooling device 54 is installed inside the rotating sleeve 53 , and a heat conduction collar 55 is sheathed on the outer side of the rotating sleeve 53 , and a metal base 56 is installed on the outer side of the heat conduction collar 55 .
旋转轴51远离驱动电机4的一端延伸至旋转套筒53的内部并与旋转套筒53固定连接,导热套环55的内壁与旋转套筒53的外壁固定连接,金属底座56的外侧与破碎头52的一端固定连接,导热套环55和金属底座56均设置有多组。The end of the rotating shaft 51 away from the drive motor 4 extends to the inside of the rotating sleeve 53 and is fixedly connected with the rotating sleeve 53, the inner wall of the heat conduction collar 55 is fixedly connected with the outer wall of the rotating sleeve 53, and the outer side of the metal base 56 is connected with the crushing head. One end of 52 is fixedly connected, and multiple sets of heat conducting collars 55 and metal bases 56 are provided.
使用时,将需要处理的泡棉废料一端放入两组挤压辊31之间,利用两组挤压辊31对泡棉废料进行挤压,挤压后的废料再次进入两组导向辊32之间,挤压辊31夹持泡棉废料直至泡棉废料的端部被送至破碎装置5内,能够自动对泡棉废料进行限位及导向,使泡棉可以顺利进入粉碎辊之间,减少人工送料的操作。When in use, put one end of the foam waste to be processed between two sets of extrusion rollers 31, and use the two sets of extrusion rollers 31 to squeeze the foam waste, and the extruded waste enters between the two sets of guide rollers 32 again. Between the squeeze rollers 31, the foam waste is clamped until the end of the foam waste is sent to the crushing device 5, which can automatically limit and guide the foam waste, so that the foam can smoothly enter between the crushing rollers, reducing The operation of manual feeding.
电动滑轨34内部的电动滑块带动滑动支架35移动,滑动支架35带动挤压辊31和导向辊32移动,使两组挤压辊31和导向辊32之间的间隙减小,能够持续对泡棉废料进行挤压,使其压缩至一定程度便于送入破碎装置5内,可对较厚的泡棉进行压缩,并且适应性较好。The electric slide block inside the electric slide rail 34 drives the sliding bracket 35 to move, and the sliding bracket 35 drives the extrusion roller 31 and the guide roller 32 to move, so that the gap between the two groups of extrusion rollers 31 and the guide roller 32 is reduced, and can continuously The foam waste is extruded so that it is compressed to a certain extent and is convenient to be sent into the crushing device 5, which can compress thicker foam and has better adaptability.
由于限位滑框33的设置,电动滑轨34通过内部的电动滑块可带动滑动支架35移动至不同位置,调节两组挤压辊31和导向辊32之间的间隙,能够对不同厚度的泡棉废料进行压缩挤压,提高装置的适配性。Due to the setting of the limit slide frame 33, the electric slide rail 34 can drive the sliding bracket 35 to move to different positions through the electric slide block inside, and adjust the gap between the two groups of squeeze rollers 31 and the guide rollers 32, which can adjust the thickness of the The foam waste is compressed and extruded to improve the adaptability of the device.
请参阅图1-图8,本发明提供一种技术方案:在实施例一的基础上,冷却装置54还包括冷却风管541,冷却风管541的外侧开设有出风口542,旋转套筒53的外侧开设有与出风口542相对应的冷却口543,冷却风管541的内壁均匀贯穿有导热翅片544,导热翅片544远离冷却风管541的一端与导热套环55固定连接,冷却风管541的一端贯穿处理框1并连通有抽气泵545,冷却风管541远离抽气泵545的一端与旋转轴51固定连接,冷却风管541靠近抽气泵545的一端贯穿旋转套筒53并与旋转套筒53固定连接。Please refer to Figures 1-8, the present invention provides a technical solution: on the basis of Embodiment 1, the cooling device 54 also includes a cooling air duct 541, and an air outlet 542 is opened on the outside of the cooling air duct 541, and the rotating sleeve 53 There is a cooling port 543 corresponding to the air outlet 542 on the outer side of the cooling air duct 541. The inner wall of the cooling air duct 541 is evenly penetrated with heat conduction fins 544. One end of the pipe 541 runs through the processing frame 1 and communicates with the air pump 545. The end of the cooling air pipe 541 away from the air pump 545 is fixedly connected to the rotating shaft 51. The end of the cooling air pipe 541 close to the air pump 545 passes through the rotating sleeve 53 and is connected to the rotating shaft. The sleeve 53 is fixedly connected.
使用时,开启驱动电机4通过旋转轴51带动旋转套筒53转动,旋转套筒53通过导热套环55带动破碎头52旋转,即可对废料进行破碎,同时通过抽气泵545将外部冷却机构内的低温气体抽至冷却风管541内,进入冷却风管541内的气体从出风口542和冷却口543吹至导热套环55处,利用导热翅片544、导热套环55和金属底座56对破碎头52进行降温,防止破碎头52在破碎过程中升温粘住泡棉废料颗粒,避免因此而影响到破碎效率。When in use, turn on the drive motor 4 to drive the rotating sleeve 53 to rotate through the rotating shaft 51, and the rotating sleeve 53 drives the crushing head 52 to rotate through the heat-conducting collar 55, so that the waste can be crushed. The low-temperature gas is pumped into the cooling air pipe 541, and the gas entering the cooling air pipe 541 is blown from the air outlet 542 and the cooling port 543 to the heat-conducting collar 55, and the heat-conducting fins 544, the heat-conducting collar 55 and the metal base 56 are used to The crushing head 52 is cooled to prevent the crushing head 52 from heating up and sticking to the foam waste particles during the crushing process, so as to avoid affecting the crushing efficiency.
显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域及相关领域的普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都应属于本发明保护的范围。本发明中未具体描述和解释说明的结构、装置以及操作方法,如无特别说明和限定,均按照本领域的常规手段进行实施。Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art and related fields without creative efforts shall fall within the protection scope of the present invention. The structures, devices and operation methods not specifically described and explained in the present invention, unless otherwise specified and limited, shall be implemented according to conventional means in the art.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117445467A (en) * | 2023-11-23 | 2024-01-26 | 泰州市巨久不锈钢有限公司 | Stainless steel piece recycling extrusion equipment |
| CN117445467B (en) * | 2023-11-23 | 2024-07-30 | 泰州市巨久不锈钢有限公司 | Stainless steel piece recycling extrusion equipment |
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| CN116638674B (en) | 2025-01-28 |
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