CN116637910A - Method and system for stale garbage screening and product cascade resource utilization - Google Patents

Method and system for stale garbage screening and product cascade resource utilization Download PDF

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Publication number
CN116637910A
CN116637910A CN202310421584.9A CN202310421584A CN116637910A CN 116637910 A CN116637910 A CN 116637910A CN 202310421584 A CN202310421584 A CN 202310421584A CN 116637910 A CN116637910 A CN 116637910A
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screening
garbage
outlet
product
inlet
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刘明达
曹占强
宗宇坤
张许
徐进军
孙晓东
杨旭
庞震
葛亚军
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Beijing Capital Environment Technology Co Ltd
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Beijing Capital Environment Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/30Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
    • B09B3/35Shredding, crushing or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • B03C1/30Combinations with other devices, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B15/00Combinations of apparatus for separating solids from solids by dry methods applicable to bulk material, e.g. loose articles fit to be handled like bulk material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/70Chemical treatment, e.g. pH adjustment or oxidation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B2101/00Type of solid waste
    • B09B2101/25Non-industrial waste, e.g. household waste

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention provides a method and a system for screening stale garbage and recycling products in a cascade manner, and belongs to the technical field of garbage treatment. The method comprises the following steps: pretreating the stale garbage stack to obtain a garbage stack with low water and low harmful gas; transporting the garbage stack to a garbage disposal site by adopting a garbage transport vehicle, and carrying out material refining treatment on the garbage stack; screening the garbage after refining to obtain massive combustible substances, primary combustible substances, aggregate, iron, stainless steel, nonferrous metals and purer humus soil; carrying out product cascade recycling treatment on the large combustible matters and the primary combustible matters to obtain purer humus soil, iron, stainless steel, nonferrous metals, aggregate and small combustible matters; making small combustible into fuel rod; the system comprises a screening system and a product cascade recycling system. The method can separate purer aggregate, humus soil, metal and combustible materials, and effectively realize resource utilization.

Description

陈腐垃圾筛分和产物梯级资源化方法及系统Method and system for stale garbage screening and product cascade resource utilization

技术领域technical field

本发明涉及垃圾处理技术领域,尤其涉及一种陈腐垃圾筛分和产物梯级资源化方法及系统。The invention relates to the technical field of garbage treatment, in particular to a method and system for stale garbage screening and product cascading recycling.

背景技术Background technique

生活垃圾多数处于无序堆放的状态,未经分类的生活垃圾全部进入填埋场进行填埋,垃圾成分较为复杂,尺寸不规则,且大部分垃圾填埋场由于垃圾成分及地域特点,形成的陈腐垃圾的水分含量高,易导致筛分效果产生极大波动。腐殖土由于填埋垃圾的成分差异,占比10%-40%之间波动,陈腐垃圾腐殖土比例30%-60%,有机质含量较高,但由于湿度高导致筛分质量不佳,腐殖土内会夹带部分小块的可燃物、骨料内会有些大块可燃物和密度较高的可燃物通过分选没有被去除及轻质物作为垃圾焚烧较困难,尾端产物处置和资源化利用途径受限,大部分物料仍需填埋处置,达不到陈腐垃圾减量、控制污染、腾退库容的目的。Most of the domestic waste is in a state of disorderly stacking, and all unclassified domestic waste enters the landfill for landfill. The high moisture content of stale garbage can easily lead to great fluctuations in the screening effect. Due to the difference in the composition of landfill waste, the proportion of humus soil fluctuates between 10%-40%. The proportion of humus soil in stale waste is 30%-60%. The content of organic matter is high, but the screening quality is poor due to high humidity. Some small pieces of combustibles will be entrained in the humus, some large pieces of combustibles and high-density combustibles will not be removed through sorting, and the light ones are difficult to incinerate as garbage. The end product disposal and Resource utilization is limited, and most materials still need to be landfilled, which fails to achieve the purpose of reducing stale waste, controlling pollution, and vacating storage capacity.

陈腐垃圾中的腐殖土可进行土地利用,但实际填埋场治理工程中筛分出的腐殖土往往具有可燃物含量高;腐殖土用作矿坑回填、边坡修复等虽然可减少外运成本,但需要进一步稳定化处理;若作园林绿化用土,也需要稳定化处理达到绿化用土的标准。而且,传统陈腐垃圾筛分处理技术,实际应用中经常因物料堵塞、缠绕而造成停机,筛分能力有限;筛分产物中骨料和腐殖土掺杂的塑料等害物质较多,同时轻质物中含有的腐殖土较多,使轻质物的单位热值不高,影响其燃料的替代。如何综合考虑工艺路线中大件垃圾和易缠绕垃圾的预处理、不同筛分设备的优化组合是本行业亟待解决的重要课题。The humus in the stale garbage can be used for land use, but the humus screened out in the actual landfill treatment project often has a high content of combustibles; although the humus used for pit backfill and slope repair can reduce the external Transportation costs, but further stabilization treatment is required; if it is used as landscaping soil, it also needs stabilization treatment to meet the standards of greening soil. Moreover, the traditional stale waste screening treatment technology often causes shutdowns due to material blockage and entanglement in practical applications, and the screening capacity is limited; there are many harmful substances such as plastics mixed with aggregate and humus in the screening products, and at the same time light The humus contained in the heavy material is more, so that the unit calorific value of the light material is not high, which affects the replacement of its fuel. How to comprehensively consider the pretreatment of bulky waste and easily entangled waste in the process route, and the optimal combination of different screening equipment are important issues to be solved urgently in this industry.

发明内容Contents of the invention

本发明提供一种陈腐垃圾筛分和产物梯级资源化方法及系统,用以解决现有技术中陈腐垃圾在处理过程中存在的如下问题:筛分过程中因物料堵塞、缠绕而造成停机,筛分能力有限;筛分产物中骨料和腐殖土掺杂的塑料等害物质较多,同时轻质物中含有的腐殖土较多,使轻质物的单位热值不高,影响其燃料的替代。The present invention provides a method and system for stale waste screening and product cascade recycling, which are used to solve the following problems in the processing process of stale waste in the prior art: during the screening process, the shutdown is caused by material blockage and entanglement, and the screening The screening capacity is limited; there are more harmful substances such as plastics mixed with aggregate and humus in the screened products, and at the same time, there are more humus in the light substances, so that the unit calorific value of the light substances is not high, which affects its performance. fuel substitution.

本发明提供一种陈腐垃圾筛分和产物梯级资源化方法,包括:The present invention provides a stale garbage screening and product cascade recycling method, comprising:

对陈腐垃圾堆体进行预处理,得到低水和低有害气体的垃圾堆体;Perform pretreatment on stale garbage dumps to obtain garbage dumps with low water content and low harmful gas;

采用垃圾运输车将垃圾堆体运输至垃圾处理场,对垃圾堆体进行匀料处理;The garbage dump is transported to the garbage disposal site by a garbage truck, and the garbage dump is homogenized;

将匀料之后的垃圾进行筛选处理,筛选出大块可燃物、初级可燃物、骨料、铁、不锈钢、有色金属及较纯净腐殖土;The garbage after leveling is screened to screen out large combustibles, primary combustibles, aggregates, iron, stainless steel, non-ferrous metals and relatively pure humus;

将大块可燃物和初级可燃物进行产物梯级资源化处理,得到较纯净腐殖土、铁、不锈钢、有色金属、骨料和小块可燃物;The bulk combustibles and primary combustibles are processed step by step to obtain relatively pure humus, iron, stainless steel, non-ferrous metals, aggregates and small combustibles;

将小块可燃物制成燃料棒。Turn small pieces of combustibles into fuel rods.

根据本发明提供的一种陈腐垃圾筛分和产物梯级资源化方法,所述预处理包括:According to a stale garbage screening and product cascade recycling method provided by the present invention, the pretreatment includes:

采用曝气设备向陈腐垃圾堆体内同时进行曝气和抽气,使气体在陈腐垃圾堆体内形成内部循环,使垃圾堆体内从无氧的反应环境改变成有氧的反应环境,阻断有害气体的产生,同时带出垃圾堆体内已经产生的有害气体和水汽。Aeration equipment is used to aerate and pump air into the old garbage dump at the same time, so that the gas can form an internal circulation in the old garbage dump, so that the garbage dump can change from an anaerobic reaction environment to an aerobic reaction environment, and block harmful gases At the same time, it brings out the harmful gas and water vapor that have been produced in the garbage dump.

根据本发明提供的一种陈腐垃圾筛分和产物梯级资源化方法,所述预处理还包括:According to a method for stale garbage screening and product cascade resource recovery provided by the present invention, the pretreatment also includes:

将曝气设备抽出的气体采用气体净化系统进行净化,将净化后的气体排放。The gas extracted from the aeration equipment is purified by the gas purification system, and the purified gas is discharged.

根据本发明提供的一种陈腐垃圾筛分和产物梯级资源化方法,所述匀料处理包括:According to a method for stale garbage screening and product cascading recycling provided by the present invention, the homogenization treatment includes:

垃圾运输车直接将垃圾倒入步进给料机的料仓内,垃圾通过步进给料机出口处的匀料器,实现垃圾的均匀进料,使垃圾均匀输送到板式输送机上。The garbage truck directly pours the garbage into the hopper of the stepping feeder, and the garbage passes through the leveler at the outlet of the stepping feeder to realize uniform feeding of the garbage, so that the garbage is evenly transported to the apron conveyor.

根据本发明提供的一种陈腐垃圾筛分和产物梯级资源化方法,所述筛选处理包括:According to a stale garbage screening and product cascade recycling method provided by the present invention, the screening process includes:

将从板式输送机出口出来的垃圾进行大块物分选,把粒径大于350mm的大块物分离出来;Sorting the garbage from the outlet of the apron conveyor for large pieces, and separating the large pieces with a particle size greater than 350mm;

将分离出来的大块物经过人工分选筛选出骨料,剩余的大块物为大块可燃物。The separated large pieces are manually sorted and screened to obtain aggregates, and the remaining large pieces are large combustibles.

根据本发明提供的一种陈腐垃圾筛分和产物梯级资源化方法,所述筛选处理还包括:According to a stale garbage screening and product cascade recycling method provided by the present invention, the screening process also includes:

将分离出大块物的垃圾送入粗筛分盘选筛进行初级分选;The garbage separated from large pieces is sent to the coarse screening tray for primary separation;

将粗筛分盘选筛分选出来的筛下物送入细筛分盘选筛进行二级分选;Send the undersize material selected by the coarse screening tray to the fine screening tray for secondary separation;

细筛分盘选筛分选出来的筛下物为腐殖土,将腐殖土依次送入第一折流风选机、第一磁选机和第一涡电流分选机中,从腐殖土中依次分离出初级可燃物、铁、不锈钢和有色金属,得到较纯净腐殖土;The under-screened material selected by the fine sieving pan selection is humus, and the humus is sequentially sent to the first baffle air separator, the first magnetic separator and the first eddy current separator, and the humus is separated from the humus Primary combustibles, iron, stainless steel and non-ferrous metals are sequentially separated from the soil to obtain relatively pure humus;

将粗筛分盘选筛分选出来的筛上物送入两级弹跳皮带机进行分选,分选出轻质的初级可燃物和重质的骨料混合物,将分选出的骨料混合物送入第二磁选机中,分选出铁和骨料;The sieve screened by the coarse screening pan is sent to the two-stage bouncing belt conveyor for sorting, and the light primary combustibles and the heavy aggregate mixture are sorted out, and the sorted aggregate mixture is sorted Send it to the second magnetic separator to sort out iron and aggregate;

将细筛分盘选筛分选出来的筛上物送入一级弹跳皮带机进行分选,分选出轻质的初级可燃物和重质的骨料混合物,将分选出的骨料混合物送入第二磁选机中,分选出铁和骨料。The screened material selected by the fine screening pan is sent to the first-stage bounce belt conveyor for sorting, and the light primary combustibles and heavy aggregate mixture are sorted out, and the sorted aggregate mixture is sorted Send it to the second magnetic separator to separate iron and aggregate.

根据本发明提供的一种陈腐垃圾筛分和产物梯级资源化方法,所述两级弹跳皮带机由两组弹跳皮带机串联而成;According to a method for stale garbage screening and product cascade recycling provided by the present invention, the two-stage bouncing belt conveyor is formed by connecting two groups of bouncing belt conveyors in series;

粗筛分盘选筛的筛上物先进入第一组弹跳皮带机上,将重质的骨料混合物从轻质物中分选出来;The sieved material of the coarse sieving disc screen first enters the first group of bouncing belt conveyors to separate the heavy aggregate mixture from the light ones;

轻质物继续进入到第二组弹跳皮带机内,对没有被分选出的骨料混合物进行再一次的弹跳分选;The light materials continue to enter the second group of bounce belt conveyors, and the aggregate mixture that has not been sorted out is bounced and sorted again;

第二组弹跳皮带机的弹跳幅度相对于第一组弹跳皮带机的弹跳幅度大。The bounce amplitude of the second group of bounce belt conveyors is larger than that of the first set of bounce belt conveyors.

根据本发明提供的一种陈腐垃圾筛分和产物梯级资源化方法,所述产物梯级资源化处理包括:According to a method for stale garbage screening and product cascade resource utilization provided by the present invention, the product cascade resource utilization process includes:

将从所述筛选处理中分选出的初级可燃物送入第一张弛筛中,对初级可燃物的表面土进行震动脱落和筛分,筛分得到较纯净腐殖土和较纯净可燃物。The primary combustibles sorted out from the screening process are sent to the first relaxation screen, and the surface soil of the primary combustibles is shaken off and screened to obtain relatively pure humus and relatively pure combustibles.

根据本发明提供的一种陈腐垃圾筛分和产物梯级资源化方法,所述产物梯级资源化处理还包括:According to a method for stale garbage screening and product cascade resource utilization provided by the present invention, the product cascade resource utilization process also includes:

将从所述筛选处理中分选出的大块可燃物和从第一张弛筛中筛分出的较纯净可燃物送入破碎机中进行破碎,得到小块破碎物;Sending the bulky combustibles sorted out from the screening process and the relatively pure combustibles screened out from the first relaxation sieve into a crusher for crushing to obtain small pieces of broken combustibles;

将小块破碎物依次送入第三磁选机、第二涡电流分选机、第二张弛筛、第二折流风选机中,从小块破碎物中依次分离出铁、不锈钢和有色金属、较纯净腐殖土、骨料,得到小块可燃物;The small pieces of crushed matter are sent to the third magnetic separator, the second eddy current separator, the second relaxation screen, and the second baffle air separator in order to separate iron, stainless steel, non-ferrous metals, Relatively pure humus and aggregate, to obtain small pieces of combustibles;

将小块可燃物送入RDF成型厢中制成RDF燃料棒。Send small pieces of combustibles into the RDF forming box to make RDF fuel rods.

本发明还提供一种陈腐垃圾筛分和产物梯级资源化系统,所述系统应用于如上所述的陈腐垃圾筛分和产物梯级资源化方法,所述系统包括筛选系统和产物梯级资源化系统;The present invention also provides a stale garbage screening and product cascade resource utilization system, the system is applied to the stale garbage screening and product cascade resource utilization method described above, the system includes a screening system and a product cascade resource utilization system;

所述筛选系统包括:大块物分选、人工分选、粗筛分盘选筛、细筛分盘选筛、两级弹跳皮带机、一级弹跳皮带机、第一折流风选机、第一磁选机、第二磁选机和第一涡电流分选机;The screening system includes: bulk material sorting, manual sorting, coarse screening pan screening, fine screening pan screening, two-stage bouncing belt conveyor, one-stage bouncing belt conveyor, first baffle air separator, second stage A magnetic separator, a second magnetic separator and a first eddy current separator;

其中,所述大块物分选的大块物出口与所述人工分选相连,所述大块物分选的小块物出口与所述粗筛分盘选筛的入口相连;Wherein, the bulk object outlet of the bulk object sorting is connected to the manual sorting, and the small block object outlet of the bulk object sorting is connected to the entrance of the coarse screening tray;

所述粗筛分盘选筛的筛下物出口与细筛分盘选筛的入口相连,所述细筛分盘选筛的筛下物出口与所述第一折流风选机的入口相连,所述第一折流风选机的出口与第一磁选机的入口相连,所述第一磁选机的出口与所述第一涡电流分选机的入口相连;The undersize outlet of the coarse screening disc screen is connected to the inlet of the fine screening disc screen, and the undersize outlet of the fine screening disc screen is connected to the inlet of the first baffle wind separator, The outlet of the first baffle air separator is connected to the inlet of the first magnetic separator, and the outlet of the first magnetic separator is connected to the inlet of the first eddy current separator;

所述粗筛分盘选筛的筛上物出口与所述两级弹跳皮带机的入口相连,所述两级弹跳皮带机的下分选物出口与所述第二磁选机的入口相连;The oversize outlet of the coarse screening disc screen is connected to the inlet of the two-stage bouncing belt conveyor, and the lower sorted outlet of the two-stage bouncing belt conveyor is connected to the inlet of the second magnetic separator;

所述细筛分盘选筛的筛上物出口与所述一级弹跳皮带机的入口相连,所述一级弹跳皮带机的下分选物出口与所述第二磁选机的入口相连;The oversize outlet of the fine sieving disc screen is connected to the inlet of the first-stage bouncing belt conveyor, and the lower sorted outlet of the first-stage bouncing belt conveyor is connected to the inlet of the second magnetic separator;

所述产物梯级资源化系统包括:第一张弛筛、破碎机、第三磁选机、第二涡电流分选机、第二张弛筛、第二折流风选机和RDF成型厢;The product cascade recycling system includes: a first relaxation screen, a crusher, a third magnetic separator, a second eddy current separator, a second relaxation screen, a second baffle wind separator and an RDF forming box;

其中,所述两级弹跳皮带机的上分选物出口和所述一级弹跳皮带机的上分选物出口均与所述第一张弛筛的入口相连;Wherein, the upper sorting object outlet of the two-stage bouncing belt conveyor and the upper sorting object outlet of the first-stage bouncing belt conveyor are all connected to the entrance of the first relaxation screen;

所述第一张弛筛的筛上物出口与所述破碎机的入口相连,所述人工分选与所述破碎机的入口相连;The oversize outlet of the first relaxation screen is connected with the inlet of the crusher, and the manual sorting is connected with the inlet of the crusher;

所述破碎机的出口与所述第三磁选机的入口相连,所述第三磁选机的出口与所述第二涡电流分选机的入口相连,所述第二涡电流分选机的出口与所述第二张弛筛的入口相连;The outlet of the crusher is connected to the inlet of the third magnetic separator, the outlet of the third magnetic separator is connected to the inlet of the second eddy current separator, and the second eddy current separator The outlet of the said second relaxation screen is connected to the inlet;

所述第二张弛筛的筛上物出口与所述第二折流风选机的入口相连,所述第二折流风选机的出口与所述RDF成型厢相连。The oversize outlet of the second relaxation screen is connected to the inlet of the second baffle air separator, and the outlet of the second baffle air separator is connected to the RDF forming chamber.

本发明提供的一种陈腐垃圾筛分和产物梯级资源化方法及系统,通过向陈腐垃圾堆体进行好氧曝气改变垃圾堆体内的有机物降解反应条件,由无氧反应逐渐改变成有氧反应,阻断垃圾堆体内有害气体的产生,在曝气的过程中抽出已经产生的有害气体和部分水汽,曝气过程中也促使了垃圾内水分的蒸发,在降低垃圾堆体内有害气体的同时也蒸发了部分水分,避免了开挖过程中的污染和为后续的筛分提供有利条件;The present invention provides a stale waste screening and product cascade recycling method and system, which changes the degradation reaction conditions of organic matter in the waste heap by aerobic aeration to the stale waste heap, and gradually changes from anaerobic reaction to aerobic reaction , block the generation of harmful gases in the garbage dump, and extract the harmful gases and some water vapor that have been produced during the aeration process. Part of the water is evaporated, avoiding pollution during excavation and providing favorable conditions for subsequent screening;

本发明通过步进给料机作为筛分系统的第一个上料设备,使垃圾可以直接倒入到步进给料机的料仓内,减少了上料设备挖掘机或装载机的使用,节约了运营成本;垃圾直接倒入步进给料机料仓内,不需要在上料设备附件进行储存垃圾,减少了筛分车间的建设面积,节约了部分建设成本;The invention uses the stepping feeder as the first feeding device of the screening system, so that the garbage can be directly poured into the bin of the stepping feeder, reducing the use of the feeding device excavator or loader, Saves operating costs; the garbage is directly poured into the hopper of the stepping feeder, and there is no need to store garbage in the attachment of the feeding equipment, which reduces the construction area of the screening workshop and saves part of the construction cost;

本发明使用粗筛分盘选筛和细筛分盘选筛进行垃圾的粒径分选,代替以往筛分项目中的滚筒筛,滚筒筛在筛分陈腐垃圾时因为垃圾的黏和湿导致滚筒筛会堵筛和腐殖土在筛面的表面办结成土块,需要进行停工清理,浪费时间和人力资源,影响筛分效率;盘选筛自带清扫器,也不容易被堵筛,可以提高筛分效率和节约运营成本;盘选筛的占地面积比滚筒筛小,可以使筛分系统更加紧凑,减少筛分系统的占地面积;The present invention uses the coarse screening disc screen and the fine screening disc screening screen to sort the particle size of garbage, replacing the drum sieve in the previous screening project. The sieve will block the sieve and the humus will form clods on the surface of the sieve surface, which needs to be shut down to clean up, which wastes time and human resources and affects the screening efficiency; the disc screen has its own cleaner, and it is not easy to be blocked. It can improve the screening efficiency and save operating costs; the floor space of the disc screen is smaller than that of the drum screen, which can make the screening system more compact and reduce the floor area of the screening system;

本发明使用第一折流风选机对腐殖土进行风选,腐殖土在进入到第一折流风选机后,在下落的过程中,在上部有抽风机抽吸,把混合在内的小块轻质可燃物抽走,通过旋风收集器收集;通过改变抽风风机的频率来控制抽风风压,把风压调整到可以抽出小块轻质可燃物的强度,又由于腐殖土较湿,密度较大,使腐殖土不易被抽出,达到小块可燃物的分选效果;The present invention uses the first baffle air separator to air-select the humus. After the humus enters the first baffle air separator, in the process of falling, the upper part is sucked by an aspirator, and the mixed The small pieces of light combustibles are pumped away and collected by the cyclone collector; the air pressure is controlled by changing the frequency of the exhaust fan, and the wind pressure is adjusted to the strength that can extract small pieces of light combustibles, and because the humus soil is relatively wet , the density is relatively high, so that the humus soil is not easy to be extracted, so as to achieve the sorting effect of small pieces of combustibles;

本发明使用第二折流风选机,对可燃物进行提纯,得到较纯净的小块可燃物,去除骨料;The present invention uses the second baffle air separator to purify combustibles, obtain relatively pure small combustibles, and remove aggregates;

本发明使用第一张弛筛对初级可燃物进行提纯得到较纯净可燃物,较纯净可燃物大块可燃物进入破碎机破碎,破碎后在通过第三磁选机、第二涡电流分选机、第二张弛筛和第二折流风选机去除可燃物中的杂质,这样得到较纯净的小块可燃物,使制成的RDF燃料棒的热值符合燃料替代的标准。The present invention uses the first relaxation screen to purify the primary combustibles to obtain relatively pure combustibles, and the relatively pure combustibles and large combustibles enter the crusher for crushing, and after crushing, pass through the third magnetic separator, the second eddy current separator, The second relaxation screen and the second baffle winnowing machine remove impurities in the combustibles, so that relatively pure small pieces of combustibles are obtained, so that the calorific value of the RDF fuel rods made meets the fuel substitution standard.

附图说明Description of drawings

为了更清楚地说明本发明或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the present invention or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are the present invention. For some embodiments of the invention, those skilled in the art can also obtain other drawings based on these drawings without creative effort.

图1是本发明提供的陈腐垃圾筛分和产物梯级资源化方法的流程图。Fig. 1 is a flow chart of the stale garbage screening and product cascade recycling method provided by the present invention.

附图标记:Reference signs:

1、曝气设备;2、气体净化系统;3、步进给料机;4、匀料器;1. Aeration equipment; 2. Gas purification system; 3. Step feeder; 4. Homogenizer;

5、板式输送机;6、大块物分选;7、人工分选;5. Slab conveyor; 6. Sorting of bulk objects; 7. Manual sorting;

8、粗筛分盘选筛;9、细筛分盘选筛;10-1、第一折流风选机;8. Coarse screening pan screen; 9. Fine screening pan screen; 10-1. First baffle air separator;

10-2、第二折流风选机;11-1、第一磁选机;11-2、第二磁选机;10-2. The second baffle air separator; 11-1. The first magnetic separator; 11-2. The second magnetic separator;

11-3、第三磁选机;12-1、第一涡电流分选机;11-3. The third magnetic separator; 12-1. The first eddy current separator;

12-2、第二涡电流分选机;13、两级弹跳皮带机;12-2. The second eddy current separator; 13. Two-stage bouncing belt conveyor;

14、一级弹跳皮带机;15-1、第一张弛筛;15-2、第二张弛筛;14. The first-level bouncing belt conveyor; 15-1. The first relaxation screen; 15-2. The second relaxation screen;

16、破碎机;17、RDF成型厢。16. Crusher; 17. RDF forming box.

具体实施方式Detailed ways

为使本发明的目的、技术方案和优点更加清楚,下面将结合本发明中的附图,对本发明中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the present invention clearer, the technical solutions in the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the present invention. Obviously, the described embodiments are part of the embodiments of the present invention , but not all examples. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

下面结合图1描述本发明的一种陈腐垃圾筛分和产物梯级资源化方法及系统。A method and system for stale garbage screening and product cascading resource utilization according to the present invention will be described below in conjunction with FIG. 1 .

一种陈腐垃圾筛分和产物梯级资源化方法,包括:A method for stale garbage screening and product cascading recycling, comprising:

对陈腐垃圾堆体进行预处理,得到低水和低有害气体的垃圾堆体;Perform pretreatment on stale garbage dumps to obtain garbage dumps with low water content and low harmful gas;

具体地,陈腐垃圾堆体含水率为25%-30%,预处理包括:采用曝气设备1向陈腐垃圾堆体内同时进行曝气和抽气,使气体在陈腐垃圾堆体内形成内部循环,使垃圾堆体内从无氧的反应环境改变成有氧的反应环境,阻断有害气体的产生,同时带出垃圾堆体内已经产生的有害气体和水汽;Specifically, the moisture content of the old garbage pile is 25%-30%. The pretreatment includes: using aeration equipment 1 to aerate and pump air into the old garbage pile at the same time, so that the gas forms an internal circulation in the old garbage pile, so that The garbage dump changes from an anaerobic reaction environment to an aerobic reaction environment, blocking the generation of harmful gases, and at the same time bringing out the harmful gases and water vapor that have been produced in the garbage dump;

将曝气设备1抽出的气体采用气体净化系统2进行净化,将净化后的气体排放;气体净化系统2采用现有常规的气体净化设备;The gas extracted by the aeration equipment 1 is purified by the gas purification system 2, and the purified gas is discharged; the gas purification system 2 adopts existing conventional gas purification equipment;

可以理解的是,曝气设备1通过抽气管与垃圾堆体相连;曝气设备1的废气出气口与气体净化系统2相连;通过曝气设备1曝气和抽气,使垃圾堆体内的有害气体降低,避免了开挖风险,使陈腐垃圾内的含水率降低,使垃圾黏度降低,使后续的分选效率提高。It can be understood that the aeration device 1 is connected to the garbage dump through the air extraction pipe; the waste gas outlet of the aeration device 1 is connected to the gas purification system 2; The gas is reduced, which avoids the risk of excavation, reduces the moisture content in the stale garbage, reduces the viscosity of the garbage, and improves the subsequent sorting efficiency.

采用垃圾运输车将垃圾堆体运输至垃圾处理场,对垃圾堆体进行匀料处理;The garbage dump is transported to the garbage disposal site by a garbage truck, and the garbage dump is homogenized;

具体地,在预处理之后,先通过挖机对垃圾堆体进行开挖,开挖过程中去除大于500mm粒径的大块物,垃圾通过挖机装到垃圾运输车辆中;Specifically, after the pretreatment, the garbage dump is first excavated by an excavator, and large objects larger than 500mm in particle size are removed during the excavation process, and the garbage is loaded into the garbage transport vehicle by the excavator;

匀料处理包括:垃圾运输车直接将垃圾倒入步进给料机3的料仓内,垃圾通过步进给料机3出口处的匀料器4,实现垃圾的均匀进料,使垃圾均匀输送到板式输送机5上;The leveling process includes: the garbage transport vehicle directly pours the garbage into the silo of the stepping feeder 3, and the garbage passes through the leveling device 4 at the exit of the stepping feeder 3 to realize uniform feeding of the garbage and make the garbage uniform. Delivered on the slat conveyor 5;

可以理解的是,步进给料机3出口与板式输送机5相连;步进给料机3出口处安装匀料器4;步进给料机3作为筛分系统的上料设备,去掉了上料机械挖掘机或装载机的使用,减少运营成本,步进给料机3的容积≥120立方米。It can be understood that the outlet of the step feeder 3 is connected to the apron conveyor 5; the step feeder 3 outlet is equipped with a homogenizer 4; The use of the loading machine excavator or loader reduces operating costs, and the volume of the stepping feeder 3 is ≥ 120 cubic meters.

将匀料之后的垃圾进行筛选处理,筛选出大块可燃物、初级可燃物、骨料、铁、不锈钢、有色金属及较纯净腐殖土;The garbage after leveling is screened to screen out large combustibles, primary combustibles, aggregates, iron, stainless steel, non-ferrous metals and relatively pure humus;

具体地,筛选处理包括:将从板式输送机5出口出来的垃圾进行大块物分选,把粒径大于350mm的大块物分离出来;大块物分选6在板式输送机5的出口处自动筛分出粒径大于350mm的大块物;Specifically, the screening process includes: sorting the garbage from the outlet of the apron conveyor 5 into bulk objects, and separating the bulk objects with a particle size greater than 350 mm; Automatically screen out large pieces with a particle size greater than 350mm;

将分离出来的大块物经过人工分选筛选出骨料,剩余的大块物为大块可燃物;The separated large pieces are manually sorted and screened to obtain aggregates, and the remaining large pieces are large pieces of combustibles;

将分离出大块物的垃圾送入粗筛分盘选筛8进行初级分选;The rubbish that separates out bulk is sent to coarse screening disc screen 8 and carries out primary sorting;

将粗筛分盘选筛8分选出来的筛下物送入细筛分盘选筛9进行二级分选;The undersieves selected by the coarse sieving tray sieve 8 are sent to the fine sieving tray sieve 9 for secondary separation;

细筛分盘选筛9分选出来的筛下物为腐殖土,将腐殖土依次送入第一折流风选机10-1、第一磁选机11-1和第一涡电流分选机12-1中,从腐殖土中依次分离出初级可燃物、铁、不锈钢和有色金属,得到较纯净腐殖土;The under-sieves selected by the fine sieving tray 9 are humus, and the humus is sent to the first baffle wind separator 10-1, the first magnetic separator 11-1 and the first eddy current separator in sequence. In the selection machine 12-1, the primary combustibles, iron, stainless steel and non-ferrous metals are sequentially separated from the humus to obtain relatively pure humus;

将粗筛分盘选筛8分选出来的筛上物送入两级弹跳皮带机13进行分选,分选出轻质的初级可燃物和重质的骨料混合物,将分选出的骨料混合物送入第二磁选机11-2中,分选出铁和骨料;The oversize material selected by the coarse screening tray 8 is sent to the two-stage bouncing belt conveyor 13 for sorting, and the light primary combustibles and heavy aggregate mixture are sorted out, and the sorted bone The material mixture is sent in the second magnetic separator 11-2, and iron and aggregate are sorted out;

将细筛分盘选筛9分选出来的筛上物送入一级弹跳皮带机14进行分选,分选出轻质的初级可燃物和重质的骨料混合物,将分选出的骨料混合物送入第二磁选机11-2中,分选出铁和骨料;The oversize material selected by the fine sieving disc screen 9 is sent to the first-stage bounce belt conveyor 14 for sorting, and the light primary combustibles and heavy aggregate mixture are sorted out, and the sorted bone The material mixture is sent in the second magnetic separator 11-2, and iron and aggregate are sorted out;

其中,两级弹跳皮带机13由两组弹跳皮带机串联而成;Wherein, the two-stage bouncing belt conveyor 13 is formed in series by two groups of bouncing belt conveyors;

粗筛分盘选筛8的筛上物先进入第一组弹跳皮带机上,将重质的骨料混合物从轻质物中分选出来;The sieved material of the coarse screening disc screen 8 first enters the first group of bouncing belt conveyors to separate the heavy aggregate mixture from the light ones;

轻质物继续进入到第二组弹跳皮带机内,对没有被分选出的骨料混合物进行再一次的弹跳分选;The light materials continue to enter the second group of bounce belt conveyors, and the aggregate mixture that has not been sorted out is bounced and sorted again;

第二组弹跳皮带机的弹跳幅度相对于第一组弹跳皮带机的弹跳幅度大。The bounce amplitude of the second group of bounce belt conveyors is larger than that of the first set of bounce belt conveyors.

在具体结构上,粗筛分盘选筛8由20根辊轴组成,每根辊轴上均匀分布着齿装盘片,两相连辊轴上的盘片互相交错同向旋转将垃圾向前输送,输送过程中会拉扯垃圾使垃圾内的土块破碎,粗筛分盘选筛8的孔为40mm*40mm的方孔;In terms of specific structure, the coarse screening disc screen 8 is composed of 20 roller shafts, each roller shaft is evenly distributed with toothed discs, and the discs on the two connected roller shafts are staggered and rotated in the same direction to transport the garbage forward , during the conveying process, the garbage will be pulled to break the soil clods in the garbage, and the hole of the coarse screening disc screen 8 is a square hole of 40mm*40mm;

粗筛分盘选筛8筛出的垃圾为粗盘筛筛下物,粗盘筛筛下物进入细筛分盘选筛9中进一步筛分,细筛分盘选筛9由20根辊轴组成,每根辊轴上均匀分布着齿装盘片,两相连辊轴上的盘片互相交错同向旋转将垃圾向前输送,输送过程中会拉扯垃圾使垃圾内的土块破碎,细筛分盘选筛9的筛分孔为20mm*8mm的矩形孔;粗筛分盘选筛8和细筛分盘选筛9为扁平形状的筛分设备,用扁平形筛代替圆筒筛降低了筛分系统的高度和长宽,降低了筛分车间的面积。粗筛分盘选筛8和细筛分盘选筛9配有主动清扫器,可以实时的清扫掉粘在轴上的黏土,相比于滚筒筛不需要停机清筛,提高了筛分效率。The garbage screened out by the coarse screening disc sieve 8 is the coarse disc sieve, and the coarse disc sieve enters the fine screening disc 9 for further screening, and the fine screening disc 9 is composed of 20 rollers. Composition, each roller shaft is evenly distributed with toothed disks, the disks on the two connected rollers are interlaced and rotated in the same direction to convey the garbage forward, and the garbage will be pulled during the transportation process to break the soil clods in the garbage The sieving hole of the sub-pan screen 9 is a rectangular hole of 20mm*8mm; the coarse screening pan screen 8 and the fine screening pan screen 9 are flat-shaped screening equipment, and the use of a flat screen instead of a cylindrical screen reduces the The height, length and width of the screening system reduce the area of the screening workshop. Coarse screening disc screen 8 and fine screening disc screen 9 are equipped with active cleaners, which can clean the clay stuck on the shaft in real time. Compared with the drum screen, it does not need to be shut down to clean the screen, which improves the screening efficiency.

细筛分盘选筛9筛下物为腐殖土,由于垃圾填埋时间较长,导致部分轻质物破碎成小块,混合在腐殖土中,影响腐殖土的后续的资源化利用。腐殖土进入到第一折流风选机10-1中,第一折流风选机10-1为抽吸式风选机,腐殖土在第一折流风选机10-1内的下落通道为第一折流风选机10-1的抽风风道,在腐殖土折向下落的过程中,通过抽风的方式将腐殖土内的小块可燃物抽出,通过第一折流风选机10-1内的旋风收集器把轻质初级可燃物分离出来,抽出可燃物的腐殖土通过第一折流风选机10-1出口落入到带式输送机上,带式输送机经过第一磁选机11-1与第一涡电流分选机12-1相连;第一折流风选机10-1可以对腐殖土进行提纯,使腐殖土中的塑料等有害物质降低;The fine sieve tray screen 9 sieves the humus soil. Due to the long landfill time, part of the light matter is broken into small pieces and mixed in the humus soil, which affects the subsequent resource utilization of the humus soil. . The humus enters into the first deflected air separator 10-1, the first deflected air separator 10-1 is a suction air separator, and the whereabouts of the humus in the first deflected air separator 10-1 It is the draft air channel of the first deflecting air separator 10-1. During the process of the humus being folded and falling, the small pieces of combustibles in the humus are extracted by means of drafts, and passed through the first deflecting air separator 10. The cyclone collector in -1 separates the light primary combustibles, and the humus from the combustibles falls on the belt conveyor through the outlet of the first deflection air separator 10-1, and the belt conveyor passes through the first magnetic The separator 11-1 is connected with the first eddy current separator 12-1; the first baffle air separator 10-1 can purify the humus so as to reduce harmful substances such as plastics in the humus;

分离出初级可燃物的腐殖土经过第一磁选机11-1分选出铁,分选出轻质初级可燃物和铁的腐殖土进入到第一涡电流分选机12-1分选出不锈钢和有色金属,得到较纯净腐殖土,较纯净腐殖土可以用于园林绿化和作为建设用土使用。The humus from which primary combustibles have been separated passes through the first magnetic separator 11-1 to sort out iron, and the humus from which light primary combustibles and iron are separated enters the first eddy current separator for 12-1 minutes Stainless steel and non-ferrous metals are selected to obtain relatively pure humus, which can be used for landscaping and as construction soil.

粗筛分盘选筛8的筛上物进入到两级弹跳皮带机13进行分选,两级弹跳皮带机13由两组弹跳皮带机串联而成,弹跳皮带机的入料处为弹跳段,弹跳段托辊圆柱上均布4个圆钢,在托辊随皮带转动时,把皮带向上托起,使皮带成周期性的上下波动,重的骨料受到的空气阻力较小获得较大的向上的力,使其更容易被弹起,从而翻滚向下落,轻质的初级可燃物弹起的幅度比较小,被高速带速带到输送区,弹跳皮带机最高带速3m/s,变频可调。粗筛分盘选筛8筛上物先进入第一组弹跳皮带机上,弹跳皮带机的角度在20°-30°之间,使密度较大的骨料混合物在大角度下向下翻滚,皮带在运行过程中成波浪式抖动,加剧了骨料混合物的翻滚,使骨料混合物向弹跳皮带机下部滚动,从轻质物中分选出来。分选出的骨料混合物是第一组弹跳皮带机的上分选物,进入到第二组弹跳皮带机内,对没有被分选出的骨料混合物进行再一次的弹跳分选。由于第一组弹跳皮带机分选出部分骨料混合物,使进入到第二组的垃圾减少,第二组弹跳皮带机的弹跳幅度相比于第一组弹跳皮带机要大,使第一组弹跳皮带机没有分选出的骨料混合物分选出来。两组弹跳皮带机的骨料混合物经过第二磁选机11-2,将骨料中的铁分选出来,得到较纯净骨料。第二磁选机11-2安装于骨料的输送带式输送机上。The material on the screen of the coarse screening tray 8 enters the two-stage bouncing belt conveyor 13 for sorting. The two-stage bouncing belt conveyor 13 is formed by connecting two groups of bouncing belt conveyors in series. The feeding part of the bouncing belt conveyor is the bouncing section. Four round steels are evenly distributed on the idler cylinder in the bounce section. When the idler rotates with the belt, the belt is lifted up, so that the belt fluctuates periodically up and down, and the heavy aggregate receives less air resistance to obtain greater The upward force makes it easier to be bounced up, so that it rolls down and falls down. The light primary combustibles have a relatively small bounce and are brought to the conveyor area by high-speed belt speed. The maximum belt speed of the bounce belt machine is 3m/s, and the frequency conversion adjustable. The material on the screen of the coarse screening disc 8 first enters the first group of bouncing belt conveyors. The angle of the bouncing belt conveyors is between 20°-30°, so that the dense aggregate mixture rolls down at a large angle, and the belt conveyors During operation, it vibrates in waves, which intensifies the tumbling of the aggregate mixture, making the aggregate mixture roll to the lower part of the bouncing belt conveyor and sorted out from light objects. The sorted aggregate mixture is the upper sorting material of the first group of bouncing belt conveyors, and enters the second group of bouncing belt conveyors, and the unsorted aggregate mixture is bounced and sorted again. Since the first group of bouncing belt conveyors sorts out part of the aggregate mixture, the garbage entering the second group is reduced, and the bouncing range of the second group of bouncing belt conveyors is larger than that of the first group of bouncing belt conveyors, making the first group The aggregate mixture that is not sorted by the bounce belt conveyor is sorted out. The aggregate mixture of the two groups of bouncing belt conveyors passes through the second magnetic separator 11-2 to separate the iron in the aggregate to obtain relatively pure aggregate. The second magnetic separator 11-2 is installed on the conveyor belt conveyor for aggregate.

细筛分盘选筛9筛上物进入到一级弹跳皮带机14中,一级弹跳皮带机14有一组弹跳皮带机组成,小骨料在大倾角和弹跳的作用下滚落到一级弹跳皮带机14底部,被分选出来。这部分小骨料经过第二磁选机11-2分选出铁,得到较纯净骨料。The fine sieve screen 9 sieves into the first-level bounce belt conveyor 14, which is composed of a set of bounce belt conveyors, and the small aggregate rolls down to the first-level bounce belt under the action of a large inclination angle and bounce. Belt conveyor 14 bottoms are sorted out. These small aggregates are sorted out of iron by the second magnetic separator 11-2 to obtain relatively pure aggregates.

两级弹跳皮带机13和一级弹跳皮带机14的上分选物为初级可燃物,初级可燃物内含有少量的骨料,由于长期的地下填埋,与腐殖土混合在一起,可燃物的表面沾了一层腐殖土;使用两级弹跳皮带机13和一级弹跳皮带机14代替风选,风选由于风压较大,会有气流泄露,使其附件扬尘和有些小块塑料被吹出,使用两级弹跳皮带机13和一级弹跳皮带机14代替风选避免了此类事情的发生,使用两级弹跳皮带机13和一级弹跳皮带机14进行骨料的反选,使高密度的骨料被分选出来,分选出的骨料轻质物的含量相比于风选要低,使骨料可以资源化利用。The upper sorting objects of the two-stage bouncing belt conveyor 13 and the first-stage bouncing belt conveyor 14 are primary combustibles, which contain a small amount of aggregate. Due to the long-term underground landfill, they are mixed with humus and the combustibles The surface is stained with a layer of humus; use two-stage bouncing belt conveyor 13 and one-stage bouncing belt conveyor 14 instead of winnowing, winnowing due to the high wind pressure, there will be airflow leakage, making its accessories dust and some small pieces of plastic Blown out, using two-stage bouncing belt conveyor 13 and one-stage bouncing belt conveyor 14 instead of wind selection has avoided the occurrence of such things. Density aggregates are sorted out, and the content of lightweight materials in the sorted aggregates is lower than that of winnowing, so that the aggregates can be used as resources.

将大块可燃物和初级可燃物进行产物梯级资源化处理,得到较纯净腐殖土、铁、不锈钢、有色金属、骨料和小块可燃物;The bulk combustibles and primary combustibles are processed step by step to obtain relatively pure humus, iron, stainless steel, non-ferrous metals, aggregates and small combustibles;

将小块可燃物制成燃料棒;Turn small pieces of combustibles into fuel rods;

具体地,产物梯级资源化处理包括:将从筛选处理中分选出的初级可燃物送入第一张弛筛15-1中,对初级可燃物的表面土进行震动脱落和筛分,筛分得到较纯净腐殖土和较纯净可燃物;Specifically, the cascade recycling of products includes: sending the primary combustibles sorted out from the screening process into the first relaxation screen 15-1, vibrating and sieving the surface soil of the primary combustibles, and sieving to obtain Pure humus and pure combustibles;

将从筛选处理中分选出的大块可燃物和从第一张弛筛15-1中筛分出的较纯净可燃物送入破碎机16中进行破碎,得到小块破碎物;The bulk combustibles sorted out from the screening process and the relatively pure combustibles screened out from the first relaxation screen 15-1 are sent to the crusher 16 for crushing to obtain small pieces of broken combustibles;

将小块破碎物依次送入第三磁选机11-3、第二涡电流分选机12-2、第二张弛筛15-2、第二折流风选机10-2中,从小块破碎物中依次分离出铁、不锈钢和有色金属、较纯净腐殖土、骨料,得到小块可燃物;The small pieces of crushed material are sent to the third magnetic separator 11-3, the second eddy current separator 12-2, the second relaxation screen 15-2, and the second baffle wind separator 10-2 in turn, and the small pieces are broken Separation of iron, stainless steel and non-ferrous metals, relatively pure humus, and aggregates in sequence to obtain small pieces of combustibles;

将小块可燃物送入RDF成型厢17中制成RDF燃料棒。Small pieces of combustibles are sent into the RDF forming compartment 17 to make RDF fuel rods.

实际作业过程中,两级弹跳皮带机13和一级弹跳皮带机14分选出的初级可燃物和第一折流风选机10-1分选出的初级可燃物都进入到第一张弛筛15-1中,对初级可燃物表面土进行震动脱落和筛分。第一张弛筛15-1筛面成波浪形抖动,使初级可燃物呈抛起和落下两种运动,互相摩擦,使表面的腐殖土部分脱落。第一张弛筛15-1的筛孔为φ8mm,筛分出来的筛下物为较纯净腐殖土。In the actual operation process, the primary combustibles selected by the two-stage bouncing belt conveyor 13 and the first-stage bouncing belt conveyor 14 and the primary combustibles selected by the first deflection winnowing machine 10-1 all enter the first relaxation screen 15 In -1, the soil on the surface of the primary combustibles is shaken off and screened. The sieve surface of the first relaxation sieve 15-1 vibrates in a wave shape, causing the primary combustibles to move up and down, and rub against each other, so that the humus on the surface partly falls off. The sieve hole of the first relaxation sieve 15-1 is φ8mm, and the sieve out of the sieve is relatively pure humus.

去除了部分腐殖土的初级可燃物为较纯净可燃物,较纯净可燃物和大块可燃物都进入到破碎机16进行破碎,在破碎的过程中使可燃物表面附着的土与可燃物脱离,同时把可燃物中的少量骨料和金属破碎成小块。破碎后的可燃物通过第三磁选机11-3分选出铁,分选出铁的垃圾进入到第二涡电流分选机12-2分选出不锈钢和有色金属,剩余垃圾进入到第二张弛筛15-2中,第二张弛筛15-2的筛孔为φ8mm,把破碎后的可燃物表面打磨下来的腐殖土分选出来,得到较纯净腐殖土,去除腐殖土后的可燃物进入到第二折流风选机10-2中,风选出小块可燃物,剩余垃圾为骨料,小块可燃物进入到RDF成型厢17制成RDF燃料棒;The primary combustibles from which part of the humus has been removed are relatively pure combustibles, and both the relatively pure combustibles and large pieces of combustibles enter the crusher 16 for crushing, and the soil attached to the surface of the combustibles is separated from the combustibles during the crushing process. , while breaking a small amount of aggregate and metal in the combustibles into small pieces. The broken combustibles are separated into iron by the third magnetic separator 11-3, and the iron-separated garbage enters the second eddy current separator 12-2 to separate stainless steel and non-ferrous metals, and the remaining garbage enters the second Among the two relaxation sieves 15-2, the second relaxation sieve 15-2 has a sieve hole of φ8mm, sorts out the humus that has been polished on the surface of the combustibles after crushing, and obtains relatively pure humus. After removing the humus The combustibles enter the second baffle winnowing machine 10-2, the small combustibles are selected by air, the remaining garbage is aggregate, and the small combustibles enter the RDF forming compartment 17 to make RDF fuel rods;

第二折流风选机10-2风选出小块可燃物是轻质物提纯的产物,第二折流风选机10-2的风机使用变频调速电机,可以调节抽风风压,使密度高的小块骨料不被风抽走;第一张弛筛15-1和第二张弛筛15-2对附着在轻质物表面的腐殖土进行分选,使轻质可燃物的热值提升。The small pieces of combustibles selected by the second baffle air separator 10-2 are the products of light matter purification. The fan of the second baffle air separator 10-2 uses a frequency conversion speed regulating motor, which can adjust the air pressure to make the density high. The small pieces of aggregate are not sucked away by the wind; the first relaxation sieve 15-1 and the second relaxation sieve 15-2 sort the humus soil attached to the surface of light materials, so that the calorific value of light combustible materials increases .

提纯后的腐殖土去除了不能降解的塑料等轻质物后,作为营养土,可用于园林绿化。通过弹跳皮带机、人工分选和折流风选机分选出来的骨料比较纯净,可以作为路基石和建材原料使用。The purified humus soil can be used for landscaping as nutrient soil after removing non-degradable plastics and other light substances. The aggregates sorted by bouncing belt conveyor, manual sorting and baffle air sorting machine are relatively pure and can be used as roadbed stones and building materials.

小块可燃物可以制成SRF作为水泥行业的水泥窑燃料替代,也可以制作成RDF作为钢铁行业的燃料替代、水泥窑燃料替代、火力发电燃料替代和清洁供热能源。Small pieces of combustibles can be made into SRF as a substitute for cement kiln fuel in the cement industry, and can also be made into RDF as a fuel substitute for the steel industry, cement kiln fuel, thermal power generation fuel and clean heating energy.

本发明还提供一种陈腐垃圾筛分和产物梯级资源化系统,应用于上述的陈腐垃圾筛分和产物梯级资源化方法,系统包括筛选系统和产物梯级资源化系统;The present invention also provides a stale garbage screening and product cascade recycling system, which is applied to the above stale garbage screening and product cascade resource recycling method, and the system includes a screening system and a product cascade resource recycling system;

筛选系统包括:大块物分选6、人工分选7、粗筛分盘选筛8、细筛分盘选筛9、两级弹跳皮带机13、一级弹跳皮带机14、第一折流风选机10-1、第一磁选机11-1、第二磁选机11-2和第一涡电流分选机12-1;The screening system includes: bulk material sorting 6, manual sorting 7, coarse screening pan screening 8, fine screening pan screening 9, two-stage bouncing belt conveyor 13, one-stage bouncing belt conveyor 14, first deflection wind Separator 10-1, first magnetic separator 11-1, second magnetic separator 11-2 and first eddy current separator 12-1;

其中,大块物分选6的大块物出口与人工分选7相连,大块物分选6的小块物出口与粗筛分盘选筛8的入口相连;Wherein, the bulk object outlet of the bulk object sorting 6 is connected with the manual sorting 7, and the small object outlet of the bulk object sorting 6 is connected with the entrance of the coarse screening disc screen 8;

可以理解的是,板式输送机5的出口处安装大块物分选6;大块物分选6分选出的大块物通过带式输送机输送,在大块物的带式输送机的两侧安装人工分选7分选出大块可燃物;It can be understood that bulk sorting 6 is installed at the outlet of plate conveyor 5; the bulks selected by bulk sorting 6 are transported by belt conveyor, Manual sorting is installed on both sides with 7 points to select large pieces of combustibles;

粗筛分盘选筛8的筛下物出口与细筛分盘选筛9的入口相连,细筛分盘选筛9的筛下物出口与第一折流风选机10-1的入口相连,第一折流风选机10-1的出口与第一磁选机11-1的入口相连,第一磁选机11-1的出口与第一涡电流分选机12-1的入口相连;The undersize outlet of the coarse screening tray sieve 8 is connected with the inlet of the fine screening tray sieve 9, and the undersize outlet of the fine screening tray selection screen 9 is connected with the inlet of the first baffle wind separator 10-1, The outlet of the first baffle air separator 10-1 is connected to the inlet of the first magnetic separator 11-1, and the outlet of the first magnetic separator 11-1 is connected to the inlet of the first eddy current separator 12-1;

粗筛分盘选筛8的筛上物出口与两级弹跳皮带机13的入口相连,两级弹跳皮带机13的下分选物出口与第二磁选机11-2的入口相连;The oversize outlet of the coarse screening disc screen 8 is connected to the entrance of the two-stage bouncing belt conveyor 13, and the lower sorting outlet of the two-stage bouncing belt conveyor 13 is connected to the entrance of the second magnetic separator 11-2;

细筛分盘选筛9的筛上物出口与一级弹跳皮带机14的入口相连,一级弹跳皮带机14的下分选物出口与第二磁选机11-2的入口相连;The oversize outlet of the fine screening disc screen 9 links to each other with the entrance of the first-level bouncing belt conveyor 14, and the lower sorting outlet of the first-level bounce belt conveyor 14 links to each other with the entrance of the second magnetic separator 11-2;

产物梯级资源化系统包括:第一张弛筛15-1、破碎机16、第三磁选机11-3、第二涡电流分选机12-2、第二张弛筛15-2、第二折流风选机10-2和RDF成型厢17;The product cascade recycling system includes: the first relaxation screen 15-1, the crusher 16, the third magnetic separator 11-3, the second eddy current separator 12-2, the second relaxation screen 15-2, the second folding Flow air separator 10-2 and RDF molding compartment 17;

其中,两级弹跳皮带机13的上分选物出口和一级弹跳皮带机14的上分选物出口均与第一张弛筛15-1的入口相连;Wherein, the upper sorting object outlet of the two-stage bouncing belt conveyor 13 and the upper sorting object outlet of the first-level bouncing belt conveyor 14 are all connected to the entrance of the first relaxation screen 15-1;

第一张弛筛15-1的筛上物出口与破碎机16的入口相连,人工分选7与破碎机的入16口相连;The oversize outlet of the first relaxation screen 15-1 is connected with the inlet of the crusher 16, and the manual sorting 7 is connected with the inlet 16 of the crusher;

破碎机16的出口与第三磁选机11-3的入口相连,第三磁选机11-3的出口与第二涡电流分选机12-2的入口相连,第二涡电流分选机12-2的出口与第二张弛筛15-2的入口相连;The outlet of crusher 16 links to each other with the entrance of the 3rd magnetic separator 11-3, and the outlet of the 3rd magnetic separator 11-3 links to each other with the entrance of the second eddy current separator 12-2, and the second eddy current separator The outlet of 12-2 links to each other with the inlet of the second relaxation screen 15-2;

第二张弛筛15-2的筛上物出口与第二折流风选机10-2的入口相连,第二折流风选机10-2的出口与RDF成型厢17相连。The oversize outlet of the second relaxation screen 15-2 is connected to the inlet of the second baffle air separator 10-2, and the outlet of the second baffle air separator 10-2 is connected to the RDF forming chamber 17.

进一步地,各设备间的物料通过输送机如带式输送机和板式输送机连接;Further, the materials between each equipment are connected by conveyors such as belt conveyors and slat conveyors;

优选地,大块物分选6与人工分选7、人工分选7与破碎机16、粗筛分盘选筛8与细筛分盘选筛9、细筛分盘选筛9与第一折流风选机10-1、第一折流风选机10-1与第一磁选机11-1、第一磁选机11-1与第一涡电流分选机12-1、粗筛分盘选筛8与两级弹跳皮带机13、两级弹跳皮带机13与第二磁选机11-2、细筛分盘选筛9与一级弹跳皮带机14、一级弹跳皮带机14与第二磁选机11-2、第一折流风选机10-1与第一张弛筛15-1、第一张弛筛15-1与破碎机16、破碎机16与第三磁选机11-3、第三磁选机11-3与第二涡电流分选机12-2、第二涡电流分选机12-2与第二张弛筛15-2、第二张弛筛15-2与第二折流风选机10-2、第二折流风选机10-2与RDF成型厢17,两两之间通过密闭带式输送机连接。Preferably, bulk sorting 6 and manual sorting 7, manual sorting 7 and crusher 16, coarse screening pan screening 8 and fine screening pan screening 9, fine screening pan screening 9 and first Baffle wind separator 10-1, first baffle wind separator 10-1 and first magnetic separator 11-1, first magnetic separator 11-1 and first eddy current separator 12-1, rough screening Disk selection screen 8 and two-stage bouncing belt conveyor 13, two-stage bouncing belt conveyor 13 and second magnetic separator 11-2, fine screening disk selection screen 9 and one-stage bouncing belt conveyor 14, one-stage bouncing belt conveyor 14 and The second magnetic separator 11-2, the first baffle wind separator 10-1 and the first relaxation screen 15-1, the first relaxation screen 15-1 and the crusher 16, the crusher 16 and the third magnetic separator 11- 3. The third magnetic separator 11-3 and the second eddy current separator 12-2, the second eddy current separator 12-2 and the second relaxation sieve 15-2, the second relaxation sieve 15-2 and the second relaxation sieve The second deflection air separator 10-2, the second deflection air separator 10-2 and the RDF forming compartment 17 are connected by an airtight belt conveyor.

最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims (10)

1. The method for screening the stale garbage and recycling the product in a cascade way is characterized by comprising the following steps of:
pretreating the stale garbage stack to obtain a garbage stack with low water and low harmful gas;
transporting the garbage stack to a garbage disposal site by adopting a garbage transport vehicle, and carrying out material refining treatment on the garbage stack;
screening the garbage after refining to obtain massive combustible substances, primary combustible substances, aggregate, iron, stainless steel, nonferrous metals and purer humus soil;
carrying out product cascade recycling treatment on the large combustible matters and the primary combustible matters to obtain purer humus soil, iron, stainless steel, nonferrous metals, aggregate and small combustible matters;
the small combustible blocks are made into fuel rods.
2. The method for stale refuse screening and product cascade recycling according to claim 1, characterized in that the pretreatment comprises:
aeration equipment is adopted to perform aeration and air extraction simultaneously in the mature garbage stack body, so that gas forms internal circulation in the mature garbage stack body, the anaerobic reaction environment in the garbage stack body is changed into an aerobic reaction environment, the generation of harmful gas is blocked, and meanwhile, the harmful gas and water vapor generated in the garbage stack body are brought out.
3. The method of stale refuse screening and product cascade recycling according to claim 2, wherein the pre-treatment further comprises:
purifying the gas pumped out by the aeration equipment by adopting a gas purifying system, and discharging the purified gas.
4. The method for sizing stale refuse and product step recycling according to claim 1, characterized in that the refining treatment comprises:
the garbage truck directly pours garbage into the bin of the step feeder, and the garbage passes through the material homogenizing device at the outlet of the step feeder, so that the garbage is uniformly fed, and the garbage is uniformly conveyed onto the plate conveyor.
5. The method for stale refuse screening and product cascade recycling according to claim 1, wherein the screening process comprises:
sorting the garbage from the outlet of the plate conveyor to separate large objects with the particle size larger than 350 mm;
and manually sorting the separated large blocks to obtain aggregate, wherein the rest large blocks are large blocks of combustible materials.
6. The method for stale refuse screening and product cascade recycling according to claim 5, wherein the screening process further comprises:
delivering the garbage separated from the large blocks into a coarse screening disc screening sieve for primary separation;
feeding the undersize materials screened by the coarse screening disc screening sieve into the fine screening disc screening sieve to carry out secondary screening;
the undersize materials screened by the fine screening disc are humus soil, the humus soil is sequentially sent into a first refraction winnowing machine, a first magnetic separator and a first eddy current separator, primary combustible materials, iron, stainless steel and nonferrous metals are sequentially separated from the humus soil, and purer humus soil is obtained;
the oversize materials screened by the coarse screening disc are sent to a two-stage bouncing belt conveyor for separation, light primary combustible materials and heavy aggregate mixtures are separated, and the separated aggregate mixtures are sent to a second magnetic separator for separation of iron and aggregate;
and (3) conveying the oversize materials screened by the fine screening disc to a first-stage bouncing belt conveyor for sorting, sorting out light primary combustible materials and heavy aggregate mixtures, conveying the sorted aggregate mixtures to a second magnetic separator, and sorting out iron and aggregate.
7. The method for sorting and recycling product steps according to claim 6, wherein the two-stage bouncing belt conveyor is formed by connecting two groups of bouncing belt conveyors in series;
the oversize materials of the coarse screening disc screening enter a first group of bouncing belt conveyors firstly, and heavy aggregate mixtures are separated from light materials;
the light matters continue to enter the second group of bouncing belt conveyors, and the aggregate mixture which is not separated is subjected to bouncing separation again;
the bouncing amplitude of the second group of bouncing belt conveyors is large relative to the bouncing amplitude of the first group of bouncing belt conveyors.
8. The method for sizing stale refuse and product step recycling according to claim 7, wherein the product step recycling process comprises:
and (3) feeding the primary combustible matters separated from the screening treatment into a first relaxation screen, vibrating and falling off and screening the surface soil of the primary combustible matters, and screening to obtain purer humus soil and purer combustible matters.
9. The method for sizing stale refuse and product step recycling according to claim 8, wherein the product step recycling process further comprises:
feeding the large combustible matters separated from the screening treatment and the purer combustible matters screened from the first relaxation screen into a crusher for crushing to obtain small crushed matters;
sequentially feeding the small crushed materials into a third magnetic separator, a second eddy current separator, a second relaxation sieve and a second refraction winnowing machine, and sequentially separating iron, stainless steel, nonferrous metals, purer humus soil and aggregate from the small crushed materials to obtain small combustible materials;
the small combustible blocks are sent into an RDF forming box to manufacture RDF fuel rods.
10. A stale refuse screening and product cascade recycling system, characterized in that the system is applied to the stale refuse screening and product cascade recycling method of any one of claims 1-9, and the system comprises a screening system and a product cascade recycling system;
the screening system includes: bulk sorting, manual sorting, coarse screening disc screening, fine screening disc screening, two-stage bouncing belt conveyor, one-stage bouncing belt conveyor, first refraction winnowing machine, first magnetic separator, second magnetic separator and first eddy current separator;
wherein, the bulk outlet of the bulk sorting is connected with the manual sorting, and the small bulk outlet of the bulk sorting is connected with the inlet of the coarse screening disc sorting screen;
the undersize outlet of the coarse screening disc screening sieve is connected with the inlet of the fine screening disc screening sieve, the undersize outlet of the fine screening disc screening sieve is connected with the inlet of the first refraction winnowing machine, the outlet of the first refraction winnowing machine is connected with the inlet of the first magnetic separator, and the outlet of the first magnetic separator is connected with the inlet of the first eddy current separator;
the oversize product outlet of the coarse screening disc screening sieve is connected with the inlet of the two-stage bouncing belt conveyor, and the lower sorted product outlet of the two-stage bouncing belt conveyor is connected with the inlet of the second magnetic separator;
the screen material outlet of the fine screening disc screening screen is connected with the inlet of the first-stage bouncing belt conveyor, and the lower sorting material outlet of the first-stage bouncing belt conveyor is connected with the inlet of the second magnetic separator;
the product cascade recycling system comprises: the device comprises a first relaxation sieve, a crusher, a third magnetic separator, a second eddy current separator, a second relaxation sieve, a second refraction winnowing machine and an RDF forming carriage;
wherein, the upper sorted matter outlet of the two-stage bouncing belt conveyor and the upper sorted matter outlet of the one-stage bouncing belt conveyor are connected with the inlet of the first relaxation sieve;
the oversize product outlet of the first relaxation sieve is connected with the inlet of the crusher, and the manual sorting is connected with the inlet of the crusher;
the outlet of the crusher is connected with the inlet of the third magnetic separator, the outlet of the third magnetic separator is connected with the inlet of the second eddy current separator, and the outlet of the second eddy current separator is connected with the inlet of the second relaxation sieve;
and an oversize product outlet of the second relaxation sieve is connected with an inlet of the second refraction winnowing machine, and an outlet of the second refraction winnowing machine is connected with the RDF forming compartment.
CN202310421584.9A 2023-04-18 2023-04-18 Method and system for stale garbage screening and product cascade resource utilization Pending CN116637910A (en)

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CN112742716A (en) * 2020-12-22 2021-05-04 北京首创环境科技有限公司 High-humidity stale refuse screening system and process method
CN114192538A (en) * 2021-12-03 2022-03-18 上海康恒环境修复有限公司 Horizontal aerobic aeration system of household garbage rigid landfill

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CN205803422U (en) * 2016-06-22 2016-12-14 华伟 Domestic waste preparation fuel system
CN110947740A (en) * 2019-12-19 2020-04-03 苏州科普森环保科技有限公司 Automatic sorting line for household garbage
CN112742716A (en) * 2020-12-22 2021-05-04 北京首创环境科技有限公司 High-humidity stale refuse screening system and process method
CN114192538A (en) * 2021-12-03 2022-03-18 上海康恒环境修复有限公司 Horizontal aerobic aeration system of household garbage rigid landfill

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* Cited by examiner, † Cited by third party
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