CN116637860A - Optical Fiber Finished Rod Cleaning Manipulator - Google Patents
Optical Fiber Finished Rod Cleaning Manipulator Download PDFInfo
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- CN116637860A CN116637860A CN202310486554.6A CN202310486554A CN116637860A CN 116637860 A CN116637860 A CN 116637860A CN 202310486554 A CN202310486554 A CN 202310486554A CN 116637860 A CN116637860 A CN 116637860A
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- rod
- guide roller
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- optical fiber
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- F26B21/50—
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Cleaning By Liquid Or Steam (AREA)
- Cleaning In General (AREA)
Abstract
本发明公开了一种光纤成品棒清洁机械手,设置有储液箱、电动机、活动板、第一引导辊和第二引导辊,所述储液箱的上端面通过螺栓安装有机械臂;电动机安装在所述夹取机构的边缘处;所述活动板螺纹套设于所述丝杆外侧,所述活动板远离丝杆的一端滑动贯穿有提升其移动稳定性的杆体,所述活动板的内部开设有固定腔;第二引导辊活动设置在第一引导辊两侧的顶板上,所述第二引导辊的内部固定贯穿有活动轴。该光纤成品棒清洁机械手能够快速实现对光纤成品棒的夹持,并且在夹持过程中便可实现对光纤成品棒表面的冲洗,冲洗之后还可通过气体实现对其表面的干燥,同时夹持清洗过程中,可通过光纤成品棒的来回移动,避免存在清洗盲区,提升清洁效率。
The invention discloses a manipulator for cleaning optical fiber finished rods, which is provided with a liquid storage tank, a motor, a movable plate, a first guide roller and a second guide roller, the upper end surface of the liquid storage tank is equipped with a mechanical arm through bolts; the motor is installed At the edge of the clamping mechanism; the movable plate is threaded on the outside of the screw rod, and the end of the movable plate away from the screw rod slides through a rod body that improves its movement stability. The inside of the movable plate A fixed cavity is provided; the second guide roller is movably arranged on the top plate on both sides of the first guide roller, and the inside of the second guide roller is fixedly penetrated by a movable shaft. The finished optical fiber rod cleaning manipulator can quickly realize the clamping of the finished optical fiber rod, and can realize the flushing of the surface of the finished optical fiber rod during the clamping process. During the cleaning process, the finished optical fiber rod can be moved back and forth to avoid cleaning blind spots and improve cleaning efficiency.
Description
技术领域technical field
本发明涉及光纤成品棒加工技术领域,具体为一种光纤成品棒清洁机械手。The invention relates to the technical field of optical fiber finished rod processing, in particular to a manipulator for cleaning optical fiber finished rods.
背景技术Background technique
光纤成品棒是制造石英系列光纤的核心原材料,光纤成品棒在经酸洗处理之后其表面会残留酸液,需要对光纤成品棒进行清洁,以便后续的加工。传统的清洗方式是人工清洗,首先将光纤成品棒搬抬放置在支架上,然后人工手持水管冲洗,冲洗完后使用特定的纸擦干。上述方式下存在清洗效率低、清洗不够全面的缺陷,特别是光纤成品棒与支架接触点处是严重的清洗死角,且擦拭干燥过程需要用到较多的纸。Finished optical fiber rods are the core raw materials for manufacturing quartz series optical fibers. After pickling, there will be acid residue on the surface of finished optical fiber rods. It is necessary to clean the finished optical fiber rods for subsequent processing. The traditional cleaning method is manual cleaning. First, the finished optical fiber rod is lifted and placed on the bracket, and then manually rinsed with a water pipe. After washing, use a specific paper to dry it. The above method has the defects of low cleaning efficiency and insufficient cleaning, especially the contact point between the finished optical fiber rod and the bracket is a serious cleaning dead angle, and more paper is needed in the wiping and drying process.
发明内容Contents of the invention
本发明的目的在于提供一种光纤成品棒清洁机械手,以解决上述背景技术提出的清洗过程中容易出现清洗死角导致清洁不全面的缺陷、干燥过程需要用纸擦拭的缺陷。The purpose of the present invention is to provide a manipulator for cleaning optical fiber finished rods, so as to solve the defects of incomplete cleaning caused by easy dead spots in the cleaning process proposed by the above-mentioned background technology, and the defects of needing to wipe with paper during the drying process.
为实现上述目的,本发明提供如下技术方案:光纤成品棒清洁机械手,设置有储液箱,所述储液箱的上端面通过螺栓安装有机械臂,且机械臂的端部安装有夹取机构,并且夹取机构的一侧通过输液管和储液箱内的水泵相互连接;电动机,通过螺栓安装在所述夹取机构的边缘处,所述电动机的输出轴连接有丝杆,且丝杆上对称设置有两段旋向相反的螺纹;还包括:In order to achieve the above object, the present invention provides the following technical solution: a manipulator for cleaning optical fiber finished rods is provided with a liquid storage tank, a mechanical arm is installed on the upper end surface of the liquid storage tank through bolts, and a clamping mechanism is installed at the end of the mechanical arm , and one side of the clamping mechanism is connected to each other through the infusion tube and the water pump in the liquid storage tank; the motor is installed on the edge of the clamping mechanism through bolts, and the output shaft of the motor is connected with a screw rod, and the screw rod The upper symmetry is provided with two sections of opposite-hand threads; also includes:
活动板,螺纹套设于所述丝杆的外侧,所述活动板远离丝杆的一端滑动贯穿有提升其移动稳定性的杆体,且所述活动板的侧面通过连接软管和夹取机构相互连接,所述活动板的内部开设有固定腔,且所述活动板的侧面通过连接管固定有顶板;The movable plate is threaded on the outside of the screw rod, and the end of the movable plate away from the screw rod slides through a rod body to improve its movement stability, and the sides of the movable plate are connected to each other through the connecting hose and the clamping mechanism. connected, the interior of the movable plate is provided with a fixed cavity, and the side of the movable plate is fixed with a top plate through a connecting pipe;
所述顶板的内部开设有连接腔,且顶板的内底面贯穿有固定管,所述固定管的顶部固定安装有涡轮,且固定管的底部套设有第一引导辊;The inside of the top plate is provided with a connecting cavity, and the inner bottom surface of the top plate is penetrated with a fixed pipe, the top of the fixed pipe is fixedly installed with a turbine, and the bottom of the fixed pipe is provided with a first guide roller;
第二引导辊,活动设置在所述第一引导辊两侧的顶板上,所述第二引导辊的内部固定贯穿有活动轴,且活动轴的底部和底板相互连接。The second guide roller is movably arranged on the top plates on both sides of the first guide roller, a movable shaft is fixed inside the second guide roller, and the bottom of the movable shaft is connected to the bottom plate.
进一步地,所述固定腔通过连接软管和夹取机构的内部空腔相连通,且固定腔通过连接管和连接腔相连通,并且连接腔通过固定管和第一引导辊的内部相互连通,夹取机构内的液体可通过连接软管进入固定腔内,再通过连接管进入连接腔内,最终可通过固定管进入第一引导辊内。Further, the fixed cavity communicates with the internal cavity of the clamping mechanism through the connecting hose, and the fixed cavity communicates with the connecting cavity through the connecting tube, and the connecting cavity communicates with the inside of the first guide roller through the fixing tube, The liquid in the clamping mechanism can enter the fixed cavity through the connecting hose, then enter the connecting cavity through the connecting tube, and finally enter the first guide roller through the fixing tube.
进一步地,所述第一引导辊和第二引导辊的中间均为凹陷设置,且第一引导辊的侧面贯穿有引导杆,并且引导杆和第一引导辊为滑动连接,同时引导杆设置在相邻两个出液孔之间,当引导杆受到推动后可在引导辊上滑动,进而带动连接杆同步移动。Further, the middle of the first guide roller and the second guide roller are all recessed, and the side of the first guide roller passes through a guide rod, and the guide rod and the first guide roller are slidingly connected, and the guide rod is arranged on the Between two adjacent liquid outlet holes, when the guide rod is pushed, it can slide on the guide roller, thereby driving the connecting rod to move synchronously.
进一步地,所述引导杆的外侧缠绕有使其复位的弹簧,且引导杆的端部和连接杆的中心处固定连接,并且连接杆为弧形结构,同时连接杆的两端均固定有堵块,当连接杆移动后可带动堵块与出液孔分离,实现液体的排出。Further, the outside of the guide rod is wound with a spring to reset it, and the end of the guide rod is fixedly connected to the center of the connecting rod, and the connecting rod is in an arc-shaped structure, and both ends of the connecting rod are fixed with plugs. Block, when the connecting rod moves, it can drive the blocking block to separate from the liquid outlet to realize the discharge of liquid.
进一步地,所述堵块边侧的第一引导辊上预留有出液孔,且堵块可对出液孔进行封堵,并且引导杆、连接杆、堵块和出液孔均为等角度分布,当引导杆不受推动时通过弹簧的回弹性可带动堵块重新对出液孔进行封堵。Further, a liquid outlet hole is reserved on the first guide roller on the side of the block, and the block can block the liquid outlet hole, and the guide rod, the connecting rod, the block and the liquid outlet hole are all equal Angle distribution, when the guide rod is not pushed, the resilience of the spring can drive the blocking block to block the liquid outlet again.
进一步地,所述活动轴的外侧等角度粘贴有气囊,且气囊的侧面和输气管的一端固定连接,并且输气管另一端的第二引导辊上预留有出气孔,同时气囊通过输气管和出气孔相互连通,当气囊受到挤压后,其内部的气体可进入输气管,再从出气孔排出。Further, an airbag is stuck on the outside of the movable shaft at an equal angle, and the side of the airbag is fixedly connected to one end of the air delivery pipe, and an air outlet is reserved on the second guide roller at the other end of the air delivery pipe, while the airbag passes through the air delivery pipe and The air outlet holes communicate with each other, and when the air bag is squeezed, the gas inside can enter the air delivery pipe and then be discharged from the air outlet holes.
进一步地,所述第二引导辊的侧面贯穿有活动杆,且活动杆和第二引导辊为滑动连接,并且活动杆的端部固定有连接板,同时连接板和气囊相接触,当活动杆受到推动后可在第二引导辊上滑动,进而带动连接板挤压气囊。Further, a movable rod runs through the side of the second guide roller, and the movable rod and the second guide roller are slidingly connected, and the end of the movable rod is fixed with a connecting plate, and the connecting plate and the airbag are in contact at the same time, when the movable rod After being pushed, it can slide on the second guide roller, and then drive the connecting plate to squeeze the air bag.
进一步地,所述气囊、活动杆、连接板、输气管和出气孔均为等角度分布,且连接板的内壁和气囊的外壁相吻合,并且活动杆设置在相邻两个出气孔之间,同时连接板的截面为弧形结构,因此气体从出气孔排出时可起到对光纤成品棒干燥的作用。Further, the airbag, the movable rod, the connecting plate, the air pipe and the air outlet are all distributed at an equal angle, and the inner wall of the connecting plate coincides with the outer wall of the airbag, and the movable rod is arranged between two adjacent air outlets, At the same time, the cross-section of the connecting plate is an arc structure, so the gas can dry the finished optical fiber rod when it is discharged from the air outlet.
进一步地,所述第一引导辊和第二引导辊的底部均设置有固定块,且固定块为等角度分布,并且固定块下方的底板上固定有连接块,引导辊转动时可带动固定块与连接块接触,进而通过震动的方式加速光纤成品棒上液体的落下。Further, the bottoms of the first guide roller and the second guide roller are provided with fixed blocks, and the fixed blocks are equiangularly distributed, and a connecting block is fixed on the bottom plate below the fixed blocks, and the guide rollers can drive the fixed blocks when they rotate Contact with the connection block, and then accelerate the drop of the liquid on the finished optical fiber rod by means of vibration.
进一步地,所述固定块的最低点高于连接块的最高点,且连接块为橡胶材质,这样连接块并不会影响引导辊的转动。Further, the lowest point of the fixed block is higher than the highest point of the connecting block, and the connecting block is made of rubber, so that the connecting block does not affect the rotation of the guide roller.
与现有技术相比,本发明的有益效果是:该光纤成品棒清洁机械手,能够快速实现对光纤成品棒的夹持,并且在夹持过程中便可实现对光纤成品棒表面的冲洗,冲洗之后还可通过气体实现对其表面的干燥,同时夹持清洗过程中,可通过光纤成品棒的来回移动,避免存在清洗盲区,提升清洁效率,具体内容如下:Compared with the prior art, the beneficial effect of the present invention is that the finished optical fiber rod cleaning manipulator can quickly realize the clamping of the finished optical fiber rod, and can realize the flushing of the surface of the finished optical fiber rod during the clamping process. Afterwards, the surface can be dried by air. At the same time, during the clamping and cleaning process, the finished optical fiber rod can be moved back and forth to avoid cleaning blind spots and improve cleaning efficiency. The details are as follows:
(1)通过引导辊对光纤成品棒夹持后,储液箱内的液体进入夹取机构内,然后通过连接软管进入固定腔,再通过连接管进入连接腔内,最终可进入第一引导辊内,以便从出液孔排出清洗光纤成品棒,通过水流驱动涡轮转动,进而可通过连接管带动第一引导辊转动,实现光纤成品棒在引导辊之间移动,移动至极限时另一侧的第一引导辊转动,实现光纤成品棒反向移动,因此通过两个第一引导辊交替式的转动,实现光纤成品棒的来回移动清洗。(1) After the finished optical fiber rod is clamped by the guide roller, the liquid in the liquid storage tank enters the clamping mechanism, then enters the fixing cavity through the connecting hose, and then enters the connecting cavity through the connecting tube, and finally enters the first guide In order to discharge and clean the finished optical fiber rod from the liquid outlet hole, the turbine is driven to rotate through the water flow, and the first guide roller can be driven to rotate through the connecting pipe, so that the finished optical fiber rod can move between the guide rollers, and the other side when it moves to the limit The rotation of the first guide roller realizes the reverse movement of the finished optical fiber rod. Therefore, through the alternate rotation of the two first guide rollers, the back and forth movement and cleaning of the finished optical fiber rod is realized.
(2)当光纤成品棒移动时可对引导杆进行挤压,带动引导杆在第一引导辊上滑动,进而带动连接杆和堵块移动,并解除堵块对出液孔的封堵,这样光纤成品棒与引导杆接触时,液体可从两侧排出并喷向光纤成品棒进行清洗,当引导杆不受推动时通过弹簧的回弹性可伸出,并带动堵块重新对出液孔进行封堵,这样清洗液只能够从靠近光纤成品棒的出液孔排出。(2) When the finished optical fiber rod moves, the guide rod can be squeezed to drive the guide rod to slide on the first guide roller, and then drive the connecting rod and the blocking block to move, and remove the blockage of the liquid outlet hole, so that When the finished optical fiber rod is in contact with the guide rod, the liquid can be discharged from both sides and sprayed to the finished optical fiber rod for cleaning. When the guide rod is not pushed, it can be stretched out through the resilience of the spring, and the block will be driven to clean the liquid outlet hole again. Blocking, so that the cleaning liquid can only be discharged from the liquid outlet hole close to the finished optical fiber rod.
(3)光纤成品棒挤压活动杆时,可推动活动杆在第二引导辊上滑动,进而推动连接板移动对气囊进行挤压,这样气囊内的气体可进入输气管,再从出气孔排出,从两侧吹向光纤成品棒上,起到干燥的作用。而气体也只能够从靠近光纤成品棒的出气孔排出,引导辊转动时可带动固定块与连接块接触,这样通过接触后产生的震动传递至引导辊,能够带动光纤成品棒轻微抖动加速光纤成品棒表面液滴的落下。(3) When the optical fiber finished rod squeezes the movable rod, it can push the movable rod to slide on the second guide roller, and then push the connecting plate to move to squeeze the air bag, so that the gas in the air bag can enter the air pipe and then be discharged from the air outlet , Blow to the finished optical fiber rod from both sides to play the role of drying. And the gas can only be discharged from the air outlet close to the finished fiber rod. When the guide roller rotates, it can drive the fixed block to contact the connecting block. In this way, the vibration generated after contact is transmitted to the guide roller, which can drive the finished fiber rod to vibrate slightly to accelerate the finished fiber. Droplets falling from the surface of the rod.
附图说明Description of drawings
图1为本发明三维图;Fig. 1 is a three-dimensional diagram of the present invention;
图2为本发明引导辊三维图;Fig. 2 is a three-dimensional view of the guide roller of the present invention;
图3为本发明夹取机构三维图;Fig. 3 is a three-dimensional view of the clamping mechanism of the present invention;
图4为本发明夹取机构三维剖视图;Fig. 4 is a three-dimensional sectional view of the clamping mechanism of the present invention;
图5为本发明图4中A处放大结构示意图;Fig. 5 is a schematic diagram of the enlarged structure at A in Fig. 4 of the present invention;
图6为本发明第一引导辊三维剖视图;Fig. 6 is a three-dimensional sectional view of the first guide roller of the present invention;
图7为本发明第二引导辊三维剖视图;Fig. 7 is a three-dimensional sectional view of the second guide roller of the present invention;
图8为本发明第一、第二引导辊三维分布图。Fig. 8 is a three-dimensional distribution diagram of the first and second guide rollers of the present invention.
图中:1、储液箱;2、机械臂;3、夹取机构;4、输液管;5、电动机;6、丝杆;7、活动板;8、连接软管;9、固定腔;10、连接管;11、顶板;12、连接腔;13、固定管;14、涡轮;15、第一引导辊;16、引导杆;17、连接杆;18、堵块;19、出液孔;20、活动轴;21、气囊;22、第二引导辊;23、活动杆;24、连接板;25、输气管;26、出气孔;27、固定块;28、底板;29、连接块;30、弹簧;31、杆体;32、丝杆安装件。In the figure: 1. Liquid storage tank; 2. Mechanical arm; 3. Clamping mechanism; 4. Infusion tube; 5. Motor; 6. Screw rod; 7. Movable plate; 8. Connecting hose; 9. Fixed cavity; 10. Connecting pipe; 11. Top plate; 12. Connecting cavity; 13. Fixed pipe; 14. Turbine; 15. First guide roller; 16. Guide rod; 17. Connecting rod; 18. Blocking block; 19. Liquid outlet ; 20, movable shaft; 21, air bag; 22, second guide roller; 23, movable rod; ; 30, a spring; 31, a rod body; 32, a screw mounting part.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-8,本发明提供一种技术方案:光纤成品棒清洁机械手,设置有储液箱1、电动机5、活动板7、第一引导辊15和第二引导辊22,储液箱1的上端面通过螺栓安装有机械臂2,且机械臂2的端部安装有夹取机构3,并且夹取机构3的一侧通过输液管4和储液箱1内的水泵相互连接。水泵抽取储液箱1内的清洗液(如水)经输液管4输送至夹取机构3内。Please refer to Fig. 1-8, the present invention provides a kind of technical scheme: optical fiber finished rod cleaning manipulator, is provided with liquid storage box 1, motor 5, movable plate 7, first guide roller 15 and second guide roller 22, liquid storage box The upper end surface of 1 is equipped with mechanical arm 2 through bolts, and the end of mechanical arm 2 is equipped with clamping mechanism 3, and one side of clamping mechanism 3 is connected to each other through infusion tube 4 and the water pump in the liquid storage tank 1. The water pump pumps the cleaning liquid (such as water) in the liquid storage tank 1 and transports it to the clamping mechanism 3 through the infusion tube 4 .
夹取机构3侧壁固定有一对上下设置的丝杆安装件32,电动机5通过螺栓安装在上侧的丝杆安装件32上,进而电动机5位于夹取机构3的边缘位置处,电动机5的输出轴连接有丝杆6,丝杆6上对称设置有两段旋向相反的螺纹。丝杆6的端部与对应的丝杆安装件32转动连接。活动板7为上下设置的两块并位于两丝杆安装件32之间,活动板7螺纹套设于丝杆6的外侧,电动机5驱使丝杆6旋转时,可以驱动活动板7沿丝杆6轴向的移动。活动板7远离丝杆6的一端滑动贯穿有提升其移动稳定性的杆体31,杆体31位于两丝杆安装件32之间,且杆体31端部与对应的丝杆安装件32固定连接,活动板7与杆体31滑动连接。活动板7的侧面通过连接软管8和夹取机构3相互连接,活动板7的内部开设有固定腔9,活动板7的侧面通过连接管10固定有上下设置的两块顶板11。顶板11的内部开设有连接腔12,顶板11的内底面贯穿有固定管13,固定管13的顶部固定安装有涡轮14,且固定管13的底部套设有第一引导辊15。第二引导辊22活动设置在第一引导辊15两侧的顶板11上,第二引导辊22的内部固定贯穿有活动轴20,且活动轴20的底部和底板28相互连接。第一引导辊15为上下设置的两个,第二引导辊22为上下设置的两组,且每组的两个第二引导辊22分别位于同高度第一引导辊15的左右两侧。Clamping mechanism 3 sidewalls are fixed with a pair of screw mandrel mounts 32 arranged up and down, and motor 5 is installed on the screw mandrel mounts 32 on the upper side by bolts, and then motor 5 is positioned at the edge position of clamping mechanism 3 , the motor 5 The output shaft is connected with a screw rod 6, and the screw rod 6 is symmetrically provided with two sections of threads with opposite directions of rotation. The end of the threaded mandrel 6 is rotatably connected with the corresponding threaded mandrel mounting part 32 . The movable plate 7 is two pieces arranged up and down and is located between the two screw rod mounting parts 32. The movable plate 7 is threadedly sleeved on the outside of the screw mandrel 6. When the motor 5 drives the screw mandrel 6 to rotate, the movable plate 7 can be driven to move along the screw mandrel. 6 axis movement. The end of movable plate 7 away from screw mandrel 6 slides through a rod body 31 that improves its movement stability. Rod body 31 is located between two screw rod mounting parts 32, and the end of rod body 31 is fixedly connected with corresponding screw rod mounting part 32. The plate 7 is slidingly connected with the rod body 31 . The side of the movable plate 7 is connected to each other by the connecting hose 8 and the clamping mechanism 3 , the inside of the movable plate 7 is provided with a fixed chamber 9 , and the side of the movable plate 7 is fixed with two top plates 11 arranged up and down through the connecting pipe 10 . The inside of the top plate 11 is provided with a connection cavity 12 , the inner bottom surface of the top plate 11 runs through a fixed pipe 13 , the top of the fixed pipe 13 is fixed with a turbine 14 , and the bottom of the fixed pipe 13 is sleeved with a first guide roller 15 . The second guide roller 22 is movably arranged on the top plate 11 on both sides of the first guide roller 15 , the inside of the second guide roller 22 is fixed with a movable shaft 20 , and the bottom of the movable shaft 20 is connected to the bottom plate 28 . The first guide rollers 15 are two arranged up and down, and the second guide rollers 22 are two groups arranged up and down, and the two second guide rollers 22 of each group are respectively located on the left and right sides of the first guide roller 15 at the same height.
如图1-5所示,固定腔9通过连接软管8和夹取机构3的内部空腔相连通,且固定腔9通过连接管10和连接腔12相连通,并且连接腔12通过固定管13和第一引导辊15的内部相互连通,通过储液箱1内部水泵的运行,可将其内部的液体通过输液管4传输至夹取机构3内,然后通过连接软管8传输至固定腔9内,之后可从连接管10进入顶板11内的连接腔12内,这样当涡轮14受到水流的驱动时可转动,并带动固定管13和第一引导辊15同步的转动,而连接腔12内的液体可通过固定管13进入第一引导辊15内。As shown in Figures 1-5, the fixed cavity 9 communicates with the internal cavity of the clamping mechanism 3 through the connecting hose 8, and the fixed cavity 9 communicates with the connecting cavity 12 through the connecting tube 10, and the connecting cavity 12 communicates through the fixing tube 13 and the inside of the first guide roller 15 communicate with each other, through the operation of the water pump inside the liquid storage tank 1, the liquid inside can be transferred to the clamping mechanism 3 through the infusion tube 4, and then transferred to the fixed cavity through the connecting hose 8 9, and then enter the connecting chamber 12 in the top plate 11 from the connecting pipe 10, so that when the turbine 14 is driven by the water flow, it can rotate and drive the fixed pipe 13 and the first guide roller 15 to rotate synchronously, while the connecting chamber 12 The liquid inside can enter the first guide roller 15 through the fixed pipe 13 .
如图4和图6所示,第一引导辊15和第二引导辊22的中间均为凹陷设计,且第一引导辊15的侧面贯穿有引导杆16,并且引导杆16和第一引导辊15为滑动连接,同时引导杆16设置在相邻两个出液孔19之间。引导杆16的外侧缠绕有使其复位的弹簧30,且引导杆16的端部和连接杆17的中心处固定连接,并且连接杆17为弧形结构,同时连接杆17的两端均固定有堵块18。堵块18边侧的第一引导辊15上预留有出液孔19,且堵块18可对出液孔19进行封堵,并且引导杆16、连接杆17、堵块18和出液孔19均为等角度分布。当引导辊对光纤成品棒夹持后,通过第一引导辊15的转动,可引导光纤成品棒在引导辊之间移动,并且通过上下两侧的第一引导辊15的分别驱动,能够实现光纤成品棒的往复移动,两侧的第一引导辊15分别通过两个连接软管8与夹取机构3相连接,通过内部的电磁水阀控制两个连接软管8分别输水,实现两侧第一引导辊15的分别转动。当光纤成品棒移动时可与第一引导辊15上的引导杆16接触,推动引导杆16在第一引导辊15上滑动,进而通过连接杆17带动堵块18解除对出液孔19的封堵,这样清洗液可从相应位置的出液孔19排出,喷在光纤成品棒上进行清洁,并且清洗液只可从靠近光纤成品棒的出液孔19喷出,同时通过移动可对光纤成品棒的不同位置进行清洗,避免存在清洗盲区,当引导杆16不受推动时通过弹簧30的回弹性可带动堵块18重新对出液孔19进行封堵。As shown in Fig. 4 and Fig. 6, the middle of the first guide roller 15 and the second guide roller 22 are all concave designs, and the side of the first guide roller 15 is penetrated with a guide rod 16, and the guide rod 16 and the first guide roller 15 is a sliding connection, while the guide rod 16 is arranged between two adjacent liquid outlet holes 19 . The outside of the guide rod 16 is wound with a spring 30 to reset it, and the end of the guide rod 16 is fixedly connected to the center of the connecting rod 17, and the connecting rod 17 is an arc structure, and the two ends of the connecting rod 17 are fixed with Blockage 18. A liquid outlet 19 is reserved on the first guide roller 15 on the side of the blocking block 18, and the blocking block 18 can block the liquid outlet 19, and the guide rod 16, the connecting rod 17, the blocking block 18 and the liquid outlet 19 are equiangular distribution. After the guide rollers clamp the finished optical fiber rod, the rotation of the first guide roller 15 can guide the finished optical fiber rod to move between the guide rollers, and through the respective driving of the first guide rollers 15 on the upper and lower sides, the optical fiber can be realized. For the reciprocating movement of the finished rod, the first guide rollers 15 on both sides are respectively connected to the clamping mechanism 3 through two connecting hoses 8, and the two connecting hoses 8 are controlled to deliver water respectively through the internal electromagnetic water valve, so as to realize the The respective rotations of the first guide rollers 15 . When the finished optical fiber rod moves, it can contact the guide rod 16 on the first guide roller 15, push the guide rod 16 to slide on the first guide roller 15, and then drive the blocking block 18 through the connecting rod 17 to release the sealing of the liquid outlet hole 19 In this way, the cleaning liquid can be discharged from the liquid outlet hole 19 at the corresponding position, and sprayed on the finished optical fiber rod for cleaning, and the cleaning liquid can only be sprayed from the liquid outlet hole 19 close to the finished optical fiber rod, and the finished optical fiber can be cleaned by moving at the same time. Different positions of the rod are cleaned to avoid cleaning blind areas. When the guide rod 16 is not pushed, the resilience of the spring 30 can drive the blocking block 18 to block the liquid outlet 19 again.
如图2和图7-8所示,活动轴20的外侧等角度粘贴有气囊21,且气囊21的侧面和输气管25的一端固定连接,并且输气管25另一端的第二引导辊22上预留有出气孔26,同时气囊21通过输气管25和出气孔26相互连通。第二引导辊22的侧面贯穿有活动杆23,且活动杆23和第二引导辊22为滑动连接,并且活动杆23的端部固定有连接板24,同时连接板24和气囊21相接触。气囊21、活动杆23、连接板24、输气管25和出气孔26均为等角度分布,连接板24的内壁和气囊21的外壁相吻合,并且活动杆23设置在相邻两个出气孔26之间,同时连接板24的截面为弧形结构,光纤成品棒在转动时可与第二引导辊22上的活动杆23接触,并推动活动杆23滑动,带动连接板24向气囊21靠近,能够挤压气囊21内的气体进入输气管25内,最终可从出气孔26排出吹向光纤成品棒上,能够加速对清洗过后光纤成品棒的干燥,无需后续通过特定的纸擦拭。当活动杆23不受推动时可通过自动恢复的、弹性的气囊21恢复原位,以便下一次的推动排气。第一引导辊15和第二引导辊22的底部均设置有固定块27,且固定块27为等角度分布,并且固定块27下方的底板28上固定有连接块29,同时固定块27的最低点高于连接块29的最高点,且连接块29为橡胶材质,在引导辊转动时可带动固定块27与连接块29接触,这样能够带动引导辊轻微震动,并将震动力传递至光纤成品棒上,这样在清洗过程中通过光纤成品棒的震动能够加速其表面液体的落下,可落入储液箱1内经过净化循环使用,这样避免了人工清洗时造成酸液飞溅的现象。As shown in Figure 2 and Figures 7-8, an airbag 21 is pasted at an equal angle on the outside of the movable shaft 20. An air outlet 26 is reserved, and the air bag 21 communicates with each other through the air delivery pipe 25 and the air outlet 26 . The side of the second guide roller 22 runs through a movable rod 23, and the movable rod 23 and the second guide roller 22 are slidingly connected, and the end of the movable rod 23 is fixed with a connecting plate 24, and the connecting plate 24 contacts the air bag 21 simultaneously. Air bag 21, movable rod 23, connecting plate 24, air delivery pipe 25 and air outlet 26 are all equiangular distributions, the inner wall of connecting plate 24 matches the outer wall of air bag 21, and movable rod 23 is arranged on adjacent two air outlets 26 Meanwhile, the section of the connecting plate 24 is an arc-shaped structure, and the finished optical fiber rod can contact the movable rod 23 on the second guide roller 22 when rotating, and push the movable rod 23 to slide, driving the connecting plate 24 to approach the air bag 21, The gas in the airbag 21 can be squeezed into the gas delivery pipe 25, and finally can be discharged from the air outlet 26 and blown onto the finished optical fiber rod, which can accelerate the drying of the finished optical fiber rod after cleaning, without the need for subsequent wiping with specific paper. When the movable rod 23 is not pushed, it can return to its original position by the self-recovering, elastic air bag 21, so as to promote the exhaust gas next time. The bottoms of the first guide roller 15 and the second guide roller 22 are all provided with fixed blocks 27, and the fixed blocks 27 are equiangularly distributed, and the bottom plate 28 below the fixed blocks 27 is fixed with a connecting block 29, while the lowest of the fixed blocks 27 The point is higher than the highest point of the connecting block 29, and the connecting block 29 is made of rubber, which can drive the fixed block 27 to contact the connecting block 29 when the guide roller rotates, which can drive the guide roller to vibrate slightly, and transmit the vibration force to the finished optical fiber In this way, during the cleaning process, the vibration of the finished optical fiber rod can accelerate the falling of the surface liquid, which can fall into the liquid storage tank 1 and be purified and recycled, thus avoiding the phenomenon of acid splashing during manual cleaning.
工作原理:如图1-8所示,通过机械臂2驱动夹取机构3实现对光纤成品棒的夹持,夹持过程中可通过电动机5驱动丝杆6转动,带动两个活动板7相互靠近,实现对光纤成品棒的限位,夹取之后将储液箱1内的清洗液通过输液管4传输至夹取机构3内,然后传输至第一引导辊15内,并且清洗液在传送时可通过涡轮14带动第一引导辊15转动,实现对光纤成品棒的传送,并且可通过从出液孔19排出的清洗液实现对光纤成品棒的清洗,当光纤成品棒清洗之后,可通过从出气孔26排出的气体进行干燥,提升清洗效率,避免清洁盲区。Working principle: As shown in Figure 1-8, the clamping mechanism 3 is driven by the mechanical arm 2 to clamp the finished optical fiber rod. During the clamping process, the motor 5 can drive the screw rod 6 to rotate, and drive the two movable plates 7 to interact with each other. Close to achieve the limit of the finished optical fiber rod. After clamping, the cleaning liquid in the liquid storage tank 1 is transferred to the clamping mechanism 3 through the infusion tube 4, and then transferred to the first guide roller 15, and the cleaning liquid is conveyed When the first guide roller 15 can be driven by the turbine 14 to rotate, the transmission of the finished optical fiber rod can be realized, and the cleaning of the finished optical fiber rod can be realized through the cleaning liquid discharged from the liquid outlet hole 19. After the finished optical fiber rod is cleaned, the finished optical fiber rod can be cleaned by The gas discharged from the air outlet 26 is dried to improve cleaning efficiency and avoid cleaning blind spots.
本发明的优点在于:The advantages of the present invention are:
(1)通过引导辊对光纤成品棒夹持后,储液箱内的液体进入夹取机构内,然后通过连接软管进入固定腔,再通过连接管进入连接腔内,最终可进入第一引导辊内,以便从出液孔排出清洗光纤成品棒,通过水流驱动涡轮转动,进而可通过连接管带动上侧的第一引导辊转动,实现光纤成品棒在引导辊之间移动,移动至极限时下侧的第一引导辊转动,实现光纤成品棒的反向移动。因此通过两个第一引导辊交替式的转动,实现对光纤成品棒的往复移动清洗。(1) After the finished optical fiber rod is clamped by the guide roller, the liquid in the liquid storage tank enters the clamping mechanism, then enters the fixing cavity through the connecting hose, and then enters the connecting cavity through the connecting tube, and finally enters the first guide In order to discharge and clean the finished optical fiber rod from the liquid outlet hole, the turbine is driven to rotate through the water flow, and then the first guide roller on the upper side can be driven to rotate through the connecting pipe, so that the finished optical fiber rod can move between the guide rollers and move to the limit. The first guide roller on the side rotates to realize the reverse movement of the finished optical fiber rod. Therefore, through the alternate rotation of the two first guide rollers, the reciprocating cleaning of the finished optical fiber rod is realized.
(2)当光纤成品棒移动时可对引导杆进行挤压,带动引导杆在第一引导辊上滑动,进而带动连接杆和堵块移动,并解除堵块对出液孔的封堵,这样光纤成品棒与引导杆接触时,液体可从两侧排出并喷向光纤成品棒进行清洗,当引导杆不受推动时通过弹簧的回弹性可伸出,并带动堵块重新对出液孔进行封堵,这样清洗液只能够从靠近光纤成品棒的出液孔排出。(2) When the finished optical fiber rod moves, the guide rod can be squeezed to drive the guide rod to slide on the first guide roller, and then drive the connecting rod and the blocking block to move, and remove the blockage of the liquid outlet hole, so that When the finished optical fiber rod is in contact with the guide rod, the liquid can be discharged from both sides and sprayed to the finished optical fiber rod for cleaning. When the guide rod is not pushed, it can be stretched out through the resilience of the spring, and the block will be driven to clean the liquid outlet hole again. Blocking, so that the cleaning liquid can only be discharged from the liquid outlet hole close to the finished optical fiber rod.
(3)光纤成品棒挤压活动杆时,可推动活动杆在第二引导辊上滑动,进而推动连接板移动对气囊进行挤压,这样气囊内的气体可进入输气管,再从出气孔排出,从两侧吹向光纤成品棒上,起到干燥的作用。而气体也只能够从靠近光纤成品棒的出气孔排出,引导辊转动时可带动固定块与连接块接触,这样通过接触后产生的震动传递至引导辊,能够带动光纤成品棒轻微抖动加速光纤成品棒表面液滴的落下。(3) When the optical fiber finished rod squeezes the movable rod, it can push the movable rod to slide on the second guide roller, and then push the connecting plate to move to squeeze the air bag, so that the gas in the air bag can enter the air pipe and then be discharged from the air outlet , Blow to the finished optical fiber rod from both sides to play the role of drying. And the gas can only be discharged from the air outlet close to the finished fiber rod. When the guide roller rotates, it can drive the fixed block to contact the connecting block. In this way, the vibration generated after contact is transmitted to the guide roller, which can drive the finished fiber rod to vibrate slightly to accelerate the finished fiber. Droplets falling from the surface of the rod.
Claims (10)
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| CN202310486554.6A CN116637860A (en) | 2023-05-04 | 2023-05-04 | Optical Fiber Finished Rod Cleaning Manipulator |
| PCT/CN2023/096394 WO2024227306A1 (en) | 2023-05-04 | 2023-05-25 | Optical fiber finished rod cleaning manipulator |
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| CN119328390B (en) * | 2024-12-23 | 2025-03-25 | 四川华体照明科技股份有限公司 | An integrated low-altitude support station automated welding equipment |
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| WO2024227306A1 (en) | 2024-11-07 |
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