CN116623528A - Linear monitoring method and matched device for concrete continuous beam bridge construction - Google Patents

Linear monitoring method and matched device for concrete continuous beam bridge construction Download PDF

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Publication number
CN116623528A
CN116623528A CN202310538375.2A CN202310538375A CN116623528A CN 116623528 A CN116623528 A CN 116623528A CN 202310538375 A CN202310538375 A CN 202310538375A CN 116623528 A CN116623528 A CN 116623528A
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monitoring
control box
elevation
embedded
module
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CN116623528B (en
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廖静雯
张爱品
范玉亮
晏雄成
马林东
宋旭明
温伟斌
冯帆
陶勇
孟宪冬
崔晨星
高英杰
朱赫
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Hunan Tieyuan Civil Engineering Testing Co ltd
Central South University
China Railway Development Investment Group Co Ltd
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Hunan Tieyuan Civil Engineering Testing Co ltd
Central South University
China Railway Development Investment Group Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/10Railings; Protectors against smoke or gases, e.g. of locomotives; Maintenance travellers; Fastening of pipes or cables to bridges
    • E01D19/106Movable inspection or maintenance platforms, e.g. travelling scaffolding or vehicles specially designed to provide access to the undersides of bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38Connections for building structures in general
    • E04B1/41Connecting devices specially adapted for embedding in concrete or masonry
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B7/00Measuring arrangements characterised by the use of electric or magnetic techniques
    • G01B7/28Measuring arrangements characterised by the use of electric or magnetic techniques for measuring contours or curvatures
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01CMEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
    • G01C5/00Measuring height; Measuring distances transverse to line of sight; Levelling between separated points; Surveyors' levels
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Radar, Positioning & Navigation (AREA)
  • Remote Sensing (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

The invention discloses a linear monitoring method and a matched device for concrete continuous beam bridge construction, and relates to the field of monitoring devices; the device comprises a main control device and an embedded device, wherein a GNSS elevation monitoring module is arranged in a control box and is wirelessly connected with a data processing terminal; the control box bottom articulates there is the connecting piece, and the connecting piece is connected with the built-in fitting through pre-buried member, and U type groove has been seted up to the one end that the built-in fitting kept away from GNSS elevation monitoring module, and symmetrical arrangement's bolt hole has been seted up to U type groove both sides wall, and U type groove is used for the joint on the reinforcing bar of reinforcing bar net, the bolt top in the bolt hole with be located the bottom edge butt of U type inslot reinforcing bar. The invention adopts the linear monitoring matching device for the construction of the concrete continuous beam bridge, utilizes the GNSS elevation monitoring module to monitor and record the elevation data of each measuring point of the bridge construction section in all weather, replaces manual realization of the linear real-time monitoring of the bridge, reduces the risk to a certain extent and improves the measurement precision.

Description

一种混凝土连续梁桥施工线形监控方法及配套装置Concrete continuous girder bridge construction alignment monitoring method and supporting device

技术领域technical field

本发明涉及监测装置技术领域,特别是涉及一种混凝土连续梁桥施工线形监控方法及配套装置 The invention relates to the technical field of monitoring devices, in particular to a method for monitoring the construction alignment of a concrete continuous girder bridge and a supporting device .

背景技术Background technique

桥梁的修建跨越了天然或人工障碍物,给交通带来了极大的便利。桥梁施工的过程中,特别是大跨度复杂桥梁的施工,对于对接的精度要求很高,施工精度、材料特性、环境温度等都会对最后的合拢有巨大的影响,导致桥梁产生偏差;除此之外,由于桥梁沉降而影响工程质量甚至导致工程垮塌的事件屡见不鲜。为保证最终建设的桥梁线形与设计的桥梁线形误差控制在允许的范围内,保证桥梁建设的质量与安全,在桥梁施工阶段,专业人员会用高端精密仪器对现场进行测量,对桥梁施工的全程进行监控,以便及时采取措施,针对桥梁施工现状实施调整、补救方案等。若未能很好地进行桥梁施工监控,产生偏差,使得最终无法完成合拢工作,将会产生不良的社会影响、造成巨大的经济损失,造成人工、资金、材料等的浪费。因此,需要不断改进桥梁施工监控的技术与方法,不断研发与使用。The construction of bridges spans natural or artificial obstacles, bringing great convenience to traffic. In the process of bridge construction, especially the construction of long-span and complex bridges, the precision of the butt joint is very high. Construction precision, material properties, and ambient temperature will have a huge impact on the final closure, resulting in deviations in the bridge; in addition In addition, it is not uncommon for bridge settlement to affect the quality of the project or even lead to the collapse of the project. In order to ensure that the error between the final bridge alignment and the designed bridge alignment is controlled within the allowable range, and to ensure the quality and safety of the bridge construction, during the bridge construction stage, professionals will use high-end precision instruments to measure the site and monitor the entire process of bridge construction. Monitoring is carried out in order to take timely measures to implement adjustments and remedial plans based on the status quo of bridge construction. If bridge construction monitoring is not carried out well, deviations will occur, making it impossible to complete the closing work in the end, which will have adverse social impacts, cause huge economic losses, and cause waste of labor, funds, and materials. Therefore, it is necessary to continuously improve the technology and methods of bridge construction monitoring, and to continuously develop and use them.

目前桥梁施工监控主要通过使用精度较高的测量仪器配合人工监测,桥梁每施工浇注一节段,均需要测量人员多次往返现场进行测量,频繁高空作业,存在很大的安全隐患。当混凝土连续梁桥前几块施工时(如1-3号块),桥面工作面较小,此时桥面不但要堆放各种施工材料、器械等,而且有大量的人员在桥面上频繁移动,这造成了现场施工与施工监控工作的冲突。同时,人工工资不断上涨,将耗费大量的人工与资金。At present, the monitoring of bridge construction is mainly through the use of high-precision measuring instruments combined with manual monitoring. Every time a section of the bridge is poured, surveyors need to go back and forth to the site for measurement. Frequent high-altitude operations have great potential safety hazards. When the first few blocks of the concrete continuous girder bridge are being constructed (such as Blocks 1-3), the working surface of the bridge deck is small. At this time, the bridge deck not only needs to pile up various construction materials, equipment, etc., but also has a large number of people on the bridge deck. Frequent movement caused conflicts between on-site construction and construction monitoring. At the same time, labor wages continue to rise, which will consume a lot of labor and capital.

传统桥梁施工监控主要采用高精度水准仪测量控制点高程,后根据测量数据进行研究,并给出下一块梁段的施工标高。为了建立标高控制点,在每块梁段浇注混凝土前,应在梁段钢筋网最上端建立三个控制点,点位的制作通常在现场随机找若干废弃钢筋头,并垂直桥面绑扎在桥梁钢筋网上,钢筋头应保证梁段混凝土浇筑后,露出上侧混凝土10cm左右。这种做法随就地取材、简单方便,但标高控制点高度参差不齐,钢筋也有粗有细,这种粗略的点位制作方法往往被现场施工人员忽视,经常将点位破坏,影响监控工作开展。Traditional bridge construction monitoring mainly uses a high-precision level to measure the elevation of control points, and then conducts research based on the measurement data, and gives the construction elevation of the next beam section. In order to establish elevation control points, three control points should be established on the uppermost end of the steel mesh of the beam section before pouring concrete in each beam section. Usually, a number of abandoned steel bar heads are randomly found on site and tied to the bridge vertically on the bridge deck. On the steel bar net, the steel bar head should ensure that after the concrete of the beam section is poured, about 10cm of the concrete on the upper side should be exposed. This method is simple and convenient, but the height of the elevation control points is uneven, and the steel bars are also thick and thin. This rough point production method is often ignored by the construction personnel on site, and the points are often destroyed, which affects the monitoring work. carry out.

为减少人工的使用、降低事故发生的可能性、增强控制点的规范性,设计采用监测装置代替人工,将其安装在规范要求的测量位置,全天候、实时、连续的高精度自动测量,监测桥梁沉降变形。但现有技术主要是对成桥后进行监测,构造简单。因此,需要一种能在桥梁施工阶段进行桥梁线形监控的装置,同时解决人工、安全、测量精度低的问题。In order to reduce the use of labor, reduce the possibility of accidents, and enhance the standardization of control points, the monitoring device is designed to replace manual labor, and it is installed at the measurement position required by the specification, all-weather, real-time, continuous high-precision automatic measurement, and bridge monitoring Settlement deformation. But the existing technology is mainly to monitor after the bridge is completed, and the structure is simple. Therefore, there is a need for a device capable of monitoring the alignment of the bridge during the bridge construction phase, while solving the problems of labor, safety, and low measurement accuracy.

发明内容Contents of the invention

本发明的目的是提供一种混凝土连续梁桥施工线形监控方法及配套装置,以解决上述现有技术存在的问题,能够在桥梁施工阶段代替人工进行桥梁线形实时监控,提高了测量精度。The purpose of the present invention is to provide a method for monitoring the construction alignment of a concrete continuous girder bridge and a supporting device to solve the above-mentioned problems in the prior art, to replace manual real-time monitoring of the bridge alignment during the bridge construction stage, and to improve the measurement accuracy.

为实现上述目的,本发明提供了如下方案:To achieve the above object, the present invention provides the following scheme:

本发明提供一种混凝土连续梁桥施工线形监控配套装置,包括预埋装置和主控装置,主控装置包括连接部分和控制部分,控制部分包括控制箱、轨道块等结构,连接部分包括连接件,控制箱内装有GNSS高程监测模块;所述预埋装置能够将装有GNSS高程监测模块的主控装置固定于混凝土连续梁桥中的钢筋网上,所述GNSS高程监测模块无线连接有数据处理终端;所述预埋装置包括预埋件,所述预埋件远离所述GNSS高程监测模块的一端开设有U型槽,所述U型槽两侧壁开设有对称布置的螺栓孔,所述螺栓孔内用于水平固定穿设螺栓,所述U型槽用于卡接于钢筋网的钢筋上,所述螺栓孔内的螺栓顶部侧壁与位于所述U型槽内钢筋的底部边缘抵接,螺栓在穿过对称的两个螺栓孔后固定连接有螺母,从而通过螺栓、螺母以及U型槽将钢筋固定,使得预埋件能够固定安装于钢筋上。可拆卸的GNSS高程监测模块通过预埋装置与混凝土连续梁桥中的钢筋网连接在一起,代替人工定点测量,将其安装在规范要求的测量位置,根据测得的高程数据监控桥梁线形。通过统一、高耐久性的预埋装置,实现监测设备的规范化,有效避免点位因现场人员的意外触碰而破坏。监测装置的各个部件制造简单,安装便利,在测量完成后可将主控装置拆卸重复使用。同时,可根据钢筋网中钢筋规格更换预埋连接件规格,根据测量位置的现场情况可控调节。The invention provides a supporting device for monitoring the construction line shape of a concrete continuous beam bridge, which includes a pre-embedded device and a main control device. The main control device includes a connection part and a control part. The control part includes structures such as a control box and a track block, and the connection part includes a connector. , the control box is equipped with a GNSS elevation monitoring module; the pre-embedded device can fix the main control device equipped with the GNSS elevation monitoring module on the steel mesh in the concrete continuous beam bridge, and the GNSS elevation monitoring module is wirelessly connected to a data processing terminal The embedded device includes an embedded part, and the end of the embedded part away from the GNSS elevation monitoring module is provided with a U-shaped groove, and the two side walls of the U-shaped groove are provided with symmetrically arranged bolt holes, and the bolts The holes are used to fix the bolts horizontally, the U-shaped grooves are used to clamp on the steel bars of the steel mesh, and the top side wall of the bolts in the bolt holes is in contact with the bottom edge of the steel bars in the U-shaped grooves The bolts are fixedly connected with nuts after passing through the two symmetrical bolt holes, so that the steel bars are fixed through the bolts, nuts and U-shaped grooves, so that the embedded parts can be fixedly installed on the steel bars. The detachable GNSS elevation monitoring module is connected with the steel mesh in the concrete continuous girder bridge through the pre-embedded device, instead of manual fixed-point measurement, it is installed at the measurement position required by the code, and the bridge alignment is monitored according to the measured elevation data. Through the unified and high-durability pre-embedded device, the standardization of monitoring equipment can be realized, and the points can be effectively prevented from being damaged due to accidental touch by on-site personnel. Each part of the monitoring device is simple to manufacture and convenient to install, and the main control device can be disassembled and reused after the measurement is completed. At the same time, the specifications of the embedded connectors can be replaced according to the specifications of the steel bars in the steel mesh, and can be controlled and adjusted according to the site conditions of the measurement position.

可选的,所述GNSS高程监测模块安装于所述控制箱内,所述控制箱底部铰接有连接件,预埋装置包括与预埋件连接的预埋杆件,所述连接件底部与预埋装置的预埋杆件通过螺纹固定连接。Optionally, the GNSS elevation monitoring module is installed in the control box, the bottom of the control box is hinged with a connector, the embedded device includes a pre-embedded rod connected to the embedded part, and the bottom of the connector is connected to the pre-embedded The pre-embedded rods of the embedded device are fixedly connected by threads.

可选的,所述连接件包括通过实心圆盘固定连接的第一套筒和第二套筒,所述第一套筒和第二套筒内壁均开设有内螺纹,所述第一套筒螺纹连接有伸缩杆,伸缩杆下部具有外螺纹,通过转动伸缩杆,使得其下部与第一套筒螺纹连接,并据此调整伸缩杆位于第一套筒内的长度,实现伸缩杆在第一套筒内的伸缩,第一套筒侧壁还开设有螺栓孔,通过螺栓抵接伸缩杆防止主控装置通过螺纹连接在预埋杆件上时伸缩杆旋出。为了使其所能够伸缩的长度更大,于一实施例中,将第一套筒的长度设置为大于第二套筒的长度,所述伸缩杆顶部开设有球铰孔,所述球铰孔内设置有球铰,所述球铰顶部通过球铰杆固定连接有轨道块,球铰杆顶部与轨道块底部可以通过螺纹连接,也可以采用焊接或卡接等形式,具体不做限定。所述轨道块顶部开设有燕尾槽,所述控制箱底部固定设有与所述燕尾槽匹配的斜凸滑块,所述斜凸滑块滑动设置于所述燕尾槽内;所述第二套筒与所述预埋杆件上部螺纹连接,此处也可以采用可拆卸的插接或榫卯连接等形式。Optionally, the connector includes a first sleeve and a second sleeve fixedly connected by a solid disc, the inner walls of the first sleeve and the second sleeve are provided with internal threads, and the first sleeve A telescopic rod is threadedly connected, and the lower part of the telescopic rod has an external thread. By rotating the telescopic rod, the lower part thereof is threadedly connected with the first sleeve, and the length of the telescopic rod located in the first sleeve is adjusted accordingly, so that the telescopic rod is in the first position. For expansion and contraction in the sleeve, the side wall of the first sleeve is also provided with a bolt hole, and the bolt abuts the telescopic rod to prevent the main control device from being screwed out when the main control device is connected to the pre-embedded rod by threads. In order to make the stretchable length larger, in one embodiment, the length of the first sleeve is set to be greater than the length of the second sleeve, and a ball hinge hole is opened on the top of the telescopic rod, and the ball hinge hole A ball joint is arranged inside, and the top of the ball joint is fixedly connected to the track block through a ball joint rod. The top of the ball joint rod and the bottom of the track block can be connected by threads, welding or clamping, etc., which are not specifically limited. The top of the track block is provided with a dovetail groove, and the bottom of the control box is fixed with an obliquely convex slider matching the dovetail groove, and the obliquely convex slider is slidably arranged in the dovetail groove; the second set The cylinder is threadedly connected to the upper part of the pre-embedded rod, and detachable plug-in or tenon-tenon connection can also be used here.

可选的,所述伸缩杆侧壁上开设有与所述球铰孔连通的球铰限位孔,所述球铰限位孔内螺纹连接有限位螺栓,当调整好球铰的位置后,利用限位螺栓拧紧,使得限位螺栓端部与球铰固定抵接,实现球铰的固定;所述伸缩杆上方侧壁上一体成型有握持部,便于伸缩杆的转动和安装。Optionally, a ball hinge limit hole connected to the ball hinge hole is opened on the side wall of the telescopic rod. The ball hinge limit hole is internally threaded with a limit bolt. After adjusting the position of the ball hinge, Use the limit bolt to tighten, so that the end of the limit bolt is fixedly abutted with the ball hinge to realize the fixation of the ball hinge; the side wall above the telescopic rod is integrally formed with a gripping part, which is convenient for the rotation and installation of the telescopic rod.

可选的,所述U型槽内底部为半圆形结构,且所述U型槽内底部的半径尺寸与所述钢筋网的钢筋外径尺寸相同,从而可以与钢筋更加适配,针对不同尺寸的钢筋,采用对应尺寸的预埋件,使得预埋件与钢筋连接更加紧密和牢固。Optionally, the inner bottom of the U-shaped groove is a semicircular structure, and the radius size of the inner bottom of the U-shaped groove is the same as the outer diameter of the steel bar of the steel mesh, so that it can be more suitable for the steel bar, and for different For steel bars of different sizes, embedded parts of corresponding sizes are used to make the connection between embedded parts and steel bars more compact and firm.

可选的,所述斜凸滑块两端开设有挡手孔,所述挡手孔内螺纹连接有L型挡手,所述L型挡手一端与所述挡手孔螺纹固定连接,另一端侧壁能够与所述轨道块一端固定抵接,斜凸滑块自燕尾槽一端滑动进入燕尾槽内后,安装L型挡手,使得L型挡手具有螺纹的一端与挡手孔固定连接,另一端垂直向下布置,与所述轨道块一端固定抵接,从而在燕尾槽两端限位,避免斜凸滑块自燕尾槽两端滑出;所述GNSS高程监测模块安装于所述控制箱内,所述控制箱顶部铰接有箱盖,起到了安全防护效果。Optionally, two ends of the inclined-convex slider are provided with hand holes, and the inner thread of the hand hole is connected with an L-shaped hand, one end of the L-shaped hand is fixedly connected with the thread of the hand hole, and the other The side wall at one end can be fixedly contacted with one end of the track block, and after the obliquely convex slider slides from one end of the dovetail groove into the dovetail groove, an L-shaped stopper is installed so that the threaded end of the L-shaped stopper is fixedly connected with the stopper hole , the other end is arranged vertically downwards, fixedly abutting against one end of the track block, so as to limit the position at both ends of the dovetail groove, and prevent the obliquely convex slider from sliding out from both ends of the dovetail groove; the GNSS elevation monitoring module is installed on the In the control box, a box cover is hinged on the top of the control box, which plays a role of safety protection.

可选的,所述箱盖顶部开设有太阳能板安装槽,所述太阳能板安装槽内用于固定安装太阳能板,所述箱盖顶部一侧开设有天线孔,所述GNSS高程监测模块的天线能够穿设于所述天线孔内;所述控制箱内还设有与所述GNSS高程监测模块电连接的电源模块和无线收发模块,所述电源模块通过太阳能-电能转化模块与所述太阳能板连接;所述箱盖底部边缘处设有橡胶条,以防降雨等通过箱盖缝隙渗入控制箱内。Optionally, the top of the case cover is provided with a solar panel installation groove, and the solar panel installation groove is used for fixedly installing the solar panel, and an antenna hole is provided on one side of the top of the case cover, and the antenna of the GNSS elevation monitoring module It can be installed in the antenna hole; the control box is also provided with a power supply module and a wireless transceiver module electrically connected to the GNSS elevation monitoring module, and the power supply module is connected to the solar panel through a solar-electric energy conversion module Connection; the bottom edge of the box cover is provided with a rubber strip to prevent rain from seeping into the control box through the gap of the box cover.

可选的,所述控制箱内设有水准仪,其包括圆柱水准泡,圆柱水准泡设置于控制箱外侧壁安装槽内,外侧通过与控制箱外侧壁安装槽两端固定连接的盖板进行限位,可以对控制箱进行横、纵调平;具体的,所述控制箱与所述斜凸滑块垂直的一个侧壁上方外侧开设有控制箱外侧壁安装槽,所述控制箱与所述斜凸滑块平行的一个侧壁下方外侧开设有控制箱外侧壁安装槽,所述控制箱外侧壁安装槽内安装有圆柱水准泡,所述圆柱水准泡外侧固定设有盖板,所述盖板两端与所述控制箱侧壁固定连接。Optionally, a level is provided in the control box, which includes a cylindrical vial, and the cylindrical vial is arranged in the installation groove on the outer wall of the control box, and the outer side is controlled by a cover plate fixedly connected to both ends of the installation groove on the outer wall of the control box. position, the control box can be horizontally and vertically leveled; specifically, the control box is provided with a mounting groove on the outer side wall of the control box on the upper side of a side wall perpendicular to the inclined convex slider, and the control box is connected to the A mounting groove on the outer wall of the control box is provided on the lower side of the side wall parallel to the inclined convex slider. A cylindrical level bubble is installed in the installation groove on the outer wall of the control box, and a cover plate is fixed on the outer side of the cylindrical level bubble. Both ends of the board are fixedly connected to the side wall of the control box.

可选的,所述箱盖底部一侧对称设有两个榫头,所述控制箱一侧壁顶部固定设有两个圆形卯眼,两个所述榫头能够活动对称设于两个所述圆形卯眼内;所述箱盖远离榫头的一端活动穿设有锁握持部,所述锁握持部底部侧壁固定设有水平布置的锁定柱,所述控制箱远离所述圆形卯眼的侧壁上方内侧开设有内凹的锁扣,转动锁握持部,所述锁定柱能够卡接于所述锁扣处。Optionally, two tenons are symmetrically provided on one side of the bottom of the box cover, and two circular mortises are fixed on the top of the side wall of the control box, and the two tenons can be movable and symmetrically arranged on the two In the circular mortise; the end of the box cover away from the mortise is movably pierced with a lock grip, the bottom side wall of the lock grip is fixed with a horizontally arranged locking column, and the control box is far away from the circular A concave buckle is provided on the upper inner side of the side wall of the mortise, and the locking column can be engaged with the lock buckle by turning the lock grip.

本发明还提供一种混凝土连续梁桥施工线形监控方法,包括如下步骤:The present invention also provides a method for monitoring the construction alignment of a concrete continuous girder bridge, comprising the following steps:

步骤一,施工前根据桥梁设计图纸、模型等进行结构分析计算,确定立模标高;Step 1: Carry out structural analysis and calculation according to bridge design drawings and models before construction to determine the elevation of the erection formwork;

步骤二,模块组装,将太阳能模块、太阳能—电能转化模块、电源模块、GNSS高程监测模块和无线收发模块组装于控制箱内,并连接线路后进行调试;Step 2, module assembly, assemble the solar module, solar-electric energy conversion module, power module, GNSS elevation monitoring module and wireless transceiver module in the control box, and debug after connecting the lines;

步骤三,主控装置组装,将控制箱底部的斜凸滑块与轨道块的燕尾槽配合连接并固定,然后将控制箱通过轨道块安装于伸缩杆顶部的球铰上;Step 3: Assemble the main control device, connect and fix the inclined slider at the bottom of the control box with the dovetail groove of the track block, and then install the control box on the ball joint at the top of the telescopic rod through the track block;

步骤四,第一节段处搭设支架,在桥墩顶部安装模板、绑扎钢筋,在测点位置固定安装线形监控配套装置的预埋装置,将主控装置通过连接件安装于预埋装置的预埋杆件上,并调整伸缩杆的长度直至线形监控配套装置为设定高度,安装完成后利用GNSS高程监测模块进行混凝土浇筑前的第一次监测,并全天候监测并记录第一节段各测点的高程数据;Step 4: Set up the bracket at the first section, install the formwork on the top of the pier, bind the steel bars, fix the pre-embedded device of the linear monitoring supporting device at the position of the measuring point, and install the main control device to the pre-embedded device of the pre-embedded device through the connector on the rod, and adjust the length of the telescopic rod until the linear monitoring supporting device is at the set height. After the installation is completed, use the GNSS elevation monitoring module to conduct the first monitoring before concrete pouring, and monitor and record all the measuring points of the first section around the clock the elevation data;

步骤五,混凝土浇注、养护,待混凝土浇筑完成2~3天凝结硬化后进行第二次监测并记录各测点高程数据;对混凝土浇注前后两次测得的数据进行误差分析,并根据误差修正设计参数,进行结构分析,计算下一节段立模标高;第一节段施工并监测完成后,将线形监控配套装置的主控装置自第一节段拆卸,并将其安装于第二节段,进行第二节段的施工和监测;在每一节段施工过程中,通过测量数据进行误差分析,以对立模标高进行逐段修正;Step 5: Concrete pouring and curing. After the concrete pouring is completed for 2 to 3 days, the second monitoring is performed and the elevation data of each measuring point is recorded; the error analysis is performed on the data measured twice before and after concrete pouring, and correction is made according to the error Design parameters, conduct structural analysis, and calculate the vertical formwork elevation of the next section; after the construction and monitoring of the first section is completed, the main control device of the linear monitoring supporting device is removed from the first section and installed in the second section, Carry out the construction and monitoring of the second section; during the construction process of each section, conduct error analysis through measurement data to correct the elevation of the vertical formwork section by section;

步骤六,之后的其他节段采用挂篮施工形式进行施工,并重复步骤四和步骤五中预埋装置、主控装置的组装以及后续的监控步骤,循环进行之后各阶段的施工与监控,对监测数据进行实时分析,保证其桥梁线形在误差的允许范围内。Step 6, the other sections after that are constructed in the form of hanging basket construction, and repeat steps 4 and 5 in the assembly of the pre-embedded device, the main control device and the subsequent monitoring steps, and carry out the construction and monitoring of each stage in a cycle. The monitoring data is analyzed in real time to ensure that the alignment of the bridge is within the allowable range of error.

本发明相对于现有技术取得了以下技术效果:Compared with the prior art, the present invention has achieved the following technical effects:

本发明提供的混凝土连续梁桥施工线形监测装置,连接部分与控制部分组成主控装置,通过预埋装置将主控装置与混凝土连续梁桥中的钢筋网连接在一起,实现定点测量,测量完成后可将主控装置拆卸重复使用;同时,可根据钢筋网中钢筋规格更换预埋件规格;通过使用GNSS高程监测模块减少人工成本、降低施工风险、提高监控效率,达到可视化、动态化的监控效果。监控装置零件化,便于组装和拆卸,具有可调节性,且总体结构小巧,可重复使用,降低成本。监测装置利用GNSS全球导航卫星系统,使得零号块基准点可实现实时三维监测,有效避免桥墩刚体位移引起的误差。The construction line shape monitoring device of the concrete continuous girder bridge provided by the present invention, the connecting part and the control part form the main control device, and the main control device is connected with the steel mesh in the concrete continuous girder bridge through the pre-embedded device, so as to realize fixed-point measurement and complete the measurement Afterwards, the main control device can be disassembled and reused; at the same time, the specifications of the embedded parts can be replaced according to the specifications of the steel bars in the steel mesh; by using the GNSS elevation monitoring module, labor costs can be reduced, construction risks can be reduced, and monitoring efficiency can be improved to achieve visual and dynamic monitoring Effect. The monitoring device is componentized, easy to assemble and disassemble, has adjustability, and the overall structure is compact, reusable, and reduces cost. The monitoring device uses the GNSS global navigation satellite system, so that the reference point of block zero can realize real-time three-dimensional monitoring, effectively avoiding the error caused by the displacement of the rigid body of the bridge pier.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.

图1为本发明混凝土连续梁桥施工线形监控配套装置整体结构示意图;Fig. 1 is the overall structure schematic diagram of the construction alignment monitoring supporting device of concrete continuous girder bridge of the present invention;

图2为本发明混凝土连续梁桥施工线形监控配套装置与钢筋网连接结构示意图;Fig. 2 is the concrete continuous girder bridge construction line shape monitoring supporting device of the present invention and the schematic diagram of the connection structure of steel mesh;

图3为本发明预埋件结构示意图;Fig. 3 is a structural schematic diagram of the embedded part of the present invention;

图4为本发明螺栓结构示意图;Fig. 4 is a schematic diagram of the bolt structure of the present invention;

图5为本发明螺母结构示意图;Fig. 5 is the structural representation of nut of the present invention;

图6为本发明预埋杆件结构示意图;Fig. 6 is a schematic diagram of the structure of the pre-embedded rod of the present invention;

图7为本发明伸缩杆结构示意图;Fig. 7 is a structural schematic diagram of the telescopic rod of the present invention;

图8为本发明轨道块结构示意图;Fig. 8 is a schematic view of the track block structure of the present invention;

图9为本发明轨道块另一角度示意图;Fig. 9 is a schematic diagram of another angle of the track block of the present invention;

图10为本发明球铰结构示意图;Fig. 10 is a schematic diagram of the structure of the spherical joint of the present invention;

图11为本发明球铰与轨道块连接示意图;Fig. 11 is a schematic diagram of the connection between the spherical joint and the track block of the present invention;

图12为本发明控制箱结构示意图;Fig. 12 is a structural schematic diagram of the control box of the present invention;

图13为本发明控制箱与盖板连接后结构示意图;Fig. 13 is a schematic diagram of the structure of the control box of the present invention after it is connected to the cover plate;

图14为本发明箱盖结构示意图;Fig. 14 is a schematic diagram of the structure of the lid of the present invention;

图15为本发明箱盖底部结构示意图;Fig. 15 is a schematic diagram of the bottom structure of the case cover of the present invention;

图16为本发明箱盖与控制箱连接后的结构示意图;Fig. 16 is a structural schematic diagram after the box cover of the present invention is connected with the control box;

图17为本发明控制箱与轨道块连接示意图;Fig. 17 is a schematic diagram of the connection between the control box and the track block of the present invention;

图18为本发明L型挡手结构示意图;Fig. 18 is a schematic diagram of the structure of the L-shaped handle of the present invention;

图19为本发明连接件结构示意图;Fig. 19 is a structural schematic diagram of the connector of the present invention;

图20为本发明0号块到1号块施工测点变化示意图;Fig. 20 is a schematic diagram of changes in construction measuring points from block No. 0 to block No. 1 of the present invention;

图21为本发明混凝土连续梁桥施工线形监控方法流程示意图;Fig. 21 is a schematic flow chart of the method for monitoring the construction alignment of a concrete continuous girder bridge of the present invention;

图22为本发明控制箱内模块示意图;Fig. 22 is a schematic diagram of modules in the control box of the present invention;

图23为本发明主控装置结构示意图;Fig. 23 is a schematic structural diagram of the main control device of the present invention;

图24为本发明预埋装置结构示意图;Figure 24 is a schematic structural view of the pre-embedded device of the present invention;

附图标记说明:1-预埋件,2-钢筋网,3-控制箱,4-U型槽,5-预埋杆件,6-螺栓孔,7-螺栓,8-螺母,9-第一套筒,10-第二套筒,11-伸缩杆,12-球铰孔,13-球铰,14-球铰杆,15-轨道块,16-燕尾槽,17-斜凸滑块,18-球铰限位孔,19-握持部,20-挡手孔,21-L型挡手,22-箱盖,23-太阳能板,24-控制箱外侧壁安装槽,25-盖板,26-榫头,27-卯眼,28-锁握持部。Explanation of reference signs: 1-embedded parts, 2-reinforced mesh, 3-control box, 4-U-shaped groove, 5-embedded rods, 6-bolt holes, 7-bolts, 8-nuts, 9-th One sleeve, 10-second sleeve, 11-telescopic rod, 12-ball hinge hole, 13-ball hinge, 14-ball hinge rod, 15-track block, 16-dovetail groove, 17-oblique convex slider, 18-Ball hinge limit hole, 19-Grip part, 20-Handle hole, 21-L-shaped handle, 22-Cover, 23-Solar panel, 24-Installation groove on the outer wall of the control box, 25-Cover plate , 26-mortise, 27-mortise, 28-lock grip.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

本发明的目的是提供一种混凝土连续梁桥施工线形监控方法及配套装置,以解决上述现有技术存在的问题,能够在桥梁施工阶段代替人工进行桥梁线形实时监控,提高了测量精度。The purpose of the present invention is to provide a method for monitoring the construction alignment of a concrete continuous girder bridge and a supporting device to solve the above-mentioned problems in the prior art, to replace manual real-time monitoring of the bridge alignment during the bridge construction stage, and to improve the measurement accuracy.

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

参考附图1~附图19,本发明提供一种混凝土连续梁桥施工线形监控配套装置,如图2、图3、图4、图5、图6、图7、图8、图9、图10、图11、图12、图13、图14、图15、图16、图17、图18、图19、图23和图24所示,包括通过预埋装置固定设置于混凝土连续梁桥中的钢筋网2上的主控装置,主控装置包括控制箱3,控制箱3内安装有GNSS高程监测模块,GNSS高程监测模块无线连接有数据处理终端;预埋装置包括预埋件1和预埋杆件5,预埋件1远离GNSS高程监测模块的一端开设有U型槽4;主控装置还包括伸缩杆11,伸缩杆11顶部开设有球铰孔12,球铰孔12内设置有球形结构的球铰13,球铰孔12约为球铰13的3/4,通过球铰13实现上端部件的可调整性,球铰顶部通过球铰杆14固定连接有轨道块15,球铰杆14上端留有螺纹段并延伸了一段圆杆,增大球铰的调节范围,球铰杆14顶部与轨道块15底部可以通过螺纹连接。轨道块15顶部开设有燕尾槽16,控制箱3底部固定设有与燕尾槽16匹配的斜凸滑块17,斜凸滑块17滑动设置于燕尾槽16内,有效避免发生竖向位移,同时,轨道块15横向尺寸比斜凸滑块17尺寸小,节约材料;连接件包括通过实心扁圆盘固定连接的第一套筒9和第二套筒10,连接件的第二套筒通过预埋杆件5与预埋件1远离U型槽4的一端固定连接,U型槽4两侧壁开设有对称布置的螺栓孔6,螺栓孔6内用于水平固定穿设螺栓7,U型槽4用于卡接于钢筋网2的钢筋上,螺栓孔6内的螺栓7顶部侧壁与位于U型槽4内钢筋的底部边缘抵接,螺栓7在穿过对称的两个螺栓孔后固定连接有螺母8,从而通过螺栓7、螺母8以及U型槽4将钢筋固定,使得预埋件1能够固定安装于钢筋上,螺栓7和螺母8的材质与平常螺栓、螺母材质相同,截面类似于梅花状,利于手拧着力,使用方便。其中,螺栓7直径、长度、螺纹由各部件中预留的螺纹孔、深度、螺纹线决定,起到连接固定作用。通过预埋装置将装有GNSS高程监测模块的主控装置固定于混凝土连续梁桥中的钢筋网上,代替人工定点测量,将其安装在规范要求的测量位置,根据测得的高程数据监控桥梁线形,通过统一、高耐久性的预埋装置,实现监测设备的规范化,有效避免点位因现场人员的意外触碰而破坏。监测装置的各个部件制造简单,安装便利,在测量完成后可将主控装置拆卸重复使用。同时,可根据钢筋网中钢筋规格更换预埋件规格,根据测量位置的现场情况可控调节。With reference to accompanying drawing 1~accompanying drawing 19, the present invention provides a kind of concrete continuous girder bridge construction alignment monitoring supporting device, as shown in Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Fig. 10. As shown in Fig. 11, Fig. 12, Fig. 13, Fig. 14, Fig. 15, Fig. 16, Fig. 17, Fig. 18, Fig. 19, Fig. 23 and Fig. 24, it includes fixed installation in the concrete continuous beam bridge through pre-embedded devices The main control device on the reinforced mesh 2, the main control device includes a control box 3, a GNSS elevation monitoring module is installed in the control box 3, and the GNSS elevation monitoring module is wirelessly connected to a data processing terminal; the embedded device includes an embedded part 1 and a pre-embedded The embedded rod 5 and the end of the embedded part 1 far away from the GNSS elevation monitoring module are provided with a U-shaped groove 4; The ball joint 13 of spherical structure, the ball joint hole 12 is about 3/4 of the ball joint 13, the adjustability of the upper part is realized through the ball joint 13, the top of the ball joint is fixedly connected with the track block 15 through the ball joint rod 14, the ball joint A threaded section is left on the upper end of the bar 14 and a section of round bar is extended to increase the adjustment range of the ball joint, and the top of the ball joint bar 14 and the bottom of the track block 15 can be threaded. The top of the track block 15 is provided with a dovetail groove 16, and the bottom of the control box 3 is fixed with an obliquely convex slider 17 matching the dovetail groove 16. The obliquely convex slider 17 is slidably arranged in the dovetail groove 16 to effectively avoid vertical displacement. , the lateral size of the track block 15 is smaller than that of the oblique slider 17, which saves material; the connecting piece includes a first sleeve 9 and a second sleeve 10 fixedly connected by a solid oblate disk, and the second sleeve of the connecting piece is passed through a pre-set The buried rod 5 is fixedly connected to the end of the embedded part 1 away from the U-shaped groove 4, and the two side walls of the U-shaped groove 4 are provided with symmetrically arranged bolt holes 6, and the bolt holes 6 are used for horizontally fixing and piercing bolts 7, U-shaped The groove 4 is used to clamp on the steel bar of the steel mesh 2, the top side wall of the bolt 7 in the bolt hole 6 is in contact with the bottom edge of the steel bar in the U-shaped groove 4, and the bolt 7 passes through two symmetrical bolt holes Nut 8 is fixedly connected, so that the steel bar is fixed by bolt 7, nut 8 and U-shaped groove 4, so that the embedded part 1 can be fixedly installed on the steel bar. The material of bolt 7 and nut 8 is the same as that of ordinary bolts and nuts. Similar to the plum blossom shape, it is easy to twist by hand and easy to use. Wherein, the diameter, length, and thread of the bolt 7 are determined by the threaded hole, depth, and thread line reserved in each component, and play a role of connection and fixation. Fix the main control device equipped with the GNSS elevation monitoring module on the steel mesh in the concrete continuous beam bridge through the pre-embedded device, instead of manual fixed-point measurement, install it at the measurement position required by the specification, and monitor the bridge alignment according to the measured elevation data , Through the unified and high-durability pre-embedded device, the standardization of monitoring equipment is realized, and the points are effectively prevented from being damaged by accidental touches by on-site personnel. Each part of the monitoring device is simple to manufacture and convenient to install, and the main control device can be disassembled and reused after the measurement is completed. At the same time, the specifications of the embedded parts can be replaced according to the specifications of the steel bars in the steel mesh, and can be controlled and adjusted according to the site conditions of the measurement position.

第一套筒9和第二套筒10内壁均开设有内螺纹,第一套筒9螺纹连接有伸缩杆11,伸缩杆11下部具有外螺纹,通过转动伸缩杆11,使得其下部与第一套筒9螺纹连接,并据此调整伸缩杆11位于第一套筒9内的长度,实现伸缩杆11在第一套筒内的伸缩,为了使其所能够伸缩的长度更大,于一实施例中,将第一套筒9的长度设置为大于第二套筒10的长度;第二套筒10与预埋杆件5上部螺纹连接,预埋杆件5采用钢材制成,两端均设有螺纹,为方便区分、便于安装,螺纹较短一侧为预埋端,与预埋件1远离U型槽4的一端螺纹连接,螺纹较长一侧为连接端,连接主控装置的第二套筒10,其长度、直径及螺纹规格等均由各端连接件预留螺纹孔决定。组装时,将预埋杆件5的预埋端螺旋装入预埋件上端预留的螺纹孔中,直至无法旋转,为避免后拧紧的一端带动另一端旋转松动,在第一套筒9侧面设螺纹孔,再配以螺栓拧紧,对插设于第一套筒内的伸缩杆进行固定和限位。将预埋件通过U型槽4安装在对应于钢筋网的测点位置,U型槽4内底端的半圆与钢筋网钢筋为同心圆,从而可以与钢筋更加适配,针对不同尺寸的钢筋,采用对应尺寸的预埋件,使得预埋件1与钢筋连接更加紧密和牢固。将两个螺栓分别插入预埋件侧面的两个螺栓孔中,用螺母螺旋拧紧,直至预埋件无法在钢筋网中旋转移动,完成预埋装置的组装。Both the first sleeve 9 and the second sleeve 10 inner walls are provided with internal threads, and the first sleeve 9 is threadedly connected with a telescopic rod 11, and the bottom of the telescopic rod 11 has an external thread, and by rotating the telescopic rod 11, the lower part thereof is aligned with the first The sleeve 9 is threaded, and accordingly adjusts the length of the telescopic rod 11 located in the first sleeve 9 to realize the expansion and contraction of the telescopic rod 11 in the first sleeve. In the example, the length of the first sleeve 9 is set to be greater than the length of the second sleeve 10; the second sleeve 10 is screwed to the upper part of the embedded rod 5, and the embedded rod 5 is made of steel, with both ends Threads are provided for easy identification and installation. The shorter side of the thread is the embedded end, which is threaded to the end of the embedded part 1 away from the U-shaped groove 4. The longer thread is the connecting end, which is connected to the main control device. The length, diameter and thread specifications of the second sleeve 10 are all determined by the threaded holes reserved for the connectors at each end. When assembling, screw the pre-embedded end of the pre-embedded rod 5 into the threaded hole reserved at the upper end of the pre-embedded part until it cannot be rotated. Threaded holes are provided, and the bolts are tightened together to fix and limit the telescopic rod inserted in the first sleeve. Install the embedded parts through the U-shaped groove 4 at the measuring point corresponding to the steel mesh. The semicircle at the bottom of the U-shaped groove 4 is concentric with the steel mesh reinforcement, so that it can be more suitable for the reinforcement. For different sizes of reinforcement, The use of embedded parts of corresponding sizes makes the connection between the embedded part 1 and the steel bars more compact and firm. Insert the two bolts into the two bolt holes on the side of the embedded part respectively, and tighten them with nuts until the embedded part cannot rotate and move in the steel mesh, and the assembly of the embedded device is completed.

伸缩杆11侧壁上开设有与球铰孔12连通的球铰限位孔18,球铰限位孔18内螺纹连接有限位螺栓,当调整好球铰的位置后,利用限位螺栓拧紧,使得限位螺栓端部与球铰固定抵接,实现球铰的固定;伸缩杆11上方侧壁上一体成型有握持部19,便于伸缩杆11的转动和安装。组装时将球铰的球体部分嵌入伸缩杆上端的预留球铰孔中,调节好球铰位置后利用穿设于球铰孔侧壁上的螺栓将球铰拧紧固定。球铰上端的螺纹与轨道块预留螺纹孔旋转连接牢固。The side wall of the telescopic rod 11 is provided with a ball hinge limit hole 18 connected with the ball hinge hole 12, and the ball hinge limit hole 18 is internally threaded with a limit bolt. After adjusting the position of the ball hinge, use the limit bolt to tighten. The end of the limit bolt is fixedly abutted with the ball hinge to realize the fixation of the ball hinge; a gripping portion 19 is integrally formed on the side wall above the telescopic rod 11 to facilitate the rotation and installation of the telescopic rod 11 . When assembling, embed the spherical part of the ball hinge into the reserved ball hinge hole at the upper end of the telescopic rod. After adjusting the position of the ball hinge, tighten and fix the ball hinge with the bolts on the side wall of the ball hinge hole. The screw thread at the upper end of the ball joint is firmly connected with the reserved threaded hole of the track block.

进一步优选的,斜凸滑块17两端开设有挡手孔20,挡手孔20内螺纹连接有L型挡手21,L型挡手21一端与挡手孔20螺纹固定连接,另一端侧壁能够与轨道块15一端固定抵接,斜凸滑块17自燕尾槽一端滑动进入燕尾槽内后,安装L型挡手21,使得L型挡手21具有螺纹的一端与挡手孔20固定连接,另一端垂直向下布置,与轨道块15一端固定抵接,从而在燕尾槽两端限位,避免斜凸滑块自燕尾槽两端滑出,起到限制斜凸滑块左右位移的作用。Further preferably, the two ends of the inclined-convex slider 17 are provided with a hand-stop hole 20, and the inner thread of the hand-stop hole 20 is connected with an L-shaped hand-stop 21, and one end of the L-shaped hand-stop 21 is screwed and fixedly connected with the hand-stop hole 20, and the other end side is The wall can be fixedly abutted with one end of the track block 15, and after the obliquely convex slider 17 slides into the dovetail groove from one end of the dovetail groove, the L-shaped retaining hand 21 is installed so that the threaded end of the L-shaped retaining hand 21 is fixed to the hand retaining hole 20 connected, the other end is arranged vertically downward, fixedly abutting against one end of the track block 15, thereby limiting the position at both ends of the dovetail groove, preventing the oblique convex slider from slipping out from the two ends of the dovetail groove, and limiting the left and right displacement of the oblique convex slider effect.

GNSS高程监测模块安装于控制箱3内,控制箱3顶端中部内凹,形成薄壁凹盒,减少材料的使用,控制箱3顶部铰接有箱盖22,起到了安全防护效果。箱盖22顶部开设有太阳能板安装槽,太阳能板安装槽内用于固定安装太阳能板23,箱盖22顶部一侧开设有天线孔,GNSS高程监测模块的天线能够穿设于天线孔内;如图22所示,控制箱3内还设有与GNSS高程监测模块电连接的电源模块和无线收发模块,电源模块通过太阳能-电能转化模块与太阳能模块的太阳能板连接;箱盖22底部边缘处设有橡胶条,以防降雨等通过箱盖缝隙渗入控制箱内。控制箱3与斜凸滑块垂直的一个侧壁上方外侧开设有控制箱外侧壁安装槽24,控制箱3与斜凸滑块平行的一个侧壁下方外侧开设有控制箱外侧壁安装槽24,控制箱外侧壁安装槽24内安装有圆柱水准泡,圆柱水准泡外侧固定设有盖板25,盖板25两端与控制箱3侧壁固定连接,该圆柱水准泡活动设置于该凹槽内,其外侧被盖板限位,能够进行纵、横调平。箱盖22底部一侧对称设有两个榫头26,控制箱3一侧壁顶部固定设有两个圆形卯眼27,两个榫头26能够活动对称设于两个圆形卯眼27内;箱盖22远离榫头的一端活动穿设有锁握持部28,锁握持部28底部侧壁固定设有水平布置的锁定柱,控制箱3远离圆形卯眼的侧壁上方内侧开设有内凹的锁扣,转动锁握持部28,锁定柱能够卡接于锁扣处,用以内扣固定箱盖22。组装时,将太阳能板(同样设预留孔并预留锁握持部通过的圆孔)安装在箱盖的顶部,预留孔位置对齐,四周用防水胶黏牢。将箱盖左侧底部的榫头插入控制箱左侧顶部的卯眼,使得箱盖以此为轴活动。组装控制箱中的仪器安装完成后盖上箱盖,将箱盖的锁握持部向右旋转,带动内扣锁卡入组控制箱右侧内部的锁扣,锁紧箱盖。The GNSS elevation monitoring module is installed in the control box 3, and the middle part of the top of the control box 3 is concave to form a thin-walled concave box to reduce the use of materials. The top of the control box 3 is hinged with a box cover 22, which has a safety protection effect. The top of the case cover 22 is provided with a solar panel installation groove, which is used for fixedly installing the solar panel 23 in the solar panel installation groove, and an antenna hole is provided on one side of the top of the case cover 22, and the antenna of the GNSS elevation monitoring module can be installed in the antenna hole; Shown in Figure 22, control box 3 is also provided with a power supply module and a wireless transceiver module electrically connected with the GNSS elevation monitoring module, and the power supply module is connected with the solar panel of the solar module through the solar energy-electric energy conversion module; There is a rubber strip to prevent rain from seeping into the control box through the gap of the box cover. The control box 3 is provided with a control box outer wall installation groove 24 on the upper side of a side wall perpendicular to the inclined convex slider, and the control box 3 is provided with a control box outer wall installation groove 24 on the lower side of a side wall parallel to the inclined convex slider. A cylindrical vial is installed in the mounting groove 24 on the outer wall of the control box, and a cover plate 25 is fixed on the outside of the cylindrical vial, and the two ends of the cover plate 25 are fixedly connected with the side wall of the control box 3, and the cylindrical vial is movably arranged in the groove , the outer side is limited by the cover plate, which can be adjusted vertically and horizontally. One side of the bottom of the box cover 22 is symmetrically provided with two mortises 26, and the top of the side wall of the control box 3 is fixed with two circular mortises 27, and the two mortises 26 can be movable and symmetrically arranged in the two circular mortises 27; The end of the box cover 22 away from the mortise is movably pierced with a lock grip 28, the bottom side wall of the lock grip 28 is fixed with a horizontally arranged locking post, and the control box 3 is provided with an inner wall above the side wall far away from the circular mortise. For the concave buckle, turn the lock handle 28, and the locking column can be clamped at the buckle, so as to fix the case cover 22 with the inner buckle. When assembling, install the solar panel (also set a reserved hole and reserve a round hole through which the lock handle passes) on the top of the box cover, align the reserved holes, and stick them firmly with waterproof glue. Insert the mortise at the bottom left side of the box cover into the mortise at the top left side of the control box, so that the box cover moves on this axis. After the instrument in the assembly control box is installed, cover the box cover, turn the lock grip part of the box cover to the right, drive the inner buckle lock into the inner lock on the right side of the group control box, and lock the box cover.

于一具体实施例中,本发明还提供一种混凝土连续梁桥施工线形监控方法,参考图20和图21所示,包括:施工前根据桥梁设计图纸、模型等进行结构分析计算,确定立模标高;GNSS高程监测模块和无线收发模块等组装于控制箱内,并连接线路后进行调试;主控装置组装,将控制箱底部的斜凸滑块与轨道块的燕尾槽配合连接并固定,然后将控制箱通过轨道块安装于伸缩杆顶部的球铰上;0号块处搭设支架,在桥墩顶部安装模板、绑扎钢筋,在测点位置(即0号块中间及两端的中部、左侧、右侧位置)安装监测装置,分别记为0-C、L-0-C、L-0-L、L-0-R、R-0-C、R-0-L、R-0-R(其中L表示左端、C表示中间、R表示右端、0表示0号块,则L-0-C即左端0号块端部的中间位置)。安装完成后利用GNSS高程监测模块进行混凝土浇筑前的第一次监测,并全天候监测并记录0号块各测点的高程数据。然后进行0号块混凝土浇注、养护,待混凝土2~3天凝结硬化后再次监测并记录各测点高程数据。对混凝土浇注前后两次测得的数据进行误差分析,并根据误差修改设计参数,进行结构分析,计算下一节段立模标高。待混凝土养护到设计强度后安装挂篮,利用挂篮对称浇注下一节段,即1号块,安装模板、绑扎钢筋,在1号块测点位置安装监测装置,分别记为L-1-C、L-1-L、L-1-R、R-1-C、R-1-L、R-1-R。同时,拆取L-0-C、L-0-L、L-0-R、R-0-C、R-0-L、R-0-R处主控装置。安装完成后监测并记录各测点高程数据,随后进行1号块混凝土浇注、养护,待混凝土凝结硬化后再次测量并记录。对两次测量数据进行误差分析,以此修改设计参数进行结构分析,进入下一节段的施工监控。按上述流程循环进行之后各阶段的施工与监控。对监测数据进行实时分析,保证其桥梁线形在误差的允许范围内。In a specific embodiment, the present invention also provides a method for monitoring the construction alignment of a concrete continuous girder bridge, as shown in Fig. 20 and Fig. 21, including: performing structural analysis and calculation according to the bridge design drawings and models before construction, and determining the formwork Elevation; Assemble the GNSS elevation monitoring module and wireless transceiver module in the control box, and debug after connecting the lines; Assemble the main control device, connect and fix the inclined slider at the bottom of the control box with the dovetail groove of the track block, and then Install the control box on the ball joint at the top of the telescopic rod through the track block; set up a bracket at the No. 0 block, install the formwork on the top of the pier, and bind the steel bars. Right position) to install the monitoring device, respectively recorded as 0-C, L-0-C, L-0-L, L-0-R, R-0-C, R-0-L, R-0-R (where L represents the left end, C represents the middle, R represents the right end, and 0 represents block 0, then L-0-C is the middle position at the end of block 0 at the left end). After the installation is completed, use the GNSS elevation monitoring module for the first monitoring before concrete pouring, and monitor and record the elevation data of each measuring point of Block 0 around the clock. Then, the No. 0 block concrete is poured and cured, and after the concrete has solidified and hardened in 2 to 3 days, it will be monitored again and the elevation data of each measuring point will be recorded. Perform error analysis on the data measured twice before and after concrete pouring, and modify the design parameters according to the error, conduct structural analysis, and calculate the vertical formwork elevation of the next section. After the concrete is cured to the design strength, install the hanging basket, use the hanging basket to symmetrically pour the next section, that is, block No. 1, install the formwork, bind the steel bars, and install the monitoring device at the measuring point of block No. 1, which are respectively recorded as L-1- C, L-1-L, L-1-R, R-1-C, R-1-L, R-1-R. At the same time, remove the main control devices at L-0-C, L-0-L, L-0-R, R-0-C, R-0-L, and R-0-R. After the installation is completed, monitor and record the elevation data of each measuring point, then pour and maintain the No. 1 block concrete, and measure and record again after the concrete hardens. Perform error analysis on the two measurement data, modify the design parameters for structural analysis, and enter the construction monitoring of the next section. Carry out the construction and monitoring of each subsequent stage according to the above process cycle. Real-time analysis of monitoring data to ensure that the bridge alignment is within the allowable range of error.

在本发明的描述中,需要说明的是,术语“中心”、“顶”、“底”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“笫二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "top", "bottom", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.

本发明中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In the present invention, specific examples have been used to illustrate the principle and implementation of the present invention. The description of the above embodiments is only used to help understand the method and core idea of the present invention; meanwhile, for those of ordinary skill in the art, according to the present invention The idea of the invention will have changes in the specific implementation and scope of application. In summary, the contents of this specification should not be construed as limiting the present invention.

Claims (9)

1. The utility model provides a supporting device of linear control of concrete continuous beam bridge construction which characterized in that: the embedded device can fix the main control device provided with the GNSS elevation monitoring module on a reinforcing mesh in a concrete continuous beam bridge, and the GNSS elevation monitoring module is wirelessly connected with a data processing terminal; the embedded device comprises an embedded part, a U-shaped groove is formed in one end, far away from the GNSS elevation monitoring module, of the embedded part, bolt holes are formed in two side walls of the U-shaped groove and are symmetrically arranged, bolts are horizontally and fixedly arranged in the bolt holes in a penetrating mode, the U-shaped groove is used for being clamped on steel bars of the steel bar mesh, and the tops of the bolts in the bolt holes are abutted to the edges of the bottoms of the steel bars in the U-shaped groove.
2. The concrete continuous bridge construction line-shaped monitoring matching device according to claim 1, wherein: the device also comprises a control box, wherein a level gauge for longitudinal and horizontal leveling is arranged in the control box; the GNSS elevation monitoring module is installed in the control box, a connecting piece is hinged to the bottom of the control box, the embedded device further comprises an embedded rod piece, and the bottom of the connecting piece is fixedly connected with the embedded rod piece of the embedded device through threads.
3. The concrete continuous bridge construction line-shaped monitoring matching device according to claim 2, wherein: the connecting piece comprises a first sleeve and a second sleeve which are fixedly connected through a solid disc, wherein internal threads are formed in the inner walls of the first sleeve and the second sleeve, the first sleeve is in threaded connection with a telescopic rod, a bolt hole is formed in the side wall of the first sleeve, a bolt is in threaded connection with the bolt hole, and the bolt can be fixedly abutted to the telescopic rod; the telescopic rod is characterized in that a ball hinge hole is formed in the top of the telescopic rod, a ball hinge is arranged in the ball hinge hole, the top of the ball hinge is fixedly connected with a track block through a ball hinge rod, a dovetail groove is formed in the top of the track block, an oblique convex sliding block matched with the dovetail groove is fixedly arranged at the bottom of the control box, and the oblique convex sliding block is arranged in the dovetail groove in a sliding manner; the second sleeve is in threaded connection with the upper portion of the embedded rod piece.
4. A concrete continuous bridge construction line-shaped monitoring matching device according to claim 3, wherein: a spherical hinge limiting hole communicated with the spherical hinge hole is formed in the side wall of the telescopic rod, and a limiting bolt is connected in the spherical hinge limiting hole in a threaded manner; the side wall above the telescopic rod is integrally formed with a holding part.
5. The concrete continuous bridge construction line-shaped monitoring matching device according to claim 1, wherein: the bottom in the U-shaped groove is of a semicircular structure, and the radius size of the bottom in the U-shaped groove is the same as the outer diameter size of the steel bars of the steel bar mesh.
6. A concrete continuous bridge construction line-shaped monitoring matching device according to claim 3, wherein: the two ends of the oblique convex sliding block are provided with hand blocking holes, the inner threads of the hand blocking holes are connected with L-shaped hand blocking holes in a threaded manner, one end of each L-shaped hand blocking hole is fixedly connected with the corresponding hand blocking hole in a threaded manner, and the side wall of the other end of each L-shaped hand blocking hole can be fixedly abutted to one end of the corresponding track block; the GNSS elevation monitoring module is installed in the control box, and a box cover is hinged to the top of the control box.
7. The concrete continuous bridge construction line-shaped monitoring matching device according to claim 6, wherein: the solar panel installation groove is formed in the top of the box cover, the solar panel installation groove is used for fixedly installing a solar panel, an antenna hole is formed in one side of the top of the box cover, and an antenna of the GNSS elevation monitoring module can be arranged in the antenna hole in a penetrating mode; the control box is internally provided with a power module and a wireless transceiver module which are electrically connected with the GNSS elevation monitoring module, and the power module is connected with the solar panel through a solar-electric energy conversion module; and a rubber strip is arranged at the edge of the bottom of the box cover.
8. The concrete continuous bridge construction line-shaped monitoring matching device according to claim 6, wherein: two tenons are symmetrically arranged on one side of the bottom of the box cover, two circular mortise holes are fixedly formed in the top of one side wall of the control box, and the two tenons can be movably and symmetrically arranged in the two circular mortise holes; the locking device is characterized in that a lock holding part is movably arranged at one end of the box cover, which is far away from the tenon, and a locking column which is horizontally arranged is fixedly arranged on the side wall of the bottom of the lock holding part, a concave lock catch is arranged on the inner side of the upper side of the side wall of the circular mortise, the lock holding part is rotated, and the locking column can be clamped at the lock catch.
9. A linear monitoring method for concrete continuous beam bridge construction is characterized in that: the method comprises the following steps:
step one, carrying out structural analysis and calculation according to bridge design drawings, models and the like before construction, and determining the elevation of a vertical model;
step two, module assembly, wherein a solar module, a solar-electric energy conversion module, a power module, a GNSS elevation monitoring module and a wireless transceiver module are assembled in a control box and are debugged after being connected with a circuit;
step three, the main control device is assembled, the oblique convex sliding block at the bottom of the control box is connected and fixed with the dovetail groove of the track block in a matching way, and then the control box is arranged on the spherical hinge at the top of the telescopic rod through the track block;
step four, erecting a bracket at the first section, installing a template and binding reinforcing steel bars at the top of a bridge pier, fixedly installing an embedded device of a linear monitoring matching device at the position of a measuring point, installing a main control device on an embedded rod piece of the embedded device through a connecting piece, adjusting the length of a telescopic rod until the linear monitoring matching device is at a set height, and performing first monitoring before concrete pouring by using a GNSS elevation monitoring module after the installation is completed, and all-weather monitoring and recording elevation data of each measuring point of the first section;
step five, concrete pouring and curing, and after the concrete pouring is completed for 2-3 days, performing secondary monitoring and recording elevation data of each measuring point; performing error analysis on the data measured twice before and after concrete pouring, performing structural analysis according to error correction design parameters, and calculating the elevation of the vertical mould of the next section; after the construction and monitoring of the first section are completed, the main control device of the linear monitoring matching device is detached from the first section and is mounted on the second section, and the construction and monitoring of the second section are carried out; in the construction process of each section, carrying out error analysis through measurement data, and carrying out section-by-section correction on the elevation of the opposite model;
and step six, constructing other sections in a hanging basket construction mode, repeating the assembly of the pre-buried device and the main control device in the step four and the step five and the subsequent monitoring step, circularly carrying out the construction and monitoring of each stage, carrying out real-time analysis on monitoring data, and ensuring that the bridge line is within the allowable range of errors.
CN202310538375.2A 2023-05-15 2023-05-15 A method and supporting device for monitoring the construction line of a concrete continuous beam bridge Active CN116623528B (en)

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