CN116620846A - Substrate distributing machine and control method thereof - Google Patents
Substrate distributing machine and control method thereof Download PDFInfo
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- CN116620846A CN116620846A CN202310735785.6A CN202310735785A CN116620846A CN 116620846 A CN116620846 A CN 116620846A CN 202310735785 A CN202310735785 A CN 202310735785A CN 116620846 A CN116620846 A CN 116620846A
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- 239000000758 substrate Substances 0.000 title claims abstract description 72
- 238000000034 method Methods 0.000 title claims description 14
- 239000000463 material Substances 0.000 claims abstract description 47
- 238000001514 detection method Methods 0.000 claims description 15
- 230000001960 triggered effect Effects 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 6
- 230000000903 blocking effect Effects 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 2
- 238000000605 extraction Methods 0.000 abstract description 2
- 241000218202 Coptis Species 0.000 abstract 2
- 235000002991 Coptis groenlandica Nutrition 0.000 abstract 2
- 238000006073 displacement reaction Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 5
- 230000004308 accommodation Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 230000003760 hair shine Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
Abstract
Description
技术领域technical field
本发明涉及分料机领域,具体涉及一种基板分料机。The invention relates to the field of distributing machines, in particular to a substrate distributing machine.
背景技术Background technique
目前贴装有若干芯片的导线架或基板本身较为轻薄柔软,引线键合工序后,连接芯片连接点和导线架或基板之间的众多金线也极为脆弱,人工抽取材料进行集料、分料作业,容易发生掉落、折损、误触金线等损坏金线的情况。At present, the lead frame or substrate on which several chips are mounted is relatively thin and soft. After the wire bonding process, the many gold wires connecting the connection points of the chip and the lead frame or substrate are also extremely fragile. The materials are manually extracted for collection and distribution. It is easy to drop, break, touch the gold wire by mistake and damage the gold wire during operation.
同时,人工查看工单信息进行分料操作,容易发生信息识读错误,数量分错,漏取材料的现象。At the same time, manually checking the work order information for the material distribution operation is prone to information reading errors, wrong quantity distribution, and missing materials.
发明内容Contents of the invention
为解决上述技术问题,本发明提出了一种基板分料机,用于带动母盒内的基板向多个子盒运动,母盒以及子盒均属于料盒,所述分料机包括:In order to solve the above technical problems, the present invention proposes a substrate distributing machine, which is used to drive the substrate in the mother box to move to multiple sub-boxes. Both the mother box and the sub-boxes belong to the material box. The distributing machine includes:
机械手臂组件,其带动母盒的基板向子盒运动;The mechanical arm assembly drives the substrate of the mother box to move towards the child box;
柜体,其包括:Cabinet, which includes:
用于容纳机械手臂组件的容纳腔,所述容纳腔内还设有一移动组件,所述移动组件带动子盒的基板放置工位与母盒内其中一基板处于同一水平面;An accommodating chamber for accommodating the mechanical arm assembly, and a moving assembly is also provided in the accommodating chamber, and the moving assembly drives the substrate placement station of the sub-box to be at the same level as one of the substrates in the mother box;
阻位报警组件,所述阻位报警组件固设于机械手臂组件端部,机械手臂组件与阻位报警组件配合带动母盒内基板向子盒其中一基板放置工位运动。The resistance alarm component is fixed at the end of the mechanical arm component, and the mechanical arm component and the resistance alarm component cooperate to drive the substrate in the mother box to move to one of the substrate placement stations in the sub-box.
优选的,阻位报警组件包括:定位块,所述定位块固定设置在四轴机械手臂的端部,且所述定位块下表面固定设有一第一滑轨,所述第一滑轨长度方向移动设有一滑块,所述滑块固定连接推板,所述推板与所述定位块之间设有一警报复位组件。Preferably, the resistance alarm assembly includes: a positioning block, the positioning block is fixedly arranged on the end of the four-axis robot arm, and the lower surface of the positioning block is fixedly provided with a first slide rail, and the length direction of the first slide rail is A slide block is arranged for moving, and the slide block is fixedly connected with a push plate, and an alarm reset assembly is set between the push plate and the positioning block.
优选的,警报复位组件包括:固定设置在定位块下表面的第一传感器,所述第一传感器设有一发射块以及一接收块,所述推板可拆卸连接有一挡板,推板受力通过滑块沿第一滑轨长度方向运动,直至挡板设于发射块与接收块之间时,第一传感器触发分料机停止工作;Preferably, the alarm reset assembly includes: a first sensor fixedly arranged on the lower surface of the positioning block, the first sensor is provided with a transmitting block and a receiving block, the push plate is detachably connected to a baffle, and the push plate passes through The slider moves along the length direction of the first slide rail until the baffle is set between the transmitting block and the receiving block, the first sensor triggers the distributor to stop working;
设置在定位块上的第一磁铁,所述推板固定连接有与第一磁铁配合的第二磁铁,在所述分料机恢复工作时,第一磁铁与第二磁铁配合带动推板回到初始位置。警报复位组件中的推板在阻力后带动挡板移动至发射块与接收块之间,以实现触发第一传感器并带动设备停止工作,并在恢复工作时,通过第一磁铁与第二磁铁配合实现快速复位。The first magnet arranged on the positioning block, the push plate is fixedly connected with the second magnet that cooperates with the first magnet. initial position. The push plate in the alarm reset assembly drives the baffle to move between the transmitting block and the receiving block after resistance, so as to trigger the first sensor and drive the device to stop working, and when it resumes working, it cooperates with the second magnet through the first magnet To achieve a quick reset.
优选的,推板设有一第一腰型孔,所述挡板设置有一阻位部,所述阻位部穿过所述第一腰型孔与所述发射块以及接受块配合,所述挡板设有第二腰型孔,所述推板设有一锁定孔,所述锁定孔通过螺栓与第二腰型孔配合。第一腰型孔与阻位部配合,由此保证,在推板受到阻力发生位移时,第一腰型孔可以有效的限制推板的位移,防止位移量太多,脱离磁铁磁力范围,推板不能复位的现象。Preferably, the push plate is provided with a first waist-shaped hole, and the baffle is provided with a blocking portion, and the blocking portion passes through the first waist-shaped hole to cooperate with the launching block and the receiving block, and the blocking portion The plate is provided with a second waist-shaped hole, and the push plate is provided with a locking hole, and the locking hole is matched with the second waist-shaped hole through bolts. The first waist-shaped hole cooperates with the resistance part, thereby ensuring that when the push plate is displaced by resistance, the first waist-shaped hole can effectively limit the displacement of the push plate to prevent too much displacement from leaving the magnetic range of the magnet. The phenomenon that the board cannot be reset.
优选的,移动组件包括:固定设置在容纳腔内的第二滑轨,所述第二滑轨上移动设有第一移动板,所述第一移动板固定设有带动母盒运动的母载台移动模组以及带动多个子盒运动的子载台移动模组。Preferably, the moving assembly includes: a second slide rail fixedly arranged in the accommodating cavity, a first moving plate is fixed on the second slide rail, and a mother carrier that drives the mother box to move is fixed on the first moving plate. A stage moving module and a sub-carrier moving module that drives multiple sub-boxes to move.
优选的,母载台移动模组包括:与第一移动板固定连接的第一支撑板,所述第一支撑板高度方向固定连接有第一气压缸,所述第一气压缸的输出轴设有第一定位板,第一气压缸带动第一定位板沿第一支撑板高度方向移动,所述第一定位板固定连接有与母盒配合的夹紧组件。Preferably, the mobile module of the mother carrier includes: a first support plate fixedly connected with the first mobile plate, the first support plate is fixedly connected with a first pneumatic cylinder in the height direction, and the output shaft of the first pneumatic cylinder is set There is a first positioning plate, and the first pneumatic cylinder drives the first positioning plate to move along the height direction of the first support plate, and the first positioning plate is fixedly connected with a clamping assembly matched with the female box.
优选的,子载台移动模组包括:固定设置在第一移动板上的第三滑轨,所述第三滑轨长度方向移动设有一第二平移板,所述第一移动板固定连接有驱动组件,所述驱动组件带动第二平移板沿第三滑轨长度方向运动,所述第二平移板长度方向设置有多个与子盒配合的夹紧台,所述夹紧台通过夹紧组件对子盒进行夹紧。Preferably, the sub-stage moving module includes: a third slide rail fixedly arranged on the first moving plate, a second translation plate is provided for moving along the length direction of the third slide rail, and the first moving plate is fixedly connected with A drive assembly, the drive assembly drives the second translation plate to move along the length direction of the third slide rail, the length direction of the second translation plate is provided with a plurality of clamping tables that cooperate with the sub-boxes, and the clamping tables are The assembly clamps the sub-box.
优选的,夹紧台设有一矩形夹紧板,所述夹紧组件包括:固定设置在夹紧台两垂直边的限位块,所述夹紧台固定连接有第二气压缸,所述矩形夹紧板另外两垂直边均设有一与第二气压缸配合的夹紧块,通过第二气压缸带动夹紧块与子盒或母盒配合,并结合限位块对子盒或母盒进行夹紧,所述矩形夹紧板设有第一检测口,所述子盒以及母盒均设有与第一检测口配合的第二检测口,所述夹紧台固定连接有第二传感器,所述第二传感器穿过所述第一检测口以及第二检测口对子盒以及母盒进行物料感应。Preferably, the clamping table is provided with a rectangular clamping plate, and the clamping assembly includes: limit blocks fixedly arranged on two vertical sides of the clamping table, the clamping table is fixedly connected with a second pneumatic cylinder, and the rectangular The other two vertical sides of the clamping plate are equipped with a clamping block that cooperates with the second pneumatic cylinder. The clamping block is driven by the second pneumatic cylinder to cooperate with the sub-box or the mother box, and the sub-box or the mother box is combined with the limit block. Clamping, the rectangular clamping plate is provided with a first detection port, both the sub-box and the mother box are provided with a second detection port that cooperates with the first detection port, and the clamping table is fixedly connected with a second sensor, The second sensor passes through the first detection port and the second detection port to sense the material of the sub-box and the mother box.
优选的,一种用于基板粉料机的控制方法,包括:Preferably, a control method for a substrate powder machine, comprising:
S1:将料盒放置各个夹紧台上;S1: place the material box on each clamping table;
S2:进行扫描工单号向系统查询或手动输入的方式,设置本次工作的分料或集料模式了;S2: Scan the work order number to query the system or manually input, and set the material distribution or collection mode of this work;
S3:PCL程序根据设置好的料盒数,和夹紧台感应器实际感应到的料盒进行比对;S3: The PCL program compares the number of boxes actually sensed by the sensor of the clamping table according to the number of boxes set;
S4:四轴机械手臂带动推板运动,并通过移动组件带动不同子盒与母盒对齐,推板带动母盒内的基板向各个子盒运动,直至母盒内的基板全部推完;S4: The four-axis mechanical arm drives the push plate to move, and drives different sub-boxes to align with the mother box through the moving component. The push plate drives the substrate in the mother box to move to each sub-box until all the substrates in the mother box are pushed out;
S5:在推板推料过程中发生卡料现象时,推板底部的第一传感器被触发,四轴机械手臂停止工作,并发出产生鸣叫警报,提醒人员来处理。S5: When a material jam occurs during the pushing process of the push plate, the first sensor at the bottom of the push plate is triggered, the four-axis mechanical arm stops working, and an alarm is issued to remind personnel to deal with it.
本发明具有如下优点:The present invention has the following advantages:
1.通过机械手臂组件与移动组件以及阻位报警组件配合,带动基板从母盒向子盒运动,从而防止抽取过程中出现掉落、折损、误触金线或损坏金线的情况。1. Through the cooperation of the mechanical arm component, the moving component and the resistance alarm component, the substrate is driven from the mother box to the sub-box, so as to prevent falling, breaking, accidentally touching the gold wire or damaging the gold wire during the extraction process.
2.在出现卡料时,警报复位组件会触发报警,减小发生强制推料出现基板损坏的现象。2. When there is a material jam, the alarm reset component will trigger an alarm to reduce the phenomenon of substrate damage caused by forced material pushing.
3.警报复位组件中的推板在阻力后带动挡板移动至发射块与接收块之间,以实现触发第一传感器并带动设备停止工作,并在恢复工作时,通过第一磁铁与第二磁铁配合实现快速复位。3. The push plate in the alarm reset component drives the baffle to move between the transmitting block and the receiving block after resistance, so as to trigger the first sensor and drive the device to stop working, and when it resumes working, it passes the first magnet and the second Magnet fit for quick reset.
4.在推板受到阻力发生位移时,第一腰型孔可以有效的限制推板的位移,防止位移量太多,脱离磁铁磁力范围,推板不能复位的现象。4. When the push plate is displaced due to resistance, the first waist-shaped hole can effectively limit the displacement of the push plate, preventing the phenomenon that the push plate cannot be reset due to too much displacement and out of the magnetic range of the magnet.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments.
图1为本发明实施例中基板分料机的整体结构示意图;FIG. 1 is a schematic diagram of the overall structure of a substrate distributor in an embodiment of the present invention;
图2为本发明实施例中基板分料机的局部结构示意图一;Fig. 2 is a schematic diagram of a partial structure of the substrate distributor in the embodiment of the present invention;
图3为本发明实施例中基板分料机的局部结构示意图二;Fig. 3 is a partial structural schematic diagram 2 of the substrate distributor in the embodiment of the present invention;
图4为本发明实施例中基板分料机的局部结构示意图三;Fig. 4 is a schematic diagram of the partial structure of the substrate distributor in the embodiment of the present invention;
图5为本发明实施例中基板分料机的局部结构放大图;Fig. 5 is an enlarged view of the local structure of the substrate distributor in the embodiment of the present invention;
图6为本发明实施例中基板分料机的机械组件整体结构示意图;6 is a schematic diagram of the overall structure of the mechanical components of the substrate distributor in the embodiment of the present invention;
图7为本发明实施例中基板分料机的机械组件局部结构示意图;Fig. 7 is a schematic diagram of a partial structure of the mechanical components of the substrate distributor in the embodiment of the present invention;
图8为本发明实施例中基板分料机的机械组件局部结构放大图。Fig. 8 is an enlarged view of a partial structure of the mechanical components of the substrate distributor in the embodiment of the present invention.
图中:1、四轴机械手臂;2、柜体;201、容纳腔;3、定位块;4、第一滑轨;5、滑块;6、推板;603、第一腰型孔;7、第一传感器;701、发射块;702、接收块;8、挡板;9、第一磁铁;10、第二磁铁;11、第二滑轨;12、第一移动板;13、第一支撑板;14、第一气压缸;15、第一定位板;16、第三滑轨;17、驱动组件;18、夹紧台;19、限位块;20、第二气压缸。In the figure: 1. Four-axis mechanical arm; 2. Cabinet body; 201. Accommodating cavity; 3. Positioning block; 4. First slide rail; 5. Slide block; 6. Push plate; 603. First waist-shaped hole; 7, the first sensor; 701, the transmitting block; 702, the receiving block; 8, the baffle plate; 9, the first magnet; 10, the second magnet; 11, the second slide rail; 12, the first moving plate; 13, the first 14. The first pneumatic cylinder; 15. The first positioning plate; 16. The third slide rail; 17. The drive assembly; 18. The clamping platform; 19. The limit block; 20. The second pneumatic cylinder.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.
下面结合实施例和具体实施方式对本发明作进一步详细的说明。The present invention will be described in further detail below in conjunction with examples and specific implementation methods.
如图1所示,一种基板分料机,用于带动母盒内的基板向多个子盒运动,母盒以及子盒均属于料盒,分料机包括:机械手臂组件,其带动母盒的基板向子盒的放置工位运动,其中,机械手臂组件采用现有的四轴机械手臂1。As shown in Figure 1, a substrate distribution machine is used to drive the substrate in the mother box to move to multiple sub-boxes. Both the mother box and the sub-boxes belong to the material box. The substrate moves to the placement station of the sub-box, wherein the robot arm assembly adopts the existing four-axis robot arm 1 .
分料机还包括:柜体2,柜体2设有用于容纳机械手臂组件的容纳腔201,容纳腔201设有一放料口,放料口的两平行侧壁均固定连接有一安全光栅,在分料机工作时,安全光栅处于工作状态,当容纳腔201以外的物品通过安全光栅进入容纳腔201内时,安全光栅触发,设备停止工作。The distributing machine also includes: a cabinet body 2, the cabinet body 2 is provided with an accommodating chamber 201 for accommodating the mechanical arm assembly, the accommodating chamber 201 is provided with a discharge port, and the two parallel side walls of the discharge port are fixedly connected with a safety grating. When the feeder is working, the safety grating is in working state, when the items outside the storage chamber 201 enter the storage chamber 201 through the safety grating, the safety grating is triggered and the equipment stops working.
容纳腔201内还设有一与四轴机械手臂1配合的移动组件,移动组件带动子盒的基板放置工位与母盒内其中一基板处于处于同一水平面。There is also a moving assembly cooperating with the four-axis robot arm 1 in the accommodation chamber 201 , and the moving assembly drives the substrate placement station of the sub-box to be at the same level as one of the substrates in the mother box.
如图1、图3所示,移动组件包括:固定设置在容纳腔201内的第二滑轨11,所述第二滑轨11上移动设有第一移动板12,所述第一移动板12固定设有带动母盒运动的母载台移动模组以及带动多个子盒运动的子载台移动模组。As shown in Fig. 1 and Fig. 3, the moving assembly includes: a second slide rail 11 fixedly arranged in the accommodation cavity 201, a first moving plate 12 is arranged on the second slide rail 11, and the first moving plate 12. The mobile module of the mother carrier that drives the movement of the mother box and the mobile module of the sub-carrier that drive the movement of multiple sub-boxes are fixed.
其中,母载台移动模组带动母盒运动至母盒内的其中一基板与子载台移动模组内的一个子盒的放置工位处于同一水平面。Wherein, the moving module of the mother carrier drives the mother box to move until one of the substrates in the mother box is at the same level as the placement station of a sub-box in the moving module of the sub-carrier.
如图1至图3所示,其中,母载台移动模组包括:与第一移动板12固定连接的第一支撑板13,第一支撑板13垂直于第一移动板12设置,且第一移动板12与第一支撑板13垂直处设有一支撑筋,支撑筋进一步加强了第一支撑板13与第一移动板12之间的固定强度。As shown in Figures 1 to 3, wherein, the mother carrier mobile module includes: a first support plate 13 fixedly connected to the first mobile plate 12, the first support plate 13 is arranged perpendicular to the first mobile plate 12, and the second A supporting rib is provided at a position perpendicular to the first supporting plate 13 on the moving plate 12 , and the supporting rib further strengthens the fixing strength between the first supporting plate 13 and the first moving plate 12 .
第一支撑板13高度方向固定连接有第一气压缸14,第一气压缸14的输出轴设有第一定位板15,第一气压缸14带动第一定位板15沿第一支撑板13高度方向移动(常规的导轨运动方式),第一定位板15固定连接有与母盒配合的夹紧组件。The height direction of the first support plate 13 is fixedly connected with the first air cylinder 14, the output shaft of the first air cylinder 14 is provided with the first positioning plate 15, and the first air cylinder 14 drives the first positioning plate 15 along the height of the first support plate 13. Direction movement (conventional guide rail movement mode), the first positioning plate 15 is fixedly connected with a clamping assembly that cooperates with the mother box.
通过第一气压缸14带动第一定位板15沿第一支撑板13高度方向移动,从而调节母盒与容纳腔201下表面之间的高度。The first positioning plate 15 is driven by the first pneumatic cylinder 14 to move along the height direction of the first support plate 13 , thereby adjusting the height between the mother box and the lower surface of the receiving cavity 201 .
如图1至图5所示,子载台移动模组包括:固定设置在第一移动板12上的第三滑轨16,第三滑轨16长度方向移动设有一第二平移板,第一移动板12固定连接有驱动组件17,驱动组件17带动第二平移板沿第三滑轨16长度方向运动,第二平移板长度方向设置有多个与子盒配合的夹紧台18,夹紧台18通过夹紧组件对子盒进行夹紧。As shown in Figures 1 to 5, the sub-stage mobile module includes: a third slide rail 16 fixedly arranged on the first moving plate 12, the third slide rail 16 moves along the length direction and is provided with a second translation plate, the first The moving plate 12 is fixedly connected with a drive assembly 17, and the drive assembly 17 drives the second translation plate to move along the length direction of the third slide rail 16. The length direction of the second translation plate is provided with a plurality of clamping tables 18 that cooperate with the sub-boxes. The stage 18 clamps the sub-cassettes through the clamping assembly.
驱动组件17可以采用现有的电机带动滚珠丝杠转动,从而带动第二平移板沿第三滑轨16长度方向运动。驱动组件17也可以采用现有驱动方式,主要是带动第二平移板沿第三滑轨16长度方向运动。The drive assembly 17 can use an existing motor to drive the ball screw to rotate, thereby driving the second translation plate to move along the length direction of the third slide rail 16 . The driving assembly 17 can also adopt an existing driving method, which mainly drives the second translation plate to move along the length direction of the third sliding rail 16 .
通过驱动组件17带动第二平移板沿第三滑轨16长度方向运动,从而带动不同的子盒的放置工位与母盒内其中一基板处于同一水平面。The driving assembly 17 drives the second translation plate to move along the lengthwise direction of the third slide rail 16 , thereby driving the placement stations of different sub-boxes to be at the same level as one of the substrates in the mother box.
如图5所示,夹紧台18设有一矩形夹紧板,矩形夹紧板用于放置母盒或子盒。As shown in FIG. 5 , the clamping table 18 is provided with a rectangular clamping plate, which is used for placing the mother box or the daughter box.
夹紧组件包括:固定设置在夹紧台18两垂直边的限位块19,限位块19对母盒或者子盒的两垂直直角边进行初步定位。The clamping assembly includes: limiting blocks 19 fixedly arranged on the two vertical sides of the clamping platform 18, and the limiting blocks 19 perform preliminary positioning on the two vertical right-angled sides of the mother box or the child box.
夹紧台18固定连接有第二气压缸20,矩形夹紧板另外两垂直边均设有一与第二气压缸20配合的夹紧块,通过第二气压缸20带动夹紧块与子盒或母盒配合,并结合限位块19对子盒或母盒进行夹紧,矩形夹紧板设有第一检测口,子盒以及母盒均设有与第一检测口配合的第二检测口,夹紧台18固定连接有第二传感器,第二传感器穿过第一检测口以及第二检测口对子盒以及母盒进行物料感应。The clamping table 18 is fixedly connected with a second pneumatic cylinder 20, and the other two vertical sides of the rectangular clamping plate are provided with a clamping block that cooperates with the second pneumatic cylinder 20, and the clamping block and the sub-box or sub-box are driven by the second pneumatic cylinder 20 Cooperate with the mother box and clamp the sub-box or the mother box with the limit block 19. The rectangular clamping plate is provided with a first detection port, and both the sub-box and the mother box are provided with a second detection port that cooperates with the first detection port. , the clamping table 18 is fixedly connected with a second sensor, and the second sensor passes through the first detection port and the second detection port to sense the material of the sub-box and the mother box.
分料机还包括:阻位报警组件,阻位报警组件固设于机械手臂组件端部,机械手臂组件与阻位报警组件配合带动母盒内基板向子盒其中一基板放置工位运动。The dispensing machine also includes: a resistance alarm component, which is fixed at the end of the mechanical arm component, and the mechanical arm component and the resistance alarm component cooperate to drive the substrate in the mother box to move to one of the substrate placement stations in the sub-box.
如图1、图6以及图7所示,阻位报警组件包括:定位块3,定位块3固定设置在四轴机械手臂1的端部,且定位块3下表面固定设有一第一滑轨4,第一滑轨4长度方向移动设有一滑块5,滑块5固定连接推板6,推板6与定位块3之间设有一警报复位组件。As shown in Figure 1, Figure 6 and Figure 7, the resistance alarm assembly includes: a positioning block 3, the positioning block 3 is fixedly arranged on the end of the four-axis mechanical arm 1, and the lower surface of the positioning block 3 is fixedly provided with a first slide rail 4. The first slide rail 4 is provided with a slider 5 for moving in the length direction, and the slider 5 is fixedly connected with the push plate 6 , and an alarm reset assembly is arranged between the push plate 6 and the positioning block 3 .
通过四轴机械手臂1带动推板6与母盒内的基板配合,并带动母盒内的基板向子盒的放置工位运动,由于子盒的放置工位与基板处于同一水平面,推板6推动基板穿过母盒向子盒的放置工位运动。The four-axis mechanical arm 1 drives the push plate 6 to cooperate with the substrate in the mother box, and drives the substrate in the mother box to move to the placement station of the sub-box. Since the placement station of the sub-box is at the same level as the substrate, the push plate 6 The substrate is pushed through the mother box to the placement station of the daughter box.
当如果出现基板与子盒的放置工位不处于同一水平面时或者其他特殊情况会出现卡料的现象时,通过警报复位组件发出鸣叫报警,同时分料机显示报警信息,提醒人来处理。If the placement station of the substrate and the sub-box is not at the same level or other special circumstances will cause a material jam, the alarm reset component will send out a buzzing alarm, and the dispenser will display an alarm message to remind people to deal with it.
如图7、图8所示,警报复位组件包括:固定设置在定位块3下表面的第一传感器7,第一传感器7设有一发射块701以及一接收块702,推板6可拆卸连接有一挡板8,推板6受力通过滑块5沿第一滑轨4长度方向运动,直至挡板8设于发射块701与接收块702之间时,第一传感器7触发,分料机停止工作。As shown in Figures 7 and 8, the alarm reset assembly includes: a first sensor 7 fixedly arranged on the lower surface of the positioning block 3, the first sensor 7 is provided with a transmitting block 701 and a receiving block 702, and the push plate 6 is detachably connected with a The baffle plate 8 and the push plate 6 are forced to move along the length direction of the first slide rail 4 through the slider 5 until the baffle plate 8 is set between the transmitting block 701 and the receiving block 702, the first sensor 7 is triggered, and the distributor stops Work.
设置在定位块3上的第一磁铁9,推板6固定连接有与第一磁铁9配合的第二磁铁10,在分料机恢复工作时,第一磁铁9与第二磁铁10配合带动推板6回到初始位置。The first magnet 9 that is arranged on the positioning block 3, the push plate 6 is fixedly connected with the second magnet 10 that cooperates with the first magnet 9, when the distributor resumes work, the first magnet 9 cooperates with the second magnet 10 to drive the push plate. Plate 6 returns to the initial position.
上述警报复位组件中的第一磁铁9与第二磁铁10配合带动推板6回到初始位置,主要是第一磁铁9与第二磁铁10处于悬浮状态,同时由于第一磁铁9与第二磁铁10采用圆形磁铁,圆形磁铁的磁场是沿着圆形磁铁的轴线方向,因此两者复位时,第一磁铁9与第二磁铁10的轴线重合,复位效果更佳。The first magnet 9 and the second magnet 10 in the above-mentioned alarm reset assembly cooperate to drive the push plate 6 back to the initial position, mainly because the first magnet 9 and the second magnet 10 are in a suspended state, and because the first magnet 9 and the second magnet 10 adopts a circular magnet, and the magnetic field of the circular magnet is along the axis direction of the circular magnet, so when the two reset, the axes of the first magnet 9 and the second magnet 10 coincide, and the reset effect is better.
推板6设有一第一腰型孔603,挡板8设置有一阻位部,阻位部穿过第一腰型孔603与发射块701以及接收块702配合,挡板8设有第二腰型孔,推板6设有一锁定孔,锁定孔通过螺栓与第二腰型孔配合,第二腰型孔主要是便于调节挡板8与推板6之间的位置关系,从而调节出现卡料时的响应距离。The push plate 6 is provided with a first waist-shaped hole 603, the baffle 8 is provided with a resistance portion, the resistance portion passes through the first waist-shaped hole 603 and cooperates with the transmitting block 701 and the receiving block 702, and the baffle plate 8 is provided with a second waist The push plate 6 is provided with a locking hole, and the locking hole is matched with the second waist-shaped hole through a bolt. The second waist-shaped hole is mainly to facilitate the adjustment of the positional relationship between the baffle plate 8 and the push plate 6, thereby adjusting the occurrence of material jams. response distance.
在推板6受到阻力发生位移时,第一腰型孔603可以有效的限制推板6的位移,防止位移量太多,脱离磁铁磁力范围,推板6不能复位的现象。When the push plate 6 is displaced by resistance, the first waist-shaped hole 603 can effectively limit the displacement of the push plate 6, preventing the phenomenon that the push plate 6 cannot be reset due to too much displacement and out of the magnetic range of the magnet.
如图1至图8所示,工作时,技术人员或者其他自动化设备带动母盒放置于母载台移动模组的夹紧组件上,同时带动子盒放置于子载台移动模组的夹紧组件上,并通过夹紧组件对母盒以及多个子盒进行夹紧。As shown in Figures 1 to 8, during work, technicians or other automation equipment drive the mother box to be placed on the clamping assembly of the main carrier mobile module, and at the same time drive the sub-box to be placed on the clamping assembly of the sub-carriage mobile module. components, and clamp the mother box and multiple sub-boxes through the clamping components.
夹紧完成后,通过子载台移动模组带动其中一子盒运动,母载台移动模组带动母盒运动,直至母盒内的其中一基板与子盒的放置工位处于同一水平面,通过四轴机械手臂1带动推板6运动,推板6与移动组件配合带动基板从母盒向子盒内运动,直至基板完全运动至子盒的放置工位内,四轴机械手臂1带动推板6的运动距离为设备工作前设定的距离。After the clamping is completed, one of the child boxes is driven by the moving module of the sub-carrier, and the mother box is driven by the moving module of the mother carrier until one of the substrates in the mother box is at the same level as the placement station of the child box. The four-axis robotic arm 1 drives the push plate 6 to move, and the push plate 6 cooperates with the moving component to drive the substrate to move from the mother box to the sub-box until the substrate is completely moved to the placement station of the sub-box, and the four-axis robotic arm 1 drives the push plate 6. The movement distance is the distance set before the equipment works.
其中一子盒的基板放置完成后,通过子载台移动模组带动下一子盒运动,同时通过母载台移动模组带动母盒运动,直至母盒内的其中一基板与子盒的放置工位处于同一水平面,通过四轴机械手臂1带动推板6运动,推板6带动基板从母盒向子盒内运动,直至基板完全运动至子盒的放置工位内,如此往复带动不同的母盒内的基板与不同子盒的放置工位配合。After the substrate of one of the sub-boxes is placed, the movement of the next sub-box is driven by the moving module of the sub-carrier, and the movement of the mother box is driven by the moving module of the mother carrier until one of the substrates in the mother box and the sub-box are placed. The stations are at the same level, and the four-axis mechanical arm 1 drives the push plate 6 to move, and the push plate 6 drives the substrate to move from the mother box to the sub-box until the substrate is completely moved to the placement station of the sub-box. The substrates in the mother box cooperate with the placement stations of different sub-boxes.
当出现卡料现象时,四轴机械手臂1带动推板6运动,推板6带动基板从母盒向子盒的放置工位运动,出现卡料时,推板6无法继续运动,推板6的滑块5沿着第一滑轨4长度方向运动,同时第一磁铁9脱离第二磁铁10。When a material jam occurs, the four-axis mechanical arm 1 drives the push plate 6 to move, and the push plate 6 drives the substrate to move from the mother box to the sub-box placement station. When a material jam occurs, the push plate 6 cannot continue to move, and the push plate 6 The sliding block 5 moves along the length direction of the first slide rail 4, and the first magnet 9 breaks away from the second magnet 10 at the same time.
挡板8沿着第一腰型孔603运动,直至挡板8运动至发射块701与接收块702之间,第一传感器7触发,设备停止工作并发出警报,技术人员排查问题,问题排查完成后,在第一磁铁9与第二磁铁10的作用下,推板6上的滑块5沿第一滑轨4长度方向移动并回到初始位置。The baffle 8 moves along the first waist-shaped hole 603 until the baffle 8 moves between the transmitting block 701 and the receiving block 702, the first sensor 7 is triggered, the equipment stops working and an alarm is issued, and the technician checks the problem, and the problem is checked. Finally, under the action of the first magnet 9 and the second magnet 10, the slider 5 on the push plate 6 moves along the length direction of the first slide rail 4 and returns to the initial position.
如图1至图8所示,一种用于基板粉料机的控制方法,包括:As shown in Figures 1 to 8, a control method for a substrate powder machine includes:
S1:将料盒放置各个夹紧台18上;S1: place the material box on each clamping platform 18;
其中,本产品依靠现有的PLC程序为主要控制,控制程序主要基于现有的软件进行编程处理,通过技术人员输入的PLC程序配合软件进行信号处理。Among them, this product relies on the existing PLC program as the main control, the control program is mainly based on the existing software for programming processing, and the PLC program input by the technician cooperates with the software for signal processing.
PLC程序结合现有的软件控制主要负责控制移动组件的位移距离、四轴机械手臂1动作、各个传感器的发出信号以及整个工作流程,通过PLC实现对整个工作流程进行设定。The PLC program combined with the existing software control is mainly responsible for controlling the displacement distance of the moving components, the movement of the four-axis robotic arm 1, the signals sent by each sensor and the entire workflow, and the entire workflow is set through the PLC.
其中,每个夹紧台18底部均设有第二传感器,用于感应有无料盒。Wherein, a second sensor is provided at the bottom of each clamping table 18 for sensing the presence or absence of a magazine.
S2:进行扫描工单号向系统查询或手动输入的方式,设置本次工作的分料或集料模式;S2: Scan the work order number to query the system or manually input, and set the material distribution or collection mode of this work;
其中,料盒、数量、材料种类、材料数量、若集料模式还需要设置每个子料盒的料数。Among them, the material box, quantity, material type, material quantity, and the material quantity of each sub-material box need to be set in the aggregate mode.
S3:PCL程序根据设置好的料盒数,和夹紧台18第二传感器实际感应到的料盒进行比对;S3: The PCL program compares the number of material boxes actually sensed by the second sensor of the clamping table 18 according to the set number of material boxes;
其中,PLC程序根据设置好的料盒数,和夹紧台18上第二传感器实际感应到的料盒数进行比对,比如数量是否一致,一切合适完成后,技术人员同时按下设备的两个启动按钮,启动设备,双启动按钮主要是提供操作时的安全性,保证技术人员双手均放置在启动按钮上,。进一步提高分料机工作时的安全性。Among them, the PLC program compares the number of material boxes actually sensed by the second sensor on the clamping table 18 according to the number of material boxes set, such as whether the numbers are consistent. One start button to start the device, the double start button is mainly to provide safety during operation, to ensure that both hands of the technician are placed on the start button. Further improve the safety of the feeder when it is working.
S4:四轴机械手臂1带动推板6运动,并通过移动组件带动不同子盒与母盒对齐,推板6带动母盒内的基板向各个子盒运动,直至母盒内的基板全部推完;S4: The four-axis robot arm 1 drives the push plate 6 to move, and drives different sub-boxes to align with the mother box through the moving component. The push plate 6 drives the substrates in the mother box to move to each sub-box until all the substrates in the mother box are pushed out. ;
其中,放有料盒的夹紧台18,通过夹紧组件对料盒进行夹紧,每个夹紧台18的限位块19都安装有感应器,感应器用于感应料盒是否夹紧到位,全部感应到位后才开始下一步动作。Wherein, the clamping table 18 with the material box is placed, and the material box is clamped by the clamping assembly. The limit block 19 of each clamping table 18 is equipped with an inductor, and the sensor is used to sense whether the material box is clamped in place. The next step starts after all inductions are in place.
其中,子载台模组按从左往右,将第一个放有子盒的夹紧台18两侧与放有母盒的夹紧台18两侧对其,同时通过母载台模组带动母盒的夹紧台18上下移动将母盒的夹紧台18对其子盒夹紧台18。Among them, the sub-carrier module aligns the two sides of the first clamping platform 18 with the sub-box with the two sides of the clamping platform 18 with the mother box from left to right. Drive the clamping platform 18 of mother box to move up and down the clamping platform 18 of mother box to its child box clamping platform 18.
其中,通过第二滑轨11与第一移动板12配合,带动整个移动组件前后移动,并与四轴机械手臂1配合,带动母盒内的基板运动至其中一子盒的放置工位内。Wherein, the second sliding rail 11 cooperates with the first moving plate 12 to drive the entire moving assembly to move back and forth, and cooperates with the four-axis robot arm 1 to drive the substrate in the mother box to move to the placement station of one of the sub-boxes.
S5:在推板6推料过程中发生卡料现象时,推板6底部的第一传感器7被触发,四轴机械手臂1停止工作,并发出产生鸣叫警报,提醒人员来处理。S5: When a material jam occurs during the pushing process of the push plate 6, the first sensor 7 at the bottom of the push plate 6 is triggered, the four-axis robot arm 1 stops working, and an alarm is issued to remind personnel to deal with it.
其中,四轴机械手臂1带动推板6推料时,每个夹紧台18均固定有一向上照射的第二传感器,当有材料从上方推过后,第二传感器感应,并记录材料数量,当四轴机械手臂1到达推料到位的位置时,向PLC输送一个完成信号。Among them, when the four-axis mechanical arm 1 drives the push plate 6 to push materials, each clamping table 18 is fixed with a second sensor that shines upward. When material is pushed from above, the second sensor senses and records the amount of material. When the four-axis robot arm 1 reaches the position where the material is pushed in place, it sends a completion signal to the PLC.
在推料过程中如果发生卡料,则第一传感器7触发,向PLC发生一个信号,分料机停止工作,并产生鸣叫报警,同时显示报警信息,提醒技术人员处理。If a material jam occurs during the material pushing process, the first sensor 7 is triggered, a signal is generated to the PLC, the feeder stops working, and a chirping alarm is generated, and an alarm message is displayed at the same time to remind technicians to handle.
处理完成后,按下复位按钮,四轴机械手臂1以及所有料盒均回到初始位置,技术人员对卡料点进行检修,检修完成后分料机重新工作。After the processing is completed, press the reset button, the four-axis mechanical arm 1 and all the material boxes return to the initial position, and the technicians overhaul the stuck material point, and the distributor restarts after the overhaul is completed.
对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention.
Claims (10)
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JPH05286521A (en) * | 1992-04-15 | 1993-11-02 | Fujitsu Ltd | Work feeding device |
CN205873269U (en) * | 2016-07-26 | 2017-01-11 | 河源市杰成五金有限公司 | Automatic unloading machinery puts up model |
CN207827399U (en) * | 2017-12-29 | 2018-09-07 | 上海中艺自动化系统有限公司 | Strip substrates magazine replaces mechanism automatically |
CN109026585A (en) * | 2018-06-05 | 2018-12-18 | 河北工程大学 | Water fetching device with anti-blocking desanding function |
CN209480686U (en) * | 2018-12-03 | 2019-10-11 | 深圳市微特自动化设备有限公司 | A standardized PCB board test automatic feeding device |
CN211168693U (en) * | 2019-10-29 | 2020-08-04 | 郑州轨道交通信息技术研究院 | Automatic position-finding material receiving mechanism |
CN111871969A (en) * | 2020-07-15 | 2020-11-03 | 深圳市普拉斯玛自动化设备有限公司 | Automatic change plasma cleaning machine |
CN216944920U (en) * | 2022-04-02 | 2022-07-12 | 珠海格力新元电子有限公司 | Blanking device |
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2023
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JPH05286521A (en) * | 1992-04-15 | 1993-11-02 | Fujitsu Ltd | Work feeding device |
CN205873269U (en) * | 2016-07-26 | 2017-01-11 | 河源市杰成五金有限公司 | Automatic unloading machinery puts up model |
CN207827399U (en) * | 2017-12-29 | 2018-09-07 | 上海中艺自动化系统有限公司 | Strip substrates magazine replaces mechanism automatically |
CN109026585A (en) * | 2018-06-05 | 2018-12-18 | 河北工程大学 | Water fetching device with anti-blocking desanding function |
CN209480686U (en) * | 2018-12-03 | 2019-10-11 | 深圳市微特自动化设备有限公司 | A standardized PCB board test automatic feeding device |
CN211168693U (en) * | 2019-10-29 | 2020-08-04 | 郑州轨道交通信息技术研究院 | Automatic position-finding material receiving mechanism |
CN111871969A (en) * | 2020-07-15 | 2020-11-03 | 深圳市普拉斯玛自动化设备有限公司 | Automatic change plasma cleaning machine |
CN216944920U (en) * | 2022-04-02 | 2022-07-12 | 珠海格力新元电子有限公司 | Blanking device |
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