CN116618922A - Truss forming device and truss positioning and fixing method - Google Patents
Truss forming device and truss positioning and fixing method Download PDFInfo
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- CN116618922A CN116618922A CN202310455031.5A CN202310455031A CN116618922A CN 116618922 A CN116618922 A CN 116618922A CN 202310455031 A CN202310455031 A CN 202310455031A CN 116618922 A CN116618922 A CN 116618922A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
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Abstract
本发明属于桁架技术领域,公开了一种桁架成型装置及桁架定位固定方法,桁架成型装置包括第一固定支架、第一驱动组件、第一活动支架、第二固定支架、第二驱动组件和第二活动支架,第一固定支架上设置有多个第一定位部,第一活动支架设置于第一驱动组件的输出端,第一活动支架上设置有多个第一抵靠部,第二固定支架上设置有多个第二定位部,第二活动支架设置于第二驱动组件的输出端,第二活动支架上设置有多个第二抵靠部,桁架定位固定方法使用上述桁架成型装置,本发明能够使得相互交叉的第一成型部件和第二成型部件简单便捷地实现定位固定,以便于后续的焊接或绑扎的成型作业。
The invention belongs to the field of truss technology, and discloses a truss forming device and a truss positioning and fixing method. The truss forming device includes a first fixed bracket, a first driving component, a first movable bracket, a second fixed bracket, a second driving component and a Two movable brackets, the first fixed bracket is provided with a plurality of first positioning parts, the first movable bracket is arranged at the output end of the first drive assembly, the first movable bracket is provided with a plurality of first abutting parts, the second fixed The bracket is provided with a plurality of second positioning parts, the second movable bracket is arranged at the output end of the second drive assembly, and the second movable bracket is provided with a plurality of second abutting parts, and the truss positioning and fixing method uses the above-mentioned truss forming device, The present invention enables the intersecting first forming part and the second forming part to be positioned and fixed simply and conveniently, so as to facilitate subsequent welding or binding forming operations.
Description
技术领域technical field
本发明涉及桁架技术领域,尤其涉及一种桁架成型装置及桁架定位固定方法。The invention relates to the field of truss technology, in particular to a truss forming device and a truss positioning and fixing method.
背景技术Background technique
由单片钢筋桁架拼装而成的桁架块体,具有预制性强、组合灵活多变、成品结构可靠等优良的特点,是一种在建筑工程领域有着非常广泛地应用的钢筋桁架。The truss block assembled from a single piece of steel truss has excellent characteristics such as strong prefabrication, flexible combination, and reliable finished structure. It is a steel truss that is widely used in the field of construction engineering.
桁架块体在成型之前需要对沿一个位向延伸的多个单片钢筋桁架与沿另一个位向延伸的多个单片钢筋桁架或多根直条钢筋进行定位固定,使得两个位向的待焊接部件相互抵靠,然后再进行焊接或绑扎的作业,现有技术中,通常采用人工的方式进行定位固定,定位固定的精度要求较高,工作强度较大,需要耗费大量的人力和时间。Before the truss block is formed, it is necessary to position and fix multiple single-piece steel trusses extending along one orientation and multiple single-piece steel trusses or multiple straight steel bars extending along another orientation, so that the two orientations The parts to be welded are against each other, and then the welding or binding operation is performed. In the prior art, manual positioning is usually used for positioning and fixing. The positioning and fixing accuracy requirements are high, and the work intensity is relatively high, which requires a lot of manpower and time. .
发明内容Contents of the invention
本发明的目的在于提供一种桁架成型装置及桁架定位固定方法,能够简单便捷地实现定位固定。The purpose of the present invention is to provide a truss forming device and a truss positioning and fixing method, which can realize positioning and fixing simply and conveniently.
为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:
桁架成型装置,包括:Truss forming device, including:
第一固定支架,多个沿第一方向延伸的第一成型部件能够相互平行且依次间隔设置于所述第一固定支架上,所述第一固定支架上设置有多个第一定位部,多个所述第一定位部能够一一对应地抵靠于多个所述第一成型部件的一侧;The first fixing bracket, a plurality of first forming parts extending along the first direction can be arranged on the first fixing bracket parallel to each other and at intervals in sequence, and the first fixing bracket is provided with a plurality of first positioning parts, multiple Each of the first positioning parts can abut against one side of the plurality of first molding parts in one-to-one correspondence;
第一驱动组件;first drive assembly;
第一活动支架,设置于所述第一驱动组件的输出端,所述第一活动支架上设置有多个第一抵靠部,所述第一驱动组件能够驱动多个所述第一抵靠部一一对应抵靠于多个所述第一成型部件的另一侧;The first movable bracket is arranged at the output end of the first driving assembly, and the first movable bracket is provided with a plurality of first abutting parts, and the first driving assembly can drive a plurality of the first abutting parts. The parts abut against the other side of the plurality of first molding parts in one-to-one correspondence;
第二固定支架,多个沿第二方向延伸的第二成型部件能够相互平行且依次间隔设置于所述第二固定支架上,并与多个所述第一固定支架上的多个所述第一成型部件相互交叉,所述第二固定支架上设置有多个第二定位部,多个所述第二定位部能够一一对应地抵靠于多个所述第二成型部件的一侧;In the second fixing bracket, a plurality of second forming parts extending along the second direction can be arranged on the second fixing bracket in parallel and sequentially at intervals, and are connected with the plurality of first fixing brackets on the plurality of first fixing brackets. The forming parts intersect with each other, the second fixing bracket is provided with a plurality of second positioning parts, and the plurality of second positioning parts can abut against one side of the plurality of second forming parts in one-to-one correspondence;
第二驱动组件;second drive assembly;
第二活动支架,设置于所述第二驱动组件的输出端,所述第二活动支架上设置有多个第二抵靠部,所述第二驱动组件能够驱动多个所述第二抵靠部一一对应抵靠于多个所述第二成型部件的另一侧,所述第二方向与所述第一方向呈夹角设置。The second movable bracket is arranged at the output end of the second driving assembly, and the second movable bracket is provided with a plurality of second abutting parts, and the second driving assembly can drive a plurality of the second abutting parts. The portions abut against the other sides of the plurality of second molding components in one-to-one correspondence, and the second direction is set at an included angle with the first direction.
作为优选,所述第一固定支架包括多个固定板,所述固定板上设置有缺口,所述缺口的侧壁作为所述第一定位部,所述缺口的底壁能够承载所述第一成型部件。Preferably, the first fixing bracket includes a plurality of fixing plates, the fixing plates are provided with notches, the side walls of the notches serve as the first positioning parts, and the bottom walls of the notches can carry the first Formed parts.
作为优选,所述第一活动支架包括同步撑条和多个活动板,多个所述活动板沿所述同步撑条的长度方向依次间隔固定于所述同步撑条上,所述同步撑条连接于所述第一驱动组件的输出端,所述活动板的侧壁作为所述第一抵靠部。Preferably, the first movable bracket includes a synchronous stay and a plurality of movable plates, and the plurality of movable plates are sequentially fixed on the synchronous stay at intervals along the length direction of the synchronous stay, and the synchronous stay It is connected to the output end of the first driving assembly, and the side wall of the movable plate serves as the first abutting portion.
作为优选,所述第一固定支架和所述第一活动支架分别设置有多个,多个所述第一活动支架沿所述第一方向依次间隔设置,均连接于所述第一驱动组件的输出端。Preferably, a plurality of the first fixed bracket and the first movable bracket are respectively provided, and the plurality of first movable brackets are arranged at intervals along the first direction, and are all connected to the first driving assembly. output.
作为优选,所述第一驱动组件包括:Preferably, the first drive assembly includes:
第一驱动部件;a first drive component;
联动杆,连接于所述第一驱动部件的输出端,多个所述第一活动支架均连接于所述联动杆。A linkage rod is connected to the output end of the first driving component, and a plurality of the first movable brackets are all connected to the linkage rod.
作为优选,所述第二固定支架包括多个固定组件,每个所述固定组件包括:Preferably, the second fixing bracket includes a plurality of fixing components, each of which includes:
承载块;carrying block;
定位辊,转动连接于所述承载块,轴线垂直于所述第二方向,所述定位辊的外周面作为所述第二定位部;The positioning roller is rotatably connected to the bearing block, the axis is perpendicular to the second direction, and the outer peripheral surface of the positioning roller serves as the second positioning part;
侧挡辊,转动连接于所述承载块,轴线垂直于所述第二方向,沿背离所述承载块的方向,所述定位辊和所述侧挡辊之间的间距逐渐增大,所述定位辊和所述侧挡辊之间能够承载所述第二成型部件。The side stop roller is rotatably connected to the bearing block, the axis is perpendicular to the second direction, and the distance between the positioning roller and the side stop roller gradually increases along the direction away from the bearing block, and the The second forming component can be carried between the positioning roller and the side barrier roller.
作为优选,所述第二活动支架包括多个挡条,所述挡条的侧壁作为所述第二抵靠部。Preferably, the second movable bracket includes a plurality of retaining bars, and the side walls of the retaining bars serve as the second abutting portion.
作为优选,所述第二固定支架和所述第二活动支架分别设置有多个,多个所述第二活动支架沿所述第二方向依次间隔设置,均连接于所述第二驱动组件的输出端。Preferably, a plurality of the second fixed bracket and the second movable bracket are respectively provided, and the plurality of the second movable brackets are sequentially arranged at intervals along the second direction, and are all connected to the second driving assembly. output.
作为优选,所述第二驱动组件包括:Preferably, the second drive assembly includes:
第二驱动部件;a second drive component;
多个同步轴,相互平行且依次间隔设置,所述第二活动支架的多个所述第二抵靠部一一对应地设置于多个所述同步轴上,多个所述第二活动支架沿所述第二方向正对的所述第二抵靠部设置于同一个所述同步轴上;A plurality of synchronous shafts are parallel to each other and arranged at intervals in sequence. The plurality of second abutting parts of the second movable bracket are arranged on the plurality of synchronous shafts in one-to-one correspondence. The plurality of second movable brackets The second abutting portion facing along the second direction is arranged on the same synchronous shaft;
传动机构,分别连接于所述第二驱动部件的输出端和多个所述同步轴,所述第二驱动部件能够通过所述传动机构驱动多个所述同步轴同步转动。The transmission mechanism is respectively connected to the output end of the second driving component and the plurality of synchronous shafts, and the second driving component can drive the plurality of synchronous shafts to rotate synchronously through the transmission mechanism.
桁架定位固定方法,使用上述的桁架成型装置,包括:The truss positioning and fixing method uses the above-mentioned truss forming device, including:
步骤一、将多个沿第一方向延伸的第一成型部件相互平行且依次间隔设置于第一固定支架上;Step 1, arranging a plurality of first molding parts extending along the first direction parallel to each other and sequentially spaced apart on the first fixing bracket;
步骤二、第一驱动组件驱动第一活动支架移动,多个第一抵靠部和多个第一定位部相配合夹装固定多个第一成型部件;Step 2, the first drive assembly drives the first movable bracket to move, and the multiple first abutting parts and the multiple first positioning parts cooperate to clamp and fix the multiple first molding parts;
步骤三、将多个沿第二方向延伸的第二成型部件相互平行且依次间隔设置于第二固定支架上,与多个第一成型部件相互交叉;Step 3, a plurality of second forming parts extending along the second direction are arranged parallel to each other and spaced apart on the second fixing bracket, and intersect with the plurality of first forming parts;
步骤四、第二驱动组件驱动第二活动支架移动,多个第二抵靠部和多个第二定位部相配合夹装固定多个第二成型部件。Step 4: The second driving assembly drives the second movable support to move, and the plurality of second abutting parts and the plurality of second positioning parts cooperate to clamp and fix the plurality of second molding parts.
本发明的有益效果:Beneficial effects of the present invention:
第一固定支架上的第一成型部件和第二固定支架上的第二成型部件能够相互交叉,第一固定支架、第一驱动组件和第一活动支架相互配合,能够夹固多个第一方向延伸的第一成型部件,第二固定支架、第二驱动组件和第二活动支架相互配合,能够夹固多个第二方向延伸的第二成型部件,从而使得相互交叉的第一成型部件和第二成型部件能够简单便捷地实现定位固定,以便于后续的焊接或绑扎的成型作业。The first forming part on the first fixed bracket and the second forming part on the second fixed bracket can intersect each other, and the first fixed bracket, the first drive assembly and the first movable bracket cooperate with each other to clamp multiple first directions The extended first molding part, the second fixed bracket, the second driving assembly and the second movable bracket cooperate with each other to clamp a plurality of second molding parts extending in the second direction, so that the intersecting first molding parts and the second molding parts The second forming part can be positioned and fixed simply and conveniently, so as to facilitate subsequent welding or binding forming operations.
附图说明Description of drawings
图1是本发明实施例所述的桁架成型装置的正视图;Fig. 1 is the front view of the truss forming device described in the embodiment of the present invention;
图2是图1中A处的放大图;Fig. 2 is the enlarged view of place A in Fig. 1;
图3是本发明实施例所述的桁架成型装置的剖视图;Fig. 3 is a cross-sectional view of the truss forming device described in the embodiment of the present invention;
图4是图3中B处的放大图;Fig. 4 is the enlarged view of place B in Fig. 3;
图5是本发明实施例所述的桁架成型装置的部分组件的结构示意图;Fig. 5 is a schematic structural view of some components of the truss forming device according to the embodiment of the present invention;
图6是图5中C处的放大图;Figure 6 is an enlarged view at C in Figure 5;
图7是本发明实施例所述的桁架成型装置的俯视图。Fig. 7 is a top view of the truss forming device according to the embodiment of the present invention.
图中:In the picture:
100、第一成型部件;200、第二成型部件;100. The first molding part; 200. The second molding part;
1、第一固定支架;1. The first fixed bracket;
10、第一定位部;11、固定板;111、缺口;10. The first positioning part; 11. The fixed plate; 111. The notch;
2、第一驱动组件;2. The first driving component;
21、第一驱动部件;22、联动杆;21. The first driving part; 22. The linkage rod;
3、第一活动支架;3. The first movable bracket;
30、第一抵靠部;31、同步撑条;32、活动板;30. The first abutting part; 31. The synchronous stay; 32. The movable plate;
4、第二固定支架;4. The second fixed bracket;
40、第二定位部;41、承载块;42、定位辊;43、侧挡辊;40. Second positioning part; 41. Bearing block; 42. Positioning roller; 43. Side stop roller;
5、第二驱动组件;5. The second driving component;
51、第二驱动部件;52、同步轴;53、传动机构;531、传动架;532、传动齿条;533、传动齿轮;51. Second driving component; 52. Synchronous shaft; 53. Transmission mechanism; 531. Transmission frame; 532. Transmission rack; 533. Transmission gear;
6、第二活动支架;6. The second movable bracket;
60、第二抵靠部;61、挡条;60. The second abutment part; 61. The retaining strip;
7、成型座体;7. Forming seat;
71、底座;72、平台板;71. Base; 72. Platform board;
8、导引轮;8. Guide wheel;
9、成型机械手。9. Forming manipulator.
具体实施方式Detailed ways
下面详细描述本发明的实施例,实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的零部件或具有相同或类似功能的零部件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention will be described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals represent the same or similar components or components having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.
在本发明的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,可以是机械连接,也可以是电连接,可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly stipulated and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or a mechanical connection. A connection can also be an electrical connection, a direct connection, or an indirect connection through an intermediary, or an internal connection between two elements or an interaction relationship between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明的描述中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一特征和第二特征直接接触,也可以包括第一特征和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the description of the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "below" a second feature may include direct contact between the first feature and the second feature, or include the first feature Not in direct contact with the second feature but through another feature therebetween. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.
如图1-图7所示,本发明提供了一种桁架成型装置,包括第一固定支架1、第一驱动组件2、第一活动支架3、第二固定支架4、第二驱动组件5和第二活动支架6。其中,多个沿第一方向延伸的第一成型部件100能够相互平行且依次间隔设置于第一固定支架1上,第一固定支架1上设置有多个第一定位部10,多个第一定位部10,沿第二方向依次间隔设置,能够一一对应地抵靠于多个第一成型部件100的一侧,第一活动支架3设置于第一驱动组件2的输出端,第一活动支架3上设置有多个第一抵靠部30,第一驱动组件2能够驱动多个第一抵靠部30一一对应抵靠于多个第一成型部件100的另一侧,多个沿第二方向延伸的第二成型部件200能够相互平行且依次间隔设置于第二固定支架4上,并与多个第一固定支架1上的多个第一成型部件100相互交叉,第二固定支架4上设置有多个第二定位部40,多个第二定位部40沿第一方向依次间隔设置,能够一一对应地抵靠于多个第二成型部件200的一侧,第二活动支架6设置于第二驱动组件5的输出端,第二活动支架6上设置有多个第二抵靠部60,第二驱动组件5能够驱动多个第二抵靠部60一一对应抵靠于多个第二成型部件200的另一侧,第二方向与第一方向呈夹角设置。As shown in Figures 1-7, the present invention provides a truss forming device, including a first fixed bracket 1, a first drive assembly 2, a first movable bracket 3, a second fixed bracket 4, a second drive assembly 5 and The second movable support 6. Wherein, a plurality of first forming parts 100 extending along the first direction can be arranged parallel to each other and at intervals in sequence on the first fixing bracket 1, and the first fixing bracket 1 is provided with a plurality of first positioning parts 10, and the plurality of first The positioning parts 10 are sequentially arranged at intervals along the second direction, and can abut against one side of a plurality of first molding parts 100 in one-to-one correspondence. The first movable bracket 3 is arranged at the output end of the first drive assembly 2, and the first movable The bracket 3 is provided with a plurality of first abutting parts 30, and the first drive assembly 2 can drive the plurality of first abutting parts 30 to abut against the other side of the plurality of first molding parts 100 one by one. The second forming parts 200 extending in the second direction can be arranged parallel to each other and at intervals in sequence on the second fixing bracket 4, and intersect with a plurality of first forming parts 100 on a plurality of first fixing brackets 1, and the second fixing bracket 4 is provided with a plurality of second positioning parts 40, the plurality of second positioning parts 40 are sequentially arranged at intervals along the first direction, and can abut against one side of the plurality of second molding parts 200 in one-to-one correspondence, and the second movable bracket 6 is set at the output end of the second driving assembly 5, and the second movable support 6 is provided with a plurality of second abutting parts 60, and the second driving assembly 5 can drive a plurality of second abutting parts 60 to abut against each other one by one. On the other side of the plurality of second molding components 200 , the second direction and the first direction are set at an included angle.
本发明中,第一固定支架1上的第一成型部件100和第二固定支架4上的第二成型部件200能够相互交叉,第一固定支架1、第一驱动组件2和第一活动支架3相互配合,能够夹固多个第一方向延伸的第一成型部件100,第二固定支架4、第二驱动组件5和第二活动支架6相互配合,能够夹固多个第二方向延伸的第二成型部件200,从而使得相互交叉的第一成型部件100和第二成型部件200能够简单便捷地实现定位固定,以便于后续的焊接或绑扎的成型作业。In the present invention, the first forming part 100 on the first fixed support 1 and the second forming part 200 on the second fixed support 4 can cross each other, the first fixed support 1, the first driving assembly 2 and the first movable support 3 Cooperate with each other to clamp a plurality of first forming parts 100 extending in the first direction. The second fixed bracket 4, the second drive assembly 5 and the second movable bracket 6 cooperate with each other to clamp a plurality of first forming parts 100 extending in the second direction. Two forming parts 200, so that the intersecting first forming part 100 and the second forming part 200 can be positioned and fixed simply and conveniently, so as to facilitate subsequent welding or binding forming operations.
在本实施例中,第一方向和第二方向相互垂直,第一成型部件100为单片钢筋桁架,第二成型部件200为单片钢筋桁架。除上述设置,第一方向和第二方向之间的夹角还可以根据需求设置为其它角度,例如80°或100°,第一成型部件100和第二成型部件200还可以是直条钢筋或其它结构件。In this embodiment, the first direction and the second direction are perpendicular to each other, the first forming part 100 is a single-piece steel truss, and the second forming part 200 is a single-piece steel truss. In addition to the above settings, the angle between the first direction and the second direction can also be set to other angles according to requirements, such as 80° or 100°, and the first forming part 100 and the second forming part 200 can also be straight steel bars or other structural parts.
具体地,桁架成型装置还包括成型座体7,成型座体7包括底座71和平台板72,平台板72铺设于底座71上,第一固定支架1、第一驱动组件2和第二固定支架4均固定设置于平台板72的顶面上,第一活动支架3滑动设置于平台板72的顶面上,第一驱动组件2固定设置于底座71上,第一方向和第二方向均平行于平台板72的顶面。Specifically, the truss forming device also includes a forming base 7, the forming base 7 includes a base 71 and a platform plate 72, the platform plate 72 is laid on the base 71, the first fixed bracket 1, the first drive assembly 2 and the second fixed bracket 4 are all fixedly arranged on the top surface of the platform board 72, the first movable bracket 3 is slidably arranged on the top surface of the platform board 72, the first driving assembly 2 is fixedly arranged on the base 71, and the first direction and the second direction are parallel on the top surface of the platform plate 72.
具体地,第一固定支架1包括多个固定板11,固定板11上设置有缺口111,缺口111的侧壁作为第一定位部10,缺口111的底壁能够承载第一成型部件100。上述设置,结构简单,加工方便。Specifically, the first fixing bracket 1 includes a plurality of fixing plates 11 . Notches 111 are provided on the fixing plates 11 . The side walls of the notches 111 serve as the first positioning portion 10 , and the bottom walls of the notches 111 can carry the first molding component 100 . The above arrangement has simple structure and convenient processing.
在本实施例中,固定板11垂直固定于平台板72的顶面上,并且平行于第二方向延伸,缺口111设置于固定板11朝向第一驱动组件2的一侧的顶部。In this embodiment, the fixing plate 11 is vertically fixed on the top surface of the platform plate 72 and extends parallel to the second direction, and the notch 111 is disposed on the top of the side of the fixing plate 11 facing the first driving assembly 2 .
具体地,第一活动支架3包括同步撑条31和多个活动板32,多个活动板32沿同步撑条31的长度方向依次间隔固定于同步撑条31上,同步撑条31连接于第一驱动组件2的输出端,活动板32的侧壁作为第一抵靠部30。上述设置,使得第一驱动组件2能够驱动多个第一抵靠部30同步移动。Specifically, the first movable bracket 3 includes a synchronous stay 31 and a plurality of movable plates 32, and the plurality of movable plates 32 are sequentially fixed on the synchronous stay 31 at intervals along the length direction of the synchronous stay 31, and the synchronous stay 31 is connected to the first An output end of the driving assembly 2 , the side wall of the movable plate 32 serves as the first abutting portion 30 . The above arrangement enables the first drive assembly 2 to drive the multiple first abutting parts 30 to move synchronously.
在本实施例中,平台板72的顶面上设置有导块,导块上设置有沿第二方向贯通的凹槽,同步撑条31沿第二方向延伸,滑动设置于导块上的凹槽中,活动板32垂直固定于同步撑条31上,并且平行于第二方向延伸,并且,固定板11和活动板32一一对应设置,相对应的一个固定板11和一个活动板32在第一方向上错位设置。In this embodiment, a guide block is provided on the top surface of the platform plate 72, and a groove penetrating along the second direction is provided on the guide block. In the groove, the movable plate 32 is vertically fixed on the synchronous stay 31, and extends parallel to the second direction, and the fixed plate 11 and the movable plate 32 are arranged in one-to-one correspondence, and a corresponding fixed plate 11 and a movable plate 32 Misalignment settings in the first direction.
更为具体地,第一固定支架1和第一活动支架3分别设置有多个,多个第一固定支架1沿第一方向依次间隔设置,多个第一活动支架3沿第一方向依次间隔设置,均连接于第一驱动组件2的输出端。上述设置,使得一个第一成型部件100由多个第一固定支架1进行支撑,并配合多个第一活动支架3进行夹固,从而更加牢固和可靠。More specifically, a plurality of first fixed brackets 1 and first movable brackets 3 are provided respectively, a plurality of first fixed brackets 1 are sequentially arranged at intervals along the first direction, and a plurality of first movable brackets 3 are sequentially arranged at intervals along the first direction The settings are all connected to the output end of the first drive assembly 2. The above arrangement enables one first forming part 100 to be supported by multiple first fixed brackets 1 and clamped together with multiple first movable brackets 3 , so that it is more firm and reliable.
在本实施例中,第一固定支架1和第一活动支架3一一对应设置,在其它实施例中,第一活动支架3的数量还可以多于或少于第一固定支架1的数量。In this embodiment, the first fixed brackets 1 and the first movable brackets 3 are provided in one-to-one correspondence. In other embodiments, the number of the first movable brackets 3 may be more or less than the number of the first fixed brackets 1 .
更为具体地,第一驱动组件2包括第一驱动部件21和联动杆22,联动杆22连接于第一驱动部件21的输出端,多个第一活动支架3均连接于联动杆22。上述设置,使得能够对多个第一活动支架3进行驱动,结构简单,稳定可靠。More specifically, the first drive assembly 2 includes a first drive component 21 and a linkage rod 22 , the linkage rod 22 is connected to the output end of the first drive component 21 , and a plurality of first movable brackets 3 are all connected to the linkage rod 22 . The above-mentioned arrangement makes it possible to drive a plurality of first movable supports 3 , and has a simple structure and is stable and reliable.
在本实施例中,联动杆22沿第一方向延伸,第一驱动部件21为气缸,气缸的活塞杆连接于联动杆22一侧的中部,联动杆22的另一侧分别连接于多个第一活动支架3的同步撑条31。In this embodiment, the linkage rod 22 extends along the first direction, the first driving part 21 is a cylinder, the piston rod of the cylinder is connected to the middle part of one side of the linkage rod 22, and the other side of the linkage rod 22 is respectively connected to a plurality of first A synchronous stay 31 of the movable support 3.
具体地,第二固定支架4包括多个固定组件,每个固定组件包括承载块41、定位辊42和侧挡辊43。其中,定位辊42转动连接于承载块41,轴线垂直于第二方向,定位辊42的外周面作为第二定位部40,侧挡辊43转动连接于承载块41,轴线垂直于第二方向,沿背离承载块41的方向,定位辊42和侧挡辊43之间的间距逐渐增大,定位辊42和侧挡辊43之间能够承载第二成型部件200。定位辊42和侧挡辊43之间形成V型槽,使得第二成型部件200能够顺畅地侧滑至与第一成型部件100相交叉。Specifically, the second fixing bracket 4 includes a plurality of fixing components, and each fixing component includes a bearing block 41 , positioning rollers 42 and side blocking rollers 43 . Wherein, the positioning roller 42 is rotatably connected to the bearing block 41, the axis is perpendicular to the second direction, the outer peripheral surface of the positioning roller 42 is used as the second positioning part 40, and the side blocking roller 43 is rotatably connected to the bearing block 41, and the axis is perpendicular to the second direction, Along the direction away from the bearing block 41 , the distance between the positioning roller 42 and the side blocking roller 43 increases gradually, and the second forming part 200 can be carried between the positioning roller 42 and the side blocking roller 43 . A V-shaped groove is formed between the positioning roller 42 and the side blocking roller 43 , so that the second forming part 200 can slide sideways smoothly to intersect with the first forming part 100 .
在本实施例中,承载块41设置于平台板72的顶面上,定位辊42的轴线垂直于第一方向和第二方向。In this embodiment, the bearing block 41 is disposed on the top surface of the platform board 72 , and the axes of the positioning rollers 42 are perpendicular to the first direction and the second direction.
具体地,第二活动支架6包括多个挡条61,挡条61的侧壁作为第二抵靠部60,能够将第二成型部件200止抵于定位辊42上。上述设置,结构简单,加工方便。Specifically, the second movable support 6 includes a plurality of retaining bars 61 , and the side walls of the retaining bars 61 serve as the second abutting portion 60 , which can stop the second forming component 200 against the positioning roller 42 . The above arrangement has simple structure and convenient processing.
更为具体地,第二固定支架4和第二活动支架6分别设置有多个,多个第二固定支架4沿第二方向依次间隔设置,多个第二活动支架6沿第二方向依次间隔设置,均连接于第二驱动组件5的输出端。上述设置,使得一个第二成型部件200由多个第二固定支架4进行支撑,并配合多个第二活动支架6进行夹固,从而更加牢固和可靠。More specifically, a plurality of second fixed brackets 4 and second movable brackets 6 are provided respectively, the plurality of second fixed brackets 4 are sequentially arranged at intervals along the second direction, and the plurality of second movable brackets 6 are sequentially arranged at intervals along the second direction set, are connected to the output end of the second drive assembly 5. The above arrangement enables one second forming part 200 to be supported by multiple second fixed brackets 4 and clamped together with multiple second movable brackets 6 , so that it is more firm and reliable.
在本实施例中,第二活动支架6的数量还可以多于第二固定支架4的数量,第二固定支架4设置有三个,第二活动支架6设置有四个,相邻两个第二固定支架4之间设置有两个第二活动支架6。在其它实施例中,第二活动支架6的数量还可以等于或少于第二固定支架4的数量。In this embodiment, the quantity of the second movable support 6 can also be more than the quantity of the second fixed support 4, the second fixed support 4 is provided with three, the second movable support 6 is provided with four, adjacent two second Two second movable supports 6 are arranged between the fixed supports 4 . In other embodiments, the number of the second movable brackets 6 may also be equal to or less than the number of the second fixed brackets 4 .
具体地,第二驱动组件5包括第二驱动部件51、传动机构53和多个同步轴52。其中,多个同步轴52相互平行且依次间隔设置,第二活动支架6的多个第二抵靠部60一一对应地设置于多个同步轴52上,多个第二活动支架6沿第二方向正对的第二抵靠部60设置于同一个同步轴52上,传动机构53分别连接于第二驱动部件51的输出端和多个同步轴52,第二驱动部件51能够通过传动机构53驱动多个同步轴52同步转动。上述设置,使得第二驱动部件51能够同步驱动多个第二活动支架6的多个第二抵靠部60同步转动对多个第二成型部件200进行抵靠定位。Specifically, the second drive assembly 5 includes a second drive component 51 , a transmission mechanism 53 and a plurality of synchronous shafts 52 . Wherein, a plurality of synchronous shafts 52 are parallel to each other and arranged at intervals in sequence, and a plurality of second abutting parts 60 of the second movable bracket 6 are arranged on the plurality of synchronous shafts 52 in one-to-one correspondence, and the plurality of second movable brackets 6 are arranged along the first The second abutting portion 60 facing in two directions is arranged on the same synchronous shaft 52, and the transmission mechanism 53 is respectively connected to the output end of the second drive part 51 and a plurality of synchronous shafts 52, and the second drive part 51 can pass through the transmission mechanism 53 drives a plurality of synchronous shafts 52 to rotate synchronously. The above arrangement enables the second driving part 51 to synchronously drive the multiple second abutting parts 60 of the multiple second movable brackets 6 to rotate synchronously to abut and position the multiple second forming parts 200 .
更为具体地,传动机构53包括传动架531、传动齿条532和传动齿轮533。其中,传动架531连接于第二驱动部件51的输出端,传动齿条532铺设于传动架531上,传动齿轮533设置于同步轴52上,啮合于传动齿条532。上述设置,传动更加稳定可靠,使得挡条61能够高效地转动。在其它实施例中,传动机构53还可以是主动链轮、从动链轮和传动链条相配合的结构,同步轴52上设置有从动链轮,第二驱动部件51作为电机,驱动连接于主动链轮,传动链条绕设于主动链轮和多个同步轴52的从动链轮上。More specifically, the transmission mechanism 53 includes a transmission frame 531 , a transmission rack 532 and a transmission gear 533 . Wherein, the transmission frame 531 is connected to the output end of the second driving component 51 , the transmission rack 532 is laid on the transmission frame 531 , and the transmission gear 533 is arranged on the synchronous shaft 52 and meshed with the transmission rack 532 . With the above arrangement, the transmission is more stable and reliable, so that the bar 61 can rotate efficiently. In other embodiments, the transmission mechanism 53 can also be a structure in which a driving sprocket, a driven sprocket and a transmission chain cooperate. The driving sprocket, the transmission chain is wound on the driving sprocket and the driven sprockets of the multiple synchronous shafts 52 .
在本实施例中,第二驱动部件51为气缸或升降机设备,固定安装于成型座体7的底座71上,气缸的活塞杆或升降机设备的升降螺杆连接于传动架531,底座71上设置有直线导轨,直线导轨的导轨固设于底座71上,直线导轨的滑块固连于传动架531,从而使得传动架531能够沿第一方向平滑移动,同步轴52的轴向平行于第二方向,通过轴承转动架设于底座71上,多个同步轴52相互平行,且沿第一方向依次间隔设置,传动架531上铺设有两个传动齿条532,同步轴52上对应两个传动齿条532套设有两个传动齿轮533。In this embodiment, the second driving part 51 is a cylinder or an elevator device, which is fixedly installed on the base 71 of the forming seat body 7. The piston rod of the cylinder or the lifting screw of the elevator device is connected to the transmission frame 531, and the base 71 is provided with Linear guide rail, the guide rail of the linear guide rail is fixed on the base 71, the slider of the linear guide rail is fixedly connected to the transmission frame 531, so that the transmission frame 531 can move smoothly along the first direction, and the axial direction of the synchronous shaft 52 is parallel to the second direction , mounted on the base 71 through bearing rotation, a plurality of synchronous shafts 52 are parallel to each other, and arranged at intervals along the first direction, two transmission racks 532 are laid on the transmission frame 531, and the synchronous shafts 52 correspond to two transmission racks The 532 set is provided with two transmission gears 533 .
具体地,桁架成型装置还包括导引轮8,第二定位部40在第二方向上正对配置有至少一个导引轮8,导引轮8的轴线垂直于第二方向,第二成型部件200能够伸入导引轮8的外周壁上的环形凹槽中。通过设置导引轮8,使得第二成型部件200能够更加便捷地滑移至与第一成型部件100交叉抵靠。Specifically, the truss forming device also includes a guide wheel 8, and the second positioning part 40 is disposed opposite to at least one guide wheel 8 in the second direction, the axis of the guide wheel 8 is perpendicular to the second direction, and the second forming part 200 can protrude into an annular groove on the peripheral wall of the guide wheel 8 . By setting the guide wheel 8 , the second forming part 200 can more conveniently slide to intersect and abut against the first forming part 100 .
在本实施例中,导引轮8设置于平台板72的顶面上,轴线沿第一方向延伸,每个第二固定支架4朝向第一驱动组件2一侧设置有一个导引轮8,在第二方向上,相邻两个第二活动支架6之间设置有一个导引轮8。In this embodiment, the guide wheel 8 is arranged on the top surface of the platform plate 72, the axis extends along the first direction, and each second fixed bracket 4 is provided with a guide wheel 8 facing the side of the first drive assembly 2, In the second direction, a guide wheel 8 is arranged between two adjacent second movable supports 6 .
更为具体地,桁架成型装置还包括成型机械手9,成型机械手9设有两个,两个成型机械手9位于成型座体7相对的两侧,能够对完成定位固定的相互交叉的第一成型部件100和第二成型部件200进行焊接或绑扎的成型作业,效率更高,更加安全可靠。上述成型机械手9为本领域常规的机械手,其具体结构和工作原理在此不再赘述。More specifically, the truss forming device also includes forming manipulators 9, two forming manipulators 9 are provided, and the two forming manipulators 9 are located on opposite sides of the forming seat body 7, and can complete the positioning and fixing of the first forming parts crossing each other. 100 and the second forming part 200 perform welding or binding forming operations, which is more efficient, safer and more reliable. The above-mentioned forming manipulator 9 is a conventional manipulator in the field, and its specific structure and working principle will not be repeated here.
本实施例还提供了一种桁架定位固定方法,使用上述的桁架成型装置,包括如下步骤:This embodiment also provides a truss positioning and fixing method, using the above-mentioned truss forming device, including the following steps:
步骤一、将多个沿第一方向延伸的第一成型部件100相互平行且依次间隔设置于第一固定支架1上。Step 1, a plurality of first forming components 100 extending along the first direction are arranged parallel to each other and sequentially spaced apart on the first fixing bracket 1 .
步骤二、第一驱动组件2驱动第一活动支架3移动,多个第一抵靠部30和多个第一定位部10相配合夹装固定多个第一成型部件100。Step 2: The first driving assembly 2 drives the first movable support 3 to move, and the plurality of first abutting parts 30 and the plurality of first positioning parts 10 cooperate to clamp and fix the plurality of first forming parts 100 .
步骤三、将多个沿第二方向延伸的第二成型部件200相互平行且依次间隔设置于第二固定支架4上,与多个第一成型部件100相互交叉。Step 3, a plurality of second forming components 200 extending along the second direction are arranged parallel to each other and spaced apart on the second fixing bracket 4 , intersecting with the plurality of first forming components 100 .
步骤四、第二驱动组件5驱动第二活动支架6移动,多个第二抵靠部60和多个第二定位部40相配合夹装固定多个第二成型部件200。Step 4: The second driving assembly 5 drives the second movable support 6 to move, and the plurality of second abutting parts 60 and the plurality of second positioning parts 40 cooperate to clamp and fix the plurality of second forming parts 200 .
步骤五、成型机械手9对完成定位固定的相互交叉的第一成型部件100和第二成型部件200进行焊接或绑扎的成型作业,成型而得桁架块体。Step 5: The molding manipulator 9 performs welding or binding forming operations on the intersecting first molding parts 100 and second molding parts 200 that have been positioned and fixed to form a truss block.
步骤六、第二驱动组件5驱动第二活动支架6移动,多个第二抵靠部60和多个第二定位部40相互远离,释放桁架块体的第二成型部件200。Step 6: The second driving assembly 5 drives the second movable support 6 to move, and the multiple second abutting parts 60 and the multiple second positioning parts 40 move away from each other, releasing the second forming part 200 of the truss block.
步骤七、第一驱动组件2驱动第一活动支架3移动,多个第一抵靠部30和多个第一定位部10相互远离,释放桁架块体的第一成型部件100。Step 7: The first driving assembly 2 drives the first movable support 3 to move, the multiple first abutting parts 30 and the multiple first positioning parts 10 move away from each other, and the first forming part 100 of the truss block is released.
步骤八、将桁架块体从第一固定支架1和第二固定支架4取下。Step 8: Remove the truss block from the first fixing bracket 1 and the second fixing bracket 4 .
显然,本发明的上述实施例仅仅是为了清楚说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Apparently, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the claims of the present invention.
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| CN117244997A (en) * | 2023-11-16 | 2023-12-19 | 山西富兴通重型环锻件有限公司 | Flange punching device |
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| CN211516567U (en) * | 2019-12-04 | 2020-09-18 | 扬益电子科技(宁波)有限公司 | Automatic welding seam machine |
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