CN116618810A - An automatic processing system for steel frame of connecting beams between prefabricated laminated slabs - Google Patents
An automatic processing system for steel frame of connecting beams between prefabricated laminated slabs Download PDFInfo
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 38
- 239000010959 steel Substances 0.000 title claims abstract description 38
- 238000003466 welding Methods 0.000 claims abstract description 59
- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 238000000034 method Methods 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 239000002131 composite material Substances 0.000 claims 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 2
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- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- CJRQAPHWCGEATR-UHFFFAOYSA-N n-methyl-n-prop-2-ynylbutan-2-amine Chemical compound CCC(C)N(C)CC#C CJRQAPHWCGEATR-UHFFFAOYSA-N 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
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- 238000005516 engineering process Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
本发明钢筋骨架加工技术领域,具体为一种装配式叠合板间连梁钢筋骨架自动加工系统;包括固定架;所述的固定架的上端面设置有底板,底板的上端面设置有支撑板,支撑板左侧设置有用于移动架立筋和腰筋的送料机构,支撑板的右侧设置有用于依次将箍筋与架立筋以及腰筋对位焊接的组合机构;本发明解决了目前的钢筋骨架在加工过程中主要存在的现有钢筋骨架自动加工设备只能通过电阻焊接焊接圆筒状的钢筋骨架,无法实现对矩形钢筋骨架的自动加工,故常通过人工进行焊接,该焊接方式人工成本高,且加工效率低,以及人工将箍筋一一移动分布时位置偏差较大,影响钢筋骨架焊接之后的整体强度等问题。
The technical field of steel frame processing of the present invention is specifically an automatic processing system for steel frame of an assembled laminated inter-slab connecting beam; including a fixed frame; the upper end surface of the fixed frame is provided with a bottom plate, and the upper end surface of the bottom plate is provided with a support plate, The left side of the support plate is provided with a feeding mechanism for moving the vertical bars and the waist bars, and the right side of the support plate is provided with a combined mechanism for sequentially welding the stirrups with the vertical bars and the waist bars; the present invention solves the current problem The existing automatic steel frame processing equipment mainly exists in the processing process of steel frame, which can only weld cylindrical steel frame by resistance welding, and cannot realize automatic processing of rectangular steel frame, so it is often welded manually, and the labor cost of this welding method High, and the processing efficiency is low, and the position deviation is large when the stirrups are manually moved one by one, which affects the overall strength of the steel skeleton after welding.
Description
技术领域technical field
本发明钢筋骨架加工技术领域,具体为一种装配式叠合板间连梁钢筋骨架自动加工系统。The invention relates to the technical field of steel frame processing, and specifically relates to an assembly-type automatic processing system for steel frame of connecting beams between laminated plates.
背景技术Background technique
装配式叠合板多应用于建筑工程施工,能够很大程度缩短工程施工工期,叠合板使用时,相邻两个叠合板之间会设置钢筋骨架,以通过钢筋骨架将相邻的叠合板进行连接固定。Prefabricated laminated panels are mostly used in construction projects, which can greatly shorten the construction period of the project. When the laminated panels are used, a steel skeleton will be set between two adjacent laminated panels to connect adjacent laminated panels through the reinforced framework. fixed.
钢筋骨架主要由架立筋、腰筋以及矩形箍筋组成,由于架立筋通过一个矩形箍筋连接后,架立筋会被架起,不便再套如矩形箍筋,所以钢筋骨架搭建时会将所需的多个箍筋都套在架立筋上,然后均匀分布矩形箍筋,并使架立筋位于矩形箍筋的四个拐角位置,再人工通过焊接或通过铁丝拧紧方式固定连接,同时将腰筋通过焊接或铁丝拧紧固定在上下相邻的两个架立筋之间。The steel frame is mainly composed of erecting bars, waist bars and rectangular stirrups. After the erecting bars are connected by a rectangular stirrup, the erecting bars will be erected, and it is inconvenient to cover them with rectangular stirrups. Put the required multiple stirrups on the erecting bars, then evenly distribute the rectangular stirrups, and make the erecting bars located at the four corners of the rectangular stirrups, and then manually fix the connection by welding or by iron wire tightening. At the same time, the waist ribs are fixed between the upper and lower adjacent erecting ribs by welding or tightening with iron wires.
但目前的钢筋骨架在加工过程中存在以下问题:1、现有钢筋骨架自动加工设备只能通过电阻焊接焊接圆筒状的钢筋骨架,无法实现对矩形钢筋骨架的自动加工,故常通过人工进行焊接,该焊接方式人工成本高,且加工效率低。However, the current steel frame has the following problems in the processing process: 1. The existing automatic processing equipment for the steel frame can only weld the cylindrical steel frame by resistance welding, and cannot realize the automatic processing of the rectangular steel frame, so it is often welded manually , this welding method has high labor costs and low processing efficiency.
2、人工将箍筋一一移动分布时位置偏差较大,从而影响钢筋骨架焊接之后的整体强度。2. When the stirrups are manually moved and distributed one by one, the position deviation is relatively large, which affects the overall strength of the steel frame after welding.
发明内容Contents of the invention
鉴于上述问题,本申请实施例提供一种装配式叠合板间连梁钢筋骨架自动加工系统,以解决相关技术中无法实现对于矩形钢筋骨架的加工以及人工分布移动箍筋偏差较大影响钢筋骨架整体强度等技术问题。In view of the above problems, the embodiment of the present application provides an automatic processing system for the steel frame of the assembled laminated inter-slab connecting beam to solve the problem that the processing of the rectangular steel frame cannot be realized in the related technology and the large deviation of the artificially distributed moving stirrup affects the overall steel frame. Strength and other technical issues.
为了实现上述目的,本申请实施例提供如下技术方案:In order to achieve the above purpose, the embodiment of the present application provides the following technical solutions:
本申请实施例的提供一种装配式叠合板间连梁钢筋骨架自动加工系统,包括固定架;所述的固定架的上端面设置有底板,底板的上端面设置有支撑板,支撑板左侧设置有用于移动架立筋和腰筋的送料机构,支撑板的右侧设置有用于依次将箍筋与架立筋以及腰筋对位焊接的组合机构。The embodiment of the present application provides an automatic processing system for the reinforced skeleton of the assembled inter-slab connecting beam, which includes a fixing frame; A feeding mechanism for moving the vertical bars and the waist bars is provided, and a combination mechanism for sequentially welding the stirrups, the vertical bars and the waist bars is arranged on the right side of the support plate.
作为优选方案,所述的组合机构包括电旋转接头,支撑板的右侧设置有安装有电旋转接头,且电旋转接头呈筒状结构,支撑块右侧位于电旋转接头内腔位置设置有定位块,定位块上左右对称各上设置有一排用于穿过架立筋以及腰筋的通孔,电旋转接头的旋转端右侧设置有用焊接箍筋的焊接单元,定位块上设置有用于依次推动箍筋到达焊接单元的推送单元,定位块的右侧设置有用于抵触架立筋于腰筋的推压单元。As a preferred solution, the combined mechanism includes an electric rotary joint, the right side of the support plate is provided with an electric rotary joint, and the electric rotary joint is in a cylindrical structure, and the right side of the support block is located at the inner cavity of the electric rotary joint. A row of through holes for passing through the vertical bars and waist bars are arranged on each of the positioning blocks symmetrically. The right side of the rotating end of the electric rotary joint is provided with a welding unit for welding stirrups. Push the stirrup to reach the push unit of the welding unit, and the right side of the positioning block is provided with a push unit for resisting the erecting bar on the waist bar.
作为优选方案,所述的焊接单元包括外齿环,所述电旋转接头的旋转端右侧安装有外齿环,外齿环下方的底板上安装有底座,且外齿环与底座滑动配合,底座的右侧设置有一号立板,一号立板上端面安装有二号电机,二号电机通过主动齿轮啮合带动外齿环转动,一号立板中部开设有一号圆孔,一号圆孔内壁前后对称各设置有一个一号凸块,一号圆孔内部的外齿环端面安装有弧形块,弧形块内通过拉簧配合滑动安装有匚型块,且匚型块的水平段端部转动安装有电阻焊头,匚型块的竖直段转动安装有于一号凸块以及一号圆孔内壁抵触的滚轴。As a preferred solution, the welding unit includes an external gear ring, an external gear ring is installed on the right side of the rotating end of the electric rotary joint, a base is installed on the bottom plate below the external gear ring, and the external gear ring is slidingly fitted with the base, There is a No. 1 vertical plate on the right side of the base, and No. 2 motor is installed on the top of the No. 1 vertical plate. The No. 2 motor drives the outer gear ring to rotate through the engagement of the driving gear. The inner wall is symmetrically provided with a No. 1 bump on the front and back, and an arc-shaped block is installed on the end face of the outer gear ring inside the No. 1 round hole. A 匚-shaped block is installed in the arc-shaped block through a tension spring to slide and slide, and the horizontal section of the 匚-shaped block The end portion is rotatably equipped with a resistance welding head, and the vertical section of the 匚-shaped block is rotatably installed with a roller that is in contact with the No. 1 bump and the inner wall of the No. 1 round hole.
作为优选方案,所述的推送单元包括凹槽,所述定位块的上下端面中部均设置有凹槽,凹槽内部安装有长板,长板的右端向右延伸,长板上开设有矩形槽,矩形槽内沿其水平方向均匀滑动安装有限位块,限位块上开设有与箍筋配合的U型槽,长板的下方安装有限位板,限位板中部为向右下方倾斜设置的倾斜部,限位板倾斜部的左右两侧为水平部,限位板上开设右与限位块滑动配合的滑槽,限位板左右两侧沿其轨迹开设右轨迹槽,限位块通过辊轴与轨迹槽滑动配合,限位板前侧设置有用于推动限位块的驱动件。As a preferred solution, the push unit includes a groove, the upper and lower end faces of the positioning block are provided with grooves in the middle, a long plate is installed inside the groove, the right end of the long plate extends to the right, and a rectangular groove is opened on the long plate , the limit block is evenly slid in the rectangular groove along its horizontal direction, and the limit block is provided with a U-shaped groove that matches the stirrup. The inclined part, the left and right sides of the inclined part of the limit plate are horizontal parts, the right chute is set on the limit plate to slide and cooperate with the limit block, the left and right sides of the limit plate are provided with a right track groove along its track, and the limit block passes through The roller shaft is slidingly matched with the track groove, and the front side of the limiting plate is provided with a driving piece for pushing the limiting block.
作为优选方案,所述推压单元包括筒柱,所述定位板的前侧设置有筒柱,筒柱的内部滑动安装有推杆,推杆的右侧端部呈圆台型结构,筒柱的右侧沿其周向方向设置有与推板,筒柱内部的推板之间通过弹簧环连接,推杆的圆台部与推板抵触,推杆的左端延伸至支撑板的左侧,推杆远离筒柱的一侧为圆弧面。As a preferred solution, the pushing unit includes a cylindrical column, the front side of the positioning plate is provided with a cylindrical column, and a push rod is slidably installed inside the cylindrical column, and the right end of the push rod has a circular frustum-shaped structure. The right side is provided with a push plate along its circumferential direction, and the push plates inside the column are connected by a spring ring. The side away from the column is an arc surface.
作为优选方案,所述的驱动件包括轴杆,所述限位板左侧水平段靠近焊接单元的一侧下端面安装有轴座,轴座上安装有轴杆,轴杆两端延伸至限位板的前后两侧,轴杆前后两端均安装有连接板,连接板的上端通过扭簧配合单向转动安装有抵触板,限位板的左侧下端面安装有一号电机,一号电机与轴杆之间通过皮带轮机构传动连接,连接板的前侧通过轴板转动安装有二号螺杆,二号螺杆上连接有滑块,滑块呈L型结构,滑块的水平段与最左侧的限位块抵触。As a preferred solution, the driving part includes a shaft, and a shaft seat is installed on the lower end surface of the horizontal section on the left side of the limit plate close to the welding unit, and a shaft is installed on the shaft seat, and the two ends of the shaft extend to The front and rear sides of the positioning plate, and the front and rear ends of the shaft are equipped with connecting plates. The upper end of the connecting plate is equipped with a collision plate through a torsion spring and one-way rotation. The left lower end of the limiting plate is installed with a No. 1 motor and a No. 1 motor. It is connected with the shaft through a belt pulley mechanism. The front side of the connecting plate is rotated through the shaft plate to install the No. 2 screw. The No. 2 screw is connected with a slider. The slider has an L-shaped structure. The limit block on the side is in conflict.
作为优选方案,所述的送料机构包括腰型板,所述支撑板上前后对称各开设有一个与同侧一排的通孔连通的腰型孔,支撑板右侧的腰槽位置设置有腰型板,腰型板上均匀开设有贯穿孔,腰型板的下部设置有用于转动腰型板进行上料的调整件,腰型板左侧设置有用于往复推动架立筋与腰筋的推移单元。As a preferred solution, the feeding mechanism includes a waist-shaped plate, and a waist-shaped hole connected to a row of through holes on the same side is symmetrically opened on the support plate. There are through holes evenly opened on the waist plate, the lower part of the waist plate is provided with adjustment parts for rotating the waist plate for loading, and the left side of the waist plate is used for reciprocating push frame vertical ribs and waist ribs. unit.
作为优选方案,所述的调整件包括直齿轮,两个所述腰型板的下部均通过轴柱与支撑板转动配合,两个轴柱的左侧轴头各设置有一个直齿轮,两个直齿轮之间左右对称各设置有一个矩形板,两个矩形板之间滑动安装有与两个直齿轮啮合的齿板,底板的下端设置有一号气缸,一号气缸的伸缩端与齿板连接,且一号气缸的伸缩段与底板滑动配合。As a preferred solution, the adjustment member includes a spur gear, and the lower parts of the two waist plates are rotatably matched with the support plate through the shaft column. The left shaft head of the two shaft columns is respectively provided with a spur gear, and the two A rectangular plate is arranged symmetrically between the spur gears, and a tooth plate meshing with the two spur gears is slidably installed between the two rectangular plates. The lower end of the bottom plate is provided with a No. 1 cylinder, and the telescopic end of the No. 1 cylinder is connected to the tooth plate. , and the telescopic section of the No. 1 cylinder is slidingly matched with the base plate.
作为优选方案,所述的推移单元包括L型板,所述腰型板左侧前后对称各设置一个L型板,底板的左侧端面安装有固定板,固定板与位于前侧的轴柱同轴转动安装有一号螺杆,固定板后侧与位于后侧轴柱同轴安装有滑杆,且滑杆与位于后侧的L型板滑动配合,两个L型板之间设置有伸缩板,伸缩板的两端分别与两个L型板铰接,两个L型板的竖直段相对面均设置有一个二号立板,二号立板上开设有与贯穿孔一一对应设置有二号圆孔,二号圆孔内设置有用于加紧架立筋和腰筋送料的锁紧件,且一号螺杆与位于前侧的L型板之间设置有用于控制锁止件的调节件。As a preferred solution, the pushing unit includes an L-shaped plate, one L-shaped plate is arranged symmetrically front and rear on the left side of the waist-shaped plate, and a fixed plate is installed on the left end surface of the bottom plate. The shaft is rotated and installed with a No. 1 screw. The rear side of the fixed plate is coaxially installed with the shaft column located on the rear side. A slide bar is installed, and the slide bar is slidably matched with the L-shaped plate located on the rear side. A telescopic plate is arranged between the two L-shaped plates. The two ends of the telescopic plate are respectively hinged with two L-shaped plates, and there is a No. 2 vertical plate on the opposite surface of the vertical section of the two L-shaped plates. The No. 1 round hole and the No. 2 round hole are provided with a locking piece for tightening the frame vertical rib and waist bar feeding, and an adjusting piece for controlling the locking piece is arranged between the No. 1 screw and the L-shaped plate on the front side.
作为优选方案,所述的锁紧件包括环槽,所述二号圆孔的内壁开设有环槽,环槽内沿其周向方向均匀设置有压块,且压块通过压簧配合与二号立板滑动配合环槽内滑动安装有环块,环块的圆周内壁沿其周向方向均匀设置有与压块抵触的二号凸块,环槽的右侧开设有槽口,L型板与二号立板之间滑动安装有滑板,滑板上开设有方槽,槽口位置的环块上设置有一号耳座,一号耳座与滑板铰接,且一号耳座与滑板滑动连接,滑板的下端与调节件连接。As a preferred solution, the locking member includes an annular groove, and the inner wall of the No. 2 round hole is provided with an annular groove, and a pressure block is evenly arranged in the annular groove along its circumferential direction, and the pressure block is matched with the second ring groove by a compression spring. The No. 1 vertical plate is slidably fitted in the ring groove to install a ring block. The inner wall of the ring block is evenly provided with the No. 2 bump that conflicts with the pressure block along its circumferential direction. A notch is opened on the right side of the ring groove. The L-shaped plate A slide plate is slidably installed between the No. 2 vertical plate, and a square groove is opened on the slide plate. There is a No. 1 ear seat on the ring block at the position of the notch. The No. 1 ear seat is hinged with the slide plate, and the No. 1 ear seat is slidingly connected with the slide plate. The lower end of the slide plate is connected with the adjustment piece.
作为优选方案,所述的调节件包括螺套,所述一号螺杆上转动安装有螺套,且位于前侧的L型板水平段端部与螺套转动配合,L型板的水平段开设有限位槽,螺套的圆周外壁设置有二号耳座,且二号耳座与限位槽滑动配合,二号耳座与滑板铰接,且二号耳座与滑板滑动配合。As a preferred solution, the adjustment member includes a screw sleeve, the screw sleeve is rotatably installed on the No. 1 screw rod, and the end of the horizontal section of the L-shaped plate on the front side is rotatably matched with the screw sleeve, and the horizontal section of the L-shaped plate is opened. Limiting groove, the outer wall of the circumference of the screw sleeve is provided with No. 2 ear seat, and the No. 2 ear seat is slidingly matched with the limiting groove, and the No. 2 ear seat is hinged with the slide plate, and the No. 2 ear seat is slidably matched with the slide plate.
本发明实施例中的上述一个或多个技术方案,至少具有如下技术效果之一:The above one or more technical solutions in the embodiments of the present invention have at least one of the following technical effects:
一、本发明设置的送料机构通过推移单元往复移动进行自动送料加工,之后通过组合机构使箍筋一一推送至焊接单元进行焊接加工,从而实现矩形钢筋骨架的自动送料加工,减少了人力成本提高钢筋骨架的加工效率。1. The feeding mechanism provided by the present invention performs automatic feeding processing through the reciprocating movement of the pushing unit, and then pushes the stirrups one by one to the welding unit for welding processing through the combination mechanism, thereby realizing the automatic feeding processing of the rectangular steel bar skeleton, reducing the increase in labor costs Processing efficiency of steel skeleton.
二、本发明设置的送料机构通过推移单元实现对架立筋以及腰筋的连续送料,保证钢筋骨架加工的流畅性,同时通过调整件使腰型板转动呈平行状态,从而方便人工将架立筋以及腰筋放置到插入贯穿孔内,进而避免人工高抬钢筋进行安装,从而较小人力消耗。2. The feeding mechanism provided by the present invention realizes the continuous feeding of erecting ribs and waist ribs through the pushing unit to ensure the smoothness of the steel skeleton processing. At the same time, the waist plate is rotated in a parallel state through the adjustment parts, so that it is convenient for manual erection. The ribs and waist ribs are placed in the insertion through hole, thereby avoiding manual lifting of the steel bars for installation, thereby reducing manpower consumption.
三、本发明设置的组合机构通过推送单元,实现箍筋的单个移动至焊接单元进行焊接,从而保证相邻两个箍筋之间的距离,进而保证了钢筋骨架的整体强度,同时通过限位块对箍筋进行限位,提高焊接过程中的稳定性。3. The combination mechanism set by the present invention realizes the individual movement of the stirrups to the welding unit for welding through the push unit, thereby ensuring the distance between two adjacent stirrups, thereby ensuring the overall strength of the steel skeleton, and at the same time through the limit The block restricts the stirrup to improve the stability during welding.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本申请的主体结构示意图。Fig. 1 is a schematic diagram of the main structure of the present application.
图2为图1的第二视角结构示意图。FIG. 2 is a schematic structural diagram of a second viewing angle in FIG. 1 .
图3为本申请的支撑板、定位块以及电旋转接头之间的结构示意图。Fig. 3 is a schematic diagram of the structure among the support plate, the positioning block and the electric rotary joint of the present application.
图4为本申请的推压单元结构示意图。Fig. 4 is a structural schematic diagram of the pushing unit of the present application.
图5为本申请的推送单元结构示意图Fig. 5 is a schematic structural diagram of the push unit of the present application
图3中N-N方向剖视图。N-N direction sectional view in Fig. 3.
图6为图2中的A处结构放大图。FIG. 6 is an enlarged view of the structure at A in FIG. 2 .
图7为本申请的送料机构部分结构示意图。Fig. 7 is a partial structural diagram of the feeding mechanism of the present application.
图8为本申请的推移单元部分结构示意图。Fig. 8 is a partial structural diagram of the pushing unit of the present application.
图9为图8中B处结构放大图。Fig. 9 is an enlarged view of the structure at B in Fig. 8 .
附图标记:Reference signs:
1、固定架;2、底板;3、支撑板;4、组合机构;40、电旋转接头;41、定位块;42、通孔;6、焊接单元;60、外齿环;61、底座;62、一号立板;63、一号圆孔;64、一号凸块;65、弧形块;66、匚型块;67、滚轴;7、推送单元;70、凹槽;71、长板;72、矩形槽;73、限位块;74、限位板;75、轨迹槽;8、推压单元;76、驱动件;760、轴杆;761、连接板;762、抵触板;763、一号电机;764、二号螺杆;765、滑块;80、筒柱;81、推杆;82、推板;83、弹簧环;5、送料机构;50、腰型板;51、贯穿孔;52、调整件;520、直齿轮;521、矩形板;522、齿板;523、一号气缸;9、推移单元;90、L型板;91、固定板;92、一号螺杆;93、二号立板;94、二号圆孔;95、锁紧件;950、环槽;951、压块;952、环块;953、二号凸块;954、滑板;955、一号耳座;96、调节件;960、螺套;961、限位槽;962、二号耳座。1. Fixed frame; 2. Bottom plate; 3. Support plate; 4. Combined mechanism; 40. Electric rotary joint; 41. Positioning block; 42. Through hole; 6. Welding unit; 60. External gear ring; 61. Base; 62. No. 1 vertical plate; 63. No. 1 round hole; 64. No. 1 bump; 65. Arc block; 66. Yi-shaped block; 67. Roller; 7. Push unit; Long plate; 72, rectangular slot; 73, limit block; 74, limit plate; 75, track groove; 8, push unit; 76, driving part; ; 763, No. 1 motor; 764, No. 2 screw rod; 765, slide block; 80, column; 81, push rod; 82, push plate; 83, spring ring; 5, feeding mechanism; , through hole; 52, adjustment piece; 520, spur gear; 521, rectangular plate; 522, tooth plate; 523, No. 1 cylinder; 9, push unit; 90, L-shaped plate; Screw; 93, No. 2 vertical plate; 94, No. 2 round hole; 95, locking piece; 950, ring groove; 951, pressing block; 952, ring block; 953, No. 2 bump; 954, slide plate; 955, No. 1 ear seat; 96, adjusting part; 960, screw sleeve; 961, limit groove; 962, No. 2 ear seat.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more comprehensible, specific implementations of the present invention will be described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without departing from the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
如图1所示,一种装配式叠合板间连梁钢筋骨架自动加工系统,包括固定架1;所述的固定架1的上端面设置有底板2,底板2的上端面设置有支撑板3,支撑板3左侧设置有用于移动架立筋和腰筋的送料机构5,支撑板3的右侧设置有用于依次将箍筋与架立筋以及腰筋对位焊接的组合机构4。As shown in Figure 1 , an automatic processing system for the reinforced skeleton of an assembled laminated inter-slab connecting beam includes a fixed frame 1; The left side of the support plate 3 is provided with a feeding mechanism 5 for moving the vertical ribs and the waist ribs, and the right side of the support plate 3 is provided with a combined mechanism 4 for welding the stirrups with the vertical ribs and the waist ribs in turn.
如图1、图2和图3所示,所述的组合机构4包括电旋转接头40,支撑板3的右侧设置有安装有电旋转接头40,且电旋转接头40呈筒状结构,支撑块右侧位于电旋转接头40内腔位置设置有定位块41,定位块41上左右对称各上设置有一排用于穿过架立筋以及腰筋的通孔42,电旋转接头40的旋转端右侧设置有用焊接箍筋的焊接单元6,定位块41上设置有用于依次推动箍筋到达焊接单元6的推送单元7,定位块41的右侧设置有用于抵触架立筋于腰筋的推压单元8。As shown in Figures 1, 2 and 3, the combined mechanism 4 includes an electric rotary joint 40, the right side of the support plate 3 is provided with an electric rotary joint 40, and the electric rotary joint 40 is in a cylindrical structure, supporting The right side of the block is located at the position of the inner chamber of the electric rotary joint 40 to be provided with a positioning block 41, and a row of through holes 42 for passing through the vertical ribs and waist ribs are respectively arranged on the left and right symmetry of the positioning block 41, and the rotating end of the electric rotary joint 40 The right side is provided with a welding unit 6 with welding stirrups, and the positioning block 41 is provided with a push unit 7 for pushing the stirrups to the welding unit 6 in turn. Compression unit 8.
如图2和图4所示,所述推压单元8包括筒柱80,所述定位板的前侧设置有筒柱80,筒柱80的内部滑动安装有推杆81,推杆81的右侧端部呈圆台型结构,筒柱80的右侧沿其周向方向设置有与推板82,筒柱80内部的推板82之间通过弹簧环83连接,推杆81的圆台部与推板82抵触,推杆81的左端延伸至支撑板3的左侧,推杆81远离筒柱80的一侧为圆弧面。As shown in Figures 2 and 4, the pushing unit 8 includes a column 80, the front side of the positioning plate is provided with a column 80, the inside of the column 80 is slidably installed with a push rod 81, and the right side of the push rod 81 is The side end is in the form of a circular truncated structure, and the right side of the column 80 is provided with a push plate 82 along its circumferential direction, and the push plates 82 inside the column 80 are connected by a spring ring 83. The plate 82 interferes, the left end of the push rod 81 extends to the left side of the support plate 3 , and the side of the push rod 81 away from the column 80 is an arc surface.
具体工作时,人工将架立筋和腰筋穿过送料机构5,再经支撑板3、电旋转接头40、定位块41的通孔42移动至焊接单元6,之后推送单元7将单个箍筋移动至焊接单元6位置,外部气缸安装再支撑板3左侧,且外部气缸伸缩端与推杆81连接,外部气缸运转向右侧推动推杆81,推杆81的圆台段与推板82抵触,使其向外侧移动,推板82向外侧移动会与架立筋或腰筋进抵触,使架立筋、腰筋与箍筋稳定贴合,以保证焊接过程中的稳定性,之后焊接单元6对箍筋进行焊接加工,此段焊接完成后,送料机构5向右移动架立筋以及腰筋,推动单元移动下一个箍筋到达焊接单元6,以进行下一段骨架的焊接。During the specific work, the vertical ribs and waist ribs are manually passed through the feeding mechanism 5, and then moved to the welding unit 6 through the support plate 3, the electric rotary joint 40, and the through hole 42 of the positioning block 41, and then the pushing unit 7 pushes the single stirrup Move to the position of welding unit 6, the external cylinder is installed on the left side of the support plate 3, and the telescopic end of the external cylinder is connected to the push rod 81, the external cylinder runs to the right to push the push rod 81, and the circular table section of the push rod 81 conflicts with the push plate 82 , so that it moves to the outside, and the push plate 82 moving to the outside will interfere with the vertical ribs or the waist ribs, so that the vertical ribs, the waist ribs and the stirrups can be stably fitted to ensure the stability during the welding process, and then the welding unit 6. Weld the stirrups. After the welding of this section is completed, the feeding mechanism 5 moves the vertical bars and waist bars to the right, and the pushing unit moves the next stirrup to the welding unit 6 for welding of the next section of the skeleton.
如图2、图3和图5所示,所述的推送单元7包括凹槽70,所述定位块41的上下端面中部均设置有凹槽70,凹槽70内部安装有长板71,长板71的右端向右延伸,长板71上开设有矩形槽72,矩形槽72内沿其水平方向均匀滑动安装有限位块73,限位块73上开设有与箍筋配合的U型槽,长板71的下方安装有限位板74,限位板74中部为向右下方倾斜设置的倾斜部,限位板74倾斜部的左右两侧为水平部,限位板74上开设右与限位块73滑动配合的滑槽,限位板74左右两侧沿其轨迹开设右轨迹槽75,限位块73通过辊轴与轨迹槽75滑动配合,限位板74前侧设置有用于推动限位块73的驱动件76。As shown in Fig. 2, Fig. 3 and Fig. 5, the push unit 7 includes a groove 70, the middle part of the upper and lower end faces of the positioning block 41 is provided with a groove 70, and a long plate 71 is installed inside the groove 70, and the length is long. The right end of the plate 71 extends to the right, and the long plate 71 is provided with a rectangular groove 72, and a limit block 73 is evenly slid and installed in the rectangular groove 72 along its horizontal direction, and a U-shaped groove that cooperates with the stirrup is provided on the limit block 73, The limit plate 74 is installed below the long plate 71, the limit plate 74 middle part is an inclined portion inclined to the lower right, and the left and right sides of the limit plate 74 inclined portion are horizontal parts, and the limit plate 74 is provided with a right and a limit plate. The chute of block 73 sliding fit, the left and right sides of limit plate 74 are provided with right track groove 75 along its track, and limit block 73 is slidably matched with track groove 75 by roller shaft, and limit plate 74 front side is provided with and is used for promoting position-limiting. The driver 76 of the block 73 .
如图5所示,所述的驱动件76包括轴杆760,所述限位板74左侧水平段靠近焊接单元6的一侧下端面安装有轴座,轴座上安装有轴杆760,轴杆760两端延伸至限位板74的前后两侧,轴杆760前后两端均安装有连接板761,连接板761的上端通过扭簧配合单向转动安装有抵触板762,限位板74的左侧下端面安装有一号电机763,一号电机763与轴杆760之间通过皮带轮机构传动连接,连接板761的前侧通过轴板转动安装有二号螺杆764,二号螺杆764上连接有滑块765,滑块765呈L型结构,滑块765的水平段与最左侧的限位块73抵触。As shown in FIG. 5 , the driving member 76 includes a shaft 760 , the horizontal section on the left side of the limit plate 74 is equipped with a shaft seat on the lower end surface of the side near the welding unit 6 , and the shaft seat 760 is installed on the shaft seat. The two ends of the shaft 760 extend to the front and rear sides of the limit plate 74, and the front and rear ends of the shaft 760 are equipped with a connecting plate 761. The upper end of the connecting plate 761 is equipped with a collision plate 762 through a torsion spring and a one-way rotation. The limit plate No. 1 motor 763 is installed on the left side lower end surface of 74, and is connected by belt pulley mechanism transmission between No. 1 motor 763 and axle bar 760, and the front side of connection plate 761 is installed with No. 2 screw rod 764 by shaft plate rotation, and No. 2 screw rod 764 A slide block 765 is connected, and the slide block 765 has an L-shaped structure, and the horizontal section of the slide block 765 conflicts with the leftmost limit block 73 .
具体工作时,外部电机安装在支撑板3上且与二号螺杆764传动连接,一号电机763通过皮带轮机构带动轴杆760转动,轴杆760会带动连接板761和抵触板762向左侧转动,转动过程中抵触板762会与左侧相邻的辊轴抵触,使抵触板762外侧,直至抵触板762远离辊轴,此时的抵触板762会在扭簧的作用下复位,之后反向驱动轴杆760转动,抵触板762会与当前的辊轴抵触,并推动限位块73上安装的箍筋向焊接单元6移动,同时外部电机驱动二号螺杆764转动,二号螺杆764带动滑块765移动,滑块765推动一排的限位块73向右侧移动一定距离,以便于下次抵触板762单一推动送料,焊接完成后,焊接在架立筋上的箍筋会随送料机构5的推动同步向右侧移动,同时带动该箍筋上的限位块73向右侧移动,同时限位块73会从轨迹槽75的左侧水平段移动至倾斜段,随着限位块73在轨迹槽75倾斜段移动的过程中,限位块73会渐渐脱离箍筋,以便骨架后续的移出。During specific work, the external motor is installed on the support plate 3 and is connected to the second screw rod 764. The first motor 763 drives the shaft 760 to rotate through the pulley mechanism, and the shaft 760 will drive the connecting plate 761 and the collision plate 762 to rotate to the left. , during the rotation process, the collision plate 762 will collide with the adjacent roller shaft on the left side, so that the outside of the collision plate 762 will stay away from the roller shaft. At this time, the collision plate 762 will reset under the action of the torsion spring, and then reverse Drive the shaft 760 to rotate, and the collision plate 762 will conflict with the current roller shaft, and push the stirrup installed on the limit block 73 to move to the welding unit 6. At the same time, the external motor drives the second screw 764 to rotate, and the second screw 764 drives the slide Block 765 moves, and slide block 765 promotes the limit block 73 of a row to move certain distance to the right side, so that next time conflict plate 762 single pushes feeding, after welding is finished, the stirrup that is welded on the erecting bar will be with feeding mechanism The promotion of 5 moves to the right synchronously, and at the same time drives the stopper 73 on the stirrup to move to the right, and simultaneously the stopper 73 will move to the inclined section from the left horizontal section of the track groove 75, and along with the stopper 73 During the movement of the inclined section of the track groove 75, the limiting block 73 will gradually break away from the stirrup, so that the skeleton can be moved out subsequently.
如图1、图2和图6所示,所述的焊接单元6包括外齿环60,所述电旋转接头40的旋转端右侧安装有外齿环60,外齿环60下方的底板2上安装有底座61,且外齿环60与底座61滑动配合,底座61的右侧设置有一号立板62,一号立板62上端面安装有二号电机,二号电机通过主动齿轮啮合带动外齿环转动,一号立板62中部开设有一号圆孔63,一号圆孔63内壁前后对称各设置有一个一号凸块64,一号圆孔63内部的外齿环60端面安装有弧形块65,弧形块65内通过拉簧配合滑动安装有匚型块66,且匚型块66的水平段端部转动安装有电阻焊头,匚型块66的竖直段转动安装有于一号凸块64以及一号圆孔63内壁抵触的滚轴67。As shown in Fig. 1, Fig. 2 and Fig. 6, the welding unit 6 includes an external gear ring 60, and the right side of the rotating end of the electric rotary joint 40 is equipped with an external gear ring 60, and the bottom plate 2 below the external gear ring 60 A base 61 is installed on the top, and the outer gear ring 60 is slidingly matched with the base 61. A No. 1 vertical plate 62 is arranged on the right side of the base 61. A No. 2 motor is installed on the upper end of the No. 1 vertical plate 62. The No. 2 motor is driven by the engagement of the driving gear. The outer gear ring rotates, and a No. 1 circular hole 63 is provided in the middle part of the No. 1 vertical plate 62, and a No. 1 bump 64 is respectively arranged on the inner wall of the No. 1 circular hole 63 symmetrically. Arc-shaped block 65, in the arc-shaped block 65 is fitted with a 匚-shaped block 66 slidingly through the extension spring, and the end of the horizontal section of the 匚-shaped block 66 is rotatably equipped with a resistance welding head, and the vertical section of the 匚-shaped block 66 is rotatably installed with The roller 67 is in contact with the No. 1 bump 64 and the inner wall of the No. 1 round hole 63 .
具体工作时,二号电机运转带动主动齿轮转动,主动齿轮带动外齿环60转动,外齿环60带动弧形块65同步转动,弧形块65随外齿环60转动的过程中,滚轴67由一号圆孔63内壁旋转至一号凸块64位置的过程中,匚型块66被推动向腰筋移动,使其中一个电阻焊头与腰筋接触,另一个电阻焊头与箍筋接触,从而使箍筋与腰筋直接温度升高以实现箍筋与腰筋的焊接连接,当弧形板旋转至一号立板62的对角位置时,其中一个电阻焊头与架立筋接触,另一个电阻焊头与箍筋接触,以将架立筋与箍筋焊接连接,从而实现了矩形骨架的自动焊接加工。During specific work, the operation of the second motor drives the driving gear to rotate, and the driving gear drives the outer gear ring 60 to rotate, and the outer gear ring 60 drives the arc block 65 to rotate synchronously. 67 is rotated from the inner wall of the No. 1 round hole 63 to the position of the No. 1 bump 64. The 匚-shaped block 66 is pushed to move toward the waist rib, so that one of the resistance welding heads is in contact with the waist rib, and the other resistance welding head is in contact with the stirrup. Contact, so that the direct temperature of the stirrups and the waist bars is raised to realize the welding connection of the stirrups and the waist bars. When the arc-shaped plate rotates to the diagonal position of the No. 1 vertical plate 62, one of the resistance welding heads and the vertical rib Contact, another resistance welding head is in contact with the stirrups to weld the erecting bars to the stirrups, thus realizing the automatic welding process of the rectangular skeleton.
如图1和图7所示,所述的送料机构5包括腰型板50,所述支撑板3上前后对称各开设有一个与同侧一排的通孔42连通的腰型孔,支撑板3右侧的腰槽位置设置有腰型板50,腰型板50上均匀开设有贯穿孔51,腰型板50的下部设置有用于转动腰型板50进行上料的调整件52,腰型板50左侧设置有用于往复推动架立筋与腰筋的推移单元9。As shown in Figures 1 and 7, the feeding mechanism 5 includes a waist-shaped plate 50, and each of the support plates 3 is symmetrically provided with a waist-shaped hole communicating with a row of through holes 42 on the same side. 3. A waist plate 50 is provided at the position of the waist groove on the right side, and a through hole 51 is evenly opened on the waist plate 50. An adjustment member 52 for rotating the waist plate 50 for loading is provided at the lower part of the waist plate 50. The left side of the plate 50 is provided with a pushing unit 9 for reciprocatingly pushing the vertical ribs and the waist ribs.
如图2和图7所示,所述的调整件52包括直齿轮520,两个所述腰型板50的下部均通过轴柱与支撑板3转动配合,两个轴柱的左侧轴头各设置有一个直齿轮520,两个直齿轮520之间左右对称各设置有一个矩形板521,两个矩形板521之间滑动安装有与两个直齿轮520啮合的齿板522,底板2的下端设置有一号气缸523,一号气缸523的伸缩端与齿板522连接,且一号气缸523的伸缩段与底板2滑动配合。As shown in Figures 2 and 7, the adjustment member 52 includes a spur gear 520, and the lower parts of the two waist plates 50 are rotatably matched with the support plate 3 through the shaft column, and the left shaft heads of the two shaft columns Each is provided with a spur gear 520, and a rectangular plate 521 is arranged symmetrically between the two spur gears 520. Between the two rectangular plates 521, a tooth plate 522 meshing with the two spur gears 520 is slidably installed. A No. 1 air cylinder 523 is arranged at the lower end, and the telescopic end of the No. 1 air cylinder 523 is connected with the tooth plate 522 , and the telescopic section of the No. 1 air cylinder 523 is slidingly matched with the bottom plate 2 .
具体工作时,一号气缸523向上推动齿板522上移,齿板522上移带动两个直齿轮520异向转动,以使腰型板50以及推移单元9旋转至水平状态,之后人工按顺序将架立筋以及腰筋经推移单元9插入贯穿孔51内,之后一号气缸523向下拉动齿板522,齿板522带动再次带动两直齿轮520转动,使腰型板50由水平状态转动至竖直状态,然后通过推移单元9将架立筋和腰筋推送至焊接单元6位置进行加工。During specific work, the No. 1 cylinder 523 pushes the tooth plate 522 upward, and the tooth plate 522 moves upward to drive the two spur gears 520 to rotate in opposite directions, so that the waist plate 50 and the pushing unit 9 rotate to a horizontal state, and then manually follow the sequence Insert the vertical ribs and waist ribs into the through hole 51 through the push unit 9, and then the No. 1 cylinder 523 pulls the tooth plate 522 downward, and the tooth plate 522 drives the two spur gears 520 to rotate again, so that the waist plate 50 rotates from the horizontal state to the vertical state, and then push the erecting ribs and waist ribs to the position of welding unit 6 for processing by pushing unit 9.
如图1、图7和图8所示,所述的推移单元9包括L型板90,所述腰型板50左侧前后对称各设置一个L型板90,底板2的左侧端面安装有固定板91,固定板91与位于前侧的轴柱同轴转动安装有一号螺杆92,固定板91后侧与位于后侧轴柱同轴安装有滑杆,且滑杆与位于后侧的L型板90滑动配合,两个L型板90之间设置有伸缩板,伸缩板的两端分别与两个L型板90铰接,两个L型板90的竖直段相对面均设置有一个二号立板93,二号立板93上开设有与贯穿孔51一一对应设置有二号圆孔94,二号圆孔94内设置有用于加紧架立筋和腰筋送料的锁紧件95,且一号螺杆92与位于前侧的L型板90之间设置有用于控制锁止件的调节件96。As shown in Fig. 1, Fig. 7 and Fig. 8, the described pushing unit 9 includes an L-shaped plate 90, and the left side of the waist-shaped plate 50 is symmetrically arranged with an L-shaped plate 90, and the left end surface of the bottom plate 2 is installed with Fixed plate 91, fixed plate 91 is coaxially installed with the axle column that is positioned at the front side No. 1 screw rod 92 is installed, and the rear side of fixed plate 91 is coaxially installed with the slide bar that is positioned at the rear side axle column, and slide bar is positioned at the rear side L The two L-shaped plates 90 are slidably fitted, and a telescopic plate is arranged between the two L-shaped plates 90. The two ends of the telescopic plate are hinged with the two L-shaped plates 90 respectively, and a No. 2 vertical plate 93, No. 2 vertical plate 93 is provided with a No. 2 round hole 94 corresponding to the through hole 51 one by one, and a locking piece for tightening the vertical rib and waist rib feeding is arranged in the No. 2 round hole 94 95, and an adjusting member 96 for controlling the locking member is arranged between the No. 1 screw rod 92 and the L-shaped plate 90 on the front side.
如图7和图8所示,所述的锁紧件95包括环槽950,所述二号圆孔94的内壁开设有环槽950,环槽950内沿其周向方向均匀设置有压块951,且压块951通过压簧配合与二号立板93滑动配合环槽950内滑动安装有环块952,环块952的圆周内壁沿其周向方向均匀设置有与压块951抵触的二号凸块953,环槽950的右侧开设有槽口,L型板90与二号立板93之间滑动安装有滑板954,滑板954上开设有方槽,槽口位置的环块952上设置有一号耳座955,一号耳座955与滑板954铰接,且一号耳座955与滑板954滑动连接,滑板954的下端与调节件96连接。As shown in Figures 7 and 8, the locking member 95 includes an annular groove 950, and the inner wall of the second round hole 94 is provided with an annular groove 950, and the annular groove 950 is uniformly arranged with pressure blocks along its circumferential direction. 951, and the pressure block 951 is slidably installed with the ring groove 950 through the stage clip 951 and the second vertical plate 93, and the ring block 952 is slidably installed. No. bump 953, the right side of the ring groove 950 is provided with a notch, a slide plate 954 is slidably installed between the L-shaped plate 90 and the No. 2 vertical plate 93, and a square groove is provided on the slide plate 954. A No. 1 ear seat 955 is provided, and the No. 1 ear seat 955 is hinged to the slide plate 954 , and the No. 1 ear seat 955 is slidably connected to the slide plate 954 , and the lower end of the slide plate 954 is connected to the adjustment member 96 .
如图8和图9所示,所述的调节件96包括螺套960,所述一号螺杆92上转动安装有螺套960,且位于前侧的L型板90水平段端部与螺套960转动配合,L型板90的水平段开设有限位槽961,螺套960的圆周外壁设置有二号耳座962,且二号耳座962与限位槽961滑动配合,二号耳座962与滑板954铰接,且二号耳座962与滑板954滑动配合。As shown in Figures 8 and 9, the adjustment member 96 includes a screw sleeve 960, the screw sleeve 960 is rotatably installed on the No. 960 rotation fit, the horizontal section of the L-shaped plate 90 is provided with a limit groove 961, the outer wall of the screw sleeve 960 is provided with a No. 2 ear seat 962, and the No. It is hinged with the slide plate 954, and the second lug 962 is slidingly fitted with the slide plate 954.
具体工作时,外部步进电机安装在固定板91的左侧且与一号螺杆92传动连接,外部步进电机带动一号螺杆92逆时针转动,一号螺杆92会带动螺套960转动,使二号耳座962拉动滑板954下移,滑板954下移通过一号耳座955带动环块952转动,环块952转动通过二号凸块953挤压压块951,压块951聚拢对架立筋和腰筋进行挤压,同时二号耳座962与限位槽961内壁抵触,从而限制螺套960的转动,此时一号螺杆92会带动L型板90向支撑板3方向移动送料,外部步进电机顺时针转动时,螺套960向前侧转动,推动滑板954上移,滑板954带动环块952转动,使二号凸块953远离压块951,压块951在拉簧的作用下移动远离架立筋或腰筋,同时二号耳座962会与限位槽961内壁抵触限制其转动,使一号螺杆92带动L型板90以及二号立板93的左侧再次夹料送料。During specific work, the external stepping motor is installed on the left side of the fixed plate 91 and is connected with the No. 1 screw rod 92. The external stepping motor drives the No. 1 screw rod 92 to rotate counterclockwise, and the No. 1 screw rod 92 can drive the screw sleeve 960 to rotate, so that No. 2 ear seat 962 pulls slide plate 954 to move down, and slide plate 954 moves down to pass through No. 1 ear seat 955 to drive ring block 952 to rotate. Ring block 952 rotates to press block 951 through No. 2 bump 953, and press block 951 gathers and stands upright. The ribs and ribs are extruded, and at the same time, the No. 2 ear seat 962 is in conflict with the inner wall of the limit groove 961, thereby limiting the rotation of the screw sleeve 960. At this time, the No. 1 screw 92 will drive the L-shaped plate 90 to move and feed in the direction of the support plate 3, When the external stepping motor rotates clockwise, the screw sleeve 960 rotates to the front side, pushing the slide plate 954 to move up, and the slide plate 954 drives the ring block 952 to rotate, so that the second bump 953 is far away from the pressure block 951, and the pressure block 951 acts as a tension spring. Move downwards away from the vertical ribs or waist ribs, and at the same time, the No. 2 ear seat 962 will interfere with the inner wall of the limit groove 961 to limit its rotation, so that the No. 1 screw rod 92 drives the L-shaped plate 90 and the left side of the No. 2 vertical plate 93 to clamp the material again feed.
具体使用本发明对钢筋骨架进行加工时,先通过调整件52带动腰型板50转动呈水平状态,之后人工将架立筋以及腰筋穿过推移单元9和贯穿孔51,然后调整件52再次带动腰型板50转动呈竖直状态中,之后在推移单元9的推动下架立筋和腰筋移动至焊接单元6位置,之后组合机构4的推送单元7将单个箍筋移动至焊接单元6,再通过焊接单元6带动电阻焊头,转动,并在一号凸块64的抵触下,以将箍筋与架立筋以及腰筋焊接连接,此段焊接完成后,推移单元9继续向右推动架立筋以及腰筋,以进行后续的箍筋的焊接安装,钢筋骨架加工完成后,将其骨架取下进行集中放置待用,再放置新的材料继续加工钢筋骨架。Specifically, when the present invention is used to process the steel bar skeleton, the waist plate 50 is driven to rotate horizontally by the adjustment member 52 first, and then the vertical ribs and the waist ribs are manually passed through the pushing unit 9 and the through hole 51, and then the adjustment member 52 again Drive the waist plate 50 to rotate in a vertical state, and then move the vertical ribs and waist ribs to the position of the welding unit 6 under the push of the pushing unit 9, and then the pushing unit 7 of the combined mechanism 4 moves the single stirrup to the welding unit 6 , and then drive the resistance welding head through the welding unit 6, rotate, and under the resistance of the No. 1 bump 64, the stirrups are connected to the vertical ribs and the waist ribs by welding. After this section of welding is completed, the pushing unit 9 continues to the right Push the vertical bars and waist bars of the frame to carry out the welding and installation of the subsequent stirrups. After the steel frame is processed, remove the frame and put it in a centralized place for use, and then place new materials to continue processing the steel frame.
在本发明的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present invention, it should be understood that orientation words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" etc. indicate the orientation Or positional relationship is generally based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description. In the absence of a contrary statement, these orientation words do not indicate or imply the device or element referred to. It must have a specific orientation or be constructed and operated in a specific orientation, so it should not be construed as limiting the protection scope of the present invention; the orientation words "inner and outer" refer to the inner and outer relative to the outline of each component itself.
此外,术语“第一”、“第二”、“一号”、“二号”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”、“一号”、“二号”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first", "second", "one number" and "number two" are used for descriptive purposes only, and should not be interpreted as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first", "second", "one number" and "two number" may explicitly or implicitly include at least one of the features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“相连”、“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "setting", "connecting", "installing" and "connecting" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
本具体实施方式的实施例均为本发明的较佳实施例,并非依此限制本发明的保护范围,故;凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The embodiments of this specific implementation mode are all preferred embodiments of the present invention, and do not limit the protection scope of the present invention accordingly; therefore; all equivalent changes made according to the structure, shape and principle of the present invention should be covered by within the protection scope of the present invention.
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