CN116608367A - Insulation structure and method for external sliding prefabricated overhead insulation pipe joint - Google Patents

Insulation structure and method for external sliding prefabricated overhead insulation pipe joint Download PDF

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Publication number
CN116608367A
CN116608367A CN202310774495.2A CN202310774495A CN116608367A CN 116608367 A CN116608367 A CN 116608367A CN 202310774495 A CN202310774495 A CN 202310774495A CN 116608367 A CN116608367 A CN 116608367A
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thermal insulation
layer
insulation
ring
insulation layer
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何其霖
杨海亮
周松
张良
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Zhejiang Yixin Materials Technology Co ltd
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Zhejiang Yixin Materials Technology Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/02Shape or form of insulating materials, with or without coverings integral with the insulating materials
    • F16L59/028Compositions for or methods of fixing a thermally insulating material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/02Sealings between relatively-stationary surfaces
    • F16J15/14Sealings between relatively-stationary surfaces by means of granular or plastic material, or fluid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L13/00Non-disconnectable pipe joints, e.g. soldered, adhesive, or caulked joints
    • F16L13/02Welded joints
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L58/00Protection of pipes or pipe fittings against corrosion or incrustation
    • F16L58/18Protection of pipes or pipe fittings against corrosion or incrustation specially adapted for pipe fittings
    • F16L58/181Protection of pipes or pipe fittings against corrosion or incrustation specially adapted for pipe fittings for non-disconnectable pipe joints
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/02Shape or form of insulating materials, with or without coverings integral with the insulating materials
    • F16L59/029Shape or form of insulating materials, with or without coverings integral with the insulating materials layered
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/04Arrangements using dry fillers, e.g. using slag wool
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/08Means for preventing radiation, e.g. with metal foil
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/10Bandages or covers for the protection of the insulation, e.g. against the influence of the environment or against mechanical damage
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/20Controlling water pollution; Waste water treatment

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Insulation (AREA)

Abstract

本发明公开了一种外滑动预制架空保温管接头的保温结构及方法,属于管道保温技术领域。保温结构包括工作管、软质保温层、硬质拼接保温层、聚氨酯保温层、弹性隔热密封垫、弹性复合保温圈、外部保护层、接口段、复合硬质保温环、固定保温环、密封防水套、密封胶和金属外护层。本发明能克服成品保温管接口处热损严重的问题,通过在管道焊接接口处的保温环中使用了弹性隔热密封垫与复合弹性保温圈,将管道接口处受热时因膨胀产生的空隙完美补充,避免了工作管的热量通过空隙中的空气自然对流直接传递到外防护层,增强了保温管道接口处的保温性能,提高了保温管道整体的热经济性,在管道接口保温领域具有良好的工作前景。

The invention discloses a thermal insulation structure and method of an external sliding prefabricated overhead thermal insulation pipe joint, belonging to the technical field of pipeline thermal insulation. Insulation structure includes working tube, soft insulation layer, rigid splicing insulation layer, polyurethane insulation layer, elastic insulation gasket, elastic composite insulation ring, external protection layer, interface section, composite rigid insulation ring, fixed insulation ring, sealing Waterproof casing, sealant and metal outer sheath. The present invention can overcome the problem of serious heat loss at the joint of the finished heat preservation pipe, by using an elastic heat insulation gasket and a composite elastic heat preservation ring in the heat preservation ring at the welding joint of the pipe, perfecting the gap caused by expansion when the pipe joint is heated In addition, it avoids the heat of the working tube from being directly transferred to the outer protective layer through the natural convection of the air in the gap, enhances the thermal insulation performance at the joint of the thermal insulation pipeline, improves the overall thermal economy of the thermal insulation pipeline, and has a good performance in the field of thermal insulation of the pipeline joint job prospect.

Description

一种外滑动预制架空保温管接头的保温结构及方法A thermal insulation structure and method of an external sliding prefabricated overhead thermal insulation pipe joint

技术领域technical field

本发明属于管道保温技术领域,具体涉及一种外滑动预制架空保温管接头的保温结构及方法。The invention belongs to the technical field of pipeline heat preservation, and in particular relates to a heat preservation structure and method of an external sliding prefabricated overhead heat preservation pipe joint.

背景技术Background technique

随着社会各界对环境保护的重视,用于区域供热的燃煤小锅炉将逐渐拆除,所需热能将由大电厂使用长输热网集中供应,热力输运管网的供热半径不断增大,管道保温散热损失已经成为影响供热管道经济性的关键因素。与此同时,热力管道作为热力系统的关键核心投资设备主体,如何提高热力管道的保温效果,减小保温结构的热损,对于提高热力系统的经济性至关重要。With the emphasis on environmental protection from all walks of life, the small coal-fired boilers used for district heating will be gradually dismantled, and the required heat energy will be centrally supplied by large power plants using long-distance heating networks, and the heating radius of the heat transmission pipe network will continue to increase , the heat loss of pipeline insulation has become a key factor affecting the economy of heating pipelines. At the same time, as the thermal pipeline is the key core investment equipment of the thermal system, how to improve the thermal insulation effect of the thermal pipeline and reduce the heat loss of the thermal insulation structure is crucial to improving the economy of the thermal system.

预制架空保温管行业中,目前市场最常用的就是外滑动形式。该种预制保温管通过聚氨酯高压发泡和保温限位装置,将整个保温层被压紧在工作管上,工作管和保温层成为一个紧密的整体,工作管受热后,保温层会随着工作管一起热位移。该种保温层和工作管为一整体,单根保温管有着非常好的保温效果,保温层越紧密,保温管和外界的热对流越小。并且该种保温管结构稳定,保温层在运行中不受到额外的外力作用,可以保障管道使用寿命。In the prefabricated overhead insulation pipe industry, the most commonly used in the market is the external sliding form. This kind of prefabricated thermal insulation pipe presses the entire thermal insulation layer on the working tube through polyurethane high-pressure foaming and thermal insulation limiting device. The working tube and the thermal insulation layer become a tight whole. After the working tube is heated, the thermal insulation layer The tubes are thermally displaced together. This kind of insulation layer and working pipe are integrated, and a single insulation pipe has a very good insulation effect. The tighter the insulation layer, the smaller the heat convection between the insulation pipe and the outside world. Moreover, the structure of the insulation pipe is stable, and the insulation layer is not subjected to additional external force during operation, which can ensure the service life of the pipeline.

但是在保温管工作时,管道中通入高温蒸汽,因工作管与各保温层之间的热膨胀系数不同,保温层相对于工作管中心固定,接口部分的工作管会伸长,导致保温层与工作管间出现位移,在接口处会形成缝隙,使工作管与外部空气联通,形成自然对流。当各层的间隙出现联通时,接口处会有比较严重的自然对流产生,导致接口处的热损大大增加,保温性能与整个热网之间的效率也将下降。在现有的管道保温体系中,已有管道采用分段铺设保温层构成阶梯的方法来限制自然对流,但这种方式未能阻止缝隙的产生,带来的效果不大。However, when the insulation pipe is working, high-temperature steam is introduced into the pipeline. Because the thermal expansion coefficients between the working pipe and each insulation layer are different, the insulation layer is fixed relative to the center of the working pipe, and the working pipe at the interface will elongate, causing the insulation layer and each insulation layer to be fixed. Displacement occurs between the working tubes, and a gap will be formed at the interface, so that the working tubes communicate with the external air and form natural convection. When the gaps of each layer are connected, there will be serious natural convection at the interface, which will greatly increase the heat loss at the interface, and the efficiency between the thermal insulation performance and the entire heating network will also decrease. In the existing pipeline insulation system, the existing pipeline adopts the method of laying insulation layers in sections to form steps to limit natural convection, but this method fails to prevent the generation of gaps, and the effect is not great.

因此从经济的角度而言,解决保温结构管接口处在工作时自然对流严重,热损较大的问题,可以大大提高保温管道的保温性能和经济性,具有广阔的市场前景。Therefore, from an economic point of view, solving the problem of serious natural convection and large heat loss at the joint of the heat-insulating structure pipe during work can greatly improve the heat-insulating performance and economy of the heat-insulating pipe, and has broad market prospects.

发明内容Contents of the invention

本发明的目的在于克服成品保温管接口处热损严重的问题,为防止保温管接口处出现联通管道与外界的空隙,提出一种外滑动预制架空保温管接头的保温结构及方法。The purpose of the present invention is to overcome the problem of serious heat loss at the joint of the finished insulation pipe, and to prevent the gap between the connecting pipe and the outside world at the joint of the insulation pipe, and propose an insulation structure and method for the joint of the external sliding prefabricated overhead insulation pipe.

本发明所采用的具体技术方案如下:The concrete technical scheme that the present invention adopts is as follows:

第一方面,本发明提供了一种外滑动预制架空保温管接头的保温结构,包括待拼接的两根保温管;保温管包括工作管以及包覆于工作管主体外壁的保温模块,保温模块包括由内至外依次敷设的软质保温层、若干层硬质拼接保温层和聚氨酯保温层,工作管的两端均位于所述保温模块外侧;两根保温管的待拼接端共同构成接口段;位于所述接口段的两根工作管的端部通过焊接连接并形成焊缝,外壁敷设有与主体软质保温层等厚度且一体化布设的软质保温层;位于所述接口段的软质保温层外壁两端以焊缝为中心对称敷设有固定保温环,两个固定保温环之间贴合安装有与固定保温环等厚度的弹性复合保温圈,每个固定保温环的外端侧分别与所述硬质拼接保温层贴合;所述弹性复合保温圈的外壁敷设有能将其完全覆盖的复合硬质保温环,复合硬质保温环的外壁与主体聚氨酯保温层的外壁处于同一水平面;所述复合硬质保温环的两个外端侧分别通过弹性隔热密封垫与主体保温模块相连,所述弹性隔热密封垫的厚度与复合硬质保温环厚度相同;位于所述接口段保温模块的外壁还设有能将其完全覆盖的防水外部保护层,外部保护层包括密封防水套和金属外护层;在复合硬质保温环和两个弹性隔热密封垫的外壁设有密封防水套,密封防水套中部具有能伸缩的褶皱,两端分别位于两个弹性隔热密封垫外侧并通过防水密封胶固定;所述密封防水套外侧罩设有金属外护层。In the first aspect, the present invention provides a thermal insulation structure of an external sliding prefabricated overhead thermal insulation pipe joint, including two thermal insulation pipes to be spliced; the thermal insulation pipe includes a working tube and a thermal insulation module coated on the outer wall of the main body of the working tube, and the thermal insulation module includes The soft insulation layer, several layers of hard spliced insulation layer and polyurethane insulation layer are laid sequentially from the inside to the outside. Both ends of the working pipe are located outside the insulation module; the ends of the two insulation pipes to be spliced together form an interface section; The ends of the two working pipes located at the interface section are connected by welding to form a weld, and the outer wall is provided with a soft insulation layer with the same thickness as the main soft insulation layer and integrated; the soft insulation layer located at the interface section The two ends of the outer wall of the insulation layer are symmetrically laid with a fixed insulation ring centered on the weld, and an elastic composite insulation ring with the same thickness as the fixed insulation ring is installed between the two fixed insulation rings. The outer ends of each fixed insulation ring are respectively Fitted with the hard spliced insulation layer; the outer wall of the elastic composite insulation ring is laid with a composite hard insulation ring that can completely cover it, and the outer wall of the composite rigid insulation ring is at the same level as the outer wall of the main polyurethane insulation layer The two outer ends of the composite rigid thermal insulation ring are respectively connected to the main body thermal insulation module through elastic thermal insulation gaskets, and the thickness of the elastic thermal insulation gasket is the same as that of the composite rigid thermal insulation ring; The outer wall of the thermal insulation module is also provided with a waterproof outer protective layer that can completely cover it. The outer protective layer includes a sealed waterproof sleeve and a metal outer sheath; there is a seal on the outer wall of the composite hard thermal insulation ring and two elastic heat insulation gaskets. The waterproof cover has stretchable folds in the middle of the sealed waterproof cover, and the two ends are respectively located outside the two elastic heat insulation gaskets and fixed by waterproof sealant; the outer cover of the sealed waterproof cover is provided with a metal outer sheath.

作为优选,所述软质保温层的材料为气凝胶、玻璃纤维或硅酸铝岩棉类材料。Preferably, the material of the soft insulation layer is aerogel, glass fiber or aluminum silicate rock wool.

作为优选,所述硬质拼接保温层的层数至少为3层,每层之间错缝布置,且每一层拼接有2-6块。As a preference, the number of layers of the rigidly spliced thermal insulation layer is at least 3 layers, each layer is arranged with staggered joints, and each layer is spliced with 2-6 pieces.

作为优选,所述聚氨酯保温层为一体成型结构,包括聚氨酯和发泡硅酸盐保温材料。Preferably, the polyurethane insulation layer has an integrated structure, including polyurethane and foamed silicate insulation materials.

作为优选,所述固定保温环的材料与硬质拼接保温层材料相同,厚度为n(x-1);其中,n为硬质拼接保温层单层厚度,x为硬质拼接保温层总层数。As a preference, the material of the fixed thermal insulation ring is the same as that of the hard spliced thermal insulation layer, and the thickness is n(x-1); wherein, n is the thickness of a single layer of the rigid spliced thermal insulation layer, and x is the total layer of the rigid spliced thermal insulation layer number.

作为优选,所述复合硬质保温环包括位于内层的硬质拼接保温层和位于外层的聚氨酯保温层;复合硬质保温环的硬质拼接保温层和聚氨酯保温层分别与主体的硬质拼接保温层和聚氨酯保温层厚度相同。As a preference, the composite rigid thermal insulation ring includes a rigid splicing thermal insulation layer positioned at the inner layer and a polyurethane thermal insulation layer positioned at the outer layer; the rigid spliced thermal insulation layer and the polyurethane thermal insulation layer of the composite rigid thermal insulation ring are respectively connected to the The spliced insulation is the same thickness as the polyurethane insulation.

作为优选,所述弹性复合保温圈和弹性隔热密封垫的材料均为纳米孔气凝胶毡、弹性陶瓷泡沫、耐高温石墨烯气凝胶、玻璃纤维类棉毡或者耐高温发泡硅胶。Preferably, the materials of the elastic composite thermal insulation ring and the elastic heat insulation gasket are nanoporous airgel felt, elastic ceramic foam, high temperature resistant graphene airgel, glass fiber cotton felt or high temperature resistant foamed silica gel.

作为优选,所述外保护层的轴向长度为接口段热态理论延伸长度的1.5~2.0倍。Preferably, the axial length of the outer protective layer is 1.5 to 2.0 times the theoretical extension length of the interface section in a hot state.

作为优选,位于所述接口段的两根保温管同轴设置。Preferably, the two insulation pipes located at the interface section are arranged coaxially.

第二方面,本发明提供了一种如第一方面任一所述外滑动预制架空保温管接头的保温结构的安装方法,具体如下:In the second aspect, the present invention provides a method for installing the thermal insulation structure of the outer sliding prefabricated overhead thermal insulation pipe joint as described in any one of the first aspect, specifically as follows:

两根工作管的端部通过焊接连接,并完成焊接后的强度测试以及接口处的焊缝防腐;The ends of the two working pipes are connected by welding, and the strength test after welding and the anti-corrosion of the weld seam at the interface are completed;

在冷态状态下时,预先在接口段的工作管外壁敷设与主体软质保温层等厚度的软质保温层,且接口段软质保温层的两端分别与两根工作管上的主体软质保温层贴合接触并构成一体化结构;In the cold state, a soft insulation layer with the same thickness as the main soft insulation layer is laid on the outer wall of the working tube of the interface section in advance, and the two ends of the soft insulation layer of the interface section are respectively connected to the main soft insulation layer on the two working tubes. The thermal insulation layer is in contact with each other and forms an integrated structure;

在热态状态下,在接口段软质保温层外壁两侧分别铺设固定保温环,两个固定保温环的中间铺设与固定保温环等厚度的弹性复合保温圈;在固定保温环和弹性复合保温圈外壁两侧分别布置弹性隔热密封垫,弹性隔热密封垫的中间铺设等厚度的复合硬质保温环并进行压紧,形成所述接口段的保温模块结构;在所述接口段保温模块布置完毕后,采用反射层和钢带进行固定,并对接口处做防水措施;随后在弹性隔热密封垫和复合硬质保温环外侧布置密封防水套,密封防水套使用密封胶与两边主体的聚氨酯保温层紧密粘合,将接口段保温模块完全密封;随后在密封防水套外层套设金属外护层进行防护。In the hot state, fixed insulation rings are laid on both sides of the outer wall of the soft insulation layer of the interface section, and an elastic composite insulation ring with the same thickness as the fixed insulation ring is laid in the middle of the two fixed insulation rings; Elastic heat insulation gaskets are respectively arranged on both sides of the outer wall of the ring, and a composite hard heat insulation ring of equal thickness is laid in the middle of the elastic heat insulation gasket and pressed tightly to form the insulation module structure of the interface section; the insulation module structure of the interface section After the arrangement is completed, the reflective layer and steel belt are used for fixing, and waterproof measures are taken at the interface; then, a sealed waterproof sleeve is arranged on the outside of the elastic heat insulation gasket and the composite hard insulation ring, and the sealed waterproof sleeve uses sealant to connect with the main body on both sides. The polyurethane insulation layer is tightly bonded to completely seal the insulation module of the interface section; then a metal outer sheath is set on the outer layer of the sealed waterproof casing for protection.

本发明相对于现有技术而言,具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

(1)本发明每层保温结构均为错缝设计,并且与预制保温管的保温层做到了同样的保温层错缝,最大程度防止了保温层内外的热对流散热。(1) The thermal insulation structure of each layer of the present invention is designed with staggered joints, and the same thermal insulation layer staggered joints as the thermal insulation layer of the prefabricated thermal insulation pipe are achieved, which prevents heat convection and heat dissipation inside and outside the thermal insulation layer to the greatest extent.

(2)本发明通过在接口处保温模块中添加弹性隔热密封垫与弹性复合保温圈的设计,利用材料良好的弹性弥补了传统保温管接口处在工作时由于材料热膨胀不均而形成的空隙,增强了保温管接口处的保温性能,提高了保温管道整体的热经济性。(2) The present invention uses the design of adding an elastic heat insulation gasket and an elastic composite heat preservation ring to the heat preservation module at the interface, and uses the good elasticity of the material to make up for the gap formed by the uneven thermal expansion of the material at the interface of the traditional heat preservation pipe during work. , enhance the thermal insulation performance at the joint of the thermal insulation pipe, and improve the overall thermal economy of the thermal insulation pipe.

(3)接口处保温结构的安装拆卸简单方便:安装时按照图纸安装即可;当需要拆卸接口保温检查焊缝时,在去掉金属外护层和密封防水套后,只需取下复合硬质保温环、弹性复合保温圈与软质保温层即可检查焊缝。(3) The installation and disassembly of the thermal insulation structure at the interface is simple and convenient: it can be installed according to the drawing; Insulation ring, elastic composite insulation ring and soft insulation layer can inspect the weld.

(4)保温接口处外侧套有密封防水套,并使用高强度防水密封胶进行固定,具有优秀的防水性能。(4) There is a sealed waterproof sleeve on the outer side of the thermal insulation interface, and it is fixed with high-strength waterproof sealant, which has excellent waterproof performance.

附图说明Description of drawings

图1是本发明保温结构的侧剖面视图;Fig. 1 is a side sectional view of the thermal insulation structure of the present invention;

图2是本发明接口段的示意图;Fig. 2 is the schematic diagram of interface section of the present invention;

图3是本发明保温结构的安装示意图;Fig. 3 is the installation schematic diagram of heat preservation structure of the present invention;

图4是本发明外部保护层的细节示意图。Fig. 4 is a detailed schematic view of the outer protective layer of the present invention.

图中:工作管1、软质保温层2、硬质拼接保温层3、聚氨酯保温层4、弹性隔热密封垫5、弹性复合保温圈6、外部保护层7、接口段8、焊缝9、复合硬质保温环10、固定保温环11、密封防水套12、褶皱13、密封胶14、金属外护层15。In the figure: working pipe 1, soft thermal insulation layer 2, hard spliced thermal insulation layer 3, polyurethane thermal insulation layer 4, elastic thermal insulation gasket 5, elastic composite thermal insulation ring 6, outer protective layer 7, interface section 8, weld seam 9 , Composite rigid thermal insulation ring 10, fixed thermal insulation ring 11, sealed waterproof cover 12, fold 13, sealant 14, metal outer sheath 15.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本发明做进一步阐述和说明。本发明中各个实施方式的技术特征在没有相互冲突的前提下,均可进行相应组合。The present invention will be further elaborated and illustrated below in conjunction with the accompanying drawings and specific embodiments. The technical features of the various implementations in the present invention can be combined accordingly on the premise that there is no conflict with each other.

需要说明的是,本发明中所述的“外壁”,若无特殊说明,均指的是沿保温管径向向外的一侧。本发明中所述的“端侧”,若无特殊说明,均指的是沿保温管轴向所指端。本发明中所述的“层”,若无特殊说明,均指的是环形结构。It should be noted that the "outer wall" mentioned in the present invention refers to the radially outward side of the insulation pipe unless otherwise specified. The "end side" mentioned in the present invention refers to the end along the axial direction of the insulation pipe unless otherwise specified. The "layer" mentioned in the present invention refers to a ring structure unless otherwise specified.

如图1和2所示,为本发明提供的一种外滑动预制架空保温管接头的保温结构,该保温结构主要包括待拼接的两根保温管,位于接口段8的两根保温管应当同轴设置。保温管包括工作管1以及保温模块,其中,保温模块包覆于工作管1的主体外壁上。保温模块包括由内至外敷设的软质保温层2、若干层硬质拼接保温层3和聚氨酯保温层4,每层保温层均为环形结构且依次套设。工作管1的两端部分漏出于保温模块,即均位于保温模块外侧;此外,除去最外层的硬质拼接保温层3端部均向内凹陷,以便于连接处保温模块的组装。如图2所示,两根保温管的待拼接端部共同构成接口段8。本发明也主要是对接口段8的保温模块进行了改进,提升了接口段的保温密封性,具体如下:As shown in Figures 1 and 2, it is a thermal insulation structure of an external sliding prefabricated overhead thermal insulation pipe joint provided by the present invention. axis settings. The heat preservation pipe includes a working pipe 1 and a heat preservation module, wherein the heat preservation module is coated on the outer wall of the main body of the work pipe 1 . The thermal insulation module includes a soft thermal insulation layer 2 laid from the inside to the outside, several layers of hard spliced thermal insulation layers 3 and polyurethane thermal insulation layers 4, each layer of thermal insulation layer is a ring structure and is set sequentially. The two ends of the working tube 1 leak out of the insulation module, that is, they are located outside the insulation module; in addition, the ends of the hard spliced insulation layer 3 except the outermost layer are sunken inwards, so as to facilitate the assembly of the insulation module at the joint. As shown in FIG. 2 , the ends of the two insulation pipes to be spliced jointly form an interface section 8 . The present invention also mainly improves the thermal insulation module of the interface section 8, and improves the thermal insulation sealing performance of the interface section, specifically as follows:

位于接口段8的两根工作管1的相邻端部通过焊接连接并形成焊缝9,位于接口段8的两根工作管1的外壁上贴合敷设有软质保温层2,该处的软质保温层2与主体软质保温层2等厚度且一体化布设。这里的一体化布设是指,接口段8软质保温层2两端侧分别与两个主体软质保温层2的端侧相接触,且接触处缝隙尽可能的小;同时,接口段8软质保温层2可以单独拆卸,以便于后期检修焊缝9。位于接口段8的软质保温层2外壁两端敷设有固定保温环11,两个固定保温环11以焊缝9为中心对称敷设且之间具有一定的间隔。两个固定保温环11之间安装有弹性复合保温圈6;弹性复合保温圈6的厚度与固定保温环11相同,且弹性复合保温圈6的两端分别与两个固定保温环11的内端侧贴合;两个固定保温环11的外端侧分别与硬质拼接保温层3贴合。The adjacent ends of the two working pipes 1 located at the interface section 8 are connected by welding to form a weld 9, and a soft insulation layer 2 is laid on the outer walls of the two working pipes 1 located at the interface section 8, where the The soft thermal insulation layer 2 and the main body soft thermal insulation layer 2 have the same thickness and are integrally arranged. The integrated layout here means that the two ends of the soft insulation layer 2 of the interface section 8 are in contact with the end sides of the two main body soft insulation layers 2 respectively, and the gap at the contact point is as small as possible; The quality insulation layer 2 can be disassembled separately, so that the welding seam 9 can be repaired later. The two ends of the outer wall of the soft thermal insulation layer 2 at the interface section 8 are provided with fixed thermal insulation rings 11, and the two fixed thermal insulation rings 11 are laid symmetrically around the weld seam 9 with a certain interval between them. Elastic composite thermal insulation ring 6 is installed between two fixed thermal insulation rings 11; Side bonding; the outer end sides of the two fixed heat preservation rings 11 are respectively bonded to the hard splicing heat preservation layer 3 .

在本实施例中,软质保温层2的材料优选采用气凝胶、玻璃纤维或硅酸铝岩棉类材料。硬质拼接保温层3的层数至少为3层,每层之间错缝布置,且每一层拼接有2-6块,以保证更好的保温效果;如图1所示,为三层硬质拼接保温层3。固定保温环11的材料与硬质拼接保温层3材料相同,结构为半圆筒型结构,厚度为n(x-1);其中,n为硬质拼接保温层3单层厚度,x为硬质拼接保温层3总层数;也就是说,固定保温环11厚度为管道硬质拼接保温层总厚度减去单层硬质拼接保温层厚度。In this embodiment, the soft insulation layer 2 is preferably made of airgel, glass fiber or aluminum silicate rock wool. The number of layers of the hard spliced insulation layer 3 is at least 3 layers, and the staggered seams are arranged between each layer, and each layer is spliced with 2-6 pieces to ensure a better thermal insulation effect; as shown in Figure 1, it is three layers Hard splicing insulation layer3. The material of the fixed thermal insulation ring 11 is the same as that of the hard spliced thermal insulation layer 3, and the structure is a semi-cylindrical structure with a thickness of n(x-1); wherein, n is the single-layer thickness of the rigid spliced thermal insulation layer 3, and x is the hard spliced thermal insulation layer 3. The total number of layers of the spliced thermal insulation layer 3; that is, the thickness of the fixed thermal insulation ring 11 is the total thickness of the rigid spliced thermal insulation layer of the pipeline minus the thickness of the single-layer rigid spliced thermal insulation layer.

弹性复合保温圈6的外壁敷设有能将其完全覆盖的复合硬质保温环10。这里的完全覆盖指的是,复合硬质保温环10的轴向长度大于弹性复合保温圈6的轴向长度。复合硬质保温环10的外壁与主体聚氨酯保温层4的外壁处于同一水平面,也就是说,复合硬质保温环10外壁与主体聚氨酯保温层4外壁整体应当是平滑而没有凹凸的。复合硬质保温环10的两个外端侧分别通过弹性隔热密封垫5与主体保温模块相连,弹性隔热密封垫5的厚度与复合硬质保温环10厚度相同。The outer wall of the elastic composite thermal insulation ring 6 is provided with a composite rigid thermal insulation ring 10 capable of completely covering it. Complete coverage here refers to that the axial length of the composite rigid thermal insulation ring 10 is greater than the axial length of the elastic composite thermal insulation ring 6 . The outer wall of the composite rigid insulation ring 10 and the outer wall of the main polyurethane insulation layer 4 are at the same level, that is to say, the outer wall of the composite rigid insulation ring 10 and the outer wall of the main polyurethane insulation layer 4 should be smooth without unevenness. The two outer ends of the composite rigid thermal insulation ring 10 are respectively connected to the main body thermal insulation module through the elastic thermal insulation gasket 5 , and the thickness of the elastic thermal insulation gasket 5 is the same as that of the composite rigid thermal insulation ring 10 .

在本实施例中,聚氨酯保温层4为一体成型结构,由聚氨酯和发泡硅酸盐保温材料构成。复合硬质保温环10的结构为半圆筒型一体成型结构,包括位于内层的硬质拼接保温层3和位于外层的聚氨酯保温层4,且复合硬质保温环10的硬质拼接保温层3和聚氨酯保温层4分别与主体的硬质拼接保温层3和聚氨酯保温层4厚度相同;也就是说,复合硬质保温环10包括单层厚度的硬质拼接保温层3材料和与主体聚氨酯保温层4等厚度的聚氨酯保温层4材料,由两者叠加而成。弹性复合保温圈6和弹性隔热密封垫5的材料优选采用纳米孔气凝胶毡、弹性陶瓷泡沫、耐高温石墨烯气凝胶、玻璃纤维类棉毡或者耐高温发泡硅胶。In this embodiment, the polyurethane insulation layer 4 is an integrally formed structure, which is composed of polyurethane and foamed silicate insulation material. The structure of the composite rigid thermal insulation ring 10 is a semi-cylindrical integrally formed structure, including a rigid spliced thermal insulation layer 3 on the inner layer and a polyurethane thermal insulation layer 4 on the outer layer, and the rigid spliced thermal insulation layer of the composite rigid thermal insulation ring 10 3 and the polyurethane thermal insulation layer 4 are respectively the same thickness as the rigid splicing thermal insulation layer 3 and the polyurethane thermal insulation layer 4 of the main body; Polyurethane thermal insulation layer 4 material with equal thickness of thermal insulation layer 4 is formed by superposition of both. The materials of the elastic composite thermal insulation ring 6 and the elastic heat insulation gasket 5 are preferably nanoporous airgel felt, elastic ceramic foam, high temperature resistant graphene airgel, glass fiber cotton felt or high temperature resistant foamed silica gel.

如图4所示,位于接口段8保温模块的外壁还设有能将其完全覆盖的防水外部保护层7,外部保护层7主要包括密封防水套12和金属外护层15。在复合硬质保温环10和两个弹性隔热密封垫5的外壁设有密封防水套12,密封防水套12中部具有能伸缩的褶皱13,两端分别位于两个弹性隔热密封垫5外侧并通过防水密封胶14固定。密封防水套12外侧罩设有金属外护层15。As shown in FIG. 4 , the outer wall of the thermal insulation module at the interface section 8 is also provided with a waterproof outer protective layer 7 that can completely cover it. The outer protective layer 7 mainly includes a sealed waterproof sleeve 12 and a metal outer protective layer 15 . On the outer walls of the composite hard thermal insulation ring 10 and the two elastic heat-insulating gaskets 5, there is a sealed waterproof sleeve 12, and the middle part of the sealed waterproof sleeve 12 has stretchable folds 13, and the two ends are respectively located outside the two elastic heat-insulated gaskets 5. And fixed by waterproof sealant 14. The outer cover of the sealed waterproof sleeve 12 is provided with a metal outer sheath 15 .

在本实施例中,为了保证端口处的绝对密封,密封防水套12长度为工作管接口处(即接口段8)热态理论延伸长度的1.2~1.3倍;为了防止密封防水套12被紫外线照射老化,金属外护层15比密封防水套12两端沿轴向各长出6~10cm。In this embodiment, in order to ensure the absolute sealing of the port, the length of the sealing waterproof sleeve 12 is 1.2 to 1.3 times of the thermal theoretical extension length of the working tube interface (ie, the interface section 8); in order to prevent the sealing waterproof sleeve 12 from being irradiated by ultraviolet rays Aging, the metal outer sheath 15 is 6-10 cm longer than the two ends of the sealed waterproof casing 12 along the axial direction.

如图3所示,上述外滑动预制架空保温管接头的保温结构的安装方法具体如下:As shown in Figure 3, the installation method of the thermal insulation structure of the above-mentioned external sliding prefabricated overhead thermal insulation pipe joint is as follows:

两根工作管1的端部通过焊接连接,并完成焊接后的强度测试以及接口处的焊缝9防腐。The ends of the two working pipes 1 are connected by welding, and the strength test after welding and the anti-corrosion of the weld seam 9 at the interface are completed.

在冷态状态下时,预先在接口段8的工作管1外壁敷设与主体软质保温层2等厚度的软质保温层2,且接口段8软质保温层2的两端分别与两根工作管1上的主体软质保温层2贴合接触并构成一体化结构。也就是说,在冷态状态下时,预先在焊接接口处完成与主体等厚度的内层软质保温层2的安装。When in the cold state, lay the soft insulation layer 2 equal to the thickness of the main body soft insulation layer 2 on the outer wall of the working pipe 1 of the interface section 8 in advance, and the two ends of the soft insulation layer 2 of the interface section 8 are respectively connected with two The main body soft insulation layer 2 on the working tube 1 is in contact with and forms an integrated structure. That is to say, when it is in a cold state, the installation of the inner soft insulation layer 2 with the same thickness as the main body is completed at the welding interface in advance.

在热态状态下,在接口段8软质保温层2外壁两侧分别铺设固定保温环11,两个固定保温环11的中间铺设与固定保温环11等厚度的弹性复合保温圈6。在固定保温环11和弹性复合保温圈6外壁两侧分别布置弹性隔热密封垫5,弹性隔热密封垫5的中间铺设等厚度的复合硬质保温环10并进行压紧,形成接口段8的保温模块结构。这是因为,当工作管受热时,每根标准管约有ΔL的伸长量,根据预制保温管的伸缩方式,每根标准管管端会有ΔL/2的伸长量,由于弹性隔热密封垫5和弹性复合保温圈6在安装时需要处于压缩状态,因此需要在热态状态下进行安装。In the hot state, fixed thermal insulation rings 11 are respectively laid on both sides of the outer wall of the soft thermal insulation layer 2 of the interface section 8, and an elastic composite thermal insulation ring 6 equal in thickness to the fixed thermal insulation ring 11 is laid in the middle of the two fixed thermal insulation rings 11. Arrange elastic thermal insulation gaskets 5 on both sides of the outer wall of the fixed thermal insulation ring 11 and the elastic composite thermal insulation ring 6, and lay a composite rigid thermal insulation ring 10 of equal thickness in the middle of the elastic thermal insulation gasket 5 and press it tightly to form an interface section 8 insulation module structure. This is because, when the working tube is heated, each standard tube has an elongation of ΔL. According to the expansion and contraction mode of the prefabricated insulation pipe, the end of each standard tube will have an elongation of ΔL/2. Due to the elastic heat insulation The gasket 5 and the elastic composite thermal insulation ring 6 need to be in a compressed state during installation, so they need to be installed in a hot state.

在接口段8保温模块布置完毕后,必须做好防水措施,预制架空管接口处水分的主要来源是雨水和空气中的水分。在现场施工过程中,仅靠外部保护层7的压紧密封无法达到要求,需使用反射层和钢带进行固定,并在接口处外侧布置密封防水套12,密封防水套12使用高强度密封胶14与两边的预制管外护层紧密粘合,将接口保温层完全密封,既起到防水的作用,又能起到防热对流的作用。同时密封防水套12为软质,可通过叠层进行伸缩。密封防水套12的材质通常为耐高温发泡硅胶。最后在管道外层套有金属外护层15进行防护。After the thermal insulation module of the interface section 8 is arranged, waterproof measures must be taken. The main sources of moisture at the interface of the prefabricated overhead pipes are rainwater and moisture in the air. During the on-site construction, only the compression and sealing of the outer protective layer 7 cannot meet the requirements, and it is necessary to use a reflective layer and a steel belt to fix it, and arrange a sealing waterproof sleeve 12 outside the interface, and use a high-strength sealant for the sealing waterproof sleeve 12 14. It is closely bonded with the outer sheath of the prefabricated pipe on both sides, and the interface insulation layer is completely sealed, which not only plays the role of waterproof, but also plays the role of preventing heat convection. Simultaneously, the sealing waterproof cover 12 is soft, and can be stretched by lamination. The material of the sealed waterproof case 12 is usually high temperature resistant foamed silica gel. Finally, the outer layer of the pipeline is covered with a metal outer sheath 15 for protection.

本发明通过弹性复合保温圈6与弹性隔热密封垫5的良好的伸缩性,可以将管道受热时因膨胀产生的空隙完美补充,防止了工作管1的热量通过空隙中的空气自然对流直接传递到外部防护层7,避免了工作管的热量通过空隙中的空气自然对流直接传递到外防护层,增强了保温管道接口处的保温性能,提高了保温管道整体的热经济性,在管道接口保温领域具有良好的工作前景。The present invention can perfectly supplement the gap generated by the expansion of the pipeline when the pipeline is heated through the good stretchability of the elastic composite thermal insulation ring 6 and the elastic heat insulation gasket 5, preventing the heat of the working tube 1 from being directly transferred through the natural convection of the air in the gap To the outer protective layer 7, the heat of the working tube is prevented from being directly transferred to the outer protective layer through the natural convection of the air in the gap, the thermal insulation performance at the joint of the thermal insulation pipeline is enhanced, the overall thermal economy of the thermal insulation pipeline is improved, and the heat preservation at the pipeline interface The field has good job prospects.

以上所述的实施例只是本发明的一种较佳的方案,然其并非用以限制本发明。有关技术领域的普通技术人员,在不脱离本发明的精神和范围的情况下,还可以做出各种变化和变型。因此凡采取等同替换或等效变换的方式所获得的技术方案,均落在本发明的保护范围内。The above-mentioned embodiment is only a preferred solution of the present invention, but it is not intended to limit the present invention. Various changes and modifications can be made by those skilled in the relevant technical fields without departing from the spirit and scope of the present invention. Therefore, all technical solutions obtained by means of equivalent replacement or equivalent transformation fall within the protection scope of the present invention.

Claims (10)

1.一种外滑动预制架空保温管接头的保温结构,其特征在于,包括待拼接的两根保温管;保温管包括工作管(1)以及包覆于工作管(1)主体外壁的保温模块,保温模块包括由内至外依次敷设的软质保温层(2)、若干层硬质拼接保温层(3)和聚氨酯保温层(4),工作管(1)的两端均位于所述保温模块外侧;两根保温管的待拼接端共同构成接口段(8);位于所述接口段(8)的两根工作管(1)的端部通过焊接连接并形成焊缝(9),外壁敷设有与主体软质保温层(2)等厚度且一体化布设的软质保温层(2);位于所述接口段(8)的软质保温层(2)外壁两端以焊缝(9)为中心对称敷设有固定保温环(11),两个固定保温环(11)之间贴合安装有与固定保温环(11)等厚度的弹性复合保温圈(6),每个固定保温环(11)的外端侧分别与所述硬质拼接保温层(3)贴合;所述弹性复合保温圈(6)的外壁敷设有能将其完全覆盖的复合硬质保温环(10),复合硬质保温环(10)的外壁与主体聚氨酯保温层(4)的外壁处于同一水平面;所述复合硬质保温环(10)的两个外端侧分别通过弹性隔热密封垫(5)与主体保温模块相连,所述弹性隔热密封垫(5)的厚度与复合硬质保温环(10)厚度相同;位于所述接口段(8)保温模块的外壁还设有能将其完全覆盖的防水外部保护层(7),外部保护层(7)包括密封防水套(12)和金属外护层(15);在复合硬质保温环(10)和两个弹性隔热密封垫(5)的外壁设有密封防水套(12),密封防水套(12)中部具有能伸缩的褶皱(13),两端分别位于两个弹性隔热密封垫(5)外侧并通过防水密封胶(14)固定;所述密封防水套(12)外侧罩设有金属外护层(15)。1. A thermal insulation structure of an external sliding prefabricated overhead thermal insulation pipe joint, characterized in that it comprises two thermal insulation pipes to be spliced; the thermal insulation tube includes a working tube (1) and a thermal insulation module coated on the outer wall of the main body of the working tube (1) , the thermal insulation module includes a soft thermal insulation layer (2), several layers of hard spliced thermal insulation layers (3) and a polyurethane thermal insulation layer (4) laid sequentially from the inside to the outside, and both ends of the working pipe (1) are located at the thermal insulation layer Outer side of the module; the ends to be spliced of the two thermal insulation pipes jointly form an interface section (8); the ends of the two working pipes (1) located at the interface section (8) are connected by welding to form a weld (9), and the outer wall A soft thermal insulation layer (2) with the same thickness as the main body soft thermal insulation layer (2) is laid; the two ends of the outer wall of the soft thermal insulation layer (2) located at the interface section (8) are welded (9 ) is a centrally symmetrical laying with a fixed thermal insulation ring (11), and an elastic composite thermal insulation ring (6) with a thickness equal to that of the fixed thermal insulation ring (11) is installed between the two fixed thermal insulation rings (11), and each fixed thermal insulation ring The outer end sides of (11) are respectively bonded to the hard splicing insulation layer (3); the outer wall of the elastic composite insulation ring (6) is laid with a composite rigid insulation ring (10) that can completely cover it, The outer wall of the composite hard thermal insulation ring (10) is at the same level as the outer wall of the main polyurethane thermal insulation layer (4); the two outer ends of the composite rigid thermal insulation ring (10) pass through the elastic heat insulation gasket (5) respectively. Connected with the main body heat preservation module, the thickness of the elastic heat insulation gasket (5) is the same as that of the composite hard heat insulation ring (10); The waterproof outer protection layer (7), the outer protection layer (7) comprises sealing waterproof cover (12) and metal outer sheath (15); ) is provided with a sealed waterproof cover (12), the middle part of the sealed waterproof cover (12) has retractable folds (13), and the two ends are respectively located on the outer sides of the two elastic heat-insulating gaskets (5) and passed through the waterproof sealant (14 ) is fixed; the outer cover of the sealed waterproof sleeve (12) is provided with a metal outer sheath (15). 2.根据权利要求1所述的一种外滑动预制架空保温管接头的保温结构,其特征在于,所述软质保温层(2)的材料为气凝胶、玻璃纤维或硅酸铝岩棉类材料。2. The thermal insulation structure of an external sliding prefabricated overhead thermal insulation pipe joint according to claim 1, wherein the material of the soft thermal insulation layer (2) is aerogel, glass fiber or aluminum silicate rock wool class material. 3.根据权利要求1所述的一种外滑动预制架空保温管接头的保温结构,其特征在于,所述硬质拼接保温层(3)的层数至少为3层,每层之间错缝布置,且每一层拼接有2-6块。3. The thermal insulation structure of an external sliding prefabricated overhead thermal insulation pipe joint according to claim 1, characterized in that, the number of layers of the hard spliced thermal insulation layer (3) is at least 3 layers, and the joints between each layer are staggered Arrangement, and each layer has 2-6 pieces spliced. 4.根据权利要求1所述的一种外滑动预制架空保温管接头的保温结构,其特征在于,所述聚氨酯保温层(4)为一体成型结构,包括聚氨酯和发泡硅酸盐保温材料。4. The thermal insulation structure of an external sliding prefabricated overhead thermal insulation pipe joint according to claim 1, characterized in that the polyurethane thermal insulation layer (4) is an integrally formed structure, comprising polyurethane and foamed silicate thermal insulation materials. 5.根据权利要求1所述的一种外滑动预制架空保温管接头的保温结构,其特征在于,所述固定保温环(11)的材料与硬质拼接保温层(3)材料相同,厚度为n(x-1);其中,n为硬质拼接保温层(3)单层厚度,x为硬质拼接保温层(3)总层数。5. The thermal insulation structure of a kind of external sliding prefabricated overhead thermal insulation pipe joint according to claim 1, characterized in that, the material of the fixed thermal insulation ring (11) is the same as that of the hard spliced thermal insulation layer (3), and the thickness is n(x-1); Wherein, n is the thickness of a single layer of the rigid splicing thermal insulation layer (3), and x is the total number of layers of the rigid splicing thermal insulation layer (3). 6.根据权利要求1所述的一种外滑动预制架空保温管接头的保温结构,其特征在于,所述复合硬质保温环(10)包括位于内层的硬质拼接保温层(3)和位于外层的聚氨酯保温层(4);复合硬质保温环(10)的硬质拼接保温层(3)和聚氨酯保温层(4)分别与主体的硬质拼接保温层(3)和聚氨酯保温层(4)厚度相同。6. The thermal insulation structure of an outer sliding prefabricated overhead thermal insulation pipe joint according to claim 1, wherein the composite rigid thermal insulation ring (10) comprises a rigid spliced thermal insulation layer (3) located in the inner layer and The polyurethane thermal insulation layer (4) located on the outer layer; the rigid spliced thermal insulation layer (3) and polyurethane thermal insulation layer (4) of the composite rigid thermal insulation ring (10) are respectively connected with the rigid spliced thermal insulation layer (3) and polyurethane thermal insulation layer of the main body Layer (4) has the same thickness. 7.根据权利要求1所述的一种外滑动预制架空保温管接头的保温结构,其特征在于,所述弹性复合保温圈(6)和弹性隔热密封垫(5)的材料均为纳米孔气凝胶毡、弹性陶瓷泡沫、耐高温石墨烯气凝胶、玻璃纤维类棉毡或者耐高温发泡硅胶。7. The thermal insulation structure of an external sliding prefabricated overhead thermal insulation pipe joint according to claim 1, characterized in that, the materials of the elastic composite thermal insulation ring (6) and the elastic heat insulation gasket (5) are nanopores Airgel felt, elastic ceramic foam, high temperature resistant graphene aerogel, glass fiber cotton felt or high temperature resistant foamed silica gel. 8.根据权利要求1所述的一种外滑动预制架空保温管接头的保温结构,其特征在于,所述外部保护层(7)的轴向长度为接口段(8)热态理论延伸长度的1.5~2.0倍。8. The thermal insulation structure of an external sliding prefabricated overhead thermal insulation pipe joint according to claim 1, characterized in that, the axial length of the external protective layer (7) is the theoretical extension length of the interface section (8) in thermal state 1.5 to 2.0 times. 9.根据权利要求1所述的一种外滑动预制架空保温管接头的保温结构,其特征在于,位于所述接口段(8)的两根保温管同轴设置。9. The thermal insulation structure of an external sliding prefabricated overhead thermal insulation pipe joint according to claim 1, characterized in that the two thermal insulation pipes located at the interface section (8) are arranged coaxially. 10.一种如权利要求1~9任一所述外滑动预制架空保温管接头的保温结构的安装方法,其特征在于,具体如下:10. An installation method of the thermal insulation structure of the outer sliding prefabricated overhead thermal insulation pipe joint according to any one of claims 1 to 9, characterized in that, the details are as follows: 两根工作管(1)的端部通过焊接连接,并完成焊接后的强度测试以及接口处的焊缝(9)防腐;The ends of the two working pipes (1) are connected by welding, and the strength test after welding and the anti-corrosion of the weld (9) at the interface are completed; 在冷态状态下时,预先在接口段(8)的工作管(1)外壁敷设与主体软质保温层(2)等厚度的软质保温层(2),且接口段(8)软质保温层(2)的两端分别与两根工作管(1)上的主体软质保温层(2)贴合接触并构成一体化结构;In the cold state, a soft insulation layer (2) with the same thickness as the main soft insulation layer (2) is laid on the outer wall of the working pipe (1) of the interface section (8) in advance, and the interface section (8) is soft The two ends of the thermal insulation layer (2) are in contact with the main soft thermal insulation layers (2) on the two working tubes (1) respectively to form an integrated structure; 在热态状态下,在接口段(8)软质保温层(2)外壁两侧分别铺设固定保温环(11),两个固定保温环(11)的中间铺设与固定保温环(11)等厚度的弹性复合保温圈(6);在固定保温环(11)和弹性复合保温圈(6)外壁两侧分别布置弹性隔热密封垫(5),弹性隔热密封垫(5)的中间铺设等厚度的复合硬质保温环(10)并进行压紧,形成所述接口段(8)的保温模块结构;在所述接口段(8)保温模块布置完毕后,采用反射层和钢带进行固定,并对接口处做防水措施;随后在弹性隔热密封垫(5)和复合硬质保温环(10)外侧布置密封防水套(12),密封防水套(12)使用密封胶(14)与两边主体的聚氨酯保温层(4)紧密粘合,将接口段(8)保温模块完全密封;随后在密封防水套(12)外层套设金属外护层(15)进行防护。In the hot state, lay fixed insulation rings (11) on both sides of the outer wall of the soft insulation layer (2) of the interface section (8), and lay a fixed insulation ring (11) in the middle of the two fixed insulation rings (11), etc. The thickness of the elastic composite thermal insulation ring (6); the elastic thermal insulation gasket (5) is respectively arranged on both sides of the outer wall of the fixed thermal insulation ring (11) and the elastic composite thermal insulation gasket (6), and the middle of the elastic thermal insulation gasket (5) is laid Composite hard thermal insulation rings (10) of equal thickness are compressed to form the thermal insulation module structure of the interface section (8); Fix it, and take waterproof measures for the interface; then arrange a sealed waterproof cover (12) on the outside of the elastic heat insulation gasket (5) and the composite hard thermal insulation ring (10), and use a sealant (14) for the sealed waterproof cover (12) It is tightly bonded to the polyurethane insulation layers (4) of the main bodies on both sides, and the interface section (8) insulation module is completely sealed; then a metal outer sheath (15) is sheathed on the outer layer of the sealed waterproof casing (12) for protection.
CN202310774495.2A 2023-06-28 2023-06-28 Insulation structure and method for external sliding prefabricated overhead insulation pipe joint Pending CN116608367A (en)

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