CN116604351A - Folding, punching and cutting integrated forming equipment - Google Patents
Folding, punching and cutting integrated forming equipment Download PDFInfo
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- CN116604351A CN116604351A CN202310810229.0A CN202310810229A CN116604351A CN 116604351 A CN116604351 A CN 116604351A CN 202310810229 A CN202310810229 A CN 202310810229A CN 116604351 A CN116604351 A CN 116604351A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D19/00—Flanging or other edge treatment, e.g. of tubes
- B21D19/02—Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge
- B21D19/04—Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge shaped as rollers
- B21D19/043—Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge shaped as rollers for flanging edges of plates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/26—Perforating, i.e. punching holes in sheets or flat parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/14—Particular arrangements for handling and holding in place complete dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/021—Control or correction devices in association with moving strips
- B21D43/023—Centering devices, e.g. edge guiding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
- B21D43/09—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers by one or more pairs of rollers for feeding sheet or strip material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/28—Associations of cutting devices therewith
- B21D43/287—Devices for handling sheet or strip material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Shearing Machines (AREA)
Abstract
Description
技术领域technical field
本发明涉及成型设备技术领域,具体涉及一种折边、冲孔、裁剪一体成型设备。The invention relates to the technical field of forming equipment, in particular to an integrated forming equipment for folding, punching and cutting.
背景技术Background technique
货运电动车的焊接小件,通常由成卷的钢带经人工进行合适长度的裁剪后,再经冲孔设备进行冲孔处理、经折边设备进行折边处理后制得,这里就需要用到冲孔剪切设备。Welded small parts of freight electric vehicles are usually made of coiled steel strips, which are manually cut to a suitable length, punched by punching equipment, and folded by edge folding equipment. Here we need to use to punching and shearing equipment.
现有申请公告号为CN107199463A的中国发明专利,公开了一种冲孔剪切机,包括机架,机架上沿其长度方向依次安装有前输送带、粗调机构、送料机构、精调机构、压料机构、冲孔机构、剪切机构和后输送带,前输送带、粗调机构、送料机构、精调机构、压料机构、冲孔机构、剪切机构和后输送带位于一条直线上,本发明可以实现连续供料、加工,可对硅钢片进行打孔及剪切,加工效率高。The Chinese invention patent with the existing application notification number CN107199463A discloses a punching and shearing machine, including a frame on which a front conveyor belt, a coarse adjustment mechanism, a feeding mechanism, and a fine adjustment mechanism are sequentially installed along its length direction , Pressing mechanism, punching mechanism, shearing mechanism and rear conveyor belt, front conveyor belt, coarse adjustment mechanism, feeding mechanism, fine adjustment mechanism, pressing mechanism, punching mechanism, shearing mechanism and rear conveyor belt are located in a straight line On the other hand, the present invention can realize continuous feeding and processing, can punch holes and cut silicon steel sheets, and has high processing efficiency.
但是,该冲孔剪切机的冲压功能和剪切功能分别由冲孔机构和剪切机构提供,冲压机构和剪切机构分体设置,且沿钢带的输送方向前后分布于机架上,因为二者的动作不同步,所以二者必须在动作时间上做好配合,一旦其中之一的动作时间出现问题,就会导致加工产品因裁剪尺寸不合格而报废,直接影响成品率。However, the punching and shearing functions of the punching and shearing machine are provided by the punching mechanism and the shearing mechanism respectively, and the punching mechanism and the shearing mechanism are separately arranged and distributed on the frame along the conveying direction of the steel strip. Because the actions of the two are not synchronized, the two must cooperate in the action time. Once there is a problem with the action time of one of them, the processed product will be scrapped due to unqualified cutting size, which will directly affect the yield.
发明内容Contents of the invention
有鉴于此,本发明提供一种折边、冲孔、裁剪一体成型设备,能够对折边处理后的钢带同时进行冲孔和裁剪处理,确保冲孔和裁剪工序同步进行,提高加工成品率。In view of this, the present invention provides a folding, punching, and cutting integrated forming equipment, which can simultaneously punch and cut the steel strip after the folding process, ensure that the punching and cutting processes are carried out simultaneously, and improve the processing yield.
为实现上述目的,本发明提供一种折边、冲孔、裁剪一体成型设备,采用如下技术方案:In order to achieve the above purpose, the present invention provides an integrated forming equipment for folding, punching and cutting, which adopts the following technical scheme:
一种折边、冲孔、裁剪一体成型设备,包括工作台,所述工作台上设置用于输送钢带的输送机构、用于对输送中的钢带进行折边处理的折边机构,所述工作台上设置用于对折边处理后的钢带同步进行冲孔和裁剪的冲孔裁剪机构,所述冲孔裁剪机构包括:An integrated forming equipment for edge folding, punching and cutting, including a workbench, on which a conveying mechanism for conveying steel strips and a hemming mechanism for performing edgefolding on the steel strips being conveyed are arranged. A punching and cutting mechanism for synchronously punching and cutting the steel strip after the flanging process is set on the workbench, and the punching and cutting mechanism includes:
底座,其沿钢带的输送方向设置于工作台上,所述底座上设置于用于对输送中的钢带进行限位的限位板组件;a base, which is arranged on the workbench along the conveying direction of the steel belt, and the base is arranged on a limit plate assembly for limiting the conveying steel belt;
顶座,其设置于底座的上方;a top seat, which is arranged above the base;
升降组件,其设置于底座和顶座之间,且用于驱动顶座沿竖直方向移动,以使顶座在竖直方向上靠近/远离底座;A lifting assembly, which is arranged between the base and the top base, and is used to drive the top base to move in the vertical direction, so that the top base moves closer to/away from the base in the vertical direction;
冲孔针,其沿竖直方向设置于顶座的底部;A punching needle, which is vertically arranged at the bottom of the top seat;
裁剪刀,其沿竖直方向设置于顶座的底部,所述冲孔针和裁剪刀沿钢带的输送方向分布,冲孔针和裁剪刀随顶座一起沿竖直方向移动,并同步对钢带进行冲孔和裁剪处理。The cutting knife is vertically arranged at the bottom of the top seat, and the punching needles and the cutting knife are distributed along the conveying direction of the steel strip. Perform punching and cutting.
有益效果为:本发明工作台上设置用于对折边处理后的钢带同步进行冲孔和裁剪的冲孔裁剪机构,升降机构驱动顶座沿竖直方向移动,以使顶座在竖直方向上靠近/远离底座,冲孔针和裁剪刀随顶座一起沿竖直方向移动,并同步对钢带进行冲孔和裁剪处理,无需担心冲孔与裁剪动作在时间上配合不佳导致加工产品报废,提高加工成品率。The beneficial effects are: the working table of the present invention is provided with a punching and cutting mechanism for synchronously punching and cutting the steel strip after the hemming treatment, and the lifting mechanism drives the top seat to move in the vertical direction so that the top seat moves in the vertical direction. Up close to/away from the base, the punching needle and cutting knife move vertically with the top base, and simultaneously punch and cut the steel strip, so there is no need to worry about the poor timing of the punching and cutting actions leading to the scrapping of processed products , Improve the processing yield.
进一步的,所述底座的顶部和顶座的底部均可拆卸设置垫板,所述限位板组件、冲孔针和裁剪刀设置于相应的垫板上。Further, the top of the base and the bottom of the top seat can be detachably provided with backing plates, and the limiting plate assembly, punching needles and cutting knives are arranged on the corresponding backing plates.
有益效果为:直接对垫板进行拆装即可达到对冲孔针和裁剪刀等功能件进行拆装的目的,拆装便捷,便于对各功能件进行维修、更换,同时,垫板能够对底座和顶座起到保护作用。The beneficial effect is: the purpose of disassembling and assembling functional parts such as punching needles and cutting knives can be achieved by directly disassembling and assembling the backing plate. The top seat acts as a protection.
进一步的,所述裁剪刀靠近钢带的输送始端的一侧侧壁上弹性设置抵接头,所述抵接头的顶部开设凹槽,所述抵接头的底部开设斜切口,所述凹槽内沿竖直方向设置弹簧,所述弹簧的顶部与裁剪刀连接。Further, the abutting head is elastically provided on the side wall of the cutting knife close to the starting end of the steel strip, the top of the abutting head is provided with a groove, the bottom of the abutting head is provided with an oblique cut, and the inner edge of the groove is A spring is arranged vertically, and the top of the spring is connected with the cutting knife.
有益效果为:设置抵接头,能够在裁剪刀与钢带接触之前,先对钢带进行抵接压制,确保钢带局部平整,保证裁剪顺利,保证裁剪效果良好。The beneficial effect is that: the abutment joint is provided, and the steel strip can be abutted and pressed before the cutting knife comes into contact with the steel strip, so as to ensure that the steel strip is locally flat, smooth cutting, and good cutting effect.
进一步的,所述折边机构包括对称设置于工作台上的两个定位板、沿水平方向设置于两个定位板之间且与定位板转动连接的下轮组件、沿竖直方向滑动设置于两个定位板上的滑行组件、平行设置于下轮组件的正上方且与滑行组件转动连接的上轮组件,上轮组件和下轮组件上分别设置上压制边和下压制边,上压制边和下压制边相互配合,以对从上轮组件和下轮组件之间穿过的钢带进行折边压制处理。Further, the hemming mechanism includes two positioning plates arranged symmetrically on the workbench, a lower wheel assembly arranged horizontally between the two positioning plates and connected to the positioning plate in rotation, slidingly arranged on the The sliding assembly on the two positioning plates, the upper wheel assembly arranged in parallel directly above the lower wheel assembly and rotatably connected with the sliding assembly, the upper pressing edge and the lower pressing edge are respectively arranged on the upper wheel assembly and the lower wheel assembly, and the upper pressing edge Cooperate with the lower pressing edge to perform hemming pressing on the steel belt passing between the upper wheel assembly and the lower wheel assembly.
进一步的,所述下轮组件包括沿水平方向设置且与定位板转动连接的下辊、均匀套设于下辊中部的若干下中轮、套设于下辊上且分别位于下中轮的两侧的两个下边轮,下压制边位于两个下边轮相远离的一端;Further, the lower wheel assembly includes a lower roller arranged in the horizontal direction and rotatably connected with the positioning plate, several lower middle wheels evenly sleeved in the middle of the lower roller, two lower middle wheels sleeved on the lower roller and respectively located on the lower middle wheels. The two lower wheels on the side, the lower pressing edge is located at the end of the two lower wheels away from each other;
所述上轮组件包括沿水平方向设置且与滑行组件转动连接的上辊、均匀套设于上辊中部的若干上中轮、套设于上辊上且分别位于上中轮的两侧的两个上边轮,上压制边位于两个上边轮相远离的一端。The upper wheel assembly includes an upper roller arranged in the horizontal direction and rotatably connected with the sliding assembly, several upper middle wheels evenly sleeved in the middle of the upper roller, two upper middle wheels sleeved on the upper roller and located on both sides of the upper middle wheel respectively. There are two upper wheels, and the upper pressing edge is located at the far end of the two upper wheels.
有益效果为:设置折边机构,能够在钢带的输送过程中,在线对钢带进行折边处理,工作效率高。The beneficial effect is that: the hemming mechanism is provided, and the steel belt can be hemmed online during the conveying process of the steel belt, and the working efficiency is high.
进一步的,所述输送机构包括对称设置于工作台上的两个固定板、沿水平方向设置于两个固定板之间且与固定板转动连接的输送辊、沿竖直方向滑动设置于固定板上的竖板、沿水平方向设置于两个竖板之间且与竖板转动连接的抵接辊、设置于工作台上且与输送辊传动连接的驱动电机,所述驱动电机用于驱动输送辊以中轴线为中心旋转。Further, the conveying mechanism includes two fixed plates arranged symmetrically on the workbench, a conveying roller arranged between the two fixed plates in the horizontal direction and connected to the fixed plates in rotation, slidingly arranged on the fixed plate in the vertical direction The upper vertical plate, the abutment roller arranged between the two vertical plates in the horizontal direction and connected to the vertical plate in rotation, the driving motor arranged on the workbench and connected with the transmission roller, the driving motor is used to drive the conveying The rollers rotate around the central axis.
有益效果为:以电机为动力源,即可对钢带进行持续输送,输送顺畅、稳定、可靠。The beneficial effect is that the steel belt can be continuously conveyed by using the motor as the power source, and the conveyance is smooth, stable and reliable.
进一步的,所述工作台的输送始端设置用于使成卷的钢带舒展平整的导引机构。Further, a guiding mechanism for stretching and leveling the coiled steel strip is provided at the starting end of the workbench.
有益效果为:导引机构能够在工作台的输送始端对成卷的钢带进行限位压制,以使卷曲状的钢带舒展平整,确保后续工序正常进行。The beneficial effect is that the guiding mechanism can limit and suppress the coiled steel strip at the conveying start end of the workbench, so that the coiled steel strip can be stretched and flattened, and the subsequent process can be ensured normally.
进一步的,所述导引机构包括对称设置于工作台上的两个安装板、设置于两个安装板之间且用于在宽度方向上夹持钢带的限位轮组件、设置于两个安装板之间且用于在厚度方向上夹持钢带的压辊组件。Further, the guide mechanism includes two installation plates arranged symmetrically on the workbench, a limit wheel assembly arranged between the two installation plates and used to clamp the steel strip in the width direction, A press roller assembly between mounting plates for clamping the steel strip in the thickness direction.
有益效果为:限位轮组件在宽度方向上对钢带进行夹持限位,压辊组件在厚度方向上对钢带进行压制以使钢带舒展平整,限位导引效果好。The beneficial effect is: the limit wheel assembly clamps and limits the steel strip in the width direction, and the pressure roller assembly presses the steel strip in the thickness direction so that the steel strip is stretched and flat, and the position-limiting and guiding effect is good.
进一步的,所述限位轮组件包括沿钢带的宽度方向设置于两个安装板之间的定位杆、滑动设置于定位杆上的两个滑块、沿水平方向转动设置于两个滑块相靠近一侧侧壁上的导引轮,所述导引轮的侧壁上沿环周方向开设限位槽。Further, the limiting wheel assembly includes a positioning rod arranged between the two mounting plates along the width direction of the steel belt, two sliders slidably arranged on the positioning rod, and two sliders arranged on the horizontal direction to rotate The guide wheel on the side wall close to one side, the side wall of the guide wheel is provided with a limit groove along the circumferential direction.
进一步的,所述压辊组件包括沿钢带的宽度方向设置且与安装板转动连接的支撑辊、沿竖直方向滑动设置于安装板上的滑板、平行设置于支撑辊的上方且与滑板转动连接的下压辊,所述滑板和安装板之间设置定位调节件,以调节滑板在安装板上的固定位置。Further, the pressure roller assembly includes a support roller arranged along the width direction of the steel strip and rotatably connected with the mounting plate, a sliding plate vertically slidably arranged on the mounting plate, arranged in parallel above the supporting roller and rotating with the sliding plate The lower pressing roller is connected, and a positioning adjustment member is arranged between the slide plate and the mounting plate to adjust the fixed position of the slide plate on the mounting plate.
本发明的上述技术方案至少包括以下有益效果:The technical solution of the present invention at least includes the following beneficial effects:
1、本发明工作台上设置用于对折边处理后的钢带同步进行冲孔和裁剪的冲孔裁剪机构,升降机构驱动顶座沿竖直方向移动,以使顶座在竖直方向上靠近/远离底座,冲孔针和裁剪刀随顶座一起沿竖直方向移动,并同步对钢带进行冲孔和裁剪处理,无需担心冲孔与裁剪动作在时间上配合不佳导致加工产品报废,提高加工成品;1. The workbench of the present invention is provided with a punching and cutting mechanism for synchronously punching and cutting the steel strip after the flanging process, and the lifting mechanism drives the top seat to move in the vertical direction, so that the top seat approaches in the vertical direction. /Away from the base, the punching needle and the cutting knife move along the vertical direction together with the top seat, and simultaneously punch and cut the steel strip. There is no need to worry about the poor timing of the punching and cutting actions, which will cause the processed product to be scrapped, improving finished products;
2、底座的顶部和顶座的底部均可拆卸设置垫板,这样直接对垫板进行拆装即可达到对冲孔针和裁剪刀等功能件进行拆装的目的,拆装便捷,便于对各功能件进行维修、更换,同时,垫板能够对底座和顶座起到保护作用;2. The top of the base and the bottom of the top seat can be disassembled to set the backing plate, so that the purpose of disassembling and assembling the functional parts such as the punching needle and the cutting knife can be achieved by directly disassembling the backing plate. Repair and replace parts, and at the same time, the backing plate can protect the base and top seat;
3、裁剪刀靠近钢带的输送始端的一侧侧壁上弹性设置抵接头,能够在裁剪刀与钢带接触之前,先对钢带进行抵接压制,确保钢带局部平整,保证裁剪顺利,保证裁剪效果良好;3. The side wall of the cutting knife close to the beginning of conveying of the steel belt is elastically provided with an abutment joint, which can abut and suppress the steel belt before the cutting knife comes into contact with the steel belt, so as to ensure that the steel belt is partially flat and the cutting is smooth. Ensure that the cropping effect is good;
4、设置输送机构,以电机为动力源,即可对钢带进行持续输送,输送顺畅、稳定、可靠,设置折边机构,能够在钢带的输送过程中,在线对钢带进行折边处理,工作效率高;4. Set up the conveying mechanism, with the motor as the power source, the steel belt can be continuously conveyed, the conveying is smooth, stable and reliable, and the hemming mechanism is set, so that the steel belt can be folded online during the conveying process of the steel belt ,high working efficiency;
5、工作台的输送始端设置导引机构,导引机构能够在工作台的输送始端对成卷的钢带进行限位压制,以使卷曲状的钢带舒展平整,确保后续工序正常进行;导引机构包括限位轮组件和压辊组件,限位轮组件在宽度方向上对钢带进行夹持限位,压辊组件在厚度方向上对钢带进行压制以使钢带舒展平整,限位导引效果好。5. A guiding mechanism is set at the beginning of the conveying of the workbench, and the guiding mechanism can limit and suppress the coiled steel strip at the conveying beginning of the workbench, so that the curled steel strip can be stretched and flattened to ensure the normal progress of the follow-up process; The guiding mechanism includes a limit wheel assembly and a pressure roller assembly. The limit wheel assembly clamps and limits the steel strip in the width direction, and the pressure roller assembly suppresses the steel strip in the thickness direction so that the steel strip is stretched flat and the position is limited. The guiding effect is good.
附图说明Description of drawings
图1为本发明实施例中折边、冲孔、裁剪一体成型设备的结构示意图;Fig. 1 is a schematic structural view of an integrated forming device for folding, punching and cutting in an embodiment of the present invention;
图2为本发明实施例中导引机构的立体图;Fig. 2 is the perspective view of guiding mechanism in the embodiment of the present invention;
图3为图1中导引机构的俯视图;Fig. 3 is a top view of the guide mechanism in Fig. 1;
图4为图1中A部分的放大结构示意图;Fig. 4 is the schematic diagram of the enlarged structure of part A in Fig. 1;
图5为本发明实施例中折边机构的立体图;Fig. 5 is a perspective view of a hemming mechanism in an embodiment of the present invention;
图6为本发明实施例中冲孔裁剪机构的立体图;6 is a perspective view of a punching and cutting mechanism in an embodiment of the present invention;
图7为本发明实施例中冲孔裁剪机构的结构示意图;Fig. 7 is a schematic structural diagram of a punching and cutting mechanism in an embodiment of the present invention;
图8为图7中B-B方向的剖面结构示意图。FIG. 8 is a schematic cross-sectional structure view along the B-B direction in FIG. 7 .
图中:In the picture:
1、工作台;1. Workbench;
2、导引机构;21、安装板;211、开槽;2. Guide mechanism; 21. Mounting plate; 211. Grooving;
22、支撑辊;23、下压辊;231、夹板;232、滑板;233、顶板;234、螺杆;22, support roller; 23, lower pressure roller; 231, splint; 232, slide plate; 233, top plate; 234, screw rod;
24、导引轮;241、限位槽;242、定位杆;243、滑块;244、安装槽;24, guide wheel; 241, limit groove; 242, positioning rod; 243, slide block; 244, installation groove;
3、输送机构;31、固定板;32、输送辊;33、竖槽;34、竖板;35、调节杆;36、抵接辊;3. Conveying mechanism; 31. Fixed plate; 32. Conveying roller; 33. Vertical groove; 34. Vertical plate; 35. Adjusting rod; 36. Abutment roller;
4、折边机构;41、定位板;42、下辊;43、上辊;44、下中轮;45、上中轮;4. Folding mechanism; 41. Positioning plate; 42. Lower roller; 43. Upper roller; 44. Lower middle wheel; 45. Upper middle wheel;
46、下边轮;461、外凸边;46, the lower side wheel; 461, the outer convex edge;
47、上边轮;471、上凹边;47, upper side wheel; 471, upper concave edge;
5、冲孔裁剪机构;51、底座;52、顶座;53、气缸;54、冲孔针;55、裁剪刀;5. Punching and cutting mechanism; 51. Base; 52. Top seat; 53. Cylinder; 54. Punching needle; 55. Cutting knife;
56、抵接头;561、连接板;562、弹簧;563、斜切口;56, butt joint; 561, connecting plate; 562, spring; 563, oblique cut;
57、底垫板;58、顶垫板。57, bottom backing plate; 58, top backing plate.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例的附图1-8,对本发明实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于所描述的本发明的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the following will clearly and completely describe the technical solutions of the embodiments of the present invention with reference to Figures 1-8 of the embodiments of the present invention. Apparently, the described embodiments are some, not all, embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the described embodiments of the present invention belong to the protection scope of the present invention.
如图1所示,一种折边、冲孔、裁剪一体成型设备,包括工作台1,工作台1沿左右方向水平布置,且工作台1的顶部水平。工作台1上安装用于输送钢带的输送机构3、用于对输送中的钢带进行折边处理的折边机构4。工作台1上安装用于对折边处理后的钢带同步进行冲孔和裁剪的冲孔裁剪机构5,冲孔裁剪机构5包括其沿钢带的输送方向安装在工作台1上的底座51,底座51上安装用于对输送中的钢带进行限位的限位板组件。底座51的上方安装顶座52。底座51和顶座52之间安装升降组件,升降组件采用气缸53,用于驱动顶座52沿竖直方向移动,以使顶座52在竖直方向上靠近/远离底座51。顶座52的底部沿竖直方向安装冲孔针54,顶座52的底部沿竖直方向安装裁剪刀55,冲孔针54和裁剪刀55沿钢带的输送方向分布,冲孔针54和裁剪刀55随顶座52一起沿竖直方向移动,并同步对钢带进行冲孔和裁剪处理。As shown in FIG. 1 , an integrated forming equipment for edge folding, punching and cutting includes a workbench 1 arranged horizontally along the left and right directions, and the top of the workbench 1 is horizontal. A conveying mechanism 3 for conveying the steel strip and a hemming mechanism 4 for hemming the steel strip being conveyed are installed on the workbench 1 . The punching and cutting mechanism 5 for synchronously punching and cutting the steel strip after the flanging process is installed on the workbench 1, the punching and cutting mechanism 5 includes its base 51 installed on the workbench 1 along the conveying direction of the steel strip, A limiting plate assembly for limiting the steel belt being conveyed is installed on the base 51 . A top seat 52 is installed above the base 51 . A lifting assembly is installed between the base 51 and the top base 52, and the lifting assembly adopts a cylinder 53 for driving the top base 52 to move vertically so that the top base 52 approaches/aways from the base 51 in the vertical direction. The bottom of the top seat 52 is installed with punching needles 54 along the vertical direction, and the bottom of the top seat 52 is installed with cutting knives 55 along the vertical direction. 55 moves vertically along with top seat 52, and carries out punching and cutting process to steel strip synchronously.
本发明工作台1上安装用于对折边处理后的钢带同步进行冲孔和裁剪的冲孔裁剪机构5,升降机构驱动顶座52沿竖直方向移动,以使顶座52在竖直方向上靠近/远离底座51,冲孔针54和裁剪刀55随顶座52一起沿竖直方向移动,并同步对钢带进行冲孔和裁剪处理,无需担心冲孔与裁剪动作在时间上配合不佳导致加工产品报废,提高加工成品率。The punching and cutting mechanism 5 for synchronously punching and cutting the steel strip after the flanging process is installed on the workbench 1 of the present invention, and the lifting mechanism drives the top seat 52 to move in the vertical direction, so that the top seat 52 moves in the vertical direction. Closer to/farther from the base 51, the punching needle 54 and the cutting knife 55 move along the vertical direction together with the top seat 52, and simultaneously punch and cut the steel strip, so there is no need to worry about the poor timing of the punching and cutting actions Lead to the scrapping of processed products and improve the rate of finished products.
具体地,如图1所示,工作台1上从左向右依次安装导引机构2、输送机构3、折边机构4和冲孔裁剪机构5。导引机构2用于使成卷的钢带舒展平整,输送机构3用于对钢带施加输送力,以使钢带在工作台1上从左向右输送,这边机构用于对输送中的钢带进行在线折边处理,冲孔裁剪机构5用于对折边处理后的钢带同步进行冲孔和裁剪处理。Specifically, as shown in FIG. 1 , a guiding mechanism 2 , a conveying mechanism 3 , a hemming mechanism 4 and a punching and cutting mechanism 5 are sequentially installed on the workbench 1 from left to right. The guide mechanism 2 is used to stretch the coiled steel strip flat, the conveying mechanism 3 is used to apply conveying force to the steel strip, so that the steel strip is conveyed from left to right on the workbench 1, and the mechanism here is used for conveying The steel strip is processed on-line, and the punching and cutting mechanism 5 is used to punch and cut the steel strip after the hemming process synchronously.
如图2和图3所示,导引机构2包括对称安装在工作台1上的两个安装板21、安装在两个安装板21之间且用于在宽度方向上夹持钢带的限位轮组件、安装在两个安装板21之间且用于在厚度方向上夹持钢带的压辊组件。限位轮组件在宽度方向上对钢带进行夹持限位,压辊组件在厚度方向上对钢带进行压制以使钢带舒展平整,限位导引效果好。As shown in Fig. 2 and Fig. 3, the guide mechanism 2 includes two mounting plates 21 symmetrically installed on the workbench 1, a limiter installed between the two mounting plates 21 and used for clamping the steel strip in the width direction. The positioning wheel assembly and the pressure roller assembly installed between the two mounting plates 21 and used to clamp the steel strip in the thickness direction. The limit wheel assembly clamps and limits the steel strip in the width direction, and the pressure roller assembly presses the steel strip in the thickness direction to make the steel strip stretch flat, and the position-limiting and guiding effect is good.
限位轮组件包括沿钢带的宽度方向安装在两个安装板21之间的两根定位杆242、滑动安装在两根定位杆242上的两个滑块243、沿水平方向转动安装在两个滑块243相靠近一侧侧壁上的导引轮24,导引轮24的侧壁上沿环周方向开设限位槽241。滑块243上开设安装槽244,导引轮24转动安装在安装槽244内。滑块243上贯穿螺纹安装螺栓,螺栓与定位杆242抵接,通过拧紧螺栓,使螺栓与定位杆242顶紧,能够达到固定滑块243的效果。这样可以根据钢带的宽度,调节两个滑块243之间的距离,即调节两个导引轮24之间的距离,确保在宽度方向上对钢带夹持限位可靠,并且,导引轮24转动自由,不会阻碍钢带输送。The limit wheel assembly comprises two positioning rods 242 installed between the two mounting plates 21 along the width direction of the steel band, two sliders 243 slidingly mounted on the two positioning rods 242, and two sliding blocks 243 installed on the two positioning rods 242 along the horizontal direction. A slide block 243 is close to the guide wheel 24 on one side wall, and the side wall of the guide wheel 24 is provided with a limit groove 241 along the circumferential direction. A mounting groove 244 is provided on the sliding block 243 , and the guide wheel 24 is rotatably mounted in the mounting groove 244 . The sliding block 243 is threaded to install bolts, and the bolts abut against the positioning rod 242 , and the bolts and the positioning rod 242 are tightened by tightening the bolts, so that the effect of fixing the sliding block 243 can be achieved. In this way, the distance between the two slide blocks 243 can be adjusted according to the width of the steel strip, that is, the distance between the two guide wheels 24 can be adjusted to ensure that the clamping and limiting of the steel strip in the width direction is reliable, and the guiding Wheel 24 rotates freely, can not hinder steel belt conveying.
压辊组件包括沿钢带的宽度方向安装且与安装板21转动连接的支撑辊22、沿竖直方向滑动安装在安装板21上的滑板232、平行安装在支撑辊22的上方且与滑板232转动连接的下压辊23。具体地,安装板21的顶部开设开槽211,安装板21上开槽211前后两端通过螺栓安装夹板231,形成滑槽,滑槽内滑动安装滑板232。安装板21的顶部焊接顶板233,顶板233上沿竖直方向螺纹贯穿安装螺杆234,螺杆234的底部与滑板232的顶部转动连接,螺杆234上螺纹套装螺母,螺母夹持顶板233,通过调节螺母在螺杆234上的位置,达到调节滑板232高度的目的,即达到调节下压辊23的高度的目的。The pressure roller assembly includes a support roller 22 installed along the width direction of the steel strip and connected to the mounting plate 21 in rotation, a sliding plate 232 installed on the mounting plate 21 along the vertical direction, installed in parallel above the supporting roller 22 and connected to the sliding plate 232 The attached lower pressure roller 23 is rotated. Specifically, a slot 211 is provided on the top of the mounting plate 21, and the front and rear ends of the slot 211 on the mounting plate 21 are mounted with splints 231 by bolts to form a chute, and the sliding plate 232 is slidably installed in the chute. The top of the mounting plate 21 is welded with a top plate 233, the top plate 233 is screwed through the mounting screw 234 along the vertical direction, the bottom of the screw rod 234 is rotatably connected with the top of the slide plate 232, and the screw 234 is threaded with a nut, and the nut clamps the top plate 233, and the nut is clamped by the top plate 233. The position on the screw rod 234 achieves the purpose of adjusting the height of the slide plate 232 , that is, the purpose of adjusting the height of the lower pressing roller 23 .
限位轮组件在宽度方向上对钢带进行夹持限位,压辊组件在厚度方向上对钢带进行压制以使钢带舒展平整,限位导引效果好。The limit wheel assembly clamps and limits the steel strip in the width direction, and the pressure roller assembly presses the steel strip in the thickness direction to make the steel strip stretch flat, and the position-limiting and guiding effect is good.
如图4所示,输送机构3包括对称安装在作台上的两个固定板31、沿水平方向安装在两个固定板31之间且与固定板31转动连接的输送辊32、沿竖直方向滑动安装在固定板31上的竖板34、沿水平方向安装在两个竖板34之间且与竖板34转动连接的抵接辊36、安装在工作台1上且与输送辊32传动连接的驱动电机,驱动电机用于驱动输送辊32以中轴线为中心旋转。竖板34的顶部沿竖直方向转动连接调节杆35,调节杆35贯穿固定板31且与固定板31螺纹连接,通过转动调节杆35,即可使竖板34在固定板31上沿竖直方向开设的竖槽33内滑行,以达到调节竖板34高度的目的,即达到调节抵接辊36与输送辊32时间的竖直距离。以电机为动力源,即可对钢带进行持续输送,输送顺畅、稳定、可靠。As shown in Figure 4, the conveying mechanism 3 includes two fixed plates 31 symmetrically installed on the work platform, a conveying roller 32 installed between the two fixed plates 31 in the horizontal direction and connected to the fixed plates 31 in rotation, The vertical plate 34 installed on the fixed plate 31 is slid in the direction, the abutment roller 36 installed between the two vertical plates 34 in the horizontal direction and connected to the vertical plate 34 in rotation, is installed on the workbench 1 and is driven by the conveying roller 32 A driving motor is connected, and the driving motor is used to drive the conveying roller 32 to rotate around the central axis. The top of the vertical plate 34 rotates in the vertical direction to connect the adjusting rod 35, the adjusting rod 35 runs through the fixed plate 31 and is threadedly connected with the fixed plate 31, by rotating the adjusting rod 35, the vertical plate 34 can be vertically positioned on the fixed plate 31. slide in the vertical slot 33 provided in the direction to achieve the purpose of adjusting the height of the vertical plate 34, that is, to adjust the vertical distance between the contact roller 36 and the conveying roller 32. With the motor as the power source, the steel belt can be continuously conveyed, and the conveyance is smooth, stable and reliable.
如图5所示,折边机构4包括对称安装在工作台1上的两个定位板41、沿水平方向安装在两个定位板41之间且与定位板41转动连接的下轮组件、沿竖直方向滑动安装在个定位板41上的滑行组件、平行安装于下轮组件的正上方且与滑行组件转动连接的上轮组件,上轮组件和下轮组件上分别安装上压制边和下压制边,上压制边和下压制边相互配合,以对从上轮组件和下轮组件之间穿过的钢带进行折边压制处理。As shown in Figure 5, the hemming mechanism 4 includes two positioning plates 41 symmetrically installed on the workbench 1, a lower wheel assembly installed between the two positioning plates 41 in the horizontal direction and rotatably connected with the positioning plates 41, The sliding assembly installed on the positioning plate 41 in the vertical direction, the upper wheel assembly installed in parallel directly above the lower wheel assembly and connected with the sliding assembly in rotation, the upper pressing edge and the lower wheel assembly are respectively installed on the upper wheel assembly and the lower wheel assembly. The pressing edge, the upper pressing edge and the lower pressing edge cooperate with each other to perform hemming pressing on the steel belt passing between the upper wheel assembly and the lower wheel assembly.
下轮组件包括沿水平方向安装且与定位板41转动连接的下辊42、均匀套装在下辊42中部的一个下中轮44、套装在下辊42上且分别位于下中轮44的两侧的两个下边轮46,两个下边轮46相远离的一端沿环周方向连接外凸边461。上轮组件包括沿水平方向安装且与滑行组件转动连接的上辊43、均匀套装在上辊43中部的一个上中轮45、套装在上辊43上且分别位于上中轮45的两侧的两个上边轮47,两个上边轮47相远离的一端沿环周方向开设上凹边471。上凹边471与下凸边相配合,对从二者之间穿过的钢带的两端进行折边压制。不影响钢带的正常输送,能够在钢带的输送过程中,在线对钢带进行持续折边处理,工作效率高。The lower wheel assembly includes a lower roller 42 installed in the horizontal direction and connected to the positioning plate 41 in rotation, a lower middle wheel 44 evenly sleeved in the middle of the lower roller 42, two lower rollers 44 sleeved on the lower roller 42 and located on both sides of the lower middle wheel 44, respectively. There are two lower side wheels 46, and the ends of the two lower side wheels 46 are connected to the outer flange 461 along the circumferential direction. The upper wheel assembly includes an upper roller 43 installed in the horizontal direction and connected in rotation with the slide assembly, an upper middle wheel 45 evenly sleeved on the middle part of the upper roller 43, an upper middle wheel 45 sleeved on the upper roller 43 and located on both sides of the upper middle wheel 45, respectively. The two upper side wheels 47, and the ends of the two upper side wheels 47 that are far away from each other are provided with an upper concave edge 471 along the circumferential direction. The upper concave edge 471 cooperates with the lower convex edge to perform flanging and pressing on the two ends of the steel strip passing between the two. It does not affect the normal conveying of the steel strip, and can continuously fold the steel strip online during the conveying process of the steel strip, with high work efficiency.
如图6和图7所示,底座51的顶部通过螺栓可拆卸安装底垫板57,顶座52的底部通过螺栓可拆卸安装顶垫板58。限位板组件包括两个对称安装在底垫板57靠近输送始端的一端的两个限位板。冲孔针54和裁剪刀55安装在顶垫板58上。能够直接对垫板进行拆装即可达到对冲孔针54和裁剪刀55等功能件进行拆装的目的,拆装便捷,便于对各功能件进行维修、更换,同时,垫板能够对底座51和顶座52起到保护作用。As shown in FIGS. 6 and 7 , the top of the base 51 is detachably mounted with a bottom backing plate 57 through bolts, and the bottom of the top seat 52 is detachably mounted with a top backing plate 58 through bolts. The limiting plate assembly includes two limiting plates symmetrically installed on the end of the bottom backing plate 57 close to the starting end of conveying. The punching needle 54 and the cutting knife 55 are installed on the top backing plate 58 . The backing plate can be directly disassembled to achieve the purpose of disassembling the functional parts such as the punching needle 54 and the cutting knife 55, which is convenient for disassembly and assembly, and is convenient for maintenance and replacement of each functional part. The top seat 52 plays a protective role.
如图8所示,裁剪刀55靠近钢带的输送始端的一侧侧壁上弹性安装抵接头56,抵接头56的顶部开设凹槽,抵接头56的底部开设斜切口563,凹槽内沿竖直方向安装弹簧562,弹簧562的顶部通过连接板561与裁剪刀55靠近输送始端的一侧侧壁连接。安装抵接头56,能够在裁剪刀55与钢带接触之前,先对钢带进行抵接压制,确保钢带局部平整,保证裁剪顺利,保证裁剪效果良好。As shown in Figure 8, the cutting knife 55 is elastically installed on the side wall near the starting end of the steel strip. The top of the abutment joint 56 is provided with a groove, and the bottom of the abutment joint 56 is provided with an oblique cut 563. A spring 562 is installed in the vertical direction, and the top of the spring 562 is connected with the side wall of the cutting knife 55 near the delivery start end through the connecting plate 561 . The abutment joint 56 is installed, and before the cutter 55 contacts the steel strip, the steel strip can be abutted and pressed to ensure that the steel strip is locally smooth, smooth cutting, and a good cutting effect.
本发明的工作原理:成卷绕制的钢带置于工作台1的左侧,钢带的施放端贯穿两个导引轮24上的限位槽241,再穿过支撑辊22和下压辊23,直至插入输送辊32和抵接辊36之间。驱动电机开启,驱动输送辊32旋转,对钢带施加向右的输送力,以将钢带从左向右输送。钢带穿过上边轮47和下边轮46,上凹边471与下凸边相配合,对从二者之间穿过的钢带的两端进行折边压制。钢带穿过两个限位板,输送至底座51和顶座52之间,气缸53往复工作,驱动顶座52沿竖直方向往复移动,抵接头56能够在裁剪刀55与钢带接触之前,先对钢带进行抵接压制,确保钢带局部平整,冲孔针54和裁剪刀55随顶座52一起沿竖直方向移动,并同步对钢带进行冲孔和裁剪处理,无需担心冲孔与裁剪动作在时间上配合不佳导致加工产品报废,提高加工成品率。Working principle of the present invention: the coiled steel strip is placed on the left side of the workbench 1, and the release end of the steel strip passes through the limit groove 241 on the two guide wheels 24, and then passes through the support roller 22 and presses down. roller 23 until it is inserted between the conveying roller 32 and the abutment roller 36 . The driving motor is turned on to drive the conveying roller 32 to rotate, and the conveying force to the right is applied to the steel strip, so that the steel strip is conveyed from left to right. The steel band passes the upper wheel 47 and the lower wheel 46, and the upper concave edge 471 cooperates with the lower convex edge, and the two ends of the steel band passing between the two are pressed by flanging. The steel strip passes through the two limiting plates and is transported between the base 51 and the top seat 52. The air cylinder 53 works reciprocatingly to drive the top seat 52 to reciprocate vertically. , first carry out abutting and pressing on the steel strip to ensure that the steel strip is partially flat, the punching needle 54 and the cutting knife 55 move along the vertical direction together with the top seat 52, and simultaneously punch and cut the steel strip without worrying about punching Poor coordination with the cutting action in terms of time leads to the scrapping of processed products and improves the rate of finished products.
以上是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is the preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications should also be regarded as the present invention. protection scope of the invention.
Claims (10)
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| CN202310810229.0A CN116604351A (en) | 2023-07-03 | 2023-07-03 | Folding, punching and cutting integrated forming equipment |
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