CN116593740A - New forms of energy motor testboard - Google Patents
New forms of energy motor testboard Download PDFInfo
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- CN116593740A CN116593740A CN202310520748.3A CN202310520748A CN116593740A CN 116593740 A CN116593740 A CN 116593740A CN 202310520748 A CN202310520748 A CN 202310520748A CN 116593740 A CN116593740 A CN 116593740A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/34—Testing dynamo-electric machines
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Abstract
Description
技术领域technical field
本发明涉及到电机测试技术领域,尤其涉及到一种新能源电机测试台。The invention relates to the technical field of motor testing, in particular to a new energy motor testing platform.
背景技术Background technique
伴随新能源技术与新能源汽车的蓬勃发展,以及人们对传统燃油车污染问题的重视,新能源汽车的市场份额将持续上升。新能源汽车的长足发展离不开各类电机的高效节能开发利用,包括车辆驱动电机、冷却水泵电机、转向助力电机、刹车助力电机的开发。各类电机已覆盖新能源汽车上的重要部件和核心安全部件,相应电机的开发需要进行多种参数检测,例如:磁链、反电动势、输出外特性、负载特性等。现有的电机测试平台一般用于实现对电机法兰面的固定,需要花费较长时间拧松多个螺栓才能将被测电机取下,安装过程同样费时费力,拆装过程需要外力支撑电机防止跌落。针对不同型号的电机需要针对电机法兰面的尺寸定制支架以保证电机轴较好的同轴度,通用性差且测试装置成本较高。With the vigorous development of new energy technology and new energy vehicles, and people's attention to the pollution of traditional fuel vehicles, the market share of new energy vehicles will continue to rise. The rapid development of new energy vehicles is inseparable from the efficient and energy-saving development and utilization of various motors, including the development of vehicle drive motors, cooling water pump motors, power steering motors, and brake power motors. Various types of motors have covered the important components and core safety components of new energy vehicles. The development of corresponding motors requires a variety of parameter testing, such as: flux linkage, back electromotive force, output external characteristics, load characteristics, etc. The existing motor test platform is generally used to fix the flange surface of the motor. It takes a long time to loosen multiple bolts to remove the motor under test. The installation process is also time-consuming and laborious. The disassembly process requires external force to support the motor. fall. For different types of motors, it is necessary to customize the bracket according to the size of the motor flange surface to ensure better coaxiality of the motor shaft, which has poor versatility and high cost of the test device.
发明内容Contents of the invention
针对现有技术中存在的问题,本发明的目的在于提供一种新能源电机测试台,用于提升电机装夹的简易性和安全性,同时对较宽直径范围内的电机实现通用装夹。In view of the problems existing in the prior art, the purpose of the present invention is to provide a new energy motor test bench, which is used to improve the simplicity and safety of motor clamping, and at the same time realize universal clamping of motors within a wide diameter range.
本发明采用的技术方案如下:The technical scheme that the present invention adopts is as follows:
一种新能源电机测试台,包括测试柜台及测试装置,所述测试装置设于所述测试柜台上,其特征在于,所述测试装置包括滑动导轨、传感器组合式工字梁支架、陪测电机总成组合式工字梁支架、电机垂直升降调节装置、陪测电机总成、被测电机、动态扭矩传感器及被测电机专用夹具;所述电机垂直升降调节装置、传感器组合式工字梁支架、陪测电机总成组合式工字梁支架依次设置在滑动导轨上,所述被测电机通过被测电机专用夹具设置在电机垂直升降调节装置上,所述动态扭矩传感器设置在传感器组合式工字梁支架上,所述陪测电机总成设置在陪测电机总成组合式工字梁支架,所述被测电机与动态扭矩传感器以及陪测电机总成与动态扭矩传感器之间分别通过弹性联轴器传动连接。A new energy motor test bench, including a test counter and a test device, the test device is arranged on the test counter, it is characterized in that the test device includes a sliding guide rail, a sensor combined I-beam bracket, and an accompanying test motor Assembly combined I-beam support, motor vertical lifting adjustment device, accompanying test motor assembly, tested motor, dynamic torque sensor and special fixture for the tested motor; said motor vertical lifting adjustment device, sensor combined I-beam support 1. The combined I-beam bracket of the accompanying test motor assembly is set on the sliding guide rail in turn, the motor under test is set on the vertical lifting adjustment device of the motor through the special fixture for the motor under test, and the dynamic torque sensor is set on the sensor combined work On the word beam support, the accompanying test motor assembly is arranged on the combined I-beam support of the accompanying test motor assembly, and the motor under test and the dynamic torque sensor as well as the test motor assembly and the dynamic torque sensor are respectively connected by elastic Coupling drive connection.
进一步的,所述测试柜台顶面设有不锈钢金属板,所述不锈钢金属板设有用于穿设T型螺钉的双排通孔,所述测试柜台底部设有可锁止万向轮,所述测试装置设于所述测试柜台上。Further, the top surface of the test counter is provided with a stainless steel metal plate, and the stainless steel metal plate is provided with double rows of through holes for piercing T-shaped screws, and the bottom of the test counter is provided with lockable universal wheels. The test device is set on the test counter.
进一步的,所述滑动导轨两边各设有若干T型螺钉,通过T型螺钉固定在测试柜台上。Further, a number of T-screws are provided on both sides of the sliding guide rail, and are fixed on the test counter by T-screws.
进一步的,所述传感器组合式工字梁支架包括上盖板a、支撑梁a、下盖板a及紧固螺钉a,所述上盖板a顶部中间部位设有螺钉头沉孔,所述上盖板a两侧设有螺钉孔,所述支撑梁a顶部和底部中间部位各设有螺钉孔,所述下盖板a底部中间部位设有螺钉头沉孔,所述下盖板a两侧设有通孔。Further, the sensor combined I-beam bracket includes an upper cover plate a, a support beam a, a lower cover plate a and fastening screws a, and a screw head counterbore is provided in the middle part of the top of the upper cover plate a, and the Screw holes are provided on both sides of the upper cover plate a, screw holes are respectively provided in the top and bottom middle parts of the support beam a, screw head counterbore holes are provided in the bottom middle part of the lower cover plate a, and the two sides of the lower cover plate a There are through holes on the side.
进一步的,所述陪测电机总成组合式工字梁支架包括上盖板b、支撑梁b、下盖板b及紧固螺钉b,所述上盖板b顶部中间部位设有螺钉头沉孔,所述上盖板b两侧设有螺钉孔,所述支撑梁b顶部和底部中间部位各设有螺钉孔,所述下盖板b底部中间部位设有螺钉头沉孔,所述下盖板b两侧设有通孔。Further, the combined I-beam bracket of the accompanying test motor assembly includes an upper cover plate b, a supporting beam b, a lower cover plate b and fastening screws b, and a screw head b holes, screw holes are provided on both sides of the upper cover plate b, screw holes are provided in the middle part of the top and bottom of the support beam b, screw holes are provided in the middle part of the bottom of the lower cover plate b, and counterbore holes are provided in the middle part of the bottom of the lower cover plate b. There are through holes on both sides of the cover plate b.
进一步的,所述被测电机专用夹具包括夹持底座、夹持拱形座及夹持螺钉,所述夹持底座设有倒三角夹持槽;所述夹持拱形座设有穿设夹持螺钉的螺钉孔,所述夹持拱形座上部为半圆形,所述夹持拱形座下部为方形,所述夹持拱形座底部两侧设有夹持耳,夹持耳设有夹持平面。Further, the special fixture for the motor under test includes a clamping base, a clamping arched seat and clamping screws, the clamping base is provided with an inverted triangular clamping groove; the clamping arched seat is provided with a piercing clip Screw holes for holding screws, the upper part of the clamping arched seat is semicircular, the lower part of the clamping arched seat is square, the two sides of the bottom of the clamping arched seat are provided with clamping ears, and the clamping ears are set With clamping plane.
进一步的,所述电机垂直升降调节装置包括上盖板、X形升降支架、推进螺杆、旋钮及下盖板;所述上盖板底面左侧设有方形滑槽,所述方形滑槽两侧各设有用于穿设推进螺杆的螺杆孔,所述上盖板底面右侧沿短边两侧各设有用于穿设转轴的轴套,且两个所述轴套同心布置;所述X形升降支架包括左升降支架及右升降支架,所述左升降支架和右升降支架中心设有穿设转轴的通孔,所述左升降支架左下方支架末端和右上方支架末端各设有用于穿设转轴的通孔,所述右升降支架右下方和左上方支架末端各设有用于穿设转轴的通孔,所述通孔均设有转轴;所述右升降支架左上方设有转轴,所述转轴两端各设有限位螺帽,所述转轴中间固定有方形滑块,所述推进螺杆末端设有旋钮,所述推进螺杆配合设置在所述方形滑块上;所述下盖板顶面左侧设有方形滑槽,所述下盖板顶面右侧沿短边两侧各设有用于穿设转轴的轴套,且两个所述轴套同心布置。Further, the motor vertical lifting adjustment device includes an upper cover, an X-shaped lifting bracket, a push screw, a knob and a lower cover; the left side of the bottom surface of the upper cover is provided with a square chute, and the two sides of the square chute Each is provided with a screw hole for piercing a propulsion screw, and the right side of the bottom surface of the upper cover plate is provided with a shaft sleeve for piercing a rotating shaft on both sides of the short side, and the two shaft sleeves are concentrically arranged; the X-shaped The lifting bracket includes a left lifting bracket and a right lifting bracket. The center of the left lifting bracket and the right lifting bracket is provided with a through hole for piercing the rotating shaft. The through hole of the rotating shaft, the bottom right of the right elevating bracket and the upper left end of the bracket are each provided with a through hole for piercing the rotating shaft, and the through holes are all provided with a rotating shaft; the upper left of the right elevating bracket is provided with a rotating shaft. Limiting nuts are provided at both ends of the rotating shaft, a square slider is fixed in the middle of the rotating shaft, a knob is provided at the end of the pushing screw, and the pushing screw is co-located on the square sliding block; the top surface of the lower cover plate The left side is provided with a square chute, and the right side of the top surface of the lower cover is provided with bushings for passing through the rotating shaft on both sides of the short side, and the two bushings are arranged concentrically.
进一步的,所述电机垂直升降调节装置顶部设有上转接板,通过所述上转接板与被测电机专用夹具相连,所述垂直升降调节装置底部设有下转接板,通过所述下转接板与滑动导轨相连。Further, the top of the motor vertical lift adjustment device is provided with an upper adapter plate, which is connected to the special fixture of the motor under test through the upper adapter plate, and the bottom of the vertical lift adjustment device is provided with a lower adapter plate, through which the The lower adapter plate is connected with the sliding guide rail.
本发明具有如下优点或有益效果:The present invention has following advantage or beneficial effect:
本发明的新能源电机测试台被测电机通过垂直升降调节装置和电机专用夹具滑动固定在滑动导轨上方,电机夹具使用倒三角结构防止电机轴中心轴线偏离,电机固定后仅需通过调整垂直升降调节装置即可实现同轴安装;被测电机无须外力支撑实现装夹,避免电机掉落风险,电机夹具适配较宽直径范围的多型号电机,通过调整升降高度即可实现快速装夹;同时,组合式工字梁和转接板可以方便实现不同尺寸需求的调整,提高了测试台的通用性。The motor under test of the new energy motor test bench of the present invention is slid and fixed above the sliding guide rail through the vertical lifting adjustment device and the special motor fixture. The motor fixture uses an inverted triangle structure to prevent the central axis of the motor shaft from deviating. After the motor is fixed, it only needs to be adjusted by adjusting the vertical lift. The device can be installed coaxially; the motor under test can be clamped without external force support to avoid the risk of motor falling. The motor clamp is suitable for multiple types of motors with a wide diameter range, and quick clamping can be realized by adjusting the lifting height; at the same time, The combined I-beam and adapter plate can facilitate the adjustment of different size requirements and improve the versatility of the test bench.
附图说明Description of drawings
图1是本发明的新能源电机测试台的三维结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the new energy motor test bench of the present invention;
图2是本发明的新能源电机测试台的整体布局正视图;Fig. 2 is a front view of the overall layout of the new energy motor test bench of the present invention;
图3是本发明的新能源电机测试台的被测电机专用夹具的夹持示意图;Fig. 3 is a clamping schematic diagram of the special fixture for the tested motor of the new energy motor test bench of the present invention;
图4是本发明的新能源电机测试台的传感器组合式工字梁支架爆炸图;Fig. 4 is an exploded view of the sensor combined I-beam bracket of the new energy motor test bench of the present invention;
图5是本发明的新能源电机测试台的陪测电机总成组合式工字梁支架爆炸图;Fig. 5 is an exploded view of the combined I-beam bracket of the accompanying test motor assembly of the new energy motor test bench of the present invention;
图6是本发明的新能源电机测试台的被测电机专用夹具爆炸图;Fig. 6 is an exploded view of the special fixture for the tested motor of the new energy motor test bench of the present invention;
图7是本发明的新能源电机测试台的电机垂直升降调节装置爆炸图;Fig. 7 is an exploded view of the motor vertical lift adjustment device of the new energy motor test bench of the present invention;
图中:1、电机垂直升降调节装置;2、弹性联轴器;3、动态扭矩传感器;4、陪测电机总成;5、被测电机;6、滑动导轨;7、传感器组合式工字梁支架;8、陪测电机总成组合式工字梁支架;9、T型螺钉;10、下转接板;11、上转接板;12、旋转手柄;13、倒三角夹持槽;14、被测电机专用夹具;15、夹持螺钉;16、胶垫;17、测试柜台;18、可锁紧万向轮;19、上盖板a;20、支撑梁a;21、下盖板a;23、上盖板b;24、支撑梁b;25、下盖板b;26、紧固螺钉b;27、紧固螺钉a;29、带齿螺母;30、锁紧螺钉;31、螺钉孔a;32、通孔a;33、通孔b;34、螺钉孔b;35、夹持耳上平面;36、夹持耳下平面;37、螺钉孔c;38、螺钉头沉孔a;39、螺钉头沉孔b;40、螺钉孔d;41、通孔c;42、通孔e;43、螺钉头沉孔c;44、螺钉孔e;45、通孔d;46、螺钉孔f;47、螺钉头沉孔d;48、夹持底座;49、夹持拱形座;50、半圆形;51、方形;52、螺钉孔g;53、上盖板;54、下盖板;55、左升降支架;56、右升降支架;57、X形升降支架;58、推进螺杆;59、转轴;60、轴套;61、方形滑槽;62、螺杆孔;63、方形滑块;64、螺钉孔h;65限位螺帽。In the figure: 1. Motor vertical lifting adjustment device; 2. Elastic coupling; 3. Dynamic torque sensor; 4. Accompanying test motor assembly; 5. Tested motor; 6. Slide guide rail; 7. Sensor combined type Beam bracket; 8. Accompanying test motor assembly combined I-beam bracket; 9. T-shaped screw; 10. Lower adapter plate; 11. Upper adapter plate; 12. Rotary handle; 13. Inverted triangle clamping groove; 14. Special fixture for the motor under test; 15. Clamping screw; 16. Rubber pad; 17. Test counter; 18. Lockable universal wheels; 19. Upper cover plate a; 20. Support beam a; 21. Lower cover Plate a; 23, upper cover plate b; 24, support beam b; 25, lower cover plate b; 26, fastening screw b; 27, fastening screw a; 29, toothed nut; 30, locking screw; 31 , screw hole a; 32, through hole a; 33, through hole b; 34, screw hole b; 35, clamping ear upper plane; 36, clamping ear lower plane; 37, screw hole c; 38, screw head sink Hole a; 39, screw head counterbore b; 40, screw hole d; 41, through hole c; 42, through hole e; 43, screw head counterbore c; 44, screw hole e; 45, through hole d; 46 , screw hole f; 47, screw head counterbore d; 48, clamping base; 49, clamping arched seat; 50, semicircular; 51, square; 52, screw hole g; 53, upper cover plate; 54 , lower cover plate; 55, left lifting bracket; 56, right lifting bracket; 57, X-shaped lifting bracket; 58, advancing screw; 59, rotating shaft; 60, axle sleeve; 61, square chute; 62, screw hole; 63 , Square slider; 64, screw hole h; 65 limit nut.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,如出现术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等,其所指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,如出现术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" appear ", etc., the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation , constructed and operated in a particular orientation and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,如出现术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise specified and limited, terms such as "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a A detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary, and it may be an internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
请参见图1至图7所示,示出了一种较佳的实施例,一种新能源电机测试台,包括滑动导轨6、传感器组合式工字梁支架7、陪测电机总成组合式工字梁支架8、下转接板10、上转接板11、电机垂直升降调节装置1、弹性联轴器2、陪测电机总成4、被测电机5、动态扭矩传感器3和被测电机专用夹具14。电机测试台分为测试柜台17和测试装置,测试柜台17顶面设有不锈钢金属板,所述不锈钢金属板开设用于穿设T型螺钉9的双排十二个通孔,一侧六个通孔按滑动导轨6长度均布,使滑动导轨6紧固受力均匀。测试柜台17底部设有四个可锁止万向轮18,方便按测试需求调整位置,工作台移动到指定位置后可锁紧万向轮18防止台架移动。测试装置布置在测试柜台17台面左侧。两滑动导轨6通过T型螺钉9平行紧固在测试柜台上,导轨6左侧与测试柜台17左侧对齐,滑动导轨6上各模块可按被测电机5实际电机伸出轴长度调整。Please refer to Figures 1 to 7, which show a preferred embodiment, a new energy motor test bench, including a sliding guide rail 6, a sensor combined I-beam bracket 7, and a combined test motor assembly I-beam bracket 8, lower adapter plate 10, upper adapter plate 11, motor vertical lift adjustment device 1, elastic coupling 2, accompanying test motor assembly 4, tested motor 5, dynamic torque sensor 3 and tested Motor special fixture 14. The motor test bench is divided into a test counter 17 and a test device. The top surface of the test counter 17 is provided with a stainless steel metal plate, and the stainless steel metal plate is provided with a double row of twelve through holes for piercing T-shaped screws 9, six on one side. The through holes are evenly distributed according to the length of the slide guide rail 6, so that the slide guide rail 6 is fastened and stressed evenly. The bottom of the test counter 17 is provided with four lockable universal wheels 18, which are convenient for adjusting the position according to the test requirements. After the workbench moves to the designated position, the universal wheels 18 can be locked to prevent the bench from moving. The test device is arranged on the left side of the test counter 17. The two sliding guide rails 6 are parallelly fastened on the test counter by T-shaped screws 9, the left side of the guide rail 6 is aligned with the left side of the test counter 17, and each module on the sliding guide rail 6 can be adjusted according to the actual motor extension shaft length of the tested motor 5.
作为一种较佳的实施方式, 传感器组合式工字梁支架7分为上盖板a19、支撑梁a20、下盖板a21和紧固螺钉a27。上盖板a19顶部中间部位设有四个螺钉头沉孔a38,紧固螺钉a27通过螺钉头沉孔a38与支撑梁a20连接,螺帽不突出上盖板a19顶面。上盖板a19两侧设有四个螺钉孔37,通过螺钉实现与传感器3的固定。支撑梁a20顶部和底部中间部位各按长度方向均布四个螺钉孔d40,实现与上下盖板连接的均匀受力。下盖板a21底部中间部位设有四个螺钉头沉孔b39,紧固螺钉a27通过螺钉头沉孔b39与支撑梁a20连接,螺帽不突出下盖板a21底面。下盖板a21两侧设有四个通孔c41,便于T型螺钉9自下而上穿入与带齿螺母29实现与滑动导轨6的固定。传感器组合式支架的上盖板a19和支撑梁a20可根据不同传感器尺寸和高度定制并实现快速装夹切换,同时平板结构便于加工,可以在较低成本下实现较好的形位公差尺寸,保证测试装置的测试精度。As a preferred embodiment, the sensor combined I-beam bracket 7 is divided into an upper cover a19, a supporting beam a20, a lower cover a21 and fastening screws a27. Four screw head counterbores a38 are arranged in the middle part of the top of the upper cover a19, the fastening screws a27 are connected with the support beam a20 through the screw head counterbores a38, and the nuts do not protrude from the top surface of the upper cover a19. Four screw holes 37 are provided on both sides of the upper cover plate a19, and the sensor 3 is fixed by screws. Four screw holes d40 are evenly distributed in the middle part of the top and bottom of the support beam a20 according to the length direction, so as to realize the uniform force of connecting with the upper and lower cover plates. Four screw head counterbores b39 are provided at the middle part of the bottom of the lower cover a21, the fastening screws a27 are connected with the support beam a20 through the screw head counterbores b39, and the nuts do not protrude from the bottom of the lower cover a21. Four through holes c41 are provided on both sides of the lower cover plate a21 , so that the T-shaped screw 9 penetrates from bottom to top and the toothed nut 29 is fixed to the sliding guide rail 6 . The upper cover plate a19 and support beam a20 of the sensor combined bracket can be customized according to different sensor sizes and heights and realize fast clamping switching. At the same time, the flat structure is easy to process, and can achieve better shape and position tolerances at a lower cost, ensuring The test accuracy of the test device.
作为一种较佳的实施方式, 陪测电机总成组合式工字梁支架8分为上盖板a23、支撑梁a24、下盖板a25和紧固螺钉a26;上盖板a23顶部中间部位设有三个螺钉头沉孔c43,紧固螺钉a26通过螺钉头沉孔c43与支撑梁a24连接,螺帽不突出上盖板顶面。上盖板a23两侧设有四个螺钉孔44,通过紧固螺钉b26实现与陪测电机4的固定。支撑梁a24顶部和底部中间部位各按长度方向均布三个螺钉孔f46,实现与上下盖板连接的均匀受力。下盖板a25底部中间部位设有三个螺钉头沉孔d47,紧固螺钉a26通过螺钉头沉孔d47与支撑梁a24连接,螺帽不突出下盖板底面。下盖板a25两侧设有四个通孔45,便于T型螺钉9自下而上穿入与带齿螺母29实现与滑动导轨6的固定。陪测电机组合式支架上盖板a23和支撑梁a24可根据不同陪测电机尺寸和高度定制并实现快速装夹切换,同时平板结构便于加工,可以在较低成本下实现较好的形位公差尺寸,保证测试装置的测试精度。As a preferred embodiment, the combined I-beam bracket 8 of the accompanying motor assembly is divided into an upper cover a23, a support beam a24, a lower cover a25 and fastening screws a26; There are three screw head counter holes c43, the fastening screw a26 is connected with the support beam a24 through the screw head counter hole c43, and the nut does not protrude from the top surface of the upper cover. There are four screw holes 44 on both sides of the upper cover plate a23, through which the fastening screws b26 can be used to fix the accompanying motor 4. Three screw holes f46 are evenly distributed in the middle part of the top and bottom of the support beam a24 according to the length direction, so as to realize the uniform force of connecting with the upper and lower cover plates. There are three screw head counterbores d47 in the middle of the bottom of the lower cover a25, the fastening screws a26 are connected with the support beam a24 through the screw head counterbores d47, and the nuts do not protrude from the bottom of the lower cover. Four through holes 45 are provided on both sides of the lower cover plate a25 , so that the T-shaped screws 9 penetrate from bottom to top and the toothed nuts 29 are fixed to the sliding guide rail 6 . The upper cover plate a23 and the support beam a24 of the combined bracket of the accompanying motor can be customized according to the size and height of different accompanying motors and realize fast clamping and switching. At the same time, the flat structure is easy to process and can achieve better shape and position tolerances at a lower cost. Size, to ensure the test accuracy of the test device.
作为一种较佳的实施方式,上转接板11长边两侧对称设有四个螺钉孔a31,通过螺钉自上而下穿入实现与被测电机专用夹具夹持底座48的紧固。短边两侧对称设有四个通孔a32,通过螺钉自上而下穿入实现与垂直升降调节装置1上平面的紧固。下转接板10长边两侧对称设有四个通孔b33,便于T型螺钉9自下而上穿入与带齿螺母29实现与滑动导轨6的固定。下转接板10中间对称设有四个螺钉孔b34,通过螺钉自上而下穿入实现与垂直升降调节装置1下平面的紧固。电机垂直升降调节装置1上下板设有穿设螺钉的若干通孔和螺钉孔,可以实现与多种尺寸转接板的连接。一侧包含旋转手柄12,通过转动手柄12可以实现上平面的升降,便于适配不同直径规格的电机5。上转接板11和下转接板10均为平板结构便于加工,可以在较低成本下实现较好的形位公差尺寸,保证测试装置的测试精度。上转接板11可根据不同电机夹持底座48定制并实现快速装夹切换。As a preferred embodiment, four screw holes a31 are symmetrically provided on both sides of the upper adapter plate 11, through which the screws penetrate from top to bottom to achieve fastening with the clamping base 48 of the special fixture for the motor under test. Four through holes a32 are symmetrically arranged on both sides of the short side, through which screws penetrate from top to bottom to realize fastening with the upper plane of the vertical lifting adjustment device 1 . Four through holes b33 are arranged symmetrically on both sides of the long side of the lower adapter plate 10 , so that the T-shaped screw 9 penetrates from bottom to top and the toothed nut 29 is fixed to the sliding guide rail 6 . Four screw holes b34 are symmetrically arranged in the middle of the lower adapter plate 10 , through which the screws penetrate from top to bottom to realize the fastening with the lower plane of the vertical lifting adjustment device 1 . The upper and lower plates of the motor vertical lifting adjustment device 1 are provided with several through holes and screw holes for passing screws, which can realize connection with adapter plates of various sizes. One side includes a rotating handle 12, by which the upper plane can be raised and lowered, which is convenient for adapting to motors 5 of different diameters. Both the upper adapter plate 11 and the lower adapter plate 10 are of a flat plate structure for easy processing, and can achieve better shape and position tolerances at a lower cost to ensure the testing accuracy of the testing device. The upper adapter plate 11 can be customized according to different motor clamping bases 48 and realize fast clamping switching.
作为一种较佳的实施方式,被测电机专用夹具14分为夹持底座48、夹持拱形座49和夹持螺钉15。夹持底座48设有倒三角夹持槽13,夹持槽13中间布置,夹持槽13与电机机壳配合,实现电机轴轴线的左右中心对齐,避免电机轴的水平偏移,仅调节垂直方向高度即可实现与传感器3、陪测电机4的同轴对齐。夹持座48两侧设有对称长方形夹持耳,与夹持耳下平面36,夹持上平面35实现配合。夹持拱形座49拱形圈中间位置开设穿设夹持螺钉15的螺钉孔g52,夹持螺钉15自上而下穿过螺钉孔g52顶紧电机机壳,夹持螺钉15底部设有胶垫16防止刮花电机壳体。夹持拱形座49上部为半圆形50,下部为方形51,夹持拱形座49内部宽度大于被测电机直径,拱形座底部49两侧设有向内的长方形夹持耳。夹持螺钉15自上而下顶住电机壳体后,夹持拱形座夹持耳的夹持平面35同时与夹持底座夹持耳的夹持下平面36实现配合。电机装夹时,电机5安置在倒三角夹持槽13中,可避免外力托扶电机可能导致的电机跌落,拧紧夹持螺钉15后即可自动校正电机轴水平方向的轴线位置,相对电机法兰面连接节省多枚螺钉的安装。拧紧夹持螺钉15后,通过调整垂直升降调节装置1的高度实现电机轴与传感器轴和陪测电机轴的同轴连接,连接使用弹性联轴器2,可以消除轴线的轻微偏差,保证较好的测试精度。As a preferred embodiment, the fixture 14 for the motor under test is divided into a clamping base 48 , a clamping arched seat 49 and a clamping screw 15 . The clamping base 48 is provided with an inverted triangular clamping groove 13, which is arranged in the middle of the clamping groove 13. The clamping groove 13 cooperates with the motor casing to realize the left and right center alignment of the motor shaft axis, avoid the horizontal deviation of the motor shaft, and only adjust the vertical The direction height can realize the coaxial alignment with the sensor 3 and the accompanying motor 4 . Both sides of the clamping seat 48 are provided with symmetrical rectangular clamping ears, which cooperate with the lower plane 36 and the upper plane 35 of the clamping ears. The clamping arch seat 49 is provided with a screw hole g52 in the middle of the arch circle, and the clamping screw 15 passes through the screw hole g52 from top to bottom to tighten the motor casing, and the bottom of the clamping screw 15 is provided with a glue Pad 16 prevents scratching the motor housing. The top of the clamping arch 49 is a semicircle 50, and the bottom is a square 51. The internal width of the clamping arch 49 is greater than the diameter of the motor under test, and both sides of the bottom 49 of the arch are provided with inward rectangular clamping ears. After the clamping screw 15 bears against the motor housing from top to bottom, the clamping plane 35 of the clamping ear of the arched seat is matched with the clamping lower plane 36 of the clamping ear of the clamping base at the same time. When the motor is clamped, the motor 5 is placed in the inverted triangular clamping groove 13, which can avoid the motor falling that may be caused by the external force supporting the motor. After tightening the clamping screw 15, the axis position in the horizontal direction of the motor shaft can be automatically corrected. Compared with the motor method The flange surface connection saves the installation of multiple screws. After tightening the clamping screw 15, the coaxial connection between the motor shaft, the sensor shaft and the accompanying motor shaft is realized by adjusting the height of the vertical lifting adjustment device 1, and the elastic coupling 2 is used for the connection, which can eliminate the slight deviation of the axis and ensure better test accuracy.
作为一种较佳的实施方式, 电机垂直升降调节装置1分为上盖板53、X形升降支架57(左升降支架55、右升降支架56)、推进螺杆58、旋钮12和下盖板54。上盖板53长边和短边对称布置用于穿设螺钉的四个螺钉孔h64,用于实现与上转接板11的螺钉紧固。上盖板53中心沿四角各设有三个通孔,中间沿短边设有那三个通孔,通孔用于实现减重和更好的拓展功能。上盖板53底面左侧布置方形滑槽61,方形滑槽61两侧同心布置推进螺杆58的螺杆孔62,同心布置螺杆孔62防止推进螺杆58推进过程偏移,保证旋钮12旋转相同角度实现相对固定的升降行程。上盖板53底面右侧沿短边两侧布置用于穿设转轴59的轴套60,轴套60同心布置,转轴59同心穿过两侧轴套60,升降过程中转轴59可在轴套60内旋转;X形升降支架57分为左升降支架55、右升降支架56,左升降支架55和右升降支架56中心设有穿设转轴59的通孔,两支架可围绕通孔中心轴转动。左升降支架55左下方支架末端和右上方支架末端各开设用于穿设转轴59的通孔,右升降支架56右下方和左上方支架末端各开设用于穿设转轴59的通孔。右升降支架56左上方转轴59固定有方形滑块63,转轴59两端各安装一个限位螺帽65,防止X形升降支架57沿两侧位移。推进螺杆58末端固定有旋钮12,通过旋转旋钮12可以实现推进螺杆58的前进和后退。推进螺杆58固定在方形滑块63上,方形滑块63和方形滑槽61配合保证较好的滑动精度,避免滑块的较大松动。下盖板54中间位置对称布置用于穿设螺钉的四个螺钉孔,用于实现与下转接板10的螺钉紧固。下盖板54两侧中间位置沿长边布置三个通孔,通孔用于实现减重和更好的拓展功能。下盖板54顶面左侧布置方形滑槽61,下盖板54的滑槽位置与上盖板53的滑槽位置对齐,下盖板54顶面右侧沿短边两侧同心布置有用于穿设转轴59的轴套60,下盖板54的轴套位置与上盖板53的轴套位置对齐,转轴59同心穿过两侧轴套60,升降过程中转轴59可在轴套60内旋转。顺时针旋转旋钮12,实现推进螺杆58的推进,方形滑槽61内的方形滑块63向内移动,其余转轴59同时向内移动,实现电机垂直升降调节装置1高度的增加。反之,实现电机垂直升降调节装置1高度的减小。As a preferred embodiment, the motor vertical lifting adjustment device 1 is divided into an upper cover 53, an X-shaped lifting bracket 57 (left lifting bracket 55, right lifting bracket 56), a push screw 58, a knob 12 and a lower cover 54 . The long side and the short side of the upper cover plate 53 are symmetrically arranged with four screw holes h64 for passing screws, so as to realize screw fastening with the upper adapter plate 11 . The center of the upper cover plate 53 is provided with three through holes along the four corners, and the middle is provided with the three through holes along the short side. The through holes are used to achieve weight reduction and better expansion functions. A square chute 61 is arranged on the left side of the bottom surface of the upper cover plate 53, and the screw holes 62 of the propulsion screw 58 are concentrically arranged on both sides of the square chute 61. The concentric arrangement of the screw holes 62 prevents the propulsion screw 58 from shifting during the propulsion process, and ensures that the knob 12 rotates at the same angle to achieve Relatively fixed lifting stroke. The right side of the bottom surface of the upper cover plate 53 is arranged along the two sides of the short side for the shaft sleeve 60 for piercing the shaft 59. The shaft sleeve 60 is concentrically arranged, and the shaft 59 passes through the shaft sleeves 60 on both sides concentrically. Rotate within 60; X-shaped lifting bracket 57 is divided into left lifting bracket 55, right lifting bracket 56, the center of left lifting bracket 55 and right lifting bracket 56 is provided with a through hole that passes through rotating shaft 59, and the two brackets can rotate around the central axis of the through hole . Left elevating support 55 left lower support end and upper right support end respectively offer the through hole that is used to wear rotating shaft 59, and right elevating support 56 lower right and left upper support end respectively offer the through hole that is used to wear rotating shaft 59. Right elevating support 56 upper left rotating shaft 59 is fixed with square slide block 63, and a limit nut 65 is respectively installed at rotating shaft 59 two ends, prevents X-shaped elevating support 57 from displacement along both sides. A knob 12 is fixed at the end of the advancing screw 58 , and the advancing and retreating of the advancing screw 58 can be realized by rotating the knob 12 . The propulsion screw 58 is fixed on the square slider 63, and the square slider 63 cooperates with the square chute 61 to ensure better sliding precision and avoid greater loosening of the slider. Four screw holes for passing screws are arranged symmetrically in the middle of the lower cover plate 54 , so as to realize screw fastening with the lower adapter plate 10 . Three through holes are arranged along the long side at the middle positions on both sides of the lower cover plate 54 , and the through holes are used to achieve weight reduction and better expansion functions. A square chute 61 is arranged on the left side of the top surface of the lower cover plate 54, and the position of the chute of the lower cover plate 54 is aligned with the position of the chute of the upper cover plate 53, and the right side of the top surface of the lower cover plate 54 is arranged concentrically along both sides of the short side. The bushing 60 of the rotating shaft 59 is passed through, the position of the bushing of the lower cover plate 54 is aligned with that of the upper cover plate 53, the rotating shaft 59 passes through the bushings 60 on both sides concentrically, and the rotating shaft 59 can be inside the bushing 60 during the lifting process rotate. Rotate the knob 12 clockwise to realize the advancement of the screw rod 58, the square slide block 63 in the square chute 61 moves inward, and the remaining rotating shafts 59 move inward at the same time to realize the increase of the height of the motor vertical lifting adjustment device 1 . On the contrary, the reduction of the height of the motor vertical lifting adjustment device 1 is realized.
以上所述仅为本发明较佳的实施例,并非因此限制本发明的实施方式及保护范围,对于本领域技术人员而言,应当能够意识到凡运用本发明说明书及图示内容所作出的等同替换和显而易见的变化所得到的方案,均应当包含在本发明的保护范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the implementation and protection scope of the present invention. For those skilled in the art, they should be able to realize that all equivalents made by using the description and illustrations of the present invention The solutions obtained by replacement and obvious changes shall all be included in the protection scope of the present invention.
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310520748.3A CN116593740A (en) | 2023-05-10 | 2023-05-10 | New forms of energy motor testboard |
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| CN202310520748.3A CN116593740A (en) | 2023-05-10 | 2023-05-10 | New forms of energy motor testboard |
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Application publication date: 20230815 |