CN116576681A - An aluminum electrolysis waste heat recovery device - Google Patents
An aluminum electrolysis waste heat recovery device Download PDFInfo
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- CN116576681A CN116576681A CN202310390592.1A CN202310390592A CN116576681A CN 116576681 A CN116576681 A CN 116576681A CN 202310390592 A CN202310390592 A CN 202310390592A CN 116576681 A CN116576681 A CN 116576681A
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- 238000011084 recovery Methods 0.000 title claims abstract description 43
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 32
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 32
- 238000005868 electrolysis reaction Methods 0.000 title claims abstract description 28
- 239000002918 waste heat Substances 0.000 title claims abstract description 21
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 58
- 239000003546 flue gas Substances 0.000 claims abstract description 58
- 239000000779 smoke Substances 0.000 claims abstract description 39
- 230000017525 heat dissipation Effects 0.000 claims abstract 8
- 238000010992 reflux Methods 0.000 claims abstract 3
- 238000001816 cooling Methods 0.000 claims description 39
- 230000007246 mechanism Effects 0.000 claims description 38
- 230000005540 biological transmission Effects 0.000 claims description 17
- 239000003517 fume Substances 0.000 claims description 7
- 239000007789 gas Substances 0.000 claims description 3
- 238000004321 preservation Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 7
- 238000003912 environmental pollution Methods 0.000 abstract description 2
- 230000009467 reduction Effects 0.000 description 9
- 238000009413 insulation Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 4
- 238000005422 blasting Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000003487 electrochemical reaction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C3/00—Electrolytic production, recovery or refining of metals by electrolysis of melts
- C25C3/06—Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
- C25C3/22—Collecting emitted gases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/30—Arrangements for extraction or collection of waste gases; Hoods therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2001/00—Composition, conformation or state of the charge
- F27M2001/01—Charges containing mainly non-ferrous metals
- F27M2001/012—Aluminium
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
Description
技术领域technical field
本发明涉及余热回收技术领域,尤其是涉及一种铝电解余热回收装置。The invention relates to the technical field of waste heat recovery, in particular to an aluminum electrolysis waste heat recovery device.
背景技术Background technique
电解铝行业是我国重要的基础产业,但也是高耗能产业。在能源需求日益紧张、环境保护愈加严格的大趋势下,电解铝能耗直接决定着企业的发展,因此提高电解铝行业的能源利用率,降低能耗是大势所趋。The electrolytic aluminum industry is an important basic industry in my country, but it is also a high energy-consuming industry. Under the general trend of increasingly tense energy demand and stricter environmental protection, the energy consumption of electrolytic aluminum directly determines the development of enterprises. Therefore, it is the general trend to improve the energy utilization rate of the electrolytic aluminum industry and reduce energy consumption.
电解铝槽主要消耗电能,其以碳素体作为阳极,铝液作为阴极,通入强大的直流电后,在950℃-970℃下,在电解槽内进行电化学反应,产生铝液。输入电解槽能量的50%以热量的形式散失到周围环境中,不仅浪费能源,还造成了环境热污染。The electrolytic aluminum tank mainly consumes electric energy. It uses the carbon body as the anode and the aluminum liquid as the cathode. After passing through a strong direct current, an electrochemical reaction is carried out in the electrolytic cell at 950°C-970°C to produce aluminum liquid. 50% of the energy input into the electrolyzer is lost to the surrounding environment in the form of heat, which not only wastes energy, but also causes thermal pollution to the environment.
发明内容Contents of the invention
本发明为解决在电解铝时热量通过烟气散失在空气中造成环境污染的问题,针对上述问题本发明提供了一种铝电解余热回收装置,将电解铝时产生的烟气进行收集处理,使得烟气中的热量被有效的利用,降低热量对环境的污染。The present invention aims to solve the problem of environmental pollution caused by heat loss in the air through the flue gas during electrolysis of aluminum. Aiming at the above problems, the present invention provides an aluminum electrolysis waste heat recovery device, which collects and processes the flue gas generated during electrolysis of aluminum, so that The heat in the flue gas is effectively used to reduce the pollution of the heat to the environment.
本发明采用的技术方案是:The technical scheme adopted in the present invention is:
一种铝电解余热回收装置,包括:An aluminum electrolysis waste heat recovery device, comprising:
烟气回收组件,其进气端安装在电解槽的烟气出口处;A flue gas recovery component, the air inlet of which is installed at the flue gas outlet of the electrolyzer;
热交换箱,所述热交换箱的侧壁上设有烟气进口和排气口,所述烟气进口与所述烟气回收组件的出烟端连接;A heat exchange box, the side wall of the heat exchange box is provided with a flue gas inlet and an exhaust port, and the flue gas inlet is connected to the smoke outlet of the flue gas recovery component;
转动轴,安装在所述热交换箱内,所述转动轴的内部设有用于容纳介质的空腔;The rotating shaft is installed in the heat exchange box, and the inside of the rotating shaft is provided with a cavity for accommodating the medium;
多块散热片,其横截面呈弧形结构,所述散热片的一端与所述转动轴连接,所述散热片上设有与所述空腔连通的换热腔室,当所述散热片安装后,所述散热片的凹面背离所述排气口设置,相邻两所述散热片之间形成换热通道;A plurality of cooling fins, the cross-section of which is arc-shaped, one end of the cooling fins is connected to the rotating shaft, and a heat exchange chamber communicating with the cavity is provided on the cooling fins. When the cooling fins are installed Finally, the concave surface of the heat sink is set away from the exhaust port, and a heat exchange channel is formed between two adjacent heat sinks;
介质输送组件,安装在所述转动轴的一端,所述介质输送管的出口端与所述空腔连通;A medium conveying assembly is installed at one end of the rotating shaft, and the outlet end of the medium conveying pipe communicates with the cavity;
介质回流组件,安装在所述转动轴的另一端,所述介质回流组件的进口端与所述换热腔室连通;A medium return component is installed on the other end of the rotating shaft, and the inlet end of the medium return component communicates with the heat exchange chamber;
驱动组件,与所述转动轴连接,所述驱动组件驱动所述转动轴转动;a driving assembly connected to the rotating shaft, and the driving assembly drives the rotating shaft to rotate;
其中,所述烟气回收组件的烟气出口方向朝向所述散热片的凹面设置。Wherein, the direction of the smoke outlet of the smoke recovery assembly is set towards the concave surface of the heat sink.
可选地,所述烟气回收组件包括:Optionally, the flue gas recovery component includes:
集烟罩,安装在电解槽的烟气出口处;The fume collecting hood is installed at the flue gas outlet of the electrolyzer;
送烟管道,一端与所述集烟罩连接,另一端与所述烟气进口连接;A smoke delivery pipe, one end is connected to the smoke collecting hood, and the other end is connected to the smoke inlet;
引风机,安装在所述送烟管道上,其出风口朝向所述烟气进口设置。The induced draft fan is installed on the smoke supply pipe, and its air outlet is set towards the smoke inlet.
可选地,所述热交换箱的侧壁内设有辅助冷却通道,所述辅助冷却通道的进口位于所述排烟口处,所述辅助冷却通道的出口位于所述烟气进口处,所述辅助冷却通道的出口与所述介质回流组件连通。Optionally, an auxiliary cooling channel is provided in the side wall of the heat exchange box, the inlet of the auxiliary cooling channel is located at the smoke outlet, and the outlet of the auxiliary cooling channel is located at the smoke inlet, so The outlet of the auxiliary cooling passage communicates with the medium return assembly.
可选地,所述介质回流组件包括:Optionally, the medium return assembly includes:
介质输送管,一端转动连接至所述空腔内;A medium conveying pipe, one end of which is rotatably connected to the cavity;
介质储存箱,所述介质输送管的另一端与所述介质储存箱连通;a medium storage box, the other end of the medium delivery pipe communicates with the medium storage box;
固定件,安装在所述热交换箱的侧壁上,所述固定件与所述介质输送管固定连接。A fixing piece is installed on the side wall of the heat exchange box, and the fixing piece is fixedly connected with the medium delivery pipe.
可选地,所述介质回流组件包括:Optionally, the medium return assembly includes:
介质回流管,每块所述散热片上均设置有所述介质回流管,所述介质回流管的一端与所述换热腔室连通;A medium return pipe, each of the cooling fins is provided with the medium return pipe, and one end of the medium return pipe communicates with the heat exchange chamber;
转动盘,呈圆环状,其中部用于供所述转动轴穿过,所述介质回流管的另一端与所述动盘连接;The rotating disk is in the shape of a ring, the middle part of which is used for the passage of the rotating shaft, and the other end of the medium return pipe is connected to the rotating disk;
汇集件,与所述热交换箱连接,所述汇集件的中部设有供所述转动轴穿过的让位孔,所述汇集件的顶部设有用于汇流介质的汇集槽,所述转动盘转动安装在所述汇集槽的槽口处;A collection part is connected with the heat exchange box, the middle part of the collection part is provided with a relief hole for the rotation shaft to pass through, and the top of the collection part is provided with a collection groove for the confluence medium. Rotate and install at the notch of the collection tank;
介质外排管,一端连接至所述汇集槽内,另一端连接至外部机构内。One end of the medium discharge pipe is connected to the collection tank, and the other end is connected to the external mechanism.
可选地,所述驱动组件包括:Optionally, the drive assembly includes:
传动机构,一端与所述转动轴连接;A transmission mechanism, one end of which is connected to the rotating shaft;
减速机构,所述传动机构的另一端与所述减速机构连接;A deceleration mechanism, the other end of the transmission mechanism is connected to the deceleration mechanism;
驱动电机,与所述减速机构连接,用于驱动所述减速机构带动传动机构运动,所述传动机构带动转动轴旋转。The driving motor is connected with the reduction mechanism, and is used to drive the reduction mechanism to drive the transmission mechanism to move, and the transmission mechanism drives the rotation shaft to rotate.
可选地,所述转动轴的转动速度为每分钟10-20转。Optionally, the rotating speed of the rotating shaft is 10-20 revolutions per minute.
可选地,所述铝电解预热回收装置包括:Optionally, the aluminum electrolysis preheat recovery device includes:
保温层,所述保温层包裹设置在所述热交换箱的外侧。Insulation layer, the insulation layer is wrapped and arranged on the outside of the heat exchange box.
可选地,所述散热片的外侧壁上无规则设有若干凹槽。Optionally, several grooves are randomly provided on the outer wall of the heat sink.
可选地,所述散热片与所述转动轴为一体成型结构。Optionally, the cooling fin and the rotating shaft are integrally formed.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、烟气通过热交换箱的侧壁进入热交换箱内,与安装在热交换箱内的散热片进行接触,介质通过转动轴进入散热片中与带有温度的烟气进行接触完成热交换,热交换完成后的烟气通过排气口排出即可;烟气与多块散热片接触,且可在热交换箱内停留一定的时间,使得烟气中的热量被充分的吸走,避免造成热损失。1. The flue gas enters the heat exchange box through the side wall of the heat exchange box and contacts the heat sink installed in the heat exchange box. The medium enters the heat sink through the rotating shaft to contact the flue gas with temperature to complete the heat exchange After the heat exchange is completed, the flue gas can be discharged through the exhaust port; the flue gas is in contact with multiple heat sinks, and can stay in the heat exchange box for a certain period of time, so that the heat in the flue gas is fully absorbed to avoid cause heat loss.
2、通过设定烟气进口的朝向,使得烟气的进入热交换箱内的压力带动安装在转动轴上的散热片旋转,降低驱动机构的能耗。2. By setting the orientation of the flue gas inlet, the pressure of the flue gas entering the heat exchange box drives the heat sink installed on the rotating shaft to rotate, reducing the energy consumption of the driving mechanism.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present application. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为铝电解余热回收装置的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of an aluminum electrolysis waste heat recovery device.
图2为图1中A处的局部放大结构示意图。FIG. 2 is a schematic diagram of a partially enlarged structure at point A in FIG. 1 .
图3为铝电解余热回收装置的立体结构示意图。Fig. 3 is a three-dimensional structural schematic diagram of an aluminum electrolysis waste heat recovery device.
图4为铝电解余热回收装置的全剖结构示意图。Fig. 4 is a schematic diagram of a full cross-sectional structure of an aluminum electrolysis waste heat recovery device.
图5为铝电解余热回收装置的散热片的表面放大结构示意图。Fig. 5 is a schematic diagram of the enlarged surface structure of the heat sink of the aluminum electrolysis waste heat recovery device.
附图标记:Reference signs:
1、烟气回收组件;11、集烟罩;12、送烟管道;13、引风机;1. Smoke recovery components; 11. Smoke collection hood; 12. Smoke delivery pipe; 13. Induced fan;
2、热交换箱;21、烟气进口;22、排气口;23、辅助冷却通道;2. Heat exchange box; 21. Flue gas inlet; 22. Exhaust port; 23. Auxiliary cooling channel;
3、转动轴;31、空腔;3. Rotating shaft; 31. Cavity;
4、散热片;41、换热腔室;42、换热通道;43、凹槽;4. Heat sink; 41. Heat exchange chamber; 42. Heat exchange channel; 43. Groove;
5、介质输送组件;51、介质输送管;52、介质储存箱;53、固定件;5. Medium conveying components; 51. Medium conveying pipe; 52. Medium storage box; 53. Fixing parts;
6、介质回流管道;61、介质回流管;62、转动盘;63、汇集件;64、让位孔;65、汇集槽;66、介质外排管;6. Medium return pipe; 61. Medium return pipe; 62. Rotating disc; 63. Collection piece; 64. Relief hole; 65. Collection tank; 66. Medium discharge pipe;
7、驱动组件;71、传动机构;72、减速机构;73、驱动电机;7. Drive components; 71. Transmission mechanism; 72. Speed reduction mechanism; 73. Drive motor;
8、保温层。8. Insulation layer.
具体实施方式Detailed ways
在下文中,仅简单地描述了某些示例性实施例。正如本领域技术人员可认识到的那样,在不脱离本发明的精神或范围的情况下,可通过各种不同方式修改所描述的实施例。因此,附图和描述被认为本质上是示例性的而非限制性的。In the following, only some exemplary embodiments are briefly described. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention. Accordingly, the drawings and descriptions are to be regarded as illustrative in nature and not restrictive.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是本发明产品使用时惯常摆放的方位或位置关系,或者是本领域技术人员惯常理解的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" The orientation or positional relationship indicated by , "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when the product of the present invention is used, or the technical Orientation or positional relationship commonly understood by people is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a reference to the present invention. Invention Limitations.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接,还可以是通信;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection or an indirect connection through an intermediary, it can be the internal communication of two components or the interaction relationship between two components . Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "below" and "under" the first feature to the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the level of the first feature is smaller than that of the second feature.
下文的公开提供了许多不同的实施方式或例子用来实现本发明的不同结构。为了简化本发明的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本发明。此外,本发明可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。此外,本发明提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。The following disclosure provides many different embodiments or examples for implementing different structures of the present invention. To simplify the disclosure of the present invention, components and arrangements of specific examples are described below. Of course, they are only examples and are not intended to limit the invention. Furthermore, the present disclosure may repeat reference numerals and/or reference letters in different instances, such repetition is for simplicity and clarity and does not in itself indicate a relationship between the various embodiments and/or arrangements discussed. In addition, various specific process and material examples are provided herein, but one of ordinary skill in the art may recognize the use of other processes and/or the use of other materials.
下面结合附图对本发明的实施例进行详细说明。Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
如图1、图2、图3和图4所示,本发明实施例提供了一种铝电解余热回收装置,包括:烟气回收组件1、热交换箱2、转动轴3、多块散热片4、介质输送组件5、介质回流组件和驱动组件7;As shown in Figure 1, Figure 2, Figure 3 and Figure 4, the embodiment of the present invention provides an aluminum electrolysis waste heat recovery device, including: a flue gas recovery component 1, a heat exchange box 2, a rotating shaft 3, and a plurality of cooling fins 4. Medium delivery component 5, medium return component and drive component 7;
烟气回收组件1的进气端安装在电解槽的烟气出口处,方便将电解槽电解产生的烟气集中收集处理。热交换箱2的侧壁上设有烟气进口21和排气口22,所述烟气进口21与所述烟气回收组件1的出烟端连接。进入烟气回收组件1内的烟气排入热交换箱2内,在热交换箱2内完成热交换。转动轴3安装在所述热交换箱2内,所述转动轴3的内部设有用于容纳介质的空腔31。散热片4的横截面呈弧形结构,所述散热片4的一端与所述转动轴3连接,所述散热片4上设有与所述空腔31连通的换热腔室41,当所述散热片4安装后,所述散热片4的凹面背离所述排气口22设置,相邻两所述散热片4之间形成换热通道42。介质输送组件5安装在所述转动轴3的一端,所述介质输送管51的出口端与所述空腔31连通。介质回流组件安装在所述转动轴3的另一端,所述介质回流组件的进口端与所述换热腔室41连通。驱动组件7与所述转动轴3连接,所述驱动组件7驱动所述转动轴3转动。其中,所述烟气回收组件1的烟气出口方向朝向所述散热片4的凹面设置。The inlet end of the flue gas recovery component 1 is installed at the flue gas outlet of the electrolyzer, so as to facilitate centralized collection and treatment of the flue gas produced by the electrolysis of the electrolyzer. A flue gas inlet 21 and an exhaust port 22 are provided on the side wall of the heat exchange box 2 , and the flue gas inlet 21 is connected to the flue gas outlet of the flue gas recovery assembly 1 . The flue gas entering the flue gas recovery assembly 1 is discharged into the heat exchange box 2, and the heat exchange is completed in the heat exchange box 2. The rotating shaft 3 is installed in the heat exchange box 2, and a cavity 31 for accommodating a medium is provided inside the rotating shaft 3. The cross-section of the cooling fin 4 is arc-shaped, one end of the cooling fin 4 is connected to the rotating shaft 3, and the cooling fin 4 is provided with a heat exchange chamber 41 communicating with the cavity 31. After the heat sink 4 is installed, the concave surface of the heat sink 4 is set away from the exhaust port 22 , and a heat exchange channel 42 is formed between two adjacent heat sinks 4 . The medium delivery assembly 5 is mounted on one end of the rotating shaft 3 , and the outlet end of the medium delivery pipe 51 communicates with the cavity 31 . The medium return assembly is installed on the other end of the rotating shaft 3 , and the inlet end of the medium return assembly communicates with the heat exchange chamber 41 . The driving assembly 7 is connected with the rotating shaft 3 , and the driving assembly 7 drives the rotating shaft 3 to rotate. Wherein, the direction of the gas outlet of the gas recovery assembly 1 is set towards the concave surface of the cooling fin 4 .
在进行热交换时,烟气回收组件1将电解槽电解产生的烟气集中,然后通过热交换箱2的烟气进口21进入热交换箱2内,烟气进入热交换箱2内后于散热片4相接触,在接触过程中将热量传递给散热片4。介质通过转动轴3的空腔31进入散热片4的换热腔室41内,然后将传递到散热片4上的热量吸收,介质吸收热量后通过介质回流组件排出散热片4,方便新的介质进入换热腔室41内进行热交换。在进行热交换时,转动轴3通过驱动组件7带动其缓慢转动,方便烟气进入不同的换热通道42内。During heat exchange, the flue gas recovery component 1 concentrates the flue gas generated by the electrolysis of the electrolytic cell, and then enters the heat exchange box 2 through the flue gas inlet 21 of the heat exchange box 2, and the flue gas enters the heat exchange box 2 and then dissipates heat The fins 4 are in contact, and heat is transferred to the heat sink 4 during the contact process. The medium enters the heat exchange chamber 41 of the heat sink 4 through the cavity 31 of the rotating shaft 3, and then absorbs the heat transferred to the heat sink 4. After the medium absorbs the heat, it is discharged from the heat sink 4 through the medium return assembly, which is convenient for new medium into the heat exchange chamber 41 for heat exchange. During heat exchange, the rotating shaft 3 is driven by the driving assembly 7 to rotate slowly, so that the flue gas enters different heat exchange channels 42 conveniently.
将散热片4设置呈弧形结构,且散热片4的凹面背离排气口22设置是为了方便进入热交换箱2内的烟气带动转动轴3旋转,降低驱动机构的能耗。同时将散热片4设置呈弧形结构可增大散热片4的面积,使得烟气在转动轴3的转动过程与散热片4中的介质完成热交换。The heat sink 4 is arranged in an arc-shaped structure, and the concave surface of the heat sink 4 is set away from the exhaust port 22 to facilitate the smoke entering the heat exchange box 2 to drive the rotating shaft 3 to rotate and reduce the energy consumption of the driving mechanism. At the same time, setting the cooling fins 4 in an arc-shaped structure can increase the area of the cooling fins 4 , so that the flue gas can complete heat exchange with the medium in the cooling fins 4 during the rotation process of the rotating shaft 3 .
需要进行说明的是,本实施例中的散热片4由铝、铜或银制成。It should be noted that the heat sink 4 in this embodiment is made of aluminum, copper or silver.
在另外一个实施例中,如图1所示,所述烟气回收组件1包括:集烟罩11、送烟管道12和引风机13,集烟罩11安装在电解槽的烟气出口处。送烟管道12的一端与所述集烟罩11连接,另一端与所述烟气进口21连接。引风机13安装在所述送烟管道12上,其出风口朝向所述烟气进口21设置。In another embodiment, as shown in FIG. 1 , the flue gas recovery assembly 1 includes: a fume collecting hood 11 , a fume supply pipe 12 and an induced draft fan 13 , and the fume collecting hood 11 is installed at the flue gas outlet of the electrolyzer. One end of the smoke delivery pipe 12 is connected to the smoke collecting hood 11 , and the other end is connected to the smoke inlet 21 . The induced draft fan 13 is installed on the smoke supply pipe 12 , and its air outlet is set towards the smoke inlet 21 .
电解槽在电解过程中产生的烟气通过引风机13引入送烟管道12内,通过送烟管道12将其输送至热交换箱2内,烟气在热交换箱2内完成热交换。在送烟管道12的进口一端设置集烟罩11是为了方便将电解槽排出的烟气集中收集,避免过多的烟气外溢,造成厂区内的温度环境发生变化。The flue gas produced by the electrolytic cell during the electrolysis process is introduced into the smoke delivery pipe 12 through the induced draft fan 13, and is transported to the heat exchange box 2 through the smoke delivery duct 12, where the flue gas completes heat exchange. The fume collecting hood 11 is arranged at the inlet end of the smoke delivery pipe 12 to facilitate the centralized collection of the flue gas discharged from the electrolytic cell, so as to avoid excessive flue gas from overflowing and causing changes in the temperature environment in the factory area.
在另外一个实施例中,如图3所示,所述热交换箱2的侧壁内设有辅助冷却通道23,所述辅助冷却通道23的进口位于所述排烟口处,所述辅助冷却通道23的出口位于所述烟气进口21处,所述辅助冷却通道23的出口与所述介质回流组件连通。In another embodiment, as shown in FIG. 3 , an auxiliary cooling channel 23 is provided in the side wall of the heat exchange box 2, and the inlet of the auxiliary cooling channel 23 is located at the smoke exhaust port. The outlet of the channel 23 is located at the flue gas inlet 21 , and the outlet of the auxiliary cooling channel 23 communicates with the medium return assembly.
在热交换箱2的侧壁内侧设置辅助冷却通道23是为了提高烟气的冷却效率,经过热交换箱2侧壁内的辅助冷却通道23的介质进入介质回流组件内进行收集处理。为了避免介质在辅助冷却通道23内的热交换时间不够,将辅助冷却通道23的入口设置在排烟口处,辅助冷却通道23呈蛇形弯管,增加介质在辅助冷却管道中停留的时间。同时由于排烟口处的烟气残留一定的温度,通过辅助冷却通道23内的介质吸收,然后介质在辅助冷却通道23内流动,吸收在其他方位的烟气温度,然后排入介质回流管道6内。The auxiliary cooling channel 23 is provided inside the side wall of the heat exchange box 2 to improve the cooling efficiency of the flue gas. The medium passing through the auxiliary cooling channel 23 in the side wall of the heat exchange box 2 enters the medium return assembly for collection and treatment. In order to avoid insufficient heat exchange time of the medium in the auxiliary cooling channel 23, the entrance of the auxiliary cooling channel 23 is set at the smoke outlet, and the auxiliary cooling channel 23 is a serpentine bend to increase the residence time of the medium in the auxiliary cooling channel. At the same time, due to the residual temperature of the flue gas at the exhaust port, it is absorbed by the medium in the auxiliary cooling channel 23, and then the medium flows in the auxiliary cooling channel 23 to absorb the temperature of the flue gas in other directions, and then discharged into the medium return pipe 6 Inside.
在另外一个实施例中,如图1所示,所述介质回流组件包括:介质输送管51、介质储存箱52和固定件53。介质输送管51的一端转动连接至所述空腔31内。介质输送管51的另一端与所述介质储存箱52连通。固定件53安装在所述热交换箱2的侧壁上,所述固定件53与所述介质输送管51固定连接。In another embodiment, as shown in FIG. 1 , the medium return assembly includes: a medium delivery pipe 51 , a medium storage tank 52 and a fixing member 53 . One end of the medium delivery pipe 51 is rotatably connected to the cavity 31 . The other end of the medium delivery pipe 51 communicates with the medium storage tank 52 . The fixing piece 53 is installed on the side wall of the heat exchange box 2 , and the fixing piece 53 is fixedly connected with the medium delivery pipe 51 .
在进行热交换时,介质储存箱52内的泵给介质输送管51提供介质,介质通过介质输送管51进入转动轴3的空腔31内,然后通过转动轴3的空腔31进入对应的散热片4中,介质与吸收散热片4上的热量完成热交换。固定件53安装在热交换箱2上,并与介质输送管51进行固定连接,避免介质输送管51在转动轴3旋转过程中被带动转动。During heat exchange, the pump in the medium storage tank 52 supplies the medium to the medium delivery pipe 51, and the medium enters the cavity 31 of the rotating shaft 3 through the medium delivery pipe 51, and then enters the corresponding cooling chamber through the cavity 31 of the rotating shaft 3. In the sheet 4, the heat exchange between the medium and the absorbing heat on the cooling sheet 4 is completed. The fixing part 53 is installed on the heat exchange box 2 and is fixedly connected with the medium delivery pipe 51 to prevent the medium delivery pipe 51 from being driven to rotate during the rotation of the rotating shaft 3 .
在另外一个实施例中,如图1、图2和图4所示,所述介质回流组件包括:介质回流管61、转动盘62、汇集件63和介质外排管66。每块所述散热片4上均设置有所述介质回流管61,所述介质回流管61的一端与所述换热腔室41连通。转动盘62呈圆环状,其中部用于供所述转动轴3穿过,所述介质回流管61的另一端与所述动盘连接。汇集件63与所述热交换箱2连接,所述汇集件63的中部设有供所述转动轴3穿过的让位孔64,所述汇集件63的顶部设有用于汇流介质的汇集槽65,所述转动盘62转动安装在所述汇集槽65的槽口处。介质外排管66的一端连接至所述汇集槽65内,另一端连接至外部机构内。In another embodiment, as shown in FIG. 1 , FIG. 2 and FIG. 4 , the medium return assembly includes: a medium return pipe 61 , a rotating disk 62 , a collecting piece 63 and a medium discharge pipe 66 . Each of the cooling fins 4 is provided with the medium return pipe 61 , and one end of the medium return pipe 61 communicates with the heat exchange chamber 41 . The rotating disk 62 is in the shape of a ring, the middle part of which is used for passing the rotating shaft 3 , and the other end of the medium return pipe 61 is connected with the rotating disk. The collection piece 63 is connected with the heat exchange box 2, the middle part of the collection piece 63 is provided with a relief hole 64 for the rotation shaft 3 to pass through, and the top of the collection piece 63 is provided with a collection groove for converging medium 65 , the rotating disk 62 is rotatably installed at the notch of the collecting groove 65 . One end of the medium discharge pipe 66 is connected to the collection tank 65, and the other end is connected to the external mechanism.
经过热交换的介质通过介质回流管道6进入汇集槽65内,然后通过与汇集槽65连通的介质外排管66道排出。转动轴3带动散热片4转动时,与散热片4连接的介质回流管61被带动旋转,介质回流管61另一端的转动盘62在汇集件63的汇集槽65内随着转动轴3旋转,介质流入汇集槽65中然后通过介质外排管66输送到外部机构内即可。The heat-exchanged medium enters the collection tank 65 through the medium return pipe 6 , and then is discharged through the medium outlet pipe 66 communicating with the collection tank 65 . When the rotating shaft 3 drives the heat sink 4 to rotate, the medium return pipe 61 connected to the heat sink 4 is driven to rotate, and the rotating disk 62 at the other end of the medium return pipe 61 rotates with the rotating shaft 3 in the collecting groove 65 of the collecting piece 63, The medium flows into the collection tank 65 and then is transported to the external mechanism through the medium discharge pipe 66 .
在另外一个实施例中,如图1和图2所示,所述驱动组件7包括:传动机构71、减速机构72和驱动电机73,传动机构71的一端与所述转动轴3连接;所述传动机构71的另一端与所述减速机构72连接;驱动电机73与所述减速机构72连接,用于驱动所述减速机构72带动传动机构71运动,所述传动机构71带动转动轴3旋转。设置转动机构和减速机构72是为了降低驱动电机73的转动速度,使得烟气在热交换箱2内停留足够的时间,使得烟气中的热量能被完全吸收。In another embodiment, as shown in Figures 1 and 2, the drive assembly 7 includes: a transmission mechanism 71, a reduction mechanism 72 and a drive motor 73, one end of the transmission mechanism 71 is connected to the rotating shaft 3; The other end of the transmission mechanism 71 is connected to the reduction mechanism 72; the drive motor 73 is connected to the reduction mechanism 72, and is used to drive the reduction mechanism 72 to drive the transmission mechanism 71 to move, and the transmission mechanism 71 drives the rotating shaft 3 to rotate. The rotation mechanism and the deceleration mechanism 72 are provided to reduce the rotation speed of the driving motor 73 so that the flue gas stays in the heat exchange box 2 for a sufficient time so that the heat in the flue gas can be completely absorbed.
本实施例中的传动机构7可以是齿轮传动机构,还可以是带传动机构。减速机构为现有的减速齿轮箱。The transmission mechanism 7 in this embodiment can be a gear transmission mechanism, and can also be a belt transmission mechanism. The reduction mechanism is an existing reduction gearbox.
在另外一个实施例中,为了方便烟气在热交换箱2内完全完成热交换,转动轴3的转动速度为每分钟10-20转。In another embodiment, in order to facilitate the complete heat exchange of the flue gas in the heat exchange box 2, the rotation speed of the rotating shaft 3 is 10-20 revolutions per minute.
在另外一个实施例中,如图4所示,为了进一步降低热损,在热交换箱2的外侧包裹设置有一层保温层8,保温层8为保温棉、气凝胶毡。In another embodiment, as shown in FIG. 4 , in order to further reduce heat loss, a layer of insulation layer 8 is wrapped around the outside of the heat exchange box 2 , and the insulation layer 8 is insulation cotton or airgel felt.
在另外一个实施例中,如图5所示,采用喷丸方式在散热片4的外侧壁上加工处若干凹槽43,该凹槽43用于增大烟气和散热片4的接触面积,且通过喷丸处理的散热片4结构强度、耐腐蚀性更高。In another embodiment, as shown in FIG. 5 , several grooves 43 are processed on the outer sidewall of the heat sink 4 by shot blasting, and the grooves 43 are used to increase the contact area between the flue gas and the heat sink 4 . Moreover, the heat sink 4 subjected to shot blasting has higher structural strength and higher corrosion resistance.
在另外一个实施例中,为了进一步提高该回收装置的结构强度,所述散热片4与所述转动轴3为一体成型结构。In another embodiment, in order to further improve the structural strength of the recovery device, the cooling fin 4 and the rotating shaft 3 are integrally formed.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (10)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118499808A (en) * | 2024-07-17 | 2024-08-16 | 邢台军华机械科技有限公司 | Low-temperature waste heat recovery device for boiler |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118499808A (en) * | 2024-07-17 | 2024-08-16 | 邢台军华机械科技有限公司 | Low-temperature waste heat recovery device for boiler |
| CN118499808B (en) * | 2024-07-17 | 2024-09-24 | 邢台军华机械科技有限公司 | Boiler low temperature waste heat recovery device |
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