CN116575940A - A Concrete Pouring Method for Shield Tunnel Door Ring Beam - Google Patents

A Concrete Pouring Method for Shield Tunnel Door Ring Beam Download PDF

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CN116575940A
CN116575940A CN202310655285.1A CN202310655285A CN116575940A CN 116575940 A CN116575940 A CN 116575940A CN 202310655285 A CN202310655285 A CN 202310655285A CN 116575940 A CN116575940 A CN 116575940A
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concrete
pouring
ring beam
vibrating rod
concrete pouring
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CN116575940B (en
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管善志
唐晓鹏
尹志清
许昆
陈凯
邱旭超
练盼
赵强虎
朱诚
吴�荣
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China Communications 2nd Navigational Bureau 3rd Engineering Co ltd
China Communications Second Aviation Administration Nanjing Construction Co ltd
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Cccc Nanjing Construction Co ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Lining And Supports For Tunnels (AREA)

Abstract

本发明公开了一种盾构洞门环梁混凝土浇筑方法,在车站内洞门环梁上方侧墙混凝土内预埋混凝土浇筑导管,作为唯一混凝土浇筑孔,且与振捣孔分离,保证混凝土连续浇筑;在洞门环梁腰部及以上部位设置振捣棒导向孔道,对洞门环梁的腰部及以上部分混凝土进行有效振捣;混凝土浇筑导管与振捣棒导向孔道相互分离,混凝土浇筑与振捣可以同时作业。本发明能实现浇筑孔与振捣孔分离,保证混凝土连续浇筑,防止混凝土离析,环梁腰部及顶部振捣密实,大幅度提高混凝土浇筑质量,减少渗漏水风险;同时,省去混凝土泵车,可避免因工人需要扶泵管由冲击力造成安全隐患,同时避免泵车协调困难及使用泵车造成费用高等。

The invention discloses a concrete pouring method for a door ring beam of a shield tunnel. A concrete pouring conduit is pre-embedded in the side wall concrete above the door ring beam in a station as the only concrete pouring hole, and is separated from the vibrating hole to ensure continuous pouring of concrete; The vibrating bar guide channel is set at the waist of the door ring beam and above to effectively vibrate the concrete at the waist of the door ring beam and above; the concrete pouring conduit and the vibrator guide channel are separated from each other, and the concrete pouring and vibration can be operated at the same time . The invention can realize the separation of the pouring hole and the vibrating hole, ensure the continuous pouring of concrete, prevent concrete segregation, vibrate and compact the waist and top of the ring beam, greatly improve the quality of concrete pouring, and reduce the risk of water leakage; at the same time, the concrete pump truck is omitted , It can avoid the potential safety hazard caused by the impact force caused by the workers needing to support the pump pipe, and at the same time avoid the difficulty in coordination of the pump truck and the high cost of using the pump truck.

Description

一种盾构洞门环梁混凝土浇筑方法A Concrete Pouring Method for Shield Tunnel Door Ring Beam

技术领域technical field

本发明属于建筑技术领域,更具体地说,涉及一种地铁盾构区间洞门环梁混凝土浇筑方法。The invention belongs to the technical field of construction, and more specifically relates to a concrete pouring method for a portal ring beam in a shield section of a subway.

背景技术Background technique

盾构隧道两端与地铁车站侧墙连接处需进行施作洞门环梁。洞门环梁分为内置式和外置式两种,常见内置式结构,内置式洞门环梁与混凝土侧墙墙面齐平,相当于内嵌在侧墙里,一般内嵌宽度为400mm~800mm,多为600mm,厚度大于500mm,混凝土浇筑难度大。目前现有盾构洞门环梁混凝土浇筑,一般都是模板安装时在模板上从下向上间隔开孔,预留3~5个浇筑孔,混凝土泵车自带泵管对着浇筑孔进行混凝土浇筑,同时浇筑孔常常兼做混凝土振捣孔使用,存在以下缺陷:Door ring beams need to be constructed at the connection between the two ends of the shield tunnel and the side wall of the subway station. The door ring beam is divided into two types: built-in type and external type. The built-in structure is common. The built-in door ring beam is flush with the concrete side wall, which is equivalent to being embedded in the side wall. The general embedded width is 400mm~800mm. Most of them are 600mm, and the thickness is greater than 500mm, so it is difficult to pour concrete. At present, the concrete pouring of the ring beam of the shield tunnel door is generally made by opening holes on the formwork from bottom to top when the formwork is installed, and 3 to 5 pouring holes are reserved, and the concrete pump truck has its own pump pipe to pour concrete against the pouring holes. At the same time, the pouring hole is often used as a concrete vibrating hole, which has the following defects:

(1)混凝土浇筑时,需要间断封堵浇筑孔,封堵浇筑孔时需要暂停混凝土浇筑,导致混凝土不能连续浇筑,影响混凝土之间粘结质量,进而导致渗漏水,处理难度大;(1) When pouring concrete, it is necessary to block the pouring holes intermittently. When the pouring holes are blocked, it is necessary to suspend the concrete pouring, resulting in the inability of continuous pouring of concrete, affecting the bonding quality between concrete, and causing water leakage, which is difficult to deal with;

(2)混凝土浇筑时,浇筑孔常常兼做振捣孔,振捣与浇筑交替作业,其施工质量不易控制,导致振捣不到位,常常会出现渗漏水,处理难度大;(2) When pouring concrete, the pouring hole is often used as a vibrating hole, and the vibrating and pouring operations are alternated. The construction quality is not easy to control, resulting in insufficient vibration, water leakage often occurs, and the treatment is difficult;

(3)洞门环梁腰部及以上部分,混凝土振捣困难,常常漏振或者振捣不到位,导致渗漏水,处理难度大;(3) It is difficult to vibrate the concrete at the waist and above the ring beam of the portal, and often leaks vibration or does not vibrate properly, resulting in water leakage and difficult treatment;

(4)当浇筑孔设置不足时,混凝土在洞门环梁钢筋内下料高度超过2m,容易出现混凝土离析,流动不畅,影响混凝土浇筑质量;(4) When the setting of pouring holes is insufficient, the height of concrete cutting in the door ring beam reinforcement exceeds 2m, which is prone to concrete segregation and poor flow, which affects the quality of concrete pouring;

(5)混凝土浇筑时,作业人员须在支架上扶泵管,但是泵管冲击力大,作业人员控制困难,存在安全隐患;(5) When pouring concrete, the operator must support the pump pipe on the support, but the impact force of the pump pipe is large, it is difficult for the operator to control it, and there are potential safety hazards;

(6)洞门环梁所需混凝土方量小,泵车协调困难,且费用高,同时浇筑完成后泵管余留混凝土浪费,造成费用更高。(6) The amount of concrete required for the ring beam of the portal is small, the coordination of the pump truck is difficult, and the cost is high. At the same time, the remaining concrete in the pump pipe is wasted after the pouring is completed, resulting in higher costs.

因此针对洞门环梁混凝土浇筑,为保证其施工质量及安全,有必要研究发明新方法,克服现有技术不足之处,改进传统方法。Therefore, in order to ensure the construction quality and safety of the concrete pouring of the portal ring beam, it is necessary to research and invent new methods, overcome the deficiencies of the existing technologies, and improve the traditional methods.

发明内容Contents of the invention

发明目的:针对上述技术问题,本发明提出一种洞门环梁混凝土浇筑方法,能实现浇筑孔与振捣孔分离,保证混凝土连续浇筑,防止混凝土离析,环梁腰部及顶部振捣密实,大幅度提高混凝土浇筑质量,减少渗漏水风险;同时,省去混凝土泵车,可避免因工人需要扶泵管由冲击力造成安全隐患,同时避免泵车协调困难及使用泵车造成费用高等。Purpose of the invention: In view of the above technical problems, the present invention proposes a concrete pouring method for the ring beam of the portal, which can realize the separation of the pouring hole and the vibrating hole, ensure continuous pouring of concrete, prevent concrete segregation, and vibrate the waist and top of the ring beam densely, greatly Improve the quality of concrete pouring and reduce the risk of water leakage; at the same time, save the concrete pump truck, which can avoid potential safety hazards caused by the impact force caused by workers needing to support the pump pipe, and at the same time avoid the difficulty in coordination of pump trucks and the high cost of using pump trucks.

一种盾构洞门环梁混凝土浇筑方法,包括以下步骤:A method for pouring concrete for shield tunnel door ring beams, comprising the following steps:

S1、制作混凝土浇筑导管S1. Making Concrete Pouring Conduits

所述混凝土浇筑导管下端设置在洞门环梁中间顶部处,上端垂直向上穿越侧墙伸至顶板的顶部,在冠梁、挡墙内侧面下方内,所述混凝土浇筑导管作为混凝土浇筑通道;The lower end of the concrete pouring conduit is set at the top of the middle of the door ring beam, and the upper end vertically passes through the side wall and extends to the top of the roof. In the lower part of the crown beam and the inner side of the retaining wall, the concrete pouring conduit is used as a concrete pouring channel;

S2、预埋振捣棒导向孔道S2. Pre-embedded vibrator guide channel

所述振捣棒导向孔道包括:The vibrator guide channel includes:

第一振捣棒导向孔道,预设在所述混凝土浇筑导管内,用于振捣棒下方到洞门环梁顶部,对洞门环梁顶部处混凝土进行振捣;The first vibrating rod guide channel is preset in the concrete pouring conduit, and is used for vibrating the concrete at the top of the portal ring beam from the bottom of the vibrating rod to the top of the portal ring beam;

第二振捣棒导向孔道,预设于洞门环梁骨架主筋内且位于所述洞门环梁的腰部两侧,包括多个,多个所述第二振捣棒导向孔道竖向平行间隔布置;The second vibrator guide channel is preset in the main reinforcement of the door ring beam skeleton and is located on both sides of the waist of the door ring beam, including a plurality of the second vibrator guide channels arranged vertically in parallel and at intervals;

第三振捣棒导向孔道,预设于洞门环梁骨架主筋内且位于所述第二振捣棒导向孔道与洞门环梁顶部之间,包括多个,多个所述第三振捣棒导向孔道之间均匀间隔布置且第三振捣棒导向孔道的孔轴线穿过洞门环梁的圆心;The third vibrator guide channel is preset in the main reinforcement of the door ring beam skeleton and is located between the second vibrator guide channel and the top of the door ring beam, including a plurality of third vibrator guides The holes are evenly spaced and the hole axis of the third vibrating rod guide hole passes through the center of the door ring beam;

所述第二振捣棒导向孔道和第三振捣棒导向孔道均包括预埋再墙体内钢管和预设于环梁钢筋内圆钢通道;Both the second vibrator guide channel and the third vibrator guide channel include a steel pipe embedded in the wall and a round steel channel preset in the ring beam reinforcement;

S3、安装混凝土下料料斗以及振捣棒S3. Install concrete feeding hopper and vibrator

当洞门环梁钢筋及模板安装完成并通过验收后,安装混凝土下料料斗及振捣棒,先安装下料料斗,再安装振捣棒,所述混凝土下料料斗的下料口与顶板处的混凝土浇筑导管上端对接固定,所述振捣棒从下料料斗的下料口,沿着第一振捣棒导向孔道进入洞门环梁顶部;When the door ring beam steel bars and formwork are installed and passed the inspection, the concrete feeding hopper and the vibrating rod are installed. The upper end of the concrete pouring conduit is docked and fixed, and the vibrating rod enters the top of the door ring beam from the feeding port of the feeding hopper along the first vibrating rod guide channel;

通过所述第二振捣棒导向孔道和第三振捣棒导向孔道分别投放振捣棒;Throwing vibrating rods respectively through the second vibrating rod guide tunnel and the third vibrating rod guiding tunnel;

S4、浇筑洞门环梁混凝土及封堵浇筑导管S4. Pouring concrete for the door ring beam and plugging the pouring conduit

混凝土通过下料料斗,经所述混凝土浇筑导管流动至洞门环梁内,随着洞门环梁内混凝土面上升,当振捣棒导向孔道有混凝土时,启动振捣作业;Concrete flows into the ring beam of the portal through the pouring hopper through the concrete pouring conduit, and as the concrete surface in the ring beam of the portal rises, when there is concrete in the guide channel of the vibrating rod, the vibrating operation is started;

混凝土一直灌注至所述混凝土浇筑导管顶口后停止管注,完成混凝土浇筑导管封堵。Concrete is poured all the way to the top of the concrete pouring conduit, and then the pouring is stopped to complete the plugging of the concrete pouring conduit.

所述混凝土浇筑导管内设有第一缓冲导向结构,所述第一缓冲导向结构沿混凝土浇筑导管的管内壁两侧上、下间隔交替布置,用以缓冲混凝土,防止混凝土竖直下方离析以及引导混凝土有序流动。The concrete pouring conduit is provided with a first buffer guide structure, and the first buffer guide structure is alternately arranged at upper and lower intervals along both sides of the inner wall of the concrete pouring conduit to buffer the concrete, prevent vertical segregation of the concrete below and guide Concrete flows in an orderly manner.

所述第一缓冲导向结构为V形斜槽。The first buffer guide structure is a V-shaped chute.

所述洞门环梁腰部设有第二缓冲导向结构,所述第二缓冲导向结构采用方形钢板,沿洞门环梁腰部上下间隔交替布置,方形钢板与环梁钢筋主筋焊接固定,所述第二缓冲导向结构用以缓冲混凝土下落速度,防止混凝土竖直下落离析、以及引导混凝土有序流动。The waist of the door ring beam is provided with a second buffer guide structure, the second buffer guide structure is made of square steel plates, which are alternately arranged at intervals up and down along the door ring beam waist, the square steel plates are welded and fixed to the main reinforcement of the ring beam steel bar, and the second buffer guide structure The guide structure is used to buffer the falling speed of concrete, prevent vertical segregation of concrete, and guide the orderly flow of concrete.

所述第一振捣棒导向孔道和所述第二振捣棒导向孔道中的圆钢通道结构相同,均采用圆钢加钢丝制作,至少3根圆钢在内,钢丝绕在圆钢外,形成直筒形的螺旋状孔道,其内径大于振捣棒外径40mm~50mm;The structure of the first vibrating bar guide channel and the round steel channel in the second vibrating bar guide channel are the same, both of which are made of round steel plus steel wires, at least 3 round steels are inside, and the steel wires are wound outside the round steel. Form a straight cylindrical spiral channel, the inner diameter of which is 40mm~50mm larger than the outer diameter of the vibrating rod;

所述第三振捣棒导向孔道中的圆钢通道呈喇叭口状,其外箍筋采用钢丝圈绕,间距100mm,其内不少于3根骨架主筋采用圆钢制作,相邻骨架主筋间距小于振捣棒直径,骨架主筋与螺旋箍筋绑扎固定,骨架主筋与混凝土浇筑导管、第二导向板焊接固定。The round steel channel in the guide channel of the third vibrating rod is bell-shaped, and the outer stirrup is wound with a steel wire ring with a spacing of 100 mm. There are no less than three skeleton main reinforcements in it made of round steel, and the distance between adjacent skeleton main reinforcements is Smaller than the diameter of the vibrating rod, the main reinforcement of the skeleton is bound and fixed with the spiral stirrup, and the main reinforcement of the skeleton is welded and fixed with the concrete pouring conduit and the second guide plate.

当地面与车站顶板垂直距离不到2m时,地面混凝土罐车直接向所述下料料斗内投放混凝土;When the vertical distance between the ground and the roof of the station is less than 2m, the concrete tanker on the ground directly pours concrete into the discharge hopper;

当地面与车站顶板垂直距离超过2m时,采用溜槽或串筒向所述下料料斗内投放混凝土,以防止混凝土离析。When the vertical distance between the ground and the roof of the station exceeds 2m, use a chute or string to put concrete into the lower hopper to prevent concrete segregation.

所述混凝土浇筑导管的内外壁采用防锈漆处理,混凝土浇筑导管预埋时,对管顶和管底进行临时封堵,洞门环梁混凝土浇筑前,打开临时封堵。The inner and outer walls of the concrete pouring conduit are treated with anti-rust paint. When the concrete pouring conduit is pre-buried, the top and bottom of the pipe are temporarily blocked, and the temporary seal is opened before the concrete pouring of the door ring beam.

所述混凝土浇筑导管为截面边长为300mm~400mm的方形导管;The concrete pouring conduit is a square conduit with a section side length of 300 mm to 400 mm;

所述第一缓冲导向结构为三角形板,多块三角形板在混凝土浇筑导管内壁上沿高度方向上、下交替布置,相邻两块三角形板的高度间距小于2m,并焊接在呈方形的混凝土浇筑导管内壁,第一缓冲导向结构与混凝土浇筑导管内壁之间夹角45°。The first buffer guide structure is a triangular plate, a plurality of triangular plates are alternately arranged up and down on the inner wall of the concrete pouring conduit along the height direction, and the height distance between two adjacent triangular plates is less than 2m, and they are welded on the square concrete pouring The inner wall of the conduit, the angle between the first buffer guide structure and the inner wall of the concrete pouring conduit is 45°.

有益效果Beneficial effect

(1)本发明一种洞门环梁混凝土浇筑方法,由于混凝土浇筑导管预埋在墙体内,且在洞门环梁上方外,避免封堵浇筑孔而中断,混凝土连续浇筑,保证混凝土连续浇筑质量,减少渗漏水风险;(1) A concrete pouring method for the door ring beam of the present invention. Since the concrete pouring conduit is pre-buried in the wall and outside the top of the door ring beam, the interruption of the pouring hole is avoided, and the concrete is continuously poured to ensure the quality of the continuous pouring of the concrete , reduce the risk of water leakage;

(2)本发明一种洞门环梁混凝土浇筑方法,混凝土浇筑孔不再兼做振捣孔,振捣孔单独设置,混凝土振捣与浇筑同时作业,有利于混凝土振捣密实,减少渗漏水风险;(2) A concrete pouring method for the door ring beam of the present invention, the concrete pouring hole is no longer used as a vibrating hole, the vibrating hole is set separately, and the concrete vibrating and pouring work at the same time, which is conducive to the concrete vibrating and compacting, and reduces the leakage of water risk;

(3本发明一种洞门环梁混凝土浇筑方法,浇筑导管内设置第一缓冲导向板,洞门环梁腰部设置第二缓冲导向板,防止了混凝土垂直下落产生离析,有利于混凝土有序流动,有利于混凝土浇筑质量控制;(3) A method for concrete pouring of the door ring beam of the present invention, the first buffer guide plate is arranged in the pouring conduit, and the second buffer guide plate is arranged at the waist of the door ring beam, which prevents the concrete from falling vertically and segregates, which is conducive to the orderly flow of concrete, and has Conducive to the quality control of concrete pouring;

(4)本发明一种洞门环梁混凝土浇筑方法,在洞门环梁腰部以上墙体内设置第二振捣棒导向孔道和环梁上半部钢筋内设置第三振捣棒导向孔道,有利于混凝土振捣,减少渗漏水风险;(4) A concrete pouring method for the door ring beam of the present invention, the second vibrator guide channel is set in the wall above the waist of the door ring beam and the third vibrator guide channel is set in the steel bar of the upper half of the ring beam, which is beneficial to Vibrate concrete to reduce the risk of water leakage;

(5)本发明一种洞门环梁混凝土浇筑方法,混凝土罐车地面直接放料,可以省去高处混凝土浇筑平台设置,减少高处作业,避免高处作业风险;(5) A concrete pouring method for the door ring beam of the present invention, the concrete tank truck is directly discharged on the ground, which can save the setting of the high-altitude concrete pouring platform, reduce the high-altitude operation, and avoid the risk of the high-altitude operation;

(6)本发明一种洞门环梁混凝土浇筑方法,省去使用混凝土泵车,避免因工人需要扶泵管由冲击力造成安全隐患,同时避免泵车协调困难及使用泵车造成费用高等。(6) A concrete pouring method for the door ring beam of the present invention saves the use of concrete pump trucks, avoids potential safety hazards caused by impact forces caused by workers needing to support the pump pipes, and avoids difficulties in coordination of pump trucks and high costs caused by the use of pump trucks.

附图说明Description of drawings

图1为本发明地铁车站侧墙浇筑洞门环梁整体结构立面图;Fig. 1 is the vertical view of the overall structure of the door ring beam of the subway station side wall pouring of the present invention;

其中,1为地面;2为挡墙;3为冠梁;4为进料料斗;5为顶板梁;6为混凝土浇筑导管;7为中板梁;8为第一振捣棒导向孔道;9为第三振捣棒导向孔道;10为第二振捣棒导向孔道;11为第二缓冲导向结构;12为洞门环梁;13为地下桩或樯;14为车站结构侧墙;15为车站结构侧墙;Among them, 1 is the ground; 2 is the retaining wall; 3 is the crown beam; 4 is the feeding hopper; 5 is the roof beam; 6 is the concrete pouring conduit; 7 is the middle plate beam; 10 is the guide channel of the second vibrator; 11 is the second buffer guide structure; 12 is the door ring beam; 13 is the underground pile or mast; 14 is the side wall of the station structure; 15 is the station structural side walls;

图2为本发明地铁车站侧墙浇筑洞门环梁整体结构断面图;Fig. 2 is the sectional view of the overall structure of the door ring beam of the subway station side wall pouring of the present invention;

其中,16为盾构管片;Among them, 16 are shield segments;

图3为洞门环梁腰部设置第二缓冲导向结构示意图;Fig. 3 is a schematic diagram of the second buffer guide structure arranged at the waist of the door ring beam;

图4为图3的3-3向视图;Fig. 4 is the 3-3 direction view of Fig. 3;

图5为混凝土浇筑导管的结构示意图;Fig. 5 is the structural representation of concrete pouring conduit;

图6为图5的2-2向视图;Fig. 6 is the 2-2 direction view of Fig. 5;

图7为第一振捣棒导向孔道和第二振捣棒导向孔道结构示意图;Fig. 7 is a structural schematic diagram of the first vibrator guide channel and the second vibrator guide channel;

图8为图7的横向断面图;Fig. 8 is a transverse sectional view of Fig. 7;

其中,17为第一骨架主筋;18为直筒形螺旋钢丝箍筋;Wherein, 17 is the main reinforcement of the first skeleton; 18 is a straight cylindrical spiral steel wire stirrup;

图9为第二振捣棒导向孔道的结构示意图;Fig. 9 is a schematic structural view of the second vibrating rod guide channel;

图10为图9的横向断面图;Fig. 10 is a transverse sectional view of Fig. 9;

其中,19为第二骨架主筋;20为喇叭形螺旋钢丝箍筋;Wherein, 19 is the main reinforcement of the second skeleton; 20 is the trumpet-shaped spiral steel wire stirrup;

图11为洞门环梁上方墙体中设有与所述第二振捣棒导向孔道、以及第三振捣棒导向孔道相连通的通道结构示意图;Fig. 11 is a schematic diagram of the channel structure communicating with the second vibrator guide channel and the third vibrator guide channel in the wall above the door ring beam;

其中,21为圆钢通道;22为洞门环梁周边墙体。Among them, 21 is a round steel channel; 22 is the wall around the door ring beam.

具体实施方式Detailed ways

下面结合具体实施例以及说明书附图对本发明的技术方案做进一步详细说明。The technical solution of the present invention will be described in further detail below in conjunction with specific embodiments and the accompanying drawings.

本发明提供一种盾构洞门环梁混凝土浇筑方法。其所采用技术方案是,在车站内洞门环梁上方侧墙混凝土内预埋混凝土浇筑导管,作为唯一混凝土浇筑孔,且与振捣孔分离,保证混凝土连续浇筑;在洞门环梁腰部及以上部位设置振捣棒导向孔道,对洞门环梁的腰部及以上部分混凝土进行有效振捣;混凝土浇筑导管与振捣棒导向孔道相互分离,混凝土浇筑与振捣可以同时作业,有利于混凝土连续振捣。The invention provides a concrete pouring method for a ring beam of a shield tunnel door. The technical solution adopted is to pre-embed the concrete pouring conduit in the side wall concrete above the door ring beam in the station as the only concrete pouring hole, and separate it from the vibrating hole to ensure continuous pouring of concrete; The vibrator guide channel is set to effectively vibrate the concrete at the waist of the door ring beam and above; the concrete pouring conduit and the vibrator guide channel are separated from each other, and the concrete pouring and vibration can be operated at the same time, which is conducive to the continuous vibration of concrete.

所述振捣棒导向孔道包括:The vibrator guide channel includes:

第一振捣棒导向孔道8,预设在所述混凝土浇筑导管6内,用于振捣棒下方到洞门环梁顶部,对洞门环梁顶部处混凝土进行振捣;The first vibrator guide channel 8 is preset in the concrete pouring conduit 6, and is used for vibrating the concrete at the top of the door ring beam from the bottom of the vibrator to the top of the door ring beam;

第二振捣棒导向孔道10,预设于洞门环梁骨架主筋内且位于所述洞门环梁的腰部两侧,包括多个,多个所述第二振捣棒导向孔道竖向平行间隔布置;The second vibrator guide channel 10 is preset in the main reinforcement of the door ring beam skeleton and is located on both sides of the waist of the door ring beam, including a plurality of the second vibrator guide channels vertically parallel and spaced ;

第三振捣棒导向孔道9,预设于洞门环梁骨架主筋内且位于所述第二振捣棒导向孔道与洞门环梁顶部之间,包括多个,多个所述第三振捣棒导向孔道之间均匀间隔布置且第三振捣棒导向孔道的孔轴线穿过洞门环梁的圆心;The third vibrator guide channel 9 is preset in the main reinforcement of the door ring beam skeleton and is located between the second vibrator guide channel and the top of the door ring beam, including multiple, multiple third vibrator The guide holes are evenly spaced and the hole axis of the third vibrator guide hole passes through the center of the door ring beam;

所述洞门环梁上方墙体中设有与所述第三振捣棒导向孔道9、以及第二振捣棒导向孔道10相连通的圆钢通道21。A round steel channel 21 communicating with the third vibrator guide tunnel 9 and the second vibrator guide tunnel 10 is provided in the wall above the door ring beam.

本发明一种盾构洞门环梁混凝土浇筑方法,具体包括以下步骤:A method for concrete pouring of shield tunnel door ring beam concrete in the present invention, specifically comprises the following steps:

S1、制作混凝土浇筑导管S1. Making Concrete Pouring Conduits

所述混凝土浇筑导管下端设置在洞门环梁中间顶部处,上端垂直向上穿越侧墙伸至顶板的顶部,在冠梁、挡墙内侧面下方内,所述混凝土浇筑导管作为混凝土浇筑通道;The lower end of the concrete pouring conduit is set at the top of the middle of the door ring beam, and the upper end vertically passes through the side wall and extends to the top of the roof. In the lower part of the crown beam and the inner side of the retaining wall, the concrete pouring conduit is used as a concrete pouring channel;

S2、预埋振捣棒导向孔道S2. Pre-embedded vibrator guide channel

所述振捣棒导向孔道包括:The vibrator guide channel includes:

第一振捣棒导向孔道,预设在所述混凝土浇筑导管内,用于振捣棒下方到洞门环梁顶部,对洞门环梁顶部处混凝土进行振捣;The first vibrating rod guide channel is preset in the concrete pouring conduit, and is used for vibrating the concrete at the top of the portal ring beam from the bottom of the vibrating rod to the top of the portal ring beam;

第二振捣棒导向孔道10,预设于洞门环梁骨架主筋内且位于所述洞门环梁的腰部两侧,包括多个,多个所述第二振捣棒导向孔道竖向平行间隔布置;The second vibrator guide channel 10 is preset in the main reinforcement of the door ring beam skeleton and is located on both sides of the waist of the door ring beam, including a plurality of the second vibrator guide channels vertically parallel and spaced ;

第三振捣棒导向孔道9,预设于洞门环梁骨架主筋内且位于所述第二振捣棒导向孔道与洞门环梁顶部之间,包括多个,多个所述第三振捣棒导向孔道之间均匀间隔布置且第三振捣棒导向孔道的孔轴线穿过洞门环梁的圆心;The third vibrator guide channel 9 is preset in the main reinforcement of the door ring beam skeleton and is located between the second vibrator guide channel and the top of the door ring beam, including multiple, multiple third vibrator The guide holes are evenly spaced and the hole axis of the third vibrator guide hole passes through the center of the door ring beam;

所述第二振捣棒导向孔道和第三振捣棒导向孔道均包括预埋再墙体内钢管和预设于环梁钢筋内圆钢通道;Both the second vibrator guide channel and the third vibrator guide channel include a steel pipe embedded in the wall and a round steel channel preset in the ring beam reinforcement;

S3、安装混凝土下料料斗以及振捣棒S3. Install concrete feeding hopper and vibrator

当洞门环梁钢筋及模板安装完成并通过验收后,安装混凝土下料料斗及振捣棒,先安装下料料斗,再安装振捣棒,所述混凝土下料料斗的下料口与顶板处的混凝土浇筑导管上端对接固定,所述振捣棒从下料料斗的下料口,沿着第一振捣棒导向孔道进入洞门环梁顶部;When the door ring beam steel bars and formwork are installed and passed the inspection, the concrete feeding hopper and the vibrating rod are installed. The upper end of the concrete pouring conduit is docked and fixed, and the vibrating rod enters the top of the door ring beam from the feeding port of the feeding hopper along the first vibrating rod guide channel;

通过所述第二振捣棒导向孔道和第三振捣棒导向孔道分别投放振捣棒;Throwing vibrating rods respectively through the second vibrating rod guide tunnel and the third vibrating rod guiding tunnel;

S4、浇筑洞门环梁混凝土及封堵浇筑导管S4. Pouring concrete for the door ring beam and plugging the pouring conduit

混凝土通过下料料斗及所述混凝土浇筑导管流动至洞门环梁内,随着洞门环梁内混凝土面上升,当振捣棒导向孔道有混凝土时,启动振捣作业,其中洞门环梁下部采用环梁模板上开孔插入振捣棒振捣,洞门环梁上半环采用从所述第三振捣棒导向孔道插入振捣棒振捣;Concrete flows into the ring beam of the portal through the feeding hopper and the concrete pouring conduit. As the concrete surface in the ring beam of the portal rises, when there is concrete in the guide channel of the vibrating rod, the vibrating operation is started. A vibrator is inserted into the hole on the beam template to vibrate, and the upper half ring of the door ring beam is vibrated by inserting a vibrator from the third vibrator guide channel;

洞门环梁腰部左右两侧采用从所述第二振捣棒导向孔道插入振捣棒振捣;The left and right sides of the waist of the door ring beam are vibrated by inserting the vibrating rod from the second vibrating rod guide channel;

当混凝土面上升至洞门环梁顶部时,采用从所述第一振捣棒导向孔道投放的振捣棒振捣;When the concrete surface rises to the top of the door ring beam, vibrate with a vibrator dropped from the first vibrator guide channel;

混凝土一直灌注至所述混凝土浇筑导管顶口后停止管注,完成混凝土浇筑导管封堵。Concrete is poured all the way to the top of the concrete pouring conduit, and then the pouring is stopped to complete the plugging of the concrete pouring conduit.

作为本发明技术方案的一个优选实施例,所述混凝土浇筑导管内设有第一缓冲导向结构,所述第一缓冲导向结构沿混凝土浇筑导管的管内壁两侧上、下间隔交替布置,用以缓冲混凝土,防止混凝土竖直下方离析以及引导混凝土有序流动。所述第一缓冲导向结构为V形斜槽。As a preferred embodiment of the technical solution of the present invention, the first buffer guide structure is arranged inside the concrete pouring conduit, and the first buffer guide structure is alternately arranged at upper and lower intervals along both sides of the inner wall of the concrete pouring conduit for Buffer concrete, prevent concrete from segregating vertically below and guide concrete to flow in an orderly manner. The first buffer guide structure is a V-shaped chute.

作为本发明技术方案的一个优选实施例,所述洞门环梁腰部设有第二缓冲导向结构,所述第二缓冲导向结构沿洞门环梁腰部上下间隔交替布置,采用方形钢板,方形钢板与环梁钢筋主筋焊接固定,所述第二缓冲导向结构用以缓冲混凝土下落速度,防止混凝土竖直下落离析、以及引导混凝土有序流动。As a preferred embodiment of the technical solution of the present invention, the waist of the door ring beam is provided with a second buffer guide structure, and the second buffer guide structure is alternately arranged up and down along the waist of the door ring beam, using square steel plates, square steel plates and rings The main reinforcement of the beam reinforcement is welded and fixed, and the second buffer guide structure is used to buffer the falling speed of concrete, prevent vertical segregation of concrete, and guide the orderly flow of concrete.

作为本发明技术方案的一个优选实施例,所述混凝土浇筑导管为截面边长为300mm~400mm的方形导管;所述第一缓冲导向结构为三角形板,多块三角形板在混凝土浇筑导管内壁上沿高度方向上、下交替布置,相邻两块三角形板的高度间距小于2m,并焊接在呈方形的混凝土浇筑导管内壁,第一缓冲导向结构与混凝土浇筑导管内壁之间夹角45°。As a preferred embodiment of the technical solution of the present invention, the concrete pouring conduit is a square conduit with a side length of 300 mm to 400 mm in section; Alternately arranged up and down in the height direction, the height distance between two adjacent triangular plates is less than 2m, and welded to the inner wall of the square concrete pouring duct, the angle between the first buffer guide structure and the inner wall of the concrete pouring duct is 45°.

本发明混凝土浇筑导管采用方形,因为方管比圆管便于加工,圆管需要切开,第一缓冲导向结构与圆管弧形连接,加工焊接都难,而方形利用钢板或者薄壁角钢即可制作,内置第一缓冲导向结构焊接也方便,因此综合考虑用方形。The concrete pouring conduit of the present invention adopts a square shape, because the square pipe is easier to process than the round pipe, the round pipe needs to be cut, the first buffer guide structure is connected with the round pipe in an arc shape, and it is difficult to process and weld, but the square pipe can be made of steel plate or thin-walled angle steel It is also convenient to manufacture and weld the built-in first buffer guide structure, so it is considered to use a square shape.

第一缓冲导向结构使用V形斜槽,相比一字形斜槽更有利于混凝土下落。The first buffer guide structure uses a V-shaped chute, which is more conducive to the falling of concrete than a straight chute.

本发明混凝土浇筑导管内置第一振捣棒导向孔道,用圆钢做,有利于振捣棒上下移动,相邻骨架主筋间距小于振捣棒直径,防止上、下移动或振捣时,振捣棒跑到振捣棒导向孔道外面,卡住振捣棒等。浇筑方形导管封堵混凝土施工时,振捣棒在导向孔道内振捣,通过振捣混凝土,使周边混凝土密实。The concrete pouring conduit of the present invention has a built-in guide hole for the first vibrating rod, which is made of round steel, which is conducive to the up and down movement of the vibrating rod, and the distance between the main ribs of adjacent skeletons is smaller than the diameter of the vibrating rod, so as to prevent the vibrating rod from moving up and down or vibrating. The rod ran out of the guide hole of the vibrating rod, stuck the vibrating rod, etc. When pouring the square conduit to block the concrete, the vibrating rod vibrates in the guide channel, and the surrounding concrete is compacted by vibrating the concrete.

所述第一振捣棒导向孔道和所述第二振捣棒导向孔道中的圆钢通道结构相同,均采用圆钢加钢丝制作,至少3根圆钢在内,钢丝绕在圆钢外,形成直筒形的螺旋状孔道,其内径大于振捣棒外径40mm~50mm;The structure of the first vibrating bar guide channel and the round steel channel in the second vibrating bar guide channel are the same, both of which are made of round steel plus steel wires, at least 3 round steels are inside, and the steel wires are wound outside the round steel. Form a straight cylindrical spiral channel, the inner diameter of which is 40mm~50mm larger than the outer diameter of the vibrating rod;

所述第三振捣棒导向孔道中的圆钢通道呈喇叭口状,其外箍筋采用钢丝圈绕,间距100mm,其内不少于3根骨架主筋采用圆钢制作,相邻骨架主筋间距小于振捣棒直径,骨架主筋与螺旋箍筋绑扎固定,骨架主筋与混凝土浇筑导管、第二导向板焊接固定。The round steel channel in the guide channel of the third vibrating rod is bell-shaped, and the outer stirrup is wound with a steel wire ring with a spacing of 100 mm. There are no less than three skeleton main reinforcements in it made of round steel, and the distance between adjacent skeleton main reinforcements is Smaller than the diameter of the vibrating rod, the main reinforcement of the skeleton is bound and fixed with the spiral stirrup, and the main reinforcement of the skeleton is welded and fixed with the concrete pouring conduit and the second guide plate.

进一步的,当地面与车站顶板垂直距离不到2m时,地面混凝土罐车直接向所述下料料斗内投放混凝土,当地面与车站顶板垂直距离超过2m时,采用溜槽或串筒向所述下料料斗内投放混凝土,以防止混凝土离析。Further, when the vertical distance between the ground and the roof of the station is less than 2m, the ground concrete tanker directly puts concrete into the discharge hopper; Concrete is placed in the hopper to prevent concrete segregation.

作为本发明技术方案的一个优选实施例,所述混凝土浇筑导管的内外壁采用防锈漆处理,混凝土浇筑导管预埋时,对管顶和管底进行临时封堵,洞门环梁混凝土浇筑前,打开临时封堵。As a preferred embodiment of the technical solution of the present invention, the inner and outer walls of the concrete pouring conduit are treated with antirust paint, and when the concrete pouring conduit is pre-buried, the top and bottom of the pipe are temporarily blocked, and before the concrete pouring of the door ring beam, Open the temporary block.

使用本发明盾构洞门环梁混凝土浇筑方法,混凝土浇筑导管上方直接安装下料料斗,混凝土罐车可直接向料斗内放料,省去混凝土泵车使用,避免工人在平台上扶泵管控制困难引起安全风险,避免泵车费用产生。Using the concrete pouring method for the shield door ring beam of the present invention, the lowering hopper is directly installed above the concrete pouring conduit, and the concrete tank truck can directly discharge the material into the hopper, which saves the use of concrete pump trucks and avoids the difficulties caused by the difficulty in controlling the pump pipe on the platform for workers. Safety risk, to avoid the cost of pump truck.

Claims (8)

1. The concrete pouring method for the shield tunnel portal ring beam is characterized by comprising the following steps of:
s1, manufacturing a concrete pouring guide pipe
The lower end of the concrete pouring guide pipe is arranged at the middle top of the portal ring beam, the upper end vertically upwards penetrates through the side wall and extends to the top of the top plate, and the concrete pouring guide pipe is used as a concrete pouring channel in the lower part of the inner side surfaces of the crown beam and the retaining wall;
s2, pre-buried vibrating rod guide pore canal
The vibrating rod guide duct comprises:
the first vibrating rod guide pore canal is preset in the concrete pouring guide pipe and is used for vibrating the concrete at the top of the portal ring beam from the lower part of the vibrating rod to the top of the portal ring beam;
the second vibrating rod guide pore canals are preset in the main ribs of the portal ring beam framework and are positioned at two sides of the waist of the portal ring beam, and the second vibrating rod guide pore canals are vertically and parallelly arranged at intervals;
the third vibrating rod guide pore canals are preset in the main ribs of the portal ring beam framework and are positioned between the second vibrating rod guide pore canals and the top of the portal ring beam, and the third vibrating rod guide pore canals comprise a plurality of third vibrating rod guide pore canals which are uniformly arranged at intervals, and the pore axes of the third vibrating rod guide pore canals penetrate through the circle center of the portal ring beam;
the second vibrating rod guide pore canal and the third vibrating rod guide pore canal both comprise a pre-embedded steel pipe in the secondary wall body and a steel channel preset in the ring beam steel bar;
s3, mounting a concrete blanking hopper and a vibrating rod
When the installation of the reinforcing steel bars and the templates of the portal ring beam is completed and the reinforcing steel bars and the templates pass through inspection and acceptance, installing a concrete blanking hopper and a vibrating rod, firstly installing the blanking hopper, and then installing the vibrating rod, wherein the blanking opening of the concrete blanking hopper is fixedly in butt joint with the upper end of a concrete pouring guide pipe at the top plate, and the vibrating rod enters the top of the portal ring beam from the blanking opening of the blanking hopper along a first vibrating rod guide pore channel;
respectively putting vibrating rods through the second vibrating rod guide pore canal and the third vibrating rod guide pore canal;
s4, pouring portal ring beam concrete and plugging pouring guide pipe
Concrete flows into the portal ring beam through the concrete pouring guide pipe through the blanking hopper, and rises along with the concrete surface in the portal ring beam, and when the concrete exists in the vibrating rod guide pore canal, vibrating operation is started;
and (5) pouring concrete until the top opening of the concrete pouring conduit is reached, and stopping pouring the concrete pouring conduit to complete the plugging of the concrete pouring conduit.
2. The method for pouring concrete into a shield tunnel portal beam according to claim 1, wherein a first buffer guiding structure is arranged in the concrete pouring conduit, and the first buffer guiding structure is alternately arranged at intervals of up and down along two sides of the inner wall of the concrete pouring conduit, so as to buffer the concrete, prevent the concrete from being isolated vertically below and guide the concrete to flow orderly.
3. The method for pouring concrete into a shield tunnel portal beam according to claim 2, wherein the first buffer guiding structure is a V-shaped chute.
4. The method for pouring the concrete of the ring beam of the shield tunnel portal according to claim 2, wherein the waist of the ring beam of the tunnel portal is provided with a second buffer guide structure, the second buffer guide structure adopts square steel plates which are alternately arranged up and down along the waist of the ring beam of the tunnel portal at intervals, the square steel plates are welded and fixed with the main bars of the ring beam steel bars, and the second buffer guide structure is used for buffering the falling speed of the concrete, preventing the concrete from falling vertically and segregating and guiding the concrete to flow orderly.
5. The concrete pouring method for the shield tunnel portal beam according to claim 3, wherein the round steel channel structures in the first vibrating rod guide channel and the second vibrating rod guide channel are the same, and are made of round steel and steel wires, at least 3 round steel wires are arranged inside the round steel wires, and the steel wires are wound outside the round steel wires to form a spiral channel, and the inner diameter of the spiral channel is 40 mm-50 mm larger than the outer diameter of the vibrating rod;
the round steel channel in the third vibrating rod guide pore canal is bell mouth-shaped, the outer stirrups of the third vibrating rod guide pore canal are wound by adopting steel wire rings, the distance is 100mm, at least 3 framework main ribs in the third vibrating rod guide pore canal are made of round steel, the distance between adjacent framework main ribs is smaller than the diameter of the vibrating rod, the framework main ribs are fixedly bound with spiral stirrups, and the framework main ribs are fixedly welded with a concrete pouring guide pipe and a second guide plate.
6. The method for pouring concrete of a shield tunnel portal beam according to claim 1, wherein,
when the vertical distance between the ground and the top plate of the station is less than 2m, the ground concrete tank truck directly puts concrete into the discharging hopper;
when the vertical distance between the ground and the top plate of the station exceeds 2m, concrete is put into the discharging hopper by adopting a chute or a serial cylinder so as to prevent the concrete from segregating.
7. The method for pouring concrete of the shield tunnel portal ring beam according to claim 1, wherein the inner wall and the outer wall of the concrete pouring conduit are treated by adopting antirust paint, temporary plugging is carried out on the top and the bottom of the conduit when the concrete pouring conduit is pre-buried, and the temporary plugging is opened before the tunnel portal ring beam is poured.
8. The method for pouring concrete of a shield tunnel portal beam according to claim 2, wherein,
the concrete pouring guide pipe is a square guide pipe with the section side length of 300-400 mm;
the first buffering guide structure is a triangular plate, a plurality of triangular plates are alternately arranged on the inner wall of the concrete pouring guide pipe along the height direction up and down, the height distance between every two adjacent triangular plates is smaller than 2m, the triangular plates are welded on the inner wall of the square concrete pouring guide pipe, and an included angle between the first buffering guide structure and the inner wall of the concrete pouring guide pipe is 45 degrees.
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