CN116575690A - An external scaffolding wall-connecting device and construction method - Google Patents
An external scaffolding wall-connecting device and construction method Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G5/00—Component parts or accessories for scaffolds
- E04G5/04—Means for fastening, supporting, or bracing scaffolds on or against building constructions
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
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Abstract
本发明公开了一种外脚手架连墙件装置与施工方法,装置固定于下层结构楼板(1)上,并连接墙体外侧的外脚手架;预埋件(8)预埋于结构楼板(1)内,上方拉环(81)露出伸出楼板面,所述的调节装置(9)上端连接竖向连接杆(3)下端,下端连接拉环(81),调节竖向连接杆(3)的高度;所述的竖向连接杆(3)的中上部分别与四根斜向杆(5)上端连接,四根斜向杆(5)周向分布设置,下端分别通过橡胶基座(6)支撑于竖向连接杆(3)下方四周的楼板面;斜向杆(5)与竖向连接杆(3)的夹角为30~45°;所述的竖向连接杆(3)的上部与横向连接杆(4)内端固定连接;横向连接杆(4)外端固定连接外脚手架。结构刚性好,承载力大、成本低廉、安拆方便、施工操作简单。
The invention discloses a device and a construction method for an external scaffold wall connecting part. The device is fixed on the lower structural floor (1) and connected to the external scaffold on the outer side of the wall; the embedded part (8) is pre-embedded in the structural floor (1) Inside, the upper pull ring (81) is exposed and protrudes from the floor surface, the upper end of the adjustment device (9) is connected to the lower end of the vertical connecting rod (3), and the lower end is connected to the pull ring (81), adjusting the vertical connecting rod (3) Height; the middle and upper parts of the vertical connecting rods (3) are respectively connected to the upper ends of four oblique rods (5), and the four oblique rods (5) are distributed in the circumferential direction, and the lower ends pass through the rubber base (6) Supported on the floor surface around the bottom of the vertical connecting rod (3); the angle between the oblique rod (5) and the vertical connecting rod (3) is 30-45°; the upper part of the vertical connecting rod (3) It is fixedly connected with the inner end of the transverse connecting rod (4); the outer end of the transverse connecting rod (4) is fixedly connected with the outer scaffold. The structure has good rigidity, large bearing capacity, low cost, convenient installation and disassembly, and simple construction operation.
Description
技术领域technical field
本发明属于建筑结构与施工技术领域,具体涉及一种外脚手架连墙件装置及施工方法。适用于现浇楼板砌体外墙结构施工所采用钢管脚手架的安装和拆除作业,也适用于现浇钢筋混凝土剪力墙结构或四周有钢筋混凝土墙或柱、梁的其他结构施工。The invention belongs to the technical field of building structure and construction, and in particular relates to an external scaffolding wall connecting device and a construction method. It is suitable for the installation and removal of steel pipe scaffolding used in the construction of cast-in-place slab masonry exterior walls, and also for the construction of cast-in-place reinforced concrete shear wall structures or other structures surrounded by reinforced concrete walls or columns and beams.
背景技术Background technique
外脚手架是建筑施工中必须具备的安全施工技术措施,采用连墙件连墙是其确保自身结构稳固安全的必须的重要构件。脚手架倒塌通常都是由于连墙件设置不足或连墙件被拆除后未及时补设引起,其中整体失稳是脚手架失稳的主要破坏形式,破坏始于无连墙件、横向刚度差或初始弯曲较大的横向框架。《建筑施工扣件式钢管脚手架安全技术规程》JGJ130-2011中要求连墙件的垂直间距不应大于建筑物的层高,并且不应大于4m,对于层高大于4m的结构,仅在每层设置一道连墙件是不够的;对于柱间距较大的框架结构,采用抱柱方式设置连墙件,每根连墙件覆盖面积超过规范要求且连墙件斜向“八字形”抱柱不能水平设置,受力不合理且其作法没有具体的规范要求;因而设置受力合理、承载力高、构造符合要求的“连墙件”,对计算单元内计算跨度的改善和横向刚度的提高均起直接作用,对脚手架的整体稳定性起重要作用。External scaffolding is a necessary safety construction technical measure in building construction, and the use of connecting wall parts to connect walls is an important component necessary to ensure the stability and safety of its own structure. The collapse of scaffolding is usually caused by insufficient installation of connecting wall parts or failure to repair the connecting wall parts in time after being removed. The overall instability is the main failure form of scaffold instability. The damage begins with no connecting wall parts, poor lateral stiffness or initial failure. Bend larger lateral frames. The "Safety Technical Regulations for Fastener Type Steel Pipe Scaffolding in Building Construction" JGJ130-2011 requires that the vertical spacing of the wall parts should not be greater than the height of the building, and should not be greater than 4m. For structures with a height greater than 4m, only on each floor It is not enough to set up one connecting wall piece; for frame structures with large column spacing, set up connecting wall pieces in the way of holding columns. Horizontal setting, the force is unreasonable and there is no specific specification requirement for its method; therefore, setting up "connecting wall parts" with reasonable force, high bearing capacity, and conforming structure will improve the calculation span and lateral stiffness in the calculation unit. It plays a direct role and plays an important role in the overall stability of the scaffold.
目前,国内常见的用于扣件式钢管脚手架的连墙件做法包括:拉撑结合法、预埋钢管法、型钢柱法、箍柱法、预埋钢板法等。拉撑结合法具有成本低、无砌体后补洞工序等优点,但在外墙粉刷时易被全部拆除从而产生安全隐患;预埋钢管法具有刚性好、埋设位置准确等优点,但成本高,拆卸麻烦,并且须对砌体的后留洞口进行后期封堵,有渗水隐患;型钢柱法具有无补洞工序,无渗水隐患的优点,但其重量大、施工不便,尤其是非标层施工不利于构件标准化;箍柱法具有刚性好,施工灵活方便的优点,但施工所需要材料较多,也不适合框架柱间距大的结构;预埋钢板法具有刚性好,无砌体补洞工序,无渗水隐患的优点,但存在成本高、施工不便,存在火灾隐患等不足。At present, the common methods of connecting wall parts for fastener-type steel pipe scaffolding in China include: tension-brace combination method, embedded steel pipe method, steel column method, hoop column method, embedded steel plate method, etc. The tie-brace combination method has the advantages of low cost and no post-masonry filling process, but it is easy to be completely dismantled when the exterior wall is painted, resulting in potential safety hazards; the pre-embedded steel pipe method has the advantages of good rigidity and accurate embedding position, but the cost is high. It is troublesome to disassemble, and the hole left behind the masonry must be sealed later, which has hidden dangers of water seepage; the steel column method has the advantages of no hole filling process and no hidden danger of water seepage, but it is heavy and inconvenient for construction, especially for non-standard layer construction. Component standardization; hoop column method has the advantages of good rigidity, flexible and convenient construction, but construction requires more materials, and is not suitable for structures with large frame column spacing; pre-embedded steel plate method has good rigidity, no masonry hole filling process, no It has the advantages of hidden danger of water seepage, but there are disadvantages such as high cost, inconvenient construction, and hidden fire hazard.
可见,目前常用的连墙件做法均存在着不少缺陷且无具体的标准化产品,这也是脚手架行业难题之一,当连墙件的垂直间距大于建筑物的层高或大于4m、顶层或待施工层无法安装连墙件时、柱间距较大的框架结构每根连墙件覆盖面积超过规范要求时,均需设置“连墙件”。It can be seen that there are many defects in the commonly used methods of connecting wall parts and there is no specific standardized product. This is also one of the problems in the scaffolding industry. When the construction layer cannot be installed with wall fittings, and when the coverage area of each wall fitting exceeds the specification requirements in a frame structure with a large column spacing, "connecting wall fittings" must be installed.
鉴于此,目前亟需发明一种刚性好、承载力大、成本低廉、拆卸方便、施工操作简单的连墙件结构及施工方法。本发明采用的连墙件,通过现浇楼板内预留预埋件,斜向杆和竖向连接件的安装均在楼板上安装,操作方便,安装灵活;横向连接杆与竖向连接杆和外架立杆均采用扣件连接,施工难度小,周转使用,可回收利用,具有较好的经济效益。In view of this, there is an urgent need to invent a wall connecting member structure and construction method with good rigidity, large bearing capacity, low cost, convenient disassembly, and simple construction operation. The wall parts used in the present invention are embedded parts reserved in the cast-in-place floor slab, and the installation of the oblique rod and the vertical connector is installed on the floor, which is easy to operate and flexible to install; the horizontal connecting rod and the vertical connecting rod and The outer frame poles are all connected by fasteners, which is less difficult to construct, can be used repeatedly, can be recycled, and has good economic benefits.
发明内容Contents of the invention
本发明的目的在于提供一种外脚手架连墙件装置与施工方法,结构刚性好,承载力大、成本低廉、安拆方便、施工操作简单。The object of the present invention is to provide a device and construction method for the external scaffolding wall parts, which have good structural rigidity, large bearing capacity, low cost, convenient installation and disassembly, and simple construction operation.
本发明提供的技术方案如下:The technical scheme provided by the invention is as follows:
一种外脚手架连墙件装置,固定于下层结构楼板1上,并连接墙体外侧的外脚手架;包括竖向连接杆3、横向连接杆4、四根斜向杆5、调节装置9与预埋件8;An external scaffold connecting wall device, which is fixed on the lower structure floor 1 and connected to the external scaffold on the outside of the wall; includes a vertical connecting rod 3, a horizontal connecting rod 4, four oblique rods 5, an adjustment device 9 and a preset Embedded parts 8;
所述的预埋件8预埋于结构楼板1内,上方拉环81露出伸出楼板面,所述的调节装置9上端连接竖向连接杆3下端,下端连接拉环81,调节竖向连接杆3的高度;The embedded part 8 is pre-embedded in the structural floor 1, and the upper pull ring 81 is exposed and protrudes from the floor surface. The upper end of the adjustment device 9 is connected to the lower end of the vertical connecting rod 3, and the lower end is connected to the pull ring 81 to adjust the vertical connection. the height of rod 3;
所述的竖向连接杆3的中上部分别与四根斜向杆5上端连接,四根斜向杆5周向分布设置,下端分别通过橡胶基座6支撑于竖向连接杆3下方四周的楼板面;斜向杆5与竖向连接杆3的夹角为30~45°;The middle and upper parts of the vertical connecting rods 3 are respectively connected to the upper ends of the four oblique rods 5, which are distributed in the circumferential direction, and the lower ends are respectively supported on the bottom of the vertical connecting rods 3 through the rubber base 6. The floor surface; the angle between the oblique rod 5 and the vertical connecting rod 3 is 30-45°;
所述的竖向连接杆3的上部与横向连接杆4内端固定连接;横向连接杆4外端固定连接外脚手架。The upper part of the vertical connecting rod 3 is fixedly connected with the inner end of the horizontal connecting rod 4; the outer end of the horizontal connecting rod 4 is fixedly connected with the outer scaffold.
所述的四根斜向杆5靠近外脚手架一侧对称设置两根,另一侧面设置另两根。Two of the four oblique rods 5 are symmetrically arranged on one side near the outer scaffold, and the other two are arranged on the other side.
所述的竖向连接杆3与四根斜向杆5上端铰接。The vertical connecting rods 3 are hinged to the upper ends of four oblique rods 5 .
所述的竖向连接杆3包括盘扣式立杆301与竖杆连接件302;盘扣式立杆301下端再连接竖杆连接件302;The vertical connecting rod 3 includes a buckle-type vertical rod 301 and a vertical rod connector 302; the lower end of the buckle-type vertical rod 301 is connected to the vertical rod connector 302;
所述的调节装置9包括钩头901与连接杆902;钩头901设于连接杆902下端连结拉环81,连接杆902上端与竖杆连接件302下端通过螺纹同轴连接并调节轴向相对位置,进而调节竖向连接杆3的高度。The adjusting device 9 includes a hook head 901 and a connecting rod 902; the hook head 901 is arranged on the lower end of the connecting rod 902 to connect the pull ring 81, and the upper end of the connecting rod 902 is coaxially connected with the lower end of the vertical rod connector 302 through a screw thread to adjust the axial relative position, and then adjust the height of the vertical connecting rod 3.
所述的盘扣式立杆301采用标准建筑构件,所述的斜向杆5采用标准建筑构件;The buckle type vertical rod 301 adopts standard building components, and the described oblique rod 5 adopts standard building components;
所述的斜向杆5分别铰接一个盘扣斜杆头7;盘扣斜杆头7与盘扣式立杆301的连接法兰盘303通过插销10连接;所述的盘扣斜杆头7采用标准建筑构件。The inclined rods 5 are respectively hinged with a coil buckle tilt rod head 7; the coil buckle tilt rod head 7 is connected with the connection flange 303 of the coil buckle type vertical rod 301 through a latch 10; the coil buckle tilt rod head 7 Use standard building components.
所述的斜向杆5通过螺纹轴销11与铰接扣斜杆头7铰接;所述的螺纹轴销11包括依次同轴的方形头111、定位销段112与螺杆段113;螺纹轴销11穿过盘扣斜杆头7与斜向杆5通过固定螺母20连接。The oblique rod 5 is hinged with the hinged buckle oblique rod head 7 through the threaded shaft pin 11; the threaded shaft pin 11 comprises a coaxial square head 111, a positioning pin section 112 and a screw section 113; the threaded shaft pin 11 Pass through the buckle slanting rod head 7 and connect to the slanting rod 5 through a fixing nut 20 .
所述的调节装置9还包括用于转动调节装置9的横杆903;横杆903与连接杆902轴向垂直固定连接。The adjustment device 9 also includes a cross bar 903 for rotating the adjustment device 9; the cross bar 903 is fixedly connected with the connecting rod 902 in an axial vertical direction.
所述的横向连接杆4的上设有应力传感器16;所述的外脚手架的外架立杆13上设有应力传感器16。A stress sensor 16 is provided on the transverse connecting rod 4; a stress sensor 16 is provided on the outer frame pole 13 of the outer scaffold.
一种外脚手架连墙件装置的施工方法,包括:A construction method for an external scaffolding wall-connecting device, comprising:
步骤1、下层结构楼板1的钢筋绑扎并设置预埋件8;然后进行结构楼板1混凝土浇筑;浇筑后养护到位;Step 1. The steel bars of the lower structural floor 1 are bound and the embedded parts 8 are installed; then the concrete of the structural floor 1 is poured; after pouring, the maintenance is in place;
步骤2、连接调节装置9与竖向连接杆3,并调节长度;连接调节装置9与预埋件8;在竖向连接杆3上安装四根装斜向杆5;再通过橡胶基座6将四根装斜向杆5安装于楼板面;Step 2. Connect the adjustment device 9 and the vertical connecting rod 3, and adjust the length; connect the adjusting device 9 and the embedded part 8; install four oblique rods 5 on the vertical connecting rod 3; then pass the rubber base 6 Install four oblique rods 5 on the floor surface;
步骤3、搭设外脚手架,搭设时将横向连接杆4与竖向连接杆3及外脚手架的外架立杆13采用扣件12连接,同时在所述的横向连接杆4与外脚手架的外架立杆13上安装应力传感器16;Step 3, set up the outer scaffold, when setting up, connect the horizontal connecting rod 4 with the vertical connecting rod 3 and the outer frame pole 13 of the outer scaffold with fasteners 12, and simultaneously connect the horizontal connecting rod 4 and the outer frame of the outer scaffold A stress sensor 16 is installed on the pole 13;
步骤4、下一楼重复步骤1至3,直至顶层。Step 4. Repeat steps 1 to 3 on the next floor until the top floor.
根据所述的应力传感器16数据结合有限元软件建模受力分析结果确定在是否进行脚手架节点补强。According to the stress sensor 16 data combined with the finite element software modeling force analysis results to determine whether to carry out scaffold node reinforcement.
由上述本发明提供的技术方案可以看出,本发明实施例提供的一种外脚手架连墙件装置与施工方法,结构刚性好,承载力大、成本低廉、安拆方便、施工操作简单。It can be seen from the above-mentioned technical solutions provided by the present invention that the external scaffold wall-connecting device and construction method provided by the embodiments of the present invention have good structural rigidity, large bearing capacity, low cost, convenient installation and disassembly, and simple construction operation.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative work.
图1为本发明实施例一提供的外脚手架连墙件装置的主视结构示意图一;Fig. 1 is a front structural schematic diagram 1 of an external scaffold wall-connecting device provided in Embodiment 1 of the present invention;
图2为本发明实施例一提供的外脚手架连墙件装置的俯视结构示意图一;Fig. 2 is a top view structural schematic diagram 1 of the external scaffold wall-connecting device provided by Embodiment 1 of the present invention;
图3为本发明实施例一提供的外脚手架连墙件装置的主视结构示意图二;Fig. 3 is a schematic diagram 2 of the front view of the external scaffold wall-connecting device provided in Embodiment 1 of the present invention;
图4为本发明实施例一提供的外脚手架连墙件装置的竖向连接杆的结构示意图;Fig. 4 is a schematic structural view of the vertical connecting rod of the external scaffold wall-connecting device provided by Embodiment 1 of the present invention;
图5为本发明实施例一提供的外脚手架连墙件装置的俯视结构示意图二;Fig. 5 is a top view structure schematic diagram 2 of the external scaffolding wall-connecting device provided by the first embodiment of the present invention;
图6为本发明实施例一提供的外脚手架连墙件装置的斜向杆的结构示意图;Fig. 6 is a schematic structural view of the inclined rod of the external scaffold wall-connecting device provided by Embodiment 1 of the present invention;
图7为本发明实施例一提供的外脚手架连墙件装置的螺纹轴销的立体结构示意图;7 is a schematic diagram of the three-dimensional structure of the threaded shaft pin of the external scaffold wall-connecting device provided by Embodiment 1 of the present invention;
图8为本发明实施例一提供的外脚手架连墙件装置的橡胶基座的立体结构示意图;8 is a schematic diagram of the three-dimensional structure of the rubber base of the outer scaffold wall-connecting device provided by Embodiment 1 of the present invention;
图9为本发明实施例一提供的外脚手架连墙件装置的橡胶基座的半剖切后的立体结构示意图。FIG. 9 is a half-cut three-dimensional structural schematic diagram of the rubber base of the outer scaffold wall-connecting device provided by Embodiment 1 of the present invention.
具体实施方式Detailed ways
下面结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明的保护范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
首先对本文中可能使用的术语进行如下说明:First, the terms that may be used in this article are explained as follows:
术语“和/或”是表示两者任一或两者同时均可实现,例如,X和/或Y表示既包括“X”或“Y”的情况也包括“X和Y”的三种情况。The term "and/or" means that either or both can be realized at the same time, for example, X and/or Y means that both "X" or "Y" and "X and Y" are included .
术语“包括”、“包含”、“含有”、“具有”或其它类似语义的描述,应被解释为非排它性的包括。例如:包括某技术特征要素(如原料、组分、成分、载体、剂型、材料、尺寸、零件、部件、机构、装置、步骤、工序、方法、反应条件、加工条件、参数、算法、信号、数据、产品或制品等),应被解释为不仅包括明确列出的某技术特征要素,还可以包括未明确列出的本领域公知的其它技术特征要素。The terms "comprising", "comprising", "containing", "having" or other descriptions with similar meanings shall be construed as non-exclusive inclusions. For example: including certain technical feature elements (such as raw materials, components, ingredients, carriers, dosage forms, materials, dimensions, parts, components, mechanisms, devices, steps, procedures, methods, reaction conditions, processing conditions, parameters, algorithms, signals, data, products or products, etc.), should be interpreted as including not only a certain technical feature element explicitly listed, but also other technical feature elements not explicitly listed in the art.
术语“由……组成”表示排除任何未明确列出的技术特征要素。若将该术语用于权利要求中,则该术语将使权利要求成为封闭式,使其不包含除明确列出的技术特征要素以外的技术特征要素,但与其相关的常规杂质除外。如果该术语只是出现在权利要求的某子句中,那么其仅限定在该子句中明确列出的要素,其他子句中所记载的要素并不被排除在整体权利要求之外。The term "consisting of" means excluding any technical characteristic elements not explicitly listed. If this term is used in a claim, the term will make the claim closed so that it does not contain technical characteristic elements other than those expressly listed, except for conventional impurities related to them. If the term only appears in a certain clause of a claim, it only limits the elements explicitly listed in the clause, and the elements stated in other clauses are not excluded from the entire claim.
术语“质量份”是表示多个组分之间的质量比例关系,例如:如果描述了X组分为x质量份、Y组分为y质量份,那么表示X组分与Y组分的质量比为x:y;1质量份可表示任意的质量,例如:1质量份可以表示为1kg也可表示3.1415926kg等。所有组分的质量份之和并不一定是100份,可以大于100份、小于100份或等于100份。除另有说明外,本文中所述的份、比例和百分比均按质量计。The term "parts by mass" refers to the mass ratio relationship between multiple components, for example: if it is described that X component is x mass parts and Y component is y mass parts, then it means the mass of X component and Y component The ratio is x:y; 1 part by mass can represent any mass, for example: 1 part by mass can be expressed as 1 kg or 3.1415926 kg, etc. The sum of the parts by mass of all components is not necessarily 100 parts, but may be greater than 100 parts, less than 100 parts or equal to 100 parts. Unless otherwise specified, parts, ratios and percentages described herein are by mass.
除另有明确的规定或限定外,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如:可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本文中的具体含义。Unless otherwise expressly stipulated or limited, terms such as "mounted", "connected", "connected" and "fixed" should be interpreted in a broad sense, for example: it can be a fixed connection or a detachable connection, or an integral Connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms herein according to specific situations.
当浓度、温度、压力、尺寸或者其它参数以数值范围形式表示时,该数值范围应被理解为具体公开了该数值范围内任何上限值、下限值、优选值的配对所形成的所有范围,而不论该范围是否被明确记载;例如,如果记载了数值范围“2~8”时,那么该数值范围应被解释为包括“2~7”、“2~6”、“5~7”、“3~4和6~7”、“3~5和7”、“2和5~7”等范围。除另有说明外,本文中记载的数值范围既包括其端值也包括在该数值范围内的所有整数和分数。When concentration, temperature, pressure, size or other parameters are expressed in the form of numerical ranges, the numerical ranges should be understood as specifically disclosing all ranges formed by any pairing of upper limit, lower limit and preferred value within the numerical range , regardless of whether the range is explicitly stated; for example, if the numerical range "2-8" is stated, then the numerical range should be interpreted as including "2-7", "2-6", "5-7" , "3~4 and 6~7", "3~5 and 7", "2 and 5~7" and other ranges. Unless otherwise indicated, numerical ranges recited herein include their endpoints and all integers and fractions subsumed within the numerical range.
术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化描述,而不是明示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本文的限制。The terms "center", "longitudinal", "transverse", "length", "width", "thickness", "top", "bottom", "front", "rear", "left", "right", " The orientation or positional relationship indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings , is only for convenience and simplification of description, but does not express or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation on this document.
下面将结合附图对本发明实施例作进一步地详细描述。Embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings.
实施例一Embodiment one
如图1至7所示,一种外脚手架连墙件装置,固定于下层结构楼板1上,并连接墙体外侧的外脚手架;用于在构造上一层的待浇楼板2施工使用。其外脚手架包括多根外架立杆13、多根外架横杆14与多根外架纵杆15构成的框架结构,通过扣件12互相连接,方便拆装,具体的安装与连接方式属于公知常识,不再赘述。As shown in Figures 1 to 7, an external scaffolding wall fitting device is fixed on the lower structural floor 1 and connected to the external scaffolding on the outside of the wall; it is used for the construction of the upper floor 2 to be poured. The outer scaffolding includes a frame structure composed of a plurality of outer frame vertical bars 13, a plurality of outer frame horizontal bars 14 and a plurality of outer frame longitudinal bars 15, which are connected to each other through fasteners 12 for easy disassembly and assembly. The specific installation and connection methods belong to Common knowledge, no more details.
本例的,外脚手架连墙件装置包括竖向连接杆3、横向连接杆4、四根斜向杆5、调节装置9与预埋件8;所述的预埋件8预埋于结构楼板1内,预埋件8由钢筋弯折而成,上方拉环81露出伸出地面,所述的调节装置9上端连接竖向连接杆3下端,下端连接拉环81,调节装置9用于调节竖向连接杆3的高度。In this example, the external scaffolding wall fitting device includes a vertical connecting rod 3, a horizontal connecting rod 4, four oblique rods 5, an adjustment device 9 and embedded parts 8; the embedded parts 8 are embedded in the structural floor 1, the embedded part 8 is formed by bending steel bars, and the upper pull ring 81 is exposed out of the ground. The upper end of the adjustment device 9 is connected to the lower end of the vertical connecting rod 3, and the lower end is connected to the pull ring 81. The adjustment device 9 is used to adjust The height of the vertical connecting rod 3.
所述的竖向连接杆3的中上部分别与四根斜向杆5上端连接,这里的连接可以是固定连接,比较简单易行,可以参考图2,通过在竖向连接杆3设置圆盘,通过螺栓连接。不过需要事先设计好斜向杆5与竖向连接杆3的夹角;较佳的是使用所述的竖向连接杆3与四根斜向杆5上端铰接,方便调节斜向杆5与竖向连接杆3的夹角。The middle and upper parts of the vertical connecting rods 3 are respectively connected to the upper ends of the four oblique rods 5. The connection here can be a fixed connection, which is relatively simple and easy. With reference to FIG. 2, the vertical connecting rods 3 are provided with discs , connected by bolts. But it is necessary to design the angle between the oblique rod 5 and the vertical connecting rod 3 in advance; Angle to connecting rod 3.
所述的四根斜向杆5沿竖向连接杆3周向分布设置,最佳的是所述的四根斜向杆5靠近外脚手架一侧对称设置两根,另一侧面设置另两根。当外脚手架承受向外侧的风力时,则靠近外脚手架一侧的两根斜向杆5承受压力,起主要的支撑作用;此时内侧面的两根斜向杆5可能处于不受力的状态。反之,当外脚手架承受向内侧的风力时,则远离外脚手架一侧的两根斜向杆5承受压力,起主要的支撑作用;此时外侧的两根斜向杆5可能处于不受力的状态。The four oblique rods 5 are distributed along the circumferential direction of the vertical connecting rods 3, and the best is that two of the four oblique rods 5 are symmetrically arranged on one side near the outer scaffold, and the other two are arranged on the other side. . When the outer scaffold bears the wind force towards the outside, the two oblique rods 5 near the side of the outer scaffold bear the pressure and play the main supporting role; at this time, the two oblique rods 5 on the inner side may be in a state of no force . On the contrary, when the outer scaffold bears the wind force towards the inside, the two oblique rods 5 on one side away from the outer scaffold bear the pressure and play the main supporting role; state.
四根斜向杆5下端分别通过橡胶基座6支撑于竖向连接杆3下方四周的地面;橡胶基座6的有一定的弹性,同时还设有与斜向杆5下端形状相适应和凹槽61,斜向杆5下端正好嵌于凹槽61中,可以消除斜向杆5的长度误差与地面不平的误差。斜向杆5下端部包裹橡胶基座6与楼板紧密接触,橡胶基座6来承受压力。The lower ends of the four oblique rods 5 are respectively supported on the ground around the bottom of the vertical connecting rod 3 through the rubber base 6; Groove 61, the lower end of the oblique rod 5 is just embedded in the groove 61, which can eliminate the error of the length error of the oblique rod 5 and the unevenness of the ground. The lower end of the oblique rod 5 wraps the rubber base 6 in close contact with the floor, and the rubber base 6 bears the pressure.
本例中,斜向杆5与竖向连接杆3的夹角宜为30~45°,避免与楼板支撑架冲突;可以起到较佳的支撑效果。所述的竖向连接杆3的上部与横向连接杆4内端固定连接;横向连接杆4外端固定连接外脚手架。In this example, the included angle between the oblique rod 5 and the vertical connecting rod 3 should be 30-45°, so as to avoid conflict with the floor support frame; it can have a better supporting effect. The upper part of the vertical connecting rod 3 is fixedly connected with the inner end of the horizontal connecting rod 4; the outer end of the horizontal connecting rod 4 is fixedly connected with the outer scaffold.
如图4所示,所述的竖向连接杆3包括盘扣式立杆301与竖杆连接件302;盘扣式立杆301依次连接下端再连接竖杆连接件302;所述的盘扣式立杆301采用标准建筑构件,具体采用《建筑施工承插型盘扣式钢管脚手架安全技术标准》JGJ/T 231-2021标准件;盘扣式立杆301上法兰盘303的数量可以根据竖向连接杆3的长度自行选择,一般3至5段。As shown in Figure 4, the vertical connecting rod 3 includes a buckle-type vertical rod 301 and a vertical rod connector 302; the buckle-type vertical rod 301 is connected to the lower end in turn and then connected to the vertical rod connector 302; The vertical pole 301 adopts standard building components, specifically the JGJ/T 231-2021 standard parts of "Safety Technical Standards for Socket-type Buckle-type Steel Pipe Scaffolding in Construction"; the number of flanges 303 on the buckle-type pole 301 can be determined according The length of vertical connecting rod 3 is selected voluntarily, generally 3 to 5 sections.
下端的一段盘扣式立杆301连接竖杆连接件302;竖杆连接件302上可设置螺纹与盘扣式立杆301连接。当然,竖杆连接件302可以直接焊接于盘扣式立杆301下端。A section of the buckle-type vertical rod 301 at the lower end is connected to the vertical rod connector 302; the vertical rod connector 302 can be provided with threads to connect with the buckle-type vertical rod 301. Certainly, the vertical bar connecting member 302 may be directly welded to the lower end of the buckle-type vertical bar 301 .
所述的调节装置9包括钩头901与连接杆902;钩头901设于连接杆902下端连结拉环81,连接杆902上端与竖杆连接件302下端通过螺纹同轴连接并调节轴向相对位置,进而调节竖向连接杆3的高度。具体的,可以是竖杆连接件302这螺纹套筒,设有内螺纹,而连接杆902上段设有外螺纹,内螺纹与外螺纹配合,类似于丝杠螺母传动,来调节竖向连接杆3的高度位置,进而提高四根斜向杆5的位置,改变斜向杆5与竖向连接杆3的夹角或适应高四根斜向杆5的位置。装置安装后张紧调节装置9,使其承受拉力,使装置稳定。所述的调节装置9还包括用于转动调节装置9的横杆903;横杆903与连接杆902轴向垂直固定连接。使用时,可以手持横杆903转动连接杆902。The adjusting device 9 includes a hook head 901 and a connecting rod 902; the hook head 901 is arranged on the lower end of the connecting rod 902 to connect the pull ring 81, and the upper end of the connecting rod 902 is coaxially connected with the lower end of the vertical rod connector 302 through a screw thread to adjust the axial relative position, and then adjust the height of the vertical connecting rod 3. Specifically, the threaded sleeve of the vertical rod connector 302 may be provided with an internal thread, and the upper part of the connecting rod 902 may be provided with an external thread, and the internal thread and the external thread cooperate to adjust the vertical connecting rod similar to the transmission of a screw nut. 3, and then improve the positions of the four oblique bars 5, change the angle between the oblique bars 5 and the vertical connecting rods 3 or adapt to the position of the four oblique bars 5. After the device is installed, the tension adjustment device 9 is made to bear the pulling force, so that the device is stable. The adjustment device 9 also includes a cross bar 903 for rotating the adjustment device 9; the cross bar 903 is fixedly connected with the connecting rod 902 in an axial vertical direction. When in use, the connecting rod 902 can be rotated by holding the cross bar 903 .
如图5与6所示,所述的斜向杆5采用标准建筑构件,具体采用《承插型盘扣式钢管支架构件》JG/T 503-2016标准件;所述的斜向杆5分别铰接一个盘扣斜杆头7;所述的盘扣斜杆头7采用标准建筑构件,具体采用《承插型盘扣式钢管支架构件》JG/T 503-2016标准件。盘扣斜杆头7与盘扣式立杆301的连接法兰盘303通过插销10连接;互相摩擦咬合,防止脱出。As shown in Figures 5 and 6, the oblique rod 5 adopts a standard building component, specifically the JG/T 503-2016 standard part of the "Socket Type Buckle Steel Pipe Support Component"; the oblique rod 5 is respectively Hinge a coil buckle slanting rod head 7; the coil buckle slanting rod head 7 adopts standard building components, and specifically adopts the JG/T 503-2016 standard part of "Socket-type coiled steel pipe support components". The connecting flange 303 of the coil buckle inclined rod head 7 and the coil buckle type vertical rod 301 is connected through the latch 10; they are frictionally engaged with each other to prevent prolapse.
所述的斜向杆5通过螺纹轴销11与铰接扣斜杆头7铰接;如图7所示,所述的螺纹轴销11包括依次同轴的方形头111、定位销段112与螺杆段113;螺纹轴销11穿过盘扣斜杆头7与斜向杆5通过固定螺母20连接。The oblique rod 5 is hinged with the hinged oblique rod head 7 through the threaded shaft pin 11; 113 ; the threaded shaft pin 11 passes through the buckle slanting rod head 7 and is connected with the slanting rod 5 through the fixing nut 20 .
本例中,所述的横向连接杆4的上设有应力传感器16;所述的外脚手架的外架立杆13上设有应力传感器16。当然只在部份的外架立杆13上设有应力传感器16,没有必要所有的都设有应力传感器16。In this example, a stress sensor 16 is provided on the transverse connecting rod 4; a stress sensor 16 is provided on the outer frame pole 13 of the outer scaffold. Of course, stress sensors 16 are only provided on some of the outer frame poles 13, and it is not necessary that all of them are provided with stress sensors 16.
实施例二Embodiment two
一种外脚手架连墙件装置的施工方法,包括:A construction method for an external scaffolding wall-connecting device, comprising:
步骤1、下层结构楼板1的钢筋绑扎并设置预埋件8;然后进行结构楼板1混凝土浇筑;浇筑后养护到位;Step 1. The steel bars of the lower structural floor 1 are bound and the embedded parts 8 are installed; then the concrete of the structural floor 1 is poured; after pouring, the maintenance is in place;
具体的,在施工中,需要根据设计图纸核定楼板厚度及标高,清理模板划线后绑扎楼板钢筋并预留预埋件8;钢筋绑扎及预埋件设置验收合格后,点焊标高控制点,清理模板后采用分层自然流淌连续浇筑法浇筑楼板混凝土,浇筑后养护到位,完成结构楼板1混凝土浇筑;Specifically, during construction, it is necessary to verify the thickness and elevation of the floor slab according to the design drawings, and after clearing the formwork and scribing lines, bind the steel bars of the floor slab and reserve embedded parts 8; After the formwork is cleaned, the floor concrete is poured using the layered natural flow continuous pouring method, and the maintenance is in place after pouring, and the concrete pouring of the structural floor 1 is completed;
步骤2、连接调节装置9与竖向连接杆3,并调节长度;连接调节装置9与预埋件8;在竖向连接杆3上安装四根装斜向杆5;再通过橡胶基座6将四根装斜向杆5安装于楼板面;Step 2. Connect the adjustment device 9 and the vertical connecting rod 3, and adjust the length; connect the adjusting device 9 and the embedded part 8; install four oblique rods 5 on the vertical connecting rod 3; then pass the rubber base 6 Install four oblique rods 5 on the floor surface;
具体的,在施工中,结构楼板1混凝土养护完成后,在结构楼板1上放线定位,调节可调装置9,同时安装斜向杆5及竖向连接杆3,斜向杆5与竖向连接杆3通过插销固定;Specifically, during construction, after the concrete curing of the structural floor 1 is completed, the wires are laid out on the structural floor 1, the adjustable device 9 is adjusted, and the oblique rod 5 and the vertical connecting rod 3 are installed at the same time. The connecting rod 3 is fixed by a latch;
步骤3、搭设外脚手架,搭设时将横向连接杆4与竖向连接杆3及外脚手架的外架立杆13采用扣件12连接,同时在所述的横向连接杆4与外脚手架的外架立杆13上安装应力传感器16;Step 3, set up the outer scaffold, when setting up, connect the horizontal connecting rod 4 with the vertical connecting rod 3 and the outer frame pole 13 of the outer scaffold with fasteners 12, and simultaneously connect the horizontal connecting rod 4 and the outer frame of the outer scaffold A stress sensor 16 is installed on the pole 13;
具体的,在施工中,外脚手架搭设前对钢管(外架立杆13、外架横杆14与外架纵杆15均是钢管)、扣件12、脚手板、爬梯、安全网进行验收,同时清除搭设场地的杂物,确认合格后按设计要求放线定位,搭设时将横向连接杆4与竖向连接杆3和外架立杆13均采用扣件12连接,同时在部分外架立杆13和横向连接杆4上安装应力传感器;Specifically, during construction, the steel pipes (outer frame vertical bar 13, outer frame horizontal bar 14, and outer frame longitudinal bar 15 are all steel pipes), fasteners 12, scaffolding boards, ladders, and safety nets are checked and accepted before the outer scaffold is erected. At the same time, remove the sundries on the erection site, and after confirming that it is qualified, lay out the wires and locate them according to the design requirements. Stress sensors are installed on the rod 13 and the transverse connecting rod 4;
步骤4、下一楼重复步骤1至3,直至顶层。Step 4. Repeat steps 1 to 3 on the next floor until the top floor.
同时,本例中,可以根据所述的应力传感器16数据结合有限元软件建模受力分析结果确定在是否进行脚手架节点补强。At the same time, in this example, it can be determined whether to perform scaffold node reinforcement according to the stress sensor 16 data combined with the force analysis results of finite element software modeling.
本发明具有以下的特点和有益效果:The present invention has following characteristics and beneficial effect:
(1)本发明涉及的“连墙件”利用目前市场现有脚手架产品改装形成标准化连墙件附着装置,结构简单、受力合理,适用于现浇楼板砌体外墙结构施工所采用钢管脚手架的安装和拆除作业,也适用于现浇钢筋混凝土剪力墙结构或四周有钢筋混凝土墙或柱、梁的其他结构施工。(1) The "connecting wall fittings" involved in the present invention utilize existing scaffolding products in the market to refit to form standardized connecting wall fitting attachment devices, which have a simple structure and reasonable force, and are suitable for steel pipe scaffolding used in the construction of cast-in-place floor slab masonry exterior walls It is also suitable for the construction of cast-in-place reinforced concrete shear wall structures or other structures surrounded by reinforced concrete walls or columns and beams.
(2)本发明涉及的“连墙件”适用于超高超跨结构、顶层或待施工层的施工,能够有效解决行业难题。(2) The "wall connecting piece" involved in the present invention is suitable for the construction of super-high and super-span structures, top floors or layers to be constructed, and can effectively solve industrial problems.
(3)本发明在柱间距较大的框架结构每处连墙件覆盖面积超过规范要求时,可在框架柱间设置此“连墙件”且连墙件呈水平设置满足规范要求,可大幅提高脚手架体系的稳定,提高施工安全性。(3) In the present invention, when the coverage area of each connecting wall piece in a frame structure with a relatively large column spacing exceeds the standard requirement, the “wall connecting piece” can be arranged between the frame columns and the wall connecting piece is arranged horizontally to meet the specification requirement, which can greatly Improve the stability of the scaffolding system and improve construction safety.
(4)本发明根据外脚手架的布排位置,提前预留预埋件,在楼板混凝土上放线定位,通过橡胶基座固定斜向杆下端,调节可调装置同时安装斜向杆及竖向连接杆,斜向杆与竖向连接杆通过插销固定,横向连接杆与竖向连接杆及外架立杆均采用扣件连接,连墙件安拆操作简单、灵活性强、施工方便。(4) According to the arrangement position of the external scaffolding, the present invention reserves the embedded parts in advance, sets the wires and positions on the floor concrete, fixes the lower end of the oblique rod through the rubber base, adjusts the adjustable device and installs the oblique rod and the vertical The connecting rods, oblique rods and vertical connecting rods are fixed by bolts, and the horizontal connecting rods, vertical connecting rods and outer frame vertical rods are all connected by fasteners. The installation and disassembly of wall parts is simple, flexible and convenient for construction.
(5)本发明在外架立杆及横向连接杆设置应力传感器,根据应力传感器显示数据结合有限元软件建模受力分析准确对脚手架体系进行节点补强,保证结构安全稳定。(5) The present invention arranges stress sensors on the vertical poles of the outer frame and the transverse connecting rods, and according to the display data of the stress sensors combined with the force analysis of finite element software modeling, the nodes of the scaffolding system are accurately reinforced to ensure the safety and stability of the structure.
(6)本发明涉及的“连墙件”构件可替换性强,标准化程度高,可周转回收利用,成本低,具有较好的经济效益。(6) The "wall connecting piece" component involved in the present invention has strong replaceability, high degree of standardization, can be recycled and reused, has low cost, and has good economic benefits.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书的保护范围为准。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person familiar with the technical field can easily conceive of changes or changes within the technical scope disclosed in the present invention. Replacement should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
Claims (10)
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| CN220365288U (en) * | 2023-06-08 | 2024-01-19 | 中国建筑一局(集团)有限公司 | Wall connecting device for outer scaffold |
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