CN116573362A - A chain conveyor - Google Patents
A chain conveyor Download PDFInfo
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- CN116573362A CN116573362A CN202310472831.8A CN202310472831A CN116573362A CN 116573362 A CN116573362 A CN 116573362A CN 202310472831 A CN202310472831 A CN 202310472831A CN 116573362 A CN116573362 A CN 116573362A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G41/00—Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames
- B65G41/001—Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames with the conveyor adjustably mounted on the supporting frame or base
- B65G41/003—Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames with the conveyor adjustably mounted on the supporting frame or base mounted for linear movement only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/06—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface having a load-carrying surface formed by a series of interconnected, e.g. longitudinal, links, plates, or platforms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
- B65G17/32—Individual load-carriers
- B65G17/34—Individual load-carriers having flat surfaces, e.g. platforms, grids, forks
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Transmission Devices (AREA)
Abstract
本发明涉及物料输送技术领域,并提供了一种链板输送机,包括:底座;链板总成,包括第一链板和第二链板,所述第一链板和所述第二链板平行设置于所述底座上,并用于在所述底座上沿第一方向移动;调节机构,设于所述底座上,并用于调节所述第一链板和所述第二链板之间的间距;升降机构,连接于所述底座背离所述链板总成的一侧,并用于驱动所述底座进行升降;第一平移机构,与所述升降机构连接,并用于驱动所述升降机构沿第二方向移动。本发明中,链板总成的宽度可调节,使得链板输送机能够输送不同种类的产品,提高了链板输送机输送产品的多样性,而且,链板总成能够上下升降和前后移动,提高了链板输送机在生产线中的通用性和使用时的灵活性。
The present invention relates to the technical field of material conveying, and provides a chain conveyor, including: a base; a chain assembly, including a first chain and a second chain, and the first chain and the second chain The plate is arranged on the base in parallel, and is used to move on the base along the first direction; the adjustment mechanism is arranged on the base, and is used to adjust the distance between the first chain plate and the second chain plate spacing; the lifting mechanism is connected to the side of the base away from the chain plate assembly, and is used to drive the base to lift; the first translation mechanism is connected to the lifting mechanism, and is used to drive the lifting mechanism Move in the second direction. In the present invention, the width of the chain plate assembly can be adjusted, so that the chain plate conveyor can transport different types of products, which improves the variety of products conveyed by the chain plate conveyor, and the chain plate assembly can be lifted up and down and moved forward and backward, The versatility and flexibility of use of the chain conveyor in the production line are improved.
Description
技术领域technical field
本发明涉及物料输送技术领域,具体而言,涉及一种链板输送机。The invention relates to the technical field of material transportation, in particular to a chain conveyor.
背景技术Background technique
连续输送机械是以连续、均匀、稳定的输送方式,沿着一定的线路搬运或输送散状物料和成件物品的机械装置,简称输送机械。由于输送机械具有能在一个区间内连续搬运物料、运行成本低、效率高、容易控制等特点,因而被广泛应用于各种自动化生产线。其中,链板输送机是较为常用的输送机械,其主要包括链板总成和底座,底座用于承载链板总成,链板总成用于给循环往复运动提供牵引力,并承载物料。Continuous conveying machinery is a mechanical device that transports or transports bulk materials and finished items along a certain route in a continuous, uniform and stable manner, referred to as conveying machinery. Because the conveying machinery has the characteristics of being able to continuously transport materials in a section, low operating cost, high efficiency, and easy control, it is widely used in various automated production lines. Among them, the chain plate conveyor is a more commonly used conveying machine, which mainly includes a chain plate assembly and a base. The base is used to carry the chain plate assembly, and the chain plate assembly is used to provide traction for the reciprocating motion and carry materials.
目前,通常采用多列链板并行设置,利用多列链板的速度差使多列输送在无挤压的情况下变为单列输送,从而满足产品的单列输送要求。但是,现有的链板输送机运输产品的种类较为单一,而且,链板输送机通常固定在生产线的某一工位,与生产线的适配性较差。At present, multiple rows of chain plates are usually arranged in parallel, and the speed difference of multiple rows of chain plates is used to make the multi-row conveying change into single-row conveying without extrusion, so as to meet the single-row conveying requirements of the product. However, the types of products transported by the existing chain conveyors are relatively single, and the chain conveyors are usually fixed at a certain station of the production line, which has poor adaptability to the production line.
发明内容Contents of the invention
本发明解决的问题是:如何提高链板输送机在生产线中输送产品的多样性和灵活性。The problem to be solved by the invention is: how to improve the variety and flexibility of the chain-plate conveyor for conveying products in the production line.
为解决上述问题,本发明提供一种链板输送机,包括:In order to solve the above problems, the present invention provides a chain conveyor, comprising:
底座;base;
链板总成,包括第一链板和第二链板,所述第一链板和所述第二链板平行设置于所述底座上,并用于在所述底座上沿第一方向移动;The chain plate assembly includes a first chain plate and a second chain plate, the first chain plate and the second chain plate are arranged in parallel on the base, and are used to move along the first direction on the base;
调节机构,设于所述底座上,并用于调节所述第一链板和所述第二链板之间的间距;An adjustment mechanism is provided on the base and used to adjust the distance between the first chain plate and the second chain plate;
升降机构,连接于所述底座背离所述链板总成的一侧,并用于驱动所述底座进行升降;a lifting mechanism, connected to the side of the base away from the chain plate assembly, and used to drive the base to lift;
第一平移机构,与所述升降机构连接,并用于驱动所述升降机构沿第二方向移动;a first translation mechanism, connected to the lifting mechanism, and used to drive the lifting mechanism to move along the second direction;
其中,所述第一方向为所述链板总成的宽度方向,所述第二方向为所述链板总成的长度方向。Wherein, the first direction is the width direction of the chain plate assembly, and the second direction is the length direction of the chain plate assembly.
可选地,所述链板输送机还包括设于所述底座和所述升降机构之间的第二平移机构,所述升降机构用于通过驱动所述第二平移机构沿竖直方向移动以带动所述底座进行升降,所述第二平移机构用于驱动所述底座沿所述第一方向移动。Optionally, the chain conveyor further includes a second translation mechanism arranged between the base and the lifting mechanism, and the lifting mechanism is used to drive the second translation mechanism to move in the vertical direction to The base is driven up and down, and the second translation mechanism is used to drive the base to move along the first direction.
可选地,所述调节机构包括驱动件、旋转轴、第一换向组件、第一螺杆、第二螺杆、与所述第一链板连接的第一连接座以及与所述第二链板连接的第二连接座,所述旋转轴沿所述第二方向设置,所述第一螺杆和所述第二螺杆沿所述第一方向设置,所述第一连接座和所述第二连接座分别与所述第一螺杆和所述第二螺杆螺纹连接,并用于沿所述第一方向相对移动或相向移动,所述驱动件与所述旋转轴驱动连接,所述旋转轴、所述第一螺杆和所述第二螺杆分别与所述第一换向组件连接,所述第一换向组件用于通过所述旋转轴的旋转动力驱动所述第一螺杆和所述第二螺杆反向转动。Optionally, the adjustment mechanism includes a driving member, a rotating shaft, a first reversing assembly, a first screw, a second screw, a first connecting seat connected to the first link plate, and a first connecting seat connected to the second link plate. The second connection seat connected, the rotation shaft is arranged along the second direction, the first screw and the second screw are arranged along the first direction, the first connection seat and the second connection The seats are threadedly connected with the first screw rod and the second screw rod respectively, and are used for relatively moving or moving toward each other along the first direction, and the driving member is drivingly connected with the rotating shaft, and the rotating shaft, the The first screw and the second screw are respectively connected to the first reversing assembly, and the first reversing assembly is used to drive the first screw and the second reversing assembly through the rotational power of the rotating shaft. to turn.
可选地,所述调节机构还包括第二换向组件,且所述旋转轴、所述第一换向组件、所述第一螺杆和所述第二螺杆分别设有两个,所述驱动件与所述第二换向组件驱动连接,两个所述旋转轴分别连接于所述第二换向组件在所述第二方向上的两侧,所述第二换向组件用于通过所述驱动件的旋转动力驱动两个所述旋转轴反向转动。Optionally, the adjustment mechanism further includes a second reversing assembly, and the rotating shaft, the first reversing assembly, the first screw and the second screw are respectively provided with two, and the driving The component is drivingly connected with the second reversing assembly, and the two rotating shafts are respectively connected to both sides of the second reversing assembly in the second direction, and the second reversing assembly is used to pass through the The rotational power of the driving member drives the two rotating shafts to rotate in opposite directions.
可选地,所述底座包括座体、滑轨、第一滑块和第二滑块,所述升降机构与所述座体连接,所述滑轨设置在所述座体上并沿所述第一方向延伸设置,所述第一滑块和所述第二滑块分别与所述滑轨滑动连接,并分别与所述第一链板和所述第二链板连接。Optionally, the base includes a base body, a slide rail, a first slider and a second slider, the lifting mechanism is connected to the base body, the slide rail is arranged on the base body and runs along the Extending in the first direction, the first slider and the second slider are respectively slidably connected to the slide rail, and are respectively connected to the first link plate and the second link plate.
可选地,所述链板输送机还包括托架结构,所述托架结构包括第一托架和第二托架,所述第一链板通过所述第一托架与所述调节机构连接,所述第二链板通过所述第二托架与所述调节机构连接。Optionally, the chain conveyor further includes a bracket structure, the bracket structure includes a first bracket and a second bracket, and the first chain plate communicates with the adjustment mechanism through the first bracket. connected, the second chain plate is connected to the adjustment mechanism through the second bracket.
可选地,所述第一链板或所述第二链板用于与焊机的地线连接。Optionally, the first chain plate or the second chain plate is used to connect to the ground wire of the welding machine.
可选地,所述第二平移机构包括底板、第二动力部件、第二旋转变平移组件和第二支撑板,所述第二动力部件连接于所述底板或所述第二支撑板,所述第二旋转变平移组件中的平移结构连接于所述底板或所述第二支撑板,所述底座与所述第二支撑板背离于所述底板的一侧连接,所述升降机构与所述底板背离于所述第二支撑板的一侧连接,且所述第二动力部件与所述第二旋转变平移组件的旋转结构驱动连接,以通过所述第二动力部件的旋转动力驱动所述第二旋转变平移组件的平移结构相对于所述第二旋转变平移组件的旋转结构沿所述第一方向平移。Optionally, the second translation mechanism includes a base plate, a second power component, a second rotation-to-translation assembly, and a second support plate, the second power component is connected to the base plate or the second support plate, and the The translation structure in the second rotation-to-translation assembly is connected to the bottom plate or the second support plate, the base is connected to the side of the second support plate away from the bottom plate, and the lifting mechanism is connected to the bottom plate. The bottom plate is connected to the side away from the second support plate, and the second power component is drivingly connected to the rotating structure of the second rotation-translation assembly, so that the rotation power of the second power component drives the The translation structure of the second rotation-to-translation assembly translates along the first direction relative to the rotation structure of the second rotation-to-translation assembly.
可选地,所述升降机构包括伸缩组件和导向组件,所述伸缩组件和所述导向组件的一端分别连接于所述第一平移机构上,所述伸缩组件和所述导向组件的另一端分别连接于所述底座上,所述伸缩组件用于沿竖直方向进行伸缩。Optionally, the lifting mechanism includes a telescopic assembly and a guide assembly, one end of the telescopic assembly and the guide assembly are respectively connected to the first translation mechanism, and the other ends of the telescopic assembly and the guide assembly are respectively Connected to the base, the telescopic assembly is used to expand and contract in the vertical direction.
可选地,所述第一平移机构包括第一动力部件、第一旋转变平移组件和第一支撑板,所述升降机构与所述第一支撑板连接,所述第一支撑板与所述第一旋转变平移组件的平移结构或所述第一动力部件连接,所述第一动力部件与所述第一旋转变平移组件的旋转结构驱动连接,以通过所述第一动力部件的旋转动力驱动所述第一旋转变平移组件的平移结构相对于所述第一旋转变平移组件的旋转结构沿所述第二方向平移。Optionally, the first translation mechanism includes a first power component, a first rotation-to-translation assembly, and a first support plate, the lifting mechanism is connected to the first support plate, and the first support plate is connected to the first support plate. The translation structure of the first rotation-to-translation assembly or the first power component is connected, and the first power component is drivingly connected to the rotation structure of the first rotation-to-translation assembly, so that the rotation power of the first power component Driving the translation structure of the first rotation-to-translation assembly to translate in the second direction relative to the rotation structure of the first rotation-to-translation assembly.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明的链板输送机可通过将链板总成装设于底座上,以实现链板总成的安装固定,同时,可通过调节机构来调节第一链板和第二链板之间的间距,以改变链板总成的宽度,便于链板总成能够输送例如板材、弯曲构件、曲面构件等不同种类的产品,提高了链板输送机输送产品的多样性;而且,可通过设置升降机构来驱动底座进行升降运动,以带动装设在底座上的链板总成上下移动,使得链板总成的高度可调节,从而可以在所要输送的产品的高度尺寸较大时来降低链板总成的高度,以方便链板输送机的下一个工位进行例如抓取等操作,提高了链板输送机在生产线中使用时的灵活性,同时还可以降低产品占用链板总成上方的空间高度,进而降低生产线的场地要求;另外,可通过设置第一平移机构来驱动升降机构沿第二方向(即前后方向)移动以带动底座和链板总成前后移动,使得链板总成的前后位置可调节,从而便于在生产线中调节链板总成与上游工位和下游工位之间的距离,以适应输送不同长度的产品,提高了链板输送机在生产线中的通用性和使用时的灵活性。The chain plate conveyor of the present invention can install and fix the chain plate assembly by installing the chain plate assembly on the base. At the same time, the adjustment mechanism can be used to adjust the distance between the first chain plate and the second chain plate. To change the width of the chain plate assembly, so that the chain plate assembly can transport different types of products such as plates, curved components, curved surface components, etc., which improves the variety of products conveyed by the chain plate conveyor; moreover, it can be adjusted by setting up and down The mechanism drives the base to move up and down, so as to drive the chain plate assembly installed on the base to move up and down, so that the height of the chain plate assembly can be adjusted, so that the chain plate can be lowered when the height of the product to be conveyed is large The height of the assembly is convenient for the next station of the chain conveyor to perform operations such as grabbing, which improves the flexibility of the chain conveyor when used in the production line, and can also reduce the space occupied by the product above the chain conveyor assembly. In addition, the first translation mechanism can be set to drive the lifting mechanism to move in the second direction (that is, the front and rear direction) to drive the base and the chain plate assembly to move forward and backward, so that the chain plate assembly The front and rear positions can be adjusted, so that it is convenient to adjust the distance between the chain plate assembly and the upstream station and downstream station in the production line, so as to adapt to conveying products of different lengths, and improve the versatility and use of the chain plate conveyor in the production line time flexibility.
附图说明Description of drawings
图1为本发明实施例中链板输送机的结构示意图;Fig. 1 is the structural representation of chain conveyor in the embodiment of the present invention;
图2为本发明实施例中链板输送机的另一视角的结构示意图;Fig. 2 is a structural schematic diagram of another perspective of the chain conveyor in the embodiment of the present invention;
图3为本发明实施例中调节机构在底座上布设时的结构示意图;Fig. 3 is a schematic structural view of the adjustment mechanism arranged on the base in the embodiment of the present invention;
图4为本发明实施例中托架结构在底座上布设时的结构示意图;Fig. 4 is a schematic structural view of the bracket structure laid out on the base in the embodiment of the present invention;
图5为本发明实施例中升降机构与第一平移机构装配时的结构示意图;Fig. 5 is a structural schematic view of the assembly of the lifting mechanism and the first translation mechanism in the embodiment of the present invention;
图6为本发明实施例中升降机构与第一平移机构装配时的另一视角的结构示意图;Fig. 6 is a structural schematic diagram of another perspective when the lifting mechanism and the first translation mechanism are assembled in the embodiment of the present invention;
图7为本发明实施例中第二平移机构的结构示意图。Fig. 7 is a schematic structural diagram of the second translation mechanism in the embodiment of the present invention.
附图标记说明:Explanation of reference signs:
1、底座;11、座体;12、滑轨;13、第一滑块;14、第二滑块;2、链板总成;21、第一链板;22、第二链板;3、调节机构;31、驱动件;32、第二换向组件;33、旋转轴;331、第一转轴;332、第二转轴;34、第一换向组件;35、第一螺杆;36、第二螺杆;37、第一连接座;38、第二连接座;39、联轴器;4、升降机构;41、伸缩组件;42、导向组件;421、导柱;422、导套;5、第一平移机构;51、第一动力部件;52、第一旋转变平移组件;521、齿条;522、齿轮;53、第一支撑板;54、第一导轨;6、托架结构;61、第一托架;62、第二托架;63、第一垫板;64、第二垫板;7、第二平移机构;71、底板;72、第二动力部件;73、第二旋转变平移组件;731、旋转件;732、平移件;74、第二支撑板;75、第二导轨。1. Base; 11. Seat body; 12. Slide rail; 13. First slider; 14. Second slider; 2. Chain plate assembly; 21. First chain plate; 22. Second chain plate; 3 , adjusting mechanism; 31, driving member; 32, second reversing assembly; 33, rotating shaft; 331, first rotating shaft; 332, second rotating shaft; 34, first reversing assembly; 35, first screw rod; 36, The second screw; 37, the first connection seat; 38, the second connection seat; 39, the shaft coupling; 4, the lifting mechanism; 41, the telescopic assembly; 42, the guide assembly; 421, the guide post; 422, the guide sleeve; , the first translation mechanism; 51, the first power component; 52, the first rotation variable translation assembly; 521, the rack; 522, the gear; 53, the first support plate; 54, the first guide rail; 6, the bracket structure; 61. The first bracket; 62. The second bracket; 63. The first backing plate; 64. The second backing plate; 7. The second translation mechanism; 71. The bottom plate; 72. The second power component; 73. The second 731, the rotating part; 732, the translation part; 74, the second support plate; 75, the second guide rail.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施例做详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
附图中的Z轴表示竖直方向,也就是上下位置,且Z轴的正向(即Z轴的箭头指向)代表上方,Z轴的反向代表下方;附图中的X轴表示水平方向,并指定为左右位置,且X轴的正向代表左侧,X轴的反向代表右侧;附图中的Y轴表示为前后位置,且Y轴的正向代表前侧,Y轴的反向代表后侧;同时需要说明的是,前述Z轴、Y轴及X轴的表示含义仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。The Z-axis in the drawings represents the vertical direction, that is, the up and down position, and the positive direction of the Z-axis (that is, the arrow pointing to the Z-axis) represents the top, and the reverse of the Z-axis represents the bottom; the X-axis in the drawings represents the horizontal direction , and specified as the left and right positions, and the positive direction of the X-axis represents the left side, and the reverse direction of the X-axis represents the right side; the Y-axis in the attached figure represents the front-rear position, and the positive direction of the Y-axis represents the front side, and the Y-axis Reverse represents the rear side; at the same time, it should be noted that the meanings of the aforementioned Z-axis, Y-axis and X-axis are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific Orientation, construction and operation in a particular orientation, therefore should not be construed as limiting the invention.
需要说明的是,本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本发明的实施例能够以除了在这里图示或描述的那些以外的顺序实施。It should be noted that the terms "first" and "second" in the description and claims of the present invention and the above drawings are used to distinguish similar objects, but not necessarily used to describe a specific sequence or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments of the invention described herein can be practiced in sequences other than those illustrated or described herein.
结合图1所示,本发明实施例提供一种链板输送机,包括:底座1;链板总成2,包括第一链板21和第二链板22,第一链板21和第二链板22平行设置于底座1上,并用于在底座1上沿第一方向移动;调节机构3,设于底座1上,并用于调节第一链板21和第二链板22之间的间距;升降机构4,连接于底座1背离链板总成2的一侧,并用于驱动底座1进行升降;第一平移机构5,与升降机构4连接,并用于驱动升降机构4沿第二方向移动;其中,第一方向为链板总成2的宽度方向,第二方向为链板总成2的长度方向。As shown in FIG. 1 , an embodiment of the present invention provides a chain conveyor, including: a base 1; a chain assembly 2, including a first chain 21 and a second chain 22, and the first chain 21 and the second The chain plate 22 is arranged on the base 1 in parallel, and is used to move along the first direction on the base 1; the adjustment mechanism 3 is arranged on the base 1, and is used to adjust the distance between the first chain plate 21 and the second chain plate 22 The lifting mechanism 4 is connected to the side of the base 1 away from the chain plate assembly 2, and is used to drive the base 1 to lift; the first translation mechanism 5 is connected to the lifting mechanism 4, and is used to drive the lifting mechanism 4 to move along the second direction ; Wherein, the first direction is the width direction of the chain plate assembly 2, and the second direction is the length direction of the chain plate assembly 2.
需要说明的是,链板总成2沿图1中Y轴方向(即前后方向)延伸设置,而链板总成2的延伸方向也是故链板总成2的长度方向,相应地,链板总成2的宽度方向为图1中X轴方向(即左右方向),也就是说,第一方向也是图1中X轴方向,第二方向也是图1中的Y轴方向。It should be noted that the chain plate assembly 2 is extended along the Y-axis direction (i.e. the front-rear direction) in FIG. 1, and the extending direction of the chain plate assembly 2 is also the length direction of the chain plate assembly 2. The width direction of the assembly 2 is the X-axis direction in FIG. 1 (ie, the left-right direction), that is, the first direction is also the X-axis direction in FIG. 1 , and the second direction is also the Y-axis direction in FIG. 1 .
具体地,链板输送机的链板总成2、底座1、升降机构4和第一平移机构5从上至下依次设置,而调节机构3可以设置在链板总成2与底座1之间,也可以设置在呈框架结构的底座1的内部空间中(后文介绍),此处不作具体限定。调节机构3可以驱动第一链板21和/或第二链板22在底座1上沿第一方向移动,以调节第一链板21和第二链板22之间的间距,使得链板总成2能够输送例如板材、型材、冲压构件、直线构件、弯曲构件、曲面构件、球形构件等。第一链板21和第二链板22的结构通常相同或相似,例如,可以将第一链板21和第二链板22中链条的输送长度设置为相同,而将链条的宽度设置为相同或不同。应用过程中,可以根据实际情况选择在底座1的正下方设置一个升降机构4和一个第一平移机构5,也可以选择在底座1下方的左右两侧各设置一个升降机构4和一个第一平移机构5,如图2所示。升降机构4通过驱动底座1进行升降运动以带动装设在底座1上的链板总成2上下移动,第一平移机构5通过驱动升降机构4沿第二方向移动以带动底座1和链板总成2前后移动。Specifically, the chain plate assembly 2, the base 1, the lifting mechanism 4 and the first translation mechanism 5 of the chain plate conveyor are arranged in sequence from top to bottom, and the adjustment mechanism 3 can be arranged between the chain plate assembly 2 and the base 1 , can also be arranged in the inner space of the base 1 in a frame structure (described later), which is not specifically limited here. The adjustment mechanism 3 can drive the first chain plate 21 and/or the second chain plate 22 to move along the first direction on the base 1 to adjust the distance between the first chain plate 21 and the second chain plate 22, so that the chain plates are always In 2, it can transport, for example, plates, profiles, stamping components, linear components, curved components, curved components, spherical components, etc. The structures of the first chain plate 21 and the second chain plate 22 are usually the same or similar, for example, the delivery length of the chain in the first chain plate 21 and the second chain plate 22 can be set to be the same, and the width of the chain can be set to be the same or different. During the application process, a lifting mechanism 4 and a first translation mechanism 5 can be selected directly under the base 1 according to the actual situation, or a lifting mechanism 4 and a first translation mechanism can be installed on the left and right sides below the base 1. Mechanism 5, as shown in Figure 2. The lifting mechanism 4 moves up and down by driving the base 1 to drive the chain plate assembly 2 installed on the base 1 to move up and down, and the first translation mechanism 5 moves along the second direction by driving the lifting mechanism 4 to drive the base 1 and the chain plate assembly. Move back and forth into 2.
本实施例中,可通过将链板总成2装设于底座1上,以实现链板总成2的安装固定,同时,可通过调节机构3来调节第一链板21和第二链板22之间的间距,以改变链板总成2的宽度,便于链板总成2能够输送例如板材、弯曲构件、曲面构件等不同种类的产品,提高了链板输送机输送产品的多样性;而且,可通过设置升降机构4来驱动底座1进行升降运动,以带动装设在底座1上的链板总成2上下移动,使得链板总成2的高度可调节,从而可以在所要输送的产品的高度尺寸较大时来降低链板总成2的高度,以方便链板输送机的下一个工位进行例如抓取等操作,提高了链板输送机在生产线中使用时的灵活性,同时还可以降低产品占用链板总成2上方的空间高度,进而降低生产线的场地要求;另外,可通过设置第一平移机构5来驱动升降机构4沿第二方向(即前后方向)移动以带动底座1和链板总成2前后移动,使得链板总成2的前后位置可调节,从而便于在生产线中调节链板总成2与上游工位和下游工位之间的距离,以适应输送不同长度的产品,提高了链板输送机在生产线中的通用性和使用时的灵活性。In this embodiment, the installation and fixation of the chain plate assembly 2 can be realized by installing the chain plate assembly 2 on the base 1, and at the same time, the first chain plate 21 and the second chain plate can be adjusted by the adjustment mechanism 3 22, to change the width of the chain plate assembly 2, so that the chain plate assembly 2 can transport different types of products such as plates, curved components, curved surface components, etc., improving the variety of products conveyed by the chain plate conveyor; Moreover, the base 1 can be driven to move up and down by setting the lifting mechanism 4, so as to drive the chain plate assembly 2 installed on the base 1 to move up and down, so that the height of the chain plate assembly 2 can be adjusted, so that it can be transported When the height of the product is large, the height of the chain plate assembly 2 is reduced to facilitate operations such as grabbing at the next station of the chain plate conveyor, which improves the flexibility of the chain plate conveyor when used in the production line. At the same time, it can also reduce the height of the space above the chain plate assembly 2 occupied by the product, thereby reducing the site requirements of the production line; in addition, the first translation mechanism 5 can be set to drive the lifting mechanism 4 to move along the second direction (i.e., the front-to-back direction) to drive The base 1 and the chain plate assembly 2 move back and forth, so that the front and rear positions of the chain plate assembly 2 can be adjusted, so that it is convenient to adjust the distance between the chain plate assembly 2 and the upstream station and downstream station in the production line to adapt to the conveying Products of different lengths improve the versatility of the chain conveyor in the production line and the flexibility of use.
可选地,结合图3所示,调节机构3包括驱动件31、旋转轴33、第一换向组件34、第一螺杆35、第二螺杆36、与第一链板21连接的第一连接座37以及与第二链板22连接的第二连接座38,旋转轴33沿第二方向设置,第一螺杆35和第二螺杆36沿第一方向设置,第一连接座37和第二连接座38分别与第一螺杆35和第二螺杆36螺纹连接,并用于沿第一方向相对移动或相向移动,驱动件31与旋转轴33驱动连接,旋转轴33、第一螺杆35和第二螺杆36分别与第一换向组件34连接,第一换向组件34用于通过旋转轴33的旋转动力驱动第一螺杆35和第二螺杆36反向转动。Optionally, as shown in FIG. 3 , the adjustment mechanism 3 includes a driving member 31 , a rotating shaft 33 , a first reversing assembly 34 , a first screw 35 , a second screw 36 , and a first link connected to the first chain plate 21 . The seat 37 and the second connecting seat 38 connected with the second chain plate 22, the rotating shaft 33 is arranged along the second direction, the first screw rod 35 and the second screw rod 36 are arranged along the first direction, and the first connecting seat 37 and the second connecting seat 37 are arranged along the second direction. Seats 38 are threadedly connected with the first screw rod 35 and the second screw rod 36 respectively, and are used for relative movement or relative movement along the first direction, and the driving member 31 is drivingly connected with the rotating shaft 33, and the rotating shaft 33, the first screw rod 35 and the second screw rod 36 are respectively connected with the first reversing assembly 34, and the first reversing assembly 34 is used to drive the first screw rod 35 and the second screw rod 36 to reversely rotate through the rotational power of the rotating shaft 33.
具体地,驱动件31通常为伺服电机,旋转轴33沿前后方向布设在底座1上、第一螺杆35和第二螺杆36沿左右方向布设在底座1上,同时,旋转轴33与第一螺杆35和第二螺杆36之间设有第一换向组件34,且第一螺杆35和第二螺杆36分别位于第一换向组件34的左右两侧。第一连接座37和第二连接座38沿第一方向相对移动时,第一链板21和第二链板22之间的间距减小,第一连接座37和第二连接座38沿第一方向相向移动时,第一链板21和第二链板22之间的间距增大。Specifically, the drive member 31 is usually a servo motor, the rotating shaft 33 is arranged on the base 1 along the front-rear direction, and the first screw 35 and the second screw 36 are arranged on the base 1 along the left-right direction. At the same time, the rotating shaft 33 and the first screw 35 and the second screw rod 36 are provided with a first reversing assembly 34, and the first screw rod 35 and the second screw rod 36 are respectively located on the left and right sides of the first reversing assembly 34. When the first connecting seat 37 and the second connecting seat 38 move relatively along the first direction, the distance between the first link plate 21 and the second link plate 22 decreases, and the first connecting seat 37 and the second connecting seat 38 move along the first link. When moving towards each other in one direction, the distance between the first link plate 21 and the second link plate 22 increases.
本实施例中,在调节机构3调节过程中,驱动件31驱动旋转轴33转动,旋转轴33的旋转动力经第一换向组件34换向后分别传递到第一螺杆35和第二螺杆36,以驱动第一螺杆35和第二螺杆36反向转动,进而带动第一连接座37和第二连接座38相对运动或相向运动,这样,采用一个驱动件31就可以同时驱动第一螺杆35和第二螺杆36反向转动,从而调节第一链板21和第二链板22之间的间距,不仅可以降低生产成本,而且结构简单,便于布设。In this embodiment, during the adjustment process of the adjustment mechanism 3, the driving member 31 drives the rotation shaft 33 to rotate, and the rotation power of the rotation shaft 33 is transferred to the first screw 35 and the second screw 36 after being reversed by the first reversing assembly 34 , to drive the first screw rod 35 and the second screw rod 36 to rotate in the opposite direction, and then drive the first connecting seat 37 and the second connecting seat 38 to move relative to each other or towards each other, so that the first screw rod 35 can be driven simultaneously by using one driving member 31 The second screw rod 36 rotates in the opposite direction to adjust the distance between the first chain plate 21 and the second chain plate 22, which not only reduces the production cost, but also has a simple structure and is convenient for layout.
可选地,结合图3所示,调节机构3还包括第二换向组件32,且旋转轴33、第一换向组件34、第一螺杆35和第二螺杆36分别设有两个,驱动件31与第二换向组件32驱动连接,两个旋转轴33分别连接于第二换向组件32在第二方向上的两侧,第二换向组件32用于通过驱动件31的旋转动力驱动两个旋转轴33反向转动。Optionally, as shown in FIG. 3 , the adjustment mechanism 3 also includes a second reversing assembly 32, and two rotating shafts 33, a first reversing assembly 34, a first screw 35 and a second screw 36 are provided respectively, and the driving The member 31 is drivingly connected to the second reversing assembly 32, and the two rotating shafts 33 are respectively connected to both sides of the second reversing assembly 32 in the second direction. The two rotating shafts 33 are driven to rotate in opposite directions.
具体地,由于链板总成2的长度通常比较长,因此,为保证链板总成2的受力平衡和稳定输送,通常在左右方向设置两个支撑点位,即位于左右方向的第一连接座37和第二连接座38,同时,在前后方向也设置两个支撑点位,即位于前后方向的两个第一连接座37和位于前后方向的两个第二连接座38,也就是说,第二换向组件32位于第二方向上的两侧各设有一个旋转轴33、一个第一换向组件34、一个第一螺杆35和一个第二螺杆36。驱动件31以电机轴横向设置(即电机轴沿第一方向设置)的姿态固定在底座1上,且驱动件31与两个旋转轴33之间设有第二换向组件32。Specifically, since the length of the chain plate assembly 2 is usually relatively long, in order to ensure the force balance and stable transportation of the chain plate assembly 2, two support points are usually set in the left and right directions, that is, the first one located in the left and right direction. The connecting seat 37 and the second connecting seat 38, at the same time, two supporting points are also arranged in the front and rear direction, that is, two first connecting seats 37 in the front and rear direction and two second connecting seats 38 in the front and rear direction, that is, That is to say, a rotating shaft 33 , a first reversing assembly 34 , a first screw 35 and a second screw 36 are provided on both sides of the second reversing assembly 32 in the second direction. The driving member 31 is fixed on the base 1 with the motor shaft arranged horizontally (ie, the motor shaft is arranged along the first direction), and the second reversing assembly 32 is arranged between the driving member 31 and the two rotating shafts 33 .
这样,在调节机构3调节过程中,驱动件31输出的旋转动力经第二换向组件32换向后分别传递到两个旋转轴33上,以同时驱动两个旋转轴33反向转动,然后由两个旋转轴33分别经对应的第二换向组件34换向后分别传递到对应的第一螺杆35和第二螺杆36,以同时驱动对应的第一螺杆35和第二螺杆36反向转动,进而带动对应的第一连接座37和第二连接座38相对运动或相向运动,如此,以实现利用一个驱动件31就可以同时驱动两组第一螺杆35和第二螺杆36同时反向转动,不仅结构简单,还进一步降低了生产成本。In this way, during the adjustment process of the adjustment mechanism 3, the rotational power output by the driving member 31 is reversed by the second reversing assembly 32 and transmitted to the two rotating shafts 33 respectively, so as to simultaneously drive the two rotating shafts 33 to rotate in reverse, and then After the two rotating shafts 33 are commutated by the corresponding second reversing assembly 34, they are transmitted to the corresponding first screw 35 and second screw 36 respectively, so as to simultaneously drive the corresponding first screw 35 and second screw 36 to reverse Rotate, and then drive the corresponding first connecting seat 37 and the second connecting seat 38 to move relative to each other or towards each other, so that one driver 31 can be used to simultaneously drive two groups of first screw rods 35 and second screw rods 36 to reverse direction at the same time The rotation not only has a simple structure, but also further reduces the production cost.
进一步地,第一换向组件34和第二换向组件32通常采用锥齿轮组实现动力换向。为方便描述,此处以第一换向组件34为例进行说明。第一换向组件34包括齿轮箱、第一锥齿轮、第二锥齿轮和第三锥齿轮,第一锥齿轮、第二锥齿轮和第三锥齿轮设于齿轮箱内,第二锥齿轮和第三锥齿轮平行设置,并与第一锥齿轮垂直设置,且第二锥齿轮和第三锥齿轮分别与第一锥齿轮啮合,旋转轴33伸入齿轮箱内并与第一锥齿轮固定连接,第一螺杆35和第二螺杆36分别伸入齿轮箱内并分别与第二锥齿轮和第三锥齿轮固定连接。这样,旋转轴33带动第一锥齿轮转动时,第一锥齿轮会带动第二锥齿轮和第三锥齿轮反向转动,进而带动第一螺杆35和第二螺杆36反向转动。Further, the first reversing assembly 34 and the second reversing assembly 32 usually use a bevel gear set to realize power reversing. For the convenience of description, the first reversing assembly 34 is taken as an example for illustration here. The first reversing assembly 34 comprises a gearbox, the first bevel gear, the second bevel gear and the third bevel gear, the first bevel gear, the second bevel gear and the third bevel gear are located in the gearbox, the second bevel gear and the third bevel gear The third bevel gear is arranged in parallel and perpendicular to the first bevel gear, and the second bevel gear and the third bevel gear mesh with the first bevel gear respectively, and the rotating shaft 33 extends into the gearbox and is fixedly connected with the first bevel gear , the first screw rod 35 and the second screw rod 36 extend into the gearbox respectively and are fixedly connected with the second bevel gear and the third bevel gear respectively. In this way, when the rotating shaft 33 drives the first bevel gear to rotate, the first bevel gear will drive the second bevel gear and the third bevel gear to rotate reversely, and then drive the first screw rod 35 and the second screw rod 36 to rotate reversely.
进一步地,结合图3所示,调节机构3还包括联轴器39,旋转轴33包括第一转轴331和第二转轴332,第一转轴331的一端与驱动件31连接,第一转轴331的另一端通过联轴器39与第二转轴332的一端连接,第二转轴332的另一端与第一换向组件34连接。Further, as shown in FIG. 3 , the adjustment mechanism 3 also includes a coupling 39, the rotating shaft 33 includes a first rotating shaft 331 and a second rotating shaft 332, one end of the first rotating shaft 331 is connected to the driving member 31, and the first rotating shaft 331 The other end is connected to one end of the second rotating shaft 332 through a coupling 39 , and the other end of the second rotating shaft 332 is connected to the first reversing assembly 34 .
具体地,第一转轴331和第二转轴332的数量可以分别设置一个,也可以分别设置多个,当分别设置多个时,第一转轴331与第一转轴331之间、第二转轴332与第二转轴332之间、第一转轴331与第二转轴332之间通过联轴器39连接。Specifically, the number of the first rotating shaft 331 and the second rotating shaft 332 can be respectively provided as one, or a plurality can be provided respectively. The second rotating shafts 332 and the first rotating shaft 331 and the second rotating shaft 332 are connected by a coupling 39 .
这样,当旋转轴33的整体跨度较长时,可将长度较短的多根转轴通过联轴器39连接起来以形成跨度较长的旋转轴33,而且,也便于通过增加或减少第一转轴331/第二转轴332的数量来调整旋转轴33的长度。In this way, when the overall span of the rotating shaft 33 is long, a plurality of shorter rotating shafts can be connected through the coupling 39 to form a longer rotating shaft 33, and it is also convenient to increase or decrease the length of the first rotating shaft. 331/the number of the second rotating shaft 332 to adjust the length of the rotating shaft 33.
可选地,结合图3所示,底座1包括座体11、滑轨12、第一滑块13和第二滑块14,升降机构4与座体11连接,滑轨12设置在座体11上并沿第一方向延伸设置,第一滑块13和第二滑块14分别与滑轨12滑动连接,并分别与第一链板21和第二链板22连接。Optionally, as shown in FIG. 3 , the base 1 includes a base body 11 , a slide rail 12 , a first slider 13 and a second slider 14 , the lifting mechanism 4 is connected to the base body 11 , and the slide rail 12 is arranged on the base body 11 And extending along the first direction, the first slider 13 and the second slider 14 are respectively slidably connected to the slide rail 12 and connected to the first link plate 21 and the second link plate 22 respectively.
具体地,升降机构4通常设置在座体11的下方,并与座体11的下端面连接;滑轨12可以是一整根滑轨12,此时,滑轨12从座体11的左端延伸至右端,第一滑块13和第二滑块14均与滑轨12滑动连接;滑轨12也可以是分为左右两段,如图2所示,此时,第一滑块13和第二滑块14分别与这两左右段滑轨12滑动连接。Specifically, the lifting mechanism 4 is usually arranged below the base body 11 and is connected to the lower end surface of the base body 11; At the right end, the first slide block 13 and the second slide block 14 are all slidably connected with the slide rail 12; The slide block 14 is slidably connected with the two left and right section slide rails 12 respectively.
这样,在第一链板21和第二链板22相对运动或相向运动时,可利用第一滑块13和第二滑块14沿滑轨12滑动来实现导向,以保证第一链板21和第二链板22沿着预设的第一方向运动,而且,第一滑块13和第二滑块14还可以作为支撑点位来给链板总成2提供支撑,以分担第一连接座37和第二连接座38的载荷。In this way, when the first chain plate 21 and the second chain plate 22 move relative to each other or move towards each other, the first slider 13 and the second slider 14 can be used to slide along the slide rail 12 to realize the guidance, so as to ensure that the first chain plate 21 and the second chain plate 22 move along the preset first direction, and the first slider 13 and the second slider 14 can also serve as support points to provide support for the chain plate assembly 2, so as to share the first connection Seat 37 and the load of the second connection seat 38.
进一步地,结合图3所示,座体11呈框架结构,驱动件31、第二换向组件32、旋转轴33、第一换向组件34、第一螺杆35和第二螺杆36位于框架结构的内部空间中,第一连接座37和第二连接座38至少部分位于框架结构的上方。Further, as shown in FIG. 3 , the seat body 11 is in a frame structure, and the driving member 31, the second reversing assembly 32, the rotating shaft 33, the first reversing assembly 34, the first screw rod 35 and the second screw rod 36 are located in the frame structure. In the internal space, the first connection seat 37 and the second connection seat 38 are at least partially located above the frame structure.
这样,可以利用座体11对调节机构3进行保护,同时,也可以减小调节机构3乃至链板输送机的整体体积。In this way, the adjusting mechanism 3 can be protected by the seat body 11 , and at the same time, the overall volume of the adjusting mechanism 3 and even the chain conveyor can be reduced.
可选地,结合图5所示,升降机构4包括伸缩组件41和导向组件42,伸缩组件41和导向组件42的一端分别连接于第一平移机构5上,伸缩组件41和导向组件42的另一端分别连接于底座1上,伸缩组件41用于沿竖直方向进行伸缩。Optionally, as shown in FIG. 5 , the lifting mechanism 4 includes a telescopic assembly 41 and a guide assembly 42, one end of the telescopic assembly 41 and the guide assembly 42 are respectively connected to the first translation mechanism 5, and the other end of the telescopic assembly 41 and the guide assembly 42 One end is connected to the base 1 respectively, and the telescopic assembly 41 is used for telescopically extending and contracting in the vertical direction.
具体地,伸缩组件41可以是液压缸组件,也可以是电动缸组件,还可以是例如剪叉机构等通过伸缩运动实现升降的机械结构。导向组件42通常设有多个,多个导向组件42围绕伸缩组件41设置。伸缩组件41和导向组件42的一端分别连接于第一平移机构5的第一支撑板53(后文介绍)上,伸缩组件41和导向组件42的另一端分别连接于底座1或第二平移机构7(后文介绍)上。Specifically, the telescopic assembly 41 may be a hydraulic cylinder assembly, may also be an electric cylinder assembly, and may also be a mechanical structure such as a scissor mechanism that realizes lifting through telescopic movement. There are usually multiple guide assemblies 42 , and the multiple guide assemblies 42 are arranged around the telescopic assembly 41 . One end of the telescopic assembly 41 and the guide assembly 42 are respectively connected to the first support plate 53 (described later) of the first translation mechanism 5, and the other ends of the telescopic assembly 41 and the guide assembly 42 are respectively connected to the base 1 or the second translation mechanism 7 (introduced later).
本实施例中,利用伸缩组件41的伸缩运动来驱动底座1上下移动,以实现链板总成2的升降,结构简单容易实现,同时,通过设置导向组件42来对升降运动进行导向,以防止底座1和链板总成2在升降过程中发生倾斜。In this embodiment, the telescopic movement of the telescopic assembly 41 is used to drive the base 1 to move up and down to realize the lifting of the chain plate assembly 2. The structure is simple and easy to realize. At the same time, the lifting movement is guided by setting the guide assembly 42 to prevent The base 1 and the chain plate assembly 2 tilt during the lifting process.
进一步地,结合图5所示,导向组件42包括竖直设置的导柱421和导套422,导柱421伸入导套422内,并用于沿导套422的轴向移动。如此,以利用滑动连接的导柱421和导套422来实现导向,结构简单,容易实现。Further, as shown in FIG. 5 , the guide assembly 42 includes a vertical guide post 421 and a guide sleeve 422 , the guide post 421 protrudes into the guide sleeve 422 and is used to move along the axial direction of the guide sleeve 422 . In this way, the guide post 421 and the guide sleeve 422 that are slidingly connected to realize the guide have a simple structure and are easy to implement.
可选地,结合图6所示,第一平移机构5包括第一动力部件51、第一旋转变平移组件52和第一支撑板53,升降机构4与第一支撑板53连接,第一支撑板53与第一旋转变平移组件52的平移结构或第一动力部件51连接,第一动力部件51与第一旋转变平移组件52的旋转结构驱动连接,以通过第一动力部件51的旋转动力驱动第一旋转变平移组件52的平移结构相对于第一旋转变平移组件52的旋转结构沿第二方向平移。Optionally, as shown in FIG. 6 , the first translation mechanism 5 includes a first power component 51, a first rotation-to-translation assembly 52 and a first support plate 53, the lifting mechanism 4 is connected to the first support plate 53, and the first support The plate 53 is connected with the translation structure of the first rotation-to-translation assembly 52 or the first power part 51, and the first power part 51 is drivingly connected with the rotation structure of the first rotation-to-translation assembly 52, so that the rotational power of the first power part 51 The translation structure of the first rotation-to-translation assembly 52 is driven to translate in the second direction relative to the rotation structure of the first rotation-to-translation assembly 52 .
具体地,第一动力部件51通常为伺服电机。第一平移机构5可以采用例如齿轮齿条或丝杠等旋转变平移结构来实现平移,也可以利用伸缩缸的伸缩运动来实现平移。而本实施例中优选第一平移机构5采用旋转变平移结构来实现平移,以降低生产成本。当采用齿轮齿条结构作为第一旋转变平移组件52时,第一动力部件51固定在第一支撑板53上,并与齿轮齿条结构中的齿轮结构(即第一旋转变平移组件52的旋转结构)驱动连接,而齿轮齿条结构中的齿条结构(即第一旋转变平移组件52的平移结构)固定在例如地面等支撑平台上,当第一动力部件51驱动齿轮结构转动时,齿轮结构还会沿齿条结构移动(此时,齿条结构相对于齿轮结构沿第二方向平移),从而带动与第一动力部件51连接的第一支撑板53沿第二方向平移;当采用丝杠结构作为第一旋转变平移组件52时,第一动力部件51与丝杠结构中的螺杆(即第一旋转变平移组件52的旋转结构)驱动连接,第一支撑板53与丝杠结构中的螺母滑块(即第一旋转变平移组件52的平移结构)连接,当第一动力部件51驱动螺杆转动时,螺母滑块在螺杆上沿第二方向平移,从而带动与螺母滑块连接的第一支撑板53沿第二方向平移。Specifically, the first power component 51 is usually a servo motor. The first translation mechanism 5 can use a rotation-to-translation structure such as a rack and pinion or a lead screw to realize translation, and can also use telescopic movement of a telescopic cylinder to realize translation. However, in this embodiment, it is preferable that the first translation mechanism 5 adopts a rotation-to-translation structure to achieve translation, so as to reduce production costs. When adopting the rack and pinion structure as the first rotation variable translation assembly 52, the first power part 51 is fixed on the first support plate 53, and is connected with the gear structure in the rack and pinion structure (that is, the first rotation variable translation assembly 52). Rotary structure) driving connection, and the rack structure in the rack and pinion structure (that is, the translation structure of the first rotation-translation assembly 52) is fixed on a support platform such as the ground, when the first power component 51 drives the gear structure to rotate, The gear structure will also move along the rack structure (at this time, the rack structure translates along the second direction relative to the gear structure), thereby driving the first support plate 53 connected to the first power component 51 to translate along the second direction; When the lead screw structure is used as the first rotation-to-translation assembly 52, the first power part 51 is drivingly connected to the screw in the lead screw structure (that is, the rotation structure of the first rotation-to-translation assembly 52), and the first support plate 53 is connected to the lead screw structure. The nut slider (that is, the translation structure of the first rotation-to-translation assembly 52) is connected. When the first power component 51 drives the screw to rotate, the nut slider translates on the screw along the second direction, thereby driving the connection with the nut slider. The first support plate 53 translates along the second direction.
这样,通过设置第一支撑板53以给第一动力部件51或第一旋转变平移组件52提供支撑位,同时,通过将第一动力部件51与第一旋转变平移组件52的旋转结构驱动连接,以通过第一动力部件51的旋转动力驱动第一支撑板53沿第二方向平移,从而实现第一平移机构5驱动链板总成2沿第二方向平移的功能。In this way, by setting the first support plate 53 to provide a support position for the first power component 51 or the first rotation-to-translation assembly 52, at the same time, by connecting the first power component 51 to the rotation structure of the first rotation-to-translation assembly 52 , the first support plate 53 is driven to translate along the second direction by the rotational power of the first power component 51, so as to realize the function of the first translation mechanism 5 driving the chain plate assembly 2 to translate along the second direction.
可选地,结合图6所示,第一旋转变平移组件52包括相互啮合的齿条521和齿轮522,第一动力部件51连接于第一支撑板53上,并与齿轮522驱动连接,齿条521沿第二方向延伸设置,并用于固定于支撑平台上。Optionally, as shown in FIG. 6 , the first rotation-to-translation assembly 52 includes a rack 521 and a gear 522 that mesh with each other. The first power component 51 is connected to the first support plate 53 and is drivingly connected to the gear 522. The gear The bar 521 extends along the second direction and is used to be fixed on the supporting platform.
具体地,齿条521和齿轮522分别为第一旋转变平移组件52的平移结构和旋转结构,齿条521通常固定在例如地面等支撑平台上,第一动力部件51固定在第一支撑板53上,且第一动力部件51的电机轴与齿轮522驱动连接。这样,由于齿条521与齿轮522啮合且固定不动,当第一动力部件51驱动齿轮522转动时,齿轮522还会沿着齿条521前后移动,从而带动第一动力部件51和第一支撑板53前后移动,进而带动固定在第一支撑板53上的升降机构4一起移动。Specifically, the rack 521 and the gear 522 are respectively the translation structure and the rotation structure of the first rotation variable translation assembly 52, the rack 521 is usually fixed on a support platform such as the ground, and the first power component 51 is fixed on the first support plate 53 , and the motor shaft of the first power component 51 is drivingly connected to the gear 522 . In this way, since the rack 521 is engaged with the gear 522 and is fixed, when the first power component 51 drives the gear 522 to rotate, the gear 522 will also move back and forth along the rack 521, thereby driving the first power component 51 and the first support The plate 53 moves back and forth, and then drives the lifting mechanism 4 fixed on the first supporting plate 53 to move together.
这样,采用相互啮合的齿条521和齿轮522作为第一旋转变平移组件52,以简化第一平移机构5的机械结构,而且,通过将第一动力部件51连接于第一支撑板53上,并将齿条521固定于支撑平台上,以保证齿条521固定不动,而让齿轮522沿齿条521移动。In this way, the rack 521 and the gear 522 that are meshed with each other are used as the first rotation-to-translation assembly 52 to simplify the mechanical structure of the first translation mechanism 5, and by connecting the first power component 51 to the first support plate 53, And the rack 521 is fixed on the support platform to ensure that the rack 521 is fixed and the gear 522 moves along the rack 521 .
进一步地,结合图6所示,第一平移机构5还包括沿第二方向延伸设置的第一导轨54,齿条521设于第一导轨54位于第一方向上的一侧,第一支撑板53与第一导轨54滑动连接。如此设置,以便于利用第一支撑板53与第一导轨54之间的滑动连接来实现导向,保证第一平移机构5驱动升降机构4乃至链板总成2沿着预设的第二方向移动。Further, as shown in FIG. 6 , the first translation mechanism 5 further includes a first guide rail 54 extending along the second direction, the rack 521 is arranged on one side of the first guide rail 54 in the first direction, and the first support plate 53 is slidably connected with the first guide rail 54. It is set in this way so that the sliding connection between the first support plate 53 and the first guide rail 54 can be used to realize the guidance, so as to ensure that the first translation mechanism 5 drives the lifting mechanism 4 and even the chain plate assembly 2 to move along the preset second direction .
进一步地,第一平移机构5也可以是生产线中常用的地轨装置,此处不再赘述。Further, the first translation mechanism 5 may also be a floor rail device commonly used in production lines, which will not be repeated here.
可选地,结合图1和图4所示,链板输送机还包括托架结构6,托架结构6包括第一托架61和第二托架62,第一链板21通过第一托架61与调节机构3连接,第二链板22通过第二托架62与调节机构3连接。Optionally, as shown in FIG. 1 and FIG. 4 , the chain conveyor also includes a bracket structure 6, the bracket structure 6 includes a first bracket 61 and a second bracket 62, and the first chain plate 21 passes through the first bracket. The frame 61 is connected to the adjustment mechanism 3 , and the second chain plate 22 is connected to the adjustment mechanism 3 through the second bracket 62 .
具体地,第一链板21通过第一托架61与调节机构3的第一连接座37连接,第二链板22通过第二托架62与调节机构3的第二连接座38连接,也就是说,第一托架61可拆卸连接于第一连接座37上,第二托架62可拆卸连接于第二连接座38上,且第一链板21和第二链板22分别放置于第一托架61和第二托架62上。Specifically, the first chain plate 21 is connected to the first connection seat 37 of the adjustment mechanism 3 through the first bracket 61, and the second chain plate 22 is connected to the second connection seat 38 of the adjustment mechanism 3 through the second bracket 62, also That is to say, the first bracket 61 is detachably connected to the first connecting seat 37, the second bracket 62 is detachably connected to the second connecting seat 38, and the first chain plate 21 and the second chain plate 22 are respectively placed on on the first bracket 61 and the second bracket 62 .
这样,通过在调节机构3与链板总成2之间设置托架结构6来支撑链板总成2,以增大链板总成2的支撑面积,提高链板总成2安装时的稳固性,而且,通过将第一链板21和第二链板22分别放置于第一托架61和第二托架62上,以便于通过更换不同长度的第一链板21和第二链板22来实现输送距离的调节。In this way, the chain plate assembly 2 is supported by setting the bracket structure 6 between the adjustment mechanism 3 and the chain plate assembly 2, so as to increase the supporting area of the chain plate assembly 2 and improve the stability of the chain plate assembly 2 during installation. Moreover, by placing the first chain plate 21 and the second chain plate 22 on the first bracket 61 and the second bracket 62 respectively, it is convenient to replace the first chain plate 21 and the second chain plate of different lengths 22 to realize the adjustment of conveying distance.
进一步地,由于链板总成2的跨度比较长,故通常设置两个第一托架61和两个第二托架62,相对应地,第一连接座37和第二连接座38也分别设有两个。Further, since the span of the chain plate assembly 2 is relatively long, two first brackets 61 and two second brackets 62 are usually provided. Correspondingly, the first connecting seat 37 and the second connecting seat 38 are also respectively There are two.
进一步地,结合图4所示,托架结构6还包括第一垫板63和第二垫板64,第一垫板63设于第一托架61和第一链板21之间,第二垫板64设于第二托架62和第二链板22之间。Further, as shown in FIG. 4 , the bracket structure 6 also includes a first backing plate 63 and a second backing plate 64, the first backing plate 63 is arranged between the first bracket 61 and the first chain plate 21, and the second backing plate 63 is arranged between the first bracket 61 and the first chain plate 21, and the second backing plate 63 The backing plate 64 is disposed between the second bracket 62 and the second link plate 22 .
本实施例中,第一垫板63和第二垫板64通常为绝缘衬垫,且第一垫板63和第二垫板64的数量可以根据实际需要进行选择。如此,可以通过增加或减少第一垫板63和第二垫板64的数量来调节链板总成2的高度,这与升降机构4构成双重保障,以便于在其中一种调节方式失效时,利用另一种调节方式来调节链板总成2的高度。In this embodiment, the first pad 63 and the second pad 64 are generally insulating pads, and the number of the first pad 63 and the second pad 64 can be selected according to actual needs. In this way, the height of the chain plate assembly 2 can be adjusted by increasing or decreasing the number of the first backing plate 63 and the second backing plate 64, which forms a double guarantee with the lifting mechanism 4, so that when one of the adjustment methods fails, Utilize another adjustment method to adjust the height of the chain plate assembly 2 .
可选地,第一链板21或所述第二链板22用于与焊机的地线连接。Optionally, the first chain plate 21 or the second chain plate 22 is used to connect with the ground wire of the welding machine.
这样,可以将产品放置在链板输送机上进行焊接操作,而无需转移至其他工位进行焊接,简化了产品的焊接工艺流程。In this way, the products can be placed on the chain conveyor for welding operations without being transferred to other stations for welding, which simplifies the welding process of the products.
可选地,结合图1所示,链板输送机还包括设于底座1和升降机构4之间的第二平移机构7,升降机构4用于通过驱动第二平移机构7沿竖直方向移动以带动底座1进行升降,第二平移机构7用于驱动底座1沿第一方向移动。Optionally, as shown in FIG. 1, the chain conveyor also includes a second translation mechanism 7 arranged between the base 1 and the lifting mechanism 4, and the lifting mechanism 4 is used to move in the vertical direction by driving the second translation mechanism 7 To drive the base 1 to move up and down, the second translation mechanism 7 is used to drive the base 1 to move along the first direction.
本实施例中,在将链板输送机应用于生产线的过程中,若链板输送机的上游工位和下游工位需要在第一方向上改变位置,则可利用第二平移机构7驱动底座1沿第一方向移动来改变链板总成2在左右方向上的相对位置,以匹配生产线的调整,进一步提高了链板输送机在生产线中使用时的灵活性。In this embodiment, in the process of applying the chain conveyor to the production line, if the upstream and downstream stations of the chain conveyor need to change positions in the first direction, the second translation mechanism 7 can be used to drive the base 1 moves along the first direction to change the relative position of the chain plate assembly 2 in the left and right directions to match the adjustment of the production line, further improving the flexibility of the chain plate conveyor when used in the production line.
可选地,结合图6和图7所示,第二平移机构7包括底板71、第二动力部件72、第二旋转变平移组件73和第二支撑板74,第二动力部件72连接于底板71或第二支撑板74,第二旋转变平移组件73中的平移结构连接于底板71或第二支撑板74,底座1与第二支撑板74背离于底板71的一侧连接,升降机构4与底板71背离于第二支撑板74的一侧连接,且第二动力部件72与第二旋转变平移组件73的旋转结构驱动连接,以通过第二动力部件72的旋转动力驱动第二旋转变平移组件73的平移结构相对于第二旋转变平移组件73的旋转结构沿第一方向平移。Optionally, as shown in FIG. 6 and FIG. 7 , the second translation mechanism 7 includes a bottom plate 71, a second power component 72, a second rotation-translation assembly 73 and a second support plate 74, and the second power component 72 is connected to the bottom plate 71 or the second support plate 74, the translation structure in the second rotation-translation assembly 73 is connected to the base plate 71 or the second support plate 74, the base 1 is connected to the side of the second support plate 74 away from the base plate 71, and the lifting mechanism 4 It is connected with the bottom plate 71 away from the side of the second support plate 74, and the second power part 72 is drivingly connected with the rotating structure of the second rotary translation assembly 73, so as to drive the second rotary transformer through the rotational power of the second power part 72. The translation structure of the translation assembly 73 translates along the first direction relative to the rotation structure of the second rotation-to-translation assembly 73 .
具体地,第二动力部件72通常为伺服电机。第二平移机构7可以采用例如齿轮齿条或丝杠等旋转变平移结构来实现平移,也可以利用伸缩缸的伸缩运动来实现平移。而本实施例中优选第二平移机构7采用旋转变平移结构来实现平移,以降低生产成本。当采用齿轮齿条结构作为第二旋转变平移组件73时,第二动力部件72固定在第二支撑板74上,并与齿轮齿条结构中的齿轮结构(即第二旋转变平移组件73的旋转结构)驱动连接,而齿轮齿条结构中的齿条结构(即第二旋转变平移组件73平移结构)固定在底板71上,或者,第二动力部件72固定在底板71上,并与齿轮齿条结构中的齿轮结构驱动连接,而齿轮齿条结构中的齿条结构与第二支撑板74连接,当第二动力部件72驱动齿轮结构转动时,齿条结构相对于齿轮结构沿第一方向平移,从而带动第二支撑板74沿第一方向平移;当采用丝杠结构作为第二旋转变平移组件73时,第二动力部件72固定在底板71上,并与丝杠结构中的螺杆(即第二旋转变平移组件73的旋转结构)驱动连接,第二支撑板74与丝杠结构中的螺母滑块(即第二旋转变平移组件73平移结构)连接,当当第二动力部件72驱动螺杆转动时,螺母滑块在螺杆上沿第一方向平移,从而带动与螺母滑块连接的第二支撑板74沿第一方向平移。Specifically, the second power component 72 is usually a servo motor. The second translation mechanism 7 can realize translation by adopting a rotation-to-translation structure such as a rack and pinion or a lead screw, and can also use telescopic movement of a telescopic cylinder to realize translation. However, in this embodiment, it is preferable that the second translation mechanism 7 adopts a rotation-to-translation structure to achieve translation, so as to reduce production costs. When adopting the rack and pinion structure as the second rotation and translation assembly 73, the second power part 72 is fixed on the second support plate 74, and is connected with the gear structure in the rack and pinion structure (that is, the second rotation and translation assembly 73) Rotation structure) driving connection, and the rack structure in the rack and pinion structure (that is, the second rotation-translation assembly 73 translation structure) is fixed on the base plate 71, or the second power part 72 is fixed on the base plate 71, and is connected with the gear The gear structure in the rack and pinion structure is driven and connected, and the rack structure in the rack and pinion structure is connected with the second support plate 74. When the second power part 72 drives the gear structure to rotate, the rack structure is along the first direction relative to the gear structure. Direction translation, thereby driving the second support plate 74 to translate along the first direction; when the screw structure is used as the second rotation-translation assembly 73, the second power component 72 is fixed on the bottom plate 71, and is connected with the screw in the screw structure (that is, the rotation structure of the second rotation-to-translation assembly 73) drive connection, and the second support plate 74 is connected with the nut slider in the lead screw structure (that is, the translation structure of the second rotation-to-translation assembly 73), when the second power component 72 When the screw rod is driven to rotate, the nut slide block translates along the first direction on the screw rod, thereby driving the second support plate 74 connected with the nut slide block to translate along the first direction.
这样,通过设置底板71以给第二旋转变平移组件73的平移结构或第二动力部件72提供支撑位,通过设置第二支撑板74,以增大底座1与第二平移机构7之间的连接面积,同时,通过设置将第二动力部件72与第二旋转变平移组件73的旋转结构驱动连接,以通过第二动力部件72的旋转动力驱动第二支撑板74沿第一方向平移,进而带动底座1和链板总成2一起平移,如此以实现第二平移机构7驱动链板总成2沿第一方向平移的功能。In this way, by setting the bottom plate 71 to provide a support position for the translation structure of the second rotation-translation assembly 73 or the second power component 72, by setting the second support plate 74, to increase the distance between the base 1 and the second translation mechanism 7 At the same time, the second power part 72 is connected to the rotating structure of the second rotation-translation assembly 73 by setting the driving connection, so that the second support plate 74 is driven to translate along the first direction by the rotational power of the second power part 72, and then Drive the base 1 and the chain plate assembly 2 to translate together, so as to realize the function of the second translation mechanism 7 driving the chain plate assembly 2 to translate along the first direction.
进一步地,结合图7所示,第二旋转变平移组件73包括旋转件731和平移件732,旋转件731与第二动力部件72驱动连接,平移件732与旋转件731螺纹连接,并与第二支撑板74连接。Further, as shown in FIG. 7 , the second rotation-to-translation assembly 73 includes a rotation member 731 and a translation member 732, the rotation member 731 is drivingly connected to the second power component 72, the translation member 732 is screwed to the rotation member 731, and is connected to the first The two support plates 74 are connected.
本实施例中,旋转件731和平移件732分别为第二旋转变平移组件73的旋转结构和平移结构,第二旋转变平移组件73可以是齿轮齿条结构,此时,旋转件731为齿轮结构,平移件732为齿条结构,第二旋转变平移组件73也可以是丝杠结构,此时,旋转件731是螺杆结构,齿平移件732是螺母滑块结构。这样,采用齿轮齿条结构或丝杠结构作为第二旋转变平移组件73,以简化第二旋转变平移组件73的机械结构,便于加工制造。In this embodiment, the rotating member 731 and the translation member 732 are respectively the rotation structure and the translation structure of the second rotation-to-translation assembly 73, and the second rotation-to-translation assembly 73 may be a rack and pinion structure. At this time, the rotation member 731 is a gear structure, the translation member 732 is a rack structure, and the second rotation-to-translation assembly 73 may also be a screw structure. At this time, the rotation member 731 is a screw structure, and the tooth translation member 732 is a nut slider structure. In this way, a rack-and-pinion structure or a lead screw structure is used as the second rotation-to-translation assembly 73 to simplify the mechanical structure of the second rotation-to-translation assembly 73 and facilitate manufacturing.
进一步地,结合图7所示,第二平移机构7还包括第二导轨75,第二导轨75设于底板71上,并位于第二旋转变平移组件73在第二方向上的两侧,第二支撑板74与第二导轨75滑动连接。Further, as shown in FIG. 7 , the second translation mechanism 7 also includes a second guide rail 75, the second guide rail 75 is arranged on the bottom plate 71, and is located on both sides of the second rotation-to-translation assembly 73 in the second direction. The two support plates 74 are slidably connected with the second guide rail 75 .
本实施例中,第二支撑板74的下端通常设有用于与第二导轨75滑动连接的滑块结构,如此,以便于利用第二支撑板74与第二导轨75之间的滑动连接来实现导向,保证第二平移机构7驱动底座1乃至链板总成2沿着预设的第一方向移动。In this embodiment, the lower end of the second support plate 74 is usually provided with a slider structure for sliding connection with the second guide rail 75, so that the sliding connection between the second support plate 74 and the second guide rail 75 can be used to realize The guide ensures that the second translation mechanism 7 drives the base 1 and even the chain plate assembly 2 to move along the preset first direction.
虽然本发明披露如上,但本发明的保护范围并非仅限于此。本领域技术人员在不脱离本发明的精神和范围的前提下,可进行各种变更与修改,这些变更与修改均将落入本发明的保护范围。Although the present invention is disclosed above, the protection scope of the present invention is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, and these changes and modifications will all fall within the protection scope of the present invention.
Claims (10)
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| CN202310472831.8A CN116573362A (en) | 2023-04-27 | 2023-04-27 | A chain conveyor |
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| CN117048912A (en) * | 2023-09-08 | 2023-11-14 | 东实(武汉)实业有限公司 | Variable-spacing conveyor |
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