CN116572014A - Multi-station grooving, drilling and tapping machine - Google Patents

Multi-station grooving, drilling and tapping machine Download PDF

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Publication number
CN116572014A
CN116572014A CN202310584391.5A CN202310584391A CN116572014A CN 116572014 A CN116572014 A CN 116572014A CN 202310584391 A CN202310584391 A CN 202310584391A CN 116572014 A CN116572014 A CN 116572014A
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China
Prior art keywords
station
control device
tapping
workpiece
tapping machine
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CN202310584391.5A
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马成斌
李国海
潘航东
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Zhejiang Haichuang Automation Equipment Co ltd
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Zhejiang Haichuang Automation Equipment Co ltd
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Priority to CN202310584391.5A priority Critical patent/CN116572014A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/02Machine tools for performing different machining operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q5/00Driving or feeding mechanisms; Control arrangements therefor
    • B23Q5/22Feeding members carrying tools or work
    • B23Q5/28Electric drives
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Drilling And Boring (AREA)

Abstract

The invention relates to a multi-station grooving, perforating and tapping machine, which comprises a workbench, wherein a rotary disc is arranged in the middle of the workbench, a cutting station, a perforating station, a tapping station and an empty station which are sequentially arranged are arranged on the periphery of the rotary disc, a plurality of clamping assemblies are arranged at the edge of the top surface of the rotary disc, each clamping assembly comprises a base and a compression cylinder arranged above the base, an L-shaped supporting part is arranged on the outer side of the base, a compression block matched with the L-shaped supporting part to compress a workpiece is arranged at the end part of an output shaft of the compression cylinder, an inclined surface contacted with the workpiece is arranged on the compression block, and a processing space is formed between the upper edge of the inclined angle of the inclined surface of the compression block and the top edge of the L-shaped supporting part. The invention has the characteristics of full-automatic processing of grooving, punching and tapping, processing space for processing the workpiece, ensuring normal and stable progress of grooving, punching and tapping, stable and reliable clamping of the workpiece, ensuring processing quality and the like.

Description

多工位切槽打孔攻丝机Multi-station grooving, drilling and tapping machine

技术领域technical field

本发明涉及一种多工位切槽打孔攻丝机,属于机械加工技术领域。The invention relates to a multi-station slotting, drilling and tapping machine, which belongs to the technical field of mechanical processing.

背景技术Background technique

目前,对于工件的加工,往往是通过单一的机器设备进行(例如对联轴器工件加工),需要切槽时,采用切槽机床进行,需要钻孔时,采用钻孔机床进行;当需要攻丝时,则需要在攻丝设备上进行,当对一个工件需要进行多种方式加工时,需要采用不同的机器设备,加工烦琐,零件本身传送也不是很方便,增加加工成本,并且在不同的机床上多次操作,也会影响工件的质量。At present, the processing of workpieces is often carried out by a single machine (such as the processing of coupling workpieces). When grooving is required, a grooving machine is used; when drilling is required, a drilling machine is used; when tapping is required When a workpiece needs to be processed in multiple ways, different machines and equipment need to be used, the processing is cumbersome, and the transmission of the parts itself is not very convenient, which increases the processing cost, and in different machine tools Repeated operations will also affect the quality of the workpiece.

在公开号为CN203726136U的中国专利申请中公开了一种压脚柄钻孔攻丝专机,包括箱式机体,箱式机体的台面上转设圆形转盘、固设固定圆盘,圆形转盘下方的箱式机体上固设减速电机驱动圆形转盘每转过45°停顿一段;圆形转盘上沿周向均布8个压脚柄工装,台面上绕圆形转盘的周向均布8个工位,从正前方依次为卸料工位、对压脚柄的横孔三进行攻丝的第三攻丝工位、切割压脚柄的切槽的切割工位,对压脚柄的横孔二进行攻丝的第二攻丝工位、对压脚柄的竖孔进行铰孔的铰孔工位、对压脚柄的横孔一进行攻丝的第一攻丝工位、上料工位及清洁工位。In the Chinese patent application whose publication number is CN203726136U, a presser foot handle drilling and tapping special machine is disclosed, which includes a box-type body. The box-type body is fixed with a deceleration motor to drive the circular turntable to stop for a period of time when it turns 45°; 8 presser handles are evenly distributed along the circumference of the circular turntable, and 8 stations are evenly distributed around the circumference of the circular turntable on the table. Directly in front are the unloading station, the third tapping station for tapping the third horizontal hole of the presser handle, the cutting station for cutting the grooving of the presser handle, and the second tapping station for tapping the second horizontal hole of the presser handle. The second tapping station for thread, the reaming station for reaming the vertical hole of the presser foot handle, the first tapping station for tapping the horizontal hole of the presser foot handle, the feeding station and cleaning Station.

该装置无法同时对工件进行切槽处理,且对工件切槽时,需要对工件的加工部位进行让位,同时保证对工件的稳定夹持,避免工件发生松动或松脱而影响加工质量。The device cannot perform grooving processing on the workpiece at the same time, and when grooving the workpiece, it is necessary to give way to the processing part of the workpiece, and at the same time ensure stable clamping of the workpiece to avoid loosening or loosening of the workpiece and affect the processing quality.

发明内容Contents of the invention

本发明目的在于提供一种多工位切槽打孔攻丝机,解决了现有技术存在的加工工序不全面,且需要保证对工件固定稳定等问题。The purpose of the present invention is to provide a multi-station grooving, drilling and tapping machine, which solves the problems in the prior art that the processing procedures are not comprehensive, and the workpiece needs to be fixed and stable.

本发明的上述技术目的主要是通过以下技术方案解决的:一种多工位切槽打孔攻丝机,包括工作台,所述工作台的中部设有可间歇性转动的旋转盘,所述旋转盘的周侧设有依次顺序设置的用于对工件切槽加工的切割工位、用于对工件打孔加工的打孔工位、用于对工件攻丝加工的攻丝工位及用于上下料的空置工位,所述旋转盘的顶面边缘处设有多个用于夹持工件且分别与切割工位、打孔工位、攻丝工位及空置工位对应的夹持组件,所述夹持组件包括固定在旋转盘上的底座和设于底座上方的压紧气缸,所述底座的外侧设有L型支撑部,所述压紧气缸的输出轴端部设有与L型支撑部配合压紧工件的压紧块,所述压紧块上设有与工件接触的斜面,所述压紧块的斜面的斜角上边沿与L型支撑部的顶部边沿之间形成有加工空间;上述旋转盘可通过夹持组件带动工件依次顺序转动至切割工位、打孔工位、攻丝工位上进行加工,并在空置工位进行上下料处理,工序全面且可靠,同时工件通过压紧块与L型支撑部的配合,在底座上被夹持固定,压紧气缸加强对工件的压紧强度和稳定性并实现自动化压紧,而压紧块的斜面的斜角上边沿与L型支撑部的顶部边沿之间形成的加工空间可在加工时让位,保证切槽、打孔及攻丝的正常和稳定进行,保证可靠的加工质量。The above-mentioned technical purpose of the present invention is mainly solved by the following technical solutions: a multi-station grooving, drilling and tapping machine, including a workbench, the middle part of the workbench is provided with a rotating disc that can rotate intermittently, the The peripheral side of the rotating disk is provided with a cutting station for grooving the workpiece, a punching station for punching the workpiece, a tapping station for tapping the workpiece, and a In the vacant station for loading and unloading, the top edge of the rotating disk is provided with a plurality of clamping stations for clamping the workpiece and corresponding to the cutting station, punching station, tapping station and vacant station respectively. Assemblies, the clamping assembly includes a base fixed on the rotating disk and a compression cylinder above the base, an L-shaped support is provided on the outside of the base, and the end of the output shaft of the compression cylinder is provided with a The L-shaped support part cooperates with the pressing block for pressing the workpiece. The pressing block is provided with an inclined surface in contact with the workpiece. There is a processing space; the above-mentioned rotating disk can drive the workpiece to the cutting station, punching station, and tapping station for processing through the clamping assembly, and the loading and unloading process is carried out at the empty station. The process is comprehensive and reliable. At the same time, the workpiece is clamped and fixed on the base through the cooperation of the compression block and the L-shaped support part. The compression cylinder strengthens the compression strength and stability of the workpiece and realizes automatic compression. The processing space formed between the upper edge and the top edge of the L-shaped support part can give way during processing to ensure normal and stable grooving, drilling and tapping, and reliable processing quality.

作为优选,所述L型支撑部上与工件接触的面为粗糙面,所述斜面为粗糙面;上述L型支撑部的粗糙面和压紧块的粗糙面均增加与工件接触时的摩擦力,提高对工件的夹持固定效果,加强夹持的稳定性。Preferably, the surface of the L-shaped support part in contact with the workpiece is a rough surface, and the slope is a rough surface; both the rough surface of the L-shaped support part and the rough surface of the pressing block increase the frictional force when contacting the workpiece , improve the clamping and fixing effect on the workpiece, and strengthen the stability of the clamping.

作为优选,所述L型支撑部的竖直部位中部设有与工件待切槽位置对应的让位切槽;上述让位切槽用于配合对工件的切槽工序,保证切槽的正常进行,避免损坏部件或切槽工具。As a preference, the middle part of the vertical part of the L-shaped support part is provided with a relief groove corresponding to the position of the workpiece to be grooved; the above-mentioned relief groove is used to cooperate with the grooving process of the workpiece to ensure the normal progress of the groove , to avoid damaging the part or the grooving tool.

作为优选,所述旋转盘的中部设有与旋转盘同轴设置的固定盘,所述旋转盘上对应于固定盘下方设有多个与各个夹持组件一一对应的气动开关,所述固定盘的边缘处与空置工位对应的位置处设有缺槽,所述气动开关可控制压紧气缸启停;上述气动开关可控制对应的压紧气缸启停,从而控制对工件的夹紧和放松,而旋转盘可转动且固定盘不转,因此旋转盘的转动可带动气动开关经过与空置工位对应的缺槽处,使得缺槽处的气动开关放松并取消对工件的夹紧,从而方便对工件上下料,减少人工控制步骤,提高上下料效率,且避免间歇性控制自动夹持的危险性,提高安全性。As a preference, the middle part of the rotating disk is provided with a fixed disk coaxial with the rotating disk, and corresponding to the bottom of the fixed disk, a plurality of pneumatic switches corresponding to each clamping assembly are arranged on the rotating disk. There is a slot on the edge of the disk corresponding to the vacant station, the pneumatic switch can control the start and stop of the compression cylinder; the above pneumatic switch can control the start and stop of the corresponding compression cylinder, thereby controlling the clamping and Relax, while the rotating disk can rotate and the fixed disk does not rotate, so the rotation of the rotating disk can drive the pneumatic switch to pass through the slot corresponding to the vacant station, so that the pneumatic switch at the slot can relax and cancel the clamping of the workpiece, thereby It is convenient to load and unload workpieces, reduce manual control steps, improve loading and unloading efficiency, avoid the danger of intermittent control of automatic clamping, and improve safety.

作为优选,所述旋转盘的底部设有用于驱动旋转盘转动的凸轮分割器,所述凸轮分割器的底部通过固定座与工作台固定连接,所述固定盘的中部设有穿过凸轮分割器与固定座连接的固定轴;上述凸轮分割器可驱动旋转盘转动,而固定盘通过固定轴与固定座连接,可保持静止状态,可避免凸轮分割器对旋转盘的旋转驱动,且保证固定盘的稳定不动。As a preference, the bottom of the rotating disk is provided with a cam divider for driving the rotating disk to rotate, the bottom of the cam divider is fixedly connected with the workbench through a fixed seat, and the middle part of the fixed disk is provided with a cam divider passing through The fixed shaft connected to the fixed seat; the above-mentioned cam divider can drive the rotating disk to rotate, and the fixed disk is connected to the fixed seat through the fixed shaft, which can maintain a static state, which can avoid the rotation drive of the rotating disk by the cam divider, and ensure the rotation of the fixed disk. stable.

作为优选,所述切割工位上设有第一切割刀组、用于控制第一切割刀组移动的第一控制装置、第二切割刀组及用于控制第二切割刀组移动的第二控制装置,所述打孔工位上设有第一钻头、用于控制第一钻头移动的第三控制装置、第二钻头及用于控制第二钻头移动的第四控制装置,所述攻丝工位上设有攻丝头及用于控制攻丝头移动的第五控制装置;上述第一切割刀组和第二切割刀组可对工件进行切槽处理,而第一控制装置和第二控制装置用于控制第一切割刀组和第二切割刀组的位置调整,以完成切割动作,上述第一钻头和第二钻头可对工件进行钻孔,第三控制装置和第四控制装置用于控制第一钻头和第二钻头的位置调整,以完成钻孔动作,攻丝头可对工件进行公司,第五控制装置用于控制攻丝头的位置调整,以完成攻丝动作。Preferably, the cutting station is provided with a first cutting knife set, a first control device for controlling the movement of the first cutting knife set, a second cutting knife set and a second cutting knife set for controlling the movement of the second cutting knife set. A control device, the drilling station is provided with a first drill bit, a third control device for controlling the movement of the first drill bit, a second drill bit and a fourth control device for controlling the movement of the second drill bit, the tapping The station is provided with a tapping head and a fifth control device for controlling the movement of the tapping head; the above-mentioned first cutting knife group and the second cutting knife group can perform grooving processing on the workpiece, while the first control device and the second The control device is used to control the position adjustment of the first cutting knife group and the second cutting knife group to complete the cutting action. The above-mentioned first drill bit and the second drill bit can drill holes on the workpiece, and the third control device and the fourth control device are used for For controlling the position adjustment of the first drill bit and the second drill bit to complete the drilling action, the tapping head can tighten the workpiece, and the fifth control device is used for controlling the position adjustment of the tapping head to complete the tapping action.

作为优选,所述第一控制装置、第二控制装置、第三控制装置、第四控制装置及第五控制装置的结构相同,所述第一控制装置、第二控制装置、第三控制装置、第四控制装置及第五控制装置均包括用于分别固定第一切割刀组、第二切割刀组、第一钻头、第二钻头及攻丝头的连接板,所述连接板可沿X、Y、Z轴方向移动;上述第一控制装置、第二控制装置、第三控制装置、第四控制装置及第五控制装置可分别通过连接板连接第一切割刀组、第二切割刀组、第一钻头、第二钻头及攻丝头,并通过连接板控制固定第一切割刀组、第二切割刀组、第一钻头、第二钻头及攻丝头的移动。Preferably, the structures of the first control device, the second control device, the third control device, the fourth control device and the fifth control device are the same, and the first control device, the second control device, the third control device, Both the fourth control device and the fifth control device include connecting plates for respectively fixing the first cutting knife group, the second cutting knife group, the first drill bit, the second drill bit and the tapping head, and the connecting plate can be moved along X, Y, Z-axis direction movement; above-mentioned first control device, second control device, third control device, fourth control device and fifth control device can respectively connect the first cutting knife group, the second cutting knife group, The first drill bit, the second drill bit and the tapping head are controlled and fixed through the connecting plate to move the first cutting knife group, the second cutting knife group, the first drill bit, the second drilling bit and the tapping head.

作为优选,所述连接板设于横板上,所述横板的中部设有横向设置且与连接板螺纹连接的第一螺杆,所述第一螺杆的上下两侧均设有横向设置的第一导轨,所述第一导轨上设有与连接板连接的第一滑块,所述横板上设有第一驱动电机,所述第一螺杆的端部通过带轮结构与第一驱动电机传动连接;上述第一驱动电机可驱动第一螺杆转动,使得第一螺杆通过连接板带动各个加工头横向移动,而第一导轨和第一滑块可对连接板的移动进行导向限位。Preferably, the connecting plate is arranged on a horizontal plate, and the middle part of the horizontal plate is provided with a first screw rod arranged horizontally and threadedly connected with the connecting plate. A guide rail, the first guide rail is provided with a first slider connected to the connecting plate, the first drive motor is provided on the horizontal plate, and the end of the first screw is connected to the first drive motor through a pulley structure Transmission connection: the above-mentioned first driving motor can drive the first screw to rotate, so that the first screw drives each processing head to move laterally through the connecting plate, and the first guide rail and the first slider can guide and limit the movement of the connecting plate.

作为优选,所述横板设于竖向设置的活动座的侧壁上,所述活动座的侧壁上设有竖向设置且与横板螺纹连接的第二螺杆,所述第二螺杆可绕轴线转动,所述第二螺杆的两侧均设有竖向设置的第二导轨,所述第二导轨上设有与横板连接的第二滑块;上述第二螺杆可通过横板带动各个加工头实现竖向移动,而第二导轨和第二滑块的配合起到导向限位的作用。As a preference, the horizontal plate is arranged on the side wall of the vertically arranged movable seat, and the side wall of the movable seat is provided with a second screw rod which is vertically arranged and threadedly connected with the horizontal plate, and the second screw rod can Rotate around the axis, both sides of the second screw rod are provided with vertically arranged second guide rails, and the second guide rails are provided with a second slider connected to the horizontal plate; the above-mentioned second screw rod can be driven by the horizontal plate Each processing head moves vertically, and the cooperation of the second guide rail and the second slide block plays the role of guiding and limiting.

作为优选,所述活动座的底部设有活动板,所述活动板的下方设有与工作台连接的底板,所述底板上设有与第一螺杆的轴线方向垂直设置且与活动板螺纹连接的第三螺杆,所述第三螺杆的端部与第二驱动电机的输出轴连接,所述底板上对应于第三螺杆的两侧均设有第三导轨,所述第三导轨上设有与活动板连接的第三滑块;上述第三螺杆可通过第二驱动电机的驱动转动,第三螺杆转动时可通过活动板控制活动座沿第三导轨移动,从而与连接板配合,带动加工头实现X、Y轴方向的移动,第三导轨和第三滑块的配合设置,可增加活动板和活动座移动时的稳定性。As a preference, a movable plate is provided at the bottom of the movable seat, and a bottom plate connected to the workbench is provided under the movable plate, and a bottom plate is provided on the bottom plate which is perpendicular to the axial direction of the first screw rod and is threadedly connected with the movable plate. The third screw rod, the end of the third screw rod is connected with the output shaft of the second drive motor, the two sides of the bottom plate corresponding to the third screw rod are provided with third guide rails, and the third guide rails are provided with The third slider connected with the movable plate; the above-mentioned third screw can be driven and rotated by the second drive motor, and when the third screw rotates, the movable seat can be controlled by the movable plate to move along the third guide rail, thereby cooperating with the connecting plate to drive the processing The head realizes the movement in the X and Y axis directions, and the cooperating arrangement of the third guide rail and the third slide block can increase the stability of the movable plate and the movable seat when moving.

因此,本发明具有可进行切槽、打孔及攻丝的全面自动化加工,且存在对工件加工的加工空间,可保证切槽、打孔及攻丝的正常和稳定进行,同时对工件的夹持稳定可靠,可保证加工质量等特点。Therefore, the present invention has comprehensive automatic processing capable of grooving, drilling and tapping, and there is a processing space for workpiece processing, which can ensure normal and stable grooving, drilling and tapping, and at the same time clamp the workpiece It is stable and reliable, and can guarantee the processing quality and other characteristics.

附图说明Description of drawings

图1是本发明的立体结构图。Fig. 1 is a three-dimensional structure diagram of the present invention.

图2是图1中的固定盘和凸轮分割器连接的结构示意图。Fig. 2 is a structural schematic diagram of the connection between the fixed plate and the cam divider in Fig. 1 .

图3是图1中的第一控制装置或第二控制装置或第三控制装置或第四控制装置或第五控制装置的结构示意图。Fig. 3 is a structural schematic diagram of the first control device or the second control device or the third control device or the fourth control device or the fifth control device in Fig. 1 .

具体实施方式Detailed ways

下面通过实施例,并结合附图,对本发明的技术方案作进一步具体的说明。The technical solutions of the present invention will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.

如图1所示,一种多工位切槽打孔攻丝机,包括工作台1,工作台1的中部设有可间歇性转动的旋转盘11,旋转盘11的周侧设有依次顺序设置的用于对工件切槽加工的切割工位a、用于对工件打孔加工的打孔工位b及用于对工件攻丝加工的攻丝工位c及用于上下料的空置工位d,旋转盘11的顶面边缘处设有多个用于夹持工件且分别与切割工位a、打孔工位b、攻丝工位c及空置工位对应的夹持组件e,夹持组件e包括固定在旋转盘11上的底座21和设于底座21上方的压紧气缸22,底座21的外侧设有L型支撑部211,压紧气缸22的输出轴端部设有与L型支撑部211配合压紧工件的压紧块221,压紧块221上设有与工件接触的斜面222,压紧块221的斜面222的斜角上边沿与L型支撑部211的顶部边沿之间形成有加工空间。As shown in Figure 1, a multi-station grooving, drilling and tapping machine includes a workbench 1, the middle part of the workbench 1 is provided with a rotating disk 11 that can rotate intermittently, and the circumference of the rotating disk 11 is provided with sequentially The set cutting station a for grooving the workpiece, the punching station b for punching the workpiece, the tapping station c for tapping the workpiece and the vacant station for loading and unloading Position d, the edge of the top surface of the rotating disk 11 is provided with a plurality of clamping components e for clamping the workpiece and respectively corresponding to the cutting station a, the punching station b, the tapping station c and the vacant station, The clamping assembly e includes a base 21 fixed on the rotating disk 11 and a compression cylinder 22 located above the base 21. The outside of the base 21 is provided with an L-shaped support portion 211, and the end of the output shaft of the compression cylinder 22 is provided with a The L-shaped support portion 211 cooperates with the compression block 221 that compresses the workpiece. The compression block 221 is provided with an inclined surface 222 that contacts the workpiece. A processing space is formed between them.

上述切割工位a、打孔工位b、攻丝工位c及空置工位d按顺序依次设置,工件的加工顺序也依次上述工序进行,每个工位上均设置至少一个用于夹持固定工件的夹持组件,压紧气缸可推动压紧块朝L型支撑部移动,工件为圆柱状或圆筒状(如联轴器),工件平躺且紧靠在L型支撑部内侧垂直凹面处,压紧块朝L型支撑部移动直至与工件抵接,从而形成对工件的夹紧。The above-mentioned cutting station a, punching station b, tapping station c and vacant station d are arranged in sequence, and the processing sequence of the workpiece is also carried out in sequence. The clamping assembly for fixing the workpiece. The compression cylinder can push the compression block to move towards the L-shaped support. The workpiece is cylindrical or cylindrical (such as a coupling), and the workpiece lies flat and is vertical to the inside of the L-shaped support. On the concave surface, the pressing block moves toward the L-shaped support until it abuts against the workpiece, thereby forming a clamping of the workpiece.

从空置工位开始,将工件放置在L型支撑部上夹紧,工件通过旋转盘的转动依次移动至切割工位a、打孔工位b、攻丝工位c进行加工,最后完成加工的工件移动至空置工位下料,当工件从空置工位移动至切割工位时,切割工位上的工件进行切槽加工,而空置工位同步上料,夹持第二个工件,切槽完成后,第一个工件从切割工位移动至打孔工位,而第二个工件从空置工位移动至切割工位,而控制工位同步上料,加工工序按照上述工序进行,当首个工件加工完成再次移动至空置工位上时,此时,其他的切割工位a、打孔工位b及攻丝工位c上均存在工件同时进行各工序的加工,实现持续的、自动化、有序的加工。Starting from the vacant station, the workpiece is placed on the L-shaped support part for clamping, and the workpiece is sequentially moved to the cutting station a, punching station b, and tapping station c through the rotation of the rotating disk for processing, and finally the processing is completed. The workpiece is moved to the vacant station for unloading. When the workpiece is moved from the vacant station to the cutting station, the workpiece on the cutting station is processed for grooving, and the vacant station is loaded synchronously to clamp the second workpiece and cut the groove. After completion, the first workpiece is moved from the cutting station to the punching station, while the second workpiece is moved from the vacant station to the cutting station, and the control station is loaded synchronously. The processing procedure is carried out according to the above procedures. When the first workpiece is processed and moved to the vacant station again, at this time, there are workpieces on other cutting station a, punching station b and tapping station c, and the processing of each process is carried out at the same time, realizing continuous and automatic , Orderly processing.

如图1-2所示,L型支撑部211上与工件接触的面为粗糙面,斜面为粗糙面,L型支撑部211的竖直部位中部设有与工件待切槽位置对应的让位切槽212,旋转盘11的中部设有与旋转盘11同轴设置的固定盘12,旋转盘11上对应于固定盘12下方设有多个与各个夹持组件e一一对应的气动开关13,固定盘12的边缘处与空置工位d对应的位置处设有缺槽121,气动开关13可控制压紧气缸22启停,旋转盘11的底部设有用于驱动旋转盘11转动的凸轮分割器14,凸轮分割器14的底部通过固定座15与工作台1固定连接,固定盘12的中部设有穿过凸轮分割器14与固定座15连接的固定轴151。As shown in Figure 1-2, the surface of the L-shaped support part 211 that is in contact with the workpiece is a rough surface, and the inclined surface is a rough surface. The middle part of the vertical part of the L-shaped support part 211 is provided with a relief corresponding to the position of the workpiece to be cut. Slot 212, the middle part of the rotating disk 11 is provided with a fixed disk 12 coaxial with the rotating disk 11, and the rotating disk 11 is provided with a plurality of pneumatic switches 13 corresponding to each clamping assembly e under the fixed disk 12. There is a slot 121 at the edge of the fixed disk 12 corresponding to the vacant station d, the pneumatic switch 13 can control the start and stop of the compression cylinder 22, and the bottom of the rotary disk 11 is provided with a cam for driving the rotary disk 11 to rotate. Device 14, the bottom of cam divider 14 is fixedly connected with workbench 1 through fixed seat 15, and the middle part of fixed disc 12 is provided with the fixed shaft 151 that passes through cam divider 14 and is connected with fixed seat 15.

上述凸轮分割器和气动开关均为目前市场已有的产品,为现有技术,此处不再赘述,上述凸轮分割器可带动旋转盘间歇性转动,以便于将每个夹持组件上的工件移动至各个工位上间歇性加工移动,气动开关与压紧气缸之间通过气路连接,气动开关被固定盘底面压住时,压紧气缸维持对工件的夹持,当气动开关转动至固定盘上的缺槽处时,夹持组件和加工完成的工件刚好位于空置工位,此时气动开关被放松,压紧气缸取消对工件的夹持,从而方便对工件上下料处理,结构稳定可靠,而固定盘位于旋转盘上方,固定盘轴心处固定在固定轴上,固定轴穿过旋转盘和凸轮分割器与固定座刚性连接,使得凸轮分割器驱动旋转盘转动时,固定盘保持不动。The above-mentioned cam divider and pneumatic switch are existing products in the market, which are prior art, and will not be repeated here. The above-mentioned cam divider can drive the rotating disc to rotate intermittently, so that the workpiece on each clamping assembly Move to each station for intermittent processing movement. The pneumatic switch and the compression cylinder are connected through the air circuit. When the pneumatic switch is pressed by the bottom surface of the fixed plate, the compression cylinder maintains the clamping of the workpiece. When there is no groove on the disk, the clamping component and the processed workpiece are just in the vacant station. At this time, the pneumatic switch is released, and the clamping cylinder cancels the clamping of the workpiece, so as to facilitate the loading and unloading of the workpiece, and the structure is stable and reliable. , and the fixed disk is located above the rotating disk, the axis of the fixed disk is fixed on the fixed shaft, the fixed shaft passes through the rotating disk and the cam divider and is rigidly connected with the fixed seat, so that when the cam divider drives the rotating disk to rotate, the fixed disk remains fixed move.

如图1和3所示,切割工位a上设有第一切割刀组31、用于控制第一切割刀组31移动的第一控制装置、第二切割刀组32及用于控制第二切割刀组32移动的第二控制装置,打孔工位b上设有第一钻头41、用于控制第一钻头41移动的第三控制装置、第二钻头42及用于控制第二钻头42移动的第四控制装置,攻丝工位c上设有攻丝头51及用于控制攻丝头51移动的第五控制装置,第一控制装置、第二控制装置、第三控制装置、第四控制装置及第五控制装置的结构相同,第一控制装置、第二控制装置、第三控制装置、第四控制装置及第五控制装置均包括用于分别固定第一切割刀组31、第二切割刀组32、第一钻头41、第二钻头42及攻丝头51的连接板61,连接板61可沿X、Y、Z轴方向移动,连接板61设于横板62上,横板62的中部设有横向设置且与连接板61螺纹连接的第一螺杆621,第一螺杆621的上下两侧均设有横向设置的第一导轨622,第一导轨622上设有与连接板61连接的第一滑块623,横板62上设有第一驱动电机624,第一螺杆621的端部通过带轮结构与第一驱动电机624传动连接,横板62设于竖向设置的活动座63的侧壁上,活动座63的侧壁上设有竖向设置且与横板62螺纹连接的第二螺杆631,第二螺杆631可绕轴线转动,第二螺杆631的两侧均设有竖向设置的第二导轨632,第二导轨632上设有与横板62连接的第二滑块633,活动座63的底部设有活动板64,活动板64的下方设有与工作台1连接的底板65,底板65上设有与第一螺杆621的轴线方向垂直设置且与活动板64螺纹连接的第三螺杆651,第三螺杆651的端部与第二驱动电机652的输出轴连接,底板65上对应于第三螺杆651的两侧均设有第三导轨653,第三导轨653上设有与活动板64连接的第三滑块654。As shown in Figures 1 and 3, a first cutting knife group 31, a first control device for controlling the movement of the first cutting knife group 31, a second cutting knife group 32 and a second cutting knife group 32 for controlling the movement of the first cutting knife group 31 are provided on the cutting station a. The second control device that cutting knife group 32 moves, is provided with first drill bit 41, the 3rd control device that is used to control the first drill bit 41 to move, the second drill bit 42 and is used to control the second drill bit 42 on the punching station b. The fourth control device that moves, the tapping station c is provided with a tapping head 51 and a fifth control device for controlling the movement of the tapping head 51, the first control device, the second control device, the third control device, the first control device, and the second control device. The structures of the four control devices and the fifth control device are the same, and the first control device, the second control device, the third control device, the fourth control device and the fifth control device all include the first cutting knife group 31 and the fifth control device for fixing respectively. Two cutting knife groups 32, the first drill bit 41, the second drill bit 42 and the connecting plate 61 of the tapping head 51, the connecting plate 61 can move along the X, Y, Z axis directions, the connecting plate 61 is located on the horizontal plate 62, the horizontal The middle part of the plate 62 is provided with the first screw rod 621 that is horizontally arranged and is threadedly connected with the connecting plate 61, and the upper and lower sides of the first screw rod 621 are provided with the first guide rail 622 that is horizontally arranged, and the first guide rail 622 is provided with the connecting plate. The first slider 623 connected by 61, the first drive motor 624 is provided on the horizontal plate 62, the end of the first screw 621 is connected with the first drive motor 624 through the pulley structure, and the horizontal plate 62 is arranged on the vertically arranged On the side wall of movable seat 63, the second screw rod 631 that vertically arranges and is threadedly connected with cross plate 62 is provided on the side wall of movable seat 63, and second screw rod 631 can rotate around the axis, and the both sides of second screw rod 631 are Be provided with the second guide rail 632 that vertically is provided with, be provided with the second slide block 633 that is connected with horizontal plate 62 on the second guide rail 632, the bottom of movable seat 63 is provided with movable plate 64, and the below of movable plate 64 is provided with and work. The base plate 65 that platform 1 is connected, is provided with the 3rd screw rod 651 that is vertically arranged with the axial direction of first screw rod 621 and is screwed with movable plate 64 on the base plate 65, the end of the 3rd screw rod 651 is connected with the output of the second driving motor 652 Shaft connection, the bottom plate 65 is provided with a third guide rail 653 corresponding to both sides of the third screw rod 651 , and a third slide block 654 connected with the movable plate 64 is provided on the third guide rail 653 .

上述切割工位、打孔工位及攻丝工位上的各个控制装置均可根据需求、产量及加工效率设置多个,本实施例中切割工位上设置有第一切割刀组和第二切割刀组,切割刀组由切割刀片和可驱动切割刀片旋转切割的电机组成,可形成对工件的高速切割,为现有技术,此处不再赘述,连接板上连接固定有动力头,可安装任意柱状的加工头,如钻头、攻丝头、倒角头等,第一钻头、第二钻头、攻丝头通过动力头固定在与各自对应的连接板上,第一切割刀组和第二切割刀组也分别固定在各自对应的连接板上。Each control device on the above-mentioned cutting station, punching station and tapping station can be set in multiples according to demand, output and processing efficiency. In this embodiment, the cutting station is provided with a first cutting knife group and a second cutting knife group. The cutting knife group, the cutting knife group is composed of a cutting blade and a motor that can drive the cutting blade to rotate and cut, which can form a high-speed cutting of the workpiece. It is a prior art and will not be described here. Install any column-shaped processing head, such as drill bit, tapping head, chamfering head, etc., the first drill bit, the second drill bit, and the tapping head are fixed on the respective connecting plates through the power head, the first cutting knife group and the second The cutting knife group is also respectively fixed on the respective connecting plates.

第一驱动电机可驱动第一螺杆转动,第一螺杆与连接板形成丝杆结构,使得连接板可在第一导轨和第一滑块的限位下,沿第一螺杆的轴线方向移动,而第二螺杆同样通过电机驱动实现转动,第二螺杆与横板形成丝杆结构,使得横板可在第二导轨和第二滑块的限位下,沿第二螺杆的轴线方向移动,第二驱动电机驱动第三螺杆转动,第三螺杆与活动板之间形成丝杆结构,使得活动板可带动活动座在第三导轨和第三滑块的限位下,沿第三螺杆的轴线方向移动,上述控制装置的结构形成对加工头在X、Y、Z轴方向上的三轴位移结构,以便于稳定高效的对工件切槽、打孔及攻丝加工。The first drive motor can drive the first screw to rotate, and the first screw and the connecting plate form a screw structure, so that the connecting plate can move along the axial direction of the first screw under the limitation of the first guide rail and the first slider, and The second screw rod is also driven by the motor to realize the rotation. The second screw rod and the horizontal plate form a screw structure, so that the horizontal plate can move along the axis direction of the second screw rod under the limit of the second guide rail and the second slider. The drive motor drives the third screw to rotate, and a screw structure is formed between the third screw and the movable plate, so that the movable plate can drive the movable seat to move along the axial direction of the third screw under the limit of the third guide rail and the third slider , The structure of the above control device forms a three-axis displacement structure for the processing head in the directions of X, Y, and Z axes, so as to facilitate stable and efficient grooving, drilling and tapping of the workpiece.

Claims (10)

1. A multistation grooving tapping machine that punches, its characterized in that: including workstation (1), but the middle part of workstation (1) is equipped with intermittent type nature pivoted rotary disk (11), the week side of rotary disk (11) is equipped with cutting station (a) that are used for cutting groove processing to the work piece, be used for punching processing to the work piece that set gradually, be used for tapping processing to the work piece tapping station (c) and be used for going up unloading idle station (d), the top surface edge of rotary disk (11) be equipped with a plurality of be used for centre gripping work pieces and respectively with cutting station (a), punching station (b), tapping station (c) and idle station correspond clamping assembly (e), clamping assembly (e) including fixing base (21) on rotary disk (11) and locating compressing cylinder (22) of base (21) top, the outside of base (21) is equipped with L type supporting part (211), the output shaft tip of compressing cylinder (22) be equipped with L type supporting part (211) cooperation compress tightly compact heap (221) of work piece, be equipped with on compact heap (221) with work piece contact inclined plane (222), form between inclined plane (222) and the top of the slope of compact heap (221) and the type of work piece (211) and the processing space.
2. A multi-station slot-die-piercing tapping machine as claimed in claim 1, wherein: the surface of the L-shaped supporting part (211) contacted with the workpiece is a rough surface, and the inclined surface is a rough surface.
3. A multi-station slot-die-piercing tapping machine as claimed in claim 2, wherein: and a yielding groove (212) corresponding to the position of the workpiece to be cut is formed in the middle of the vertical part of the L-shaped supporting part (211).
4. A multi-station slot-die-piercing tapping machine as claimed in claim 1, wherein: the middle part of rotary disk (11) is equipped with fixed disk (12) with the coaxial setting of rotary disk (11), be equipped with a plurality of pneumatic switches (13) that correspond with each clamping component (e) one-to-one below corresponding fixed disk (12) on rotary disk (11), the edge of fixed disk (12) is equipped with notch (121) with the position department that empty station (d) corresponds, pneumatic switch (13) steerable compress tightly cylinder (22) and opens and stop.
5. The multi-station slot-die-piercing tapping machine as claimed in claim 4, wherein: the bottom of rotary disk (11) is equipped with cam divider (14) that are used for driving rotary disk (11) pivoted, the bottom of cam divider (14) is through fixing base (15) and workstation (1) fixed connection, the middle part of fixed disk (12) is equipped with fixed axle (151) that pass cam divider (14) and fixing base (15) are connected.
6. A multi-station slot-die-piercing tapping machine as claimed in claim 1, wherein: the cutting station (a) is provided with a first cutting knife set (31), a first control device for controlling the movement of the first cutting knife set (31), a second cutting knife set (32) and a second control device for controlling the movement of the second cutting knife set (32), the punching station (b) is provided with a first drill bit (41), a third control device for controlling the movement of the first drill bit (41), a second drill bit (42) and a fourth control device for controlling the movement of the second drill bit (42), and the tapping station (c) is provided with a tapping head (51) and a fifth control device for controlling the movement of the tapping head (51).
7. The multi-station slot-die-piercing tapping machine as claimed in claim 6, wherein: the first control device, the second control device, the third control device, the fourth control device and the fifth control device have the same structure, the first control device, the second control device, the third control device, the fourth control device and the fifth control device respectively comprise a connecting plate (61) for respectively fixing the first cutting knife set (31), the second cutting knife set (32), the first drill bit (41), the second drill bit (42) and the tapping head (51), and the connecting plate (61) can move along the X, Y, Z axial direction.
8. The multi-station slot-die-piercing tapping machine as claimed in claim 7, wherein: the connecting plate (61) is arranged on the transverse plate (62), a first screw rod (621) which is transversely arranged and in threaded connection with the connecting plate (61) is arranged in the middle of the transverse plate (62), first guide rails (622) which are transversely arranged are arranged on the upper side and the lower side of the first screw rod (621), first sliding blocks (623) which are connected with the connecting plate (61) are arranged on the first guide rails (622), first driving motors (624) are arranged on the transverse plate (62), and the end parts of the first screw rod (621) are in transmission connection with the first driving motors (624) through belt wheel structures.
9. The multi-station slot-die-piercing tapping machine as claimed in claim 8, wherein: the transverse plate (62) is arranged on the side wall of the movable seat (63) which is vertically arranged, a second screw (631) which is vertically arranged and is in threaded connection with the transverse plate (62) is arranged on the side wall of the movable seat (63), the second screw (631) can rotate around the axis, second guide rails (632) which are vertically arranged are arranged on two sides of the second screw (631), and second sliding blocks (633) which are connected with the transverse plate (62) are arranged on the second guide rails (632).
10. The multi-station slot-die-piercing tapping machine as claimed in claim 9, wherein: the bottom of movable seat (63) is equipped with fly leaf (64), the below of fly leaf (64) is equipped with bottom plate (65) that are connected with workstation (1), be equipped with on bottom plate (65) with the axis direction of first screw rod (621) set up perpendicularly and with fly leaf (64) threaded connection's third screw rod (651), the tip and the output shaft of second driving motor (652) of third screw rod (651), both sides that correspond to third screw rod (651) on bottom plate (65) all are equipped with third guide rail (653), be equipped with third slider (654) that are connected with fly leaf (64) on third guide rail (653).
CN202310584391.5A 2023-05-23 2023-05-23 Multi-station grooving, drilling and tapping machine Pending CN116572014A (en)

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CN117564721A (en) * 2024-01-16 2024-02-20 杭州鑫泽源医疗科技有限公司 Multi-station machining equipment for clamp head frame
CN117564721B (en) * 2024-01-16 2024-04-02 杭州鑫泽源医疗科技有限公司 Multi-station machining equipment for clamp head frame
CN119369126A (en) * 2024-12-30 2025-01-28 星德智能科技(台州)有限公司 A multi-station turntable CNC flexible machining machine tool

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