CN116571650A - A processing method of a bending device for production and processing of hardware accessories - Google Patents
A processing method of a bending device for production and processing of hardware accessories Download PDFInfo
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- CN116571650A CN116571650A CN202310502880.1A CN202310502880A CN116571650A CN 116571650 A CN116571650 A CN 116571650A CN 202310502880 A CN202310502880 A CN 202310502880A CN 116571650 A CN116571650 A CN 116571650A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/22—Auxiliary equipment, e.g. positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D55/00—Safety devices protecting the machine or the operator, specially adapted for apparatus or machines dealt with in this subclass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
本发明公开了一种五金配件生产加工用折弯装置加工方法,涉及加工折弯技术领域,包括工作台板,且工作台板呈矩形结构:放置加工台,所述放置加工台通过螺栓安装在工作台板顶端中部,所述工作台板顶端通过螺栓安装有加工框,所述放置加工台顶端中部开设有弯折弧口,所述放置加工台板左侧上端通过螺栓安装有支撑板。本发明不用工作人员再进行下料,增加加工弯折时的时间,只需要进行放置加工即可,且还不用工作人员把手移动到加工端下方,增加对工作人员的保护能力,防止在对加工完成的加工进行拿取时,发生误触发的情况,造成工作人员受伤的情况。
The invention discloses a processing method of a bending device used in the production and processing of hardware accessories, relates to the technical field of processing and bending, and includes a working table, and the working table has a rectangular structure: a processing table is placed, and the processing table is installed on the In the middle of the top of the worktable, a processing frame is installed on the top of the worktable through bolts, a bending arc is opened in the middle of the top of the processing table, and a support plate is installed on the upper left side of the processing table through bolts. The present invention does not require workers to unload materials, increases the time for processing and bending, and only needs to be placed for processing, and does not require workers to move their hands to the bottom of the processing end, which increases the protection ability of workers and prevents them from being damaged during processing. When the completed processing is picked up, false triggering occurs, resulting in injury to the staff.
Description
技术领域technical field
本发明涉及加工折弯技术领域,具体为一种五金配件生产加工用折弯装置加工方法。The invention relates to the technical field of processing and bending, in particular to a processing method of a bending device for production and processing of hardware accessories.
背景技术Background technique
五金配件指用五金制作成的机器零件或部件,以及一些小五金制品,通用五金配件有滑轮、脚轮、接头等,五金配件可以单独用途,也可以做协助用具,小五金产品大都不是最终消费品,而是作为工业制造的配套产品、半成品以及生产过程所用工具等,且对配件加工过程中,弯折是其中非常常见和重要的步骤,且弯折设备更是其中非常重要和常见的设备,在申请号为202222112985.X的中国专利公开了“一种五金配件生产加工用折弯装置,包括加工平台,所述加工平台的上端固定有支撑架,所述加工平台的上端固定有两个对称设置的支撑挡块,所述支撑架的内顶部固定有液压缸,所述液压缸的杆头处固定有水平移动板,所述水平移动板的上端固定有多个竖直限位杆,所述水平移动板的底部固定有冲压块。本装置中,通过在支撑挡块的端部设置可调节位置的竖直限位板,结合导向杆上方的刻度线,能够实现对竖直限位板与冲压块之间距离的控制,从而能够实现同一类型五金配件的精确折弯,无需折弯前的测量划线处理,可有效增加其工作效率,而且方便对不同类型五金配件的折弯加工使用,可有效增加折弯装置的适用性。”Hardware accessories refer to machine parts or components made of hardware, as well as some small hardware products. General hardware accessories include pulleys, casters, joints, etc. Hardware accessories can be used alone or as auxiliary tools. Most of the hardware products are not final consumer goods, but As ancillary products, semi-finished products and tools used in the production process of industrial manufacturing, bending is a very common and important step in the processing of accessories, and bending equipment is a very important and common equipment. In the application number The Chinese patent 202222112985.X discloses "a bending device for the production and processing of hardware accessories, including a processing platform, a support frame is fixed on the upper end of the processing platform, and two symmetrically arranged supports are fixed on the upper end of the processing platform. block, the inner top of the support frame is fixed with a hydraulic cylinder, the rod head of the hydraulic cylinder is fixed with a horizontal moving plate, the upper end of the horizontal moving plate is fixed with a plurality of vertical limit rods, and the horizontal moving The bottom of the plate is fixed with a stamping block. In this device, by setting the vertical limit plate with adjustable position at the end of the support block, in combination with the scale line above the guide rod, it is possible to realize the alignment between the vertical limit plate and the stamping block. The control of the distance between them can realize the precise bending of the same type of hardware accessories, without the need for measuring and marking before bending, which can effectively increase its work efficiency, and it is convenient to use for bending processing of different types of hardware accessories, which can be effectively Increase the applicability of the bending device."
该对比文件仅仅解决了,需要人工将配件放置在折弯装置上,人工放置容易导致五金配件折弯位置的不精确,从而会影响五金配件的加工精度,而一般处理方式是在五金配件加工之前进行测量划线,会使得劳动量较大,不便于大批量五金配件的折弯使用,但是在弯折的过程中,对加工件加工弯折完成后,无法对加工完成的加工件进行下料,还需要通过工作人员自己的操作进行下料,加工时间久了还是会增加工作人员的劳动强度,并且当工作人员的手部伸在弯折端的下方时,如果发生误触发的情况,就会使工作人员受伤的情况出现,不够安全跟可靠,当进行自动下料时,还会出现不能对下料的加工件进行接收收集的问题。This comparison document only solves the need to manually place the parts on the bending device. Manual placement will easily lead to inaccurate bending positions of the hardware parts, which will affect the processing accuracy of the hardware parts. The general processing method is before the processing of the hardware parts. Measuring and scribing will cause a large amount of labor, which is not convenient for the bending of large quantities of hardware accessories. However, in the process of bending, after the bending of the processed parts is completed, the finished processed parts cannot be unloaded. , It also needs to be unloaded by the staff's own operation. If the processing time is long, the labor intensity of the staff will still be increased, and when the staff's hand is stretched under the bending end, if a false trigger occurs, it will The situation that the staff is injured occurs, it is not safe and reliable enough, and when automatic blanking is performed, there will also be a problem that the processed parts that are blanked cannot be received and collected.
发明内容Contents of the invention
本发明的目的在于提供一种五金配件生产加工用折弯装置加工方法,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a processing method of a bending device for the production and processing of hardware accessories, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种五金配件生产加工用折弯装置,包括工作台板,且工作台板呈矩形结构:In order to achieve the above purpose, the present invention provides the following technical solutions: a bending device for the production and processing of hardware accessories, including a working table, and the working table has a rectangular structure:
放置加工台,所述放置加工台通过螺栓安装在工作台板顶端中部,所述工作台板顶端通过螺栓安装有加工框,所述放置加工台顶端中部开设有弯折弧口,所述放置加工台板左侧上端通过螺栓安装有支撑板;The processing table is placed, and the processing table is installed on the middle part of the top of the worktable through bolts. The top of the working table is equipped with a processing frame through bolts. The upper end of the left side of the table is equipped with a support plate through bolts;
弯折机构,所述弯折机构安装在加工框顶端中部,所述放置加工台顶端两侧均活动安装有若干滚珠,所述加工框前侧中部开设有工作通槽,所述加工框左侧中下端开设有加料通槽;Bending mechanism, the bending mechanism is installed in the middle of the top of the processing frame, a number of balls are movably installed on both sides of the top of the processing table, a working through slot is opened in the middle of the front side of the processing frame, and the left side of the processing frame There is a feeding channel at the middle and lower end;
推料机构,所述推料机构安装在加工框后侧中下端,所述工作台板前侧中部安装有收集机构,所述推料启动机构安装在加工框左侧中下端。Pushing mechanism, the pushing mechanism is installed at the middle and lower end of the rear side of the processing frame, the collection mechanism is installed in the middle of the front side of the worktable, and the pushing mechanism is installed at the middle and lower end of the left side of the processing frame.
优选的,所述弯折机构包括液压缸、弯折挤压块,所述液压缸通过螺栓安装在加工框顶端中部,所述液压缸底端贯穿加工框顶端,所述弯折挤压块通过螺栓安装在液压缸底端,所述弯折挤压块底端呈弧形结构,所述加工框顶端中部开设有安装圆口,所述加工框内部两侧中部均安装有稳定机构。Preferably, the bending mechanism includes a hydraulic cylinder and a bending extrusion block, the hydraulic cylinder is installed in the middle of the top end of the processing frame through bolts, the bottom end of the hydraulic cylinder runs through the top end of the processing frame, and the bending extrusion block passes through Bolts are installed at the bottom of the hydraulic cylinder, the bottom of the bending and extruding block is arc-shaped, the middle of the top of the processing frame is provided with an installation round opening, and the middle of both sides of the processing frame is equipped with a stabilizing mechanism.
优选的,所述稳定机构包括稳定滑槽、稳定滑块和连接杆,两个所述稳定滑槽开设在加工框内部两侧中部,两个所述稳定滑块活动安装在稳定滑槽内部上端,两个所述连接杆通过螺栓安装在弯折挤压块两侧中部上端,两侧所述连接杆相反一端通过螺栓与稳定滑块一端连接。Preferably, the stabilizing mechanism includes a stabilizing chute, a stabilizing slider and a connecting rod, the two stabilizing chutes are set in the middle of both sides inside the processing frame, and the two stabilizing sliders are movably installed at the upper end of the stabilizing chute The two connecting rods are installed on the middle upper ends of both sides of the bending extrusion block through bolts, and the opposite ends of the connecting rods on both sides are connected with one end of the stabilizing slide block through bolts.
优选的,所述推料机构包括活动推板和电动推杆,所述电动推杆通过螺栓安装在加工框后侧中部下端,所述加工框后侧中部下端位于电动推杆的相对位置开设有固定圆口,所述活动推板通过螺栓安装在电动推杆前侧,所述活动推板呈圆形结构,所述活动推板右侧中部上端和下端均通过螺栓安装有稳定滑杆,所述加工框右侧位于稳定滑杆的相对位置开设有稳定滑孔,所述稳定滑杆与稳定滑孔内部滑动连接。Preferably, the pushing mechanism includes a movable push plate and an electric push rod, the electric push rod is installed on the lower end of the rear middle part of the processing frame through bolts, and the lower end of the rear middle part of the processing frame is located at the opposite position of the electric push rod. The round mouth is fixed, and the movable push plate is installed on the front side of the electric push rod through bolts. A stabilizing slide hole is provided on the right side of the processing frame relative to the stabilizing slide bar, and the stabilizing slide bar is slidably connected to the inside of the stabilizing slide hole.
优选的,所述推料启动机构包括安装框头、活动杠杆、推动斜块、挤压圆球和触控开关,所述安装框头通过螺栓安装在加工框外部左侧中下端,所述触控开关通过螺栓安装在安装框头内部底端,所述活动杠杆活动安装在安装框头内腔中部,所述活动杠杆中部右侧前端和后端与安装框头内部通过螺栓安装有回弹铰链,所述挤压圆球通过螺栓安装在活动杠杆左侧端,所述推动斜块通过螺栓安装在活动杠杆右侧端,所述推动斜块右侧端伸在左侧的稳定滑槽内部左侧,所述触控开关通过导线与电动推杆电性连接,所述稳定滑槽内部左侧位于安装框头的相对位置开设有活动筒槽,所述挤压圆球采用橡胶材质制成。Preferably, the pusher activation mechanism includes a mounting frame head, a movable lever, a push slant block, a squeeze ball and a touch switch, the mounting frame head is installed on the middle and lower end of the outer left side of the processing frame through bolts, and the touch switch The control switch is installed at the bottom of the installation frame head through bolts, and the movable lever is movably installed in the middle of the inner cavity of the installation frame head. , the extruding ball is installed on the left side of the movable lever through bolts, the pushing slanting block is installed on the right side of the moving lever through bolts, and the right side of the pushing slanting block extends inside the left stable chute. On the side, the touch switch is electrically connected to the electric push rod through a wire, and the left side of the stable chute is located at the relative position of the installation frame head to open a movable cylinder groove, and the extrusion ball is made of rubber material.
优选的,所述收集机构包括固定架板、收集框和挡板,所述固定架板通过螺栓安装在工作台板前侧中部,所述收集框活动安装在固定架板顶端,所述挡板通过螺栓安装在收集框顶端前侧,所述收集框呈矩形结构。Preferably, the collection mechanism includes a fixed frame plate, a collection frame and a baffle plate, the fixed frame plate is installed on the middle part of the front side of the worktable through bolts, the collection frame is movably installed on the top of the fixed frame plate, and the baffle plate passes through Bolts are installed on the front side of the top of the collection frame, and the collection frame is in a rectangular structure.
优选的,所述加工框右侧中下端活动安装有操作螺杆,所述操作螺杆左侧端通过轴承安装有限位板,所述限位板截面呈L型结构,所述加工框右侧位于操作螺杆的相对位置开设有安装螺孔,所述移动导轨通过螺栓安装在加工框内部右侧下端与放置加工台右侧上端,所述限位板底端通过螺栓安装有移动滑块,所述移动滑块底端与移动导轨内部滑动连接。Preferably, an operating screw is movably installed at the middle and lower end of the right side of the processing frame, and a limiting plate is mounted on the left end of the operating screw through a bearing. The relative position of the screw is provided with mounting screw holes, the moving guide rail is installed on the lower right side of the processing frame and the upper right side of the processing table through bolts, the moving slider is installed on the bottom end of the limiting plate through bolts, and the moving The bottom end of the slide block is slidably connected with the inside of the moving guide rail.
一种五金配件生产加工用折弯装置的加工方法,包括以下步骤:A processing method of a bending device for production and processing of hardware accessories, comprising the following steps:
S1:在对工件进行加工时,通过加料通槽把加工件放置到放置加工台顶端,且放置时转动操作螺杆带动限位板移动,并在限位板移动时带动移动滑块在移动导轨内部滑动,增加限位板在移动时的稳定性,防止限位板在移动时发生偏移松动的情况,当把加工件放置到放置加工台顶端时,可以通过限位板对不同尺寸的加工件进行限位固定,防止加工件放置的位置不对,造成挤压加工后的加工件不合格后期需要进行返工的情况;S1: When processing the workpiece, place the workpiece on the top of the processing table through the feeding channel, and turn the operating screw to drive the limit plate to move when placing, and drive the moving slider inside the moving guide rail when the limit plate moves Sliding, increase the stability of the limit plate when it moves, and prevent the limit plate from shifting and loosening when it moves. When the workpiece is placed on the top of the processing table, it can be processed by the limit plate. Fix the limit to prevent the wrong position of the processed parts, resulting in the situation that the processed parts after extrusion processing are unqualified and need to be reworked in the later stage;
S2:当加工件放置完成后启动液压缸带动弯折挤压块往下移动,使弯折挤压块顶端与加工件顶端接触,并对加工件进行挤压变形弯折,且弯折挤压块往下移动时,就会通过连接杆带动两侧的稳定滑块在稳定滑槽内部滑动,且通过稳定滑块和稳定滑槽的配合使用,增加弯折挤压块移动时的稳定性,防止在弯折挤压块在往下移动的过程中发生偏移的情况,就会使加工弯折的加工件出现不合格的情况;S2: After the workpiece is placed, start the hydraulic cylinder to drive the bending extrusion block to move down, so that the top of the bending extrusion block contacts the top of the workpiece, and the workpiece is squeezed, deformed and bent, and the bending and extrusion When the block moves down, the connecting rod will drive the stabilizing sliders on both sides to slide inside the stabilizing chute, and through the cooperation of the stabilizing slider and the stabilizing chute, the stability when the bending extrusion block moves is increased, To prevent the deviation of the bending extrusion block during the downward movement, it will cause the bent workpiece to be unqualified;
S3:当进行加工弯折完成后的弯折挤压块往上移动时,就会使左侧的稳定滑块往上移动,与推动斜块底端右侧接触,并以回弹铰链为轴心推动活动杠杆右侧端往上移动,且就会使活动杠杆左侧端往下移动,并带动挤压圆球往下移动,使挤压圆球与触控开关顶端接触,并启动电动推杆带动活动推板往前移动,使活动推板与挤压弯折后的加工件接触,推动加工件与放置加工台顶端分离进行下料,且在进行加工挤压弯折后,直接自动进行下料即可,且就不用工作人员再进行下料,增加加工弯折时的时间,只需要进行放置加工即可,且还不用工作人员把手移动到加工端下方,增加对工作人员的保护能力,防止在对加工完成的加工进行拿取时,发生误触发的情况,造成工作人员受伤的情况;S3: When the bending extrusion block after processing and bending is moved up, the stable slider on the left will move up, contact with the right side of the bottom end of the pushing inclined block, and take the rebound hinge as the axis Push the right side of the movable lever upwards, which will make the left side of the movable lever move down, and drive the extrusion ball to move down, make the extrusion ball contact with the top of the touch switch, and start the electric push button. The rod drives the movable push plate to move forward, so that the movable push plate is in contact with the processed workpiece after extrusion and bending, and pushes the processed workpiece to separate from the top of the processing table for blanking, and after processing, extrusion and bending, it is directly and automatically The material can be unloaded, and the staff is not required to unload the material again, which increases the time for processing and bending. It only needs to be placed and processed, and the staff does not need to move the hand to the bottom of the processing end, which increases the protection ability of the staff. , to prevent the occurrence of false triggers when picking up the finished processing, which may cause injuries to the staff;
S4:且在推动加工后的加工件进行下料时,直接移动下落到收集框内部,通过收集框对加工完成的加工件进行接收,避免在进行接收时,加工完成的加工件随意的散落在一起,造成加工后的加工件后期还需要花时间整理,增加了生产的步骤就会增加生产的成本。S4: And when pushing the processed workpieces for blanking, directly move and fall to the inside of the collection frame, and receive the processed workpieces through the collection frame, so as to avoid that the processed workpieces are randomly scattered in the collection frame. At the same time, it takes time to sort out the processed parts later, and increasing the production steps will increase the production cost.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明通过弯折机构对放置后的加工件进行加工完成后,就会通过稳定机构触发推料启动机构,通过推料启动机构启动推料机构,推动加工件与放置加工台顶端分离进行下料,且在进行加工挤压弯折后,直接自动进行下料即可,且就不用工作人员再进行下料,增加加工弯折时的时间,只需要进行放置加工即可,且还不用工作人员把手移动到加工端下方,增加对工作人员的保护能力,防止在对加工完成的加工进行拿取时,发生误触发的情况,造成工作人员受伤的情况,并通过收集机构对下料的加工件进行接收,避免在进行接收时,加工完成的加工件随意的散落在一起,造成加工后的加工件后期还需要花时间整理,增加了生产的步骤就会增加生产的成本。In the present invention, after the processing of the placed workpiece is completed through the bending mechanism, the pushing mechanism is triggered by the stabilizing mechanism, and the pushing mechanism is activated through the pushing mechanism, and the workpiece is pushed to separate from the top of the placed processing table for unloading. , and after the processing, extrusion and bending, the blanking can be carried out directly and automatically, and there is no need for the staff to carry out the blanking again, which increases the time for processing and bending, and only needs to be placed for processing, and the staff is not required Move the handle to the bottom of the processing end to increase the protection ability of the staff, prevent the occurrence of false triggering when the processed processing is taken, and cause the staff to be injured, and collect the processed parts through the collection mechanism Receiving, avoiding that the processed parts are randomly scattered together during the receiving process, resulting in the need to spend time sorting out the processed parts later, and increasing the production steps will increase the production cost.
附图说明Description of drawings
图1为本发明实施例提供整体结构示意图;Figure 1 provides a schematic diagram of the overall structure of an embodiment of the present invention;
图2为本发明实施例提供的加工框内部剖视的结构图;Fig. 2 is the structural diagram of the internal section of the processing frame provided by the embodiment of the present invention;
图3为本发明实施例提供的安装框头内部剖视的结构图;Fig. 3 is a structural diagram of an internal section of the installation frame head provided by the embodiment of the present invention;
图4为本发明实施例提供的工作台板和电动推杆侧视的结构图;Fig. 4 is a side view structural diagram of the worktable and the electric push rod provided by the embodiment of the present invention;
图5为本发明实施例提供的图4中A处放大的结构图。FIG. 5 is an enlarged structural diagram at point A in FIG. 4 provided by an embodiment of the present invention.
图中:1、工作台板;2、加工框;3、弯折机构;301、液压缸;302、弯折挤压块;4、收集机构;401、固定架板;402、收集框;403、挡板;5、滚珠;6、加料通槽;7、稳定机构;701、稳定滑槽;702、稳定滑块;703、连接杆;8、推料机构;801、活动推板;802、电动推杆;9、推料启动机构;901、安装框头;902、活动杠杆;903、推动斜块;904、挤压圆球;905、触控开关;10、放置加工台;11、限位板;12、操作螺杆;13、移动滑块;14、移动导轨;15、稳定滑杆;16、稳定滑孔。In the figure: 1. worktable; 2. processing frame; 3. bending mechanism; 301. hydraulic cylinder; 302. bending extrusion block; 4. collecting mechanism; 401. fixed frame plate; 402. collecting frame; 403 , baffle plate; 5, ball; 6, feeding channel; 7, stabilizing mechanism; 701, stabilizing chute; 702, stabilizing slider; 703, connecting rod; 8, pushing mechanism; 801, movable push plate; 802, Electric push rod; 9, push material starting mechanism; 901, installation frame head; 902, movable lever; 903, push inclined block; 904, squeeze ball; 905, touch switch; Bit plate; 12, operating screw; 13, moving slider; 14, moving guide rail; 15, stabilizing slide bar; 16, stabilizing slide hole.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-5,本发明提供一种技术方案:一种五金配件生产加工用折弯装置,包括工作台板1,且工作台板1呈矩形结构:Please refer to Figures 1-5, the present invention provides a technical solution: a bending device for the production and processing of hardware accessories, including a working table 1, and the working table 1 has a rectangular structure:
放置加工台10,放置加工台10通过螺栓安装在工作台板1顶端中部,工作台板1顶端通过螺栓安装有加工框2,放置加工台10顶端中部开设有弯折弧口,放置加工台板10左侧上端通过螺栓安装有支撑板;The processing table 10 is placed, and the processing table 10 is installed on the middle part of the top of the worktable 1 through bolts. The processing frame 2 is installed on the top of the worktable 1 through bolts. 10 The upper end of the left side is equipped with a support plate through bolts;
弯折机构3,弯折机构3安装在加工框2顶端中部,放置加工台10顶端两侧均活动安装有若干滚珠5,加工框2前侧中部开设有工作通槽,加工框2左侧中下端开设有加料通槽6;Bending mechanism 3, bending mechanism 3 is installed in the middle part of the top of processing frame 2, a number of balls 5 are movably installed on both sides of the top of the processing table 10, the middle part of the front side of processing frame 2 is provided with a working through groove, and the middle part of the left side of processing frame 2 The lower end is provided with a feeding channel 6;
推料机构8,推料机构8安装在加工框2后侧中下端,工作台板1前侧中部安装有收集机构4,推料启动机构9安装在加工框2左侧中下端。Pushing mechanism 8, pushing mechanism 8 is installed in processing frame 2 rear side middle and lower end, worktable 1 front side middle part is equipped with collection mechanism 4, and pushing material starting mechanism 9 is installed in processing frame 2 left middle and lower ends.
弯折机构3包括液压缸301、弯折挤压块302,液压缸301通过螺栓安装在加工框2顶端中部,液压缸301底端贯穿加工框2顶端,弯折挤压块302通过螺栓安装在液压缸301底端,弯折挤压块302底端呈弧形结构,加工框2顶端中部开设有安装圆口,加工框2内部两侧中部均安装有稳定机构7;The bending mechanism 3 includes a hydraulic cylinder 301 and a bending extrusion block 302. The hydraulic cylinder 301 is installed in the middle of the top of the processing frame 2 through bolts, the bottom of the hydraulic cylinder 301 runs through the top of the processing frame 2, and the bending extrusion block 302 is installed on the The bottom end of the hydraulic cylinder 301 and the bottom end of the bending extrusion block 302 are arc-shaped, the middle part of the top of the processing frame 2 is provided with a round opening for installation, and the middle part of both sides of the processing frame 2 is equipped with a stabilizing mechanism 7;
稳定机构7包括稳定滑槽701、稳定滑块702和连接杆703,两个稳定滑槽701开设在加工框2内部两侧中部,两个稳定滑块702活动安装在稳定滑槽701内部上端,两个连接杆703通过螺栓安装在弯折挤压块302两侧中部上端,两侧连接杆703相反一端通过螺栓与稳定滑块702一端连接;The stabilizing mechanism 7 comprises a stabilizing chute 701, a stabilizing slide block 702 and a connecting rod 703, two stabilizing chute 701 are provided in the middle of both sides inside the processing frame 2, and two stabilizing slide blocks 702 are movably installed on the inner upper end of the stabilizing chute 701, The two connecting rods 703 are installed on the middle upper ends of both sides of the bending extrusion block 302 through bolts, and the opposite ends of the connecting rods 703 on both sides are connected to one end of the stabilizing slider 702 through bolts;
推料机构8包括活动推板801和电动推杆802,电动推杆802通过螺栓安装在加工框2后侧中部下端,加工框2后侧中部下端位于电动推杆802的相对位置开设有固定圆口,活动推板801通过螺栓安装在电动推杆802前侧,活动推板801呈圆形结构,活动推板801右侧中部上端和下端均通过螺栓安装有稳定滑杆15,加工框2右侧位于稳定滑杆15的相对位置开设有稳定滑孔16,稳定滑杆15与稳定滑孔16内部滑动连接;Pushing mechanism 8 comprises movable push plate 801 and electric push rod 802, and electric push rod 802 is installed on the lower end of processing frame 2 rear middle part by bolt, and processing frame 2 rear side middle part lower end is positioned at the relative position of electric push rod 802 and is provided with fixed circle. The movable push plate 801 is installed on the front side of the electric push rod 802 through bolts. The movable push plate 801 has a circular structure. The upper and lower ends of the middle part of the right side of the movable push plate 801 are equipped with a stable slide bar 15 through bolts. The processing frame 2 right The side is located at the relative position of the stabilizing slide bar 15 and is provided with a stabilizing slide hole 16, and the stabilizing slide bar 15 is slidably connected with the inside of the stabilizing slide hole 16;
推料启动机构9包括安装框头901、活动杠杆902、推动斜块903、挤压圆球904和触控开关905,安装框头901通过螺栓安装在加工框2外部左侧中下端,触控开关905通过螺栓安装在安装框头901内部底端,活动杠杆902活动安装在安装框头901内腔中部,活动杠杆902中部右侧前端和后端与安装框头901内部通过螺栓安装有回弹铰链,挤压圆球904通过螺栓安装在活动杠杆902左侧端,推动斜块903通过螺栓安装在活动杠杆902右侧端,推动斜块903右侧端伸在左侧的稳定滑槽701内部左侧,触控开关905通过导线与电动推杆802电性连接,稳定滑槽701内部左侧位于安装框头901的相对位置开设有活动筒槽,挤压圆球904采用橡胶材质制成;The pusher starting mechanism 9 includes an installation frame head 901, a movable lever 902, an inclined block 903, an extruding ball 904 and a touch switch 905. The installation frame head 901 is installed on the middle and lower end of the outer left side of the processing frame 2 by bolts. The switch 905 is installed on the inner bottom of the installation frame head 901 through bolts, and the movable lever 902 is movably installed in the middle of the inner cavity of the installation frame head 901. Hinge, extruding ball 904 is installed on the left side of movable lever 902 through bolts, pushes inclined block 903 and is installed on the right side of movable lever 902 through bolts, pushes the right side end of inclined block 903 to extend inside the stable chute 701 on the left side On the left side, the touch switch 905 is electrically connected to the electric push rod 802 through wires, and the left side of the stabilizing chute 701 is located at the relative position of the installation frame head 901 to open a movable cylinder groove, and the extruding ball 904 is made of rubber material;
收集机构4包括固定架板401、收集框402和挡板403,固定架板401通过螺栓安装在工作台板1前侧中部,收集框402活动安装在固定架板401顶端,挡板403通过螺栓安装在收集框402顶端前侧,收集框402呈矩形结构;The collection mechanism 4 includes a fixed frame plate 401, a collection frame 402 and a baffle plate 403. The fixed frame plate 401 is installed on the front middle part of the workbench 1 by bolts, the collection frame 402 is movably installed on the top of the fixed frame plate 401, and the baffle plate 403 is mounted on the top of the fixed frame plate 401 by bolts. Installed on the front side of the top of the collection frame 402, the collection frame 402 has a rectangular structure;
加工框2右侧中下端活动安装有操作螺杆12,操作螺杆12左侧端通过轴承安装有限位板11,限位板11截面呈L型结构,加工框2右侧位于操作螺杆12的相对位置开设有安装螺孔,移动导轨14通过螺栓安装在加工框2内部右侧下端与放置加工台10右侧上端,限位板11底端通过螺栓安装有移动滑块13,移动滑块13底端与移动导轨14内部滑动连接;The middle and lower end of the right side of the processing frame 2 is movably installed with an operating screw 12, and the left end of the operating screw 12 is installed with a limit plate 11 through a bearing. The section of the limit plate 11 has an L-shaped structure. There are mounting screw holes, and the moving guide rail 14 is installed on the lower right side of the processing frame 2 and the upper right side of the processing table 10 through bolts. The bottom end of the limit plate 11 is equipped with a moving slider 13 through bolts, and the bottom end of the moving slider 13 is Slidingly connected with the moving guide rail 14;
一种五金配件生产加工用折弯装置的加工方法,包括以下步骤:A processing method of a bending device for production and processing of hardware accessories, comprising the following steps:
S1:在对工件进行加工时,通过加料通槽6把加工件放置到放置加工台10顶端,且放置时转动操作螺杆12带动限位板11移动,并在限位板11移动时带动移动滑块13在移动导轨14内部滑动,增加限位板11在移动时的稳定性,防止限位板11在移动时发生偏移松动的情况,当把加工件放置到放置加工台10顶端时,可以通过限位板11对不同尺寸的加工件进行限位固定,防止加工件放置的位置不对,造成挤压加工后的加工件不合格后期需要进行返工的情况;S1: When the workpiece is being processed, the workpiece is placed on the top of the processing table 10 through the feeding channel 6, and the operating screw 12 is rotated to drive the limit plate 11 to move, and when the limit plate 11 moves, the moving slide is driven. The block 13 slides inside the moving guide rail 14, increases the stability of the limiting plate 11 when moving, prevents the limiting plate 11 from shifting and loosening when moving, and when the workpiece is placed on the top of the processing table 10, it can be The limit plate 11 is used to limit and fix the processed parts of different sizes to prevent the position of the processed parts from being placed incorrectly, resulting in the situation that the processed parts after extrusion processing are unqualified and need to be reworked later;
S2:当加工件放置完成后启动液压缸301带动弯折挤压块302往下移动,使弯折挤压块302顶端与加工件顶端接触,并对加工件进行挤压变形弯折,且弯折挤压块302往下移动时,就会通过连接杆703带动两侧的稳定滑块702在稳定滑槽701内部滑动,且通过稳定滑块702和稳定滑槽701的配合使用,增加弯折挤压块302移动时的稳定性,防止在弯折挤压块302在往下移动的过程中发生偏移的情况,就会使加工弯折的加工件出现不合格的情况;S2: After the workpiece is placed, start the hydraulic cylinder 301 to drive the bending extrusion block 302 to move down, make the top of the bending extrusion block 302 contact with the top of the workpiece, and squeeze, deform and bend the workpiece, and bend When the folding extrusion block 302 moves down, the connecting rod 703 will drive the stabilizing sliders 702 on both sides to slide inside the stabilizing chute 701, and through the cooperative use of the stabilizing slider 702 and the stabilizing chute 701, the bending can be increased. The stability of the extruding block 302 when it moves prevents the bending extruding block 302 from shifting in the process of moving downward, which will cause the bent workpiece to be unqualified;
S3:当进行加工弯折完成后的弯折挤压块302往上移动时,就会使左侧的稳定滑块702往上移动,与推动斜块903底端右侧接触,并以回弹铰链为轴心推动活动杠杆902右侧端往上移动,且就会使活动杠杆902左侧端往下移动,并带动挤压圆球904往下移动,使挤压圆球904与触控开关905顶端接触,并启动电动推杆802带动活动推板801往前移动,使活动推板801与挤压弯折后的加工件接触,推动加工件与放置加工台10顶端分离进行下料,且在进行加工挤压弯折后,直接自动进行下料即可,且就不用工作人员再进行下料,增加加工弯折时的时间,只需要进行放置加工即可,且还不用工作人员把手移动到加工端下方,增加对工作人员的保护能力,防止在对加工完成的加工进行拿取时,发生误触发的情况,造成工作人员受伤的情况;S3: When the bending extrusion block 302 after processing and bending is moved up, the stable slider 702 on the left side will move up, contact with the right side of the bottom end of the pushing inclined block 903, and rebound The hinge is the axis to push the right end of the movable lever 902 to move upward, and the left end of the movable lever 902 will move downward, and drive the extruding ball 904 to move downward, so that the extruding ball 904 and the touch switch 905 top contact, and start the electric push rod 802 to drive the movable push plate 801 to move forward, make the movable push plate 801 contact with the workpiece after extrusion and bending, push the workpiece to separate from the top of the processing table 10 for blanking, and After processing, extrusion and bending, the material can be directly and automatically unloaded, and there is no need for staff to unload the material again, which increases the time for processing and bending. It only needs to be placed and processed, and the staff does not need to move it by hand. To the bottom of the processing end, increase the protection ability of the staff, and prevent the occurrence of false triggering when the processed processing is taken, causing the staff to be injured;
S4:且在推动加工后的加工件进行下料时,直接移动下落到收集框402内部,通过收集框402对加工完成的加工件进行接收,避免在进行接收时,加工完成的加工件随意的散落在一起,造成加工后的加工件后期还需要花时间整理,增加了生产的步骤就会增加生产的成本。S4: and when pushing the processed workpiece to blank, it directly moves and falls to the inside of the collection frame 402, and receives the processed workpiece through the collection frame 402, so as to avoid the arbitrary processing of the processed workpiece when receiving. Scattered together, it will take time to sort out the processed parts in the later stage, and increasing the production steps will increase the production cost.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or apparatus.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (8)
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