CN116564704A - Automatic material transporting winding machine for manufacturing transformer coil - Google Patents
Automatic material transporting winding machine for manufacturing transformer coil Download PDFInfo
- Publication number
- CN116564704A CN116564704A CN202310769916.2A CN202310769916A CN116564704A CN 116564704 A CN116564704 A CN 116564704A CN 202310769916 A CN202310769916 A CN 202310769916A CN 116564704 A CN116564704 A CN 116564704A
- Authority
- CN
- China
- Prior art keywords
- rotating shaft
- control
- winding
- transformer coil
- manufacturing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004804 winding Methods 0.000 title claims abstract description 101
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 239000000463 material Substances 0.000 title claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 11
- 238000009499 grossing Methods 0.000 claims description 21
- 230000000149 penetrating effect Effects 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 18
- 229910052802 copper Inorganic materials 0.000 abstract description 13
- 239000010949 copper Substances 0.000 abstract description 13
- 230000008859 change Effects 0.000 abstract description 10
- 230000033228 biological regulation Effects 0.000 abstract description 3
- 238000009960 carding Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 17
- 230000008569 process Effects 0.000 description 10
- 230000009471 action Effects 0.000 description 3
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/064—Winding non-flat conductive wires, e.g. rods, cables or cords
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/077—Deforming the cross section or shape of the winding material while winding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coil Winding Methods And Apparatuses (AREA)
Abstract
The invention discloses an automatic material conveying winding machine for manufacturing a transformer coil, which comprises a working box, wherein a front supporting box and a rear supporting box are respectively arranged on the front side and the rear side of the top of the working box, and an automatic winding mechanism is arranged between the front supporting box and the rear supporting box to realize uniform winding operation of the transformer coil. This automatic fortune material coiling machine is used in transformer coil manufacturing utilizes driving motor's drive to realize the wire winding shell and carries out the coiling operation of copper line through being provided with automatic wire winding mechanism to cooperation transmission subassembly and slip subassembly realize pushing unit drive wire roller and drive the copper line and remove the operation, accomplish the wire winding and the carding operation of linkage, utilize control assembly, remove subassembly and meshing subassembly to carry out rotation rate's regulation simultaneously, thereby after the copper line diameter produces the change, realize the change of single rotatory winding distance in step, avoid the copper line winding to fold the problem of team.
Description
Technical Field
The invention relates to the technical field of winding machines, in particular to an automatic material conveying winding machine for manufacturing a transformer coil.
Background
Referring to Chinese patent, the patent name is: an automatic counting winding machine for transformer coils (patent publication No. CN208985857U, patent publication No. 2019.06.14) comprises a supporting base, a winding driving part is arranged on one side of the supporting base, a winding auxiliary part is arranged on the opposite side of the supporting base, a winding abdication space is arranged between the winding driving part and the winding auxiliary part, a winding rotating shaft is arranged on the winding abdication space, one end of the winding rotating shaft is fixedly connected with the winding driving part, the other end of the winding rotating shaft is fixedly connected with the winding auxiliary part, a position detecting part is arranged at one end of the winding rotating shaft, which is close to the winding driving part, a proximity sensor corresponding to the position detecting part is arranged on the supporting base, and the proximity sensor is connected with a relay for controlling the winding driving part to work through a wire.
However, after the automatic operation is achieved based on the above document, the following problems still exist in the existing transformer coil in the process of winding:
1. in the process of winding coils with different diameters, the moving distance of the coils cannot be adjusted adaptively, so that the problem of stacking is caused when the coils are wound;
2. and the coil when being wound is not smoothed, so that the coil after being wound is loosened to influence the use of the subsequent transformer.
Therefore, the invention provides an automatic material conveying winding machine for manufacturing the transformer coil.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an automatic material conveying winding machine for manufacturing a transformer coil, which solves the problems that the current transformer coil cannot be adaptively adjusted for the moving distance of coils with different diameters in the winding process, so that stacking is generated in the winding process of the coil, and the coil is not smoothed in the winding process, so that the use of a subsequent transformer is influenced by the loosening of the wound coil.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides an automatic fortune material coiling machine is used in transformer coil manufacturing, includes the work box, and the front and back side at work box top is installed respectively and is propped up case and back to prop up case in the front, be provided with automatic wire winding mechanism between front and the back and realize the even wire winding operation to the transformer coil, automatic wire winding mechanism is including installing the driving motor at the front and prop up incasement wall, and the one end of driving motor output shaft is fixed with the drive pivot through the shaft coupling, and the surface of drive pivot installs the wire winding shell through the mounting, be provided with the unit of smoothing in the top of wire winding shell, and be located back and prop up the case and run through fixedly with the connection pivot through the antifriction bearing, and the surface of connection pivot makes the control pivot rotate through drive assembly, the internally mounted of back prop up case has the backup pad, and the control pivot carries out the removal and the rotation operation of vertical direction through the slip subassembly between backup pad, and the inside of backup pad makes the inside of center pivot carry out the relative movement of front and back side through the removal subassembly, the surface of center pivot makes the rotation pivot rotate in the inboard of back prop up case through the meshing subassembly, lie in front and back opposite side push away the side of the side and the slip roller setting up the slip roller and make the slip roller to accomplish the surface setting.
Preferably, the smoothing unit comprises a smoothing rotating shaft and two fixing plates, the two ends of the smoothing rotating shaft extend to the front supporting box and the rear supporting box respectively and are fixedly provided with square blocks, the two fixing plates are fixedly arranged on the inner walls of the front supporting box and the rear supporting box and are located above the square blocks, vertical rods are symmetrically arranged at the tops of the square blocks and can penetrate through the fixing plates and slide relative to the fixing plates, a reset spring is sleeved on the surface of each vertical rod, the two ends of the reset spring are fixed to the opposite sides of the fixing plates and the square blocks, and smoothing rollers are arranged on the surface of the smoothing rotating shaft.
Preferably, the transmission assembly comprises an adjusting rotating shaft, one end of the adjusting rotating shaft is rotatably provided with a convex block, the surface of the convex block is in vertical moving operation through an elastic assembly, the other end of the adjusting rotating shaft and the surface of the control rotating shaft are provided with driving wheels, the surface of the control rotating shaft is provided with driving wheels, and the surfaces of the driving wheels and the driving wheels are in transmission connection through a transmission belt.
Preferably, the elastic component comprises a concave groove formed in the inner wall of the rear supporting box, the convex block moves in the vertical direction in the concave groove, and an expanding spring is arranged between the top of the convex block and the opposite side of the concave groove.
Preferably, the sliding assembly comprises a circular plate arranged on the surface of the control rotating shaft, a square groove is formed in the penetrating extension part of the control rotating shaft on the supporting plate, and the circular plate moves and rotates in the vertical direction in the square groove.
Preferably, the control assembly comprises an arc-shaped block arranged at one end of the central rotating shaft, a control plate is arranged at the top of the arc-shaped block, a placing groove is formed in the top of the control plate, a control block is arranged in the placing groove in a sliding mode, a supporting spring is arranged between the control block and the opposite side of the placing groove, the control block is controlled by a pneumatic assembly to move in the vertical direction, symmetrical trapezoid steps are arranged in the support plate, and the arc-shaped block is in surface contact with the trapezoid steps.
Preferably, the pneumatic assembly comprises a control cylinder arranged at the top of the supporting plate, a control piston rod is slidably connected in the control cylinder, and one end of the control piston rod extends to the inside of the supporting plate and is fixed with the top of the control block.
Preferably, the moving assembly comprises a convex strip fixedly arranged on the surface of the central rotating shaft, an arc groove is formed in the inner side of the control rotating shaft, and the convex strip moves in the front and back sides in the arc groove.
Preferably, the engagement assembly includes a control gear mounted on a surface of the central rotating shaft, and a plurality of driving gears are fixedly mounted on a surface of the rotating shaft in sequence from front to back, and the control gear is engaged with one surface of the plurality of driving gears.
Preferably, the pushing unit comprises a threaded rod arranged at one end of the rotating shaft and is rotatably arranged on the inner wall of the front supporting box, a threaded ring is fixed in the threading roller through a supporting rod, the threaded ring is in threaded connection with the surface of the threaded rod, the surface of the sliding cylinder is symmetrically provided with a moving groove in the front-back side direction, and the supporting rod penetrates through the moving groove and can slide relative to the moving groove.
Advantageous effects
The invention provides an automatic material conveying winding machine for manufacturing a transformer coil. Compared with the prior art, the method has the following beneficial effects:
(1) This automatic fortune material coiling machine is used in transformer coil manufacturing utilizes driving motor's drive to realize the wire winding shell and carries out the coiling operation of copper line through being provided with automatic wire winding mechanism to cooperation transmission subassembly and slip subassembly realize pushing unit drive wire roller and drive the copper line and remove the operation, accomplish the wire winding and the carding operation of linkage, utilize control assembly, remove subassembly and meshing subassembly to carry out rotation rate's regulation simultaneously, thereby after the copper line diameter produces the change, realize the change of single rotatory winding distance in step, avoid the copper line winding to fold the problem of team.
(2) This automatic fortune material coiling machine is used in transformer coil manufacturing is through being provided with smoothing unit, drives the drive pivot and the in-process that the shell rotated at driving motor, makes the surface of coiling shell and smoothing roller remain contact all the time with reset spring's elasticity to realized carrying out the smooth operation of winding in-process effectual completion to wire winding department, with this guarantee wire winding quality, and avoided the influence to follow-up transformer preparation.
(3) The automatic material conveying winding machine for manufacturing the transformer coil is provided with the control assembly, the contact between the arc-shaped block and the trapezoid step block is realized by pushing of the pneumatic assembly, and the moving operation of the central rotating shaft is kept under the elasticity of the supporting spring, so that the meshing switching of the control gear from one transmission gear to the other transmission gear can be realized, the adjustment of the rotating speed is realized, the winding efficiency is improved, and meanwhile, the winding machine can be suitable for winding operations of different sizes.
Drawings
FIG. 1 is a schematic view of an external perspective structure of the present invention;
FIG. 2 is a schematic view of the internal perspective structure of the present invention;
FIG. 3 is a schematic perspective view of a transmission assembly according to the present invention;
FIG. 4 is a schematic perspective view of an elastic assembly according to the present invention;
FIG. 5 is a schematic view of a three-dimensional split structure of the control assembly of the present invention;
FIG. 6 is a schematic perspective view of a mobile assembly according to the present invention;
FIG. 7 is an enlarged schematic view of the partial structure of FIG. 6A according to the present invention;
fig. 8 is a schematic perspective view of a pushing unit according to the present invention;
FIG. 9 is a schematic view of a three-dimensional split structure of the pushing unit of the present invention;
FIG. 10 is a schematic perspective view of a smoothing unit of the present invention.
In the figure: 1-working box, 2-front support box, 3-rear support box, 4-automatic winding mechanism, 41-driving motor, 42-winding shell, 43-connection rotating shaft, 44-control rotating shaft, 45-supporting plate, 46-central rotating shaft, 47-rotation rotating shaft, 48-sliding cylinder, 49-threading roller, 5-smoothing unit, 51-smoothing rotating shaft, 52-fixing plate, 53-square block, 54-vertical rod, 55-reset spring, 56-smoothing roller, 6-transmission component, 61-adjusting rotating shaft, 62-convex block, 63-elastic component, 63-1-concave groove, 63-2-expanding spring 64-driving wheel, 65-driving wheel, 66-driving belt, 7-sliding component, 71-circular plate, 72-square groove, 8-control component, 81-arc block, 82-control board, 83-placing groove, 84-control block, 85-pushing spring, 86-pneumatic component, 86-1-control cylinder, 86-2-control piston rod, 87-trapezoid step block, 9-moving component, 91-convex strip, 92-arc groove, 10-meshing component, 10-1-control gear, 10-2-driving gear, 11-pushing unit, 11-1-threaded rod, 11-2-threaded ring and 11-3-moving groove.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 10, the present invention provides two technical schemes:
example 1
Referring to fig. 1-10, an automatic material transporting and winding machine for manufacturing a transformer coil comprises a working box 1, wherein a front supporting box 2 and a rear supporting box 3 are respectively arranged on the front side and the rear side of the top of the working box 1, an existing conduction assembly is arranged on the left side between the front supporting box 2 and the rear supporting box 3 and used for the transmission operation of copper wires, and an automatic winding mechanism 4 is arranged between the front supporting box 2 and the rear supporting box 3 to realize the uniform winding operation of the transformer coil;
the automatic winding mechanism 4 comprises a driving motor 41 arranged on the inner wall of the front supporting box 2, the driving motor 41 is a three-item asynchronous motor, the driving motor 41 is electrically connected with an external power supply in a practical way, the driving motor 41 is operated by an external person to realize opening and closing operation through a control panel, one end of an output shaft of the driving motor 41 is fixed with a driving rotating shaft through a coupler, a winding shell 42 is arranged on the surface of the driving rotating shaft through a fixing piece, a smoothing unit 5 is arranged above the winding shell 42, a connecting rotating shaft 43 is fixedly penetrated through a rotating bearing on the rear supporting box 3, the surface of the connecting rotating shaft 43 is provided with a control rotating shaft 44 through a transmission assembly 6, a supporting plate 45 is arranged in the rear supporting box 3, the control rotating shaft 44 and the supporting plate 45 are in vertical direction through a sliding assembly 7, the inside of the supporting plate 45 is in front-rear side relative movement through a moving assembly 9, the surface of the center rotating shaft 46 is enabled to rotate on the inner side of the rear supporting box 3 through a meshing assembly 10, a copper wire groove 48 is formed in the surface of the center rotating shaft 46, and a copper wire groove 48 is formed in the surface of the rear supporting box through a sliding drum 48, and the copper wire groove 48 is arranged on the surface of the rear supporting drum 48, and the copper wire groove is arranged on the surface of the rear supporting drum 48.
Through being provided with automatic wire winding mechanism 4, utilize driving motor 41's drive realization wire winding shell 42 to carry out the winding operation of copper line to cooperate drive assembly 6 and slip subassembly 7 realization drive unit 11 to drive wire feed roller 49 and drive the copper line and carry out the removal operation, accomplish the coiling and the carding operation of linkage, utilize control assembly 8, remove subassembly 9 and meshing subassembly 10 to carry out the regulation of rotation rate simultaneously, thereby after the copper line diameter produces the change, realize the change of single rotatory winding distance in step, avoid the copper line winding to fold the problem of team.
Wherein, the mounting is prior art, and the mounting extends to the centre tank department of wire winding shell 42 through installing at the epaxial cylinder of drive, realizes wire winding shell 42 inside recess and the lug of cylinder piston rod and carries out the joint, accomplishes the installation to wire winding shell 42 and keeps the synchronous rotation between drive pivot and the wire winding shell 42.
Referring to fig. 2 and 10, in one embodiment, the smoothing unit 5 includes a smoothing rotating shaft 51 and two fixing plates 52, two ends of the smoothing rotating shaft 51 extend to the inside of the front supporting case 2 and the rear supporting case 3 respectively and are fixed with square blocks 53, the two fixing plates 52 are fixedly installed on the inner walls of the front supporting case 2 and the rear supporting case 3 and are located above the square blocks 53, vertical rods 54 are symmetrically installed on the tops of the square blocks 53, the vertical rods 54 penetrate through the fixing plates 52 and can slide relative to the fixing plates 52, a return spring 55 is sleeved on the surface of the vertical rods 54, two ends of the return spring 55 are fixed on opposite sides of the fixing plates 52 and the square blocks 53, and smoothing rollers 56 are installed on the surface of the smoothing rotating shaft 51.
Through being provided with the unit of pacifying 5, drive motor 41 drives the drive pivot and the wire winding shell 42 carries out pivoted in-process, utilizes reset spring 55's elasticity to make wire winding shell 42 and smooth the surface of roller 56 and keep contact all the time to realized the effectual completion of in-process of carrying out the wire winding smoothes the operation to wire winding department, with this guarantee wire winding quality, and avoid the influence to follow-up transformer preparation.
Referring to fig. 2 to 4, in one embodiment, the transmission assembly 6 includes an adjusting shaft 61, one end of the adjusting shaft 61 is rotatably provided with a convex block 62, a surface of the convex block 62 is vertically moved by an elastic assembly 63, the other end of the adjusting shaft 61 and a surface of the control shaft 44 are provided with a transmission wheel 64, a surface of the connecting shaft 43 is provided with a driving wheel 65, the surfaces of the driving wheel 65 and the transmission wheel 64 are in transmission connection through a transmission belt 66, and a wrap angle between the transmission belt 66 and the driving wheel 65 and the transmission wheel 64 is greater than 120 °.
Referring to fig. 3-4, in the present embodiment, the elastic component 63 includes a concave groove 63-1 formed on the inner wall of the back support box 3, the convex block 62 moves vertically inside the concave groove 63-1, and an expanding spring 63-2 is installed between the top of the convex block 62 and the opposite side of the concave groove 63-1.
Referring to fig. 2-7, in one embodiment, the sliding assembly 7 includes a circular plate 71 mounted on a surface of the control shaft 44, and a square groove 72 is formed in the support plate 45 at a penetrating extension of the control shaft 44, and the circular plate 71 moves and rotates vertically inside the square groove 72.
Example two
Further improvements are made on the basis of the first embodiment:
referring to fig. 2-7, in one embodiment, the control assembly 8 includes an arc-shaped block 81 mounted at one end of the central rotating shaft 46, a control board 82 is mounted at the top of the arc-shaped block 81, a placement groove 83 is formed at the top of the control board 82, a control block 84 is slid in the placement groove 83, a pushing spring 85 is mounted between the control block 84 and the opposite side of the placement groove 83, the control block 84 is controlled by a pneumatic assembly 86 to realize movement in the vertical direction, symmetrical trapezoid steps 87 are mounted in the support board 45, and the arc-shaped block 81 contacts with the surface of the trapezoid steps 87.
Wherein, the trapezoid step block 87 is in a ladder shape, and in the process of the arc block 81 from top to bottom, the arc block 81 is in contact with the trapezoid step block 87, and drives the control gear 10-1 to move downwards, and the engagement switching from one transmission gear 10-2 to the other transmission gear 10-2 is realized under the elastic reset of the pushing spring 85, so that the adjustment of the transmission rate is realized.
By arranging the control assembly 8, the arc-shaped block 81 and the trapezoid step block 87 are contacted by pushing of the pneumatic assembly 86, and the movement operation of the central rotating shaft 46 is kept under the elasticity of the abutting spring 85, so that the engagement switching of the control gear 10-1 from one transmission gear 10-2 to the other transmission gear 10-2 can be realized, the adjustment of the rotating speed is realized, the adjustment corresponds to the dimensional change of winding, the winding efficiency is improved, and meanwhile, the winding machine can be suitable for winding operations with different sizes.
Referring to fig. 2-5, in the present embodiment, the pneumatic assembly 86 includes a control cylinder 86-1 mounted on the top of the support plate 45, the control cylinder 86-1 is in communication with an external air path, the control cylinder 86-1 realizes an automatic opening and closing operation by manipulating a control panel by a person, a control piston rod 86-2 is slidably connected to the inside of the control cylinder 86-1, and one end of the control piston rod 86-2 extends into the support plate 45 and is fixed to the top of the control block 84.
Referring to fig. 5-7, in one embodiment, the moving assembly 9 includes a protrusion 91 fixedly mounted on the surface of the central rotating shaft 46, and the inner side of the control rotating shaft 44 is provided with an arc groove 92, and the protrusion 91 moves in the arc groove 92 at the front and rear sides.
Referring to fig. 2, in one embodiment, the engagement assembly 10 includes a control gear 10-1 mounted on a surface of a central rotating shaft 46, and a plurality of driving gears 10-2 are fixedly mounted on a surface of a rotating shaft 47 sequentially from front to back, the diameters of the driving gears 10-2 sequentially increase from front to back, and the number of gear teeth increases, so that a moving distance of a subsequent threading roller 49 decreases, and the control gear 10-1 is engaged with one surface of the plurality of driving gears 10-2.
Referring to fig. 1-2 and 8-9, in one embodiment, the pushing unit 11 includes a threaded rod 11-1 mounted at one end of a rotating shaft 47 and rotatably mounted on the inner wall of the front support case 2, a threaded ring 11-2 is fixed inside the threading roller 49 through a supporting rod, the threaded ring 11-2 is in threaded connection with the surface of the threaded rod 11-1, and a moving groove 11-3 in the front-rear side direction is symmetrically formed on the surface of the sliding cylinder 48, and the supporting rod penetrates through the moving groove 11-3 and can slide relative to the moving groove 11-3.
Wherein, when the driving motor 41 drives the winding shell 42 to rotate, the rotating shaft 47 and the threaded rod 11-1 can synchronously rotate, and the speed between the connecting rotating shaft 43 and the rotating shaft 47 and the threaded rod 11-1 can be changed according to the diameter change of the copper wire, so that the change of the winding distance of single rotation is realized.
And all that is not described in detail in this specification is well known to those skilled in the art.
When the motor works, firstly, the winding shell 42 is arranged on the driving rotating shaft and the connecting rotating shaft 43, and at the moment, the driving motor 41 is started, and the driving motor 41 is utilized to drive the winding shell 42 to rotate;
at this time, the rotation of the connecting rotating shaft 43 drives the adjusting rotating shaft 61 and the control rotating shaft 44 through the driving wheel 65, the driving belt 66 and the driving wheel 64, and at this time, the upper moving assembly 9 is matched to realize the rotation of the central rotating shaft 46, so that the control gear 10-1 on the central rotating shaft 46 drives the driving gear 10-2 to rotate, and the rotation of the threaded rod 11-1 is realized, so that the threading roller 49 realizes the uniform moving operation of the front side under the movement of the threaded ring 11-2.
When the moving distance is required to be reduced, the control cylinder 86-1 is started, the control cylinder 86-1 is utilized to drive the control piston rod 86-2 to move, the control piston rod 86-2 drives the control block 84 and the arc block 81 to synchronously move downwards, so that the arc block 81 moves on the trapezoid block 87, the movement operation of the central rotating shaft 46 driving the control gear 10-1 is completed under the elasticity of the pushing spring 85, and the meshing switching of the control gear 10-1 from one transmission gear 10-2 to the other transmission gear 10-2 is driven, so that the adjustment of the transmission rate is realized;
after the position of the control shaft 44 changes, the driving belt 66 drives the position of the adjusting shaft 61 to change, and the driving belt 66 always maintains the driving tension under the elastic reset of the expanding spring 63-2.
Finally, in the process that the driving motor 41 drives the driving rotating shaft and the winding shell 42 to rotate, the winding shell 42 is always in contact with the surface of the smoothing roller 56 by utilizing the elasticity of the reset spring 55, so that smoothing operation on a winding position is effectively completed in the winding process, and the winding quality is guaranteed.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides an automatic fortune material coiling machine is used in transformer coil manufacturing, includes work box (1), and preceding branch case (2) and back branch case (3) are installed respectively to the front and back side at work box (1) top, its characterized in that: an automatic winding mechanism (4) is arranged between the front support box (2) and the rear support box (3) to realize uniform winding operation of the transformer coil;
the automatic winding mechanism (4) comprises a driving motor (41) arranged on the inner wall of a front supporting box (2), one end of an output shaft of the driving motor (41) is fixedly provided with a driving rotating shaft through a coupler, the surface of the driving rotating shaft is provided with a winding shell (42) through a fixing piece, a smoothing unit (5) is arranged above the winding shell (42), a connecting rotating shaft (43) is fixedly penetrated through a rotating bearing on a rear supporting box (3), the surface of the connecting rotating shaft (43) enables a control rotating shaft (44) to rotate through a transmission component (6), a supporting plate (45) is arranged in the rear supporting box (3), a sliding component (7) is arranged between the control rotating shaft (44) and the supporting plate (45), the inside of the supporting plate (45) enables the center rotating shaft (46) to relatively move on the front side and the rear side through a moving component (9), the surface of the center rotating shaft (46) enables a rotating shaft (47) to rotate on the inner side of the rear supporting box (3) through a meshing component (10), the opposite side of the rotating shaft (47) is positioned between the front supporting box (3) and the rear supporting box (48), and one end of the rotating shaft (47) is provided with a pushing unit (11) so that the threading roller (49) can slide on the front and rear sides of the surface of the sliding cylinder (48).
2. An automatic material transporting winding machine for manufacturing a transformer coil according to claim 1, wherein: the utility model provides a smooth unit (5) including smooth pivot (51) and two fixed plates (52), and smooth the inside that the both ends of pivot (51) extend to preceding branch case (2) and back branch case (3) respectively and be fixed with square piece (53), two fixed plate (52) fixed mounting just is located square piece (53) top at the inner wall of preceding branch case (2) and back branch case (3), and vertical pole (54) are installed to the top symmetry of square piece (53), and vertical pole (54) all run through fixed plate (52) and can slide with respect to fixed plate (52), and the surface cover that is located vertical pole (54) is equipped with reset spring (55), the both ends and the opposite side of fixed plate (52) and square piece (53) of reset spring (55) are fixed, smooth surface mounting of pivot (51) has smooth roller (56).
3. An automatic material transporting winding machine for manufacturing a transformer coil according to claim 1, wherein: the transmission assembly (6) comprises an adjusting rotating shaft (61), one end of the adjusting rotating shaft (61) is rotatably provided with a convex block (62), the surface of the convex block (62) is in vertical moving operation through an elastic assembly (63), the other end of the adjusting rotating shaft (61) and the surface of the control rotating shaft (44) are provided with a transmission wheel (64), the surface of the connecting rotating shaft (43) is provided with a driving wheel (65), and the surfaces of the driving wheel (65) and the transmission wheel (64) are in transmission connection through a transmission belt (66).
4. An automatic material transporting winding machine for manufacturing a transformer coil according to claim 3, wherein: the elastic component (63) comprises a concave groove (63-1) formed in the inner wall of the rear supporting box (3), the convex block (62) moves in the vertical direction in the concave groove (63-1), and an expansion spring (63-2) is arranged between the top of the convex block (62) and the opposite side of the concave groove (63-1).
5. An automatic material transporting winding machine for manufacturing a transformer coil according to claim 1, wherein: the sliding component (7) comprises a circular plate (71) arranged on the surface of the control rotating shaft (44), a square groove (72) is formed in the penetrating extension part of the control rotating shaft (44) on the supporting plate (45), and the circular plate (71) moves and rotates in the vertical direction in the square groove (72).
6. An automatic material transporting winding machine for manufacturing a transformer coil according to claim 1, wherein: control assembly (8) are including installing arc piece (81) in center pivot (46) one end, and install control panel (82) at the top of arc piece (81), and standing groove (83) have been seted up at the top of control panel (82), and inside slip at standing groove (83) has control block (84), and install between the opposite side of control block (84) and standing groove (83) and support movable spring (85), and control block (84) realize the removal of vertical direction through pneumatic assembly (86) control, the internally mounted of backup pad (45) has symmetrical trapezoidal step (87), and the surface contact of arc piece (81) and trapezoidal step (87).
7. The automatic material transporting and winding machine for manufacturing a transformer coil according to claim 6, wherein: the pneumatic assembly (86) comprises a control cylinder (86-1) arranged at the top of the supporting plate (45), a control piston rod (86-2) is connected inside the control cylinder (86-1) in a sliding mode, and one end of the control piston rod (86-2) extends to the inside of the supporting plate (45) and is fixed to the top of the control block (84).
8. An automatic material transporting winding machine for manufacturing a transformer coil according to claim 1, wherein: the moving assembly (9) comprises a raised strip (91) fixedly arranged on the surface of the central rotating shaft (46), an arc groove (92) is formed in the inner side of the control rotating shaft (44), and the raised strip (91) moves in the arc groove (92) at the front side and the rear side.
9. An automatic material transporting winding machine for manufacturing a transformer coil according to claim 1, wherein: the engagement assembly (10) comprises a control gear (10-1) arranged on the surface of the central rotating shaft (46), a plurality of transmission gears (10-2) are fixedly arranged on the surface of the rotating shaft (47) from front to back in sequence, and the control gear (10-1) is engaged with one surface of the plurality of transmission gears (10-2).
10. An automatic material transporting winding machine for manufacturing a transformer coil according to claim 1, wherein: the pushing unit (11) comprises a threaded rod (11-1) arranged at one end of the rotating shaft (47) and is rotatably arranged on the inner wall of the front supporting box (2), a threaded ring (11-2) is fixed inside the threading roller (49) through a supporting rod, the threaded ring (11-2) is in threaded connection with the surface of the threaded rod (11-1), the surface of the sliding cylinder (48) is symmetrically provided with a moving groove (11-3) in the front-back side direction, and the supporting rod penetrates through the moving groove (11-3) and can slide relative to the moving groove (11-3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310769916.2A CN116564704B (en) | 2023-06-28 | 2023-06-28 | Automatic material transporting winding machine for manufacturing transformer coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310769916.2A CN116564704B (en) | 2023-06-28 | 2023-06-28 | Automatic material transporting winding machine for manufacturing transformer coil |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116564704A true CN116564704A (en) | 2023-08-08 |
| CN116564704B CN116564704B (en) | 2024-04-05 |
Family
ID=87496711
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310769916.2A Active CN116564704B (en) | 2023-06-28 | 2023-06-28 | Automatic material transporting winding machine for manufacturing transformer coil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116564704B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118538533A (en) * | 2024-06-13 | 2024-08-23 | 江苏法兰德电机科技有限公司 | Coil winding equipment |
| CN118969498A (en) * | 2024-09-24 | 2024-11-15 | 浙江艺感科技有限公司 | A multi-purpose winding point integrated device |
| CN119446781A (en) * | 2025-01-08 | 2025-02-14 | 山东富迪电气股份有限公司 | A coil winding device and method for transformer processing |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5863659A (en) * | 1981-10-12 | 1983-04-15 | Matsushita Electric Ind Co Ltd | Method of winding wire in order |
| JPH11186085A (en) * | 1997-12-24 | 1999-07-09 | Nittoku Eng Co Ltd | Coil winding method and winding device |
| JP2997450B1 (en) * | 1998-07-17 | 2000-01-11 | 日特エンジニアリング株式会社 | Stripping device and coil for coil insulation coating |
| US20060255898A1 (en) * | 2005-05-12 | 2006-11-16 | Mitsubishi Denki Kabushiki Kaisha | Ignition coil apparatus for an internal combustion engine |
| CN204029603U (en) * | 2014-07-26 | 2014-12-17 | 万电电气股份有限公司 | Transformer Winding Machines compacting device |
| CN107919221A (en) * | 2017-11-20 | 2018-04-17 | 四川星脉电子科技有限责任公司 | A kind of conducting wire collating unit for coil winding |
| CN108777230A (en) * | 2018-05-24 | 2018-11-09 | 宜昌楚能变压器有限公司 | Transformer wire ring lapping machine |
| DE102017006083A1 (en) * | 2017-06-28 | 2019-01-03 | Audi Ag | Method and winding machine for automatically producing a coil winding taking into account the wire diameter |
-
2023
- 2023-06-28 CN CN202310769916.2A patent/CN116564704B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5863659A (en) * | 1981-10-12 | 1983-04-15 | Matsushita Electric Ind Co Ltd | Method of winding wire in order |
| JPH11186085A (en) * | 1997-12-24 | 1999-07-09 | Nittoku Eng Co Ltd | Coil winding method and winding device |
| JP2997450B1 (en) * | 1998-07-17 | 2000-01-11 | 日特エンジニアリング株式会社 | Stripping device and coil for coil insulation coating |
| US20060255898A1 (en) * | 2005-05-12 | 2006-11-16 | Mitsubishi Denki Kabushiki Kaisha | Ignition coil apparatus for an internal combustion engine |
| CN204029603U (en) * | 2014-07-26 | 2014-12-17 | 万电电气股份有限公司 | Transformer Winding Machines compacting device |
| DE102017006083A1 (en) * | 2017-06-28 | 2019-01-03 | Audi Ag | Method and winding machine for automatically producing a coil winding taking into account the wire diameter |
| CN107919221A (en) * | 2017-11-20 | 2018-04-17 | 四川星脉电子科技有限责任公司 | A kind of conducting wire collating unit for coil winding |
| CN108777230A (en) * | 2018-05-24 | 2018-11-09 | 宜昌楚能变压器有限公司 | Transformer wire ring lapping machine |
Non-Patent Citations (1)
| Title |
|---|
| 李辉等: "一种自动绕线装置的研究", 《自动化应用》, no. 11, 10 June 2023 (2023-06-10), pages 82 - 83 * |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118538533A (en) * | 2024-06-13 | 2024-08-23 | 江苏法兰德电机科技有限公司 | Coil winding equipment |
| CN118969498A (en) * | 2024-09-24 | 2024-11-15 | 浙江艺感科技有限公司 | A multi-purpose winding point integrated device |
| CN119446781A (en) * | 2025-01-08 | 2025-02-14 | 山东富迪电气股份有限公司 | A coil winding device and method for transformer processing |
| CN119446781B (en) * | 2025-01-08 | 2025-04-01 | 山东富迪电气股份有限公司 | Coil winding device and method for transformer processing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN116564704B (en) | 2024-04-05 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN116564704B (en) | Automatic material transporting winding machine for manufacturing transformer coil | |
| CN110077912A (en) | A kind of clothes processing cloth Winding Machine | |
| JP7693034B2 (en) | A rectangular copper wire stator winding device with excellent winding effect | |
| CN113734899A (en) | Automatic take-up and winding displacement linkage molybdenum wire rewinding machine | |
| CN111884449A (en) | Horizontal paper inserting machine for producing coils | |
| CN220739335U (en) | Cutting device for insulating cable production | |
| CN116168937B (en) | Intelligent three-phase power transformer capable of being remotely controlled | |
| CN220520756U (en) | Winding device of air jet loom | |
| CN117208291B (en) | Film winding device for mirror surface paperboard production and operation method | |
| CN219357511U (en) | Steel plate rolling equipment | |
| CN218434008U (en) | Friction type winding machine | |
| CN117645199A (en) | Winding displacement device of copper wire rewinder | |
| CN214290089U (en) | Hot rolling strip steel coiling guide device | |
| CN113421771A (en) | Driving mechanism of winding machine | |
| CA2159810C (en) | Automatic machine for assembling piles of packages, including copper laminae, to make plastic laminates from bands arranged serpentinewise | |
| CN222768959U (en) | Plastic plate bending and rolling all-in-one machine | |
| CN218707996U (en) | Core wire pay-off rack | |
| CN210884465U (en) | Coiled material equipment that portable breaks away from | |
| CN223213531U (en) | Electromagnetic wire winding equipment with tensioning and adjusting functions | |
| CN220431682U (en) | Coil unreeling machine | |
| CN220406882U (en) | Guiding device of veneer reeling machine | |
| CN221946955U (en) | Winding machine with good stability | |
| CN221459339U (en) | Fabric tentering setting machine capable of continuously changing rolls | |
| CN218015058U (en) | Portable adjustable plate bending machine | |
| CN221318497U (en) | Coiled material loading attachment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |