CN116550650A - An intelligent sorting device for finished products for wear-resistant steel forging - Google Patents

Abstract

The invention discloses intelligent sorting equipment for finished products for wear-resistant steel forging processing, which comprises a main conveying line, wherein a first suspension, a second suspension and a third suspension are sequentially arranged on the main conveying line; the first suspension is provided with an allocation assembly for allocating and conveying products; the second suspension is provided with a positioning assembly for positioning and conveying the product; be provided with the letter sorting branching assembly that is used for letter sorting the product on the third suspension, the both sides of main transfer chain just lie in between second suspension and the third suspension symmetry be provided with equidistant support and the top respectively be provided with be used for controlling the product carry out equidistant subassembly that equidistant was carried, equidistant subassembly carries out the backstop with the product finished product in proper order and release alone for the interval duration of two front and back products equals, so that for letter sorting branching assembly provides the letter sorting operation space of more adaptation, the letter sorting is carried out to the cooperation letter sorting branching assembly again, can carry out classification package to the product finished product effectively fast, degree of automation is high, application scope is wide.

Description

An intelligent sorting device for finished products for wear-resistant steel forging

technical field

The invention relates to the technical field of finished product sorting for wear-resistant steel forging, in particular to an intelligent sorting device for finished products for wear-resistant steel forging.

Background technique

In the process of steel processing and production, the sorting operation of parcels is a very important link. Sorting usually sends the same type of products to the same destination for packaging or storage. During the sorting process, it is necessary to ensure that the sorting Most of the existing sorting equipment needs to cooperate with manual sorting, which has low efficiency and cannot guarantee the sorting accuracy in high-speed sorting operations. At the same time, in the process of conveying products, the Equidistance control needs to set up multiple sets of conveying lines for interval control, which has a complex structure and a lot of equipment.

Contents of the invention

The object of the present invention is to provide an intelligent sorting device for finished products for wear-resistant steel forging, so as to solve the technical problems in the above background.

The purpose of the present invention can be achieved through the following technical solutions:

An intelligent sorting device for finished products for wear-resistant steel forging, including a main conveying line, on which a first hanger, a second hanger and a third hanger are arranged in sequence;

A distributing assembly for distributing and conveying the products is arranged on the first suspension;

The second suspension is provided with a positioning assembly for positioning and transporting the product;

A sorting and branching assembly for sorting products is arranged on the third suspension;

Wherein, equidistant brackets are arranged symmetrically on both sides of the main conveying line and between the second suspension and the third suspension, and equidistant components for controlling the equidistant conveyance of products are respectively arranged above.

As a further solution of the present invention: the sorting and branching assembly includes a lifting cylinder fixedly arranged on the third suspension, a steering seat is fixedly arranged on the extended end of the lifting cylinder, and the bottom of the steering seat rotates symmetrically A sorting steering shaft is provided, the lower end of the sorting steering shaft is provided with a clamping frame, and the two sides of the clamping frame are symmetrically rotated with clamping claws, and the inside of the clamping frame is fixed with a clamping cylinder , the protruding end of the clamping cylinder runs through the clamping frame and the end is provided with a clamping power rod, and the two ends of the clamping power rod are symmetrically rotated and provided with a clamping link and are respectively rotatably connected with the clamping claws .

As a further solution of the present invention: a fixed block is fixedly arranged on one side of the steering seat, a sorting steering cylinder is arranged on the fixed block and a steering connecting rod is fixedly arranged on the output end, and the two ends of the steering connecting rod A sorting rack is arranged symmetrically, and a sorting steering gear is arranged at the end of the sorting steering shaft and meshed with the sorting rack.

As a further solution of the present invention: the upper part of the steering seat is symmetrically provided with a lifting and lowering limit rod and is slidably connected with the third suspension.

As a further solution of the present invention: the equidistant assembly includes an equidistant front gear and an equidistant rear gear that are rotatably arranged on the equidistant bracket, and the equidistant front gear and the equidistant rear gear are two meshingly connected gears with 180° teeth gear, the central axis of the equidistant front gear is fixedly provided with an equidistant front bracket and one end is provided with a front stopper, and the central axis of the equidistant rear gear is fixedly provided with an equidistant rear bracket and One end is provided with a rear stopper.

As a further solution of the present invention: an equidistant motor is fixedly arranged below the equidistant bracket, and the output end is fixedly connected to the equidistant front gear.

As a further solution of the present invention: the positioning assembly includes a positioning main board fixedly arranged on the second suspension, a number of limiting chute is opened on the positioning main board, and a passing limit slider is arranged under the positioning main board The positioning guide plate slides in the limit chute.

As a further solution of the present invention: the positioning main board is provided with a positioning bracket, and the positioning distance adjustment gear is rotated below the positioning bracket, and the positioning distance adjustment gear is arranged below the positioning bracket and on both sides of the positioning distance adjustment gear in a symmetrical manner. There are positioning racks which are respectively meshed with the positioning distance adjustment gears, and the positioning guide plates are respectively fixedly connected to the positioning racks by sliding the limiting sliders arranged in the limiting chute.

As a further solution of the present invention: the distribution assembly includes a distribution plate rotatably arranged below the first suspension, a distribution power gear is rotatably arranged above the first suspension and is coaxially connected with the distribution plate, A distribution cylinder is fixedly arranged on the first suspension, and a distribution rack is fixedly arranged on the output end of the distribution cylinder and meshed with the distribution power gear.

As a further solution of the present invention: one end of the main conveying line is fixedly provided with a stop frame, one side of the stop frame is fixedly provided with a stop cylinder, and the extended end of the stop cylinder is fixedly provided with a stopper bezel.

Beneficial effects of the present invention:

(1) In the present invention, the clamping rod is controlled by the contraction of the clamping cylinder, and then the two clamping claws are pulled to clamp and fix the product. Cooperating with the control of the clamping cylinder below the two sorting steering shafts, the After the distribution, the finished products of the two rows are clamped at the same time, and then the rotation of the sorting steering shaft can be controlled by controlling the movement of the sorting rack through the sorting steering cylinder. At this time, the products clamped under the sorting steering shaft can be moved by The main conveying line is rotated 90° to the top of the sorting conveying line, and then the product is placed on the sorting conveying line with the expansion and contraction of the lifting cylinder, and the sorting of the finished product can be completed. The overall structure is simple and efficient;

(2) In the present invention, the equidistant front gear and the equidistant rear gear are two meshingly connected gears with 180° teeth. Front stop, the inner angle between the front stop and the equidistant front bracket is an obtuse angle, the central axis of the equidistant rear gear is fixedly provided with an equidistant rear bracket and one end is provided with a rear stop, the inner angle of the rear stop and the equidistant rear bracket It is a right angle, and the equidistant front gear is driven by the equidistant motor to rotate. When the rear stop is at the stop position, the equidistant motor drives the front stop to rotate clockwise. At this time, the front stop moves to the middle of the main conveying line At this time, the second product at the end can be stopped. At the same time, the front stopper rotates clockwise and the equidistant rear gear rotates counterclockwise. At this time, the rear stopper is far away from the main conveyor line. The last product can be released to effectively meet the control requirements of the sorting and branching components for the sequential sorting of finished products;

(3) In the present invention, by turning the manual knob to control the positioning and distance-adjusting gear to rotate, and then the two positioning racks that are meshed with the positioning and distance-adjusting gear can be controlled to move, so that the position of the positioning guide plate and the main conveying line on both sides can be controlled. distance, so that the conveying center line of the finished product can be controlled, and the accuracy of the clamping of the sorting and branching components can be effectively satisfied;

(4) In the present invention, through the expansion and contraction of the distribution cylinder, the distribution rack can drive the distribution power gear to rotate, and then control the distribution plate to rotate, so that the finished product can be distributed. When there are different models in the product When distinguishing, it can be effectively and quickly classified, which is more convenient for subsequent sorting.

Description of drawings

The present invention will be further described below in conjunction with the accompanying drawings.

Fig. 1 is a schematic diagram of the overall structure of the present invention;

Fig. 2 is a schematic structural diagram of the sorting and branching assembly in the present invention;

Fig. 3 is a schematic diagram of the connection structure between the sorting rack and the sorting steering gear in the present invention;

Fig. 4 is a schematic diagram of the connection structure between equidistant front gears and equidistant motors in the present invention;

Fig. 5 is a structural schematic diagram of the positioning assembly in the present invention.

In the figure: 1, main conveying line; 11, sorting conveying line; 12, first suspension; 13, second suspension; 14, equidistant support; 15, third suspension; 16, stop frame; 161 , stop cylinder; 162, stop plate; 2, distribution assembly; 21, distribution power gear; 22, distribution cylinder; 23, distribution rack; 24, distribution plate; 3, positioning assembly; 30, Positioning main board; 301, positioning bracket; 302, limit chute; 31, positioning distance adjustment gear; 311, manual knob; 32, positioning rack; 33, positioning guide plate; 331, limit slider; 4, equidistant components ; 40, equidistant motor; 41, equidistant front gear; 42, equidistant front support; 421, front stop; 43, equidistant rear gear; 44, equidistant rear support; 441, rear stop; 5, minute 51. Lifting cylinder; 52. Lifting limit rod; 53. Steering seat; 54. Sorting steering shaft; 541. Sorting steering gear; 542. Sorting rack; 543. Steering connecting rod; 544 , sorting steering cylinder; 545, fixed block; 55, clamping frame; 551, clamping cylinder; 552, clamping power rod; 553, clamping connecting rod; 56, clamping claw.

Detailed ways

The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

Please refer to Fig. 1-Fig. 5, the present invention is an intelligent sorting equipment for wear-resistant steel forging finished products, including a main conveying line 1, on which a first suspension 12, a second suspension frame 13 and the third suspension 15;

The first suspension 12 is provided with a distribution component 2 for distribution and transportation of products, which divides the transportation path of finished products into two, reduces the tightness of the flow of finished products, and improves the flexibility of finished products on the conveyor line ;

The second suspension 13 is provided with a positioning component 3 for positioning and transporting the product, and centrally positioning the product to facilitate the accuracy of subsequent sorting and clamping;

The third suspension 15 is provided with a sorting and branching assembly 5 for sorting the products, and transports the products to the sorting conveyor line 11 respectively;

Among them, on both sides of the main conveying line 1 and between the second suspension 13 and the third suspension 15, equidistant brackets 14 are symmetrically arranged, and equidistant components 4 for controlling the equidistant conveyance of products are arranged above, etc. The distance component 4 sequentially stops the finished products and releases them separately, so that the interval between the two products before and after is equal, so as to provide a more suitable sorting operation space for the sorting branch component 5 .

2 and 3, the sorting branch assembly 5 includes a lift cylinder 51 fixedly arranged on the third suspension 15, and a steering seat 53 is fixedly arranged on the extended end of the lift cylinder 51, and the steering seat 53 Sorting steering shaft 54 is arranged on the bottom of the symmetrical rotation, and the lower end of sorting steering shaft 54 is provided with clamping frame 55, and both sides of clamping frame 55 are symmetrically rotated and provided with clamping claws 56, and the inside of clamping frame 55 is fixedly arranged. There is a clamping cylinder 551, the extended end of the clamping cylinder 551 runs through the clamping frame 55 and the end is provided with a clamping power rod 552, and the symmetrical rotation of both ends of the clamping power rod 552 is provided with a clamping link 553 and respectively It is rotatably connected with the clamping claw 56, and the clamping rod 553 is controlled by the contraction of the clamping cylinder 551 to pull the two clamping claws 56 to clamp and fix the product, and cooperate with the clamping cylinder 551 under the two sorting steering shafts 54 The control of the two rows of finished products after distribution can be clamped at the same time, and then the finished products can be transferred from the main conveyor line 1 to the sorting conveyor lines on both sides through the rotation of the sorting steering shaft 54 11, so that the finished product is better adapted to the subsequent packaging and other processes;

At the same time, when faced with the sorting of different models of the same product, the model is first allocated through the distribution component 2, and then sorted with the sorting and branching component 5, which can quickly and effectively classify and package the finished products, and automatically High degree, wide application range.

Specifically, one side of the steering seat 53 is fixedly provided with a fixed block 545, the fixed block 545 is provided with a sorting steering cylinder 544 and the output end is fixedly provided with a steering link 543, and the two ends of the steering link 543 are symmetrically provided with dividers. The sorting rack 542, the end of the sorting steering shaft 54 is provided with a sorting steering gear 541 and meshed with the sorting rack 542, and the sorting steering can be controlled by controlling the movement of the sorting rack 542 through the sorting steering cylinder 544. With the rotation of the shaft 54, the products clamped under the sorting steering shaft 54 can be rotated 90° from the main conveying line 1 to the top of the sorting conveying line 11, and then the products are placed on the sorting On the conveyor line 11, the sorting of finished products can be completed, and the overall structure is simple and efficient;

In order to ensure the stability during the lifting process of the steering seat 53, a lifting limit rod 52 is arranged symmetrically above the steering seat 53 and is slidably connected with the third suspension 15. When the lifting cylinder 51 controls the lifting of the steering seat 53, two The lifting and lowering limit rod 52 can effectively ensure the stability of the steering seat 53, thereby ensuring the stability of the operation of the entire sorting branch assembly 5.

With reference to Fig. 1 and shown in Fig. 4, equidistant assembly 4 comprises the equidistant front gear 41 and equidistant rear gear 43 that are rotatably arranged on equidistant support 14, wherein, equidistant front gear 41 and equidistant rear gear 43 are two A gear with 180° teeth that is meshed and connected, the central axis of the equidistant front gear 41 is fixedly provided with an equidistant front bracket 42 and one end is provided with a front stop 421, and the front stop 421 is connected to the equidistant front bracket 42. The inner angle is an obtuse angle, and the central axis of the equidistant rear gear 43 is fixedly provided with an equidistant rear bracket 44 and one end is provided with a rear stop 441, and the inner angle of the rear stop 441 and the equidistant rear bracket 44 is a right angle;

In addition, the equidistant motor 40 is fixedly arranged below the equidistant bracket 14 and the output end is fixedly connected with the equidistant front gear 41. The equidistant front gear 41 is driven by the equidistant motor 40 to rotate. When the rear stop 441 is at the stop position , as shown in Figure 1, the equidistant motor 40 drives the front stopper 421 to rotate clockwise. At this time, the front stopper 421 rotates towards the middle of the main conveying line 1. At the same time, the front stop 421 rotates clockwise and drives the equidistant rear gear 43 to rotate counterclockwise. At this time, the rear stop 441 is far away from the main conveying line 1, and the last product can be released, effectively It satisfies the control requirement of the sorting and branching component 5 for sequential sorting of finished products.

With reference to shown in Fig. 5, positioning component 3 comprises the positioning main board 30 that is fixedly arranged on the second suspension 13, offers a plurality of limit chute 302 on the positioning main board 30, and the bottom of positioning main board 30 is provided with through the limit slider 331. The positioning guide plate 33 sliding in the limiting chute 302;

The positioning main board 30 is provided with a positioning bracket 301, and the positioning bracket 301 is rotated below to be provided with a positioning distance adjustment gear 31, and the positioning rack 32 is arranged symmetrically in the center on both sides of the positioning bracket 301 and positioned at the positioning distance adjustment gear 31, respectively. Engaged with the positioning distance adjustment gear 31, the positioning guide plate 33 is fixedly connected with the positioning rack 32 by sliding the limit slider 331 arranged on the limit chute 302, and the positioning distance adjustment gear 31 is controlled by turning the manual knob 311 to rotate. Further, the two positioning racks 32 meshed with the positioning pitch adjustment gear 31 can be controlled to move, so that the distance between the positioning guide plate 33 and the two sides of the main conveying line 1 can be controlled, and then the conveying center line of the finished product can be controlled, effectively The clamping accuracy of the sorting and branching assembly 5 is satisfied.

Referring to Fig. 1, the distribution assembly 2 includes a distribution plate 24 that is rotatably arranged below the first suspension 12, and a distribution power gear 21 is rotatably arranged above the first suspension 12 and is coaxially connected with the distribution plate 24. A distribution cylinder 22 is fixedly arranged on a suspension 12, and a distribution rack 23 is fixedly provided on the output end of the distribution cylinder 22 and is meshed with the distribution power gear 21. Through the expansion and contraction of the distribution cylinder 22, the distribution The rack 23 drives the distribution power gear 21 to rotate, and then controls the rotation of the distribution plate 24 to distribute the finished product. When there are different models in the product, it can be effectively and quickly classified. Good for subsequent sorting.

In addition, one end of the main conveying line 1 is fixedly provided with a stop frame 16, one side of the stop frame 16 is fixedly provided with a stop cylinder 161, and a stop plate 162 is fixedly provided on the protruding end of the stop cylinder 161, when etc. When the product is released sequentially from the distance component 4, the product can be stopped by the stop plate 162, so as to satisfy the better clamping and sorting of the sorting branch component 5.

Working principle of the present invention:

The finished products after the wear-resistant steel forging process are conveyed along the main conveying line 1, and are classified according to the information or batches of the finished products. Through the expansion and contraction of the distribution cylinder 22, the distribution power gear 21 can be driven by the distribution rack 23 to rotate. Then, by controlling the distribution plate 24 to rotate, the finished products can be distributed, so that different models or batches of finished products can be shunted and conveyed. Then, the products are positioned and limited in the positioning component 3, and then the products continue to be placed in the main machine. Conveying above the conveyor line 1, when the products are conveyed to the position of the equidistant assembly 4 in sequence, the equidistant motor 40 drives the equidistant front gear 41 to rotate, and when the rear stop 441 is at the stop position, the equidistant motor 40 drives the equidistant front gear 41 to rotate. The front stop 421 rotates clockwise. At this time, the front stop 421 rotates towards the middle of the main conveying line 1. At this time, the second product at the end can be stopped. At the same time, the front stop 421 rotates clockwise. While rotating, it drives the equidistant rear gear 43 to rotate counterclockwise. At this time, the rear stopper 441 is far away from the main conveying line 1, and the last product can be released. 1 Continue to convey to the bottom of the sorting branch assembly 5, then the lifting cylinder 51 controls the steering seat 53 to descend, and then controls the clamping link 553 through the contraction of the clamping cylinder 551 to pull the two clamping claws 56 to clamp the product fixed, then the lifting cylinder 51 contracts, and then, the movement of the sorting rack 542 can be controlled by the sorting steering cylinder 544 to control the rotation of the sorting steering shaft 54. At this time, the products clamped under the sorting steering shaft 54 can be moved by The main conveying line 1 is rotated 90° to the top of the sorting conveying line 11, and then the products are placed on the sorting conveying line 11 with the expansion and contraction of the lifting cylinder 51, and the sorting of finished products can be completed.

An embodiment of the present invention has been described in detail above, but the content described is only a preferred embodiment of the present invention, and cannot be considered as limiting the implementation scope of the present invention. All equivalent changes and improvements made according to the application scope of the present invention shall still belong to the scope covered by the patent of the present invention.

Claims (10)

1. The intelligent finished product sorting equipment for the wear-resistant steel forging processing comprises a main conveying line (1), and is characterized in that a first suspension (12), a second suspension (13) and a third suspension (15) are sequentially arranged on the main conveying line (1);

an allocating component (2) for allocating and conveying products is arranged on the first suspension (12);

the second suspension (13) is provided with a positioning assembly (3) for positioning and conveying products;

the third suspension (15) is provided with a sorting branching component (5) for sorting products;

wherein, both sides and lie in between second suspension (13) and third suspension (15) of main transfer chain (1) symmetry are provided with equidistant support (14) and top respectively are provided with equidistant subassembly (4) that are used for controlling the product and carry out equidistant transport.

2. The intelligent sorting equipment for finished products for wear-resistant steel forging machining according to claim 1, wherein the sorting branching component (5) comprises a lifting cylinder (51) fixedly arranged on a third suspension (15), a steering seat (53) is fixedly arranged on the extending end of the lifting cylinder (51), a sorting steering shaft (54) is symmetrically arranged below the steering seat (53) in a rotating mode, a clamping frame (55) is arranged at the lower end of the sorting steering shaft (54), clamping claws (56) are symmetrically arranged on two sides of the clamping frame (55) in a rotating mode, a clamping cylinder (551) is fixedly arranged in the clamping frame (55), a clamping power rod (552) is arranged at the extending end of the clamping cylinder (551) in a penetrating mode through the clamping frame (55) in a penetrating mode, and clamping connecting rods (553) are symmetrically arranged at two ends of the clamping power rod (552) in rotating mode and are respectively connected with the clamping claws (56) in a rotating mode.

3. The intelligent finished product sorting equipment for the wear-resistant steel forging processing according to claim 2, wherein a fixed block (545) is fixedly arranged on one side of the steering seat (53), a sorting steering cylinder (544) is arranged on the fixed block (545), a steering connecting rod (543) is fixedly arranged at the output end of the fixed block, sorting racks (542) are symmetrically arranged at two ends of the steering connecting rod (543), and sorting steering gears (541) are arranged at the end of the sorting steering shaft (54) and are in meshed connection with the sorting racks (542).

4. The intelligent sorting device for finished products for wear-resistant steel forging processing according to claim 2, wherein lifting limiting rods (52) are symmetrically arranged above the steering seat (53) and are in sliding connection with the third suspension (15).

5. The intelligent sorting device for finished products for wear-resistant steel forging processing according to claim 1, wherein the equidistant assembly (4) comprises an equidistant front gear (41) and an equidistant rear gear (43) which are rotatably arranged on an equidistant bracket (14), the equidistant front gear (41) and the equidistant rear gear (43) are gears which are connected in a continuous meshed manner and are provided with 180-degree teeth, the equidistant front bracket (42) is fixedly arranged on a central shaft of the equidistant front gear (41) and a front stop (421) is arranged at one end of the equidistant front gear, and the equidistant rear bracket (44) is fixedly arranged on the central shaft of the equidistant rear gear (43) and a rear stop (441) is arranged at one end of the equidistant rear gear.

6. The intelligent sorting device for finished products for wear-resistant steel forging processing according to claim 5, wherein an equidistant motor (40) is fixedly arranged below the equidistant bracket (14) and the output end is fixedly connected with an equidistant front gear (41).

7. The intelligent sorting device for the finished products for the wear-resistant steel forging processing according to claim 1, wherein the positioning assembly (3) comprises a positioning main board (30) fixedly arranged on the second suspension (13), a plurality of limiting sliding grooves (302) are formed in the positioning main board (30), and a positioning guide plate (33) sliding in the limiting sliding grooves (302) through the limiting sliding blocks (331) is arranged below the positioning main board (30).

8. The intelligent sorting device for the finished products for the wear-resistant steel forging processing according to claim 7, wherein a positioning bracket (301) is arranged on the positioning main board (30), a positioning distance-adjusting gear (31) is rotationally arranged below the positioning bracket (301), positioning racks (32) are symmetrically arranged below the positioning bracket (301) and positioned on two sides of the positioning distance-adjusting gear (31) in a central symmetry mode and are respectively connected with the positioning distance-adjusting gear (31) in a meshed mode, and the positioning guide plates (33) are respectively fixedly connected with the positioning racks (32) through limiting sliding blocks (331) arranged on the limiting sliding grooves (302) in a sliding mode.

9. The intelligent sorting device for finished products for wear-resistant steel forging processing according to claim 1, wherein the distributing assembly (2) comprises a distributing plate (24) rotatably arranged below the first suspension (12), a distributing power gear (21) is rotatably arranged above the first suspension (12) and is coaxially connected with the distributing plate (24), a distributing cylinder (22) is fixedly arranged on the first suspension (12), and a distributing rack (23) is fixedly arranged at the output end of the distributing cylinder (22) and is in meshed connection with the distributing power gear (21).

10. The intelligent finished product sorting equipment for the wear-resistant steel forging processing according to claim 1, wherein a stop frame (16) is fixedly arranged at one end of the main conveying line (1), a stop cylinder (161) is fixedly arranged at one side of the stop frame (16), and a stop plate (162) is fixedly arranged at the extending end of the stop cylinder (161).