CN116550417B - Scrap steel crushing device with adjustable crushing particle size and its working method - Google Patents
Scrap steel crushing device with adjustable crushing particle size and its working method Download PDFInfo
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- CN116550417B CN116550417B CN202310352646.5A CN202310352646A CN116550417B CN 116550417 B CN116550417 B CN 116550417B CN 202310352646 A CN202310352646 A CN 202310352646A CN 116550417 B CN116550417 B CN 116550417B
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 101
- 239000010959 steel Substances 0.000 title claims abstract description 101
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000002245 particle Substances 0.000 title description 11
- 239000000463 material Substances 0.000 claims abstract description 96
- 239000002699 waste material Substances 0.000 claims abstract description 9
- 230000001681 protective effect Effects 0.000 claims description 5
- 238000003466 welding Methods 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 claims description 3
- 238000009825 accumulation Methods 0.000 abstract description 5
- 239000003923 scrap metal Substances 0.000 description 13
- 238000009434 installation Methods 0.000 description 6
- 235000019580 granularity Nutrition 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 210000000078 claw Anatomy 0.000 description 4
- 239000000047 product Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/32—Adjusting, applying pressure to, or controlling the distance between, milling members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/32—Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars
- B30B9/327—Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars for briquetting scrap metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Crushing And Grinding (AREA)
Abstract
Description
技术领域Technical field
本发明涉及废旧钢铁粉碎技术领域,具体是破碎粒度可调的废旧钢铁粉碎装置及其工作方法。The present invention relates to the technical field of scrap steel crushing, specifically a scrap steel crushing device with adjustable crushing particle size and a working method thereof.
背景技术Background technique
废钢铁就是使用钢铁材料制成的各种机械设备、交通工具、农用机械、机具、建筑物铃材、军事用品、生活用品等经过一定使用年限后的报废品;或者是在生产这些产品当中产生的废品、边角余料及含铁废弃物;再者因技术进步及经济指标落后而更新替代下来的淘汰品。Scrap steel refers to various mechanical equipment, transportation vehicles, agricultural machinery, machinery, building materials, military supplies, daily necessities and other scrap products made of steel materials after a certain period of use; or is produced in the production of these products scraps, scraps and iron-containing waste; in addition, obsolete products that have been replaced due to technological progress and backward economic indicators.
现有用于废旧金属粉碎的金属粉碎机在实际运行的过程中,无法对粉碎区域内待被粉碎的物料进行分流间隔下料,致使进入金属粉碎机内部的废旧金属受粉碎机的效率影响在其内部形成物料堆积,同时受废旧金属形状影响,例如空心球体、空心圆柱体等边缘为弧形的废旧金属,这样类似形状的废旧金属会导致粉碎齿爪无法将其成功抓取并粉碎,进而导致废旧金属始终在粉碎齿爪上方滚动并形成堵塞,影响废旧金属的正常下料,同时还会影响金属粉碎机对废旧钢铁的粉碎效率。During the actual operation of the existing metal grinders used for crushing scrap metal, the materials to be crushed in the crushing area cannot be divided and discharged at intervals. As a result, the scrap metal entering the metal crusher is affected by the efficiency of the crusher. Material accumulation is formed inside and is affected by the shape of the scrap metal, such as hollow spheres, hollow cylinders and other scrap metals with arc-shaped edges. Scrap metal with similar shapes will cause the crushing claws to be unable to successfully grasp and crush them, leading to Scrap metal always rolls above the crushing claws and forms a blockage, which affects the normal cutting of scrap metal and also affects the crushing efficiency of the metal crusher for scrap steel.
针对上述的技术缺陷,现提出一种解决方案。In view of the above technical defects, a solution is proposed.
发明内容Contents of the invention
本发明的目的在于提供破碎粒度可调的废旧钢铁粉碎装置及其工作方法,用于解决以上背景技术所提到的问题。The object of the present invention is to provide a scrap steel crushing device with adjustable crushing particle size and a working method thereof, so as to solve the problems mentioned in the above background technology.
为实现上述目的,本发明提供如下技术方案:In order to achieve the above objects, the present invention provides the following technical solutions:
破碎粒度可调的废旧钢铁粉碎装置,包括承载料台一,所述承载料台一的顶部固定安装有斜面台一和斜面台二,所述承载料台一的一侧设置有承载料台二,所述承载料台二的下方设置有粉碎箱,所述斜面台一的顶部设置有送料组件;The scrap steel crushing device with adjustable crushing granularity includes a load-bearing platform 1. The top of the load-bearing platform 1 is fixedly equipped with an inclined surface table 1 and an inclined surface platform 2. One side of the load-bearing material platform 1 is provided with a load-bearing material platform 2. , a crushing box is provided below the second loading platform, and a feeding assembly is provided on the top of the inclined platform one;
所述送料组件包括弧形接料板一、弧形接料板二和支架,所述支架固定连接在斜面台一的侧面,所述弧形接料板一的一端转动连接在支架内,所述弧形接料板二的一端与弧形接料板一转动连接,所述弧形接料板一和弧形接料板二的转动连接处设置有扭力弹簧,所述弧形接料板二的底部通过点焊固定有限位块。The feeding assembly includes an arc-shaped material receiving plate 1, an arc-shaped material receiving plate 2 and a bracket. The bracket is fixedly connected to the side of the inclined table 1. One end of the arc-shaped material receiving plate 1 is rotatably connected in the bracket, so One end of the arc-shaped material receiving plate 2 is rotatably connected to the arc-shaped material receiving plate 1. A torsion spring is provided at the rotary connection between the arc-shaped material receiving plate 1 and the arc-shaped material receiving plate 2. The arc-shaped material receiving plate The bottom of the two is fixed with a limit block through spot welding.
进一步的,所述弧形接料板一的底部固定连接有导向滑轨,所述导向滑轨的内部开设有导向槽,所述导向槽的内部滑动连接有驱动块,所述承载料台一的顶部开设有安装槽,安装槽内固定安装有液压推杆一,所述液压推杆一的输出端与驱动块活动连接,所述承载料台一的顶部固定连接有挡板。Further, a guide slide rail is fixedly connected to the bottom of the arc-shaped material receiving plate, a guide groove is provided inside the guide slide rail, a driving block is slidably connected to the guide groove inside, and the material loading platform 1 is fixedly connected. There is a mounting slot at the top, and a hydraulic push rod is fixedly installed in the mounting slot. The output end of the hydraulic push rod is movably connected to the driving block, and the top of the load-bearing platform is fixedly connected to a baffle.
进一步的,所述承载料台一的顶部固定连接有支撑座,所述支撑座的顶部固定安装有横台,所述横台的底部固定连接有液压推杆二,所述液压推杆二的底端通过点焊固定有压板,所述承载料台一的顶部开设有弧形凹槽,所述承载料台一的侧面固定安装有托板,所述托板的顶部安装有电动推杆一,所述电动推杆一的输出端固定连接有推板。Further, a support base is fixedly connected to the top of the load-bearing platform one, a transverse platform is fixedly installed on the top of the support base, and a hydraulic push rod two is fixedly connected to the bottom of the transverse platform. The hydraulic push rod two The bottom end is fixed with a pressure plate through spot welding. The top of the material-carrying platform is provided with an arc-shaped groove. The side of the material-carrying platform is fixed with a supporting plate. The top of the supporting plate is equipped with an electric push rod. , the output end of the electric push rod one is fixedly connected with a push plate.
进一步的,所述承载料台二的下方设置有转动座,所述承载料台二的两端均转动连接在转动座的内侧,所述转动座的外侧设置有用于驱动承载料台二转动的电机一,所述承载料台二的顶部设置有缓冲组件,所述缓冲组件包括滑槽、矩形限位槽和弧形限位槽,所述承载料台二的顶部对称开设有滑槽,所述滑槽的侧壁开设有矩形限位槽和弧形限位槽,所述矩形限位槽与弧形限位槽相连通。Furthermore, a rotating base is provided below the second material-carrying platform. Both ends of the second material-carrying platform are rotatably connected to the inside of the rotating seat. A wheel for driving the second material-carrying platform to rotate is provided on the outside of the rotating seat. Motor 1, the top of the material-carrying platform 2 is provided with a buffer component, the buffer component includes a chute, a rectangular limit groove and an arc-shaped limit groove, the top of the material-carrying platform 2 is symmetrically provided with a chute, so The side wall of the chute is provided with a rectangular limit groove and an arc-shaped limit groove, and the rectangular limit groove is connected with the arc-shaped limit groove.
进一步的,所述滑槽内壁固定安装有电动推杆二,所述滑槽内滑动连接有抵接块一和抵接块二,所述电动推杆二的输出端与抵接块一固定连接,所述抵接块二与抵接块一转动连接,所述抵接块二的顶部固定连接有挡块,所述抵接块一和抵接块二的两侧均固定连接有凸块,且凸块滑动连接在矩形限位槽和弧形限位槽内。Further, an electric push rod 2 is fixedly installed on the inner wall of the chute, and abutment blocks 1 and 2 are slidingly connected in the chute. The output end of the electric push rod 2 is fixedly connected to the abutment block 1. , the two abutting blocks are rotationally connected to the abutting block one, the top of the abutting block two is fixedly connected with a stopper, and the two sides of the abutting block one and the two abutting blocks are fixedly connected with convex blocks, And the bumps are slidingly connected in the rectangular limiting groove and the arc-shaped limiting groove.
进一步的,所述粉碎箱的内部转动连接有两个破碎辊一,所述粉碎箱的外侧设置有与破碎辊一固定连接的直齿轮一,两个所述直齿轮一啮合连接,所述粉碎箱的外侧设置有用于驱动破碎辊一的电机二,所述粉碎箱的内部设置有粒度调节组件,所述粒度调节组件包括两个电动推杆三和两个框架,两个电动推杆三均固定连接在粉碎箱的内壁上,所述框架侧面与电动推杆三的输出端固定连接,所述粉碎箱的内侧壁对称固定有导向架,所述框架两端分别滑动连接在对应设置的导向架内。Further, two crushing rollers are rotatably connected inside the crushing box. A spur gear is fixedly connected to the crushing roller on the outside of the crushing box. The two spur gears are meshed and connected. The crushing A motor 2 for driving the crushing roller 1 is provided on the outside of the box. A particle size adjustment assembly is provided inside the crushing box. The particle size adjustment assembly includes two electric push rods 3 and two frames. The two electric push rods 3 are both Fixedly connected to the inner wall of the crushing box, the side of the frame is fixedly connected to the output end of the electric push rod three, the inner wall of the crushing box is symmetrically fixed with a guide frame, and the two ends of the frame are respectively slidingly connected to the corresponding guides. inside the rack.
进一步的,所述框架内设置有破碎辊二,所述框架的外侧设置有用于驱动破碎辊二的电机三,所述粉碎箱的顶部固定安装有防护罩。Further, a crushing roller two is provided in the frame, a motor three for driving the crushing roller two is provided on the outside of the frame, and a protective cover is fixedly installed on the top of the crushing box.
本发明还提出来了破碎粒度可调的废旧钢铁粉碎装置的工作方法,包括以下步骤:The invention also proposes a working method of a scrap steel crushing device with adjustable crushing particle size, which includes the following steps:
步骤一:首先将废旧钢管放置在承载料台一的顶部,液压推杆一的通过驱动块以及导向滑轨的相互配合带动弧形接料板一进行偏转,弧形接料板二在限位块与弧形接料板一的相互配合下带动其顶部承载的钢管向上移动,直至弧形接料板一和弧形接料板二相互配合将钢管通过斜面台一推送至靠近挡板的位置,在挡板的作用下钢管的底部停留在弧形凹槽顶部,通过设置有与钢管相配合的弧形凹槽,进而使钢管在被挤压的过程中避免出现钢管滑脱的问题;Step 1: First, place the scrap steel pipe on the top of the loading platform one. The hydraulic push rod one drives the arc-shaped material receiving plate one to deflect through the cooperation of the driving block and the guide slide rail. The arc-shaped material receiving plate two is at the limit position. The cooperation between the block and the arc-shaped material receiving plate 1 drives the steel pipe carried on the top to move upward until the arc-shaped material receiving plate 1 and the arc-shaped material receiving plate 2 cooperate with each other to push the steel pipe through the inclined table 1 to a position close to the baffle. , the bottom of the steel pipe stays at the top of the arc-shaped groove under the action of the baffle, and the arc-shaped groove that matches the steel pipe is provided to avoid the problem of the steel pipe slipping during the process of being extruded;
步骤二:液压推杆二推动压板向下移动,直至压板将钢管挤压呈扁平状,通过将钢管挤压成扁平状,从而解决破碎辊一无法有效抓取弧面钢管并对其进行有效破碎的问题,随后电动推杆一通过推板将扁平的钢管推送至承载料台二的顶部,随后电机一带动承载料台二进行偏转,直至偏转至便于下料的角度,再启动电动推杆二,电动推杆二推动抵接块一以及抵接块二进行移动,直至抵接块二滑动至弧形限位槽内,同时挡块的顶端低于承载料台二上表面,进而使扁平的钢管缓慢输送至两个破碎辊一之间进行粉碎:Step 2: The hydraulic push rod 2 pushes the pressure plate to move downward until the pressure plate squeezes the steel pipe into a flat shape. By squeezing the steel pipe into a flat shape, the crushing roller 1 is unable to effectively grasp the arc-shaped steel pipe and crush it effectively. Then the electric push rod 1 pushes the flat steel pipe to the top of the material loading platform 2 through the push plate, and then the motor 1 drives the material loading platform 2 to deflect until it deflects to an angle that is convenient for unloading, and then starts the electric push rod 2 , the electric push rod 2 pushes the abutting block 1 and the abutting block 2 to move until the abutting block 2 slides into the arc-shaped limit groove, and at the same time, the top of the stopper is lower than the upper surface of the load-bearing platform 2, thereby making the flat The steel pipe is slowly transported to between two crushing rollers for crushing:
步骤三:两个破碎辊一对扁平钢管进行破碎,同时为了实现对废旧钢管进行不同的破碎粒度,电动推杆三通过框架推动破碎辊二相互靠近,通过改变两个破碎辊二之间的间隙,进而实现对废旧钢管进行不同的破碎粒度。Step 3: Two crushing rollers crush a pair of flat steel pipes. At the same time, in order to achieve different crushing granularities for scrap steel pipes, the electric push rod three pushes the crushing rollers two closer to each other through the frame, and changes the gap between the two crushing rollers two. , thereby achieving different crushing granularities for scrap steel pipes.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明在使用时,弧形接料板一配合弧形接料板二对将上一个钢管推送至挡板的一侧后,在液压推杆一的作用下偏转至初始位置,弧形接料板二首先与左侧的钢管接触,并在左侧钢管的限位下相对弧形接料板一发生转动,直至弧形接料板一和弧形接料板二能够顺利通过钢管的阻碍并进入安装槽内,随后弧形接料板二在扭力弹簧的作用下偏转至初始状态,液压推杆一带动弧形接料板一和弧形接料板二对下一个钢管进行推送,进而实现对钢管进行连续均匀的送料,有效避免了物料堆积堆积的问题出现。1. When the present invention is in use, the arc-shaped material receiving plate one cooperates with the two pairs of arc-shaped material receiving plates to push the previous steel pipe to one side of the baffle, and then deflects to the initial position under the action of the hydraulic push rod one. The second material receiving plate first contacts the steel pipe on the left, and rotates relative to the arc-shaped material receiving plate 1 under the limit of the left steel pipe, until the arc-shaped material receiving plate 1 and the arc-shaped material receiving plate 2 can smoothly pass through the steel pipe. Obstructed and enters the installation slot, then the arc-shaped material receiving plate 2 is deflected to the initial state under the action of the torsion spring, and the hydraulic push rod drives the arc-shaped material receiving plate 1 and the arc-shaped material receiving plate 2 to push the next steel pipe. This enables continuous and even feeding of steel pipes, effectively avoiding the problem of material accumulation.
2、本发明在使用时,液压推杆二推动压板向下移动,直至压板将钢管压成扁平状,通过在承载料台一的顶部开设弧形凹槽,使钢管在弧形凹槽的限制下,压板能够对钢管进行稳定挤压,避免钢管在与压板接触的过程中出现从压板底部滑出的问题,进而造成挤压失败,通过将截面为圆形的钢管挤压呈扁平状,进而便于粉碎设备对钢管进行快速精准地抓取和粉碎。2. When the present invention is in use, the hydraulic push rod 2 pushes the pressure plate to move downward until the pressure plate presses the steel pipe into a flat shape. By opening an arc-shaped groove on the top of the loading platform 1, the steel pipe is limited by the arc-shaped groove. Under the pressure plate, the steel pipe can be squeezed stably to prevent the steel pipe from sliding out from the bottom of the pressure plate during the contact with the pressure plate, thereby causing extrusion failure. By extruding the steel pipe with a circular cross-section into a flat shape, It is convenient for the crushing equipment to grab and crush the steel pipe quickly and accurately.
3、本发明在使用时,通过电机一与挡块的配合,进而使扁平的钢管在下滑至粉碎箱的过程中始终能够保持移动位置不偏移的状态,通过电动推杆二、矩形限位槽、弧形限位槽、抵接块一和抵接块二的相互配合,保证扁平的钢管在下降的过程中始终保持一个稳定、速度较缓的状态,进而使扁平的钢管能够准确、平缓地进入粉碎箱内进行粉碎,解决现有废旧钢管的倾倒方式直接粗暴,容易导致钢管掉落的位置发生偏移进而不利于对其进行破碎,以及容易造成其内部的破碎辊一及其他设备的损坏。3. When the present invention is in use, through the cooperation of the motor one and the stopper, the flat steel pipe can always maintain a moving position without deviation when sliding down to the crushing box. Through the electric push rod two, the rectangular limiter The mutual cooperation of the groove, the arc-shaped limit groove, the first and second contact blocks ensures that the flat steel pipe always maintains a stable and slow state during the descending process, thereby enabling the flat steel pipe to accurately and smoothly into the crushing box for crushing, solving the problem that the dumping method of existing scrap steel pipes is direct and rough, which can easily lead to the deviation of the falling position of the steel pipe, which is not conducive to its crushing, and can easily cause damage to the crushing rollers and other equipment inside it. damage.
4、本发明在使用时,电动推杆三通过框架推动破碎辊二相互靠近,破碎辊二在电机三的驱动下对被初步粉碎的钢管碎渣进行二次粉碎,通过改变两个破碎辊二之间的间隙,进而实现对废旧钢管进行不同的破碎粒度。4. When the present invention is in use, the electric push rod three pushes the crushing rollers two closer to each other through the frame. The crushing rollers two are driven by the motor three to perform secondary crushing of the initially crushed steel pipe slag. By changing the two crushing rollers two The gap between them can achieve different crushing granularity of scrap steel pipes.
附图说明Description of the drawings
为了便于本领域技术人员理解,下面结合附图对本发明作进一步的说明;In order to facilitate understanding by those skilled in the art, the present invention will be further described below in conjunction with the accompanying drawings;
图1为本发明的承载料台一结构侧视图;Figure 1 is a structural side view of the material-carrying platform of the present invention;
图2为本发明中图1的A区域放大结构示意图;Figure 2 is an enlarged structural schematic diagram of area A of Figure 1 in the present invention;
图3为本发明中承载料台一顶部的斜面台一和斜面台二结构示意图;Figure 3 is a schematic structural diagram of the inclined plane table 1 and the inclined plane table 2 that carry the top of the material table 1 in the present invention;
图4为本发明中承载料台二内部矩形限位槽侧视图;Figure 4 is a side view of the rectangular limiting groove inside the second loading platform of the present invention;
图5为本发明中的整体结构俯视图;Figure 5 is a top view of the overall structure of the present invention;
图6为本发明中的粉碎箱内部结构侧视图。Figure 6 is a side view of the internal structure of the crushing box in the present invention.
附图标记:100、承载料台一;101、斜面台一;102、斜面台二;200、承载料台二;300、粉碎箱;4、送料组件;401、弧形接料板一;402、弧形接料板二;403、限位块;404、支架;405、导向滑轨;406、导向槽;407、驱动块;408、液压推杆一;5、支撑座;6、横台;7、液压推杆二;8、压板;9、弧形凹槽;10、托板;11、电动推杆一;12、推板;13、转动座;131、电机一;14、缓冲组件;141、滑槽;142、矩形限位槽;143、弧形限位槽;144、电动推杆二;145、抵接块一;146、抵接块二;147、挡块;15、破碎辊一;16、直齿轮一;17、电机二;18、粒度调节组件;181、电动推杆三;182、框架;183、破碎辊二;184、电机三;19、防护罩;20、挡板。Reference signs: 100. Loading material table one; 101. Inclined table one; 102. Inclined table two; 200. Loading material table two; 300. Crushing box; 4. Feeding assembly; 401. Curved material receiving plate one; 402 , curved material receiving plate two; 403, limit block; 404, bracket; 405, guide slide rail; 406, guide groove; 407, drive block; 408, hydraulic push rod one; 5, support seat; 6, horizontal platform ; 7. Hydraulic push rod two; 8. Pressure plate; 9. Arc groove; 10. Support plate; 11. Electric push rod one; 12. Push plate; 13. Rotating seat; 131. Motor one; 14. Buffer assembly ; 141. Chute; 142. Rectangular limit groove; 143. Arc limit groove; 144. Electric push rod two; 145. Contact block one; 146. Contact block two; 147. Block; 15. Broken Roller one; 16. Spur gear one; 17. Motor two; 18. Particle size adjustment component; 181. Electric push rod three; 182. Frame; 183. Crushing roller two; 184. Motor three; 19. Protective cover; 20. Block plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例一:Example 1:
如图1-图3所示,本发明提供一种技术方案:现有用于废旧金属粉碎的金属粉碎机在实际运行的过程中,无法对粉碎区域内待被粉碎的物料进行分流间隔下料,致使进入金属粉碎机内部的废旧金属受粉碎机的效率影响在其内部形成物料堆积,为实现废旧钢管均匀连续下料,具体改进如下:As shown in Figures 1 to 3, the present invention provides a technical solution: during the actual operation of the existing metal crusher used for crushing scrap metal, the material to be crushed in the crushing area cannot be separated and discharged at intervals. As a result, the scrap metal entering the metal crusher is affected by the efficiency of the crusher and forms material accumulation inside it. In order to achieve uniform and continuous cutting of scrap steel pipes, the specific improvements are as follows:
破碎粒度可调的废旧钢铁粉碎装置,包括承载料台一100,承载料台一100的顶部固定安装有斜面台一101和斜面台二102,承载料台一100的一侧设置有承载料台二200,承载料台二200的下方设置有粉碎箱300,斜面台一101的顶部设置有送料组件4;The scrap steel crushing device with adjustable crushing granularity includes a load-bearing platform 100. The top of the load-bearing platform 100 is fixedly installed with a slope table 101 and a slope table two 102. A load-bearing platform is provided on one side of the load-bearing platform 100. Two 200, a crushing box 300 is provided below the second loading platform 200, and a feeding assembly 4 is provided on the top of the inclined platform 101;
送料组件4包括弧形接料板一401、弧形接料板二402和支架404,支架404固定连接在斜面台一101的侧面,弧形接料板一401的一端转动连接在支架404内,弧形接料板二402的一端与弧形接料板一401转动连接,弧形接料板一401和弧形接料板二402的转动连接处设置有扭力弹簧,通过设置有扭力弹簧,进而使弧形接料板二402能够在被翻转后自行偏转至初始位置,弧形接料板一401的底部固定连接有导向滑轨405,导向滑轨405的内部开设有导向槽406,导向槽406的内部滑动连接有驱动块407,承载料台一100的顶部开设有安装槽,安装槽内固定安装有液压推杆一408,液压推杆一408的输出端与驱动块407活动连接,承载料台一100的顶部固定连接有挡板20。The feeding assembly 4 includes an arc-shaped material receiving plate 401, an arc-shaped material receiving plate 2 402 and a bracket 404. The bracket 404 is fixedly connected to the side of the inclined table 101, and one end of the arc-shaped material receiving plate 401 is rotatably connected in the bracket 404. , one end of the arc-shaped material receiving plate 402 is rotationally connected to the arc-shaped material receiving plate 401, and a torsion spring is provided at the rotational connection between the arc-shaped material receiving plate 401 and the arc-shaped material receiving plate 2 402. , so that the second arc-shaped material receiving plate 402 can deflect to the initial position by itself after being turned over. The bottom of the arc-shaped material receiving plate 401 is fixedly connected with a guide slide rail 405, and a guide groove 406 is provided inside the guide slide rail 405. A driving block 407 is slidably connected to the inside of the guide groove 406, and an installation groove is provided on the top of the loading platform 100. A hydraulic push rod 408 is fixedly installed in the installation groove, and the output end of the hydraulic push rod 408 is movably connected to the driving block 407. , the top of the loading platform 100 is fixedly connected with a baffle 20 .
将长度符合粉碎箱300的钢管通过斜面台二102滚动至承载料台一100的顶部,需要在此说明的是,弧形接料板一401和弧形接料板二402在液压推杆一408的作用下,初始位置位于安装槽内,具体设置时,液压推杆一408通过驱动块407、导向滑轨405和导向槽406的相互配合进而使弧形接料板一401以及弧形接料板二402从安装槽内推出,弧形接料板二402的底部通过点焊固定有限位块403,弧形接料板二402在限位块403的辅助下与弧形接料板一401将钢管向上推动,直至钢管从弧形接料板一401的表面滑出,并通过斜面台一101滚动至靠近挡板20的位置,钢管在挡板20的作用下停留在弧形凹槽9内。Roll the steel pipe whose length matches the crushing box 300 to the top of the load-bearing platform 100 through the inclined platform 2 102. It should be noted here that the arc-shaped material receiving plate 401 and the arc-shaped material receiving plate 2 402 are on the hydraulic push rod 1. Under the action of 408, the initial position is located in the installation groove. During specific setting, the hydraulic push rod 408 cooperates with the driving block 407, the guide slide rail 405 and the guide groove 406 to make the arc-shaped material receiving plate 401 and the arc-shaped connector The second material plate 402 is pushed out from the installation slot, and the bottom of the arc-shaped material receiving plate 402 is fixed with a limit block 403 through spot welding. 401 pushes the steel pipe upward until the steel pipe slides out from the surface of the arc-shaped material receiving plate 401 and rolls through the inclined table 101 to a position close to the baffle 20. The steel pipe stays in the arc groove under the action of the baffle 20 Within 9.
实施例二:Example 2:
如图1和图5所示,受废旧金属形状影响,例如空心球体、空心圆柱体等边缘为弧形的废旧金属,这样类似形状的废旧金属会导致粉碎齿爪无法将其成功抓取并粉碎,进而导致废旧金属始终在粉碎齿爪上方滚动并形成堵塞,为解决此问题,具体改进如下:As shown in Figures 1 and 5, affected by the shape of scrap metal, such as hollow spheres, hollow cylinders and other scrap metals with arc-shaped edges, scrap metal with similar shapes will cause the crushing claws to be unable to successfully grab and crush them. , which in turn causes the scrap metal to always roll above the crushing claws and form a blockage. To solve this problem, the specific improvements are as follows:
承载料台一100的顶部固定连接有支撑座5,支撑座5的顶部固定安装有横台6,横台6的底部固定连接有液压推杆二7,液压推杆二7的底端通过点焊固定有压板8,承载料台一100的侧面固定安装有托板10,托板10的顶部安装有电动推杆一11,电动推杆一11的输出端固定连接有推板12;The top of the load-bearing material table 100 is fixedly connected with the support base 5. The top of the support base 5 is fixedly installed with the horizontal platform 6. The bottom of the horizontal platform 6 is fixedly connected with the hydraulic push rod 27. The bottom end of the hydraulic push rod 27 passes through the point. A pressure plate 8 is welded and fixed, a supporting plate 10 is fixedly installed on the side of the material-bearing platform 100, an electric push rod 11 is installed on the top of the supporting plate 10, and the output end of the electric push rod 11 is fixedly connected to a push plate 12;
具体设置时,液压推杆二7推动压板8向下移动,直至压板8将钢管压成扁平状,通过在承载料台一100的顶部开设弧形凹槽9,使钢管在弧形凹槽9的限制下,压板8能够对钢管进行稳定挤压,避免钢管在与压板8接触的过程中出现从压板8底部滑出的问题,进而造成挤压失败,钢管被压板8压成扁平状后,电动推杆一11通过推板12将扁平状的钢管推送至承载料台二200的顶部。During the specific setting, the hydraulic push rod 27 pushes the pressure plate 8 to move downward until the pressure plate 8 presses the steel pipe into a flat shape. By opening an arc groove 9 on the top of the loading platform 100, the steel pipe can Under the restriction, the pressure plate 8 can stably squeeze the steel pipe to avoid the problem of the steel pipe sliding out from the bottom of the pressure plate 8 during the contact with the pressure plate 8, thereby causing the extrusion failure. After the steel pipe is pressed into a flat shape by the pressure plate 8, The electric push rod 11 pushes the flat steel pipe to the top of the material loading table 2 200 through the push plate 12 .
实施例三:Embodiment three:
如图4和图5所示,被压成扁平状的钢管若直接倾倒在粉碎箱300内进行粉碎,在此倾倒过程中容易导致钢管掉落的位置发生偏移进而不利于对其进行破碎,同时钢管质量较大,若直接暴力倾倒在粉碎箱300内,容易造成其内部的破碎辊一15及其他设备的损坏,为解决此问题,具体改进如下:As shown in Figures 4 and 5, if the flattened steel pipe is directly dumped into the crushing box 300 for crushing, the dumping process will easily cause the falling position of the steel pipe to shift, which is not conducive to its crushing. At the same time, the steel pipe has a large mass. If it is dumped directly and violently into the crushing box 300, it will easily cause damage to the crushing roller 15 and other equipment inside it. To solve this problem, specific improvements are as follows:
承载料台二200的下方设置有转动座13,承载料台二200的两端均转动连接在转动座13的内侧,转动座13的外侧设置有用于驱动承载料台二200转动的电机一131,承载料台二200的顶部设置有缓冲组件14,缓冲组件14包括滑槽141、矩形限位槽142和弧形限位槽143,承载料台二200的顶部对称开设有滑槽141,滑槽141的侧壁开设有矩形限位槽142和弧形限位槽143,矩形限位槽142与弧形限位槽143相连通,滑槽141内壁固定安装有电动推杆二144,滑槽141内滑动连接有抵接块一145和抵接块二146,电动推杆二144的输出端与抵接块一145固定连接,抵接块二146与抵接块一145转动连接,抵接块二146的顶部固定连接有挡块147,抵接块一145和抵接块二146的两侧均固定连接有凸块,且凸块滑动连接在矩形限位槽142和弧形限位槽143内;A rotating base 13 is provided below the second loading platform 200. Both ends of the second loading platform 200 are rotatably connected to the inside of the rotating base 13. A motor 131 is provided on the outside of the rotating base 13 for driving the second loading platform 200 to rotate. , The top of the second loading platform 200 is provided with a buffer assembly 14. The buffer assembly 14 includes a chute 141, a rectangular limiting groove 142 and an arc limiting groove 143. The top of the second loading platform 200 is symmetrically provided with a chute 141, and the sliding groove 141 is symmetrically provided on the top of the second loading platform 200. The side wall of the slot 141 is provided with a rectangular limit slot 142 and an arc-shaped limit slot 143. The rectangular limit slot 142 is connected with the arc-shaped limit slot 143. An electric push rod 144 is fixedly installed on the inner wall of the chute 141. There are abutting block one 145 and abutting block two 146 slidingly connected in 141. The output end of the electric push rod two 144 is fixedly connected with the abutting block one 145. The abutting block two 146 is rotationally connected with the abutting block one 145. The top of the second block 146 is fixedly connected with the stopper 147, and the two sides of the abutting block 145 and the second abutting block 146 are fixedly connected with convex blocks, and the convex blocks are slidingly connected to the rectangular limiting groove 142 and the arcuate limiting groove. Within 143;
具体设置时,电机一131带动承载料台二200进行翻转,此时扁平的钢管在偏转的作用下与挡块147接触,承载料台二200偏转至适合下料的角度后,电动推杆二144推动抵接块一145和抵接块二146在矩形限位槽142内滑动,扁平的钢管在倾斜角度的作用下随着挡块147同步下滑,直至抵接块二146滑动至弧形限位槽143内,此时挡块147同步进行滑动偏转,直至脱离与扁平的钢管接触,扁平的钢管从承载料台二200顶部下滑至粉碎箱300内进行粉碎,During the specific setting, the motor one 131 drives the material-carrying platform two 200 to flip over. At this time, the flat steel pipe contacts the stopper 147 under the action of deflection. After the material-carrying platform two 200 deflects to an angle suitable for unloading, the electric push rod two 144 pushes the contact block one 145 and the contact block two 146 to slide in the rectangular limit groove 142. The flat steel pipe slides down synchronously with the stop block 147 under the effect of the tilt angle until the contact block two 146 slides to the arc limit. In the position slot 143, at this time, the stopper 147 is synchronously sliding and deflecting until it is out of contact with the flat steel pipe. The flat steel pipe slides from the top of the second loading platform 200 to the crushing box 300 for crushing.
通过设置有电机一131,电机一131与挡块147的配合,进而使扁平的钢管在下滑至粉碎箱300的过程中始终能够保持移动位置不偏移的状态,通过电动推杆二144、矩形限位槽142、弧形限位槽143、抵接块一145和抵接块二146的相互配合,进而保证扁平的钢管在下降的过程中始终保持一个稳定、速度较缓的状态,使扁平的钢管能够准确、平缓的进入粉碎箱300内进行粉碎。By providing the motor one 131 and the cooperation between the motor one 131 and the stopper 147, the flat steel pipe can always maintain its moving position without deviation when sliding down to the crushing box 300. Through the electric push rod two 144, the rectangular The limiting groove 142, the arc-shaped limiting groove 143, the first abutting block 145 and the second abutting block 146 cooperate with each other to ensure that the flat steel pipe always maintains a stable and slow state during the descending process, making the flat steel pipe The steel pipe can accurately and smoothly enter the crushing box 300 for crushing.
实施例四:Embodiment 4:
如图5和图6所示,为实现对废旧钢管进行不同的破碎粒度,具体改进如下:As shown in Figures 5 and 6, in order to achieve different crushing particle sizes for scrap steel pipes, the specific improvements are as follows:
粉碎箱300的内部转动连接有两个破碎辊一15,粉碎箱300的外侧设置有与破碎辊一15固定连接的直齿轮一16,两个直齿轮一16啮合连接,粉碎箱300的外侧设置有用于驱动破碎辊一15的电机二17,粉碎箱300的内部设置有粒度调节组件18,粒度调节组件18包括两个电动推杆三181和两个框架182,两个电动推杆三181均固定连接在粉碎箱300的内壁上,框架182侧面与电动推杆三181的输出端固定连接,粉碎箱300的内侧壁对称固定有导向架,框架182两端分别滑动连接在对应设置的导向架内,框架182内设置有破碎辊二183,框架182的外侧设置有用于驱动破碎辊二183的电机三184,粉碎箱300的顶部固定安装有防护罩19,通过设置有防护罩19,能够最大程度的避免钢管在被破碎时所产生的碎屑肆意飞散的问题出现;The interior of the crushing box 300 is rotatably connected with two crushing rollers 15. The outside of the crushing box 300 is provided with a spur gear 16 fixedly connected to the crushing roller 15. The two spur gears 16 are meshed and connected. The outside of the crushing box 300 is provided with There is a motor 217 for driving the crushing roller 15. A particle size adjustment assembly 18 is provided inside the crushing box 300. The particle size adjustment assembly 18 includes two electric push rods 181 and two frames 182. The two electric push rods 181 are both Fixedly connected to the inner wall of the crushing box 300, the side of the frame 182 is fixedly connected to the output end of the electric push rod 3 181. The inner wall of the crushing box 300 is symmetrically fixed with a guide frame, and both ends of the frame 182 are respectively slidingly connected to the corresponding guide frames. Inside, a crushing roller two 183 is provided in the frame 182. A motor three 184 for driving the crushing roller two 183 is provided outside the frame 182. A protective cover 19 is fixedly installed on the top of the crushing box 300. By providing the protective cover 19, it can maximize To the greatest extent possible, the problem of debris generated when the steel pipe is broken is prevented from flying freely;
两个破碎辊一15对扁平钢管进行初步破碎,随后电动推杆三181通过框架182推动破碎辊二183相互靠近,破碎辊二183在电机三184的驱动下对被初步粉碎的钢管碎渣进行二次粉碎,通过改变两个破碎辊二183之间的间隙,进而实现对废旧钢管进行不同的破碎粒度。The two crushing rollers 15 perform preliminary crushing of the flat steel pipe, and then the electric push rod 3 181 pushes the crushing roller 183 closer to each other through the frame 182. The crushing roller 183 is driven by the motor 3 184 to crush the initially crushed steel pipe slag. Secondary crushing, by changing the gap between the two crushing rollers 183, can achieve different crushing particle sizes of scrap steel pipes.
实施例五:Embodiment five:
如图1和图2所示,为实现钢管的连续均匀的上料,具体改进如下:As shown in Figures 1 and 2, in order to achieve continuous and uniform feeding of steel pipes, the specific improvements are as follows:
当弧形接料板一401配合弧形接料板二402对将钢管推送至挡板20的一侧后,在液压推杆一408的作用下偏转至初始位置,在此过程中,弧形接料板二402首先与左侧的钢管接触,并在左侧钢管的限位下相对弧形接料板一401发生转动,直至弧形接料板一401和弧形接料板二402能够顺利通过钢管的阻碍并进入安装槽内,随后弧形接料板二402在扭力弹簧的作用下偏转至初始状态,液压推杆一408带动弧形接料板一401和弧形接料板二402对下一个钢管进行推送,进而实现对钢管进行连续均匀的送料。When the arc-shaped material receiving plate 401 cooperates with the arc-shaped material receiving plate 2 402 to push the steel pipe to one side of the baffle 20, it is deflected to the initial position under the action of the hydraulic push rod 408. In this process, the arc-shaped The second material receiving plate 402 first contacts the steel pipe on the left, and rotates relative to the arc-shaped material receiving plate 401 under the limit of the left steel pipe, until the arc-shaped material receiving plate 401 and the arc-shaped material receiving plate 2 402 can It successfully passes through the obstruction of the steel pipe and enters the installation slot. Then the arc-shaped material receiving plate 402 is deflected to the initial state under the action of the torsion spring. The hydraulic push rod 408 drives the arc-shaped material receiving plate 1 401 and the arc-shaped material receiving plate 2 402 pushes the next steel pipe to achieve continuous and even feeding of the steel pipe.
以上内容仅仅是对本发明结构所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明的结构或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above contents are only examples and descriptions of the structure of the present invention. Those skilled in the art may make various modifications or supplements to the described specific embodiments or substitute them in similar ways, as long as they do not deviate from the structure of the invention or Anything beyond the scope defined by the claims shall belong to the protection scope of the present invention.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, reference to the terms "one embodiment," "example," "specific example," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the invention. in an embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the invention disclosed above are only intended to help illustrate the invention. The preferred embodiments do not describe all details, nor do they limit the invention to specific implementations. Obviously, many modifications and variations are possible in light of the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the art can better understand and utilize the present invention. The invention is limited only by the claims and their full scope and equivalents.
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