CN116538954A - A self-adjusting workbench for contour measurement - Google Patents
A self-adjusting workbench for contour measurement Download PDFInfo
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- CN116538954A CN116538954A CN202310555308.1A CN202310555308A CN116538954A CN 116538954 A CN116538954 A CN 116538954A CN 202310555308 A CN202310555308 A CN 202310555308A CN 116538954 A CN116538954 A CN 116538954A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/30—Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces
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Abstract
Description
技术领域technical field
本发明涉及测量技术领域,具体为一种用于轮廓测量的自动调整工作台。The invention relates to the technical field of measurement, in particular to an automatic adjustment workbench for contour measurement.
背景技术Background technique
机械行业已实现0.001μm的进给技术和0.005μm加工精度,要求检测技术与之相适应。随着国内机械制造技术的提升,为了更精确的测量产品零件的表面形貌,验证产品制造是否满足设计要求,采用扫描式测量方式的高精度轮廓和粗糙度测量仪得到了普及。在仪器通过扫描方式对产品表面测量的过程中,对产品的特定部位进行针对性的测量时,需要将产品放置在精密高效的工作台上,对产品的位置和角度进行调整。同时,同样的产品在批量测量时,需要快速定位和精确测量,以满足不断增长的精密生产和测量需要。The machinery industry has achieved 0.001μm feed technology and 0.005μm machining accuracy, requiring detection technology to adapt to it. With the improvement of domestic machinery manufacturing technology, in order to more accurately measure the surface topography of product parts and verify whether product manufacturing meets the design requirements, high-precision profile and roughness measuring instruments using scanning measurement methods have been popularized. In the process of measuring the surface of the product by scanning, the product needs to be placed on a precise and efficient workbench to adjust the position and angle of the product when performing targeted measurement on a specific part of the product. At the same time, when the same product is measured in batches, it needs fast positioning and accurate measurement to meet the growing demand for precision production and measurement.
目前国内外市场上的轮廓测量仪采用的调整工作台有两种:电动自动调整和手动调整。国际上目前只有英国泰勒公司采用电动自动调整方式,调整简便,自动化程度高,但结构复杂,安装调试麻烦,维修繁琐,价格很高,不适用于国内市场;国内一般采用手动调整工作台,但目前国内市场上采用的调整工作台调整精度低,经常对产品的一个部位进行反复调整,在进行轮廓测量时对测量结果的影响较大,难以满足产品精度不断提升和产量不断增加的需要。At present, there are two kinds of adjustment tables used in profile measuring instruments in the domestic and foreign markets: electric automatic adjustment and manual adjustment. At present, only the British Taylor company adopts the electric automatic adjustment method in the world, which is easy to adjust and has a high degree of automation, but the structure is complicated, the installation and debugging are troublesome, the maintenance is cumbersome, and the price is high, which is not suitable for the domestic market; At present, the adjustment workbench used in the domestic market has low adjustment accuracy, and often repeatedly adjusts a part of the product, which has a great impact on the measurement results when performing contour measurement, and it is difficult to meet the needs of continuous improvement of product accuracy and continuous increase in output.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种用于轮廓测量的自动调整工作台,解决了手动方式对机械零件,特别是回转体零件进行轮廓、粗糙度及尺寸测量精度和效率较低的问题。Aiming at the deficiencies of the prior art, the present invention provides an automatic adjustment workbench for contour measurement, which solves the problem of low accuracy and efficiency in manually measuring the contour, roughness and size of mechanical parts, especially rotary parts. question.
为实现以上目的,本发明通过以下技术方案予以实现:一种用于轮廓测量的自动调整工作台,包括与扫描式轮廓仪的台面直槽配合的导向条,所述扫描式轮廓仪通过导向条设置有Y向移动部件,所述Y向移动部件通过导向条可沿台面直槽水平方向左右移动使被测对象沿Y向移动到测量位置,所述Y向移动部件的上方设置有XOZ旋转部件,所述XOZ旋转部件驱动工作台沿XOZ方向旋转,对被测对象进行调平;In order to achieve the above purpose, the present invention is achieved through the following technical solutions: an automatic adjustment workbench for profile measurement, including a guide strip that cooperates with the straight groove of the table top of the scanning profiler, and the scanning profiler passes the guide bar A Y-direction moving part is provided, and the Y-direction moving part can move left and right along the horizontal direction of the straight groove of the table through the guide bar to move the measured object to the measurement position along the Y-direction, and an XOZ rotating part is arranged above the Y-direction moving part , the XOZ rotating part drives the workbench to rotate in the XOZ direction to level the measured object;
所述XOZ旋转部件的上方设置有XOY旋转部件,所述XOY旋转部件用于驱动工作台沿XOY方向水平精密旋转,保证被测对象沿垂直方向旋转,可对回转型测量对象进行母线调整,所述XOY旋转部件的上方设置有校准棒,用于校准保证测量对象处于正确的测量位置;An XOY rotating part is arranged above the XOZ rotating part, and the XOY rotating part is used to drive the table to rotate precisely and horizontally along the XOY direction, so as to ensure that the measured object rotates in the vertical direction, and the busbar adjustment can be performed on the rotary measuring object. There is a calibration rod above the XOY rotating part, which is used for calibration to ensure that the measurement object is in the correct measurement position;
工作台的一侧设置有操作部件,所述操作部件用于控制Y向移动部件,XOZ旋转部件和XOY旋转部件运转。One side of the workbench is provided with an operating part, and the operating part is used to control the Y-direction moving part, the operation of the XOZ rotating part and the XOY rotating part.
进一步地,所述Y向移动部件包括Y向直线伺服电机,Y向电机固定支架、电机轴固定块、固定板,动导轨和定导轨,所述Y向直线伺服电机通过Y向电机固定支架安装在动导轨的上部,所述Y向直线伺服电机输出轴通过电机轴固定块和固定板与定导轨端部固定连接。Further, the Y-direction moving part includes a Y-direction linear servo motor, a Y-direction motor fixing bracket, a motor shaft fixing block, a fixed plate, a moving guide rail and a fixed guide rail, and the Y-direction linear servo motor is installed through the Y-direction motor fixing bracket On the upper part of the moving guide rail, the output shaft of the Y-direction linear servo motor is fixedly connected to the end of the fixed guide rail through the motor shaft fixing block and the fixing plate.
进一步地,所述动导轨包括Y向移动顶板、Y向导向左侧板和Y向导向右侧板,所述Y向移动顶板、Y向导向左侧板和Y向导向右侧板固定在一起;Further, the moving guide rail includes a Y-direction moving top plate, a Y-direction guiding left plate and a Y-directing right plate, and the Y-directing moving top plate, a Y-directing left plate and a Y-directing right plate are fixed together ;
所述定导轨包括Y向移动导轨和工作台基座,所述Y向移动导轨和工作台基座固定。The fixed guide rail includes a Y-direction moving guide rail and a worktable base, and the Y-direction moving guide rail and the worktable base are fixed.
进一步地,所述Y向直线伺服电机的轴端在工作时带动动导轨在定导轨上沿Y向前后移动,移动量16-25mm。Further, the shaft end of the Y-direction linear servo motor drives the moving guide rail to move forward and backward along Y on the fixed guide rail during operation, and the movement amount is 16-25mm.
进一步地,所述XOZ旋转部件包括XOZ直线伺服电机、XOZ电机触头、XOZ电机固定支架、XOZ旋转基板、XOZ固定支座、XOZ消隙弹簧,所述XOZ直线伺服电机通过XOZ电机固定支架安装在Y向导向右侧板的中部槽中,所述XOZ电机触头固定在XOZ直线伺服电机的电机轴上,所述XOZ电机触头,XOZ电机触头一端呈球形,并与XOZ旋转基板右侧下部接触;Further, the XOZ rotating part includes XOZ linear servo motor, XOZ motor contact, XOZ motor fixing bracket, XOZ rotating base plate, XOZ fixing support, XOZ anti-backlash spring, and the XOZ linear servo motor is installed through the XOZ motor fixing bracket In the middle groove of the Y-direction right side plate, the XOZ motor contact is fixed on the motor shaft of the XOZ linear servo motor. The XOZ motor contact, one end of the XOZ motor contact is spherical, and is connected to the right side of the XOZ rotating substrate. lower side contact;
所述XOZ旋转基板左侧通过旋转组件与Y向导向左侧板的一端连接,所述XOZ旋转基板右侧下部与Y向导向右侧板右侧上部之间挂接有XOZ消隙弹簧。The left side of the XOZ rotating base is connected to one end of the Y-direction left plate through a rotating assembly, and an XOZ anti-backlash spring is hooked between the lower right side of the XOZ rotating base and the upper right side of the Y-direction right plate.
进一步地,所述旋转组件包括XOZ旋转轴和XOZ旋转轴承,所述XOZ旋转轴固定在Y向导向左侧板上,所述XOZ旋转基板通过XOZ旋转轴承与XOZ旋转轴连接。Further, the rotating assembly includes an XOZ rotating shaft and an XOZ rotating bearing, the XOZ rotating shaft is fixed on the left side plate of the Y-direction guide, and the XOZ rotating base plate is connected with the XOZ rotating shaft through the XOZ rotating bearing.
进一步地,所述XOZ直线伺服电机的轴端在工作时带动XOZ旋转基板以XOZ旋转轴为中心进行XOZ旋转,旋转角度范围±5°。Further, the shaft end of the XOZ linear servo motor drives the XOZ rotating substrate to perform XOZ rotation around the XOZ rotation axis during operation, and the rotation angle range is ±5°.
进一步地,所述XOY旋转部件包括XOY直线伺服电机、XOY电机触头、XOY电机固定支架、十字V型槽台板、XOY旋转轴承、XOY旋转支柱、XOY消隙弹簧,XOY直线伺服电机通过XOY电机固定支架安装在XOZ旋转基板一端上部,水平前后放置,所述十字V型槽台板通过XOY旋转轴承和XOY旋转支柱安装在XOZ旋转基板中部的沉孔中,所述十字V型槽台板可绕XOZ旋转基板中部沉孔中心旋转;Further, the XOY rotating part includes XOY linear servo motor, XOY motor contact, XOY motor fixing bracket, cross V-groove platen, XOY rotating bearing, XOY rotating pillar, XOY anti-backlash spring, XOY linear servo motor passes through XOY The motor fixing bracket is installed on the upper part of one end of the XOZ rotating base, and placed horizontally front and rear. The cross V-shaped groove table is installed in the counterbore in the middle of the XOZ rotating base through the XOY rotating bearing and the XOY rotating pillar. The cross V-shaped groove table It can rotate around the center of the counterbore in the middle of the XOZ rotating substrate;
XOY直线伺服电机的轴端安装XOY电机触头,所述XOY电机触头一端呈球形,与十字V型槽台板一侧底部开的方槽面接触,在十字V型槽台板另一侧底部同样开有方槽,十字V型槽台板通过XOY消隙弹簧与XOZ旋转基板挂接。The shaft end of the XOY linear servo motor is equipped with an XOY motor contact. One end of the XOY motor contact is spherical and contacts with the square groove surface at the bottom of one side of the cross V-groove table, and on the other side of the cross V-groove table. There is also a square groove at the bottom, and the cross V-groove table is connected to the XOZ rotating base plate through the XOY anti-backlash spring.
进一步地,所述XOY直线伺服电机的轴端在工作时带动十字V型槽台板以XOZ旋转基板中部沉孔为中心进行XOZ旋转,旋转角度范围±5°。Further, the shaft end of the XOY linear servo motor drives the cross V-groove platen to perform XOZ rotation centered on the counterbore in the middle of the XOZ rotating base plate during operation, and the rotation angle range is ±5°.
进一步地,所述操作部件包括操纵杆、XOY调速旋钮,XOY换向开关,XOY移动按钮、操作盒、操作盒底板、接口电路、操作盒插座、工作台插座、控制电路,所述操纵杆用于控制Y向直线伺服电机,所述操纵杆左右拨动控制XOY直线伺服电机;Further, the operating components include a joystick, an XOY speed control knob, an XOY reversing switch, an XOY moving button, an operation box, an operation box bottom plate, an interface circuit, an operation box socket, a workbench socket, a control circuit, and the joystick It is used to control the Y-direction linear servo motor, and the joystick is moved left and right to control the XOY linear servo motor;
所述XOY调速旋钮,XOY换向开关,XOY移动按钮用于控制XOY直线伺服电机,所述接口电路用于工作台和计算机之间进行信号和电源传输,以及操作部件与各直线伺服电机进行信号和电源传输。The XOY speed control knob, XOY reversing switch, and XOY moving button are used to control the XOY linear servo motor, and the interface circuit is used for signal and power transmission between the workbench and the computer, as well as the communication between the operating parts and each linear servo motor. Signal and power transmission.
本发明具有以下有益效果:The present invention has the following beneficial effects:
该用于轮廓测量的自动调整工作台,通过自动控制Y方向、XOY方向、XOZ方向的电机,通过编程,可以实现工作台上定位槽与传感器移动方向平行性的自动校准,并实现回转体零件母线最高点的自动定位,从而可以消除因手动调整带来的精度误差,并可以提高效率,Y方向、XOY方向、XOZ方向的调整分别有相应的调整组件,均采用直线伺服电机作为驱动,可以通过控制电机轴端的伸缩,并在组件内传动基准和压紧机构(如消隙弹簧)的配合下,实现三个方向的不同方向、不同速度的精密移动,从而实现被测零件的精密定位。The automatic adjustment workbench for contour measurement, by automatically controlling the motors in the Y direction, XOY direction, and XOZ direction, through programming, can realize the automatic calibration of the parallelism between the positioning groove on the workbench and the moving direction of the sensor, and realize the rotary parts The automatic positioning of the highest point of the busbar can eliminate the accuracy error caused by manual adjustment and improve efficiency. The adjustments in the Y direction, XOY direction, and XOZ direction have corresponding adjustment components, all of which are driven by linear servo motors. By controlling the expansion and contraction of the motor shaft end, and with the cooperation of the transmission reference and the pressing mechanism (such as the anti-backlash spring) in the component, the precise movement in three directions in different directions and at different speeds is realized, thereby realizing the precise positioning of the measured part.
当然,实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。Of course, any product implementing the present invention does not necessarily need to achieve all the above-mentioned advantages at the same time.
附图说明Description of drawings
图1为本发明三维结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为本发明部件主视图;Fig. 2 is the front view of parts of the present invention;
图3为本发明零件主视图;Fig. 3 is the front view of parts of the present invention;
图4为本发明俯视图;Fig. 4 is a top view of the present invention;
图5为本发明Y方向的调整原理图;Fig. 5 is the adjustment schematic diagram of Y direction of the present invention;
图6为本发明XOZ方向的调整原理图;Fig. 6 is the adjustment schematic diagram of XOZ direction of the present invention;
图7为本发明XOY方向的调整原理图。Fig. 7 is a schematic diagram of the adjustment of the XOY direction of the present invention.
图中,1、校准棒;2、XOY旋转部件;201、XOY直线伺服电机;202、XOY电机触头;203、XOY电机固定支架;204、十字V型槽台板;205、XOY旋转轴承;206、XOY旋转支柱;207、XOY消隙弹簧;3、XOZ旋转部件;301、XOZ直线伺服电机;302、XOZ电机触头;303、XOZ电机固定支架;304、XOZ旋转基板;305、XOZ固定支座;306、XOZ消隙弹簧;307、XOZ旋转轴;308、XOZ旋转轴承;4、Y向移动部件;401、Y向直线伺服电机;402、Y向电机固定支架;403、电机轴固定块;404、固定板;405、Y向移动顶板;406、Y向导向左侧板;407、Y向导向右侧板;408、Y向移动导轨;409、工作台基座;5、导向条;6、操作部件;601、操纵杆;602、XOY调速旋钮;603、XOY换向开关;604、XOY移动按钮;605、操作盒;606、操作盒底板;607、接口电路;608、操作盒插座;609、工作台插座;610、控制电路。In the figure, 1. Calibration rod; 2. XOY rotating part; 201. XOY linear servo motor; 202. XOY motor contact; 203. XOY motor fixing bracket; 204. Cross V-groove platen; 205. XOY rotary bearing; 206. XOY rotating pillar; 207. XOY anti-backlash spring; 3. XOZ rotating parts; 301. XOZ linear servo motor; 302. XOZ motor contact; 303. XOZ motor fixing bracket; 304. XOZ rotating base plate; Support; 306, XOZ anti-backlash spring; 307, XOZ rotating shaft; 308, XOZ rotating bearing; 4, Y-direction moving parts; 401, Y-direction linear servo motor; 402, Y-direction motor fixing bracket; 403, motor shaft fixing 404, fixed plate; 405, Y direction mobile top plate; 406, Y direction guide left side plate; 407, Y direction guide right side plate; 408, Y direction mobile guide rail; 409, workbench base; 5, guide bar ;6, operating parts; 601, joystick; 602, XOY speed control knob; 603, XOY reversing switch; 604, XOY moving button; 605, operation box; 606, operation box bottom plate; 607, interface circuit; 608, operation Box socket; 609, workbench socket; 610, control circuit.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“开孔”、“上”、“下”、“厚度”、“顶”、“中”、“长度”、“内”、“四周”等指示方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的部件或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it is to be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "surrounding" etc. Indicating orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred parts or elements must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as limiting the present invention .
如图1和图2所述,本发明实施例提供一种技术方案:一种用于轮廓测量的自动调整工作台,包括与扫描式轮廓仪的台面直槽配合的导向条5,扫描式轮廓仪通过导向条5设置有Y向移动部件4,Y向移动部件4通过导向条5可沿台面直槽水平方向左右移动使被测对象沿Y向移动到测量位置,Y向移动部件4的上方设置有XOZ旋转部件3,XOZ旋转部件3驱动工作台沿XOZ方向旋转,对被测对象进行调平;As shown in Figures 1 and 2, the embodiment of the present invention provides a technical solution: an automatic adjustment workbench for profile measurement, including a guide bar 5 matched with the straight groove of the table top of the scanning profiler, and the scanning profile The instrument is equipped with a Y-direction moving part 4 through the guide bar 5, and the Y-direction moving part 4 can move left and right along the horizontal direction of the straight groove of the table through the guide bar 5, so that the measured object can move to the measurement position along the Y direction, and the Y-direction moving part 4 is above the An XOZ rotating part 3 is provided, and the XOZ rotating part 3 drives the worktable to rotate along the XOZ direction to level the measured object;
XOZ旋转部件3的上方设置有XOY旋转部件2,XOY旋转部件2用于驱动工作台沿XOY方向水平精密旋转,保证被测对象沿垂直方向旋转,可对回转型测量对象进行母线调整,XOY旋转部件2的上方设置有校准棒1,用于校准保证测量对象处于正确的测量位置;The XOY rotating part 2 is arranged above the XOZ rotating part 3. The XOY rotating part 2 is used to drive the table to rotate precisely and horizontally along the XOY direction to ensure that the measured object rotates in the vertical direction. A calibration rod 1 is arranged above the part 2, which is used for calibration to ensure that the measurement object is in the correct measurement position;
工作台的一侧设置有操作部件6,操作部件6用于控制Y向移动部件4,XOZ旋转部件3和XOY旋转部件2运转。One side of the workbench is provided with an operating part 6, which is used to control the movement of the Y-direction moving part 4, the operation of the XOZ rotating part 3 and the XOY rotating part 2.
Y向移动部件4通过导向条5与扫描式轮廓仪的台面直槽配合,可沿直槽水平方向左右移动,与传感器水平移动方向一致。同时,通过Y向直线伺服电机401驱动本发明的工作台沿水平Y向前后精密移动,保证被测对象沿Y向精确移动到测量位置,也可保证回转型测量对象找到最高点;XOZ旋转部件3位于Y向移动部件4上方,通过XOZ直线伺服电机301驱动本发明的工作台沿XOZ方向垂直精密旋转,可对测量对象进行调平,同时可解决测量过程中因被测面倾斜造成的传感器量程不够问题;XOY旋转部件2位于XOZ部件3上方,通过XOY直线伺服电机201驱动本发明的工作台沿XOY方向水平精密旋转,保证被测对象沿垂直方向旋转,可对回转型测量对象进行母线调整;校准棒1位于XOY旋转部件2的台面V型槽内,用于校准工作台的V型面,保证测量对象处于正确的测量位置;操作部件6位于工作台一侧,包括各方向直线伺服电机的控制电路610、接口电路607,以及操作旋钮、按钮和操作杆,用于控制电机运转。The Y-direction moving part 4 cooperates with the straight groove on the table surface of the scanning profiler through the guide bar 5, and can move left and right along the horizontal direction of the straight groove, which is consistent with the horizontal movement direction of the sensor. At the same time, the Y-direction linear servo motor 401 drives the workbench of the present invention to move precisely forward and backward along the horizontal Y direction, ensuring that the measured object accurately moves to the measurement position along the Y direction, and also ensures that the rotary measurement object finds the highest point; XOZ rotating parts 3 is located above the moving part 4 in the Y direction, and the workbench of the present invention is driven to rotate vertically and precisely along the XOZ direction through the XOZ linear servo motor 301, which can level the measurement object, and at the same time solve the sensor problem caused by the inclination of the measured surface during the measurement process Insufficient measuring range; the XOY rotating part 2 is located above the XOZ part 3, and the workbench of the present invention is driven to rotate horizontally and precisely in the XOY direction through the XOY linear servo motor 201, so as to ensure that the measured object rotates in the vertical direction, and the busbar of the rotary measuring object can be Adjustment; the calibration rod 1 is located in the V-shaped groove on the table of the XOY rotating part 2, which is used to calibrate the V-shaped surface of the workbench to ensure that the measurement object is in the correct measurement position; the operation part 6 is located on the side of the workbench, including linear servos in all directions The motor control circuit 610, the interface circuit 607, and the operating knobs, buttons and operating rods are used to control the operation of the motor.
具体地,如图3和图4所示,Y向移动部件4包括Y向直线伺服电机401,Y向电机固定支架402、电机轴固定块403、固定板404,动导轨和定导轨,Y向直线伺服电机401通过Y向电机固定支架402安装在动导轨的上部,Y向直线伺服电机401输出轴通过电机轴固定块403和固定板404与定导轨端部固定连接。Specifically, as shown in Figures 3 and 4, the Y-direction moving part 4 includes a Y-direction linear servo motor 401, a Y-direction motor fixing bracket 402, a motor shaft fixing block 403, a fixed plate 404, a moving guide rail and a fixed guide rail, and the Y direction The linear servo motor 401 is installed on the top of the moving guide rail through the Y-direction motor fixing bracket 402, and the output shaft of the Y-direction linear servo motor 401 is fixedly connected with the end of the fixed guide rail through the motor shaft fixing block 403 and the fixed plate 404.
具体地,动导轨包括Y向移动顶板405、Y向导向左侧板406和Y向导向右侧板407,Y向移动顶板405、Y向导向左侧板406和Y向导向右侧板407固定在一起;Specifically, the moving guide rail includes a Y-direction moving top plate 405, a Y-direction left side plate 406 and a Y-direction right side plate 407, and a Y-direction mobile top plate 405, a Y-direction left side plate 406 and a Y-direction right side plate 407 are fixed. together;
定导轨包括Y向移动导轨408和工作台基座409,Y向移动导轨408和工作台基座409固定。The fixed guide rail includes a Y-direction moving guide rail 408 and a worktable base 409, and the Y-direction moving guide rail 408 and the worktable base 409 are fixed.
具体地,Y向直线伺服电机401的轴端在工作时带动动导轨在定导轨上沿Y向前后移动,移动量16-25mm。Specifically, the shaft end of the Y-direction linear servo motor 401 drives the moving guide rail to move forward and backward along Y on the fixed guide rail during operation, and the moving amount is 16-25 mm.
本实施方案中,Y向移动部件4包括Y向直线伺服电机401、Y向电机固定支架402、电机轴固定块403、固定板404、Y向移动顶板405、Y向导向左侧板406、Y向移动导轨408、Y向导向右侧板407、工作台基座409组成。Y向移动顶板405、Y向导向左侧板406和Y向导向右侧板407固定在一起,组成动导轨,Y向导向左侧板406和Y向导向右侧板407都呈L型。Y向移动导轨408和工作台基座409固定在一起,组成定导轨。Y向直线伺服电机401通过Y向电机固定支架402安装在Y向移动顶板405一端上部,水平前后放置。电机轴通过电机轴固定块403和固定板404,与Y向移动导轨408端部固定,通过固定块调整在固定板404上的固定位置,可以调整电机轴沿Y向移动时与导轨的平行度,不产生干涉。In this embodiment, the Y-direction moving part 4 includes a Y-direction linear servo motor 401, a Y-direction motor fixing bracket 402, a motor shaft fixing block 403, a fixed plate 404, a Y-direction moving top plate 405, a Y-direction guide left side plate 406, a Y It consists of a moving guide rail 408, a Y-direction guide right side plate 407, and a workbench base 409. Y moves the top plate 405, the Y direction guides the left side plate 406 and the Y direction guides the right side plate 407 and is fixed together to form a moving guide rail. The Y direction guides the left side plate 406 and the Y guides the right side plate 407 in an L shape. The Y-direction moving guide rail 408 and the workbench base 409 are fixed together to form a fixed guide rail. The Y-direction linear servo motor 401 is installed on the upper part of one end of the Y-direction moving top plate 405 through the Y-direction motor fixing bracket 402, and is placed horizontally forward and backward. The motor shaft is fixed to the end of the Y-direction moving guide rail 408 through the motor shaft fixing block 403 and the fixing plate 404. By adjusting the fixed position on the fixing plate 404 through the fixing block, the parallelism between the motor shaft and the guide rail when moving along the Y direction can be adjusted. , without interference.
如图5所示,Y向直线伺服电机401的轴端在工作时带动动导轨在定导轨上沿Y向前后移动,移动量16-25mm。As shown in FIG. 5 , the shaft end of the Y-direction linear servo motor 401 drives the moving guide rail to move forward and backward along Y on the fixed guide rail during operation, and the moving amount is 16-25 mm.
具体地,如图3和图4所示,XOZ旋转部件3包括XOZ直线伺服电机301、XOZ电机触头302、XOZ电机固定支架303、XOZ旋转基板304、XOZ固定支座305、XOZ消隙弹簧306,XOZ直线伺服电机301通过XOZ电机固定支架303安装在Y向导向右侧板407的中部槽中,XOZ电机触头302固定在XOZ直线伺服电机301的电机轴上,XOZ电机触头302触头一端呈球形,并与XOZ旋转基板304右侧下部接触;Specifically, as shown in Figures 3 and 4, the XOZ rotating part 3 includes an XOZ linear servo motor 301, an XOZ motor contact 302, an XOZ motor fixing bracket 303, an XOZ rotating base plate 304, an XOZ fixed support 305, and an XOZ anti-backlash spring 306, the XOZ linear servo motor 301 is installed in the middle groove of the Y-direction right side plate 407 through the XOZ motor fixing bracket 303, the XOZ motor contact 302 is fixed on the motor shaft of the XOZ linear servo motor 301, and the XOZ motor contact 302 contacts One end of the head is spherical and is in contact with the lower right side of the XOZ rotating substrate 304;
XOZ旋转基板304左侧通过旋转组件与Y向导向左侧板406的一端连接,XOZ旋转基板304右侧下部与Y向导向右侧板407右侧上部之间挂接有XOZ消隙弹簧306。The left side of the XOZ rotating base plate 304 is connected to one end of the Y-direction left plate 406 through a rotating assembly, and an XOZ anti-backlash spring 306 is hooked between the lower right side of the XOZ rotating base plate 304 and the upper right side of the Y-direction right plate 407 .
具体地,旋转组件包括XOZ旋转轴307和XOZ旋转轴承308,XOZ旋转轴307固定在Y向导向左侧板406上,XOZ旋转基板304通过XOZ旋转轴承308与XOZ旋转轴307连接。Specifically, the rotating assembly includes an XOZ rotating shaft 307 and an XOZ rotating bearing 308 , the XOZ rotating shaft 307 is fixed on the Y-direction left side plate 406 , and the XOZ rotating base plate 304 is connected to the XOZ rotating shaft 307 through the XOZ rotating bearing 308 .
具体地,XOZ直线伺服电机301的轴端在工作时带动XOZ旋转基板304以XOZ旋转轴307为中心进行XOZ旋转,旋转角度范围±5°。Specifically, the shaft end of the XOZ linear servo motor 301 drives the XOZ rotating substrate 304 to perform XOZ rotation around the XOZ rotation axis 307 during operation, and the rotation angle range is ±5°.
本实施方案中,XOZ旋转部件3包括XOZ直线伺服电机301、XOZ电机触头302、XOZ电机固定支架303、XOZ旋转基板304、XOZ旋转轴承308、XOZ旋转轴307、XOZ固定支座305、XOZ消隙弹簧306组成。XOZ直线伺服电机301通过XOZ电机固定支架303安装在Y向移动部件4中Y向导向右侧板407的中部槽中,垂直前后放置,电机轴端固定XOZ电机触头302,触头一端呈球形,与XOZ旋转基板304右侧下部接触。XOZ旋转基板304左侧通过两套XOZ旋转轴承308和XOZ旋转轴307固定在Y向移动部件4中Y向导向左侧板406的一端上部。在XOZ直线伺服电机301旁边,XOZ旋转基板304右侧下部与Y向导向右侧板407右侧上部之间挂接有XOZ消隙弹簧306,保证XOZ电机触头302与XOZ旋转基板304接触可靠。In this embodiment, the XOZ rotating part 3 includes an XOZ linear servo motor 301, an XOZ motor contact 302, an XOZ motor fixing bracket 303, an XOZ rotating base plate 304, an XOZ rotating bearing 308, an XOZ rotating shaft 307, an XOZ fixed support 305, an XOZ Anti-backlash spring 306 is formed. The XOZ linear servo motor 301 is installed in the middle groove of the Y-direction right side plate 407 in the Y-direction moving part 4 through the XOZ motor fixing bracket 303, placed vertically front and back, and the XOZ motor contact 302 is fixed on the motor shaft end, and one end of the contact is spherical , in contact with the lower right side of the XOZ rotating substrate 304 . The left side of the XOZ rotation base plate 304 is fixed on the upper part of one end of the Y direction guide left side plate 406 in the Y direction moving part 4 through two sets of XOZ rotation bearings 308 and XOZ rotation shaft 307 . Next to the XOZ linear servo motor 301, an XOZ anti-backlash spring 306 is attached between the lower right side of the XOZ rotating base plate 304 and the upper right side of the Y-direction right plate 407, ensuring reliable contact between the XOZ motor contact 302 and the XOZ rotating base plate 304 .
如图6所示,Y向直线伺服电机401的轴端在工作时带动XOZ旋转基板304以XOZ旋转轴307为中心进行XOZ旋转,旋转角度范围±5°。As shown in FIG. 6 , the shaft end of the Y-direction linear servo motor 401 drives the XOZ rotating substrate 304 to perform XOZ rotation around the XOZ rotation axis 307 during operation, and the rotation angle range is ±5°.
具体地,如图3和图4所示,XOY旋转部件2包括XOY直线伺服电机201、XOY电机触头202、XOY电机固定支架203、十字V型槽台板204、XOY旋转轴承205、XOY旋转支柱206、XOY消隙弹簧207,XOY直线伺服电机201通过XOY电机固定支架203安装在XOZ旋转基板304一端上部,水平前后放置,十字V型槽台板204通过XOY旋转轴承205和XOY旋转支柱206安装在XOZ旋转基板304中部的沉孔中,十字V型槽台板204可绕XOZ旋转基板304中部沉孔中心旋转;Specifically, as shown in Figures 3 and 4, the XOY rotating part 2 includes an XOY linear servo motor 201, an XOY motor contact 202, an XOY motor fixing bracket 203, a cross V-groove platen 204, an XOY rotating bearing 205, and an XOY rotating bearing 205. The pillar 206, the XOY anti-backlash spring 207, the XOY linear servo motor 201 is installed on the upper part of one end of the XOZ rotating base plate 304 through the XOY motor fixing bracket 203, placed horizontally front and rear, the cross V-shaped groove table 204 passes through the XOY rotating bearing 205 and the XOY rotating pillar 206 Installed in the counterbore in the middle of the XOZ rotating base 304, the cross V-groove table 204 can rotate around the center of the counterbore in the middle of the XOZ rotating base 304;
XOY直线伺服电机201的轴端安装XOY电机触头202,XOY电机触头一端呈球形,与十字V型槽台板204一侧底部开的方槽面接触,在十字V型槽台板204另一侧底部同样开有方槽,十字V型槽台板204通过XOY消隙弹簧207与XOZ旋转基板304挂接。The shaft end of the XOY linear servo motor 201 is equipped with an XOY motor contact 202. One end of the XOY motor contact is spherical and contacts with the square groove surface opened at the bottom of one side of the cross V-shaped groove platen 204. On the other side of the cross V-shaped groove platen 204 There is also a square groove at the bottom of one side, and the cross V-groove platen 204 is hooked to the XOZ rotating base plate 304 through the XOY anti-backlash spring 207 .
具体地,XOY直线伺服电机201的轴端在工作时带动十字V型槽台板204以XOZ旋转基板304中部沉孔为中心进行XOZ旋转,旋转角度范围±5°。Specifically, the shaft end of the XOY linear servo motor 201 drives the cross V-groove table 204 to perform XOZ rotation centered on the counterbore in the middle of the XOZ rotating base plate 304 during operation, and the rotation angle range is ±5°.
本实施方案中,XOY旋转部件2包括XOY直线伺服电机201、XOY电机触头202、XOY电机固定支架203、十字V型槽台板204、XOY旋转轴承205、XOY旋转支柱206、XOY消隙弹簧207。XOY直线伺服电机201通过XOY电机固定支架203安装在XOZ旋转部件3的XOZ旋转基板304一端上部,水平前后放置。十字V型槽台板204通过XOY旋转轴承205和XOY旋转支柱206安装在XOZ旋转部件3的XOZ旋转基板304中部的沉孔中,十字V型槽台板204可以绕XOZ旋转基板304中部沉孔中心旋转。XOY直线伺服电机201的轴端安装XOY电机触头202,触头一端呈球形,与十字V型槽台板204一侧底部开的方槽面接触,在十字V型槽台板204另一侧底部同样开有方槽,十字V型槽台板204通过XOY消隙弹簧207与XOZ旋转基板304挂接,可保证XOY电机触头202与十字V型槽台板204接触可靠。In this embodiment, the XOY rotating part 2 includes an XOY linear servo motor 201, an XOY motor contact 202, an XOY motor fixing bracket 203, a cross V-shaped groove platen 204, an XOY rotating bearing 205, an XOY rotating pillar 206, and an XOY anti-backlash spring 207. The XOY linear servo motor 201 is installed on the upper part of one end of the XOZ rotating base plate 304 of the XOZ rotating part 3 through the XOY motor fixing bracket 203, and is placed horizontally front and back. The cross V-shaped groove table 204 is installed in the counterbore in the middle of the XOZ rotating base 304 of the XOZ rotating part 3 through the XOY rotating bearing 205 and the XOY rotating pillar 206, and the cross V-shaped groove table 204 can revolve around the counterbore in the middle of the XOZ rotating base 304 Center rotation. The shaft end of the XOY linear servo motor 201 is equipped with an XOY motor contact 202. One end of the contact is spherical and contacts with the square groove surface opened at the bottom of one side of the cross V-groove table 204, and on the other side of the cross V-groove table 204. There is also a square groove at the bottom, and the cross V-groove table 204 is hooked to the XOZ rotating base plate 304 through the XOY anti-backlash spring 207, which can ensure reliable contact between the XOY motor contact 202 and the cross V-shaped groove table 204.
如图7所示,XOY直线伺服电机201的轴端在工作时带动十字V型槽台板204以XOZ旋转基板304中部沉孔为中心进行XOZ旋转,旋转角度范围±5°。As shown in FIG. 7 , the shaft end of the XOY linear servo motor 201 drives the cross V-groove table 204 to perform XOZ rotation centered on the counterbore in the middle of the XOZ rotating base plate 304 during operation, and the rotation angle range is ±5°.
具体地,操作部件6包括操纵杆601、XOY调速旋钮602,XOY换向开关603,XOY移动按钮604、操作盒605、操作盒底板606、接口电路607、操作盒插座608、工作台插座609、控制电路610,操纵杆601用于控制Y向直线伺服电机401,操纵杆601左右拨动控制XOY直线伺服电机201;Specifically, the operating part 6 includes a joystick 601, an XOY speed control knob 602, an XOY reversing switch 603, an XOY moving button 604, an operation box 605, an operation box bottom plate 606, an interface circuit 607, an operation box socket 608, and a workbench socket 609. , the control circuit 610, the joystick 601 is used to control the Y-direction linear servo motor 401, and the joystick 601 is moved left and right to control the XOY linear servo motor 201;
XOY调速旋钮602,XOY换向开关603,XOY移动按钮604用于控制XOY直线伺服电机201,接口电路607用于工作台和计算机之间进行信号和电源传输,以及操作部件6与各直线伺服电机进行信号和电源传输。XOY speed control knob 602, XOY reversing switch 603, XOY moving button 604 are used to control XOY linear servo motor 201, interface circuit 607 is used for signal and power transmission between the workbench and the computer, and the operation parts 6 and each linear servo The motor performs signal and power transmission.
本实施方案中,如图3和图4所示,操作部件6包括操纵杆601、XOY调速旋钮602,XOY换向开关603,XOY移动按钮604、操作盒605、操作盒底板606、接口电路607、操作盒插座608、工作台插座609、控制电路610。操纵杆601可以前后左右拨动,前后拨动可以控制Y向直线伺服电机401,拨动幅度越大,速度越快,往前拨动可以使测量对象往前移动,往后拨动可以使测量对象往后移动;操纵杆601左右拨动可以控制XOY直线伺服电机201,拨动幅度越大,速度越快,往左拨动可以使测量对象在水平方向逆时针旋转,往后拨动可以使测量对象在水平方向顺时针旋转;XOY调速旋钮602,XOY换向开关603,XOY移动按钮604用于控制XOY直线伺服电机201,XOY调速旋钮602可以调整XOY电机转速,XOY换向开关603可以改变电机旋转方向,XOY移动按钮604可以使测量对象沿垂直XOZ方向顺时针或逆时针旋转;接口电路607用于工作台和计算机之间进行信号和电源传输,以及操纵组件与各直线伺服电机进行信号和电源传输;In this embodiment, as shown in Figure 3 and Figure 4, the operating part 6 includes a joystick 601, an XOY speed control knob 602, an XOY reversing switch 603, an XOY moving button 604, an operation box 605, an operation box bottom plate 606, and an interface circuit 607, operation box socket 608, workbench socket 609, control circuit 610. The joystick 601 can be moved forward, backward, left, and right, and the Y-direction linear servo motor 401 can be controlled by forward and backward movement. The object moves backward; toggling the joystick 601 left and right can control the XOY linear servo motor 201. The larger the toggling range, the faster the speed. The measuring object rotates clockwise in the horizontal direction; the XOY speed control knob 602, the XOY reversing switch 603, and the XOY moving button 604 are used to control the XOY linear servo motor 201, the XOY speed control knob 602 can adjust the speed of the XOY motor, and the XOY reversing switch 603 The rotation direction of the motor can be changed, and the XOY movement button 604 can make the measurement object rotate clockwise or counterclockwise along the vertical XOZ direction; the interface circuit 607 is used for signal and power transmission between the workbench and the computer, and for manipulating components and linear servo motors For signal and power transmission;
如图5、图6和图7所示,工作台采用校准棒1对XOY旋转部件2的十字V型槽台板204上部的V型槽进行调整,通过Y向、XOY方向、XOZ方向三个方向的调整,保证校准棒1的母线与传感器的移动方向平行在XOY和XOZ两个方向,且测头在校准棒1的前后方向位于最高点。回转工件放在V型槽中,扫描式轮廓仪可以快速对回转工件的母线进行轮廓和粗糙度等表面形貌及尺寸的测量。在计算机中编制软件,通过控制Y向、XOY方向、XOZ方向三个方向的电机自动运转,结合传感器的显示数值变化量,实现对校准棒1母线以及测量对象特定部位的自动定位。As shown in Figure 5, Figure 6 and Figure 7, the workbench uses the calibration rod 1 to adjust the V-shaped groove on the upper part of the cross V-shaped groove platen 204 of the XOY rotating part 2, through three directions: Y direction, XOY direction and XOZ direction. The adjustment of the direction ensures that the bus bar of the calibration rod 1 is parallel to the moving direction of the sensor in the two directions of XOY and XOZ, and the measuring head is at the highest point in the front and rear directions of the calibration rod 1 . The rotating workpiece is placed in the V-groove, and the scanning profiler can quickly measure the surface shape and size of the generatrix of the rotating workpiece such as contour and roughness. The software is programmed in the computer, by controlling the automatic operation of the motors in the three directions of Y, XOY, and XOZ, combined with the change in the displayed value of the sensor, the automatic positioning of the calibration rod 1 busbar and the specific part of the measurement object is realized.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the invention disclosed above are only to help illustrate the invention. The preferred embodiments are not exhaustive in all detail, nor are the inventions limited to specific embodiments described. Obviously, many modifications and variations can be made based on the contents of this specification. This description selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art can well understand and utilize the present invention. The invention is to be limited only by the claims, along with their full scope and equivalents.
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