CN116513882A - An enameled wire winding device - Google Patents

An enameled wire winding device Download PDF

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Publication number
CN116513882A
CN116513882A CN202310602312.9A CN202310602312A CN116513882A CN 116513882 A CN116513882 A CN 116513882A CN 202310602312 A CN202310602312 A CN 202310602312A CN 116513882 A CN116513882 A CN 116513882A
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CN
China
Prior art keywords
enameled wire
fixedly connected
rod
rotating
reel
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CN202310602312.9A
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Chinese (zh)
Inventor
郑伟
刘中义
黄桂敏
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Anhui Jingyi Electrical Material Co ltd
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Anhui Jingyi Electrical Material Co ltd
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Priority to CN202310602312.9A priority Critical patent/CN116513882A/en
Publication of CN116513882A publication Critical patent/CN116513882A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • B65H54/54Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
    • B65H54/553Both-ends supporting arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28Traversing devices; Package-shaping arrangements
    • B65H54/30Traversing devices; Package-shaping arrangements with thread guides reciprocating or oscillating with fixed stroke
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • B65H54/44Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/70Other constructional features of yarn-winding machines

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)

Abstract

本发明公开了一种漆包线绕卷装置,属于漆包线生产技术领域,包括承重板、第一支撑板、电机、电机架和绕卷筒,第一支撑板和电机架均固定连接在承重板上,电机架与电机固定连接,电机的输出端固定连接有转动轴,转动轴上设有配合组件,转动轴通过配合组件驱动绕卷筒,转动轴上固定连接有第一盘轮,第一支撑板上设有第一转动杆。本发明通过整体结构的配合,达到了可根据绕卷筒的转速从而调节导向机构对漆包线的导向速率,使得导向机构对漆包线的导向速率始终与绕卷筒的转动速率相适配,避免了绕卷筒的转速与导向机构对漆包线的导向速率不适配,从而绕卷筒上的漆包线不均匀且不紧密,漆包线绕卷质量较差的效果。

The invention discloses an enameled wire winding device, which belongs to the technical field of enameled wire production and includes a load-bearing plate, a first support plate, a motor, a motor frame and a reel, and the first support plate and the motor frame are fixedly connected to the load-bearing plate. The motor frame is fixedly connected with the motor, the output end of the motor is fixedly connected with a rotating shaft, the rotating shaft is provided with a matching component, and the rotating shaft is driven to wind the reel through the matching component, the rotating shaft is fixedly connected with a first disc wheel, a first support plate There is a first rotating rod on it. Through the coordination of the overall structure, the present invention can adjust the guiding speed of the enameled wire by the guiding mechanism according to the rotating speed of the winding drum, so that the guiding speed of the guiding mechanism to the enameled wire is always matched with the rotating speed of the winding drum, avoiding the The rotation speed of the reel does not match the guiding speed of the enameled wire by the guide mechanism, so the enameled wire on the reel is uneven and not tight, and the winding quality of the enameled wire is poor.

Description

一种漆包线绕卷装置An enameled wire winding device

技术领域technical field

本发明涉及漆包线生产技术领域,具体为一种漆包线绕卷装置。The invention relates to the technical field of enameled wire production, in particular to an enameled wire winding device.

背景技术Background technique

漆包线在经过多次涂漆,烘焙而成后,通常需要将漆包线绕卷在绕卷筒上进行包装,所以漆包线的绕卷装置尤为重要。After the enameled wire has been painted and baked many times, it is usually necessary to wind the enameled wire on a reel for packaging, so the enameled wire winding device is particularly important.

中国专利(公开号为CN109775450B)的一种漆包线牵引卷绕装置,包括底座、与底座固定连接并向前伸出的安装架和绕卷;所述安装架前端设有转动导向环,转动导向环内侧设有牵引导向机构;通过提升架和竖直丝杆驱动机构,实现绕卷的省力安装和拆卸,通过设有包括张紧机构和固定导向环的牵引导向机构,实现对漆包线的张紧和牵引绕卷,保证漆包线绕卷的均匀和紧密,提高绕卷质量。A kind of enameled wire traction winding device of Chinese patent (publication number is CN109775450B), comprises base, is fixedly connected with base and the installation frame that protrudes forward and rolls; The front end of described installation frame is provided with rotation guide ring, and rotation guide ring There is a traction and guiding mechanism on the inner side; through the lifting frame and the vertical screw drive mechanism, the labor-saving installation and disassembly of the winding is realized, and the tension and Traction winding ensures the uniformity and tightness of the enameled wire winding and improves the winding quality.

上述装置通过固定导向环,实现对漆包线的张紧和牵引绕卷,但是绕卷筒上漆包线的量会对设备输出转速造成影响,从而对绕卷筒的转速造成影响,但导向环此时依旧均速导向,使得绕卷筒上的漆包线开始逐步不均匀且不紧密,影响绕卷质量,所以我们需要一种漆包线绕卷装置来解决上述问题。The above-mentioned device realizes the tensioning and traction winding of the enameled wire by fixing the guide ring, but the amount of enameled wire on the reel will affect the output speed of the equipment, thereby affecting the speed of the reel, but the guide ring remains the same at this time. The uniform speed guide makes the enameled wire on the winding drum gradually uneven and not compact, which affects the winding quality, so we need an enameled wire winding device to solve the above problems.

发明内容Contents of the invention

本发明的目的在于提供一种漆包线绕卷装置,具备绕卷筒上的漆包线均匀且紧密,保证了绕卷质量的优点,解决了绕卷筒上的漆包线不均匀且不紧密,绕卷质量较低的问题。The purpose of the present invention is to provide an enameled wire winding device, which has the advantages of uniform and tight enameled wire on the winding reel, which ensures the winding quality, and solves the problem that the enameled wire on the reel is not uniform and compact, and the winding quality is relatively low. low problem.

为实现上述目的,本发明提供如下技术方案:一种漆包线绕卷装置,包括承重板、第一支撑板、电机、电机架和绕卷筒,所述第一支撑板和电机架均固定连接在承重板上,所述电机架与电机固定连接,所述电机的输出端固定连接有转动轴,所述转动轴上设有配合组件,所述转动轴通过配合组件驱动绕卷筒,所述转动轴上固定连接有第一盘轮,所述第一支撑板上设有第一转动杆,所述第一转动杆上固定连接有第二盘轮,所述第一盘轮和第二盘轮通过皮带传动连接,所述第二盘轮上设有用于与绕卷筒的转速相适配的导向机构。In order to achieve the above object, the present invention provides the following technical solutions: an enameled wire winding device, including a load-bearing plate, a first support plate, a motor, a motor frame and a reel, and the first support plate and the motor frame are fixedly connected to the On the bearing plate, the motor frame is fixedly connected to the motor, and the output end of the motor is fixedly connected to a rotating shaft, and a matching assembly is arranged on the rotating shaft, and the rotating shaft is driven to wind the reel through the matching assembly, and the rotating A first disc wheel is fixedly connected to the shaft, a first rotating rod is arranged on the first support plate, a second disc wheel is fixedly connected to the first rotating rod, and the first disc wheel and the second disc wheel Through the belt drive connection, the second disc wheel is provided with a guide mechanism adapted to the rotating speed of the reel.

优选的,所述导向机构包括固定连接在第一转动杆上的筒套,所述筒套上滑动连接有圆柱凸轮,所述筒套的内壁上滑动连接有卡块,所述卡块滑动连接在圆柱凸轮的滑槽上,所述筒套上固定连接有导向环,所述承重板设有限位组件。Preferably, the guide mechanism includes a sleeve fixedly connected to the first rotating rod, a cylindrical cam is slidably connected to the sleeve, a block is slidably connected to the inner wall of the sleeve, and the block is slidably connected to On the chute of the cylindrical cam, a guide ring is fixedly connected to the sleeve, and the bearing plate is provided with a limit assembly.

优选的,所述限位组件包括固定连接在承重板上的第二支撑板,所述第二支撑板上开设有矩形槽,所述矩形槽上滑动连接有限位杆,所述圆柱凸轮上开设有限位槽,所述限位杆滑动连接在限位槽上,所述限位杆和限位槽均为矩形。Preferably, the limit assembly includes a second support plate fixedly connected to the bearing plate, a rectangular slot is opened on the second support plate, a limit rod is slidably connected to the rectangular slot, and a limit rod is opened on the cylindrical cam. There is a limiting slot, and the limiting rod is slidably connected to the limiting slot, and both the limiting rod and the limiting slot are rectangular.

优选的,所述承重板上设有用于自适应调节导向环位置的调节机构,所述调节机构包括开设在第一支撑板上的第一滑动槽和第二滑动槽,所述第一滑动槽与第一转动杆滑动连接,所述第二滑动槽上滑动连接有第二转动杆,所述第二转动杆上固定连接有第三盘轮,所述第三盘轮与皮带相配合,所述第一支撑板上固定连接有电动推杆,所述电动推杆的输出端固定连接有套环,所述套环与第一转动杆转动连接,所述绕卷筒上设有用于检测漆包线绕卷层数厚度的位置传感器,所述位置传感器与电动推杆电性连接。Preferably, the bearing plate is provided with an adjustment mechanism for adaptively adjusting the position of the guide ring, the adjustment mechanism includes a first sliding groove and a second sliding groove set on the first support plate, the first sliding groove It is slidingly connected with the first rotating rod, and the second rotating rod is slidingly connected with the second rotating rod, and the third rotating rod is fixedly connected with the third disc wheel, and the third disc wheel is matched with the belt. An electric push rod is fixedly connected to the first supporting plate, and a collar is fixedly connected to the output end of the electric push rod, and the collar is rotatably connected to the first rotating rod. A position sensor for the thickness of winding layers, the position sensor is electrically connected with the electric push rod.

优选的,所述调节机构还包括固定连接在第二滑动槽上的第一弹簧,所述第一弹簧远离第二滑动槽的一端与第二转动杆相抵。Preferably, the adjusting mechanism further includes a first spring fixedly connected to the second sliding groove, and an end of the first spring away from the second sliding groove is abutted against the second rotating rod.

优选的,所述配合组件包括安装在绕卷筒两端的两个转动块,所述承重板上固定连接有两个支撑架,两个所述支撑架上均开设有与转动块和绕卷筒相适配的卡槽,所述转动轴上固定连接有伸缩杆,所述伸缩杆的伸缩端上固定连接有花键,所述转动块上开设有与伸缩杆和花键相适配的键槽。Preferably, the matching assembly includes two rotating blocks installed at both ends of the reel, and two support frames are fixedly connected to the bearing plate, and the two support frames are provided with rotating blocks and reel. A matching card slot, the rotating shaft is fixedly connected with a telescopic rod, the telescopic end of the telescopic rod is fixedly connected with a spline, and the rotating block is provided with a keyway matching the telescopic rod and the spline .

优选的,所述配合组件还包括固定连接在伸缩杆伸缩端上的挡板,所述挡板与转动块相抵,所述伸缩杆的伸缩端上套接有第二弹簧,所述第二弹簧的两端分别于伸缩杆的固定端和挡板固定连接。Preferably, the matching assembly further includes a baffle fixedly connected to the telescopic end of the telescopic rod, the baffle is opposed to the rotating block, a second spring is sleeved on the telescopic end of the telescopic rod, and the second spring The two ends of the telescopic rod are respectively fixedly connected with the fixed end of the expansion rod and the baffle plate.

优选的,所述第二支撑板上设有用于将漆包线上灰尘抖掉的抖动机构,所述抖动机构包括开设在第二支撑板上的转槽,所述转槽上转动连接有铰杆,所述铰杆上固定连接有配合杆和用于对漆包线进行抖动的输出杆,所述圆柱凸轮上固定连接有楔块,所述楔块上的斜面与配合杆相配合,所述铰杆两端上均套接有两个扭簧,每个所述扭簧分别与输出杆和转槽的内壁固定连接。Preferably, the second support plate is provided with a shaking mechanism for shaking off the dust on the enameled wire, and the shaking mechanism includes a turning slot opened on the second supporting plate, and a hinge rod is rotatably connected to the turning slot, The hinge rod is fixedly connected with a matching rod and an output rod for shaking the enameled wire, and the cylindrical cam is fixedly connected with a wedge, and the slope on the wedge is matched with the matching rod. Two torsion springs are sleeved on each end, and each torsion spring is fixedly connected with the output rod and the inner wall of the rotary groove respectively.

优选的,所述第二滑动槽上设有用于在绕卷完成后自动停止绕卷的控制机构,所述控制机构还包括固定连接在第二滑动槽顶端的压敏开关,所述压敏开关与电机电性连接。Preferably, the second sliding slot is provided with a control mechanism for automatically stopping the winding after the winding is completed, and the control mechanism also includes a pressure-sensitive switch fixedly connected to the top of the second sliding slot, and the pressure-sensitive switch Electrically connected with the motor.

优选的,所述承重板上设有用于对漆包线进行张紧的张紧机构,所述张紧机构包括固定连接在承重板上的第三支撑板,所述第三支撑板上转动连接有两个第三转动杆,每个所述第三转动杆上均固定连接有张紧轮,两个第三转动杆和张紧轮上下交错设置。Preferably, the bearing plate is provided with a tensioning mechanism for tensioning the enameled wire, and the tensioning mechanism includes a third supporting plate fixedly connected to the bearing plate, and the third supporting plate is rotatably connected with two Each of the third rotating rods is fixedly connected with a tensioning wheel, and the two third rotating rods and the tensioning wheels are alternately arranged up and down.

与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:

1、本发明通过整体结构的配合,达到了可根据绕卷筒的转速从而调节导向机构对漆包线的导向速率,使得导向机构对漆包线的导向速率始终与绕卷筒的转动速率相适配,避免了绕卷筒的转速与导向机构对漆包线的导向速率不适配,从而绕卷筒上的漆包线不均匀且不紧密,漆包线绕卷质量较差的效果。1. Through the cooperation of the overall structure, the present invention can adjust the guiding speed of the enameled wire by the guiding mechanism according to the rotating speed of the winding drum, so that the guiding speed of the guiding mechanism to the enameled wire is always compatible with the rotating speed of the winding drum, avoiding The rotating speed of the reel does not match the guide rate of the enameled wire by the guide mechanism, so the enameled wire on the reel is not uniform and tight, and the quality of the enameled wire is poor.

2、本发明通过调节机构和导向机构的配合,达到了在绕卷筒上的漆包线绕卷时,绕卷筒上需要绕卷的漆包线与导向的距离始终保持一定的距离,使得漆包线所承受的应力始终相同,从而保证了漆包线在绕卷时的张紧程度,使得漆包线绕卷的均匀和紧密的效果。2. Through the cooperation of the adjustment mechanism and the guide mechanism, the present invention achieves that when the enameled wire on the reel is wound, the distance between the enameled wire that needs to be wound on the reel and the guide is always kept at a certain distance, so that the enameled wire bears The stress is always the same, so as to ensure the tension of the enameled wire when it is wound, so that the enameled wire is evenly and tightly wound.

3、本发明通过调节机构和抖动机构的配合,达到了输出杆拍打在漆包线上,使得漆包线进行抖动,将漆包线上的灰尘通过抖动清除,进一步确保了漆包线绕卷质量且同时自适应调节拍打漆包线的力度,确保了漆包线绕卷质量的效果。3. Through the cooperation of the adjustment mechanism and the shaking mechanism, the present invention achieves the flapping of the output rod on the enameled wire, making the enameled wire vibrate, clearing the dust on the enameled wire through shaking, further ensuring the winding quality of the enameled wire and at the same time adaptively adjusting the beating of the enameled wire The strength ensures the quality of enameled wire winding.

附图说明Description of drawings

图1为本发明的整体结构示意图一;Fig. 1 is a schematic diagram of the overall structure of the present invention;

图2为本发明的整体结构示意图二;Fig. 2 is the overall structural schematic diagram II of the present invention;

图3为本发明导向机构、配合机构和配合组件的结构示意图一;Fig. 3 is a structural schematic diagram 1 of the guiding mechanism, the matching mechanism and the matching components of the present invention;

图4为本发明导向机构、配合机构和配合组件的结构示意图二;Fig. 4 is a structural schematic diagram II of the guiding mechanism, the matching mechanism and the matching components of the present invention;

图5为本发明配合机构和配合组件的结构示意图;Fig. 5 is a structural schematic diagram of a matching mechanism and a matching assembly of the present invention;

图6为本发明配合组件的爆炸结构示意图;Fig. 6 is a schematic diagram of the exploded structure of the mating assembly of the present invention;

图7为本发明调节机构和控制机构的结构示意图;Fig. 7 is the structural representation of adjustment mechanism and control mechanism of the present invention;

图8为本发明导向机构的爆炸结构示意图;Fig. 8 is a schematic diagram of the explosion structure of the guiding mechanism of the present invention;

图9为本发明抖动机构的结构示意图;Fig. 9 is a structural schematic diagram of the shaking mechanism of the present invention;

图10为本发明张紧机构的结构示意图。Fig. 10 is a structural schematic diagram of the tensioning mechanism of the present invention.

图中:1、承重板;11、第一支撑板;12、支撑架;13、第二支撑板;14、第三支撑板;2、电机;21、电机架;22、转动轴;23、第一盘轮;24、伸缩杆;25、花键;26、挡板;27、第二弹簧;3、绕卷筒;31、转动块;32、键槽;33、第二盘轮;34、第二转动杆;35、第三盘轮;36、第一滑动槽;38、第二滑动槽;39、第一弹簧;4、压敏开关;41、电动推杆;42、套环;43、第一转动杆;5、筒套;51、圆柱凸轮;52、导向环;53、限位槽;54、限位杆;55、卡块;56、楔块;6、铰杆;61、扭簧;62、转槽;63、配合杆;64、输出杆;7、第三转动杆;71、张紧轮。Among the figure: 1, bearing plate; 11, first support plate; 12, support frame; 13, second support plate; 14, third support plate; 2, motor; 21, motor frame; 22, rotating shaft; 23, 24, telescopic rod; 25, spline; 26, baffle plate; 27, second spring; 3, winding drum; 31, rotating block; 32, keyway; 33, second disc wheel; 34, 35, the third disc wheel; 36, the first sliding groove; 38, the second sliding groove; 39, the first spring; 4, pressure-sensitive switch; 41, electric push rod; 42, collar; 43 , the first rotating rod; 5, sleeve; 51, cylindrical cam; 52, guide ring; 53, limit groove; 54, limit rod; 55, block; 56, wedge; 6, hinge rod; 61, Torsion spring; 62, turning groove; 63, matching rod; 64, output rod; 7, the third rotating rod; 71, tensioning wheel.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

实施例一Embodiment one

本发明提供一种技术方案:一种漆包线绕卷装置,参阅图1、图2、图3、图4、图5、图7和图8,包括承重板1、第一支撑板11、电机2、电机架21和绕卷筒3,第一支撑板11和电机架21均固定连接在承重板1上,电机架21与电机2固定连接,电机2的输出端固定连接有转动轴22,转动轴22上设有配合组件,转动轴22通过配合组件驱动绕卷筒3,转动轴22上固定连接有第一盘轮23,第一支撑板11上设有第一转动杆43,第一转动杆43上固定连接有第二盘轮33,第一盘轮23和第二盘轮33通过皮带传动连接,第二盘轮33上设有用于与绕卷筒3的转速相适配的导向机构。The present invention provides a technical solution: an enameled wire winding device, referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 7 and Fig. 8, including a bearing plate 1, a first supporting plate 11, and a motor 2 , the motor frame 21 and the reel 3, the first support plate 11 and the motor frame 21 are all fixedly connected on the load-bearing plate 1, the motor frame 21 is fixedly connected with the motor 2, and the output end of the motor 2 is fixedly connected with a rotating shaft 22. The shaft 22 is provided with a matching assembly, and the rotating shaft 22 drives the reel 3 through the matching assembly. The rotating shaft 22 is fixedly connected with the first disc wheel 23, and the first supporting plate 11 is provided with a first rotating rod 43. The first rotation The rod 43 is fixedly connected with the second disc wheel 33, the first disc wheel 23 and the second disc wheel 33 are connected by belt transmission, and the second disc wheel 33 is provided with a guide mechanism adapted to the speed of the reel 3 .

由常识可知,当设备输出功率一定时,绕卷筒3上漆包线的量会对转动轴22的转速造成影响,从而对绕卷筒3的转速造成影响,但导向机构此时依旧均速导向,从而使得绕卷筒3上的漆包线开始逐步不均匀且不紧密,从而影响绕卷质量。It can be seen from common sense that when the output power of the equipment is constant, the amount of enameled wire on the reel 3 will affect the rotational speed of the rotating shaft 22, thereby affecting the rotational speed of the reel 3, but the guide mechanism still guides at a uniform speed at this time. As a result, the enameled wire on the reel 3 begins to be gradually uneven and not compact, thereby affecting the winding quality.

启动电机2,转动轴22转动,通过配合组件,从而绕卷筒3同步转动,且转动轴22上的第一盘轮23同步转动,由于第一盘轮23和第二盘轮33通过皮带传动连接,使得第二盘轮33带动第一转动杆43转动,从而导向机构同步对漆包线进行导向。Start the motor 2, the rotating shaft 22 rotates, and through the matching components, it rotates synchronously around the reel 3, and the first disc wheel 23 on the rotating shaft 22 rotates synchronously, because the first disc wheel 23 and the second disc wheel 33 are driven by a belt connected so that the second disc wheel 33 drives the first rotating rod 43 to rotate, so that the guiding mechanism guides the enameled wire synchronously.

当绕卷筒3上绕卷的漆包线量较多时,转动轴22和绕卷筒3的转动速率降低,同时第一盘轮23的转动速率降低,从而第二盘轮33的转动速率同步降低,从而导向机构对漆包线的导向速率同步降低,且与绕卷筒3的转动速率相适配。When the amount of enameled wire wound on the reel 3 is large, the rotation speed of the rotating shaft 22 and the reel 3 decreases, and at the same time the rotation rate of the first disc wheel 23 decreases, so that the rotation rate of the second disc wheel 33 decreases synchronously, Therefore, the guiding speed of the enameled wire by the guiding mechanism decreases synchronously, and is adapted to the rotating speed of the reel 3 .

当绕卷筒3上绕卷的漆包线量较少时,转动轴22和绕卷筒3的转动速率恢复正常,从而第二盘轮33的转动速率同步恢复正常,从而导向机构对漆包线的导向速率同步恢复正常,使得导向机构对漆包线的导向速率与绕卷筒3的转动速率相适配。When the amount of enameled wire wound on the reel 3 is less, the rotation rate of the rotating shaft 22 and the reel 3 returns to normal, so that the rotation rate of the second disc wheel 33 returns to normal synchronously, so that the guiding speed of the enameled wire by the guide mechanism The synchronism returns to normal, so that the guiding speed of the guide mechanism to the enameled wire matches the speed of rotation around the reel 3 .

从而达到了可根据绕卷筒3的转速从而调节导向机构对漆包线的导向速率,使得导向机构对漆包线的导向速率始终与绕卷筒3的转动速率相适配,避免了绕卷筒3的转速与导向机构对漆包线的导向速率不适配,从而绕卷筒3上的漆包线不均匀且不紧密,漆包线绕卷质量较差的效果。In this way, it is possible to adjust the guiding speed of the enameled wire by the guiding mechanism according to the rotating speed of the winding drum 3, so that the guiding speed of the guiding mechanism to the enameled wire is always matched with the rotating speed of the winding drum 3, and the speed of the winding drum 3 is avoided. The guiding speed of the enameled wire does not match with the guiding mechanism, so that the enameled wire on the reel 3 is uneven and not tight, and the winding quality of the enameled wire is poor.

第一盘轮23和第二盘轮33的直径大小不相同,可根据绕卷筒3可绕卷漆包线的横截圈数从而确定第一盘轮23和第二盘轮33的直径比,图中关于第一盘轮23和第二盘轮33为了方便展示,只展示了大概位置和连接关系,在实际使用中,可根据使用情况,从而确定第一盘轮23和第二盘轮33的直径比。The diameters of the first disc wheel 23 and the second disc wheel 33 are not the same, and the diameter ratio of the first disc wheel 23 and the second disc wheel 33 can be determined according to the number of cross-sectional turns of the enameled wire that can be wound around the reel 3, as shown in Fig. Regarding the first disc wheel 23 and the second disc wheel 33 in order to facilitate the display, only the approximate position and connection relationship are shown. In actual use, the positions of the first disc wheel 23 and the second disc wheel 33 can be determined according to the usage conditions. diameter ratio.

导向机构包括固定连接在第一转动杆43上的筒套5,筒套5上滑动连接有圆柱凸轮51,筒套5的内壁上滑动连接有卡块55,卡块55滑动连接在圆柱凸轮51的滑槽上,筒套5上固定连接有导向环52,承重板1设有限位组件。The guide mechanism includes a sleeve 5 fixedly connected to the first rotating rod 43, a cylindrical cam 51 is slidably connected to the sleeve 5, a block 55 is slidably connected to the inner wall of the sleeve 5, and the block 55 is slidably connected to the cylindrical cam 51. On the chute, the sleeve sleeve 5 is fixedly connected with a guide ring 52, and the bearing plate 1 is provided with a limit assembly.

在第一转动杆43转动时,其上的筒套5同步转动,由于筒套5上的卡块55与圆柱凸轮51的滑槽滑动连接,使得通过限位组件对圆柱凸轮51的限位,从而使得在筒套5转动时,圆柱凸轮51往复轴向滑动,从而带动固定导向环52横向往复移动,使得在绕卷筒3转动的同时导向环52对漆包线进行导向,从而漆包线均匀的绕卷在绕卷筒3上,使得漆包线绕卷更加均匀的效果。When the first rotating rod 43 rotates, the sleeve 5 on it rotates synchronously. Since the block 55 on the sleeve 5 is slidingly connected with the chute of the cylindrical cam 51, the cylindrical cam 51 is limited by the limiting assembly. Thus, when the sleeve 5 rotates, the cylindrical cam 51 reciprocates and axially slides, thereby driving the fixed guide ring 52 to reciprocate laterally, so that the guide ring 52 guides the enameled wire while rotating around the reel 3, so that the enameled wire is evenly wound On the reel 3, the effect of making the enameled wire winding more uniform.

限位组件包括固定连接在承重板1上的第二支撑板13,第二支撑板13上开设有矩形槽,矩形槽上滑动连接有限位杆54,圆柱凸轮51上开设有限位槽53,限位杆54滑动连接在限位槽53上,限位杆54和限位槽53均为矩形。The limit assembly includes a second support plate 13 fixedly connected to the bearing plate 1, a rectangular groove is provided on the second support plate 13, and a limit rod 54 is slidably connected to the rectangular groove, and a limit groove 53 is provided on the cylindrical cam 51 to limit The position-limiting rod 54 is slidably connected to the position-limiting slot 53, and both the position-limiting bar 54 and the position-limiting slot 53 are rectangular.

通过设置限位组件,达到了对圆柱凸轮51进行限位,从而圆柱凸轮51不会转动,只会横向往复滑动的效果;通过设置限位杆54和限位槽53均为矩形从而达到了保证圆柱凸轮51不会转动的效果。By arranging the limit assembly, the cylindrical cam 51 is limited, so that the cylindrical cam 51 will not rotate, but will only slide back and forth laterally; by setting the limit rod 54 and the limit groove 53 to be rectangular, the guarantee is achieved. Cylindrical cam 51 can not rotate the effect.

实施例二Embodiment two

与实施例一基本相同,更进一步的是:参阅图1、图2、图3、图4和图7,承重板1上设有用于自适应调节导向环52位置的调节机构,调节机构包括开设在第一支撑板11上的第一滑动槽36和第二滑动槽38,第一滑动槽36与第一转动杆43滑动连接,第二滑动槽38上滑动连接有第二转动杆34,第二转动杆34上固定连接有第三盘轮35,第三盘轮35与皮带相配合,第一支撑板11上固定连接有电动推杆41,电动推杆41的输出端固定连接有套环42,套环42与第一转动杆43转动连接,绕卷筒3上设有用于检测漆包线绕卷层数厚度的位置传感器,位置传感器与电动推杆41电性连接。It is basically the same as Embodiment 1, and what is further: referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 7, the load bearing plate 1 is provided with an adjustment mechanism for adaptively adjusting the position of the guide ring 52, and the adjustment mechanism includes opening The first sliding groove 36 and the second sliding groove 38 on the first support plate 11, the first sliding groove 36 is slidably connected with the first rotating rod 43, the second sliding groove 38 is slidingly connected with the second rotating rod 34, and the second sliding groove 38 is slidably connected with the second rotating rod 34. The second rotating rod 34 is fixedly connected with a third disc wheel 35, the third disc wheel 35 is matched with the belt, the first support plate 11 is fixedly connected with an electric push rod 41, and the output end of the electric push rod 41 is fixedly connected with a collar 42, the collar 42 is rotationally connected with the first rotating rod 43, and the reel 3 is provided with a position sensor for detecting the thickness of the enameled wire winding layers, and the position sensor is electrically connected with the electric push rod 41.

通过设置位置传感器,从而在绕卷筒3上的漆包线绕卷层数厚度变厚时,位置传感器获取信号,从而电动推杆41的输出端带动套环42向远离第一盘轮23的方向滑动,从而使得第一转动杆43带动第二盘轮33同步向远离第一盘轮23的方向滑动,从而使得导向机构同步向远离第一盘轮23的方向滑动,从而在绕卷筒3上的漆包线绕卷层数厚度变厚时,导向环52同步向远离第一盘轮23的方向滑动,达到了在绕卷筒3上的漆包线绕卷时,绕卷筒3上需要绕卷的漆包线与导向环52的距离始终保持一定的距离,使得漆包线所承受的应力始终相同,从而保证了漆包线在绕卷时的张紧程度,使得漆包线绕卷的均匀和紧密的效果。By setting the position sensor, when the enameled wire winding layer thickness on the reel 3 becomes thicker, the position sensor obtains a signal, so that the output end of the electric push rod 41 drives the collar 42 to slide away from the first disc wheel 23 , so that the first rotating rod 43 drives the second disc wheel 33 to slide synchronously in a direction away from the first disc wheel 23, so that the guide mechanism synchronously slides in a direction away from the first disc wheel 23, so that the winding on the reel 3 When the thickness of the enameled wire winding layers becomes thicker, the guide ring 52 slides synchronously in a direction away from the first disc wheel 23, so that when the enameled wire on the reel 3 is reeled, the enameled wire that needs to be reeled on the reel 3 and the The distance between the guide rings 52 is always kept at a certain distance, so that the enameled wire bears the same stress all the time, thereby ensuring the tension of the enameled wire during winding, and making the enameled wire winding uniform and tight.

通过设置第二转动杆34和第三盘轮35,达到了在第二盘轮33滑动时,通过第三盘轮35的向上或向下滑动,使得第二盘轮33始终可通过皮带与第一盘轮23传动连接,不会发生干涉的效果。By arranging the second rotating rod 34 and the third disc wheel 35, when the second disc wheel 33 slides, the upward or downward sliding of the third disc wheel 35 makes the second disc wheel 33 always pass through the belt and the first disc wheel. A disk wheel 23 is connected in transmission, and the effect of interference will not occur.

调节机构还包括固定连接在第二滑动槽38上的第一弹簧39,第一弹簧39远离第二滑动槽38的一端与第二转动杆34相抵。The adjustment mechanism further includes a first spring 39 fixedly connected to the second sliding groove 38 , and the end of the first spring 39 away from the second sliding groove 38 is against the second rotating rod 34 .

通过设置第一弹簧39,达到了辅助第二转动杆34复位的效果。By setting the first spring 39, the effect of assisting the reset of the second rotating rod 34 is achieved.

实施例三Embodiment three

与实施例二基本相同,更进一步的是:参阅图1、图2、图5和图7,配合组件包括安装在绕卷筒3两端的两个转动块31,承重板1上固定连接有两个支撑架12,两个支撑架12上均开设有与转动块31和绕卷筒3相适配的卡槽,转动轴22上固定连接有伸缩杆24,伸缩杆24的伸缩端上固定连接有花键25,转动块31上开设有与伸缩杆24和花键25相适配的键槽32。It is basically the same as the second embodiment, and what is further: referring to Fig. 1, Fig. 2, Fig. 5 and Fig. 7, the matching assembly includes two rotating blocks 31 installed at both ends of the reel 3, and two rotating blocks 31 are fixedly connected on the bearing plate 1. A support frame 12, two support frames 12 are provided with a draw-in groove that is compatible with the rotating block 31 and the reel 3, the rotating shaft 22 is fixedly connected with a telescopic rod 24, and the telescopic end of the telescopic rod 24 is fixedly connected There are splines 25 , and the rotating block 31 is provided with a keyway 32 matching the telescopic rod 24 and the splines 25 .

配合组件还包括固定连接在伸缩杆24伸缩端上的挡板26,挡板26与转动块31相抵,伸缩杆24的伸缩端上套接有第二弹簧27,第二弹簧27的两端分别于伸缩杆24的固定端和挡板26固定连接。The mating assembly also includes a baffle plate 26 fixedly connected to the telescopic end of the telescopic rod 24, the baffle plate 26 is offset against the rotating block 31, the telescopic end of the telescopic rod 24 is sleeved with a second spring 27, and the two ends of the second spring 27 are respectively The fixed end of the telescopic rod 24 is fixedly connected with the baffle plate 26.

在绕卷之前,首先将两个转动块31安装在绕卷筒3的两端,随后推动挡板26,从而使得伸缩杆24的伸缩端向伸缩杆24的固定端内滑动,随后将安装完成转动块31的绕卷筒3放置在支撑架12上的卡槽,然后松开挡板26,使得第二弹簧27的弹力得以释放,从而伸缩杆24的伸缩端向远离伸缩杆24的固定端方向滑动,从而使得伸缩杆24带动花键25滑动至转动块31的键槽32内,且伸缩杆24通过花键25与转动块31的键槽32发生配合,从而使得在转动轴22带动伸缩杆24转动时,转动块31与绕卷筒3可同步转动的效果。Before winding, first install the two rotating blocks 31 on both ends of the reel 3, then push the baffle plate 26, so that the telescopic end of the telescopic rod 24 slides into the fixed end of the telescopic rod 24, and then the installation is completed The reel 3 of the rotating block 31 is placed in the slot on the support frame 12, and then the baffle plate 26 is released, so that the elastic force of the second spring 27 is released, so that the telescopic end of the telescopic rod 24 moves away from the fixed end of the telescopic rod 24 direction, so that the telescopic rod 24 drives the spline 25 to slide into the keyway 32 of the rotating block 31, and the telescopic rod 24 cooperates with the keyway 32 of the rotating block 31 through the spline 25, so that the rotating shaft 22 drives the telescopic rod 24 When rotating, the rotating block 31 and the reel 3 can rotate synchronously.

通过设置支撑架12上的卡槽,达到了即对转动块31和绕卷筒3限位,同时转动块31和绕卷筒3可转动的效果。By setting the slots on the support frame 12 , the rotation block 31 and the winding drum 3 are limited, and the rotating block 31 and the winding drum 3 are rotatable at the same time.

通过设置挡板26与转动块31相抵,使得保证了转动轴22带动伸缩杆24转动时,转动块31与绕卷筒3可同步转动的效果。By arranging the baffle plate 26 to offset against the rotating block 31, the effect that the rotating block 31 and the reel 3 can rotate synchronously is ensured when the rotating shaft 22 drives the telescopic rod 24 to rotate.

实施例四Embodiment four

与实施例三基本相同,更进一步的是:参阅图1、图2、图9和图10,第二支撑板13上设有用于将漆包线上灰尘抖掉的抖动机构,抖动机构包括开设在第二支撑板13上的转槽62,转槽62上转动连接有铰杆6,铰杆6上固定连接有配合杆63和用于对漆包线进行抖动的输出杆64,圆柱凸轮51上固定连接有楔块56,楔块56上的斜面与配合杆63相配合,铰杆6两端上均套接有两个扭簧61,每个扭簧61分别与输出杆64和转槽62的内壁固定连接。It is basically the same as the third embodiment, further: referring to Fig. 1, Fig. 2, Fig. 9 and Fig. 10, the second support plate 13 is provided with a shaking mechanism for shaking off the dust on the enameled wire. The turning groove 62 on the two support plates 13, the turning groove 62 is rotatably connected with the hinge bar 6, the hinge lever 6 is fixedly connected with the matching rod 63 and the output rod 64 for shaking the enameled wire, and the cylindrical cam 51 is fixedly connected with Wedge 56, the inclined surface on the wedge 56 matches with the matching rod 63, two torsion springs 61 are sleeved on both ends of the hinge rod 6, and each torsion spring 61 is fixed to the inner wall of the output rod 64 and the rotating groove 62 respectively. connect.

在漆包线包覆完成后,需要进过降温,目前均通过水降温后,将漆包线放置在地上从而使得漆包线上可能沾附灰尘。After the enameled wire is coated, it needs to be cooled. At present, after cooling with water, the enameled wire is placed on the ground so that dust may be attached to the enameled wire.

在圆柱凸轮51向靠近第二支撑板13的一端滑动时,其上的楔块56同步向第二支撑板13的一端滑动,随后楔块56与配合杆63相抵,从而使得配合杆63以铰杆6为圆心向下转动,从而输出杆64同步向下转动,在圆柱凸轮51向靠近第二支撑板13的一端滑动时,此时,扭簧61的弹力得以释放,从而配合杆63和输出杆64以铰杆6为圆心向上转动,从而输出杆64拍打在漆包线上,从而使得漆包线进行抖动,从而将漆包线上的灰尘通过抖动清除,从而进一步确保了漆包线绕卷质量的效果。When the cylindrical cam 51 slides toward an end close to the second support plate 13, the wedge 56 on it slides synchronously to an end of the second support plate 13, and then the wedge 56 abuts against the mating rod 63, so that the mating rod 63 is hinged. The rod 6 rotates downward as the center of the circle, so that the output rod 64 rotates downward synchronously. When the cylindrical cam 51 slides toward the end close to the second support plate 13, at this time, the elastic force of the torsion spring 61 is released, thereby matching the rod 63 and the output rod 63. The rod 64 rotates upwards with the hinge rod 6 as the center of the circle, so that the output rod 64 slaps on the enameled wire, so that the enameled wire shakes, and the dust on the enameled wire is removed by shaking, thereby further ensuring the winding quality of the enameled wire.

在导向机构横向滑动后,从而使得导向环52距输出杆64的距离越来越近,从而输出杆64在拍打漆包线时,漆包线的晃动幅度越来越小,从而通过设置楔块56,使得楔块56同步横向移动后,楔块56与配合杆63相抵后,配合杆63以铰杆6为圆心向下转动的角度变大,从而在扭簧61释放弹力时,配合杆63和输出杆64以铰杆6为圆心向上转动的力度变大,从而输出杆64拍打在漆包线上的力度变大,从而达到了自适应调节拍打漆包线的力度,进一步确保了漆包线绕卷质量的效果。After the guide mechanism slides laterally, the distance between the guide ring 52 and the output rod 64 is getting closer and closer, so that when the output rod 64 beats the enameled wire, the shaking range of the enameled wire becomes smaller and smaller, thereby by setting the wedge 56, the wedge After block 56 moves laterally synchronously, after wedge block 56 and mating rod 63 offset, the angle that mating rod 63 rotates downward with hinge rod 6 as the center of circle becomes larger, thereby when torsion spring 61 releases elastic force, mating rod 63 and output rod 64 The strength of upward rotation with the hinge rod 6 as the center of the circle becomes larger, so that the strength of the output rod 64 beating on the enameled wire becomes larger, thereby achieving the self-adaptive adjustment of the strength of beating the enameled wire, and further ensuring the quality of the enameled wire winding.

第二滑动槽38上设有用于在绕卷完成后自动停止绕卷的控制机构,控制机构还包括固定连接在第二滑动槽38顶端的压敏开关4,压敏开关4与电机2电性连接。The second sliding groove 38 is provided with a control mechanism for automatically stopping the winding after the winding is completed. The control mechanism also includes a pressure-sensitive switch 4 fixedly connected to the top of the second sliding groove 38. The pressure-sensitive switch 4 is electrically connected to the motor 2. connect.

在绕卷筒3绕卷完成后,此时第二转动杆34与第二滑动槽38上的压敏开关4接触,从而电机2通知转动,从而绕卷筒3停止绕卷,从而无需人工时刻观察绕卷筒3的绕卷量,省时省力的效果。After winding around the reel 3, the second rotating rod 34 is in contact with the pressure-sensitive switch 4 on the second slide groove 38, so that the motor 2 notifies the rotation, so that the winding around the reel 3 stops, so that no manual time is required. Observing the amount of winding around the reel 3 saves time and effort.

承重板1上设有用于对漆包线进行张紧的张紧机构,张紧机构包括固定连接在承重板1上的第三支撑板14,第三支撑板14上转动连接有两个第三转动杆7,每个第三转动杆7上均固定连接有张紧轮71,两个第三转动杆7和张紧轮71上下交错设置。The load-bearing plate 1 is provided with a tensioning mechanism for tensioning the enameled wire. The tensioning mechanism includes a third support plate 14 fixedly connected to the load-bearing plate 1. The third support plate 14 is rotatably connected with two third rotating rods. 7. Each third rotating rod 7 is fixedly connected with a tensioning wheel 71, and the two third rotating rods 7 and the tensioning wheels 71 are arranged alternately up and down.

通过设置两个第三转动杆7和张紧轮71上下交错设置,使得漆包线如图10中所示缠绕,从而保证了对漆包线的张紧力,避免了漆包线在绕卷完成后松动且不紧密,进一步保证了漆包线的绕卷质量的效果。By arranging two third rotating rods 7 and tensioning wheels 71 to be staggered up and down, the enameled wire is wound as shown in Figure 10, thereby ensuring the tension on the enameled wire and preventing the enameled wire from loosening and loosening after winding , To further ensure the effect of the winding quality of the enameled wire.

工作原理:该一种漆包线绕卷装置,使用时,由常识可知,当设备输出功率一定时,绕卷筒3上漆包线的量会对转动轴22的转速造成影响,从而对绕卷筒3的转速造成影响,但导向机构此时依旧均速导向,从而使得绕卷筒3上的漆包线开始逐步不均匀且不紧密,从而影响绕卷质量。Working principle: When this enameled wire winding device is used, it can be known from common sense that when the output power of the device is constant, the amount of enameled wire on the reel 3 will affect the rotational speed of the rotating shaft 22, thereby affecting the speed of the reel 3. The rotating speed affects, but the guide mechanism still guides at a uniform speed at this time, so that the enameled wire on the reel 3 begins to be uneven and not compact gradually, thereby affecting the winding quality.

启动电机2,转动轴22转动,通过配合组件,从而绕卷筒3同步转动,且转动轴22上的第一盘轮23同步转动,由于第一盘轮23和第二盘轮33通过皮带传动连接,使得第二盘轮33带动第一转动杆43转动,从而导向机构同步对漆包线进行导向。Start the motor 2, the rotating shaft 22 rotates, and through the matching components, it rotates synchronously around the reel 3, and the first disc wheel 23 on the rotating shaft 22 rotates synchronously, because the first disc wheel 23 and the second disc wheel 33 are driven by a belt connected so that the second disc wheel 33 drives the first rotating rod 43 to rotate, so that the guiding mechanism guides the enameled wire synchronously.

当绕卷筒3上绕卷的漆包线量较多时,转动轴22和绕卷筒3的转动速率降低,同时第一盘轮23的转动速率降低,从而第二盘轮33的转动速率同步降低,从而导向机构对漆包线的导向速率同步降低,且与绕卷筒3的转动速率相适配。When the amount of enameled wire wound on the reel 3 is large, the rotation speed of the rotating shaft 22 and the reel 3 decreases, and at the same time the rotation rate of the first disc wheel 23 decreases, so that the rotation rate of the second disc wheel 33 decreases synchronously, Therefore, the guiding speed of the enameled wire by the guiding mechanism decreases synchronously, and is adapted to the rotating speed of the reel 3 .

当绕卷筒3上绕卷的漆包线量较少时,转动轴22和绕卷筒3的转动速率恢复正常,从而第二盘轮33的转动速率同步恢复正常,从而导向机构对漆包线的导向速率同步恢复正常,使得导向机构对漆包线的导向速率与绕卷筒3的转动速率相适配。When the amount of enameled wire wound on the reel 3 is less, the rotation rate of the rotating shaft 22 and the reel 3 returns to normal, so that the rotation rate of the second disc wheel 33 returns to normal synchronously, so that the guiding speed of the enameled wire by the guide mechanism The synchronism returns to normal, so that the guiding speed of the guide mechanism to the enameled wire matches the speed of rotation around the reel 3 .

从而达到了可根据绕卷筒3的转速从而调节导向机构对漆包线的导向速率,使得导向机构对漆包线的导向速率始终与绕卷筒3的转动速率相适配,避免了绕卷筒3的转速与导向机构对漆包线的导向速率不适配,从而绕卷筒3上的漆包线不均匀且不紧密,漆包线绕卷质量较差的效果。In this way, it is possible to adjust the guiding speed of the enameled wire by the guiding mechanism according to the rotating speed of the winding drum 3, so that the guiding speed of the guiding mechanism to the enameled wire is always matched with the rotating speed of the winding drum 3, and the speed of the winding drum 3 is avoided. The guiding speed of the enameled wire does not match with the guiding mechanism, so that the enameled wire on the reel 3 is uneven and not tight, and the winding quality of the enameled wire is poor.

第一盘轮23和第二盘轮33的直径大小不相同,可根据绕卷筒3可绕卷漆包线的横截圈数从而确定第一盘轮23和第二盘轮33的直径比,图中关于第一盘轮23和第二盘轮33为了方便展示,只展示了大概位置和连接关系,在实际使用中,可根据使用情况,从而确定第一盘轮23和第二盘轮33的直径比。The diameters of the first disc wheel 23 and the second disc wheel 33 are not the same, and the diameter ratio of the first disc wheel 23 and the second disc wheel 33 can be determined according to the number of cross-sectional turns of the enameled wire that can be wound around the reel 3, as shown in Fig. Regarding the first disc wheel 23 and the second disc wheel 33 in order to facilitate the display, only the approximate position and connection relationship are shown. In actual use, the positions of the first disc wheel 23 and the second disc wheel 33 can be determined according to the usage conditions. diameter ratio.

在第一转动杆43转动时,其上的筒套5同步转动,由于筒套5上的卡块55与圆柱凸轮51的滑槽滑动连接,使得通过限位组件对圆柱凸轮51的限位,从而使得在筒套5转动时,圆柱凸轮51往复轴向滑动,从而带动固定导向环52横向往复移动,使得在绕卷筒3转动的同时导向环52对漆包线进行导向,从而漆包线均匀的绕卷在绕卷筒3上,使得漆包线绕卷更加均匀的效果。When the first rotating rod 43 rotates, the sleeve 5 on it rotates synchronously. Since the block 55 on the sleeve 5 is slidingly connected with the chute of the cylindrical cam 51, the cylindrical cam 51 is limited by the limiting assembly. Thus, when the sleeve 5 rotates, the cylindrical cam 51 reciprocates and axially slides, thereby driving the fixed guide ring 52 to reciprocate laterally, so that the guide ring 52 guides the enameled wire while rotating around the reel 3, so that the enameled wire is evenly wound On the reel 3, the effect of making the enameled wire winding more uniform.

通过设置限位组件,达到了对圆柱凸轮51进行限位,从而圆柱凸轮51不会转动,只会横向往复滑动的效果;通过设置限位杆54和限位槽53均为矩形从而达到了保证圆柱凸轮51不会转动的效果。By arranging the limit assembly, the cylindrical cam 51 is limited, so that the cylindrical cam 51 will not rotate, but will only slide back and forth laterally; by setting the limit rod 54 and the limit groove 53 to be rectangular, the guarantee is achieved. Cylindrical cam 51 can not rotate the effect.

通过设置位置传感器,从而在绕卷筒3上的漆包线绕卷层数厚度变厚时,位置传感器获取信号,从而电动推杆41的输出端带动套环42向远离第一盘轮23的方向滑动,从而使得第一转动杆43带动第二盘轮33同步向远离第一盘轮23的方向滑动,从而使得导向机构同步向远离第一盘轮23的方向滑动,从而在绕卷筒3上的漆包线绕卷层数厚度变厚时,导向环52同步向远离第一盘轮23的方向滑动,达到了在绕卷筒3上的漆包线绕卷时,绕卷筒3上需要绕卷的漆包线与导向环52的距离始终保持一定的距离,使得漆包线所承受的应力始终相同,从而保证了漆包线在绕卷时的张紧程度,使得漆包线绕卷的均匀和紧密的效果。By setting the position sensor, when the enameled wire winding layer thickness on the reel 3 becomes thicker, the position sensor obtains a signal, so that the output end of the electric push rod 41 drives the collar 42 to slide away from the first disc wheel 23 , so that the first rotating rod 43 drives the second disc wheel 33 to slide synchronously in a direction away from the first disc wheel 23, so that the guide mechanism synchronously slides in a direction away from the first disc wheel 23, so that the winding on the reel 3 When the thickness of the enameled wire winding layers becomes thicker, the guide ring 52 slides synchronously in a direction away from the first disc wheel 23, so that when the enameled wire on the reel 3 is reeled, the enameled wire that needs to be reeled on the reel 3 and the The distance between the guide rings 52 is always kept at a certain distance, so that the enameled wire bears the same stress all the time, thereby ensuring the tension of the enameled wire during winding, and making the enameled wire winding uniform and tight.

通过设置第二转动杆34和第三盘轮35,达到了在第二盘轮33滑动时,通过第三盘轮35的向上或向下滑动,使得第二盘轮33始终可通过皮带与第一盘轮23传动连接,不会发生干涉的效果。By arranging the second rotating rod 34 and the third disc wheel 35, when the second disc wheel 33 slides, the upward or downward sliding of the third disc wheel 35 makes the second disc wheel 33 always pass through the belt and the first disc wheel. A disk wheel 23 is connected in transmission, and the effect of interference will not occur.

通过设置第一弹簧39,达到了辅助第二转动杆34复位的效果。By setting the first spring 39, the effect of assisting the reset of the second rotating rod 34 is achieved.

在绕卷之前,首先将两个转动块31安装在绕卷筒3的两端,随后推动挡板26,从而使得伸缩杆24的伸缩端向伸缩杆24的固定端内滑动,随后将安装完成转动块31的绕卷筒3放置在支撑架12上的卡槽,然后松开挡板26,使得第二弹簧27的弹力得以释放,从而伸缩杆24的伸缩端向远离伸缩杆24的固定端方向滑动,从而使得伸缩杆24带动花键25滑动至转动块31的键槽32内,且伸缩杆24通过花键25与转动块31的键槽32发生配合,从而使得在转动轴22带动伸缩杆24转动时,转动块31与绕卷筒3可同步转动的效果。Before winding, first install the two rotating blocks 31 on both ends of the reel 3, then push the baffle plate 26, so that the telescopic end of the telescopic rod 24 slides into the fixed end of the telescopic rod 24, and then the installation is completed The reel 3 of the rotating block 31 is placed in the slot on the support frame 12, and then the baffle plate 26 is released, so that the elastic force of the second spring 27 is released, so that the telescopic end of the telescopic rod 24 moves away from the fixed end of the telescopic rod 24 direction, so that the telescopic rod 24 drives the spline 25 to slide into the keyway 32 of the rotating block 31, and the telescopic rod 24 cooperates with the keyway 32 of the rotating block 31 through the spline 25, so that the rotating shaft 22 drives the telescopic rod 24 When rotating, the rotating block 31 and the reel 3 can rotate synchronously.

通过设置支撑架12上的卡槽,达到了即对转动块31和绕卷筒3限位,同时转动块31和绕卷筒3可转动的效果。By setting the slots on the support frame 12 , the rotation block 31 and the winding drum 3 are limited, and the rotating block 31 and the winding drum 3 are rotatable at the same time.

通过设置挡板26与转动块31相抵,使得保证了转动轴22带动伸缩杆24转动时,转动块31与绕卷筒3可同步转动的效果。By arranging the baffle plate 26 to offset against the rotating block 31, the effect that the rotating block 31 and the reel 3 can rotate synchronously is ensured when the rotating shaft 22 drives the telescopic rod 24 to rotate.

在漆包线包覆完成后,需要进过降温,目前均通过水降温后,将漆包线放置在地上从而使得漆包线上可能沾附灰尘。After the enameled wire is coated, it needs to be cooled. At present, after cooling with water, the enameled wire is placed on the ground so that dust may be attached to the enameled wire.

在圆柱凸轮51向靠近第二支撑板13的一端滑动时,其上的楔块56同步向第二支撑板13的一端滑动,随后楔块56与配合杆63相抵,从而使得配合杆63以铰杆6为圆心向下转动,从而输出杆64同步向下转动,在圆柱凸轮51向靠近第二支撑板13的一端滑动时,此时,扭簧61的弹力得以释放,从而配合杆63和输出杆64以铰杆6为圆心向上转动,从而输出杆64拍打在漆包线上,从而使得漆包线进行抖动,从而将漆包线上的灰尘通过抖动清除,从而进一步确保了漆包线绕卷质量的效果。When the cylindrical cam 51 slides toward an end close to the second support plate 13, the wedge 56 on it slides synchronously to an end of the second support plate 13, and then the wedge 56 abuts against the mating rod 63, so that the mating rod 63 is hinged. The rod 6 rotates downward as the center of the circle, so that the output rod 64 rotates downward synchronously. When the cylindrical cam 51 slides toward the end close to the second support plate 13, at this time, the elastic force of the torsion spring 61 is released, thereby matching the rod 63 and the output rod 63. The rod 64 rotates upwards with the hinge rod 6 as the center of the circle, so that the output rod 64 slaps on the enameled wire, so that the enameled wire shakes, and the dust on the enameled wire is removed by shaking, thereby further ensuring the winding quality of the enameled wire.

在导向机构横向滑动后,从而使得导向环52距输出杆64的距离越来越近,从而输出杆64在拍打漆包线时,漆包线的晃动幅度越来越小,从而通过设置楔块56,使得楔块56同步横向移动后,楔块56与配合杆63相抵后,配合杆63以铰杆6为圆心向下转动的角度变大,从而在扭簧61释放弹力时,配合杆63和输出杆64以铰杆6为圆心向上转动的力度变大,从而输出杆64拍打在漆包线上的力度变大,从而达到了自适应调节拍打漆包线的力度,进一步确保了漆包线绕卷质量的效果。After the guide mechanism slides laterally, the distance between the guide ring 52 and the output rod 64 is getting closer and closer, so that when the output rod 64 beats the enameled wire, the shaking range of the enameled wire becomes smaller and smaller, thereby by setting the wedge 56, the wedge After block 56 moves laterally synchronously, after wedge block 56 and mating rod 63 offset, the angle that mating rod 63 rotates downward with hinge rod 6 as the center of circle becomes larger, thereby when torsion spring 61 releases elastic force, mating rod 63 and output rod 64 The strength of upward rotation with the hinge rod 6 as the center of the circle becomes larger, so that the strength of the output rod 64 beating on the enameled wire becomes larger, thereby achieving the self-adaptive adjustment of the strength of beating the enameled wire, and further ensuring the quality of the enameled wire winding.

在绕卷筒3绕卷完成后,此时第二转动杆34与第二滑动槽38上的压敏开关4接触,从而电机2通知转动,从而绕卷筒3停止绕卷,从而无需人工时刻观察绕卷筒3的绕卷量,省时省力的效果。After winding around the reel 3, the second rotating rod 34 is in contact with the pressure-sensitive switch 4 on the second slide groove 38, so that the motor 2 notifies the rotation, so that the winding around the reel 3 stops, so that no manual time is required. Observing the amount of winding around the reel 3 saves time and effort.

通过设置两个第三转动杆7和张紧轮71上下交错设置,使得漆包线如图10中所示缠绕,从而保证了对漆包线的张紧力,避免了漆包线在绕卷完成后松动且不紧密,进一步保证了漆包线的绕卷质量的效果。By arranging two third rotating rods 7 and tensioning wheels 71 to be staggered up and down, the enameled wire is wound as shown in Figure 10, thereby ensuring the tension on the enameled wire and preventing the enameled wire from loosening and loosening after winding , To further ensure the effect of the winding quality of the enameled wire.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (10)

1.一种漆包线绕卷装置,包括承重板(1)、第一支撑板(11)、电机(2)、电机架(21)和绕卷筒(3),所述第一支撑板(11)和电机架(21)均固定连接在承重板(1)上,所述电机架(21)与电机(2)固定连接,其特征在于:所述电机(2)的输出端固定连接有转动轴(22),所述转动轴(22)上设有配合组件,所述转动轴(22)通过配合组件驱动绕卷筒(3),所述转动轴(22)上固定连接有第一盘轮(23),所述第一支撑板(11)上设有第一转动杆(43),所述第一转动杆(43)上固定连接有第二盘轮(33),所述第一盘轮(23)和第二盘轮(33)通过皮带传动连接,所述第二盘轮(33)上设有用于与绕卷筒(3)的转速相适配的导向机构。1. An enameled wire winding device, comprising a load-bearing plate (1), a first support plate (11), a motor (2), a motor frame (21) and a reel (3), the first support plate (11 ) and the motor frame (21) are all fixedly connected on the bearing plate (1), and the motor frame (21) is fixedly connected with the motor (2), and it is characterized in that: the output end of the motor (2) is fixedly connected with a rotating shaft (22), the rotating shaft (22) is provided with a matching assembly, and the rotating shaft (22) is driven to wind the reel (3) through the matching assembly, and the first disc is fixedly connected to the rotating shaft (22). wheel (23), the first support plate (11) is provided with a first rotating rod (43), the first rotating rod (43) is fixedly connected with a second disc wheel (33), the first The disk wheel (23) and the second disk wheel (33) are connected through a belt drive, and the second disk wheel (33) is provided with a guide mechanism adapted to the rotating speed of the reel (3). 2.根据权利要求1所述的一种漆包线绕卷装置,其特征在于:所述导向机构包括固定连接在第一转动杆(43)上的筒套(5),所述筒套(5)上滑动连接有圆柱凸轮(51),所述筒套(5)的内壁上滑动连接有卡块(55),所述卡块(55)滑动连接在圆柱凸轮(51)的滑槽上,所述筒套(5)上固定连接有导向环(52),所述承重板(1)设有限位组件。2. An enameled wire winding device according to claim 1, characterized in that: the guide mechanism includes a sleeve (5) fixedly connected to the first rotating rod (43), and the sleeve (5) A cylindrical cam (51) is slidably connected to the top, and a block (55) is slidably connected to the inner wall of the sleeve (5), and the block (55) is slidably connected to the chute of the cylindrical cam (51). A guide ring (52) is fixedly connected to the barrel sleeve (5), and the bearing plate (1) is provided with a limit assembly. 3.根据权利要求2所述的一种漆包线绕卷装置,其特征在于:所述限位组件包括固定连接在承重板(1)上的第二支撑板(13),所述第二支撑板(13)上开设有矩形槽,所述矩形槽上滑动连接有限位杆(54),所述圆柱凸轮(51)上开设有限位槽(53),所述限位杆(54)滑动连接在限位槽(53)上,所述限位杆(54)和限位槽(53)均为矩形。3. An enameled wire winding device according to claim 2, characterized in that: the limit assembly includes a second support plate (13) fixedly connected to the bearing plate (1), and the second support plate (13) is provided with a rectangular groove, and the limit rod (54) is slidably connected to the rectangular groove, and the limit groove (53) is provided on the cylindrical cam (51), and the limit rod (54) is slidably connected to the On the limit groove (53), the limit rod (54) and the limit groove (53) are both rectangular. 4.根据权利要求3所述的一种漆包线绕卷装置,其特征在于:所述承重板(1)上设有用于自适应调节导向环(52)位置的调节机构,所述调节机构包括开设在第一支撑板(11)上的第一滑动槽(36)和第二滑动槽(38),所述第一滑动槽(36)与第一转动杆(43)滑动连接,所述第二滑动槽(38)上滑动连接有第二转动杆(34),所述第二转动杆(34)上固定连接有第三盘轮(35),所述第三盘轮(35)与皮带相配合,所述第一支撑板(11)上固定连接有电动推杆(41),所述电动推杆(41)的输出端固定连接有套环(42),所述套环(42)与第一转动杆(43)转动连接,所述绕卷筒(3)上设有位置传感器,所述位置传感器与电动推杆(41)电性连接。4. An enameled wire winding device according to claim 3, characterized in that: the bearing plate (1) is provided with an adjustment mechanism for adaptively adjusting the position of the guide ring (52), and the adjustment mechanism includes The first sliding groove (36) and the second sliding groove (38) on the first support plate (11), the first sliding groove (36) is slidably connected with the first rotating rod (43), and the second The sliding groove (38) is slidably connected with a second rotating rod (34), and the second rotating rod (34) is fixedly connected with a third disc wheel (35), and the third disc wheel (35) is connected with the belt. Cooperate, the electric push rod (41) is fixedly connected on the first support plate (11), the output end of the electric push rod (41) is fixedly connected with a collar (42), and the collar (42) and The first rotating rod (43) is rotationally connected, and a position sensor is provided on the reel (3), and the position sensor is electrically connected with the electric push rod (41). 5.根据权利要求4所述的一种漆包线绕卷装置,其特征在于:所述调节机构还包括固定连接在第二滑动槽(38)上的第一弹簧(39),所述第一弹簧(39)远离第二滑动槽(38)的一端与第二转动杆(34)相抵。5. An enameled wire winding device according to claim 4, characterized in that: the adjustment mechanism further comprises a first spring (39) fixedly connected to the second slide groove (38), and the first spring (39) The end far away from the second sliding groove (38) abuts against the second rotating rod (34). 6.根据权利要求1所述的一种漆包线绕卷装置,其特征在于:所述配合组件包括安装在绕卷筒(3)两端的两个转动块(31),所述承重板(1)上固定连接有两个支撑架(12),两个所述支撑架(12)上均开设有与转动块(31)和绕卷筒(3)相适配的卡槽,所述转动轴(22)上固定连接有伸缩杆(24),所述伸缩杆(24)的伸缩端上固定连接有花键(25),所述转动块(31)上开设有与伸缩杆(24)和花键(25)相适配的键槽(32)。6. An enameled wire winding device according to claim 1, characterized in that: the matching assembly includes two rotating blocks (31) installed at both ends of the winding drum (3), and the bearing plate (1) Two supporting frames (12) are fixedly connected on the upper part, and the two supporting frames (12) are provided with draw-in grooves suitable for the rotating block (31) and the reel (3), and the rotating shaft ( 22) is fixedly connected with a telescopic rod (24), the telescopic end of the telescopic rod (24) is fixedly connected with a spline (25), and the rotating block (31) is provided with key (25) fit keyway (32). 7.根据权利要求6所述的一种漆包线绕卷装置,其特征在于:所述配合组件还包括固定连接在伸缩杆(24)伸缩端上的挡板(26),所述挡板(26)与转动块(31)相抵,所述伸缩杆(24)的伸缩端上套接有第二弹簧(27),所述第二弹簧(27)的两端分别于伸缩杆(24)的固定端和挡板(26)固定连接。7. An enameled wire winding device according to claim 6, characterized in that: the matching assembly also includes a baffle (26) fixedly connected to the telescopic end of the telescopic rod (24), and the baffle (26) ) against the rotating block (31), the telescopic end of the telescopic rod (24) is sleeved with a second spring (27), and the two ends of the second spring (27) are respectively connected to the fixed ends of the telescopic rod (24). End and baffle plate (26) are fixedly connected. 8.根据权利要求4所述的一种漆包线绕卷装置,其特征在于:所述第二支撑板(13)上设有用于将漆包线上灰尘抖掉的抖动机构,所述抖动机构包括开设在第二支撑板(13)上的转槽(62),所述转槽(62)上转动连接有铰杆(6),所述铰杆(6)上固定连接有配合杆(63)和用于对漆包线进行抖动的输出杆(64),所述圆柱凸轮(51)上固定连接有楔块(56),所述楔块(56)上的斜面与配合杆(63)相配合,所述铰杆(6)两端上均套接有两个扭簧(61),每个所述扭簧(61)分别与输出杆(64)和转槽(62)的内壁固定连接。8. An enameled wire winding device according to claim 4, characterized in that: the second support plate (13) is provided with a shaking mechanism for shaking off the dust on the enameled wire, and the shaking mechanism includes a The turn slot (62) on the second support plate (13), the turn slot (62) is rotatably connected with a hinge bar (6), and the hinge bar (6) is fixedly connected with a mating bar (63) and a For the output rod (64) that vibrates the enameled wire, a wedge (56) is fixedly connected to the cylindrical cam (51), and the slope on the wedge (56) is matched with the mating rod (63). Two torsion springs (61) are sleeved on both ends of the hinge rod (6), and each torsion spring (61) is fixedly connected with the output rod (64) and the inner wall of the rotary groove (62) respectively. 9.根据权利要求8所述的一种漆包线绕卷装置,其特征在于:所述第二滑动槽(38)上设有用于在绕卷完成后自动停止绕卷的控制机构,所述控制机构还包括固定连接在第二滑动槽(38)顶端的压敏开关(4),所述压敏开关(4)与电机(2)电性连接。9. An enameled wire winding device according to claim 8, characterized in that: the second sliding groove (38) is provided with a control mechanism for automatically stopping the winding after the winding is completed, and the control mechanism It also includes a pressure-sensitive switch (4) fixedly connected to the top of the second slide slot (38), and the pressure-sensitive switch (4) is electrically connected with the motor (2). 10.根据权利要求1所述的一种漆包线绕卷装置,其特征在于:所述承重板(1)上设有用于对漆包线进行张紧的张紧机构,所述张紧机构包括固定连接在承重板(1)上的第三支撑板(14),所述第三支撑板(14)上转动连接有两个第三转动杆(7),每个所述第三转动杆(7)上均固定连接有张紧轮(71),两个第三转动杆(7)和张紧轮(71)上下交错设置。10. An enameled wire winding device according to claim 1, characterized in that: the load-bearing plate (1) is provided with a tensioning mechanism for tensioning the enameled wire, and the tensioning mechanism includes a The third supporting plate (14) on the load-bearing plate (1), on which two third rotating rods (7) are rotatably connected, each of the third rotating rods (7) Both are fixedly connected with a tensioning wheel (71), and two third rotating rods (7) and the tensioning wheel (71) are arranged alternately up and down.
CN202310602312.9A 2023-05-23 2023-05-23 An enameled wire winding device Pending CN116513882A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118604553A (en) * 2024-08-06 2024-09-06 西安聚能超导线材科技有限公司 Enameled wire surface insulation defect detection device and detection method

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CN109775450A (en) * 2019-01-18 2019-05-21 梧州市同润铜业有限公司 A kind of enameled wire traction winding device
CN211034678U (en) * 2019-10-23 2020-07-17 湖州市练市三峰线缆厂 Winding machine for enameled wire
CN215220496U (en) * 2021-04-27 2021-12-17 南京淳盾电子科技有限公司 Enameled wire winding device
CN216889434U (en) * 2021-12-31 2022-07-05 浙江森雕电器有限公司 Power line fast winding machine
CN219611195U (en) * 2022-10-14 2023-08-29 陈婷翌 Electrical installation alignment device

Patent Citations (5)

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Publication number Priority date Publication date Assignee Title
CN109775450A (en) * 2019-01-18 2019-05-21 梧州市同润铜业有限公司 A kind of enameled wire traction winding device
CN211034678U (en) * 2019-10-23 2020-07-17 湖州市练市三峰线缆厂 Winding machine for enameled wire
CN215220496U (en) * 2021-04-27 2021-12-17 南京淳盾电子科技有限公司 Enameled wire winding device
CN216889434U (en) * 2021-12-31 2022-07-05 浙江森雕电器有限公司 Power line fast winding machine
CN219611195U (en) * 2022-10-14 2023-08-29 陈婷翌 Electrical installation alignment device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118604553A (en) * 2024-08-06 2024-09-06 西安聚能超导线材科技有限公司 Enameled wire surface insulation defect detection device and detection method

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