CN116513676A - An intelligent three-dimensional library - Google Patents
An intelligent three-dimensional library Download PDFInfo
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- CN116513676A CN116513676A CN202310358736.5A CN202310358736A CN116513676A CN 116513676 A CN116513676 A CN 116513676A CN 202310358736 A CN202310358736 A CN 202310358736A CN 116513676 A CN116513676 A CN 116513676A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/51—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture specially adapted for storing agricultural or horticultural products
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Abstract
本发明属于立体库技术领域,特别涉及一种智能立体库。本发明包括立体库主体,立体库主体上设置有用于从固定位置送入或取出物料盒的出入库机构,立体库主体上安装有地轨机构,地轨机构上传动连接有横移机构,横移机构上安装有升降机构,升降机构的输出端安装有用于从立体库的任一库位上取出或放入物料盒的伸缩机构;所述出入库机构包括出入架,出入架上安装有输送机构、入库机构和出库机构,入库机构和出库机构分设于输送机构的两侧并相互连通,入库机构和出库机构分别位于立体库主体的库位中。本发明提供了一种出入口物流运输可循环的智能立体库。
The invention belongs to the technical field of three-dimensional warehouses, in particular to an intelligent three-dimensional warehouse. The invention comprises a three-dimensional warehouse main body, which is provided with a warehouse-in and out-going mechanism for feeding or taking out material boxes from a fixed position, and a ground rail mechanism is installed on the three-dimensional warehouse main body, and the ground rail mechanism is driven and connected with a lateral movement mechanism. The lifting mechanism is installed on the moving mechanism, and the output end of the lifting mechanism is equipped with a telescopic mechanism for taking out or putting into the material box from any warehouse position of the three-dimensional warehouse; The storage mechanism, the storage mechanism and the storage mechanism, the storage mechanism and the storage mechanism are located on both sides of the conveying mechanism and communicate with each other, and the storage mechanism and the storage mechanism are respectively located in the storage positions of the main body of the three-dimensional warehouse. The invention provides an intelligent three-dimensional warehouse with recyclable import and export logistics transportation.
Description
技术领域technical field
本发明属于立体库技术领域,特别涉及一种智能立体库。The invention belongs to the technical field of three-dimensional warehouses, in particular to an intelligent three-dimensional warehouse.
背景技术Background technique
在自动化生产线或仓储物流站等场景,需要堆垛放置于自动化立体库。因此,堆垛机作为一种重要的搬运堆垛设备来说至关重要。而目前的立体库堆垛机存在着运行稳定性差的问题。现有库位存在控制信号传输不稳定,上下货速度慢等缺点。现有方案只能上下货,对于出入口的物流运输没有循环,容易出现出入口堆积,影响智能库的整体运行效度。现有库位是设备级控制,和外部设备的控制指令和数据传输接口存在断层,需要从系统接口上解决此问题。In scenarios such as automated production lines or warehousing and logistics stations, stacking needs to be placed in automated three-dimensional warehouses. Therefore, the stacker is very important as an important handling and stacking equipment. However, the current three-dimensional warehouse stacker has the problem of poor running stability. The existing warehouse has shortcomings such as unstable control signal transmission and slow loading and unloading speed. The existing solution can only load and unload goods, and there is no circulation for the logistics and transportation of the entrance and exit, which is prone to accumulation at the entrance and exit, which affects the overall operational validity of the smart library. The existing warehouse location is controlled at the equipment level, and there is a gap with the control command and data transmission interface of the external equipment. This problem needs to be solved from the system interface.
发明内容Contents of the invention
为了解决现有技术存在的上述问题,本发明的目的在于提供一种出入口物流运输可循环的智能立体库。In order to solve the above-mentioned problems in the prior art, the purpose of the present invention is to provide an intelligent three-dimensional warehouse with recyclable import and export logistics transportation.
本发明所采用的技术方案为:The technical scheme adopted in the present invention is:
一种智能立体库,包括立体库主体,立体库主体上设置有用于从固定位置送入或取出物料盒的出入库机构,立体库主体上安装有地轨机构,地轨机构上传动连接有横移机构,横移机构上安装有升降机构,升降机构的输出端安装有用于从立体库的任一库位上取出或放入物料盒的伸缩机构;所述出入库机构包括出入架,出入架上安装有输送机构、入库机构和出库机构,入库机构和出库机构分设于输送机构的两侧并相互连通,入库机构和出库机构分别位于立体库主体的库位中。An intelligent three-dimensional warehouse, comprising a three-dimensional warehouse main body, the three-dimensional warehouse main body is provided with a warehouse entry and exit mechanism for feeding or taking out material boxes from a fixed position, a ground rail mechanism is installed on the three-dimensional warehouse main body, and the ground rail mechanism is driven and connected with a horizontal A lifting mechanism is installed on the traversing mechanism, and the output end of the lifting mechanism is equipped with a telescopic mechanism for taking out or putting in a material box from any warehouse position of the three-dimensional warehouse; A conveying mechanism, a warehouse-in mechanism and a warehouse-out mechanism are installed on the top. The warehouse-in mechanism and the warehouse-out mechanism are respectively arranged on both sides of the conveying mechanism and communicate with each other. The warehouse-in mechanism and the warehouse-out mechanism are respectively located in the storage positions of the three-dimensional warehouse body.
本发明的出入库机构能将送到物料入口或出口,地轨机构上的横移机构能移动到物料入口或出口位置。伸缩机构能移出或移进库位,方便在特定库位取出或放入物料盒。升降机构能带动伸缩机构升降,伸缩机构能移动到物料出入口或库位。物料盒能从物料入口被送入特定库位,也能从特定库位取出,并由出入库机构送出。The warehouse in and out mechanism of the present invention can send materials to the entrance or exit, and the traverse mechanism on the ground rail mechanism can move to the position of the entrance or exit of the materials. The telescopic mechanism can move out or into the storage location, which is convenient for taking out or putting in the material box at a specific storage location. The lifting mechanism can drive the telescopic mechanism to go up and down, and the telescopic mechanism can move to the material entrance or storage position. The material box can be sent into a specific storage location from the material inlet, and can also be taken out from a specific storage location, and sent out by the in-out mechanism.
入库机构和出库机构分设于输送机构的两侧并相互连通,则物料盒能在入库机构、输送机构和出库机构之间循环,避免出现物料拥堵。The warehousing mechanism and the warehousing mechanism are separately arranged on both sides of the conveying mechanism and communicate with each other, so that the material box can circulate among the warehousing mechanism, the conveying mechanism and the warehousing mechanism to avoid material congestion.
作为本发明的优选方案,所述输送机构包括安装于出入架上的输送驱动单元和若干导辊,输送驱动单元驱动若干导辊转动;所述入库机构包括入库输送链条单元,入库输送链条单元上连接有入库板;所述出库机构包括出库输送链条单元,出库输送链条单元上连接有出库板。As a preferred solution of the present invention, the conveying mechanism includes a conveying drive unit and several guide rollers installed on the in-out frame, and the conveying drive unit drives several guide rollers to rotate; A warehouse-in board is connected to the chain unit; the warehouse-out mechanism includes a warehouse-out conveying chain unit, and a warehouse-out board is connected to the warehouse-out conveying chain unit.
输送驱动单元驱动导辊转动,从而输送机构上的物料盒能在入库机构和出库机构之间移动。入库输送链条带动入库板移动,从而输送机构上的物料盒能移动到入库机构内。出库输送链条带动出库板移动,从而出库机构上的物料盒能移动到输送机构上,再将物料盒取出或由再移动到入库机构。The conveying drive unit drives the guide rollers to rotate, so that the material box on the conveying mechanism can move between the storage mechanism and the storage mechanism. The warehousing conveyor chain drives the warehousing plate to move, so that the material box on the conveying mechanism can move into the warehousing mechanism. The outbound conveyor chain drives the outbound plate to move, so that the material box on the outbound mechanism can be moved to the conveying mechanism, and then the material box is taken out or moved to the inbound mechanism.
作为本发明的优选方案,所述入库机构内安装有称重传感器。对入库的物料盒进行称重,具有两个作用:第一、避免物料盒超重入库,超过运送装置的限重就不工作,保证装置安全;第二、进行库存信息管理,上位机控制装置监控库存管理信息。As a preferred solution of the present invention, a weighing sensor is installed in the storage mechanism. Weighing the material boxes put into storage has two functions: first, to prevent overweight material boxes from being put into storage, and to ensure the safety of the device if it exceeds the weight limit of the transport device; second, to manage inventory information and control it by the host computer The device monitors inventory management information.
作为本发明的优选方案,所述横移机构包括横移板,升降机构安装于横移板上,横移板上安装有横移驱动单元,横移驱动单元的输出端连接有齿轮,地轨机构包括地轨架,地轨架上固定有齿条,齿轮与齿条啮合。横移驱动单元驱动齿轮转动,齿轮与齿条啮合,则横移机构带动升降机构和伸缩机构整体横移,方便移动到出入库机构位置或特定库位对应的横向位置。As a preferred solution of the present invention, the traversing mechanism includes a traversing plate, the lifting mechanism is installed on the traversing plate, the traversing drive unit is installed on the traversing plate, the output end of the traversing drive unit is connected to a gear, and the ground rail The mechanism includes a ground rail frame, on which a rack is fixed, and the gear meshes with the rack. The traversing drive unit drives the gear to rotate, and the gear meshes with the rack, then the traversing mechanism drives the lifting mechanism and the telescopic mechanism to move horizontally as a whole, so as to facilitate the movement to the position of the storage mechanism or the horizontal position corresponding to a specific storage position.
作为本发明的优选方案,所述横移板上安装有导向滚轮,地轨架上还固定有导杆,导向滚轮与导杆配合。导向滚轮始终在地轨架的导杆上滚动,对横移机构起到导向作用。As a preferred solution of the present invention, guide rollers are installed on the traversing plate, guide rods are fixed on the ground rail frame, and the guide rollers cooperate with the guide rods. The guide roller always rolls on the guide rod of the ground rail frame, and plays a guiding role for the traverse mechanism.
作为本发明的优选方案,所述升降机构包括立架,立架固定于横移机构上,立架上安装有链条升降单元,横移机构或立架上安装有升降驱动单元,升降驱动单元的输出端与链条升降单元的驱动端连接,伸缩机构连接于链条升降单元上。升降驱动单元驱动链条升降单元动作,链条升降单元带动横移机构升降。As a preferred solution of the present invention, the lifting mechanism includes a stand, the stand is fixed on the traversing mechanism, a chain lifting unit is installed on the stand, a lifting drive unit is installed on the traversing mechanism or the stand, and the lifting drive unit The output end is connected with the driving end of the chain lifting unit, and the telescopic mechanism is connected with the chain lifting unit. The lifting drive unit drives the chain lifting unit to move, and the chain lifting unit drives the traverse mechanism to lift.
作为本发明的优选方案,所述立架的顶部固定有顶板,顶板上安装有导向轮,立体库主体内固定有天轨,导向轮与天轨配合。导向轮紧靠天轨设置,从而横移机构移动时,天轨对导向轮架进行导向,进一步提高横移机构、升降机构和伸缩机构组成的整体的稳定性。As a preferred solution of the present invention, a top plate is fixed on the top of the stand, guide wheels are installed on the top plate, sky rails are fixed inside the main body of the three-dimensional warehouse, and the guide wheels cooperate with the sky rails. The guide wheels are arranged close to the sky rail, so that when the traversing mechanism moves, the sky rail guides the guide wheel frame, further improving the overall stability of the traversing mechanism, lifting mechanism and telescopic mechanism.
作为本发明的优选方案,所述伸缩机构包括伸缩固定架,伸缩固定架连接于升降机构上,伸缩固定架上安装有链条伸缩单元和伸缩驱动单元,伸缩驱动单元的输出端与链条伸缩单元的驱动端连接,链条伸缩单元上连接有用于托住物料盒的伸缩板。伸缩驱动单元驱动链条伸缩单元动作,链条伸缩单元带动伸缩板移动,从而方便伸缩板伸进库位或移出库位。As a preferred solution of the present invention, the telescopic mechanism includes a telescopic fixed mount, the telescopic fixed mount is connected to the lifting mechanism, a chain telescopic unit and a telescopic drive unit are installed on the telescopic fixed mount, and the output end of the telescopic drive unit is connected to the chain telescopic unit. The driving end is connected, and the chain expansion unit is connected with an expansion plate for supporting the material box. The telescopic drive unit drives the chain telescopic unit to move, and the chain telescopic unit drives the telescopic plate to move, thereby facilitating the telescopic plate to extend into or move out of the storage location.
作为本发明的优选方案,所述地轨机构靠近出入库机构位置安装有用于检测横移机构是否移动到出入库机构处的原点传感器,伸缩机构上安装有用于检测伸缩机构是否移动到库位区域的到位传感器。As a preferred solution of the present invention, the ground rail mechanism is equipped with an origin sensor for detecting whether the traversing mechanism moves to the storage and storage mechanism at a position close to the storage and storage mechanism, and an origin sensor for detecting whether the telescopic mechanism moves to the storage area is installed on the telescopic mechanism. in place sensor.
作为本发明的优选方案,还包括上位机控制装置和PLC控制装置,上位机控制装置与PLC控制装置通过总线进行信号传送,原点传感器和到位传感器与PLC控制装置电连接,出入库机构、横移机构、升降机构和伸缩机构分别与PLC控制装置电连接。As a preferred solution of the present invention, it also includes an upper computer control device and a PLC control device, the upper computer control device and the PLC control device carry out signal transmission through the bus, the origin sensor and the in-position sensor are electrically connected with the PLC control device, and the storage mechanism, lateral movement The mechanism, the lifting mechanism and the telescopic mechanism are respectively electrically connected with the PLC control device.
本发明的有益效果为:The beneficial effects of the present invention are:
本发明的出入库机构能将送到物料入口或出口,地轨机构上的横移机构能移动到物料入口或出口位置。伸缩机构能移出或移进库位,方便在特定库位取出或放入物料盒。升降机构能带动伸缩机构升降,伸缩机构能移动到物料出入口或库位。物料盒能从物料入口被送入特定库位,也能从特定库位取出,并由出入库机构送出。入库机构和出库机构分设于输送机构的两侧并相互连通,则物料盒能在入库机构、输送机构和出库机构之间循环,避免出现物料拥堵。The warehouse in and out mechanism of the present invention can send materials to the entrance or exit, and the traverse mechanism on the ground rail mechanism can move to the position of the entrance or exit of the materials. The telescopic mechanism can move out or into the storage location, which is convenient for taking out or putting in the material box at a specific storage location. The lifting mechanism can drive the telescopic mechanism to go up and down, and the telescopic mechanism can move to the material entrance or storage position. The material box can be sent into a specific storage location from the material inlet, and can also be taken out from a specific storage location, and sent out by the in-out mechanism. The warehousing mechanism and the warehousing mechanism are separately arranged on both sides of the conveying mechanism and communicate with each other, so that the material box can circulate among the warehousing mechanism, the conveying mechanism and the warehousing mechanism to avoid material congestion.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是拆除部分库位时本发明的结构示意图;Fig. 2 is the structural representation of the present invention when removing part warehouse position;
图3是图2中A处的局部放大图;Fig. 3 is a partial enlarged view of place A in Fig. 2;
图4是本发明的部分结构图;Fig. 4 is a partial structural diagram of the present invention;
图5是图4中B处的局部放大图;Fig. 5 is a partial enlarged view of place B in Fig. 4;
图6是图4中C处的局部放大图;Fig. 6 is a partial enlarged view of place C in Fig. 4;
图7是图4中D处的局部放大图;Figure 7 is a partial enlarged view at D in Figure 4;
图8是图4中E处的局部放大图。FIG. 8 is a partial enlarged view at E in FIG. 4 .
图中:1-立体库主体;2-出入库机构;3-地轨机构;4-横移机构;5-升降机构;6-伸缩机构;7-上位机控制装置;8-PLC控制装置;11-天轨;21-出入架;22-输送机构;23-入库机构;24-出库机构;31-地轨架;32-齿条;33-导杆;41-横移板;42-横移驱动单元;43-导向滚轮;51-立架;52-链条升降单元;53-升降驱动单元;54-顶板;55-导向轮;61-伸缩固定架;62-链条伸缩单元;63-伸缩驱动单元;64-伸缩板;34-原点传感器;65-到位传感器;221-输送驱动单元;222-导辊;231-入库输送链条单元;232-入库板;241-出库输送链条单元;242-出库板。In the figure: 1-the main body of the three-dimensional warehouse; 2-the storage mechanism; 3-the ground rail mechanism; 4-the lateral movement mechanism; 11-Sky rail; 21-In and out frame; 22-Conveyor mechanism; 23-Storage mechanism; 24-Exit mechanism; 31-Ground rail frame; 32-Rack; 33-Guide rod; -Transverse drive unit; 43-Guide roller; 51-Stand; 52-Chain lift unit; 53-Lift drive unit; 54-Top plate; 55-Guide wheel; - telescopic drive unit; 64- telescopic plate; 34- origin sensor; 65- in-position sensor; 221- conveying drive unit; 222- guide roller; 231- storage chain unit; 232- storage board; Chain unit; 242-Outbound board.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention. It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
如图1所示,本实施例的智能立体库,包括立体库主体1,立体库主体1上设置有用于从固定位置送入或取出物料盒的出入库机构2,立体库主体1上安装有地轨机构3,地轨机构3上传动连接有横移机构4,横移机构4上安装有升降机构5,升降机构5的输出端安装有用于从立体库的任一库位上取出或放入物料盒的伸缩机构6;所述出入库机构2包括出入架21,出入架21上安装有输送机构22、入库机构23和出库机构24,入库机构23和出库机构24分设于输送机构22的两侧并相互连通,入库机构23和出库机构24分别位于立体库主体1的库位中。As shown in Figure 1, the intelligent three-dimensional warehouse of the present embodiment comprises a three-dimensional warehouse main body 1, and the three-dimensional warehouse main body 1 is provided with a warehouse-in and out mechanism 2 for sending in or taking out a material box from a fixed position, and the three-dimensional warehouse main body 1 is equipped with The ground rail mechanism 3 is connected with a traversing mechanism 4 on the ground rail mechanism 3, and a lifting mechanism 5 is installed on the traversing mechanism 4. Stretching mechanism 6 of material box; Described in-out warehouse mechanism 2 comprises in-out frame 21, and conveying mechanism 22, storage-in mechanism 23 and out-of-warehouse mechanism 24 are installed on the in-out frame 21, and warehouse-in mechanism 23 and out-of-warehouse mechanism 24 are respectively located at Both sides of the conveying mechanism 22 are in communication with each other, and the storage mechanism 23 and the storage mechanism 24 are respectively located in the warehouse positions of the three-dimensional warehouse main body 1 .
本发明的出入库机构2能将送到物料入口或出口,地轨机构3上的横移机构4能移动到物料入口或出口位置。伸缩机构6能移出或移进库位,方便在特定库位取出或放入物料盒。升降机构5能带动伸缩机构6升降,伸缩机构6能移动到物料出入口或库位。物料盒能从物料入口被送入特定库位,也能从特定库位取出,并由出入库机构2送出。The warehouse-in and out mechanism 2 of the present invention can send materials to the entrance or exit, and the traverse mechanism 4 on the ground rail mechanism 3 can move to the position of the entrance or exit of the materials. The telescoping mechanism 6 can move out or move into the storage location, which is convenient for taking out or putting into the material box at a specific storage location. The lifting mechanism 5 can drive the telescopic mechanism 6 to lift, and the telescopic mechanism 6 can move to the material entrance or storage position. The material box can be sent into a specific storage location from the material inlet, and can also be taken out from a specific storage location, and sent out by the storage-in and out-going mechanism 2 .
入库机构23和出库机构24位于立体库主体1的库位中,则伸缩机构6能移动到入库机构23和出库机构24所在库位处,进行取放物料盒。入库机构23和出库机构24分设于输送机构22的两侧并相互连通,则物料盒能在入库机构23、输送机构22和出库机构24之间循环,避免出现物料拥堵。The warehouse-in mechanism 23 and the warehouse-out mechanism 24 are located in the warehouse position of the three-dimensional warehouse main body 1, and then the telescopic mechanism 6 can move to the warehouse-in position where the warehouse-in mechanism 23 and the warehouse-out mechanism 24 are located, and take and place the material box. The warehouse-in mechanism 23 and the warehouse-out mechanism 24 are respectively arranged on both sides of the conveying mechanism 22 and communicate with each other, so that the material box can circulate among the warehouse-in mechanism 23, the conveying mechanism 22 and the warehouse-out mechanism 24 to avoid material congestion.
具体地,所述输送机构22包括安装于出入架21上的输送驱动单元221和若干导辊222,输送驱动单元221驱动若干导辊222转动。输送驱动单元221驱动导辊222转动,从而输送机构22上的物料盒能在入库机构23和出库机构24之间移动。Specifically, the conveying mechanism 22 includes a conveying driving unit 221 and several guide rollers 222 installed on the access frame 21 , and the conveying driving unit 221 drives the several guide rollers 222 to rotate. The conveying drive unit 221 drives the guide roller 222 to rotate, so that the material box on the conveying mechanism 22 can move between the storage mechanism 23 and the storage mechanism 24 .
所述入库机构23包括入库输送链条单元231,入库输送链条单元231上连接有入库板232;所述出库机构24包括出库输送链条单元241,出库输送链条单元242上连接有出库板242。入库输送链条带动入库板232移动,从而输送机构22上的物料盒能移动到入库机构23内。出库输送链条带动出库板242移动,从而出库机构24上的物料盒能移动到输送机构22上,再将物料盒取出或由再移动到入库机构23。Described warehouse-in mechanism 23 comprises warehouse-in conveying chain unit 231, is connected with warehouse-in board 232 on the warehouse-in conveying chain unit 231; There is an outbound board 242 . The warehousing conveying chain drives the warehousing plate 232 to move, so that the material box on the conveying mechanism 22 can move into the warehousing mechanism 23 . The outbound conveyor chain drives the outbound plate 242 to move, so that the material box on the outbound mechanism 24 can move to the conveying mechanism 22, and then the material box is taken out or moved to the storage mechanism 23 again.
本发明中,所述入库机构23内安装有称重传感器。对入库的物料盒进行称重,具有两个作用:第一、避免物料盒超重入库,超过运送装置的限重就不工作,保证装置安全;第二、进行库存信息管理,上位机控制装置7监控库存管理信息。In the present invention, a weighing sensor is installed in the storage mechanism 23 . Weighing the material boxes put into storage has two functions: first, to prevent overweight material boxes from being put into storage, and to ensure the safety of the device if it exceeds the weight limit of the transport device; second, to manage inventory information and control it by the host computer Device 7 monitors inventory management information.
具体地,所述横移机构4包括横移板41,升降机构5安装于横移板41上,横移板41上安装有横移驱动单元42,横移驱动单元42的输出端连接有齿轮,地轨机构3包括地轨架31,地轨架31上固定有齿条32,齿轮与齿条32啮合。横移驱动单元42驱动齿轮转动,齿轮与齿条32啮合,则横移机构4带动升降机构5和伸缩机构6整体横移,方便移动到出入库机构2位置或特定库位对应的横向位置。Specifically, the traversing mechanism 4 includes a traversing plate 41, the lifting mechanism 5 is installed on the traversing plate 41, the traversing driving unit 42 is installed on the traversing plate 41, and the output end of the traversing driving unit 42 is connected to a gear , The ground rail mechanism 3 includes a ground rail frame 31 on which a rack 32 is fixed, and the gear and the rack 32 are meshed. The traversing drive unit 42 drives the gear to rotate, and the gear meshes with the rack 32. Then the traversing mechanism 4 drives the elevating mechanism 5 and the telescoping mechanism 6 to traverse as a whole, so as to facilitate the movement to the position of the storage mechanism 2 or the corresponding lateral position of a specific storage position.
所述横移板41上安装有导向滚轮43,地轨架31上还固定有导杆33,导向滚轮43与导杆33配合。导向滚轮43始终在地轨架31的导杆33上滚动,对横移机构4起到导向作用。A guide roller 43 is installed on the traverse plate 41 , and a guide rod 33 is also fixed on the ground rail frame 31 , and the guide roller 43 cooperates with the guide rod 33 . The guide roller 43 rolls on the guide rod 33 of the ground rail frame 31 all the time, and plays a guiding role for the traverse mechanism 4 .
具体地,所述升降机构5包括立架51,立架51固定于横移机构4上,立架51上安装有链条升降单元52,横移机构4或立架51上安装有升降驱动单元53,升降驱动单元53的输出端与链条升降单元52的驱动端连接,伸缩机构6连接于链条升降单元52上。升降驱动单元53驱动链条升降单元52动作,链条升降单元52带动横移机构4升降。Specifically, the lifting mechanism 5 includes a stand 51, the stand 51 is fixed on the traversing mechanism 4, the chain lifting unit 52 is installed on the stand 51, and the lifting drive unit 53 is installed on the traversing mechanism 4 or the stand 51 , the output end of the lifting drive unit 53 is connected to the driving end of the chain lifting unit 52 , and the telescopic mechanism 6 is connected to the chain lifting unit 52 . The lifting drive unit 53 drives the chain lifting unit 52 to move, and the chain lifting unit 52 drives the traverse mechanism 4 to move up and down.
所述立架51的顶部固定有顶板54,顶板54上安装有导向轮55,立体库主体1内固定有天轨11,导向轮55与天轨11配合。导向轮55紧靠天轨11设置,从而横移机构4移动时,天轨11对导向轮55架进行导向,进一步提高横移机构4、升降机构5和伸缩机构6组成的整体的稳定性。The top of described stand 51 is fixed with top plate 54, and guide wheel 55 is installed on the top plate 54, and sky rail 11 is fixed in the three-dimensional warehouse main body 1, and guide wheel 55 cooperates with sky rail 11. The guide wheel 55 is arranged close to the sky rail 11, so that when the traversing mechanism 4 moves, the sky rail 11 guides the guide wheel 55 frame, further improving the overall stability of the traversing mechanism 4, the lifting mechanism 5 and the telescopic mechanism 6.
具体地,所述伸缩机构6包括伸缩固定架61,伸缩固定架61连接于升降机构5上,伸缩固定架61上安装有链条伸缩单元62和伸缩驱动单元63,伸缩驱动单元63的输出端与链条伸缩单元62的驱动端连接,链条伸缩单元62上连接有用于托住物料盒的伸缩板64。伸缩驱动单元63驱动链条伸缩单元62动作,链条伸缩单元62带动伸缩板64移动,从而方便伸缩板64伸进库位或移出库位。Specifically, the telescopic mechanism 6 includes a telescopic fixed mount 61, the telescopic fixed mount 61 is connected to the elevating mechanism 5, a chain telescopic unit 62 and a telescopic drive unit 63 are installed on the telescopic fixed mount 61, the output end of the telescopic drive unit 63 is connected to the The driving end of the chain telescopic unit 62 is connected, and the chain telescopic unit 62 is connected with a telescopic plate 64 for supporting the material box. The telescopic drive unit 63 drives the chain telescopic unit 62 to move, and the chain telescopic unit 62 drives the telescopic plate 64 to move, thereby facilitating the telescopic plate 64 to extend into or out of the storage location.
所述地轨机构3靠近出入库机构2位置安装有用于检测横移机构4是否移动到出入库机构2处的原点传感器34,伸缩机构6上安装有用于检测伸缩机构6是否移动到库位区域的到位传感器65。还包括上位机控制装置7和PLC控制装置8,上位机控制装置7与PLC控制装置8通过总线进行信号传送,原点传感器34和到位传感器65与PLC控制装置8电连接,出入库机构2、横移机构4、升降机构5和伸缩机构6分别与PLC控制装置8电连接。The ground rail mechanism 3 is equipped with an origin sensor 34 for detecting whether the traverse mechanism 4 moves to the warehouse-in and warehouse-in mechanism 2 near the position of the warehouse-in and warehouse-in mechanism 2. The in-position sensor 65. It also includes an upper computer control device 7 and a PLC control device 8, the upper computer control device 7 and the PLC control device 8 carry out signal transmission through the bus, the origin sensor 34 and the position sensor 65 are electrically connected with the PLC control device 8, and the warehouse-in and out mechanism 2, horizontal The moving mechanism 4, the lifting mechanism 5 and the telescoping mechanism 6 are electrically connected with the PLC control device 8 respectively.
控制指令分两个层次:上位机控制指令级和PLC设备控制指令级。上位机控制装置7接收运送货物的指令,指令分为存货指令和取货指令或取放货指令,取放货指令是取货指令与存货指令的集合。上位机控制装置7将指令信号通过总线传送到PLC控制装置8。PLC控制装置8执行库位原点识别功能,通过总线控制横移机构4移动到原点传感器34的位置,原点传感器34识别到横移机构4到达系统设置的位置后发送信号给上位机控制装置7,系统此时已经准确定位运动机构的位置信息。There are two levels of control instructions: upper computer control instruction level and PLC equipment control instruction level. The upper computer control device 7 receives the instructions for transporting the goods. The instructions are divided into inventory instructions and picking instructions or picking and releasing instructions. The picking and releasing instructions are a collection of picking instructions and inventory instructions. The upper computer control device 7 transmits the instruction signal to the PLC control device 8 through the bus. The PLC control device 8 executes the warehouse position origin identification function, and controls the traverse mechanism 4 to move to the position of the origin sensor 34 through the bus, and the origin sensor 34 recognizes that the traverse mechanism 4 has reached the position set by the system and then sends a signal to the host computer control device 7, At this time, the system has accurately positioned the position information of the motion mechanism.
所述库位被编成若干个信息码组成的编码信息,其中一个信息码就是库位在天地轨运动方向上的X坐标信息。所述运动机构执行X坐标方向的运动指令。The storage location is coded into coded information composed of several information codes, one of which is the X coordinate information of the storage location in the direction of movement of the heaven and earth orbits. The motion mechanism executes a motion command in the X coordinate direction.
1、取货指令1. Pick up order
上位机控制装置7将目标库位的X坐标信息与原点X坐标信息进行对比,计算运动信息。横移机构4根据指令运动到目标库位的X坐标位置;同步地,上位机控制装置7分析目标库位的Y向坐标信息,Y向信息为升降机构5运动方向的位置信息。横移机构4与升降机构5同步执行运动动作,提高了从原点位置到目标库位的速度。The upper computer control device 7 compares the X-coordinate information of the target location with the X-coordinate information of the origin, and calculates the movement information. The traversing mechanism 4 moves to the X coordinate position of the target storage location according to the instruction; synchronously, the upper computer control device 7 analyzes the Y coordinate information of the target storage location, and the Y direction information is the position information of the moving direction of the lifting mechanism 5 . The traversing mechanism 4 and the lifting mechanism 5 execute synchronous movement actions, which increases the speed from the origin position to the target storage position.
到达目标库位后,伸缩机构6伸出,伸缩机构6设置成伸到目标库位定位架的下方。伸缩机构6上还包括一个到位传感器65,到位传感器65感应伸缩机构6是否在所述定位架中间的开口位置。如果传感器检测到伸缩机构6与库位的定位架不匹配时,就发出库位错误信息到上位机并请求人工干预和修正。如果传感器检测到伸缩机构6与库位的定位架位置信息匹配时,升降机构5上升一定距离,将被运送货物从定位架上抬起。伸缩机构6缩回,被运送货物位于升降机构5。横移机构4和升降机构5同步运动,将被运送货物传送到出口库位。伸缩机构6伸出,将被运送货物移动到出库机构24上方。升降机构5向下移动一定距离,将被运送货物放在出库机构24的出库板242上,伸缩机构6缩回。控制箱向取货指令的完成信息传输到上位机控制装置7。After reaching the target storage position, the telescopic mechanism 6 is stretched out, and the telescopic mechanism 6 is set to extend below the positioning frame of the target storage position. The telescopic mechanism 6 also includes an in-position sensor 65, which senses whether the telescopic mechanism 6 is in the opening position in the middle of the positioning frame. If the sensor detects that the telescopic mechanism 6 does not match the positioning frame of the storage location, it will send a storage location error message to the upper computer and request manual intervention and correction. If the sensor detects that the telescopic mechanism 6 matches the position information of the positioning frame of the warehouse location, the lifting mechanism 5 will rise a certain distance to lift the goods to be transported from the positioning frame. The telescopic mechanism 6 is retracted, and the goods to be transported are positioned at the lifting mechanism 5 . The traversing mechanism 4 and the lifting mechanism 5 move synchronously to transfer the goods to be transported to the export warehouse. The telescoping mechanism 6 stretches out to move the goods to be transported above the warehouse-out mechanism 24 . The lifting mechanism 5 moves down a certain distance, and the goods to be transported are placed on the delivery plate 242 of the delivery mechanism 24, and the telescopic mechanism 6 is retracted. The completion information of the control box to the order of picking up goods is transmitted to the upper computer control device 7 .
2、存货指令2. Inventory order
横移机构4组件和升降机构5同步运动,到入库机构23位置。伸缩机构6伸到入库机构23下方,升降机构5向上移动一定距离,将被运送货物从入库机构23的入库板232上取出,伸缩机构6缩回。上位机控制装置7将目标库位的X坐标信息与入库机构23的X坐标信息进行对比,计算运动信息横移机构4根据指令运动到目标库位的X坐标位置;同步地,上位机控制装置7分析目标库位的Y向坐标信息,Y向信息为升降机构5运动方向的位置信息。横移机构4与升降机构5同步执行运动动作,提高了从原点位置到目标库位的速度。The traversing mechanism 4 components and the lifting mechanism 5 move synchronously to the storage mechanism 23 positions. The telescopic mechanism 6 stretches below the storage mechanism 23, and the lifting mechanism 5 moves up a certain distance to take out the transported goods from the storage plate 232 of the storage mechanism 23, and the telescopic mechanism 6 is retracted. The upper computer control device 7 compares the X coordinate information of the target storage location with the X coordinate information of the storage mechanism 23, and calculates the motion information. The traverse mechanism 4 moves to the X coordinate position of the target storage location according to the instruction; synchronously, the upper computer controls The device 7 analyzes the Y-direction coordinate information of the target storage location, and the Y-direction information is the position information of the moving direction of the lifting mechanism 5 . The traversing mechanism 4 and the lifting mechanism 5 execute synchronous movement actions, which increases the speed from the origin position to the target storage position.
到达目标库位后,伸缩机构6伸出,伸缩机构6设置成伸到目标库位定位架的上方。伸缩机构6上还包括一个到位传感器65,到位传感器65感应伸缩机构6是否在定位架中间的开口位置。如果传感器检测到伸缩机构6与库位的定位架不匹配时,就发出库位错误信息到上位机控制装置7并请求人工干预和修正。如果传感器检测到伸缩机构6与库位的定位架位置信息匹配时,升降机构5下降一定距离,将被运送货物放到定位架上,伸缩机构6缩回。控制箱向取货指令的完成信息传输到上位机控制装置7。After reaching the target storage position, the telescopic mechanism 6 is stretched out, and the telescopic mechanism 6 is set to extend above the positioning frame of the target storage position. The telescopic mechanism 6 also includes an in-position sensor 65, which senses whether the telescopic mechanism 6 is in the opening position in the middle of the positioning frame. If the sensor detects that the telescopic mechanism 6 does not match the positioning frame of the storage location, it will send a storage location error message to the host computer control device 7 and request manual intervention and correction. If the sensor detects that the telescopic mechanism 6 matches the position information of the positioning frame of the warehouse location, the elevating mechanism 5 descends a certain distance, puts the transported goods on the positioning frame, and the telescopic mechanism 6 retracts. The completion information of the control box to the order of picking up goods is transmitted to the upper computer control device 7 .
3、取放货指令3. Pick up and release instructions
执行取货指令:被运送货物到达出库机构24,输送机构22将物料盒输送到人工操作工位,人工进行货物的取放操作后,向上位机控制装置7发出人工取货完成指令。输送机构22将被运送货物输送到入库机构23。Carrying out the pick-up instruction: the transported goods arrive at the delivery mechanism 24, and the conveying mechanism 22 transports the material box to the manual operation station. After the pick-and-place operation of the goods is performed manually, the upper computer control device 7 sends a manual pick-up completion command. The transport mechanism 22 transports the goods to be transported to the storage mechanism 23 .
执行存货指令:输送机构22设置成可暂时存放若干个存放被运送货物。Executing the inventory instruction: the conveying mechanism 22 is set to temporarily store several goods to be transported.
运动的3个关键数据:运动距离均是通过伺服电机的转速,减速机的减速比,齿条32/链条的齿数和模数通过下表进行计算;物理位置与通过原点定位和识别来定位;目标库位的准确性通过设置在伸缩机构6的传感器进行确认。The three key data of the movement: the movement distance is calculated by the speed of the servo motor, the reduction ratio of the reducer, the number of teeth and the modulus of the rack 32/chain; the physical position is determined by the origin positioning and identification; The accuracy of the target warehouse location is confirmed by a sensor arranged on the telescopic mechanism 6 .
表1是运动的关键数据。Table 1 is the key data of the campaign.
目标库位的位置校正,通过检测并计算伸缩机构6的实际检测位置与系统理论位置的差值,将差值添加到系统理论位置的补偿值,达到实际检测位置与系统理论位置的一致。For the position correction of the target warehouse location, by detecting and calculating the difference between the actual detection position of the telescopic mechanism 6 and the theoretical position of the system, the difference is added to the compensation value of the theoretical position of the system to achieve the consistency between the actual detection position and the theoretical position of the system.
系统理论值-实际检测位置值=误差;误差值=修正值;实际位置值+误差修正值=准确理论位置=实际准确位置。System theoretical value - actual detected position value = error; error value = correction value; actual position value + error correction value = accurate theoretical position = actual accurate position.
本发明不局限于上述可选实施方式,任何人在本发明的启示下都可得出其他各种形式的产品,但不论在其形状或结构上作任何变化,凡是落入本发明权利要求界定范围内的技术方案,均落在本发明的保护范围之内。The present invention is not limited to the above-mentioned optional embodiments, anyone can draw other various forms of products under the enlightenment of the present invention, but no matter make any changes in its shape or structure, any change that falls within the scope of the claims of the present invention The technical solutions within the scope all fall within the protection scope of the present invention.
Claims (10)
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