CN116512514A - Double-station side injection customizing device - Google Patents
Double-station side injection customizing device Download PDFInfo
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- CN116512514A CN116512514A CN202310452156.2A CN202310452156A CN116512514A CN 116512514 A CN116512514 A CN 116512514A CN 202310452156 A CN202310452156 A CN 202310452156A CN 116512514 A CN116512514 A CN 116512514A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/03—Injection moulding apparatus
- B29C45/10—Injection moulding apparatus using moulds or injection units usable in different arrangements or combinations to each other
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1742—Mounting of moulds; Mould supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C2045/1784—Component parts, details or accessories not otherwise provided for; Auxiliary operations not otherwise provided for
- B29C2045/1785—Movement of a part, e.g. opening or closing movement of the mould, generating fluid pressure in a built-in fluid pressure generator
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
本发明提供一种双工位侧面注射定制设备,其包括控制柜和注射装置,控制柜作为控制端用于整体控制;注射装置用于注射成型,所述注射装置为两个且对称设置在所述控制柜的两侧,所述注射装置包括模具机构及位于所述模具机构后端的卧式注射机构。本发明双工位侧面注射定制设备,结构紧凑、空间利用率高,生产效率高且成本低。
The invention provides a double-station side injection customization equipment, which includes a control cabinet and an injection device, the control cabinet is used as a control terminal for overall control; the injection device is used for injection molding, and the injection devices are two and symmetrically arranged on each The two sides of the control cabinet, the injection device includes a mold mechanism and a horizontal injection mechanism located at the rear end of the mold mechanism. The double-station side injection customization equipment of the present invention has the advantages of compact structure, high space utilization rate, high production efficiency and low cost.
Description
技术领域technical field
本发明涉及一种注射设备,特别涉及一种双工位侧面注射定制设备。The invention relates to an injection device, in particular to a custom-made double-station side injection device.
背景技术Background technique
橡胶注射机是将热固性橡胶利用橡胶成型模具制成各种形状橡胶制品的主要成型设备。注射机在工作的过程中,需要将条状橡胶原料卷入储料筒内部进行塑化然后注入注射料筒中,再由注射部件将注射料筒内的橡胶注入到橡胶模具中,从而使得橡胶在模具中硫化成型,进而生产出不同形状的橡胶制品。The rubber injection machine is the main molding equipment for making thermosetting rubber into various shapes of rubber products using rubber molding molds. During the working process of the injection machine, the strip rubber raw material needs to be rolled into the storage cylinder for plasticization and then injected into the injection cylinder, and then the injection part injects the rubber in the injection cylinder into the rubber mold, so that the rubber is in the Vulcanization molding in the mold, and then produce rubber products of different shapes.
传统的注射机构只有一套注射模具和一套注射单元,生产加工时,在合模、注射、保压及硬化过程中需要进行等待,直至分模后进行取料,效率较低,增加了人工成本。The traditional injection mechanism only has one set of injection mold and one set of injection unit. During production and processing, it needs to wait during the mold clamping, injection, pressure holding and hardening process until the material is taken out after the mold is divided. The efficiency is low and the labor is increased. cost.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种安装体积小,能进行交替式工作、生产效率高的双工位侧面注射定制设备。The technical problem to be solved by the present invention is to provide a double-station side injection customization equipment with small installation volume, capable of alternate work and high production efficiency.
本发明提供一种双工位侧面注射定制设备,其包括:The invention provides a double-station side injection customization equipment, which includes:
控制柜1,作为控制端用于整体控制;Control cabinet 1, used as the control terminal for overall control;
注射装置,用于注射成型,所述注射装置为两个且对称设置在所述控制柜1的两侧,所述注射装置包括模具机构2及位于所述模具机构2后端的卧式注射机构3。Injection device, used for injection molding, the injection device is two and symmetrically arranged on both sides of the control cabinet 1, the injection device includes a mold mechanism 2 and a horizontal injection mechanism 3 located at the rear end of the mold mechanism 2 .
进一步的,所述模具机构2包括模架、模具和模具驱动组件,所述模架包括平行设置的下模架座21和上模架座24,所述下模架座21和所述上模架座24之间设有导柱25;所述模具包括滑配在所述导柱25上的下模板22和上模板,所述上模板和所述下模板22之间形成工作区;所述模具驱动组件包括安装在所述上模架座24上且用于驱动所述上模板上下移动的上驱动组件、及安装在所述下模架座21上且用于驱动所述下模板上下移动的下驱动组件。Further, the mold mechanism 2 includes a mold base, a mold and a mold driving assembly, and the mold base includes a lower mold base 21 and an upper mold base 24 arranged in parallel, and the lower mold base 21 and the upper mold Guide pillars 25 are arranged between the mounts 24; the mold includes a lower formwork 22 and an upper formwork slidingly fitted on the guide pillars 25, and a working area is formed between the upper formwork and the lower formwork 22; The mold drive assembly includes an upper drive assembly installed on the upper mold base 24 and used to drive the upper template to move up and down, and an upper drive assembly installed on the lower mold base 21 and used to drive the lower template to move up and down. lower drive components.
进一步的,所述卧式注射机构3包括安装底座,所述安装底座上设有能实现垂直升降的升降支座5,所述升降支座5上水平滑配有滑座61及用于驱动所述滑座61朝靠近或远离所述模具机构2方向运动的注射驱动机构63,所述滑座61上设有朝向所述模具机构2且用于对所述模具机构2上的模腔进行物料注射的注射单元。Further, the horizontal injection mechanism 3 includes a mounting base, the mounting base is provided with a lifting support 5 capable of vertical lifting, and the lifting support 5 is horizontally equipped with a sliding seat 61 and is used to drive the The sliding seat 61 is provided with an injection drive mechanism 63 that moves toward or away from the mold mechanism 2, and the sliding seat 61 is provided with a material facing the mold mechanism 2 and used to carry out material to the mold cavity on the mold mechanism 2. Injection unit for injection.
进一步的,所述升降支座5上设有支架座62,所述注射驱动机构63为油缸且固定在所述支架座62上,所述油缸的输出轴穿过所述支架座62后与所述滑座61连接并用于驱动所述滑座滑动。Further, the lifting support 5 is provided with a bracket base 62, the injection drive mechanism 63 is an oil cylinder and is fixed on the bracket base 62, and the output shaft of the oil cylinder passes through the bracket base 62 and connects with the bracket base 62. The sliding seat 61 is connected and used to drive the sliding seat to slide.
进一步的,所述升降支座5包括垂直滑配在所述安装底座上的支架板及用于驱动所述支架板上下移动的螺杆驱动机构4。Further, the lifting support 5 includes a support plate vertically slid on the installation base and a screw drive mechanism 4 for driving the support plate to move up and down.
进一步的,所述支架板上设有导孔,所述导孔为两个且设置在所述支架板的两个对角上,所述安装底座上设有能插入所述导孔并实现滑配的导杆31;所述螺杆驱动机构为两个且设置在所述支架板的另外两个对角上。Further, guide holes are provided on the support plate, and there are two guide holes arranged on two opposite corners of the support plate. There are two guide rods 31 provided; there are two screw drive mechanisms and they are arranged on the other two opposite corners of the support plate.
进一步的,所述螺杆驱动机构4包括安装座41,所述安装座41上转动地安装有螺杆43,所述螺杆的转动轴线平行于所述支架板的滑动方向,所述支架板上设有与所述螺杆配合连接的螺套;所述安装座41内转动地安装有驱动轴,所述驱动轴通过齿轮组件与所述螺杆连接并用于驱动所述螺杆转动,所述驱动轴与一驱动装置连接。Further, the screw drive mechanism 4 includes a mount 41, on which a screw 43 is rotatably mounted, the rotation axis of the screw is parallel to the sliding direction of the bracket plate, and the bracket plate is provided with A screw sleeve that is mated with the screw rod; a drive shaft is rotatably installed in the mounting seat 41, the drive shaft is connected with the screw rod through a gear assembly and is used to drive the screw rod to rotate, and the drive shaft is connected to a drive shaft device connection.
进一步的,所述驱动装置为液压马达。Further, the driving device is a hydraulic motor.
进一步的,两所述螺杆驱动机构上的驱动轴同轴设置、且在两所述驱动轴之间刚性连接有同步轴42并实现同步转动。Further, the drive shafts on the two screw drive mechanisms are arranged coaxially, and a synchronous shaft 42 is rigidly connected between the two drive shafts to realize synchronous rotation.
进一步的,所述注射装置外设有罩体,所述罩体的前端设有用于取料的操作窗口,所述操作窗口上设有滑门。Further, the injection device is provided with a cover body, and the front end of the cover body is provided with an operation window for taking materials, and a sliding door is provided on the operation window.
本发明的优点在于:本发明双工位侧面注射定制设备,双注射结构设置,能实现交替式生产加工,大大缩短等待时间,提高生产效率,同时能降低人工成本,提高生产效益;两侧对称式结构设计,操作方便省力,操作体验好,工作效率高;采用立式模架及卧式注射结构,安装空间小,同时方便取料,使用安全性高;注射机构能实现垂直升降及水平滑移,满足不同的使用需求和工况,适用范围广;采用对角式同步螺杆驱动机构,大大提高升降的稳定性和可靠性,进而提高运行精度;本发明双工位侧面注射定制设备,结构紧凑、空间利用率高,生产效率高且成本低。The advantages of the present invention are: the double-station side injection customization equipment of the present invention, the double-injection structure setting, can realize alternate production and processing, greatly shorten the waiting time, improve production efficiency, and at the same time reduce labor costs and improve production efficiency; both sides are symmetrical Type structure design, easy to operate, labor-saving, good operation experience, high work efficiency; adopt vertical mold base and horizontal injection structure, small installation space, convenient material retrieval, high safety in use; injection mechanism can realize vertical lifting and horizontal sliding It can be moved to meet different use requirements and working conditions, and has a wide range of applications; the use of a diagonal synchronous screw drive mechanism greatly improves the stability and reliability of the lifting, thereby improving the operating accuracy; the double-station side injection customization equipment of the present invention, the structure Compact, high space utilization, high production efficiency and low cost.
附图说明Description of drawings
图1为本发明双工位侧面注射定制设备的结构示意图;Fig. 1 is a schematic structural view of the double-station side injection customization equipment of the present invention;
图2为本发明双工位侧面注射定制设备的内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the double-station side injection customization equipment of the present invention;
图3为本发明双工位侧面注射定制设备的俯视图;Fig. 3 is a top view of the double-station side injection customization equipment of the present invention;
图4为本发明双工位侧面注射定制设备的侧视图;Fig. 4 is a side view of the double station side injection customization equipment of the present invention;
图5为本发明双工位侧面注射定制设备的剖视图;Fig. 5 is a cross-sectional view of the double-station side injection customization equipment of the present invention;
图6为图4中A部放大图。Fig. 6 is an enlarged view of part A in Fig. 4 .
实施方式Implementation
下面结合附图,详细介绍本发明实施例。Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
参阅图1-图6,本发明提供一种双工位侧面注射定制设备,其包括控制柜1和注射装置。Referring to Fig. 1-Fig. 6, the present invention provides a double-station side injection customization equipment, which includes a control cabinet 1 and an injection device.
控制柜1作为控制端用于整体控制,在控制柜上设有控制面板,用于发出指令并对整体进行操控,同时,设备的整体状态显示在该控制柜上,以便实时了解设备状态。The control cabinet 1 is used as the control terminal for overall control. A control panel is provided on the control cabinet to issue instructions and control the whole. At the same time, the overall status of the equipment is displayed on the control cabinet to understand the status of the equipment in real time.
注射装置用于注射成型,本申请中,注射装置为两个,且对称设置在控制柜1的两侧,该注射装置包括模具机构2及位于模具机构2后端的卧式注射机构3。The injection device is used for injection molding. In this application, there are two injection devices, which are symmetrically arranged on both sides of the control cabinet 1. The injection device includes a mold mechanism 2 and a horizontal injection mechanism 3 located at the rear end of the mold mechanism 2.
模具机构2的前端与控制柜平齐或基本平齐,具体的,该模具机构2包括模架、模具和模具驱动组件,模架包括平行设置的下模架座21和上模架座24,在下模架座21和上模架座24之间设有导柱25,该导柱25为四根,且分别设置在四个角上,下模架座21和上模架座24通过该导柱实现刚性连接;模具包括下模板22和上模板,下模板22和上模板均垂直滑配在导柱25上,且下模板位于上模板的下端,在上模板和下模板22之间形成工作区;模具驱动组件包括上驱动组件和下驱动组件,上驱动组件安装在上模架座24上,其与上模板连接并用于驱动上模板上下移动,下驱动组件安装在下模架座21上,其与下模板连接并用于驱动下模板上下移动,本实施例中,上驱动组件和下驱动组件均为油缸,用于实现模板的移动、实现合模和分模。The front end of the mold mechanism 2 is flush or substantially flush with the control cabinet. Specifically, the mold mechanism 2 includes a mold base, a mold and a mold driving assembly, and the mold base includes a lower mold base 21 and an upper mold base 24 arranged in parallel. Between the lower mold base 21 and the upper mold base 24, there are guide pillars 25, which are four, and are arranged on four corners respectively. The lower mold base 21 and the upper mold base 24 pass through the guides. The columns are rigidly connected; the mold includes a lower formwork 22 and an upper formwork, the lower formwork 22 and the upper formwork are vertically slid on the guide column 25, and the lower formwork is located at the lower end of the upper formwork, forming a working pattern between the upper formwork and the lower formwork 22. District; the mold drive assembly includes an upper drive assembly and a lower drive assembly, the upper drive assembly is installed on the upper mold base 24, it is connected with the upper template and is used to drive the upper template to move up and down, and the lower drive assembly is installed on the lower mold base 21, It is connected with the lower formwork and is used to drive the lower formwork to move up and down. In this embodiment, the upper drive assembly and the lower drive assembly are both oil cylinders, which are used to realize the movement of the formwork, mold clamping and mold separation.
卧式注射机构3为卧式结构,其包括安装底座,该安装底座作为支撑和安装载体,在安装底座上设有升降支座5,该升降支座5能实现垂直升降,其运动方向平行于上、下模板的滑动方向,升降支座5上设有滑座及注射驱动机构63,滑座61水平滑配在升降支座5上,其能朝靠近或远离模具机构2的方向运动,注射驱动机构63与该滑座连接,并用于驱动其水平滑动,具体的,在升降支座5上还设有支架座62,支架座62位于滑座的后端,注射驱动机构63为油缸,其水平固定在支架座62上,该油缸为多个,其输出轴穿过支架座62后与滑座61连接,并用于驱动滑座滑动,在滑座61上设有注射单元,该注射单元朝向模具机构2,用于对模具机构2上的模腔进行物料注射。The horizontal injection mechanism 3 is a horizontal structure, which includes a mounting base, which is used as a support and mounting carrier, and is provided with a lifting support 5 on the mounting base. The lifting support 5 can realize vertical lifting, and its movement direction is parallel to The sliding direction of the upper and lower templates, the lifting support 5 is provided with a sliding seat and an injection drive mechanism 63, and the sliding seat 61 is horizontally fitted on the lifting support 5, which can move toward or away from the mold mechanism 2, and the injection The driving mechanism 63 is connected with the sliding seat, and is used to drive it to slide horizontally. Specifically, a support seat 62 is also provided on the lifting support 5. The support seat 62 is located at the rear end of the sliding seat. The injection driving mechanism 63 is an oil cylinder. Horizontally fixed on the bracket base 62, there are multiple oil cylinders, the output shaft of which passes through the bracket base 62 and connects with the sliding base 61, and is used to drive the sliding base to slide. An injection unit is arranged on the sliding base 61, and the injection unit faces The mold mechanism 2 is used for injecting materials into the mold cavity on the mold mechanism 2 .
升降支座5包括支架板及螺杆驱动机构4,支架板垂直滑配在安装底座上,螺杆驱动机构4用于驱动支架板上下移动,具体的,支架板整体为矩形,在支架板上设有导孔,导孔为两个,且设置在支架板的两个对角上,同时,在安装底座上设有与该导孔对应,且能插入导孔并实现滑配的导杆31;同时,螺杆驱动机构也为两个,其分别设置在支架板的另外两个对角上;该螺杆驱动机构4包括安装座41,该安装座固定在安装底座上,在安装座41上转动地安装有螺杆43,该螺杆的转动轴线平行于支架板的滑动方向,螺杆的上端延伸至安装座外,在其侧壁设有外螺纹,同时,在支架板上设有螺套,在螺套内设有内螺纹,其与螺杆上的外螺纹配合连接,通过螺杆的转动,实现螺套的上下移动;同时,在安装座41内转动地安装有驱动轴,本实施例中,该驱动轴水平设置,驱动轴通过齿轮组件与螺杆连接,用于驱动螺杆转动,该驱动轴与一驱动装置连接,本实施例中的驱动装置为液压马达,其驱动力高,且驱动稳定性好;为了提高升降同步性,两个螺杆驱动机构上的驱动轴同轴设置,同时,在两个驱动轴之间刚性连接有同步轴42,该同步轴能确保两个驱动轴同步转动,进而提高升降的平稳性和可靠性,避免倾斜造成卡死等现象。The lifting support 5 includes a support plate and a screw drive mechanism 4, the support plate is vertically slidable on the installation base, and the screw drive mechanism 4 is used to drive the support plate to move up and down. Specifically, the support plate is rectangular as a whole, and there are There are two guide holes, and they are arranged on two opposite corners of the bracket plate. At the same time, the installation base is provided with a guide rod 31 corresponding to the guide hole, which can be inserted into the guide hole and realize sliding fit; at the same time , there are also two screw drive mechanisms, which are respectively arranged on the other two diagonal corners of the bracket plate; Screw rod 43 is arranged, the axis of rotation of the screw rod is parallel to the sliding direction of the bracket plate, the upper end of the screw rod extends to the outside of the mounting seat, and an external thread is provided on its side wall. At the same time, a screw sleeve is provided on the bracket plate. There is an internal thread, which cooperates with the external thread on the screw rod to realize the up and down movement of the screw sleeve through the rotation of the screw rod; at the same time, a drive shaft is rotatably installed in the mounting seat 41. In this embodiment, the drive shaft is horizontal Set, the driving shaft is connected with the screw rod through the gear assembly, and is used to drive the screw rod to rotate, and the driving shaft is connected with a driving device. The driving device in this embodiment is a hydraulic motor, which has high driving force and good driving stability; in order to improve Lifting synchronism, the drive shafts on the two screw drive mechanisms are set coaxially, and at the same time, a synchronous shaft 42 is rigidly connected between the two drive shafts, which can ensure the synchronous rotation of the two drive shafts, thereby improving the stability of the lift Safety and reliability, to avoid stuck and other phenomena caused by tilting.
为了提高使用安全性及美观性,在注射装置外设有罩体,在罩体的前端设有操作窗口,该操作窗口位于模具机构的工作区,用于取料,同时,在操作窗口上设有滑门,提高使用安全性,在滑门上设有透明观察窗,以能直观的观察到内部工作情况。In order to improve the safety and aesthetics of use, a cover is provided outside the injection device, and an operation window is provided at the front end of the cover. The operation window is located in the working area of the mold mechanism and is used for retrieving materials. There is a sliding door to improve the safety of use, and a transparent observation window is provided on the sliding door to observe the internal working conditions intuitively.
本发明双工位侧面注射定制设备,双注射结构设置并形成双工位,能实现交替式生产加工,大大缩短等待时间,提高生产效率,同时能降低人工成本,提高生产效益;两侧对称式结构设计,操作方便省力,操作体验好,工作效率高;采用立式模架及卧式注射结构,安装空间小,同时方便取料,使用安全性高;注射机构能实现垂直升降及水平滑移,满足不同的使用需求和工况,适用范围广;采用对角式同步螺杆驱动机构,大大提高升降的稳定性和可靠性,进而提高运行精度;本发明双工位侧面注射定制设备,结构紧凑、空间利用率高,生产效率高且成本低。The double-station side injection customization equipment of the present invention, the double-injection structure is set to form a double-station, which can realize alternate production and processing, greatly shorten the waiting time, improve production efficiency, and at the same time reduce labor costs and improve production efficiency; symmetrical on both sides Structural design, convenient and labor-saving operation, good operating experience and high work efficiency; adopting vertical mold base and horizontal injection structure, the installation space is small, and at the same time it is convenient to take materials, and the use safety is high; the injection mechanism can realize vertical lifting and horizontal sliding , to meet different use requirements and working conditions, and has a wide range of applications; adopting a diagonal synchronous screw drive mechanism greatly improves the stability and reliability of lifting, thereby improving the running accuracy; the double-station side injection customization equipment of the present invention has a compact structure , High space utilization, high production efficiency and low cost.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.
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| CN213082233U (en) * | 2020-08-11 | 2021-04-30 | 宁波壬鼎机械有限公司 | Horizontal injection machine |
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| JP2014226846A (en) * | 2013-05-22 | 2014-12-08 | 株式会社ソディック | Injection molding machine |
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