CN116511925A - A high-precision grinding and milling device for mold steel - Google Patents

A high-precision grinding and milling device for mold steel Download PDF

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Publication number
CN116511925A
CN116511925A CN202310655220.7A CN202310655220A CN116511925A CN 116511925 A CN116511925 A CN 116511925A CN 202310655220 A CN202310655220 A CN 202310655220A CN 116511925 A CN116511925 A CN 116511925A
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axis
milling
hydraulic cylinder
assembly
precision
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陈帆
陈龙闽
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Zhangshu Xinglonggao New Materials Co ltd
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Zhangshu Xinglonggao New Materials Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25—Movable or adjustable work or tool supports
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/05—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of roller-ways
    • B23Q7/055—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of roller-ways some of the rollers being driven
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q2703/00—Work clamping
    • B23Q2703/02—Work clamping means
    • B23Q2703/04—Work clamping means using fluid means or a vacuum
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Machine Tool Units (AREA)

Abstract

本发明公开了一种模具钢高精度磨铣装置,包括底座,底座设置有两组Y轴对向调节组件和一组X轴横向调节组件,X轴横向调节组件的顶部设置有磨铣台,X轴横向调节组件位于两个Y轴对向调节组件之间,两个Y轴对向调节组件的表面均设置有Z轴调节组件;Z轴调节组件的一侧设置有磨铣组件;采用XYZ三轴联动,并且三轴均独立工作的方式对模具钢进行磨铣,一方面不仅可以控制磨铣的精度,利用Z轴螺杆驱动稳定性较好的优势进行磨铣,另一方面采用磨铣台配合转动台的方式可以很好的调节模具钢的磨铣角度,使模具钢在输送到装置的内部时多工面,磨铣一次完成,降低人工输送以及夹持的麻烦和弊端,最后再通过滚筒滚动输送至装置的外部。

The invention discloses a high-precision grinding and milling device for mold steel, which comprises a base. The base is provided with two sets of Y-axis opposite adjustment assemblies and a set of X-axis transverse adjustment assemblies. The top of the X-axis transverse adjustment assembly is provided with a milling table. The X-axis lateral adjustment assembly is located between the two Y-axis opposite adjustment assemblies, and the surfaces of the two Y-axis opposite adjustment assemblies are provided with Z-axis adjustment assemblies; one side of the Z-axis adjustment assembly is provided with a milling assembly; XYZ Three-axis linkage and three-axis work independently to grind and mill the mold steel. On the one hand, it can not only control the precision of the milling and milling, but also use the advantages of better stability of the Z-axis screw drive for grinding and milling. On the other hand, it can use the grinding and milling The combination of the table and the rotating table can well adjust the grinding and milling angle of the mold steel, so that when the mold steel is transported to the inside of the device, the grinding and milling can be completed at one time, reducing the trouble and disadvantages of manual transportation and clamping. The rollers are rolled to the outside of the unit.

Description

一种模具钢高精度磨铣装置A high-precision grinding and milling device for mold steel

技术领域technical field

本发明涉及模具钢加工技术领域,具体涉及一种模具钢高精度磨铣装置。The invention relates to the technical field of die steel processing, in particular to a high-precision milling device for die steel.

背景技术Background technique

模具钢材是用来制造冷冲模、热锻模压铸模等模具的钢种。模具材料是模具制造业的物质和技术基础,其中模具钢材是传统的模具材料,其品种、规格、质量对模具的性能、使用寿命和制造周期起着决定性的作用。近年来,国内外模具钢材的产量、生产技术、工艺装备、质量、品种等方面都取得了比较迅速的发展,国内也涌现了抚顺特钢,长城特钢,兴澄特钢,杭钢等一批优质生产企业,模具钢材的发展也推动了工业产品向高级化、个体化、高附加值化的方向发展。模具的用途很广,制造模具用材料范围很广,在模具材料中应用最广的当属模具钢材。Die steel is the type of steel used to make molds such as cold punching dies, hot forging dies, die-casting dies, etc. Mold materials are the material and technical basis of the mold manufacturing industry. Among them, mold steel is the traditional mold material. Its variety, specification and quality play a decisive role in the performance, service life and manufacturing cycle of the mold. In recent years, the output, production technology, process equipment, quality, and varieties of mold steel at home and abroad have achieved relatively rapid development. Fushun Special Steel, Great Wall Special Steel, Xingcheng Special Steel, Hangzhou Iron and Steel Co., Ltd. have also emerged in China. A batch of high-quality production enterprises, the development of mold steel has also promoted the development of industrial products in the direction of advanced, individualized and high added value. The mold has a wide range of uses, and the materials used to make the mold are very wide. The most widely used mold material is the mold steel.

模具钢出厂之前需要对进行清理,以便更好的铸模,模具钢材在铸模成型后也需要对其表面进行打磨和铣孔,以便除去表面氧化层增加其光泽度,同时铣孔来进行模组的匹配,在模具铣孔的过程中要求的精度是非常高的,稍有偏差可能会导致模具损坏,以及铣孔错位,因此亟需一种模具钢高精度磨铣装置来解决上述问题。Before the mold steel leaves the factory, it needs to be cleaned in order to better cast the mold. After the mold is formed, the surface of the mold steel also needs to be polished and milled to remove the surface oxide layer and increase its gloss. Matching, the precision required in the process of mold milling is very high, and a slight deviation may lead to mold damage and milling hole misalignment. Therefore, a high-precision milling device for mold steel is urgently needed to solve the above problems.

发明内容Contents of the invention

本发明的目的是提供一种模具钢高精度磨铣装置,以解决现有技术中的上述不足之处。The object of the present invention is to provide a high-precision milling device for die steel to solve the above-mentioned shortcomings in the prior art.

为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:

一种模具钢高精度磨铣装置,包括底座,所述底座设置有两组Y轴对向调节组件和一组X轴横向调节组件,所述X轴横向调节组件的顶部设置有磨铣台,所述X轴横向调节组件位于两个Y轴对向调节组件之间,两个所述Y轴对向调节组件的表面均设置有Z轴调节组件;所述Z轴调节组件的一侧设置有磨铣组件;A high-precision milling device for mold steel, comprising a base, the base is provided with two sets of Y-axis opposite adjustment assemblies and a set of X-axis lateral adjustment assemblies, and the top of the X-axis lateral adjustment assembly is provided with a milling table, The X-axis lateral adjustment assembly is located between two Y-axis opposite adjustment assemblies, and the surfaces of the two Y-axis opposite adjustment assemblies are provided with Z-axis adjustment assemblies; one side of the Z-axis adjustment assembly is provided with Milling components;

驱动所述X轴横向调节组件移动,X轴横向调节组件带动磨铣台位移;Drive the X-axis lateral adjustment assembly to move, and the X-axis lateral adjustment assembly drives the displacement of the milling table;

驱动所述Y轴对向调节组件移动,Y轴对向调节组件带动Z轴调节组件位移;Driving the Y-axis counter-adjustment component to move, and the Y-axis counter-adjustment component drives the Z-axis adjustment component to move;

驱动所述Z轴调节组件移动,Z轴调节组件带动磨铣组件位移。Z轴调节组件的数量为两个,两个Z轴调节组件分别位于两个Y轴对向调节组件的上方The Z-axis adjusting component is driven to move, and the Z-axis adjusting component drives the displacement of the milling component. The number of Z-axis adjustment components is two, and the two Z-axis adjustment components are respectively located above the two Y-axis opposite adjustment components

进一步地,所述Y轴对向调节组件包括液压油缸一,所述液压油缸一具有一顶伸端,所述顶伸端的一端设置有固定块,所述固定块的顶部设置有滑台,所述Z轴调节组件设置在滑台的上方。Further, the Y-axis opposite adjustment assembly includes hydraulic cylinder one, the hydraulic cylinder one has a protruding end, one end of the protruding end is provided with a fixed block, and the top of the fixed block is provided with a slide table, so The Z-axis adjustment assembly is arranged above the slide table.

进一步地,所述X轴横向调节组件包括液压油缸二,所述磨铣台设置在液压油缸二的顶伸端,驱动液压油缸二做顶伸运动,液压油缸二带动磨铣台作往复运动。Further, the X-axis lateral adjustment assembly includes a hydraulic cylinder 2, and the milling table is arranged at the extension end of the hydraulic cylinder 2, which drives the hydraulic cylinder 2 to perform extension movement, and the hydraulic cylinder 2 drives the milling table to reciprocate.

进一步地,所述Z轴调节组件包括纵向板,所述纵向板的顶部设置有第一电机,所述第一电机输出轴的一端设置有螺杆,所述螺杆与磨铣组件螺接,所述Z轴调节组件还包括限位轨,所述限位轨滑动连接有限位块。Further, the Z-axis adjustment assembly includes a longitudinal plate, the top of the longitudinal plate is provided with a first motor, and one end of the output shaft of the first motor is provided with a screw, and the screw is screwed to the milling assembly, and the The Z-axis adjustment assembly also includes a limit rail, and the limit rail is slidably connected with a limit block.

进一步地,所述磨铣组件包括移动板,所述移动板的一侧设置有第二电机,所述第二电机的输出轴的一端活动连接有磨铣头。Further, the milling assembly includes a moving plate, a second motor is provided on one side of the moving plate, and a milling head is movably connected to one end of an output shaft of the second motor.

进一步地,所述磨铣台的顶部设置有转动台,所述转动台的一侧外壁设置有角刻度,所述转动台具有若干个插孔。Further, a rotating table is provided on the top of the milling table, and an outer wall of one side of the rotating table is provided with an angular scale, and the rotating table has several insertion holes.

进一步地,所述磨铣台的上方设置有固定组件,所述固定组件包括支撑腿,所述支撑腿的顶部设置有椼架,所述椼架的上方设置有安装板,所述安装板的上方设置有液压油缸三,所述液压油缸三的伸缩端设置有插头,所述插头插接在插孔的内部。Further, a fixing assembly is arranged above the milling table, and the fixing assembly includes supporting legs, a truss is arranged on the top of the supporting legs, a mounting plate is arranged above the truss, and the mounting plate A hydraulic cylinder three is arranged above, and a plug is provided at the telescoping end of the hydraulic cylinder three, and the plug is plugged into the jack.

进一步地,所述椼架的一侧设置有液压油缸四,所述液压油缸四的顶伸端与安装板的底部固定连接。Further, a hydraulic cylinder 4 is provided on one side of the truss, and the extension end of the hydraulic cylinder 4 is fixedly connected to the bottom of the mounting plate.

进一步地,所述椼架的上方设置有第三滑轨,所述第三滑轨的顶部滑动连接有第三滑块,所述第三滑块与安装板连接;所述椼架的一侧设置有液压油缸四,所述液压油缸四的顶伸端与安装板的底部固定连接。Further, a third slide rail is provided above the truss, and a third slide block is slidably connected to the top of the third slide rail, and the third slide block is connected to the mounting plate; one side of the truss A hydraulic cylinder 4 is provided, and the extension end of the hydraulic cylinder 4 is fixedly connected with the bottom of the mounting plate.

进一步地,所述底座的一侧还设置有支撑架,所述支撑架的顶部设置有两个平行分布的方管,两个所述方管之间转动连接有滚筒,所述滚筒的外部设置有齿轮。Further, one side of the base is also provided with a support frame, and the top of the support frame is provided with two parallel distributed square tubes, and a roller is rotatably connected between the two square tubes, and the outside of the roller is arranged There are gears.

在上述技术方案中,本发明提供的一种模具钢高精度磨铣装置,采用XYZ三轴联动,并且三轴均独立工作的方式对模具钢进行磨铣,一方面不仅可以控制磨铣的精度,利用Z轴螺杆驱动稳定性较好的优势进行磨铣,另一方面采用磨铣台配合转动台的方式可以很好的调节模具钢的磨铣角度,使模具钢在输送到装置的内部时多工面,磨铣一次完成,降低人工输送以及夹持的麻烦和弊端,最后再通过滚筒滚动输送至装置的外部。In the above technical solution, the present invention provides a high-precision grinding and milling device for mold steel, which adopts XYZ three-axis linkage, and the three axes work independently to grind and mill the mold steel. On the one hand, it can not only control the precision of grinding and milling , take advantage of the better stability of the Z-axis screw drive for grinding and milling. On the other hand, the grinding and milling angle of the mold steel can be well adjusted by using the grinding and milling table with the rotating table, so that when the mold steel is transported to the inside of the device Multi-face, grinding and milling is completed at one time, reducing the trouble and disadvantages of manual transportation and clamping, and finally rolled and transported to the outside of the device by rollers.

附图说明Description of drawings

为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明中记载的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the accompanying drawings that are required in the embodiments. Obviously, the accompanying drawings in the following description are only described in the present invention For some embodiments of the present invention, those skilled in the art can also obtain other drawings according to these drawings.

图1为本发明一种模具钢高精度磨铣装置实施例提供的立体结构示意图。Fig. 1 is a three-dimensional structural diagram provided by an embodiment of a high-precision milling device for mold steel according to the present invention.

图2为本发明一种模具钢高精度磨铣装置实施例提供的侧视结构示意图。Fig. 2 is a side view structural schematic diagram provided by an embodiment of a high-precision die steel milling device according to the present invention.

图3为本发明一种模具钢高精度磨铣装置实施例提供的主视示意图。Fig. 3 is a schematic front view provided by an embodiment of a high-precision milling device for mold steel according to the present invention.

图4为本发明一种模具钢高精度磨铣装置实施例提供的俯视结构示意图。Fig. 4 is a top view structural diagram provided by an embodiment of a high-precision die steel milling device according to the present invention.

图5为本发明一种模具钢高精度磨铣装置实施例提供的Z轴调节组件结构示意图。Fig. 5 is a schematic structural diagram of a Z-axis adjustment assembly provided by an embodiment of a mold steel high-precision milling device according to the present invention.

图6为本发明一种模具钢高精度磨铣装置实施例提供的磨铣台示意图。Fig. 6 is a schematic diagram of a milling table provided by an embodiment of a high-precision milling device for mold steel according to the present invention.

图7为本发明一种模具钢高精度磨铣装置实施例提供的XY轴调节组件结构示意图。Fig. 7 is a schematic structural diagram of an XY axis adjustment assembly provided by an embodiment of a mold steel high-precision milling device according to the present invention.

图8为本发明一种模具钢高精度磨铣装置实施例提供的固定组件结构示意图。Fig. 8 is a schematic structural diagram of a fixing component provided by an embodiment of a high-precision die steel milling device according to the present invention.

图9为本发明一种模具钢高精度磨铣装置实施例提供的液压油缸四示意图。Fig. 9 is a schematic diagram of hydraulic cylinder 4 provided by an embodiment of a high-precision die steel milling device according to the present invention.

图10为本发明一种模具钢高精度磨铣装置实施例提供的梯形转动齿结构示意图。Fig. 10 is a schematic diagram of a trapezoidal rotating tooth structure provided by an embodiment of a high-precision milling device for mold steel according to the present invention.

附图标记说明:Explanation of reference signs:

1支撑架、2方管、3滚筒、4齿轮、5底座、6支撑腿、8液压油缸一、9顶伸端、10固定块、11第一滑轨、12第一滑块、13滑台、14纵向板、15第一电机、16限位轨、17移动板、18第二电机、19磨铣头、20液压油缸二、21第二滑轨、22第二滑块、23磨铣台、24第三电机、25转动台、26角刻度、27插孔、28椼架、29液压油缸四、30第三滑块、31安装板、32液压油缸三、33第三滑轨、34螺杆、35限位块、36第二转动杆、37第一转动杆、38第一梯形转动齿、39第二梯形转动齿、40插头。1 support frame, 2 square tube, 3 roller, 4 gear, 5 base, 6 support leg, 8 hydraulic cylinder 1, 9 top extension end, 10 fixed block, 11 first slide rail, 12 first slide block, 13 slide table , 14 longitudinal plate, 15 first motor, 16 limit rail, 17 moving plate, 18 second motor, 19 milling head, 20 hydraulic cylinder 2, 21 second slide rail, 22 second slider, 23 milling table , 24 third motor, 25 turntable, 26 angle scale, 27 jack, 28 frame, 29 hydraulic cylinder four, 30 third slider, 31 mounting plate, 32 hydraulic cylinder three, 33 third slide rail, 34 screw , 35 limit blocks, 36 second rotating rods, 37 first rotating rods, 38 first trapezoidal rotating teeth, 39 second trapezoidal rotating teeth, 40 plugs.

具体实施方式Detailed ways

为了使本领域的技术人员更好地理解本发明的技术方案,下面将结合附图对本发明作进一步的详细介绍。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

如图1-10所示,本发明实施例提供的一种模具钢高精度磨铣装置,包括底座5,底座5设置有两组Y轴对向调节组件和一组X轴横向调节组件,X轴横向调节组件的顶部设置有磨铣台23,X轴横向调节组件位于两个Y轴对向调节组件之间,两个Y轴对向调节组件的表面均设置有Z轴调节组件;Z轴调节组件的一侧设置有磨铣组件;As shown in Figures 1-10, a mold steel high-precision milling device provided by an embodiment of the present invention includes a base 5, and the base 5 is provided with two sets of Y-axis opposite adjustment components and a set of X-axis lateral adjustment components, X A milling table 23 is provided on the top of the axis lateral adjustment assembly, and the X-axis lateral adjustment assembly is located between two Y-axis opposite adjustment assemblies, and the surfaces of the two Y-axis opposite adjustment assemblies are provided with a Z-axis adjustment assembly; the Z-axis One side of the adjusting component is provided with a milling component;

驱动X轴横向调节组件移动,X轴横向调节组件带动磨铣台23位移;Drive the X-axis horizontal adjustment assembly to move, and the X-axis horizontal adjustment assembly drives the displacement of the milling table 23;

驱动Y轴对向调节组件移动,Y轴对向调节组件带动Z轴调节组件位移;Drive the Y-axis to move to the adjustment assembly, and the Y-axis to the adjustment assembly to drive the displacement of the Z-axis adjustment assembly;

驱动Z轴调节组件移动,Z轴调节组件带动磨铣组件位移。The Z-axis adjustment component is driven to move, and the Z-axis adjustment component drives the displacement of the milling component.

具体的本实施例中,底座5设置有两组Y轴对向调节组件和一组X轴横向调节组件,X轴横向调节组件的顶部设置有磨铣台23,X轴横向调节组件位于两个Y轴对向调节组件之间,两个Y轴对向调节组件的表面均设置有Z轴调节组件;Specifically in this embodiment, the base 5 is provided with two sets of Y-axis opposite adjustment assemblies and one set of X-axis lateral adjustment assemblies. The top of the X-axis lateral adjustment assemblies is provided with a milling table 23, and the X-axis lateral adjustment assemblies are located on two Between the Y-axis opposite adjustment components, the surfaces of the two Y-axis opposite adjustment components are provided with Z-axis adjustment components;

Z轴调节组件的一侧设置有磨铣组件;Z轴调节组件主要用于调节磨铣组件的上下位置使其处于不同的高度进行打磨或者铣孔One side of the Z-axis adjustment assembly is provided with a milling assembly; the Z-axis adjustment assembly is mainly used to adjust the upper and lower positions of the milling assembly so that it is at different heights for grinding or milling holes

驱动X轴横向调节组件移动,X轴横向调节组件带动磨铣台23位移;X轴横向调节组件主要调节磨铣台23的横向位置,在打磨时利用X轴横向调节可使磨铣台进行左右移动。Drive the X-axis lateral adjustment assembly to move, and the X-axis lateral adjustment assembly drives the displacement of the milling table 23; the X-axis lateral adjustment assembly mainly adjusts the lateral position of the milling table 23, and the X-axis lateral adjustment can be used to make the grinding table move left and right during grinding. move.

驱动Y轴对向调节组件移动,Y轴对向调节组件带动Z轴调节组件位移;Y轴对向调节组件用于调节Z轴调节组件的位置远离或者靠近磨铣台。The Y-axis counter-adjustment component is driven to move, and the Y-axis counter-adjustment component drives the Z-axis adjustment component to displace; the Y-axis counter-adjustment component is used to adjust the position of the Z-axis adjustment component away from or close to the milling table.

驱动Z轴调节组件移动,Z轴调节组件带动磨铣组件位移;Z轴调节组件的数量为两个,两个Z轴调节组件分别位于两个Y轴对向调节组件的上方。The Z-axis adjustment assembly is driven to move, and the Z-axis adjustment assembly drives the displacement of the milling assembly; the number of Z-axis adjustment assemblies is two, and the two Z-axis adjustment assemblies are respectively located above the two Y-axis opposing adjustment assemblies.

本发明提供的一种模具钢高精度磨铣装置,采用XYZ三轴联动,并且三轴均独立工作的方式对模具钢进行磨铣,一方面不仅可以控制磨铣的精度,利用Z轴螺杆驱动稳定性较好的优势进行磨铣,另一方面采用磨铣台配合转动台的方式可以很好的调节模具钢的磨铣角度,使模具钢在输送到装置的内部时多工面,磨铣一次完成,降低人工输送以及夹持的麻烦和弊端,最后再通过滚筒滚动输送至装置的外部。A mold steel high-precision grinding and milling device provided by the present invention adopts XYZ three-axis linkage, and the three axes work independently to grind and mill the mold steel. The advantages of better stability are used for grinding and milling. On the other hand, the grinding and milling angle of the mold steel can be well adjusted by using the grinding and milling table with the rotating table, so that when the mold steel is transported to the inside of the device, it can be ground and milled once. Complete, reducing the trouble and disadvantages of manual conveying and clamping, and finally rolling and conveying to the outside of the device through rollers.

本发明提供的再一个实施例中,Y轴对向调节组件包括液压油缸一8,液压油缸一8具有一顶伸端9,顶伸端9的一端设置有固定块10,固定块10的顶部设置有滑台13,Z轴调节组件设置在滑台13的上方;底座5的顶部还设置有两个第一滑轨11,第一滑轨11平行设置,第一滑轨11的顶部滑动连接有第一滑块12,第一滑块12设置在滑台13的底部,驱动液压油缸一,液压油缸一8带动固定块10前后运动,在此过程中滑台以第一滑块12为支点,沿着第一滑轨布置的方向进行滑动,此时带动Z轴调节组件靠近或者远离磨铣台23。In yet another embodiment provided by the present invention, the Y-axis opposite adjustment assembly includes a hydraulic cylinder one 8, the hydraulic cylinder one 8 has a protruding end 9, and one end of the protruding end 9 is provided with a fixed block 10, and the top of the fixed block 10 A slide table 13 is provided, and the Z-axis adjustment assembly is arranged above the slide table 13; two first slide rails 11 are also provided on the top of the base 5, the first slide rails 11 are arranged in parallel, and the tops of the first slide rails 11 are slidably connected There is a first slider 12, the first slider 12 is set at the bottom of the slide table 13, drives the hydraulic cylinder one, and the hydraulic cylinder one 8 drives the fixed block 10 to move back and forth, during which the slide table takes the first slide block 12 as the fulcrum , slide along the direction in which the first slide rail is arranged, and at this time drive the Z-axis adjustment assembly to approach or move away from the milling table 23 .

本发明提供的再一个实施例中,X轴横向调节组件包括液压油缸二20,磨铣台23设置在液压油缸二20的顶伸端,驱动液压油缸二20做顶伸运动,液压油缸二20带动磨铣台23作往复运动;液压油缸二20设置在底座5的一侧位置,底座5的顶部设置有两个平行分布的第二滑轨21,第二滑轨21的上方设置有第二滑块22,磨铣台23固定设置在第二滑块22的上方,固定连接的方式有两种焊接和螺接,在本申请文件中优选为螺接,驱动液压油缸二20做顶伸运动,液压油缸二20带动磨铣台23作往复运动,再次过程中磨铣台23的位移行程为第二滑轨的行程,位移方向为第二滑轨的布置方向。In yet another embodiment provided by the present invention, the X-axis lateral adjustment assembly includes a hydraulic cylinder 20, and a milling table 23 is arranged on the extension end of the hydraulic cylinder 20, which drives the hydraulic cylinder 20 to do the extension movement, and the hydraulic cylinder 20 Drive the milling table 23 to reciprocate; the hydraulic cylinder 220 is set on one side of the base 5, and the top of the base 5 is provided with two parallel second slide rails 21, and the top of the second slide rail 21 is provided with a second The slider 22 and the milling table 23 are fixedly arranged above the second slider 22. There are two ways of fixed connection: welding and screw connection. In this application document, screw connection is preferred, and the hydraulic cylinder 220 is driven to perform jacking motion. , the hydraulic cylinder two 20 drives the milling table 23 to reciprocate, and the displacement stroke of the milling table 23 in the process again is the stroke of the second slide rail, and the displacement direction is the arrangement direction of the second slide rail.

本发明提供的再一个实施例中,Z轴调节组件包括纵向板14,纵向板14的顶部设置有第一电机15,第一电机15输出轴的一端设置有螺杆34,螺杆34与磨铣组件螺接,Z轴调节组件还包括限位轨16,限位轨16滑动连接有限位块35,驱动第一电机15启动,第一电机15带动螺杆34转动,螺杆34转动给与磨铣组件一个作用力,磨铣组件的底部与限位块35固定,此时在螺杆扭力的作用下磨铣组件带动限位块沿着限位轨16的方向移动,从而在磨铣的过程中调整磨铣组件的位置。In yet another embodiment provided by the present invention, the Z-axis adjustment assembly includes a longitudinal plate 14, the top of the longitudinal plate 14 is provided with a first motor 15, and one end of the output shaft of the first motor 15 is provided with a screw 34, and the screw 34 is connected with the milling assembly Screwed, the Z-axis adjustment assembly also includes a limit rail 16, the limit rail 16 is slidably connected to the limit block 35, and the first motor 15 is driven to start, and the first motor 15 drives the screw rod 34 to rotate, and the rotation of the screw rod 34 gives the milling assembly a Force, the bottom of the milling assembly is fixed with the limit block 35, at this time, under the action of the screw torque, the milling assembly drives the limit block to move along the direction of the limit rail 16, thereby adjusting the milling process during the milling process. The location of the component.

本发明提供的再一个实施例中,磨铣组件包括移动板17,移动板17的一侧设置有第二电机18,第二电机18的输出轴的一端活动连接有磨铣头19;磨铣头19与第二电机18活动连接,磨铣头包括铣刀和磨头,在使用时可以根据使用时的情况进行更换,现有技术不一一赘述,驱动第二电机18启动,第二电机18带动磨铣头19进行转动,在第一电机15带动螺杆34转动,螺杆34转动给与磨铣组件一个作用力,磨铣组件的底部与限位块35固定,此时在螺杆扭力的作用下磨铣组件带动限位块沿着限位轨16的方向移动,从而进行对磨铣台表面的模具钢进行磨铣加工。In yet another embodiment provided by the present invention, the milling assembly includes a moving plate 17, one side of the moving plate 17 is provided with a second motor 18, and one end of the output shaft of the second motor 18 is movably connected with a milling head 19; The head 19 is movably connected with the second motor 18. The milling head includes a milling cutter and a grinding head, which can be replaced according to the situation in use. The prior art is not described one by one. The second motor 18 is driven to start, and the second motor 18 drives the milling head 19 to rotate, and the first motor 15 drives the screw 34 to rotate, and the rotation of the screw 34 gives a force to the milling assembly, and the bottom of the milling assembly is fixed to the stopper 35, at this time, under the action of the torsion of the screw The lower milling assembly drives the limit block to move along the direction of the limit rail 16, thereby performing milling on the mold steel on the surface of the milling table.

本发明提供的再一个实施例中,磨铣台23的顶部设置有转动台25,转动台25的一侧外壁设置有角刻度26,转动台25具有若干个插孔27;一侧设置有第三电机24,第三电机24的输出轴的一端设置有第一转动杆37,第一转动杆37的一端设置有第一梯形转动齿38,转动台25的底部设置有第二转动杆36,第二转动杆36的底部设置有第二梯形转动齿39,第一梯形转动齿38与第二梯形转动齿39齿合,驱动第三电机24启动,第三电机24带动第一转动杆37转动,第一转动杆37转动带动第一梯形转动齿38,第一梯形转动齿38带动第二梯形转动齿39转动,第二梯形转动齿39转动带动第二转动杆36转动,第二转动杆36转动,带动转动台25转动,调节转动台的角度,以便调节磨铣台顶部的模具钢的角度。In yet another embodiment provided by the present invention, the top of the milling table 23 is provided with a turntable 25, one side of the outer wall of the turntable 25 is provided with an angular scale 26, and the turntable 25 has several jacks 27; one side is provided with a second Three motors 24, one end of the output shaft of the third motor 24 is provided with a first rotating rod 37, and one end of the first rotating rod 37 is provided with a first trapezoidal rotating tooth 38, and the bottom of the turntable 25 is provided with a second rotating rod 36, The bottom of the second rotating rod 36 is provided with a second trapezoidal rotating tooth 39, the first trapezoidal rotating tooth 38 meshes with the second trapezoidal rotating tooth 39, drives the third motor 24 to start, and the third motor 24 drives the first rotating rod 37 to rotate , the first turning rod 37 rotates to drive the first trapezoidal rotating tooth 38, the first trapezoidal rotating tooth 38 drives the second trapezoidal rotating tooth 39 to rotate, the second trapezoidal rotating tooth 39 rotates to drive the second rotating rod 36 to rotate, the second rotating rod 36 Rotate to drive the rotating table 25 to rotate, adjust the angle of the rotating table, so as to adjust the angle of the die steel on the top of the milling table.

本发明提供的再一个实施例中,磨铣台23的上方设置有固定组件,固定组件包括支撑腿6,支撑腿6的顶部设置有椼架28,椼架28的上方设置有安装板31,安装板31的上方设置有液压油缸三32,液压油缸三32的伸缩端设置有插头40,插头40插接在插孔27的内部;固定组件设置在磨铣台23的上方主要用于固定磨铣台上方加工的模具钢,驱动液压油缸三32,液压油缸三32带动插头40向下运动,使模具钢的孔位与插孔对齐,然后利用插头40将模具钢固定,液压油缸三的数量为两个,两个液压油缸对称分布在磨铣台23的上方。In yet another embodiment provided by the present invention, a fixed assembly is provided above the milling table 23, the fixed assembly includes a support leg 6, a truss 28 is provided on the top of the support leg 6, and a mounting plate 31 is provided above the truss 28, The top of the mounting plate 31 is provided with a hydraulic cylinder 3 32, and the telescopic end of the hydraulic cylinder 3 32 is provided with a plug 40, and the plug 40 is plugged into the inside of the jack 27; The mold steel processed above the milling table drives the hydraulic cylinder 3 32, and the hydraulic cylinder 3 32 drives the plug 40 to move downward, so that the hole position of the mold steel is aligned with the socket, and then the mold steel is fixed by the plug 40, the number of the hydraulic cylinder 3 There are two, and the two hydraulic cylinders are symmetrically distributed above the milling table 23 .

本发明提供的再一个实施例中,椼架28的一侧设置有液压油缸四29,液压油缸四29的顶伸端与安装板31的底部固定连接。In yet another embodiment provided by the present invention, a hydraulic cylinder 29 is provided on one side of the truss 28 , and the protruding end of the hydraulic cylinder 29 is fixedly connected to the bottom of the mounting plate 31 .

本发明提供的再一个实施例中,椼架28的上方设置有第三滑轨33,第三滑轨33的顶部滑动连接有第三滑块30,第三滑块30与安装板31连接;椼架28的一侧设置有液压油缸四29,液压油缸四29的顶伸端与安装板31的底部固定连接,液压油缸四29的数量为两个,两个液压油缸四29朝向相反的方向,在当使用时需要调节固定的位置,通过液压油缸四29带动安装板31位移,安装板31以第三滑轨33为支点,沿着第三滑块30滑动的方向进行滑动,然后使液压油缸三32位置调节,进行模具钢的固定。In yet another embodiment provided by the present invention, a third slide rail 33 is provided above the truss frame 28, and a third slide block 30 is slidably connected to the top of the third slide rail 33, and the third slide block 30 is connected to the mounting plate 31; One side of the truss 28 is provided with a hydraulic cylinder 29, and the top extension end of the hydraulic cylinder 29 is fixedly connected with the bottom of the mounting plate 31. The number of the hydraulic cylinder 29 is two, and the two hydraulic cylinders 29 face opposite directions. , when in use, it is necessary to adjust the fixed position, and the hydraulic cylinder 29 drives the displacement of the mounting plate 31, and the mounting plate 31 uses the third slide rail 33 as a fulcrum to slide along the sliding direction of the third slider 30, and then the hydraulic pressure The three 32 positions of the oil cylinder are adjusted to fix the mold steel.

本发明提供的再一个实施例中,底座5的一侧还设置有支撑架1,支撑架1的顶部设置有两个平行分布的方管2,两个方管2之间转动连接有滚筒3,滚筒3的外部设置有齿轮4,齿轮4设置有链条,可以很好的进行传动输送,需要说明的是本申请文件中驱动滚筒3转动的是驱动电机41,驱动电机41设置在其中一个方管2的一侧位置,其输出轴的一端与其中一个滚筒连接;从而使链条带动滚筒3转动。In yet another embodiment provided by the present invention, a support frame 1 is provided on one side of the base 5, and two parallel square tubes 2 are arranged on the top of the support frame 1, and a roller 3 is rotatably connected between the two square tubes 2. , the outside of the drum 3 is provided with a gear 4, and the gear 4 is provided with a chain, which can be used for transmission and transportation well. One side of the pipe 2, one end of its output shaft is connected with one of the rollers; thus the chain drives the roller 3 to rotate.

实施例1Example 1

将模具钢放置在其中一个支撑架1滚筒的上方,启动驱动电机41带动驱动滚筒3转动,将模具钢输送至磨铣台23的一侧,通过液压油缸四29带动安装板31位移,安装板31以第三滑轨33为支点,沿着第三滑块30滑动的方向进行滑动,然后使液压油缸三32顶伸端位置调节至模具钢的一侧,再驱动液压油缸四29带动安装板31和液压油缸三32位移,使液压油缸三32一端将模具钢拨动到磨铣台23,在进行人工辅助调整位置,最后再通过液压油缸三32位置调节,进行模具钢固定在磨铣台,启动XYZ轴以及磨铣组件进行磨铣。Place the die steel on one of the support frame 1 rollers, start the drive motor 41 to drive the drive drum 3 to rotate, convey the die steel to one side of the milling table 23, and drive the displacement of the mounting plate 31 through the hydraulic cylinder 4 29, and the mounting plate 31 Use the third slide rail 33 as a fulcrum to slide along the sliding direction of the third slider 30, then adjust the position of the top end of the hydraulic cylinder three 32 to one side of the mold steel, and then drive the hydraulic cylinder four 29 to drive the mounting plate 31 and hydraulic cylinder 3 32 are displaced, so that one end of hydraulic cylinder 3 32 moves the mold steel to the milling table 23, and manually adjusts the position, and finally adjusts the position of hydraulic cylinder 3 32 to fix the mold steel on the milling table , start the XYZ axis and the milling assembly for milling.

实施例2Example 2

驱动液压油缸二20做顶伸运动,液压油缸二20带动磨铣台23作往复运动,再次过程中磨铣台23的位移行程为第二滑轨的行程,将磨铣台23位移至另一个输出模具钢的支撑架1滚筒的一侧,通过另一个液压油缸四29带动安装板31位移,安装板31以第三滑轨33为支点,沿着第三滑块30滑动的方向进行滑动,然后使液压油缸三32顶伸端位置调节至模具钢的一侧,再驱动液压油缸四29带动另一个安装板31和液压油缸三32位移,使液压油缸三32一端将模具钢拨动到滚筒3上,输送至装置的外部。Drive the hydraulic cylinder 220 to do jacking movement, and the hydraulic cylinder 220 drives the milling table 23 to reciprocate. During the second process, the displacement stroke of the milling table 23 is the stroke of the second slide rail, and the milling table 23 is displaced to another One side of the roller of the support frame 1 that outputs the mold steel, drives the displacement of the mounting plate 31 through another hydraulic cylinder 29, and the mounting plate 31 slides along the sliding direction of the third slider 30 with the third slide rail 33 as a fulcrum, Then adjust the position of the extension end of the hydraulic cylinder three 32 to one side of the mold steel, and then drive the hydraulic cylinder four 29 to drive the displacement of the other mounting plate 31 and hydraulic cylinder three 32, so that one end of the hydraulic cylinder three 32 will move the mold steel to the drum 3, transported to the outside of the device.

以上只通过说明的方式描述了本发明的某些示范性实施例,毋庸置疑,对于本领域的普通技术人员,在不偏离本发明的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,上述附图和描述在本质上是说明性的,不应理解为对本发明权利要求保护范围的限制。Certain exemplary embodiments of the present invention have been described above only by way of illustration, and it goes without saying that those skilled in the art can use various methods without departing from the spirit and scope of the present invention. The described embodiments are modified. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present invention.

Claims (10)

1. The high-precision milling device for the die steel is characterized by comprising a base (5), wherein the base (5) is provided with two groups of Y-axis opposite direction adjusting assemblies and one group of X-axis transverse direction adjusting assemblies, the top of each X-axis transverse direction adjusting assembly is provided with a milling table (23), each X-axis transverse direction adjusting assembly is positioned between the two Y-axis opposite direction adjusting assemblies, and the surfaces of the two Y-axis opposite direction adjusting assemblies are provided with Z-axis adjusting assemblies; one side of the Z-axis adjusting component is provided with a milling component;
the X-axis transverse adjusting assembly is driven to move, and the X-axis transverse adjusting assembly drives the milling table (23) to move;
the Y-axis opposite direction adjusting component is driven to move, and the Z-axis adjusting component is driven to move by the Y-axis opposite direction adjusting component;
and driving the Z-axis adjusting assembly to move, and driving the milling assembly to move by the Z-axis adjusting assembly.
2. The high-precision milling device for die steel according to claim 1, wherein the Y-axis opposite direction adjusting component comprises a first hydraulic cylinder (8), the first hydraulic cylinder (8) is provided with a jacking end (9), one end of the jacking end (9) is provided with a fixed block (10), the top of the fixed block (10) is provided with a sliding table (13), and the Z-axis adjusting component is arranged above the sliding table (13).
3. The high-precision milling device for die steel according to claim 1, wherein the X-axis transverse adjusting assembly comprises a second hydraulic cylinder (20), the milling table (23) is arranged at the top extension end of the second hydraulic cylinder (20), the second hydraulic cylinder (20) is driven to do top extension movement, and the second hydraulic cylinder (20) drives the milling table (23) to do reciprocating movement.
4. The high-precision milling device for die steel according to claim 1, wherein the Z-axis adjusting assembly comprises a longitudinal plate (14), a first motor (15) is arranged at the top of the longitudinal plate (14), a screw (34) is arranged at one end of an output shaft of the first motor (15), the screw (34) is in threaded connection with the milling assembly, the Z-axis adjusting assembly further comprises a limiting rail (16), and the limiting rail (16) is slidably connected with a limiting block (35).
5. The die steel high-precision milling device according to claim 1, wherein the milling assembly comprises a moving plate (17), a second motor (18) is arranged on one side of the moving plate (17), and one end of an output shaft of the second motor (18) is movably connected with a milling head (19).
6. A die steel high precision milling device according to claim 2, characterized in that the top of the milling table (23) is provided with a rotating table (25), the outer wall of one side of the rotating table (25) is provided with an angle scale (26), the rotating table (25) is provided with a plurality of insertion holes (27).
7. The die steel high-precision milling device according to claim 6, wherein a fixing assembly is arranged above the milling table (23), the fixing assembly comprises supporting legs (6), a truss (28) is arranged at the top of each supporting leg (6), a mounting plate (31) is arranged above each truss (28), a hydraulic cylinder III (32) is arranged above each mounting plate (31), a plug (40) is arranged at the telescopic end of each hydraulic cylinder III (32), and the plug (40) is inserted into the jack (27).
8. The high-precision milling device for die steel according to claim 6, wherein a fourth hydraulic cylinder (29) is arranged on one side of the truss (28), and the top extension end of the fourth hydraulic cylinder (29) is fixedly connected with the bottom of the mounting plate (31).
9. The high-precision milling device for die steel according to claim 6, wherein a third sliding rail (33) is arranged above the truss (28), a third sliding block (30) is connected to the top of the third sliding rail (33) in a sliding manner, and the third sliding block (30) is connected with a mounting plate (31); and a hydraulic oil cylinder IV (29) is arranged on one side of the frame (28), and the top extension end of the hydraulic oil cylinder IV (29) is fixedly connected with the bottom of the mounting plate (31).
10. The die steel high-precision milling device according to claim 1, wherein a supporting frame (1) is further arranged on one side of the base (5), two square tubes (2) which are distributed in parallel are arranged at the top of the supporting frame (1), a roller (3) is connected between the two square tubes (2) in a rotating mode, and a gear (4) is arranged outside the roller (3).
CN202310655220.7A 2023-06-05 2023-06-05 A high-precision grinding and milling device for mold steel Pending CN116511925A (en)

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CN202310655220.7A CN116511925A (en) 2023-06-05 2023-06-05 A high-precision grinding and milling device for mold steel

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0799676A1 (en) * 1996-04-02 1997-10-08 Danobat, S. Coop Headstock for a grinding machine provided with automatic linear displacement
CN207086993U (en) * 2017-07-18 2018-03-13 十堰高明精密机械股份有限公司 A kind of digital-control two-head milling face special purpose machine tool
CN209035975U (en) * 2018-11-27 2019-06-28 福建省鈊美机械科技有限公司 A kind of high-precision double-shaft horizontal boring and honing machine bed
CN113369544A (en) * 2021-06-02 2021-09-10 安徽机电职业技术学院 Intelligent milling machine capable of synchronously milling two surfaces
CN215789130U (en) * 2021-09-13 2022-02-11 常州亚同数控科技有限公司 Five-axis linkage type cutter grinding and milling device
CN115815666A (en) * 2022-12-09 2023-03-21 浙江畅尔智能装备股份有限公司 Milling machine tool and milling method for two side faces of axle housing brake bottom plate

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0799676A1 (en) * 1996-04-02 1997-10-08 Danobat, S. Coop Headstock for a grinding machine provided with automatic linear displacement
CN207086993U (en) * 2017-07-18 2018-03-13 十堰高明精密机械股份有限公司 A kind of digital-control two-head milling face special purpose machine tool
CN209035975U (en) * 2018-11-27 2019-06-28 福建省鈊美机械科技有限公司 A kind of high-precision double-shaft horizontal boring and honing machine bed
CN113369544A (en) * 2021-06-02 2021-09-10 安徽机电职业技术学院 Intelligent milling machine capable of synchronously milling two surfaces
CN215789130U (en) * 2021-09-13 2022-02-11 常州亚同数控科技有限公司 Five-axis linkage type cutter grinding and milling device
CN115815666A (en) * 2022-12-09 2023-03-21 浙江畅尔智能装备股份有限公司 Milling machine tool and milling method for two side faces of axle housing brake bottom plate

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