CN116504872A - Battery string production method and battery module production method - Google Patents
Battery string production method and battery module production method Download PDFInfo
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- CN116504872A CN116504872A CN202310407657.9A CN202310407657A CN116504872A CN 116504872 A CN116504872 A CN 116504872A CN 202310407657 A CN202310407657 A CN 202310407657A CN 116504872 A CN116504872 A CN 116504872A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 64
- 238000003466 welding Methods 0.000 claims abstract description 298
- 239000003292 glue Substances 0.000 claims abstract description 72
- 239000000853 adhesive Substances 0.000 claims abstract description 23
- 230000001070 adhesive effect Effects 0.000 claims abstract description 23
- 238000001723 curing Methods 0.000 claims description 137
- 229910000679 solder Inorganic materials 0.000 claims description 44
- 238000003825 pressing Methods 0.000 claims description 42
- 238000002844 melting Methods 0.000 claims description 20
- 238000004513 sizing Methods 0.000 claims description 19
- 230000008018 melting Effects 0.000 claims description 15
- 229910052751 metal Inorganic materials 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 15
- 229910000743 fusible alloy Inorganic materials 0.000 claims description 14
- 238000013007 heat curing Methods 0.000 claims description 12
- 238000007650 screen-printing Methods 0.000 claims description 7
- 239000002344 surface layer Substances 0.000 claims description 7
- 238000003475 lamination Methods 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 claims 1
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 238000005275 alloying Methods 0.000 abstract description 3
- 210000004027 cell Anatomy 0.000 description 36
- 238000004026 adhesive bonding Methods 0.000 description 26
- 230000007246 mechanism Effects 0.000 description 24
- 230000032258 transport Effects 0.000 description 22
- 238000000034 method Methods 0.000 description 15
- 230000008569 process Effects 0.000 description 13
- 239000011248 coating agent Substances 0.000 description 11
- 238000000576 coating method Methods 0.000 description 11
- 238000005476 soldering Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 6
- 239000000155 melt Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 4
- 210000004460 N cell Anatomy 0.000 description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 3
- 230000004907 flux Effects 0.000 description 3
- 229910052709 silver Inorganic materials 0.000 description 3
- 239000004332 silver Substances 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
- H10F71/137—Batch treatment of the devices
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/90—Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers
- H10F19/902—Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers for series or parallel connection of photovoltaic cells
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Abstract
Description
技术领域technical field
本发明涉及电池生产领域,具体地说是一种电池串生产方法及电池组件生产方法。The invention relates to the field of battery production, in particular to a battery string production method and a battery component production method.
背景技术Background technique
常规光伏太阳能组件,在光伏太阳能电池片表面通过丝网印刷等方式,使银沉积在电池片表面制成导电栅线,并在指定位置通过印刷主栅及Pad点等方式,提升其机械强度,同时形成良好的电性能接触的目的。For conventional photovoltaic solar modules, silver is deposited on the surface of photovoltaic solar cells to form conductive grid lines by screen printing, etc., and its mechanical strength is improved by printing busbars and pad points at designated positions. At the same time, the purpose of forming a good electrical contact.
但是构成主栅线的银浆料在电池片表面形成一定光学遮挡,造成光伏电池片的光学损失。除此之外,大量地使用银浆,提高了光伏组件的成本,不利于太阳能光伏的发展。However, the silver paste constituting the busbar forms a certain optical shield on the surface of the battery sheet, resulting in optical loss of the photovoltaic battery sheet. In addition, a large amount of silver paste is used, which increases the cost of photovoltaic modules, which is not conducive to the development of solar photovoltaics.
为此,市场上推出了一种无主栅电池片,电池片的表面不设置主栅线,利用焊带直接与电池片上的副栅线连接,形成电池串。但是副栅线比较细,焊带与电池片形成的连接不稳定。For this reason, a busbar-free cell has been introduced on the market. The surface of the cell is not provided with a busbar, and is directly connected to the sub-grid on the cell by soldering ribbons to form a battery string. However, the auxiliary grid line is relatively thin, and the connection between the solder ribbon and the battery sheet is unstable.
发明内容Contents of the invention
为了解决上述技术问题,本发明提供了一种电池串生产方法,其采用如下技术方案:In order to solve the above technical problems, the present invention provides a battery string production method, which adopts the following technical solutions:
一种电池串生产方法,用于将电池片串接成电池串,电池串生产方法包括:A battery string production method, used for connecting battery slices in series to form a battery string, the battery string production method comprising:
对电池片的至少一个焊接表面施加固化胶,焊接表面为电池片的背面,或者焊接表面为电池片的正面和背面;Applying curing glue to at least one welding surface of the battery sheet, the welding surface is the back of the battery sheet, or the welding surfaces are the front and back of the battery sheet;
按预定布串规则将施胶后的电池片和焊带排布好,以形成待焊接的电池串,其中,焊带叠放在对应电池片的焊接表面上且位于固化胶上;Arrange the glued battery sheets and ribbons according to the predetermined arrangement rules to form a battery string to be welded, wherein the ribbons are stacked on the welding surface of the corresponding battery sheet and located on the cured glue;
将焊带焊接至对应电池片的焊接表面上,使得焊带与对应电池片的焊接表面之间形成合金化连接,获得焊接好的电池串;Welding the welding ribbon to the welding surface of the corresponding battery sheet, so that an alloyed connection is formed between the welding ribbon and the welding surface of the corresponding battery sheet, and a welded battery string is obtained;
对电池串实施固化,使得焊带经固化的固化胶再固定至对应电池片的焊接表面上。The battery string is cured, so that the cured adhesive of the solder ribbon is fixed to the soldering surface of the corresponding battery sheet.
本发明的电池串生产方法,在将焊带组焊接至无主栅电池片的焊接表面后,通过电池片上涂覆的固化胶将焊带胶粘再固定至焊接表面上。如此,可保证焊带与副栅线之间的连接强度,防止焊带发生位移,先焊接的方式也避免了胶体提前固化对焊接的干扰,导致焊接接触不牢。In the battery string production method of the present invention, after the welding ribbon group is welded to the welding surface of the battery sheet without main grid, the welding ribbon is glued and then fixed on the welding surface through the curing glue coated on the battery sheet. In this way, the connection strength between the welding strip and the auxiliary grid line can be guaranteed, and the displacement of the welding strip can be prevented. The way of welding first also avoids the interference of the colloid solidified in advance to the welding, resulting in weak welding contact.
在一些实施例中,焊带上的表层焊料的融化温度低于固化胶的固化温度。In some embodiments, the melting temperature of the surface solder on the solder ribbon is lower than the curing temperature of the curing glue.
焊带上的表层焊料的融化温度低于固化胶的固化温度,因此,焊接过程中,焊带上的表层焊料融化形成合金化连接时,电池片上固化胶不会融化。The melting temperature of the surface solder on the ribbon is lower than the curing temperature of the curing adhesive. Therefore, during the soldering process, when the surface solder on the ribbon melts to form an alloyed connection, the curing adhesive on the cell will not melt.
在一些实施例中,焊带上的表层焊料为低熔点合金或低熔金属,低熔点合金或低熔金属的熔点为140℃~200℃。In some embodiments, the solder on the surface of the solder strip is a low-melting alloy or a low-melting metal, and the melting point of the low-melting alloy or the low-melting metal is 140° C. to 200° C.
通过采用表层为低熔点合金或金属涂层的低温焊带,可将焊带在低温状态下焊接至焊接表面上,避免了温度过高导致的过焊及电能的浪费。By adopting the low-temperature welding strip whose surface layer is low-melting point alloy or metal coating, the welding strip can be welded to the welding surface at low temperature, avoiding over-welding and waste of electric energy caused by excessive temperature.
在一些实施例中,对电池片的焊接表面施加固化胶,包括:采用喷墨、丝印或者点胶方式对电池片的焊接表面施胶固化胶。In some embodiments, applying the curing glue to the welding surface of the battery sheet includes: applying glue and curing glue to the welding surface of the battery sheet by means of inkjet, silk screen printing or glue dispensing.
提供了几种优选的施胶方式,均能够保证将固化胶施加至电池片的焊接表面上。Several preferred glue application methods are provided, all of which can ensure that the cured glue is applied to the welding surface of the battery sheet.
在一些实施例中,按预定布串规则将施胶后的电池片和焊带排布好之后,电池串生产方法还包括:采用压紧工装将焊带压紧至对应的电池片上。In some embodiments, after arranging the glued battery sheets and ribbons according to a predetermined string layout rule, the battery string production method further includes: pressing the ribbons onto the corresponding battery sheets by using a pressing tool.
通过压紧工装将焊带压紧至对应的电池片上,可确保焊带贴紧在对应的电池片上的副栅线上,从而保证焊接后,焊带与副栅线之间形成高质量的合金化连接,防止出现虚焊点。Press the welding ribbon to the corresponding battery sheet by pressing the tooling, which can ensure that the welding ribbon is tightly attached to the auxiliary grid line on the corresponding battery sheet, so as to ensure that after welding, a high-quality alloy is formed between the welding ribbon and the auxiliary grid line connection to prevent false solder joints.
在一些实施例中,压紧工装包括框架及设置在框架上的用于压紧焊带的压针,其中,框架和/或压针具备透光性。In some embodiments, the pressing tool includes a frame and pressing pins arranged on the frame for pressing the welding ribbon, wherein the frame and/or the pressing pins are light-transmissive.
压紧工装的框架和/或压针具备透光线,当采用激光焊接装置实施焊接时,激光焊接装置发射的焊接激光能够顺利地照射至焊带上,提升焊接效果。The frame and/or pressing pin of the pressing tool has a transparent line. When the laser welding device is used for welding, the welding laser emitted by the laser welding device can be smoothly irradiated on the welding strip to improve the welding effect.
在一些实施例中,按预定布串规则将施胶后的电池片和焊带排布好,包括:按预定布串规则将施胶后的电池片和焊带排布在焊接输送带上;In some embodiments, arranging the sized battery sheets and ribbons according to a predetermined arrangement rule includes: arranging the sized battery sheets and ribbons on a welding conveyor belt according to a predetermined arrangement rule;
将焊带焊接至对应电池片的焊接表面上,包括:Solder the ribbon to the welding surface of the corresponding cell, including:
控制焊接输送带将排布好的电池片和焊带输送至焊接工位;Control the welding conveyor belt to transport the arranged cells and ribbons to the welding station;
控制处于焊接工位的焊接装置将焊带焊接至对应电池片的焊接表面上;Control the welding device at the welding station to weld the ribbon to the welding surface of the corresponding cell;
对电池串实施固化,包括:Curing of battery strings, including:
控制焊接输送带将电池串输送至固化工位;Control the welding conveyor belt to transport the battery string to the curing station;
控制处于固化工位的固化装置对电池串实施固化。The curing device at the curing station is controlled to cure the battery strings.
焊接输送带实现了对电池片和焊带的排布成串,并自动地将待焊接的电池串输送至焊接工位和固化工位,以完成对电池串的焊接及固化,从而提升电池串的生产效率。The welding conveyor belt realizes the arrangement of battery sheets and ribbons into strings, and automatically transports the battery strings to be welded to the welding station and curing station to complete the welding and curing of the battery strings, thereby improving the battery string production efficiency.
在一些实施例中,焊接输送带为透光输送带;或者,焊接输送带包括第一焊接输送带,及位于第一焊接输送带后道的与第一输送带的输送方向相同的第二焊接输送带;焊接工位位于第一焊接输送带的输送路径上;固化工位位于第二焊接输送带的输送路径上,第二焊接输送带为透光输送带。In some embodiments, the welding conveyor belt is a light-transmitting conveyor belt; or, the welding conveyor belt includes a first welding conveyor belt, and a second welding conveyor belt located behind the first welding conveyor belt in the same conveying direction as the first conveyor belt. The conveyor belt; the welding station is located on the conveyor path of the first welding conveyor belt; the curing station is located on the conveyor path of the second welding conveyor belt, and the second welding conveyor belt is a transparent conveyor belt.
固化工位处的焊接输送带为透光输送带,如此,可在固化工位的下方也可设置固化装置,固化工位下方的固化装置也可透过输送带从下方实施对电池串的固化,从而进一步提升固化效率。The welding conveyor belt at the curing station is a light-transmitting conveyor belt. In this way, a curing device can also be installed under the curing station, and the curing device below the curing station can also implement curing of the battery string from below through the conveyor belt. , so as to further improve the curing efficiency.
焊接输送带被设置成包括第一焊接输送带和第二焊接输送带,电池片和焊带布放在第一焊接输送带上,并将第一焊接输送带上焊接成电池串。焊接好的电池串从第一焊接输送带过渡至第二焊接输送带后,在第二焊接输送带上完成固化。如此,残留在第一焊接输送带上助焊剂、固化胶等残留物不会随焊接好的电池串同步输送至固化工位处。The welding conveyor belt is configured to include a first welding conveyor belt and a second welding conveyor belt, the battery sheets and the welding ribbons are placed on the first welding conveyor belt, and the battery strings are welded on the first welding conveyor belt. After the welded battery string transitions from the first welding conveyor belt to the second welding conveyor belt, curing is completed on the second welding conveyor belt. In this way, residues such as flux and curing glue remaining on the first welding conveyor belt will not be transported to the curing station synchronously with the welded battery strings.
在一些实施例中,固化胶为光固化胶,固化装置至少包括设置在输送带的上方的光固化灯箱;或者,固化胶为热固化胶,固化装置至少包括设置在输送带的上方的热固化灯箱。In some embodiments, the curing glue is light curing glue, and the curing device at least includes a light curing light box arranged above the conveyor belt; or, the curing glue is a heat curing glue, and the curing device at least includes a heat curing light box arranged above the conveyor belt. light box.
在一些实施例中,焊接表面为电池片的正面和背面,对电池片的至少一个焊接表面施加固化胶为:In some embodiments, the welding surfaces are the front and back sides of the battery sheet, and the curing glue applied to at least one welding surface of the battery sheet is:
对电池片的背面施加固化胶;Apply curing glue to the back of the cell;
对电池串实施固化之前,电池串生产方法还包括:Before curing the battery strings, the battery string production method further includes:
对电池串中的电池片的正面施胶固化胶。Apply cured glue to the front side of the battery sheet in the battery string.
背面施胶和正面施胶分别设置在焊接工位的前道和后道,可避免背面施胶机构和正面施胶机构之间产生干涉。The back sizing and front sizing are respectively arranged at the front and back of the welding station, which can avoid interference between the back sizing mechanism and the front sizing mechanism.
本发明还提供了一种电池组件生产方法,其包括:The present invention also provides a battery assembly production method, which includes:
按上述任一项所述的电池串生产方法生产若干电池串;Produce a number of battery strings according to any one of the battery string production methods described above;
将若干电池串排版成电池组件;Lay out several battery strings into a battery assembly;
对电池组件焊接汇流条;Weld bus bars to battery components;
对焊接有汇流条的电池组件实施层压固化。Lamination curing of battery assemblies with bus bars welded on them.
按本发明提供的电池组件生产方法生产的电池组件,其中的电池串上的焊带与副栅线之间的焊接强度得到保证,可有效防止焊带发生位移,从而保证电池组件的性能。According to the battery assembly production method provided by the present invention, the welding strength between the welding ribbon on the battery string and the auxiliary grid line is guaranteed, which can effectively prevent the displacement of the welding ribbon, thereby ensuring the performance of the battery assembly.
附图说明Description of drawings
图1为本发明一个实施例中排布好的电池串的示意图;Fig. 1 is a schematic diagram of arranged battery strings in an embodiment of the present invention;
图2为本发明另一个实施例中排布好的电池串的示意图。Fig. 2 is a schematic diagram of arranged battery strings in another embodiment of the present invention.
图3为本发明一个实施例中的执行本发明的电池串生产方法的电池串生产设备的结构示意图;FIG. 3 is a schematic structural diagram of a battery string production device implementing the battery string production method of the present invention in an embodiment of the present invention;
图4为本发明另一个实施例中的执行本发明的电池串生产方法的电池串生产设备的结构示意图。FIG. 4 is a schematic structural diagram of a battery string production device implementing the battery string production method of the present invention in another embodiment of the present invention.
图5为本发明又一个实施例中的执行本发明的电池串生产方法的电池串生产设备的结构示意图。FIG. 5 is a schematic structural diagram of a battery string production device implementing the battery string production method of the present invention in yet another embodiment of the present invention.
图1至图5中包括:Figures 1 to 5 include:
焊接输送带1:Welding conveyor belt 1:
第一焊接输送带11、第二焊接输送带12;The first welding conveyor belt 11, the second welding conveyor belt 12;
背面施胶装置2;Back glue sizing device 2;
正面施胶装置3;Front sizing device 3;
焊接装置4;Welding device 4;
固化装置5。Curing device 5.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如前文所描述的,无主栅电池片的表面不设置主栅线,利用焊带直接与电池片上的副栅线连接,形成电池串。但是由于副栅线比较细,焊带与电池片形成的连接不稳定。As described above, there is no main grid line on the surface of the battery sheet without busbar, and it is directly connected to the auxiliary grid line on the battery sheet by using a welding ribbon to form a battery string. However, due to the relatively thin auxiliary grid lines, the connection between the solder ribbon and the battery sheet is unstable.
为了解决上述技术问题,本发明提供了一种电池串生产方法,其用于将将无主栅电池片(以下简称为“电池片”)串接成电池串。In order to solve the above technical problems, the present invention provides a method for producing a battery string, which is used to connect busbar-free battery slices (hereinafter referred to as “battery slices”) in series to form a battery string.
如本领域技术人员所知晓的,根据焊接表面的设置情况,电池片分为两类,其中:第一类电池片,两个表面上均设有副栅线,即两个表面均为焊接表面;第二类电池片,仅一个表面上设有副栅线,即仅一个表面为焊接表面。As known to those skilled in the art, according to the setting of the welding surface, the battery sheet is divided into two types, wherein: the first type of battery sheet has auxiliary grid lines on both surfaces, that is, both surfaces are welding surfaces ; In the second type of battery sheet, only one surface is provided with auxiliary grid lines, that is, only one surface is a welding surface.
本发明提供的电池串生产方法包括如下步骤:The battery string production method provided by the present invention comprises the following steps:
对电池片的至少一个焊接表面施加固化胶,焊接表面为电池片的背面,或者焊接表面为电池片的正面和背面。Apply curing glue to at least one welding surface of the battery sheet, the welding surface is the back of the battery sheet, or the welding surfaces are the front and back of the battery sheet.
按预定布串规则将施胶后的电池片和焊带排布好,以形成待焊接的电池串,其中,焊带叠放在对应电池片的焊接表面上且位于固化胶上。Arranging the glued battery sheets and ribbons according to a predetermined arrangement rule to form a battery string to be welded, wherein the ribbons are stacked on the welding surface of the corresponding battery sheet and located on the cured adhesive.
将焊带焊接至对应电池片的焊接表面上,使得焊带与对应电池片的焊接表面之间形成合金化连接,获得焊接好的电池串。Welding the welding ribbon to the welding surface of the corresponding battery sheet, so that an alloyed connection is formed between the welding ribbon and the welding surface of the corresponding battery sheet, and a welded battery string is obtained.
对电池串实施固化,使得焊带经固化的固化胶再固定至对应电池片的焊接表面上。The battery string is cured, so that the cured adhesive of the solder ribbon is fixed to the soldering surface of the corresponding battery sheet.
本发明的电池串生产方法,在将焊带组焊接至无主栅电池片的焊接表面后,通过电池片上涂覆的固化胶将焊带胶粘再固定至焊接表面上。如此,可保证焊带与副栅线之间的连接强度,防止焊带发生位移。提前向电池片上施加固化胶相较于串接后的施胶能够减少对电池串的移动,降低了电池串损坏的风险。In the battery string production method of the present invention, after the welding ribbon group is welded to the welding surface of the battery sheet without main grid, the welding ribbon is glued and then fixed on the welding surface through the curing glue coated on the battery sheet. In this way, the connection strength between the welding strip and the auxiliary grid line can be ensured, and the displacement of the welding strip can be prevented. Applying curing glue to the battery sheets in advance can reduce the movement of the battery strings and reduce the risk of battery string damage compared with the sizing after the series connection.
下文将根据电池片的类型,通过三个实施例,对本发明的实施过程进行示例性描述。The implementation process of the present invention will be exemplarily described below through three embodiments according to the types of battery sheets.
第一实施例first embodiment
本实施例中的电池片为第一类电池片,其背面和正面均为焊接表面,本发明中所述的“背面”为电池片朝下的表面,“正面”为电池片朝上的表面。The battery sheet in this embodiment is the first type of battery sheet, and its back and front are welding surfaces. The "back" in the present invention refers to the surface of the battery sheet facing downward, and the "front" refers to the surface of the battery sheet facing upward. .
可选的,本实施例中的电池串生产方法由图3所示的电池串生产装置实施。如图3所示,该电池串生产装置包括焊接输送带1、背面施胶机构2、正面施胶机构3、焊接装置4及固化装置5,其中:Optionally, the battery string production method in this embodiment is implemented by the battery string production device shown in FIG. 3 . As shown in Figure 3, the battery string production device includes a welding conveyor belt 1, a back gluing mechanism 2, a front gluing mechanism 3, a welding device 4 and a curing device 5, wherein:
焊接输送带1的上料端的边侧设有施胶工位,背面施胶机构2和正面施胶机构3均设置在施胶工位处。The side of the feeding end of the welding conveyor belt 1 is provided with a sizing station, and the back sizing mechanism 2 and the front sizing mechanism 3 are all arranged at the sizing station.
焊接输送带1的输送路径上设有焊接工位和固化工位。A welding station and a curing station are arranged on the conveying path of the welding conveyor belt 1 .
焊接装置4设置在焊接工位的上方,固化装置5设置在固化工位的上方。The welding device 4 is arranged above the welding station, and the curing device 5 is arranged above the curing station.
本实施例中的电池串生产方法的具体实施过程如下:The specific implementation process of the battery string production method in this embodiment is as follows:
步骤1:将电池片上料至施胶工位处,背面施胶机构2和正面施胶机构3分别从下方、上方实施对电池片的背面、正面的同步施胶。Step 1: Load the battery sheet to the gluing station, and the back gluing mechanism 2 and the front gluing mechanism 3 implement synchronous gluing on the back and front of the battery sheet from below and above respectively.
可选的,背面施胶机构2、正面施胶机构3采用喷墨、丝印或者点胶方式将固化胶施加至电池片的背面及正面。Optionally, the back gluing mechanism 2 and the front gluing mechanism 3 apply the cured glue to the back and the front of the cell by means of inkjet, silk screen printing or glue dispensing.
步骤2:将完成施胶的电池片和焊带按预定布串规则排布至焊接输送带1上,以形成待焊接的电池串。如图1所示,本实施例中的预定布串规则为:Step 2: Arrange the battery sheets and ribbons that have been glued on the welding conveyor belt 1 according to the predetermined string rules to form a battery string to be welded. As shown in Figure 1, the predetermined string arrangement rule in this embodiment is:
第i个电池片叠放于第i个焊带组的后段部分的上侧,第i+1个焊带组的前段部分叠放于第i个电池片的正面上,i为大于0的任一自然数。The i-th cell is stacked on the upper side of the rear portion of the i-th ribbon group, and the front portion of the i+1th ribbon group is stacked on the front of the i-th cell, where i is greater than 0 any natural number.
步骤3:焊接输送带1将待焊接的电池串输送至焊接工位,焊接装置4将焊带焊接至对应电池片的背面及正面上,使得焊带与对应电池片的背面及正面之间形成合金化连接,从而获得焊接好的电池串。Step 3: The welding conveyor belt 1 transports the battery string to be welded to the welding station, and the welding device 4 welds the welding ribbon to the back and front of the corresponding battery sheet, so that the welding ribbon and the back and front of the corresponding battery sheet are formed. Alloying connections to obtain welded battery strings.
可选的,采用低温焊带焊接电池片,如,焊带的表层为低熔点合金或金属涂层,低熔点合金或金属涂层的熔点为140℃~200℃。此外,焊带上的表层焊料的融化温度低于固化胶的固化温度,因此,焊接过程中,焊带上的表层焊料融化形成合金化连接时,电池片上的固化胶不会固化。Optionally, the battery slices are welded with a low-temperature ribbon. For example, the surface layer of the ribbon is a low-melting alloy or a metal coating, and the melting point of the low-melting alloy or the metal coating is 140° C. to 200° C. In addition, the melting temperature of the surface solder on the ribbon is lower than the curing temperature of the curing adhesive. Therefore, during the soldering process, when the surface solder on the ribbon melts to form an alloyed connection, the curing adhesive on the cell will not solidify.
可选的,焊接输送带1在将待焊接的电池串输送至焊接工位之前,本实施例中的电池串生产方法还包括:采用压紧工装将焊带压紧至对应的电池片上。如此,可确保焊带贴紧在对应的电池片上的副栅线上,从而保证焊接后,焊带与副栅线之间形成高质量的合金化连接,防止出现虚焊点。Optionally, before the welding conveyor belt 1 transports the battery strings to be welded to the welding station, the battery string production method in this embodiment further includes: using a pressing tool to press the welding belt onto the corresponding battery sheet. In this way, it can be ensured that the solder ribbon is closely attached to the sub-grid on the corresponding cell, so as to ensure that a high-quality alloyed connection is formed between the solder ribbon and the sub-grid after welding, and prevent false solder joints from appearing.
可选的,压紧工装包括框架及设置在框架上的用于压紧焊带的压针,其中,框架和/或压针具备透光性。当采用激光焊接装置实施焊接时,激光焊接装置发射的焊接激光能够顺利地透过框架和/或压针,并照射至焊带上,从而进一步提升焊接效果。Optionally, the pressing tool includes a frame and pressing pins arranged on the frame for pressing the welding ribbon, wherein the frame and/or the pressing pins are light-transmissive. When the laser welding device is used for welding, the welding laser emitted by the laser welding device can smoothly pass through the frame and/or the pressing pin and irradiate onto the welding strip, thereby further improving the welding effect.
步骤4:焊接输送带1将焊接好的电池串输送至固化工位,固化装置5对电池串实施固化,使得焊带经固化的固化胶再固定至对应电池片的背面及正面上。Step 4: The welding conveyor belt 1 transports the welded battery strings to the curing station, and the curing device 5 cures the battery strings, so that the cured adhesive of the welding ribbon is fixed to the back and front of the corresponding battery sheet.
固化胶可以为光固化胶,对应的,固化装置5至少包括设置在输送带的1上方的光固化灯箱。固化胶也可以为热固化胶,对应的,固化装置5至少包括设置在输送带1的上方的热固化灯箱。The curing glue may be light-curing glue, and correspondingly, the curing device 5 at least includes a light-curing light box arranged above the conveyor belt 1 . The curing glue can also be heat curing glue, and correspondingly, the curing device 5 at least includes a heat curing light box arranged above the conveyor belt 1 .
第二实施例second embodiment
本实施例中,电池片为第一类电池片,其背面和正面均为焊接表面。In this embodiment, the battery sheet is a first-type battery sheet, and its back and front sides are welding surfaces.
可选的,本实施例中的电池串生产方法由图4所示的电池串生产装置实施。如图4所示,该电池串生产装置包括焊接输送带1、背面施胶机构2、正面施胶机构3、焊接装置4及固化装置5,其中:Optionally, the battery string production method in this embodiment is implemented by the battery string production device shown in FIG. 4 . As shown in Figure 4, the battery string production device includes a welding conveyor belt 1, a back gluing mechanism 2, a front gluing mechanism 3, a welding device 4 and a curing device 5, wherein:
焊接输送带1的上料端的边侧设有背面施胶工位,背面施胶机构2设置在背面施胶工位处。The side of the feeding end of the welding conveyor belt 1 is provided with a back sizing station, and the back sizing mechanism 2 is arranged at the back sizing station.
焊接输送带1的输送路径上设有焊接工位、正面施胶工位及固化工位。The conveying path of the welding conveyor belt 1 is provided with a welding station, a front gluing station and a curing station.
焊接装置4设置在焊接工位的上方,正面施胶机构3设置在正面施胶工位的上方,固化装置5设置在固化工位的上方。The welding device 4 is arranged above the welding station, the front gluing mechanism 3 is arranged above the front gluing station, and the curing device 5 is arranged above the curing station.
本实施例中的电池串生产方法的具体实施过程如下:The specific implementation process of the battery string production method in this embodiment is as follows:
步骤1:将电池片上料至背面施胶工位处,背面施胶机构2从下方实施对电池片的背面施胶。Step 1: Load the battery sheet to the back sizing station, and the back sizing mechanism 2 implements sizing on the back of the battery sheet from below.
可选的,背面施胶机构2采用喷墨、丝印或者点胶方式将固化胶施加至电池片的背面及正面。Optionally, the back glue applying mechanism 2 applies the cured glue to the back and front of the battery sheet by means of inkjet, silk screen printing or glue dispensing.
步骤2:将完成背面施胶的电池片和焊带按预定布串规则排布至焊接输送线1上,以形成待焊接的电池串。Step 2: Arrange the battery sheets and ribbons that have been glued on the back side on the welding conveyor line 1 according to the predetermined string rules to form a battery string to be welded.
如图1所示,本实施例中的预定布串规则为:第i个电池片叠放于第i个焊带组的后段部分的上侧,第i+1个焊带组的前段部分叠放于第i个电池片的正面上,i为大于0的任一自然数。As shown in Figure 1, the predetermined arrangement rules in this embodiment are: the i-th cell is stacked on the upper side of the rear section of the i-th ribbon group, and the front section of the i+1-th ribbon group Stacked on the front of the i-th cell, i is any natural number greater than 0.
步骤3:焊接输送带1将待焊接的电池串输送至焊接工位,焊接装置4将焊带焊接至对应电池片的背面及正面上,使得焊带与对应电池片的背面及正面之间形成合金化连接,从而获得焊接好的电池串。Step 3: The welding conveyor belt 1 transports the battery string to be welded to the welding station, and the welding device 4 welds the welding ribbon to the back and front of the corresponding battery sheet, so that the welding ribbon and the back and front of the corresponding battery sheet are formed. Alloying connections to obtain welded battery strings.
可选的,采用低温焊带焊接电池片,如,焊带的表层为低熔点合金或金属涂层,低熔点合金或金属涂层的熔点为140℃~200℃。此外,焊带上的表层焊料的融化温度低于固化胶的固化温度,因此,焊接过程中,焊带上的表层焊料融化形成合金化连接时,电池片上的固化胶不会固化。Optionally, the battery slices are welded with a low-temperature ribbon. For example, the surface layer of the ribbon is a low-melting alloy or a metal coating, and the melting point of the low-melting alloy or the metal coating is 140° C. to 200° C. In addition, the melting temperature of the surface solder on the ribbon is lower than the curing temperature of the curing adhesive. Therefore, during the soldering process, when the surface solder on the ribbon melts to form an alloyed connection, the curing adhesive on the cell will not solidify.
可选的,焊接输送带1在将待焊接的电池串输送至焊接工位之前,本实施例中的电池串生产方法还包括:采用压紧工装将焊带压紧至对应的电池片上。如此,可确保焊带贴紧在对应的电池片上的副栅线上,从而保证焊接后,焊带与副栅线之间形成高质量的合金化连接,防止出现虚焊点。Optionally, before the welding conveyor belt 1 transports the battery strings to be welded to the welding station, the battery string production method in this embodiment further includes: using a pressing tool to press the welding belt onto the corresponding battery sheet. In this way, it can be ensured that the solder ribbon is closely attached to the sub-grid on the corresponding cell, so as to ensure that a high-quality alloyed connection is formed between the solder ribbon and the sub-grid after welding, and prevent false solder joints from appearing.
可选的,压紧工装包括框架及设置在框架上的用于压紧焊带的压针,其中,框架和/或压针具备透光性。当采用激光焊接装置实施焊接时,激光焊接装置发射的焊接激光能够顺利地透过框架和/或压针,并照射至焊带上,从而进一步提升焊接效果。Optionally, the pressing tool includes a frame and pressing pins arranged on the frame for pressing the welding ribbon, wherein the frame and/or the pressing pins are light-transmissive. When the laser welding device is used for welding, the welding laser emitted by the laser welding device can smoothly pass through the frame and/or the pressing pin and irradiate onto the welding strip, thereby further improving the welding effect.
步骤4:焊接输送带1将焊接好的电池串输送至正面施胶工位,正面施胶机构3从上方实施对电池串中的电池片的正面施胶。Step 4: The welding conveyor belt 1 transports the welded battery strings to the front gluing station, and the front gluing mechanism 3 implements gluing on the front of the cells in the battery string from above.
可选的,正面施胶机构3采用喷墨、丝印或者点胶方式将固化胶施加至电池片的正面。Optionally, the front glue application mechanism 3 applies the cured glue to the front surface of the battery sheet by means of inkjet, silk screen printing or glue dispensing.
步骤5:焊接输送带1将电池串输送至固化工位,固化装置5对电池串实施固化,使得焊带经固化的固化胶再固定至对应电池片的背面及正面上。Step 5: The welding conveyor belt 1 transports the battery strings to the curing station, and the curing device 5 cures the battery strings, so that the cured adhesive of the welding ribbon is then fixed to the back and front of the corresponding battery sheet.
固化胶可以为光固化胶,对应的,固化装置5至少包括设置在输送带的1上方的光固化灯箱。固化胶也可以为热固化胶,对应的,固化装置5至少包括设置在输送带1的上方的热固化灯箱。The curing glue may be light-curing glue, and correspondingly, the curing device 5 at least includes a light-curing light box arranged above the conveyor belt 1 . The curing glue can also be heat curing glue, and correspondingly, the curing device 5 at least includes a heat curing light box arranged above the conveyor belt 1 .
第三实施例third embodiment
本实施例中,电池片为第二类电池片,其背面为焊接表面。In this embodiment, the battery sheet is the second type of battery sheet, and its back side is a welding surface.
可选的,本实施例中的电池串生产方法由图3或图4所示的电池串生产装置实施,具体过程如下:Optionally, the battery string production method in this embodiment is implemented by the battery string production device shown in Figure 3 or Figure 4, and the specific process is as follows:
步骤1:将电池片上料至施胶工位或背面施胶工位处,背面施胶机构2从下方实施对电池片的背面施胶。Step 1: Load the battery sheet to the gluing station or the back gluing station, and the back gluing mechanism 2 implements gluing on the back of the battery sheet from below.
可选的,背面施胶机构2采用喷墨、丝印或者点胶方式将固化胶施加至电池片的背面。Optionally, the back glue applying mechanism 2 applies the cured glue to the back of the battery sheet by means of inkjet, silk screen or glue dispensing.
步骤2:将完成背面施胶的电池片和焊带按预定布串规则排布至焊接输送线1上,以形成待焊接的电池串。Step 2: Arrange the battery sheets and ribbons that have been glued on the back side on the welding conveyor line 1 according to the predetermined string rules to form a battery string to be welded.
本实施例中的预定布串规则为:Predetermined cloth string rule in the present embodiment is:
先将N+1个焊带组铺放至焊接输送带1上。First lay N+1 welding ribbon groups on the welding conveyor belt 1 .
然后将N个电池片叠放至N+1个焊带组上,具体为,第i个电池片叠放在第i个焊带组的后半段和第i+1个焊带组的前半段上,其中,i为1~N的整数。Then stack N cells on N+1 ribbon groups, specifically, the i-th cell is stacked on the second half of the i-th ribbon group and the first half of the i+1-th ribbon group paragraph, wherein, i is an integer ranging from 1 to N.
步骤3:焊接输送带1将待焊接的电池串输送至焊接工位,焊接装置4将焊带焊接至对应电池片的背面,使得焊带与对应电池片的背面形成合金化连接,从而获得焊接好的电池串。Step 3: The welding conveyor belt 1 transports the battery string to be welded to the welding station, and the welding device 4 welds the welding ribbon to the back of the corresponding battery sheet, so that the welding ribbon and the back of the corresponding battery sheet form an alloyed connection, thereby achieving welding Good battery string.
可选的,采用低温焊带焊接电池片,如,焊带的表层为低熔点合金或金属涂层,低熔点合金或金属涂层的熔点为140℃~200℃。此外,焊带上的表层焊料的融化温度低于固化胶的固化温度,因此,焊接过程中,焊带上的表层焊料融化形成合金化连接时,电池片上的固化胶不会融化。Optionally, the battery slices are welded with a low-temperature ribbon. For example, the surface layer of the ribbon is a low-melting alloy or a metal coating, and the melting point of the low-melting alloy or the metal coating is 140° C. to 200° C. In addition, the melting temperature of the surface solder on the ribbon is lower than the curing temperature of the curing adhesive. Therefore, during the soldering process, when the surface solder on the ribbon melts to form an alloyed connection, the curing adhesive on the cell will not melt.
可选的,焊接输送带1在将待焊接的电池串输送至焊接工位之前,本实施例中的电池串生产方法还包括:采用压紧工装将焊带压紧至对应的电池片上。如此,可确保焊带贴紧在对应的电池片上的副栅线上,从而保证焊接后,焊带与副栅线之间形成高质量的合金化连接,防止出现虚焊点。Optionally, before the welding conveyor belt 1 transports the battery strings to be welded to the welding station, the battery string production method in this embodiment further includes: using a pressing tool to press the welding belt onto the corresponding battery sheet. In this way, it can be ensured that the solder ribbon is closely attached to the sub-grid on the corresponding cell, so as to ensure that a high-quality alloyed connection is formed between the solder ribbon and the sub-grid after welding, and prevent false solder joints from appearing.
可选的,压紧工装包括框架及设置在框架上的用于压紧焊带的压针,其中,框架和/或压针具备透光性。当采用激光焊接装置实施焊接时,激光焊接装置发射的焊接激光能够顺利地透过框架和/或压针,并照射至焊带上,从而进一步提升焊接效果。Optionally, the pressing tool includes a frame and pressing pins arranged on the frame for pressing the welding ribbon, wherein the frame and/or the pressing pins are light-transmissive. When the laser welding device is used for welding, the welding laser emitted by the laser welding device can smoothly pass through the frame and/or the pressing pin and irradiate the welding strip, thereby further improving the welding effect.
步骤4:焊接输送带1将电池串输送至固化工位,固化装置5对电池串实施固化,使得焊带经固化的固化胶再固定至对应电池片的背面上。Step 4: The welding conveyor belt 1 transports the battery strings to the curing station, and the curing device 5 cures the battery strings, so that the cured adhesive of the welding ribbons is then fixed to the back of the corresponding battery sheet.
固化胶可以为光固化胶,对应的,固化装置5至少包括设置在输送带的1上方的光固化灯箱。固化胶也可以为热固化胶,对应的,固化装置5至少包括设置在输送带1的上方的热固化灯箱。The curing glue may be light-curing glue, and correspondingly, the curing device 5 at least includes a light-curing light box arranged above the conveyor belt 1 . The curing glue can also be heat curing glue, and correspondingly, the curing device 5 at least includes a heat curing light box arranged above the conveyor belt 1 .
第四实施例Fourth embodiment
本实施例中,电池片为第二类电池片,其背面为焊接表面。In this embodiment, the battery sheet is the second type of battery sheet, and its back side is a welding surface.
可选的,本实施例中的电池串生产方法由图3所示的电池串生产装置实施,具体过程如下:Optionally, the battery string production method in this embodiment is implemented by the battery string production device shown in Figure 3, and the specific process is as follows:
步骤1:将电池片上料至施胶工位处,背面施胶机构3从上方实施对电池片的背面施胶。Step 1: Load the cells to the gluing station, and the back gluing mechanism 3 implements gluing on the back of the cells from above.
可选的,背面施胶机构3采用喷墨、丝印或者点胶方式将固化胶施加至电池片的正面。Optionally, the back glue applying mechanism 3 applies the cured glue to the front of the battery sheet by means of inkjet, silk screen or glue dispensing.
步骤2:将完成背面施胶的电池片和焊带按预定布串规则排布至焊接输送线1上,以形成待焊接的电池串。Step 2: Arrange the battery sheets and ribbons that have been glued on the back side on the welding conveyor line 1 according to the predetermined string rules to form a battery string to be welded.
如图2所示,本实施例中的预定布串规则为:As shown in Figure 2, the predetermined string arrangement rule in this embodiment is:
先将N个电池片背面向上铺放至焊接输送带1上。Lay the back of the N battery slices upwards on the welding conveyor belt 1 first.
接着,将N+1个焊带组叠放至N个电池片上,具体为,第i个焊带组的后半段叠放于第i片电池片的正面,第i个焊带组的前半段叠放于第i-1个电池片的正面,其中,i为大于1且小于N+1的任一整数,N为电池串中的电池片的总数量。Next, stack N+1 ribbon groups on N cells, specifically, the second half of the i-th ribbon group is stacked on the front of the i-th cell, and the first half of the i-th ribbon group The segments are stacked on the front of the i-1th cell, where i is any integer greater than 1 and smaller than N+1, and N is the total number of cells in the battery string.
第1个焊带组(即头部焊带组)的后半段叠放于第1片电池片的背面,第N+1个焊带组(即尾部焊带组)的前半段叠放于第N个电池片的背面。The second half of the first ribbon group (that is, the head ribbon group) is stacked on the back of the first cell, and the first half of the N+1th ribbon group (that is, the tail ribbon group) is stacked on the The back side of the Nth cell.
步骤3:焊接输送带1将待焊接的电池串输送至焊接工位,焊接装置4将焊带焊接至对应电池片的背面,使得焊带与对应电池片的正面形成合金化连接,从而获得焊接好的电池串。Step 3: The welding conveyor belt 1 transports the battery string to be welded to the welding station, and the welding device 4 welds the welding ribbon to the back of the corresponding battery sheet, so that the welding ribbon forms an alloyed connection with the front of the corresponding battery sheet, thereby achieving welding Good battery string.
可选的,采用低温焊带焊接电池片,如,焊带的表层为低熔点合金或金属涂层,低熔点合金或金属涂层的熔点为140℃~200℃。此外,焊带上的表层焊料的融化温度低于固化胶的固化温度,因此,焊接过程中,焊带上的表层焊料融化形成合金化连接时,电池片上的固化胶不会融化。Optionally, the battery slices are welded with a low-temperature ribbon. For example, the surface layer of the ribbon is a low-melting alloy or a metal coating, and the melting point of the low-melting alloy or the metal coating is 140° C. to 200° C. In addition, the melting temperature of the surface solder on the ribbon is lower than the curing temperature of the curing adhesive. Therefore, during the soldering process, when the surface solder on the ribbon melts to form an alloyed connection, the curing adhesive on the cell will not melt.
可选的,焊接输送带1在将待焊接的电池串输送至焊接工位之前,本实施例中的电池串生产方法还包括:采用压紧工装将焊带压紧至对应的电池片上。如此,可确保焊带贴紧在对应的电池片上的副栅线上,从而保证焊接后,焊带与副栅线之间形成高质量的合金化连接,防止出现虚焊点。Optionally, before the welding conveyor belt 1 transports the battery strings to be welded to the welding station, the battery string production method in this embodiment further includes: using a pressing tool to press the welding belt onto the corresponding battery sheet. In this way, it can be ensured that the solder ribbon is closely attached to the sub-grid on the corresponding cell, so as to ensure that a high-quality alloyed connection is formed between the solder ribbon and the sub-grid after welding, and prevent false solder joints from appearing.
可选的,压紧工装包括框架及设置在框架上的用于压紧焊带的压针,其中,框架和/或压针具备透光性。当采用激光焊接装置实施焊接时,激光焊接装置发射的焊接激光能够顺利地透过框架和/或压针,并照射至焊带上,从而进一步提升焊接效果。Optionally, the pressing tool includes a frame and pressing pins arranged on the frame for pressing the welding ribbon, wherein the frame and/or the pressing pins are light-transmissive. When the laser welding device is used for welding, the welding laser emitted by the laser welding device can smoothly pass through the frame and/or the pressing pin and irradiate onto the welding strip, thereby further improving the welding effect.
步骤4:焊接输送带1将电池串输送至固化工位,固化装置5对电池串实施固化,使得焊带经固化的固化胶再固定至对应电池片的背面上。Step 4: The welding conveyor belt 1 transports the battery strings to the curing station, and the curing device 5 cures the battery strings, so that the cured adhesive of the welding ribbons is then fixed to the back of the corresponding battery sheet.
可选的,本实施例中的电池串生产方法由图4所示的电池串生产装置实施,具体过程如下:Optionally, the battery string production method in this embodiment is implemented by the battery string production device shown in Figure 4, and the specific process is as follows:
步骤1:将电池片和焊带按预定布串规则排布至焊接输送带1上,以形成待焊接的电池串。Step 1: Arrange the battery sheets and ribbons on the welding conveyor belt 1 according to the predetermined arrangement rules to form battery strings to be welded.
如图2所示,本实施例中的预定布串规则为:As shown in Figure 2, the predetermined string arrangement rule in this embodiment is:
先将N个电池片背面向上铺放至焊接输送带1上。Lay the back of the N battery slices upwards on the welding conveyor belt 1 first.
接着,将N+1个焊带组叠放至N个电池片上,具体为,第i个焊带组的后半段叠放于第i片电池片的正面,第i个焊带组的前半段叠放于第i-1个电池片的背面,其中,i为大于1且小于N+1的任一整数,N为电池串中的电池片的总数量。Next, stack N+1 ribbon groups on N cells, specifically, the second half of the i-th ribbon group is stacked on the front of the i-th cell, and the first half of the i-th ribbon group The segments are stacked on the back of the i-1th battery slice, where i is any integer greater than 1 and less than N+1, and N is the total number of battery slices in the battery string.
第1个焊带组(即头部焊带组)的后半段叠放于第1片电池片的背面,第N+1个焊带组(即尾部焊带组)的前半段叠放于第N个电池片的背面。The second half of the first ribbon group (that is, the head ribbon group) is stacked on the back of the first cell, and the first half of the N+1th ribbon group (that is, the tail ribbon group) is stacked on the The back side of the Nth cell.
步骤2:焊接输送带1将待焊接的电池串输送至焊接工位,焊接装置4将焊带焊接至对应电池片的背面上,使得焊带与对应电池片的背面之间形成合金化连接,从而获得焊接好的电池串。Step 2: The welding conveyor belt 1 transports the battery string to be welded to the welding station, and the welding device 4 welds the welding ribbon to the back of the corresponding battery sheet, so that an alloyed connection is formed between the welding ribbon and the back of the corresponding battery sheet, Thereby a welded battery string is obtained.
可选的,采用低温焊带焊接电池片,如,焊带的表层为低熔点合金或金属涂层,低熔点合金或金属涂层的熔点为140℃~200℃。此外,焊带上的表层焊料的融化温度低于固化胶的固化温度,因此,焊接过程中,焊带上的表层焊料融化形成合金化连接时,电池片上的固化胶不会融化。Optionally, the battery slices are welded with a low-temperature ribbon. For example, the surface layer of the ribbon is a low-melting alloy or a metal coating, and the melting point of the low-melting alloy or the metal coating is 140° C. to 200° C. In addition, the melting temperature of the surface solder on the ribbon is lower than the curing temperature of the curing adhesive. Therefore, during the soldering process, when the surface solder on the ribbon melts to form an alloyed connection, the curing adhesive on the cell will not melt.
可选的,焊接输送带1在将待焊接的电池串输送至焊接工位之前,本实施例中的电池串生产方法还包括:采用压紧工装将焊带压紧至对应的电池片上。如此,可确保焊带贴紧在对应的电池片上的副栅线上,从而保证焊接后,焊带与副栅线之间形成高质量的合金化连接,防止出现虚焊点。Optionally, before the welding conveyor belt 1 transports the battery strings to be welded to the welding station, the battery string production method in this embodiment further includes: using a pressing tool to press the welding belt onto the corresponding battery sheet. In this way, it can be ensured that the solder ribbon is closely attached to the sub-grid on the corresponding cell, so as to ensure that a high-quality alloyed connection is formed between the solder ribbon and the sub-grid after welding, and prevent false solder joints from appearing.
可选的,压紧工装包括框架及设置在框架上的用于压紧焊带的压针,其中,框架和/或压针具备透光性。当采用激光焊接装置实施焊接时,激光焊接装置发射的焊接激光能够顺利地透过框架和/或压针,并照射至焊带上,从而进一步提升焊接效果。Optionally, the pressing tool includes a frame and pressing pins arranged on the frame for pressing the welding ribbon, wherein the frame and/or the pressing pins are light-transmissive. When the laser welding device is used for welding, the welding laser emitted by the laser welding device can smoothly pass through the frame and/or the pressing pin and irradiate onto the welding strip, thereby further improving the welding effect.
步骤3:焊接输送带1将焊接好的电池串输送至正面施胶工位,正面施胶机构3从上方实施对电池串中的电池片的正面施胶。Step 3: The welding conveyor belt 1 transports the welded battery strings to the front gluing station, and the front gluing mechanism 3 implements gluing on the front side of the battery pieces in the battery string from above.
可选的,正面施胶机构3采用喷墨、丝印或者点胶方式将固化胶施加至电池片的正面。Optionally, the front glue application mechanism 3 applies the cured glue to the front surface of the battery sheet by means of inkjet, silk screen printing or glue dispensing.
步骤4:焊接输送带1将电池串输送至固化工位,固化装置5对电池串实施固化,使得焊带经固化的固化胶再固定至对应电池片的正面上。Step 4: The welding conveyor belt 1 transports the battery strings to the curing station, and the curing device 5 cures the battery strings, so that the cured adhesive of the welding ribbons is then fixed on the front side of the corresponding battery sheet.
固化胶可以为光固化胶,对应的,固化装置5至少包括设置在输送带的1上方的光固化灯箱。固化胶也可以为热固化胶,对应的,固化装置5至少包括设置在输送带1的上方的热固化灯箱。The curing glue may be light-curing glue, and correspondingly, the curing device 5 at least includes a light-curing light box arranged above the conveyor belt 1 . The curing glue can also be heat curing glue, and correspondingly, the curing device 5 at least includes a heat curing light box arranged above the conveyor belt 1 .
可选的,上述各实施例中,焊接输送带1为透光输送带。焊接输送带1为透光输送带,如此,可在固化工位的下方也可设置固化装置,固化工位下方的固化装置也可透过输送带从下方实施对电池串的固化,从而进一步提升固化效率。Optionally, in the above embodiments, the welding conveyor belt 1 is a transparent conveyor belt. The welding conveyor belt 1 is a light-transmitting conveyor belt. In this way, a curing device can also be installed under the curing station. The curing device below the curing station can also implement curing of the battery string from below through the conveyor belt, thereby further improving curing efficiency.
如前文四个实施例所描述的,焊接工位位于固化工位的前道。焊接过程中,助焊剂、固化胶等残留物会残留在焊接输送带1上并随电池片和焊带同步输送至固化工位处,容易对固化产生影响。As described in the previous four embodiments, the welding station is located in front of the curing station. During the welding process, residues such as flux and curing glue will remain on the welding conveyor belt 1 and be transported to the curing station synchronously with the battery sheet and the welding belt, which will easily affect the curing.
为了解决该问题,如图5所示,可选的,焊接输送带1包括第一焊接输送带11,及位于第一焊接输送带11后道的与第一输送带11的输送方向相同的第二焊接输送带12。焊接工位位于第一焊接输送带11的输送路径上,固化工位位于第二焊接输送带12的输送路径上。In order to solve this problem, as shown in FIG. 5, optionally, the welding conveyor belt 1 includes a first welding conveyor belt 11, and a first welding conveyor belt 11 located behind the first welding conveyor belt 11 in the same conveying direction as the first conveyor belt 11. Two welding conveyor belt 12. The welding station is located on the transport path of the first welding conveyor belt 11 , and the curing station is located on the transport path of the second welding conveyor belt 12 .
电池片和焊带布放在第一焊接输送带11,并将第一焊接输送带11上焊接成电池串。焊接好的电池串从第一焊接输送带11过渡至第二焊接输送带12后,在第二焊接输送带12上完成固化。如此,残留在第一焊接输送带11上助焊剂、固化胶等残留物不会随焊接好的电池串同步输送至固化工位处。The battery sheets and the ribbon cloth are placed on the first welding conveyor belt 11, and the battery strings are welded on the first welding conveyor belt 11. After the welded battery strings transition from the first welding conveyor belt 11 to the second welding conveyor belt 12 , curing is completed on the second welding conveyor belt 12 . In this way, residues such as flux and curing glue remaining on the first welding conveyor belt 11 will not be transported to the curing station synchronously with the welded battery strings.
可选的,第二焊接输送带12为透光输送带。第二焊接输送带12为透光输送带,如此,可在固化工位的下方也可设置固化装置,固化工位下方的固化装置也可透过输送带从下方实施对电池串的固化,从而进一步提升固化效率。Optionally, the second welding conveyor belt 12 is a transparent conveyor belt. The second welding conveyor belt 12 is a light-transmitting conveyor belt. In this way, a curing device can also be installed below the curing station, and the curing device below the curing station can also implement curing of the battery strings from below through the conveyor belt, thereby Further improve curing efficiency.
本发明还提供了一种电池组件生产方法,其包括:按上述任一实施例提供给的电池串生产方法生产若干电池串;将若干电池串排版成电池组件;对电池组件焊接汇流条;对焊接有汇流条的电池组件实施层压固化。The present invention also provides a method for producing a battery assembly, which includes: producing several battery strings according to the battery string production method provided in any of the above-mentioned embodiments; arranging several battery strings into a battery assembly; welding bus bars to the battery assembly; The battery assembly with the bus bars welded is laminated and cured.
按本发明提供的电池组件生产方法生产的电池组件,其中的电池串上的焊带与副栅线之间的焊接强度得到保证,可有效防止焊带发生位移,从而保证电池组件的性能,且提升了电池组件的稳定性和发光效率。According to the battery assembly produced by the battery assembly production method provided by the present invention, the welding strength between the welding ribbon on the battery string and the auxiliary grid line is guaranteed, which can effectively prevent the displacement of the welding ribbon, thereby ensuring the performance of the battery assembly, and The stability and luminous efficiency of battery components are improved.
上文对本发明进行了足够详细的具有一定特殊性的描述。所属领域内的普通技术人员应该理解,实施例中的描述仅仅是示例性的,在不偏离本发明的真实精神和范围的前提下做出所有改变都应该属于本发明的保护范围。本发明所要求保护的范围是由所述的权利要求书进行限定的,而不是由实施例中的上述描述来限定的。The foregoing has described the invention in sufficient detail with some particularity. Those skilled in the art should understand that the descriptions in the embodiments are only exemplary, and all changes made without departing from the true spirit and scope of the present invention should fall within the protection scope of the present invention. The protection scope of the present invention is defined by the claims rather than the above description in the embodiments.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118367035A (en) * | 2024-04-16 | 2024-07-19 | 江苏海博瑞光伏科技有限公司 | A production method for a busbar-free battery string and a busbar-free battery assembly |
| CN119457381A (en) * | 2025-01-15 | 2025-02-18 | 苏州沃特维自动化系统有限公司 | A BC battery string welding method and device |
| WO2025256672A3 (en) * | 2024-06-12 | 2026-02-05 | 无锡先导智能装备股份有限公司 | Cell production method and production apparatus, and cell |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118367035A (en) * | 2024-04-16 | 2024-07-19 | 江苏海博瑞光伏科技有限公司 | A production method for a busbar-free battery string and a busbar-free battery assembly |
| WO2025256672A3 (en) * | 2024-06-12 | 2026-02-05 | 无锡先导智能装备股份有限公司 | Cell production method and production apparatus, and cell |
| CN119457381A (en) * | 2025-01-15 | 2025-02-18 | 苏州沃特维自动化系统有限公司 | A BC battery string welding method and device |
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