CN116498014A - A roof sandwich panel and its processing and installation method - Google Patents
A roof sandwich panel and its processing and installation method Download PDFInfo
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- CN116498014A CN116498014A CN202310487023.9A CN202310487023A CN116498014A CN 116498014 A CN116498014 A CN 116498014A CN 202310487023 A CN202310487023 A CN 202310487023A CN 116498014 A CN116498014 A CN 116498014A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
- E04D3/35—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
- E04D3/351—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material
- E04D3/352—Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material at least one insulating layer being located between non-insulating layers, e.g. double skin slabs or sheets
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/64—Insulation or other protection; Elements or use of specified material therefor for making damp-proof; Protection against corrosion
- E04B1/642—Protecting metallic construction elements against corrosion
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/66—Sealings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/66—Sealings
- E04B1/68—Sealings of joints, e.g. expansion joints
- E04B1/6812—Compressable seals of solid form
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/92—Protection against other undesired influences or dangers
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D13/00—Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
- E04D13/16—Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D13/00—Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
- E04D13/16—Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure
- E04D13/1606—Insulation of the roof covering characterised by its integration in the roof structure
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D13/00—Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
- E04D13/16—Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure
- E04D13/1687—Insulating devices or arrangements in so far as the roof covering is concerned, e.g. characterised by the material or composition of the roof insulating material or its integration in the roof structure the insulating material having provisions for roof drainage
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D15/00—Apparatus or tools for roof working
- E04D15/04—Apparatus or tools for roof working for roof coverings comprising slabs, sheets or flexible material
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
- E04D3/36—Connecting; Fastening
- E04D3/3601—Connecting; Fastening of roof covering supported by the roof structure with interposition of a insulating layer
- E04D3/3603—Connecting; Fastening of roof covering supported by the roof structure with interposition of a insulating layer the fastening means being screws or nails
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
- E04D3/36—Connecting; Fastening
- E04D3/365—Connecting; Fastening by simple overlapping of the marginal portions with use of separate connecting elements, e.g. hooks or bolts for corrugated sheets
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
- E04D3/38—Devices for sealing spaces or joints between roof-covering elements
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Mechanical Engineering (AREA)
- Acoustics & Sound (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
- Building Environments (AREA)
Abstract
Description
技术领域technical field
本发明涉及夹心板,尤其涉及一种屋顶夹心板及其加工安装方法。The invention relates to a sandwich panel, in particular to a roof sandwich panel and a processing and installation method thereof.
背景技术Background technique
瓦楞夹心板用于建筑的屋顶,需要防水、耐火、保温,由于新能源光伏屋面的普及应用,在瓦楞夹心板上要安装光伏板,对夹心板的抗弯强度,风荷载等提出更高的要求,现有市场上的产品下板一侧也有锁钉平台,锁钉平台内填充聚氨酯泡沫体,但是锁钉平台是一个开环结构,锁钉平台被螺钉压住后,锁钉平台下是松软的聚氨酯泡沫体,没有刚性支撑体,支撑强度弱,这样螺钉就不能极限完成锁紧,螺钉会压扁锁钉平台,导致螺钉是松弛的,大幅度的降低了夹心板的抗风强度;现有技术中,夹心板中间的波峰没有钉子固定,这样就会导致中间瓦楞和钢结构檩条是完全悬空的,没有抗风载荷能力,基于上述问题有必要设计一款抗风能力强的屋顶夹心板。Corrugated sandwich panels are used for building roofs, which require waterproofing, fire resistance, and heat preservation. Due to the popularization and application of new energy photovoltaic roofs, photovoltaic panels must be installed on corrugated sandwich panels, and higher requirements are put forward for the flexural strength and wind load of sandwich panels. Requirements, the products on the existing market also have a nail platform on the lower side of the board, and the nail platform is filled with polyurethane foam, but the nail platform is an open-loop structure. After the nail platform is pressed by screws, the nail platform is under the nail platform. The soft polyurethane foam has no rigid support body, and the support strength is weak, so the screws cannot be locked to the limit, and the screws will flatten the locking nail platform, resulting in loose screws, which greatly reduces the wind resistance of the sandwich panel; In the prior art, the wave crest in the middle of the sandwich panel is not fixed by nails, which will cause the middle corrugated and steel structure purlins to be completely suspended, and have no wind load resistance. Based on the above problems, it is necessary to design a roof sandwich with strong wind resistance plate.
发明内容Contents of the invention
针对上述现有技术的缺点,本发明的目的是提供一种屋顶夹心板及其加工安装方法,以解决现有技术中的一个或多个问题。Aiming at the above-mentioned shortcomings of the prior art, the object of the present invention is to provide a roof sandwich panel and its processing and installation method, so as to solve one or more problems in the prior art.
为实现上述目的,本发明的技术方案如下:To achieve the above object, the technical scheme of the present invention is as follows:
一种屋顶夹心板,所述夹心板两端分别为公边和母边,且所述屋顶夹心板包括依次设置的上板、填充层和下板,所述下板公边成型为锁钉平台,所述锁钉平台向外延伸超出上板的公边,所述锁钉平台由下板平面、锁钉面、支撑脚和公母配合面围成的封闭管状型材,所述锁钉平台通过紧固件下端与檩条固定连接,且所述锁钉平台还通过紧固件和预制扣件勾连上板的公边,即通过紧固件和预制扣件将上板、下板和檩条连接成一个整体,所述下板的母边成型为支撑平台,所述支撑平台伸到另一块屋顶夹心板的锁钉平台下侧,并通过锁钉平台将支撑平台压到檩条上,所述上板的母边与另一块屋顶夹心板的锁钉平台上连接的预制扣件连接,所述填充层包括在上板和下板中间位置的耐火保温层和两侧位置的聚氨酯泡沫封边层,且所述锁钉平台的锁钉面或支撑脚上开设若干允许液态聚氨酯进入锁钉平台封闭管状型材的预孔。A roof sandwich panel, the two ends of the sandwich panel are respectively a male side and a female side, and the roof sandwich panel includes an upper board, a filling layer and a lower board arranged in sequence, and the male side of the lower board is formed into a locking nail platform , the locking nail platform extends outward beyond the male side of the upper plate, and the locking nail platform is a closed tubular profile surrounded by the plane of the lower plate, the locking nail surface, the supporting feet and the male and female mating surfaces, and the locking nail platform passes through The lower end of the fastener is fixedly connected to the purlin, and the locking nail platform is also connected to the public side of the upper plate through the fastener and the prefabricated fastener, that is, the upper plate, the lower plate and the purlin are connected by the fastener and the prefabricated fastener to form a As a whole, the female side of the lower plate is formed into a supporting platform, and the supporting platform extends to the underside of the locking nail platform of another roof sandwich panel, and the supporting platform is pressed onto the purlin through the locking nail platform, and the upper plate The female edge of the roof sandwich panel is connected to the prefabricated fastener connected to the nail platform of another roof sandwich panel. The filling layer includes a fire-resistant insulation layer in the middle of the upper panel and the lower panel and polyurethane foam edge sealing layers on both sides, and A number of pre-holes are provided on the nail surface or supporting feet of the nail platform to allow liquid polyurethane to enter the nail platform to close the tubular profile.
作为上述技术方案的进一步改进:As a further improvement of the above technical solution:
所述支撑脚竖直支撑到下板上。The supporting feet are vertically supported to the lower plate.
所述支撑脚下端可折弯形成水平的支撑底脚。The lower end of the supporting foot can be bent to form a horizontal supporting foot.
所述支撑脚位于上板公边靠外位置,所述预孔开设在锁钉平台的支撑脚上。The supporting feet are located on the outer side of the upper plate, and the pre-holes are opened on the supporting feet of the locking nail platform.
所述支撑脚位于上板公边以内位置,所述预孔分别开设在锁钉平台的支撑脚和锁钉面上。The supporting feet are located within the common side of the upper plate, and the pre-holes are respectively opened on the supporting feet of the locking nail platform and the locking nail surface.
所述预孔贯穿的开在在锁钉平台的支撑脚和锁钉面上。The pre-holes are opened through the supporting feet of the locking nail platform and the locking nail surface.
所述上板上还成型若干突起的加强凸筋,所述屋顶夹心板通过紧固件穿过加强凸筋、耐火保温层和下板连接檩条,所述加强凸筋两侧设置凸肩,所述加强凸筋上通过两侧的凸肩扣接连接盖帽。Several protruding reinforcing ribs are also formed on the upper plate, and the roof sandwich panel passes through the reinforcing ribs, the refractory insulation layer and the lower plate to connect purlins through fasteners, and shoulders are arranged on both sides of the reinforcing ribs, so that The above-mentioned reinforcing convex ribs are buckled and connected to the caps through the convex shoulders on both sides.
所述盖帽内两侧配合加强凸筋的凸肩设置膨胀槽口,且所述盖帽两侧与加强凸筋之间设置有密封条。Expansion notches are provided on both sides of the cap in conjunction with the shoulders of the reinforcing ribs, and a sealing strip is provided between both sides of the cap and the reinforcing ribs.
一种屋顶夹心板加工安装方法,包括以下步骤:A method for processing and installing a roof sandwich panel, comprising the following steps:
1)放卷:加工上板和下板的板材分别通过开卷机进行放卷;1) Unwinding: The plates for processing the upper plate and the lower plate are respectively uncoiled through the uncoiler;
2)下板冲孔:在下板的对应位置上通过辊冲或者平面冲的方式预先冲出预孔;2) Lower plate punching: pre-punching pre-holes on the corresponding position of the lower plate by means of roller punching or plane punching;
3)成型:上板通过成型机成型,上板中部成型出若干加强凸筋;下板通过成型机在两端分别成型成锁钉平台和支撑平台;3) Forming: the upper plate is formed by a forming machine, and several reinforcing ribs are formed in the middle of the upper plate; the lower plate is formed into a locking nail platform and a supporting platform at both ends by a forming machine;
4)填充层填充:在上板下侧和下板上侧喷上黏合剂,并将耐火保温材料黏合填充到上板和下板之间,并将聚氨酯材料注入到耐火保温材料两侧的位置,聚氨酯材泡沫材料初始状态为液态,液态的聚氨酯泡沫材料会通过预孔进入锁钉平台的封闭管状型材内;4) Filling layer filling: Spray adhesive on the lower side of the upper plate and the upper side of the lower plate, and glue and fill the refractory insulation material between the upper plate and the lower plate, and inject polyurethane material into the positions on both sides of the refractory insulation material , the initial state of the polyurethane foam material is liquid, and the liquid polyurethane foam material will enter the closed tubular profile of the locking nail platform through the pre-hole;
5)屋顶夹心板成型;填充层填充完毕后进入履带机,产品在履带机内压制,使耐火保温材料成型为耐火保温层,同时在产品在履带机内加热使聚氨酯泡沫材料发泡形成聚氨酯泡沫封边层,将屋顶夹心板的公母边封住,同时聚氨酯泡沫材料也会将锁钉平台的封闭管状型材内部填充满,最终根据长度要求切割成合适尺寸的屋顶夹心板;5) The roof sandwich panel is formed; after the filling layer is filled, it enters the crawler machine, and the product is pressed in the track machine, so that the refractory insulation material is formed into a fire-resistant insulation layer, and at the same time, the product is heated in the crawler machine to foam the polyurethane foam material to form polyurethane foam The edge banding layer seals the male and female sides of the roof sandwich panel. At the same time, the polyurethane foam material will also fill the inside of the closed tubular profile of the locking nail platform, and finally cut it into a roof sandwich panel of suitable size according to the length requirement;
6)屋顶夹心板安装:通过紧固件将接预制扣件连接到锁钉平台上,并且预制扣件勾连到上板的公边上,即通过预制扣件将下板的锁钉平台与上板公边连接,且紧固件下端还将下板固定到檩条上,然后将另一块屋顶夹心板的母边插接到已连接的屋顶夹心板的公边上,使另一块屋顶夹心板下板母边上成型的支撑平台伸到已连接的屋顶夹心板的锁钉平台下侧,通过已连接的屋顶夹心板的锁钉平台将未连接的屋顶夹心板的支撑平台压在檩条上,即可通过已连接的屋顶夹心板将未连接的屋顶夹心板压在檩条上,同时未连接的屋顶夹心板上板的母边连接到已连接的屋顶夹心板的预制扣件上,即完成相邻两块屋顶夹心板公边和母边的连接,再通过紧固件和预制扣件将未连接的屋顶夹心板的公边连接到檩条上,即可依次将屋顶夹心板连接到一起,并与屋顶的檩条固定连接。6) Roof sandwich panel installation: Connect the prefabricated fasteners to the locking nail platform through fasteners, and the prefabricated fasteners are hooked to the public side of the upper plate, that is, the locking nail platform of the lower plate is connected to the upper plate through the prefabricated fasteners. The public side of the board is connected, and the lower end of the fastener also fixes the lower board to the purlin, and then the female side of another roof sandwich board is inserted into the male side of the connected roof sandwich board, so that the other roof sandwich board is lowered. The support platform formed on the mother side of the slab extends to the underside of the locking nail platform of the connected roof sandwich panel, and the support platform of the unconnected roof sandwich panel is pressed against the purlin through the locking nail platform of the connected roof sandwich panel, that is The unconnected roof sandwich panels can be pressed on the purlins through the connected roof sandwich panels, while the female sides of the unconnected roof sandwich panels are connected to the prefabricated fasteners of the connected roof sandwich panels, that is, the adjacent The connection between the male side and the female side of two roof sandwich panels, and then connect the public side of the unconnected roof sandwich panels to the purlins through fasteners and prefabricated fasteners, so that the roof sandwich panels can be connected together in turn, and with The purlins of the roof are fixedly connected.
作为上述技术方案的进一步改进:As a further improvement of the above technical solution:
在步骤6)屋顶夹心板安装时还可通过紧固件穿过上板的加强凸筋、耐火保温填充层和下板将所有屋顶夹心板进一步连接到屋顶的檩条上,最后将盖帽扣接到加强凸筋,将加强凸筋上端连通紧固件一起封盖起来。In step 6) when the roof sandwich panel is installed, all the roof sandwich panels can be further connected to the purlins of the roof through the reinforcement ribs of the upper panel, the fire-resistant insulation filling layer and the lower panel, and finally the cap is fastened to the The rib is reinforced, and the upper end of the rib is connected with the fastener and sealed together.
与现有技术相比,本发明的有益技术效果如下:Compared with the prior art, the beneficial technical effects of the present invention are as follows:
1)屋顶夹心板下板的锁钉平台由下板平面、锁钉面和支撑脚围成的封闭管状型材,由于锁钉平台具有支撑脚,可给锁钉面一个较强的支撑力,紧固件不会将锁钉平台压扁,锁钉连接牢靠,将紧固将将上板、下板和檩条三者连接为一个牢固的整体,可提高屋顶夹心板的整体抗风强度,使屋顶夹心板安装更加牢靠,且锁钉平台开设预孔,便于液态的聚氨酯泡沫充入锁钉平台的封闭管状型材中,提高夹心板下板公边的强度;1) The locking nail platform of the lower plate of the roof sandwich panel is a closed tubular profile surrounded by the lower plate plane, the locking nail surface and the supporting feet. Since the locking nail platform has supporting feet, it can provide a strong supporting force for the locking nail surface, tight The fasteners will not flatten the locking nail platform, and the locking nails are firmly connected, and the fastening will connect the upper plate, lower plate and purlins into a firm whole, which can improve the overall wind resistance of the roof sandwich panel and make the roof The installation of the sandwich panel is more reliable, and the locking nail platform has a pre-hole, which is convenient for liquid polyurethane foam to be filled into the closed tubular profile of the locking nail platform, and improves the strength of the common side of the lower panel of the sandwich panel;
2)支撑脚下端可折弯形成水平的支撑底脚,增大支撑脚的支撑面积,进一步提高支撑脚的支撑强度;2) The lower end of the supporting foot can be bent to form a horizontal supporting foot, which increases the supporting area of the supporting foot and further improves the supporting strength of the supporting foot;
3)锁钉平台可在支撑脚和锁钉面上均开设预孔,增大预孔面积,聚氨酯泡沫材料更容易流入锁钉平台的封闭管状型材中,且支撑脚和锁钉面上的预孔可贯穿连通成L形孔,进一步加大预孔面积;3) The locking nail platform can have pre-holes on both the supporting feet and the locking nail surface to increase the area of the pre-holes. The hole can be connected through to form an L-shaped hole to further increase the area of the pre-hole;
4)上板上还成型出若干突起的加强凸筋,可提高屋顶夹心板的支撑强度和抗风能力,使屋顶夹心板满足光伏产品安装要求,且屋顶夹心板通过螺钉穿过加强凸筋、保温填充层和下板连接屋面檩条,保证屋顶夹心板连接可靠,提高抗风载荷,进一步提高屋屋面的抗风承载能力,另外加强凸筋上连接盖帽,将螺钉盖住,防止螺钉处漏水造成钢板锈蚀;4) Several protruding reinforcing ribs are also formed on the upper plate, which can improve the support strength and wind resistance of the roof sandwich panel, so that the roof sandwich panel meets the installation requirements of photovoltaic products, and the roof sandwich panel passes through the reinforcing ribs through screws, The insulation filling layer and the lower plate are connected to the roof purlins to ensure reliable connection of the roof sandwich panels, increase the wind resistance load, and further improve the wind resistance bearing capacity of the roof. In addition, the connection caps on the ribs are strengthened to cover the screws to prevent water leakage at the screws. Corrosion of steel plate;
5)盖帽内两侧位于凸肩位置处设置膨胀槽口,膨胀槽口保证盖帽稳定卡接住加强凸筋两侧的凸肩,且盖帽两侧与加强凸筋之间设置有密封条,进一步保证密封性,防止雨水从加强凸筋处的螺钉处渗漏造成钢板锈蚀。5) The inner sides of the cap are provided with expansion notches at the positions of the protruding shoulders. The expansion notches ensure that the cap stably catches the protruding shoulders on both sides of the reinforcing ribs, and a sealing strip is provided between both sides of the cap and the reinforcing ribs, further Ensure the tightness and prevent rainwater from leaking from the screws at the reinforcing ribs to cause corrosion of the steel plate.
附图说明Description of drawings
图1示出了实施例一的屋顶夹心板的剖视图。Fig. 1 shows a cross-sectional view of the roof sandwich panel of Embodiment 1.
图2示出了实施例一的相邻两个屋顶夹心板的连接示意图。Fig. 2 shows a schematic diagram of the connection of two adjacent roof sandwich panels in the first embodiment.
图3示出了实施例一的屋顶夹心板下板的正视图。Fig. 3 shows the front view of the lower panel of the roof sandwich panel of the first embodiment.
图4示出了图3中A-A剖视图。Fig. 4 shows a sectional view of A-A in Fig. 3 .
图5示出了实施例二的相邻两个屋顶夹心板的连接示意图。Fig. 5 shows a schematic diagram of the connection of two adjacent roof sandwich panels in the second embodiment.
图6示出了实施例二的屋顶夹心板下板的正视图。Fig. 6 shows the front view of the lower panel of the roof sandwich panel in the second embodiment.
图7示出了图6中B-B剖视图。Fig. 7 shows a cross-sectional view of B-B in Fig. 6 .
图8示出了实施例三的相邻两个屋顶夹心板的连接示意图。Fig. 8 shows a schematic diagram of the connection of two adjacent roof sandwich panels in the third embodiment.
图9示出了实施例三的屋顶夹心板下板的结构示意图。Fig. 9 shows a schematic structural view of the lower panel of the roof sandwich panel in the third embodiment.
图10示出了实施例四的相邻两个屋顶夹心板的连接示意图。Fig. 10 shows a schematic diagram of the connection of two adjacent roof sandwich panels in Embodiment 4.
图11示出了实施例四的屋顶夹心板下板的结构示意图。Fig. 11 shows a schematic structural view of the lower panel of the roof sandwich panel in Embodiment 4.
图12示出了实施例一至四的屋顶夹心板的加工流程示意图。Fig. 12 shows a schematic diagram of the processing flow of the roof sandwich panels of the first to fourth embodiments.
附图中标记:Marked in the attached drawings:
1、上板;11、加强凸筋;111、凸肩;2、下板;21、锁钉平台;211、下板平面;212、锁钉面;213、支撑脚;214、预孔;215、支撑底脚;216、公母配合面;22、支撑平台;3、预制扣件;4、耐火保温层;5、聚氨酯泡沫封边层;6、盖帽;61、膨胀槽口。1. Upper plate; 11. Reinforced rib; 111. Protruding shoulder; 2. Lower plate; 21. Locking nail platform; 211. Lower plate plane; 212. Locking nail surface; 213. Supporting feet; 214. Pre-hole; 215 , supporting feet; 216, male and female mating surfaces; 22, supporting platform; 3, prefabricated fasteners; 4, fire-resistant insulation layer; 5, polyurethane foam edge sealing layer;
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图和具体实施方式对本发明提出的装置作进一步详细说明。根据下面的说明,本发明的优点和特征将更加清楚。需要说明的是,附图采用了非常简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本发明实施方式的目的。为了使本发明的目的、特征和优点能够更加明显易懂,请参阅附图。须知,本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明实施的限定条件,故不具有技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应落在本发明所揭示的技术内容能涵盖的范围内。In order to make the purpose, technical solution and advantages of the present invention clearer, the device proposed by the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. The advantages and features of the present invention will become clearer from the following description. It should be noted that the drawings are in a very simplified form and all use imprecise scales, which are only used to facilitate and clearly assist the purpose of illustrating the embodiments of the present invention. In order to make the objects, features and advantages of the present invention more comprehensible, please refer to the accompanying drawings. It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached to this specification are only used to match the content disclosed in the specification, for those who are familiar with this technology to understand and read, and are not used to limit the implementation of the present invention. Conditions, so it has no technical substantive meaning, any modification of structure, change of proportional relationship or adjustment of size shall fall within the scope of the present invention without affecting the effect and purpose of the present invention. within the scope covered by the disclosed technical content.
实施例一Embodiment one
如图1至图4所示,本实施例的屋顶夹心板,夹心板两端分别为公边和母边,且屋顶夹心板包括依次设置的上板1、填充层和下板2,下板2公边成型为锁钉平台21,锁钉平台21向外延伸超出上板1的公边,锁钉平台21由下板平面211、锁钉面212、竖直的支撑脚213和公母配合面216围成的封闭管状型材,支撑脚213位于上板1公边靠外位置,锁钉平台21通过螺钉下端与檩条固定连接,且锁钉平台21还通过螺钉和预制扣件3勾连上板1的公边,即通过螺钉和预制扣件3将上板1、下板2和檩条连接成一个整体,下板2的母边成型为支撑平台22,支撑平台22伸到另一块屋顶夹心板的锁钉平台21下侧,并通过锁钉平台21将支撑平台22压到檩条上,上板1的母边与另一块屋顶夹心板的锁钉平台21上连接的预制扣件3连接,填充层包括在上板1和下板2中间位置的耐火保温层4和两侧位置的聚氨酯泡沫封边层5,且锁钉平台21的支撑脚213上开设若干允许液态聚氨酯进入锁钉平台21封闭管状型材的预孔214。As shown in Figures 1 to 4, in the roof sandwich panel of this embodiment, the two ends of the sandwich panel are respectively a male side and a female side, and the roof sandwich panel includes an upper board 1, a filling layer and a lower board 2 arranged in sequence, and the lower board 2. The male side is formed into a locking nail platform 21. The locking nail platform 21 extends outward beyond the male side of the upper plate 1. The locking nail platform 21 is composed of the lower plate plane 211, the locking nail surface 212, the vertical support feet 213 and the male and female mating The closed tubular profile surrounded by the surface 216, the supporting foot 213 is located on the outer side of the upper plate 1, the locking nail platform 21 is fixedly connected to the purlin through the lower end of the screw, and the locking nail platform 21 is also connected to the upper plate through the screw and the prefabricated fastener 3 The public side of 1, that is, the upper plate 1, the lower plate 2 and the purlins are connected into a whole through screws and prefabricated fasteners 3, and the female side of the lower plate 2 is formed into a support platform 22, which extends to another roof sandwich panel The lower side of the locking nail platform 21, and the supporting platform 22 is pressed onto the purlin through the locking nail platform 21, and the female side of the upper plate 1 is connected with the prefabricated fastener 3 connected to the locking nail platform 21 of another roof sandwich panel, filling The layer includes a fire-resistant insulation layer 4 in the middle of the upper plate 1 and the lower plate 2 and polyurethane foam edge sealing layers 5 on both sides, and the supporting feet 213 of the locking nail platform 21 are provided with a number of holes that allow liquid polyurethane to enter the locking nail platform 21. Pre-hole 214 of the tubular profile.
上板1上还成型若干突起的加强凸筋11,可提高屋顶夹心板的强度,屋顶夹心板通过螺钉穿过加强凸筋11、耐火保温层4和下板2连接檩条,加强凸筋11两侧设置凸肩111,加强凸筋11上通过两侧的凸肩111扣接连接盖帽6,盖帽6内两侧配合加强凸筋11的凸肩111设置膨胀槽口61,且盖帽6两侧与加强凸筋11之间设置有密封条,提高密封性能。Several protruding reinforcing ribs 11 are also formed on the upper plate 1, which can improve the strength of the roof sandwich panel. The roof sandwich panel passes through the reinforcing ribs 11, the refractory insulation layer 4 and the lower plate 2 to connect the purlins through screws, and the reinforcing ribs 11 are two The shoulder 111 is arranged on the side, and the shoulder 111 on both sides of the reinforcing rib 11 is buckled to connect the cap 6. The two sides of the cap 6 cooperate with the shoulder 111 of the reinforcing rib 11 to set the expansion notch 61, and the two sides of the cap 6 are connected to the shoulder 111 of the rib 11. A sealing strip is arranged between the reinforcing ribs 11 to improve the sealing performance.
实施例二Embodiment two
如图5至图7所示,本实施例的屋顶夹心板,与实施例一的区别在于,支撑脚213下端可折弯形成水平的支撑底脚215,通过支撑底脚215可增大支撑面积,可进一步提高支撑脚213的支撑强度。As shown in Figures 5 to 7, the difference between the roof sandwich panel of this embodiment and Embodiment 1 is that the lower end of the support foot 213 can be bent to form a horizontal support foot 215, and the support area can be increased by the support foot 215 , the supporting strength of the supporting feet 213 can be further improved.
实施例三Embodiment three
如图8、图9所示,本实施例的屋顶夹心板,与实施例一的区别在于,支撑脚213位于上板1公边以内位置,预孔214分别开设在锁钉平台21的支撑脚213和锁钉面212上,增大了锁钉平台21的上的预孔214的面积,可提高液态的聚氨酯泡沫材料填充入锁钉平台21的封闭管状型材的效率;As shown in Fig. 8 and Fig. 9, the difference between the roof sandwich panel of this embodiment and the first embodiment is that the supporting feet 213 are located within 1 common side of the upper plate, and the pre-holes 214 are respectively opened on the supporting feet of the locking nail platform 21. 213 and the locking nail surface 212, the area of the pre-hole 214 on the locking nail platform 21 is increased, which can improve the efficiency of the closed tubular profile filled with the liquid polyurethane foam material into the locking nail platform 21;
实施例四Embodiment four
如图10、图11所示,本实施例的屋顶夹心板,与实施例三的区别在于,支撑脚213下端可折弯形成水平的支撑底脚215,且预孔214为贯穿的开在在锁钉平台21的支撑脚213和锁钉面212上的“L”通孔,进一步增大预孔214的面积,可进一步提高液态的聚氨酯泡沫材料填充入锁钉平台21的封闭管状型材的效率;As shown in Figure 10 and Figure 11, the difference between the roof sandwich panel of this embodiment and the third embodiment is that the lower end of the supporting foot 213 can be bent to form a horizontal supporting foot 215, and the pre-hole 214 is opened in the The "L" through-holes on the supporting feet 213 of the nailing platform 21 and the nailing surface 212 further increase the area of the pre-hole 214, which can further improve the efficiency of filling the closed tubular profile of the nailing platform 21 with liquid polyurethane foam ;
如图12所示,实施例一至四的屋顶夹心板加工方法,包括以下步骤:As shown in Figure 12, the roof sandwich panel processing method of Embodiments 1 to 4 comprises the following steps:
1)放卷:加工上板1和下板2的板材分别通过开卷机进行放卷;1) Unwinding: the plates processed on the upper plate 1 and the lower plate 2 are respectively uncoiled through the uncoiler;
2)下板冲孔:在下板2的对应位置上通过辊冲或者平面冲的方式预先冲出预孔214;2) Lower plate punching: pre-punching the pre-hole 214 at the corresponding position of the lower plate 2 by means of roller punching or plane punching;
3)成型:上板1通过成型机成型,上板1中部成型出若干加强凸筋11;下板2通过成型机在两端分别成型成锁钉平台21和支撑平台22;3) Forming: the upper plate 1 is formed by a forming machine, and several reinforcing ribs 11 are formed in the middle of the upper plate 1; the lower plate 2 is formed into a locking nail platform 21 and a supporting platform 22 at both ends by a forming machine;
4)填充层填充:在上板1下侧和下板2上侧喷上黏合剂,并将耐火保温材料黏合填充到上板1和下板2之间,并将聚氨酯材料注入到耐火保温材料两侧的位置,聚氨酯材泡沫材料初始状态为液态,液态的聚氨酯泡沫材料会通过预孔214进入锁钉平台21的封闭管状型材内;4) Filling layer filling: Spray adhesive on the lower side of the upper plate 1 and the upper side of the lower plate 2, and glue and fill the refractory insulation material between the upper plate 1 and the lower plate 2, and inject polyurethane material into the refractory thermal insulation material At the positions on both sides, the initial state of the polyurethane foam material is liquid, and the liquid polyurethane foam will enter the closed tubular profile of the locking nail platform 21 through the pre-hole 214;
5)屋顶夹心板成型;填充层填充完毕后进入履带机,产品在履带机内压制,使耐火保温材料成型为耐火保温层4,同时在产品在履带机内加热使聚氨酯泡沫材料发泡形成聚氨酯泡沫封边层5,将屋顶夹心板的公母边封住,同时聚氨酯泡沫材料也会将锁钉平台21的封闭管状型材内部填充满,最终根据长度要求切割成合适尺寸的屋顶夹心板;5) The roof sandwich panel is formed; after the filling layer is filled, it enters the crawler machine, and the product is pressed in the crawler machine, so that the refractory insulation material is formed into a refractory insulation layer 4, and at the same time, the product is heated in the crawler machine to foam the polyurethane foam material to form polyurethane The foam edge layer 5 seals the male and female sides of the roof sandwich panel, and the polyurethane foam material will also fill the inside of the closed tubular profile of the locking nail platform 21, and finally cut it into a roof sandwich panel of suitable size according to the length requirement;
6)屋顶夹心板安装:通过紧固件将接预制扣件3连接到锁钉平台21上,并且预制扣件3勾连到上板1的公边上,即通过预制扣件3将下板2的锁钉平台21与上板1公边连接,且紧固件下端还将下板2固定到檩条上,然后将另一块屋顶夹心板的母边插接到已连接的屋顶夹心板的公边上,使另一块屋顶夹心板下板2母边上成型的支撑平台22伸到已连接的屋顶夹心板的锁钉平台21下侧,通过已连接的屋顶夹心板的锁钉平台21将未连接的屋顶夹心板的支撑平台22压在檩条上,即可通过已连接的屋顶夹心板将未连接的屋顶夹心板压在檩条上,同时未连接的屋顶夹心板上板1的母边连接到已连接的屋顶夹心板的预制扣件3上,即完成相邻两块屋顶夹心板公边和母边的连接,再通过紧固件和预制扣件3将未连接的屋顶夹心板的公边连接到檩条上,即可依次将屋顶夹心板连接到一起,并与屋顶的檩条固定连接。6) Roof sandwich panel installation: connect the prefabricated fastener 3 to the locking nail platform 21 through fasteners, and hook the prefabricated fastener 3 to the public side of the upper board 1, that is, connect the lower board 2 through the prefabricated fastener 3 The locking nail platform 21 is connected to the male side of the upper panel 1, and the lower end of the fastener also fixes the lower panel 2 to the purlin, and then inserts the female side of another roof sandwich panel into the male side of the connected roof sandwich panel On, make the support platform 22 that forms on another piece of roof sandwich panel lower panel 2 female sides stretch to the locking nail platform 21 underside of the roof sandwich panel that has been connected, unconnected by the locking nail platform 21 of the connected roof sandwich panel The supporting platform 22 of the roof sandwich panel is pressed on the purlin, so that the unconnected roof sandwich panel can be pressed on the purlin by the connected roof sandwich panel, and the female side of the unconnected roof sandwich panel 1 is connected to the connected roof sandwich panel simultaneously. On the prefabricated fastener 3 of the connected roof sandwich panel, the connection between the male side and the female side of two adjacent roof sandwich panels is completed, and then the male side of the unconnected roof sandwich panel is connected through the fastener and the prefabricated fastener 3 To the purlins, the roof sandwich panels can be connected together in turn and fixedly connected to the purlins of the roof.
在步骤6)屋顶夹心板安装时还可通过紧固件穿过上板1的加强凸筋11、耐火保温层4和下板2将所有屋顶夹心板进一步连接到屋顶的檩条上,最后将盖帽6扣接到加强凸筋11,将加强凸筋11上端连通紧固件一起封盖起来。In step 6) when the roof sandwich panel is installed, all the roof sandwich panels can be further connected to the purlins of the roof through the reinforcement rib 11 of the upper panel 1, the fire-resistant insulation layer 4 and the lower panel 2, and finally the cap 6 is fastened to the reinforcing rib 11, and the upper end of the reinforcing rib 11 is connected with the fastener and sealed together.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书所记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, All should be regarded as within the scope described in this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都应当属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these should belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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| JPH01312152A (en) * | 1988-06-10 | 1989-12-15 | Ig Tech Res Inc | Construction panel |
| CN202209015U (en) * | 2011-09-16 | 2012-05-02 | 中冶建筑研究总院有限公司 | Polyurethane edge-sealed metal heat-insulation sandwich roof board |
| CN103046696A (en) * | 2013-02-08 | 2013-04-17 | 上海亚泽新型屋面系统股份有限公司 | Snap-in metal composite roof and assembling method thereof |
| US20150040502A1 (en) * | 2013-08-06 | 2015-02-12 | Green Span Profiles | Insulated standing seam roof panel |
| CN206205284U (en) * | 2016-11-18 | 2017-05-31 | 山东万事达建筑钢品股份有限公司 | A kind of eyelet composite plate for roofing |
| CN218843540U (en) * | 2022-10-27 | 2023-04-11 | 山东金诺新型材料有限公司 | Photovoltaic metal sandwich roof panel |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2025035590A1 (en) * | 2023-08-11 | 2025-02-20 | 江苏凯伦建材股份有限公司 | Roof panel assembly |
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| CN116498014B (en) | 2025-12-30 |
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