CN116495961A - Sludge rapid dehydration equipment and method - Google Patents
Sludge rapid dehydration equipment and method Download PDFInfo
- Publication number
- CN116495961A CN116495961A CN202310499312.0A CN202310499312A CN116495961A CN 116495961 A CN116495961 A CN 116495961A CN 202310499312 A CN202310499312 A CN 202310499312A CN 116495961 A CN116495961 A CN 116495961A
- Authority
- CN
- China
- Prior art keywords
- plate
- sludge
- dewatering
- dewatering box
- base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000010802 sludge Substances 0.000 title claims abstract description 96
- 238000000034 method Methods 0.000 title claims abstract description 10
- 230000018044 dehydration Effects 0.000 title abstract description 79
- 238000006297 dehydration reaction Methods 0.000 title abstract description 79
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 35
- 238000003825 pressing Methods 0.000 claims abstract description 33
- 239000007788 liquid Substances 0.000 claims abstract description 20
- 238000003860 storage Methods 0.000 claims abstract description 20
- 230000001681 protective effect Effects 0.000 claims description 15
- 238000007789 sealing Methods 0.000 claims description 13
- 230000000007 visual effect Effects 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims 19
- 238000001914 filtration Methods 0.000 claims 5
- 238000007790 scraping Methods 0.000 claims 2
- 238000010030 laminating Methods 0.000 claims 1
- 239000012466 permeate Substances 0.000 claims 1
- 208000005156 Dehydration Diseases 0.000 abstract description 78
- 238000009434 installation Methods 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 230000003139 buffering effect Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000003031 feeding effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/04—Filters with filtering elements which move during the filtering operation with filtering bands or the like supported on cylinders which are impervious for filtering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/44—Regenerating the filter material in the filter
- B01D33/46—Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element
- B01D33/466—Regenerating the filter material in the filter by scrapers, brushes nozzles or the like acting on the cake-side of the filtering element scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/44—Regenerating the filter material in the filter
- B01D33/52—Regenerating the filter material in the filter by forces created by movement of the filter element
- B01D33/54—Regenerating the filter material in the filter by forces created by movement of the filter element involving vibrations
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/30—Wastewater or sewage treatment systems using renewable energies
- Y02W10/37—Wastewater or sewage treatment systems using renewable energies using solar energy
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Organic Chemistry (AREA)
- Treatment Of Sludge (AREA)
Abstract
本发明公开了淤泥快速脱水设备及方法,包括设备壳体,其设置在所述底座的上方,所述底座的内部设置有储液腔,所述底座的一侧设置有排水阀组件;底板,其设置在所述底座的上端,所述底板上设置有滤水板,所述底板的下方设置有落水斗,所述底板的上方设置有脱水箱;安装板,其设置在所述设备壳体的内部,所述安装板的下方设置有压板,所述压板与安装板之间设置有弹簧,所述安装板的上方设置有第一液压缸,该脱水设备将淤泥添加到带有滤板的脱水箱中,将压板压入脱水箱中对淤泥进行挤压,加压后的淤泥加快脱水进程,更快更彻底对淤泥进行脱水,脱水后的泥料和泥水分开排出,能持续对淤泥进行脱水处理,提高淤泥脱水效率。
The invention discloses equipment and a method for rapid dehydration of sludge, comprising an equipment shell, which is arranged above the base, a liquid storage chamber is arranged inside the base, and a drain valve assembly is arranged on one side of the base; a bottom plate, It is arranged on the upper end of the base, the bottom plate is provided with a water filter plate, the bottom of the bottom plate is provided with a drain bucket, and the top of the bottom plate is provided with a dehydration box; the installation plate is arranged on the equipment shell Inside, a pressing plate is set under the mounting plate, a spring is set between the pressing plate and the mounting plate, a first hydraulic cylinder is set above the mounting plate, and the dehydration equipment adds sludge to the filter plate In the dehydration box, press the pressure plate into the dehydration box to squeeze the sludge. The pressurized sludge will speed up the dehydration process, and the sludge will be dehydrated faster and more thoroughly. Dehydration treatment to improve the efficiency of sludge dehydration.
Description
技术领域technical field
本发明涉及淤泥脱水技术领域,具体为淤泥快速脱水设备及方法。The invention relates to the technical field of sludge dehydration, in particular to rapid sludge dehydration equipment and methods.
背景技术Background technique
淤泥是指沉积于水流缓慢的湖沼、滨海和河湾等处的软土,是一种稀软状,不易成形的灰黑色、有臭味、含有半腐朽的植物遗体、置于水中有动植物残体淹浮浮于水面,并常有气泡由水中冒出的泥士,富含有机物质,质地细腻,常呈灰绿色、暗灰色和黑色等。淤泥清理先将沉积河底的淤泥吹搅成混浊的水状,随河水流走,从而起到疏通的作用,清理的淤泥需要进行脱水处理。Silt refers to the soft soil deposited in lakes, marshes, coastal areas and river bends with slow water flow. It is a thin, soft, gray-black, odorous, semi-decayed plant remains, and there are animals and plants in the water. The debris floats on the surface of the water, and often has bubbles emerging from the mud. It is rich in organic matter and has a fine texture, often in gray-green, dark gray and black. For silt cleaning, the silt deposited on the bottom of the river is first blown and stirred into turbid water, which flows away with the river water, so as to play a role in dredging. The cleaned silt needs to be dehydrated.
中国专利公开号为CN211896598U,授权公告日为2020年11月10日,一种水利施工用淤泥脱水装置,包括第一箱体、第一滤网、进泥斗和第二滤网,所述第一箱体的下方内部安装有多个第一滤网,所述第一箱体的上表面通孔处固接有进泥斗,所述第一箱体的内部中间固接有第二滤网。该水利施工用淤泥脱水装置,通过把手带动齿轮进行转动,齿轮带动齿牙板进行移动,使齿牙板带动第一竖板进行移动,解决了现有技术进行淤泥脱水工作时容易发生堵塞而无法工作的问题,通过电动推杆带动第二横板进行移动,通过第二横板带动第三横板进行移动,第三横板带动第三竖杆进行移动,使第三竖杆带动梯形块进行移动,解决了现有技术经过脱水的淤泥占地面积过大而浪费劳动力的问题。The Chinese patent publication number is CN211896598U, and the authorized announcement date is November 10, 2020. A sludge dewatering device for water conservancy construction includes a first box, a first filter screen, a mud inlet bucket and a second filter screen. A plurality of first filter screens are installed inside the lower part of a box body, a mud inlet bucket is fixedly connected to the through hole on the upper surface of the first box body, and a second filter screen is fixedly connected to the middle of the inside of the first box body . The sludge dewatering device for water conservancy construction uses the handle to drive the gear to rotate, and the gear drives the tooth plate to move, so that the tooth plate drives the first vertical plate to move, which solves the problem that the existing technology is prone to blockage and cannot be used for sludge dehydration. For the problem of work, the electric push rod drives the second horizontal plate to move, the second horizontal plate drives the third horizontal plate to move, the third horizontal plate drives the third vertical bar to move, and the third vertical bar drives the trapezoidal block to move. The mobile device solves the problem that the dewatered sludge in the prior art occupies too large an area and wastes labor.
现有的脱水设备是将淤泥添加到带有滤板的脱水箱中,借助滤板对淤泥进行过滤,实现淤泥脱水,脱水后的淤泥排出复杂,淤泥的脱水效率低,难以满足大批量的淤泥脱水处理,不能满足使用需求。The existing dehydration equipment is to add sludge to the dewatering box with filter plate, and filter the sludge with the help of filter plate to realize sludge dehydration. The discharge of dehydrated sludge is complicated, and the dehydration efficiency of sludge is low, so it is difficult to meet the requirements of large quantities of sludge. Dehydration treatment cannot meet the use requirements.
发明内容Contents of the invention
本发明的目的在于提供淤泥快速脱水设备及方法,以解决上述背景技术中提出现有的脱水设备是将淤泥添加到带有滤板的脱水箱中,借助滤板对淤泥进行过滤,实现淤泥脱水,脱水后的淤泥排出复杂,淤泥的脱水效率低,难以满足大批量的淤泥脱水处理,不能满足使用需求的问题。The object of the present invention is to provide sludge rapid dehydration equipment and method, to solve the above-mentioned background technology, the existing dehydration equipment is to add sludge to the dehydration box with filter plate, and filter the sludge with the help of filter plate to realize sludge dehydration , The sludge after dehydration is complicated to discharge, the dehydration efficiency of the sludge is low, it is difficult to meet the dehydration treatment of large quantities of sludge, and it cannot meet the needs of use.
为实现上述目的,本发明提供如下技术方案:淤泥快速脱水设备,包括底座,还包括:In order to achieve the above object, the present invention provides the following technical solutions: sludge rapid dehydration equipment, including a base, also includes:
设备壳体,其设置在所述底座的上方,且设备壳体与底座固定连接,所述底座的内部设置有储液腔,所述底座的一侧设置有排水阀组件,且排水阀组件与底座固定连接,所述排水阀组件与储液腔连通设置,所述底座的一侧设置有卸料板,且卸料板与底座固定连接;The equipment housing is arranged above the base, and the equipment housing is fixedly connected to the base, the inside of the base is provided with a liquid storage chamber, one side of the base is provided with a drain valve assembly, and the drain valve assembly is connected to the base The base is fixedly connected, the drain valve assembly is connected to the liquid storage chamber, and a discharge plate is provided on one side of the base, and the discharge plate is fixedly connected to the base;
底板,其设置在所述底座的上端,所述底板上设置有滤水板,且滤水板与底板设置为一体,所述底板的下方设置有落水斗,且落水斗与底板连接为一体,所述落水斗与底座固定连接,且落水斗的一端延伸至储液腔的内部,所述底板的上方设置有脱水箱,且脱水箱与底板贴合滑动连接,所述底板一端的上方设置有限位板,且限位板与底板固定连接,所述底板的上端面和储液腔的底部均倾斜设置;The bottom plate is arranged on the upper end of the base, the bottom plate is provided with a water filter plate, and the water filter plate is integrated with the bottom plate, and the bottom of the bottom plate is provided with a drain bucket, and the drain bucket is connected with the bottom plate as a whole, The water drop bucket is fixedly connected to the base, and one end of the water drop bucket extends to the inside of the liquid storage chamber. A dehydration box is arranged above the bottom plate, and the dehydration box is fitted and slidably connected to the bottom plate. a position plate, and the limit plate is fixedly connected to the bottom plate, and the upper end surface of the bottom plate and the bottom of the liquid storage chamber are all inclined;
安装板,其设置在所述设备壳体的内部,所述安装板的下方设置有压板,且压板设置在脱水箱的上方,所述压板与安装板之间设置有弹簧,且弹簧的两端分别与压板和安装板固定连接,所述安装板的上方设置有第一液压缸,且第一液压缸的两端分别与设备壳体和安装板固定连接;Mounting plate, which is arranged in the inside of the equipment housing, a pressing plate is arranged below the mounting plate, and the pressing plate is arranged above the dehydration box, a spring is arranged between the pressing plate and the mounting plate, and the two ends of the spring They are respectively fixedly connected to the pressing plate and the mounting plate, a first hydraulic cylinder is arranged above the mounting plate, and both ends of the first hydraulic cylinder are respectively fixedly connected to the equipment housing and the mounting plate;
电控箱,其设置在所述底座的上方,且电控箱与底座通过螺钉连接。The electric control box is arranged above the base, and the electric control box and the base are connected by screws.
优选的,所述设备壳体的一侧设置有防护门,防护门设置有两个,且两个防护门均与设备壳体转动连接,两个所述防护门上均设置有可视窗,且可视窗与防护门设置为一体。Preferably, one side of the equipment casing is provided with a protective door, and there are two protective doors, and the two protective doors are rotatably connected with the equipment casing, and the two protective doors are provided with visible windows, and The visible window is integrated with the protective door.
优选的,所述设备壳体的一侧设置有第二液压缸,且第二液压缸的缸体与设备壳体固定连接,所述第二液压缸的输出端与脱水箱固定连接,所述脱水箱的侧壁上设置有滚槽,滚槽设置有两个,且两个滚槽设置在脱水箱的两侧,所述设备壳体的内壁上设置有滚珠,且滚珠设置在脱水箱的两侧,所述滚珠的一端延伸至滚槽的内部,且滚珠与设备壳体和脱水箱均滚动连接,所述脱水箱的侧壁上设置有振动器,且振动器与脱水箱连接为一体。Preferably, a second hydraulic cylinder is provided on one side of the equipment casing, and the cylinder body of the second hydraulic cylinder is fixedly connected to the equipment casing, and the output end of the second hydraulic cylinder is fixedly connected to the dehydration tank, and the The side wall of the dehydration box is provided with rolling grooves, two rolling grooves are provided, and the two rolling grooves are arranged on both sides of the dehydration box, the inner wall of the equipment housing is provided with balls, and the balls are arranged on the side of the dehydration box On both sides, one end of the ball extends to the inside of the rolling groove, and the ball is rollingly connected with the equipment casing and the dehydration box, and a vibrator is arranged on the side wall of the dehydration box, and the vibrator is connected with the dehydration box as a whole .
优选的,所述设备壳体的侧壁上设置有进料口,所述设备壳体的一侧设置有上料架,上料架设置有两个,且上料架与底座通过螺钉连接,两个所述上料架上均设置有上料辊,上料辊设置有两个,且上料辊与上料架转动连接,两个所述上料辊之间设置有上料带,且上料带与上料辊传动连接,所述上料带的一端延伸至进料口的内部,所述上料带上设置有凹槽,所述上料架的一侧设置有电机,且电机与上料架通过螺钉连接,所述电机的输出端与上料辊的一端连接。Preferably, a feed inlet is provided on the side wall of the equipment housing, a feeding rack is provided on one side of the equipment housing, two feeding racks are provided, and the feeding rack and the base are connected by screws, The two loading racks are provided with feeding rollers, and there are two feeding rollers, and the feeding rollers are rotatably connected to the feeding racks, and a feeding belt is arranged between the two feeding rollers, and The feeding belt is connected to the feeding roller by transmission, one end of the feeding belt extends to the inside of the feeding port, grooves are provided on the feeding belt, a motor is provided on one side of the feeding rack, and the motor It is connected with the feeding rack through screws, and the output end of the motor is connected with one end of the feeding roller.
优选的,所述进料口的内部设置有刮料板,且刮料板与上料架通过螺钉连接,所述刮料板与上料带相贴合,所述脱水箱一端的上方设置有导流板,且导流板与脱水箱固定连接,所述导流板与刮料板对应设置。Preferably, a scraper is provided inside the feed port, and the scraper is connected to the feeding frame by screws, the scraper is attached to the feeding belt, and a A deflector, and the deflector is fixedly connected with the dehydration box, and the deflector is set correspondingly to the scraper.
优选的,所述压板的下端设置有凸起条,凸起条设置有至少六个,且凸起条在压板的下端等距设置,所述凸起条与压板固定连接,所述压板的外部设置有密封圈,且密封圈与压板连接为一体,所述密封圈的直径与脱水箱的内径相同设置。Preferably, the lower end of the pressing plate is provided with raised strips, and there are at least six raised strips, and the raised strips are equidistantly arranged at the lower end of the pressing plate, and the raised strips are fixedly connected with the pressing plate, and the outside of the pressing plate A sealing ring is provided, and the sealing ring is connected with the pressing plate as a whole, and the diameter of the sealing ring is set to be the same as the inner diameter of the dehydration box.
优选的,所述第一液压缸的两侧均设置有套管,套管设置有两个,且两个套管的一端与设备壳体的顶部固定连接,两个所述套管的下方均设置有导向杆,且导向杆的一端与安装板固定连接,所述导向杆的另一端延伸至套管的内部,且导向杆与套管滑动连接。Preferably, both sides of the first hydraulic cylinder are provided with bushings, and there are two bushings, and one end of the two bushings is fixedly connected to the top of the equipment casing, and the bottom of the two bushings is A guide rod is provided, and one end of the guide rod is fixedly connected to the mounting plate, and the other end of the guide rod extends to the inside of the bushing, and the guide rod is slidably connected to the bushing.
淤泥快速脱水设备的方法,包括以下步骤:The method for quick sludge dehydration equipment comprises the following steps:
步骤一:驱动第二液压缸带动脱水箱移动,将脱水箱与底板连接;Step 1: Drive the second hydraulic cylinder to drive the dehydration box to move, and connect the dehydration box to the bottom plate;
步骤二:将淤泥放在上料带上,开启电机带动上料带运动,随着上料带的运动将淤泥顺着刮料板和导流板注入到脱水箱中;Step 2: Put the sludge on the feeding belt, turn on the motor to drive the feeding belt to move, and inject the sludge into the dewatering tank along the scraper and deflector along with the movement of the feeding belt;
步骤三:将淤泥添加到脱水箱后驱动第一液压缸带动压板下降,将压板压入脱水箱对淤泥进行挤压,借助滤水板对淤泥进行过滤,实现淤泥脱水;Step 3: After adding the sludge to the dewatering tank, drive the first hydraulic cylinder to drive the pressure plate down, press the pressure plate into the dewatering tank to squeeze the sludge, and filter the sludge with the help of the water filter plate to realize sludge dehydration;
步骤四:泥水透过滤水板流入到储液腔中,打开排水阀组件将泥水排出,泥渣在压力的作用被压实在脱水箱中;Step 4: The muddy water flows into the liquid storage chamber through the water filter plate, and the drain valve assembly is opened to discharge the muddy water, and the muddy residue is compacted in the dewatering tank under the action of pressure;
步骤五:打开防护门,驱动第二液压缸带动脱水箱移动,将脱水箱与底板分离,压实的淤泥从脱水箱的下端掉落;Step 5: Open the protective door, drive the second hydraulic cylinder to drive the dehydration box to move, separate the dehydration box from the bottom plate, and the compacted sludge will fall from the lower end of the dehydration box;
步骤六:开启振动器带动脱水箱振动,随着脱水箱的振动使得淤泥与脱水箱发生共振,将压实的淤泥抖散,更好将脱水的淤泥排出。Step 6: Turn on the vibrator to drive the dewatering box to vibrate. With the vibration of the dewatering box, the sludge and the dewatering box will resonate, and the compacted sludge will be shaken away, so that the dehydrated sludge can be discharged better.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1.该发明装置通过第一液压缸、脱水箱、底板、滤水板和压板的设置,将脱水箱与底板连接构成池体,将淤泥放入脱水箱中,借助滤水板对淤泥进行过滤,将泥水滤出,实现淤泥脱水,第一液压缸带动压板下降,随着压板的下降对脱水箱中的淤泥进行挤压,加压后的淤泥能更好进行脱水处理;1. The device of the invention connects the dewatering tank with the base plate to form a pool through the first hydraulic cylinder, dewatering tank, bottom plate, filter plate and pressure plate, puts the sludge into the dewatering tank, and filters the sludge by means of the filter plate , to filter out the muddy water to achieve sludge dehydration, the first hydraulic cylinder drives the pressure plate to descend, and the sludge in the dewatering tank is squeezed as the pressure plate descends, and the pressurized sludge can be better dehydrated;
2.该发明装置通过第二液压缸、振动器和卸料板的设置,第二液压缸带动脱水箱移动,随着脱水箱的移动改变脱水箱与底板连接状态,方便进行脱水或卸泥作业,振动器带动脱水箱振动,随着脱水箱的振动使得淤泥与脱水箱发生共振,将压实的淤泥抖散,更好将脱水的淤泥排出,卸料板对排出的淤泥起到导向作用;2. The device of the invention is set by the second hydraulic cylinder, vibrator and unloading plate, the second hydraulic cylinder drives the dewatering box to move, and the connection state between the dewatering box and the bottom plate is changed along with the movement of the dewatering box, which is convenient for dehydration or sludge discharge. The vibrator drives the dewatering box to vibrate, and the vibration of the dewatering box makes the sludge and the dewatering box resonate, shakes the compacted sludge, and better discharges the dehydrated sludge, and the discharge plate guides the discharged sludge;
3.该发明装置通过密封圈和弹簧的设置,密封圈保证压板与脱水箱连接密封性,在进行脱水作业时防止淤泥溢散,弹簧使得压板具有缓冲作用,在对淤泥进行挤压时起到缓冲作用,更好对淤泥进行脱水处理;3. The device of the invention is provided with a sealing ring and a spring. The sealing ring ensures the tightness of the connection between the pressure plate and the dehydration box, and prevents the sludge from overflowing during the dehydration operation. The spring makes the pressure plate have a buffering effect and plays a role in squeezing the sludge. Buffering effect, better dehydration of sludge;
4.该发明装置通过上料辊、上料带、电机和刮料板的设置,电机带动上料辊旋转,旋转的上料辊带动上料带运动,将淤泥放在上料带上,随着上料带的运动将淤泥送入脱水箱中进行脱水处理,刮料板对输送的淤泥起到导向作用,还能将上料带上的淤泥刮落,保证淤泥上料效果。4. The inventive device is set by the feeding roller, the feeding belt, the motor and the scraper, the motor drives the feeding roller to rotate, the rotating feeding roller drives the feeding belt to move, puts the sludge on the feeding belt, and The movement of the feeding belt sends the sludge into the dewatering tank for dehydration treatment. The scraper guides the transported sludge and scrapes off the sludge on the feeding belt to ensure the sludge feeding effect.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的剖视图;Fig. 2 is a sectional view of the present invention;
图3为本发明的图2的A区局部放大图;Fig. 3 is a partial enlarged view of the A area of Fig. 2 of the present invention;
图4为本发明的脱水箱与底板连接关系图;Fig. 4 is the connection diagram of the dehydration box and the bottom plate of the present invention;
图5为本发明的脱水箱与设备壳体连接关系图;Fig. 5 is a diagram of the connection relationship between the dehydration tank and the equipment housing of the present invention;
图6为本发明的底板结构图;Fig. 6 is a structural diagram of the bottom plate of the present invention;
图7为本发明的上料带与上料架连接关系图。Fig. 7 is a diagram of the connection relationship between the feeding belt and the feeding rack of the present invention.
图中:1、底座;2、设备壳体;3、电控箱;4、防护门;5、可视窗;6、卸料板;7、第一液压缸;8、排水阀组件;9、上料架;10、上料辊;11、上料带;12、凹槽;13、电机;14、储液腔;15、脱水箱;16、振动器;17、底板;18、落水斗;19、第二液压缸;20、进料口;21、刮料板;22、导流板;23、安装板;24、压板;25、弹簧;26、密封圈;27、凸起条;28、套管;29、导向杆;30、滚槽;31、滚珠;32、滤水板;33、限位板。In the figure: 1. base; 2. equipment shell; 3. electric control box; 4. protective door; 5. visual window; 6. unloading plate; 7. first hydraulic cylinder; 8. drain valve assembly; 9. Feeding frame; 10, feeding roller; 11, feeding belt; 12, groove; 13, motor; 14, liquid storage chamber; 15, dehydration tank; 16, vibrator; 17, bottom plate; 18, drain bucket; 19. Second hydraulic cylinder; 20. Feed inlet; 21. Scraper plate; 22. Deflector; 23. Mounting plate; 24. Pressing plate; 25. Spring; 26. Sealing ring; , sleeve pipe; 29, guide rod; 30, rolling groove; 31, ball; 32, filter plate; 33, limiting plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
请参阅图1-7,本发明提供的一种实施例:淤泥快速脱水设备,包括底座1,还包括:Please refer to Fig. 1-7, an embodiment provided by the present invention: sludge rapid dehydration equipment, including base 1, also includes:
设备壳体2,其设置在底座1的上方,且设备壳体2与底座1固定连接,底座1的内部设置有储液腔14,底座1的一侧设置有排水阀组件8,且排水阀组件8与底座1固定连接,排水阀组件8与储液腔14连通设置,底座1的一侧设置有卸料板6,且卸料板6与底座1固定连接;The equipment housing 2 is arranged above the base 1, and the equipment housing 2 is fixedly connected to the base 1. The inside of the base 1 is provided with a liquid storage chamber 14, and one side of the base 1 is provided with a drain valve assembly 8, and the drain valve The assembly 8 is fixedly connected to the base 1, the drain valve assembly 8 is connected to the liquid storage chamber 14, and a discharge plate 6 is provided on one side of the base 1, and the discharge plate 6 is fixedly connected to the base 1;
底板17,其设置在底座1的上端,底板17上设置有滤水板32,且滤水板32与底板17设置为一体,底板17的下方设置有落水斗18,且落水斗18与底板17连接为一体,落水斗18与底座1固定连接,且落水斗18的一端延伸至储液腔14的内部,底板17的上方设置有脱水箱15,且脱水箱15与底板17贴合滑动连接,底板17一端的上方设置有限位板33,且限位板33与底板17固定连接,底板17的上端面和储液腔14的底部均倾斜设置;Bottom plate 17, it is arranged on the upper end of base 1, and bottom plate 17 is provided with water filter plate 32, and water filter plate 32 and bottom plate 17 are set as a whole, and the bottom of bottom plate 17 is provided with drain bucket 18, and drain bucket 18 and base plate 17 Connected as a whole, the drain bucket 18 is fixedly connected to the base 1, and one end of the drain bucket 18 extends to the inside of the liquid storage chamber 14, and a dehydration box 15 is arranged above the bottom plate 17, and the dehydration box 15 and the bottom plate 17 are fitted and slidably connected, A limiting plate 33 is arranged above one end of the bottom plate 17, and the limiting plate 33 is fixedly connected to the bottom plate 17, and the upper end surface of the bottom plate 17 and the bottom of the liquid storage chamber 14 are all inclined;
安装板23,其设置在设备壳体2的内部,安装板23的下方设置有压板24,且压板24设置在脱水箱15的上方,压板24与安装板23之间设置有弹簧25,且弹簧25的两端分别与压板24和安装板23固定连接,安装板23的上方设置有第一液压缸7,且第一液压缸7的两端分别与设备壳体2和安装板23固定连接;Mounting plate 23, it is arranged on the inside of equipment housing 2, and the bottom of mounting plate 23 is provided with pressing plate 24, and pressing plate 24 is arranged on the top of dehydration box 15, is provided with spring 25 between pressing plate 24 and mounting plate 23, and spring The two ends of 25 are respectively fixedly connected with the pressure plate 24 and the mounting plate 23, the first hydraulic cylinder 7 is arranged above the mounting plate 23, and the two ends of the first hydraulic cylinder 7 are respectively fixedly connected with the equipment housing 2 and the mounting plate 23;
电控箱3,其设置在底座1的上方,且电控箱3与底座1通过螺钉连接。The electric control box 3 is arranged above the base 1, and the electric control box 3 and the base 1 are connected by screws.
使用时:将脱水箱15与底板17连接,将淤泥添加到脱水箱15中,借助滤水板32对淤泥进行过滤,滤出的泥水顺着落水斗18流入储液腔14中,打开排水阀组件8将储液腔14中的泥水排出,驱动第一液压缸7带动安装板23下降,随着安装板23的下降将压板24压入脱水箱15中,随着压板24的下降对脱水箱15中的淤泥进行挤压,对淤泥加压可加快淤泥脱水,实现淤泥快速脱水。When in use: connect the dewatering tank 15 to the bottom plate 17, add sludge to the dewatering tank 15, filter the sludge with the help of the filter plate 32, and the filtered muddy water flows into the liquid storage chamber 14 along the drain bucket 18, and open the drain valve The component 8 discharges the muddy water in the liquid storage chamber 14, drives the first hydraulic cylinder 7 to drive the mounting plate 23 down, and presses the pressing plate 24 into the dehydration box 15 as the mounting plate 23 descends, and the dehydration box The silt in 15 is extruded, and pressurizing the silt can accelerate the dehydration of the silt and realize rapid dehydration of the silt.
请参阅图1,设备壳体2的一侧设置有防护门4,防护门4设置有两个,且两个防护门4均与设备壳体2转动连接,两个防护门4上均设置有可视窗5,且可视窗5与防护门4设置为一体,通过防护门4方便将脱水箱15从设备壳体2中移出,借助可视窗5可从外部观察设备壳体2内工作状况。Please refer to Fig. 1, one side of the equipment housing 2 is provided with a protective door 4, two protective doors 4 are provided, and the two protective doors 4 are connected to the equipment housing 2 in rotation, and the two protective doors 4 are provided with Visual window 5, and visible window 5 and protective door 4 are arranged as a whole, by protective door 4 convenient dehydration box 15 is removed from equipment housing 2, can observe working condition in equipment housing 2 from the outside by visual window 5.
请参阅图1、图2和图5,设备壳体2的一侧设置有第二液压缸19,且第二液压缸19的缸体与设备壳体2固定连接,第二液压缸19的输出端与脱水箱15固定连接,脱水箱15的侧壁上设置有滚槽30,滚槽30设置有两个,且两个滚槽30设置在脱水箱15的两侧,设备壳体2的内壁上设置有滚珠31,且滚珠31设置在脱水箱15的两侧,滚珠31的一端延伸至滚槽30的内部,且滚珠31与设备壳体2和脱水箱15均滚动连接,脱水箱15的侧壁上设置有振动器16,且振动器16与脱水箱15连接为一体,通过第二液压缸19带动脱水箱15移动,将脱水箱15与底板17分离,压实的淤泥在重力的作用下从脱水箱15的下端掉落,开启振动器16带动脱水箱15振动,随着脱水箱15的振动使得淤泥与脱水箱15发生共振,将压实的淤泥抖散,更好将脱水的淤泥排出。Referring to Fig. 1, Fig. 2 and Fig. 5, a second hydraulic cylinder 19 is arranged on one side of the equipment housing 2, and the cylinder block of the second hydraulic cylinder 19 is fixedly connected with the equipment housing 2, and the output of the second hydraulic cylinder 19 The end is fixedly connected with the dehydration box 15, the side wall of the dehydration box 15 is provided with a rolling groove 30, two rolling grooves 30 are provided, and the two rolling grooves 30 are arranged on both sides of the dehydration box 15, the inner wall of the equipment housing 2 Balls 31 are arranged on the top, and the balls 31 are arranged on both sides of the dehydration box 15, one end of the balls 31 extends to the inside of the rolling groove 30, and the balls 31 are rollingly connected with the equipment housing 2 and the dehydration box 15, the dehydration box 15 A vibrator 16 is arranged on the side wall, and the vibrator 16 is connected with the dewatering box 15 as a whole. The second hydraulic cylinder 19 drives the dewatering box 15 to move, and the dewatering box 15 is separated from the bottom plate 17. The bottom falls from the lower end of the dewatering box 15, and the vibrator 16 is opened to drive the dewatering box 15 to vibrate. With the vibration of the dewatering box 15, the sludge and the dewatering box 15 resonate, and the compacted sludge is shaken to better discharge the dehydrated sludge. .
请参阅图1、图2、图3和图7,设备壳体2的侧壁上设置有进料口20,设备壳体2的一侧设置有上料架9,上料架9设置有两个,且上料架9与底座1通过螺钉连接,两个上料架9上均设置有上料辊10,上料辊10设置有两个,且上料辊10与上料架9转动连接,两个上料辊10之间设置有上料带11,且上料带11与上料辊10传动连接,上料带11的一端延伸至进料口20的内部,上料带11上设置有凹槽12,上料架9的一侧设置有电机13,且电机13与上料架9通过螺钉连接,电机13的输出端与上料辊10的一端连接,通过电机13带动上料辊10旋转,旋转的上料辊10带动上料带11运动,将淤泥放在上料带11上,随着上料带11的运动将淤泥从进料口20添加到脱水箱15中。Please refer to Fig. 1, Fig. 2, Fig. 3 and Fig. 7, the side wall of equipment housing 2 is provided with feed port 20, and one side of equipment housing 2 is provided with feeding rack 9, and feeding rack 9 is provided with two One, and the feeding frame 9 and the base 1 are connected by screws, and the two feeding frames 9 are provided with feeding rollers 10, and there are two feeding rollers 10, and the feeding rollers 10 are connected to the feeding frame 9 in rotation , a feeding belt 11 is arranged between the two feeding rollers 10, and the feeding belt 11 is connected to the feeding roller 10 in transmission, one end of the feeding belt 11 extends to the inside of the feeding port 20, and the feeding belt 11 is provided with There is a groove 12, a motor 13 is arranged on one side of the feeding rack 9, and the motor 13 is connected with the feeding rack 9 by screws, the output end of the motor 13 is connected with one end of the feeding roller 10, and the feeding roller is driven by the motor 13 10 rotates, and the rotating feeding roller 10 drives the feeding belt 11 to move, and the sludge is placed on the feeding belt 11, and along with the movement of the feeding belt 11, the sludge is added to the dewatering tank 15 from the feed port 20.
请参阅图2和图3,进料口20的内部设置有刮料板21,且刮料板21与上料架9通过螺钉连接,刮料板21与上料带11相贴合,脱水箱15一端的上方设置有导流板22,且导流板22与脱水箱15固定连接,导流板22与刮料板21对应设置,通过刮料板21和导流板22可对淤泥起到导向作用,刮料板21能对上料带11上的淤泥进行刮除,防止淤泥粘在上料带11上,确保淤泥上料效果。Please refer to Fig. 2 and Fig. 3, there is a scraper 21 inside the feed port 20, and the scraper 21 is connected to the feeding rack 9 by screws, the scraper 21 is attached to the feeding belt 11, and the dehydration box The top of 15 one ends is provided with deflector 22, and deflector 22 is fixedly connected with dewatering box 15, and deflector 22 is set correspondingly with scraper plate 21, can play a role in sludge by scraper plate 21 and deflector 22. Guide function, the scraper plate 21 can scrape off the silt on the feeding belt 11, prevent the silt from sticking to the feeding belt 11, and ensure the silt feeding effect.
请参阅图2和图3,压板24的下端设置有凸起条27,凸起条27设置有至少六个,且凸起条27在压板24的下端等距设置,凸起条27与压板24固定连接,压板24的外部设置有密封圈26,且密封圈26与压板24连接为一体,密封圈26的直径与脱水箱15的内径相同设置,通过密封圈26保证压板24与脱水箱15连接密封性,防止淤泥从压板24与脱水箱15边缘间隙溢散,确保压板24对淤泥挤压效果,淤泥脱水效果更佳。Referring to Fig. 2 and Fig. 3, the lower end of pressing plate 24 is provided with raised bar 27, and raised bar 27 is provided with at least six, and raised bar 27 is equidistantly arranged in the lower end of pressing plate 24, raised bar 27 and pressing plate 24 Fixed connection, the outside of the pressing plate 24 is provided with a sealing ring 26, and the sealing ring 26 is connected with the pressing plate 24 as a whole, the diameter of the sealing ring 26 is set the same as the inner diameter of the dehydration box 15, and the sealing ring 26 ensures that the pressing plate 24 is connected with the dehydration box 15 The tightness prevents the sludge from overflowing from the gap between the pressing plate 24 and the edge of the dewatering box 15, ensures the pressing effect of the pressing plate 24 on the sludge, and the sludge dehydration effect is better.
请参阅图2和图3,第一液压缸7的两侧均设置有套管28,套管28设置有两个,且两个套管28的一端与设备壳体2的顶部固定连接,两个套管28的下方均设置有导向杆29,且导向杆29的一端与安装板23固定连接,导向杆29的另一端延伸至套管28的内部,且导向杆29与套管28滑动连接,通过套管28与导向杆29滑动连接,导向杆29随着安装板23的升降在套管28上同步滑动,对升降的安装板23起到导向限位的作用,保证压板24下降时下端面水平。Please refer to Fig. 2 and Fig. 3, both sides of the first hydraulic cylinder 7 are provided with bushings 28, and there are two bushings 28, and one end of the two bushings 28 is fixedly connected with the top of the equipment casing 2, and the two The bottom of each sleeve pipe 28 is provided with a guide rod 29, and one end of the guide rod 29 is fixedly connected with the mounting plate 23, and the other end of the guide rod 29 extends to the inside of the sleeve pipe 28, and the guide rod 29 is slidably connected with the sleeve pipe 28. , through the sliding connection between the sleeve 28 and the guide rod 29, the guide rod 29 slides synchronously on the sleeve 28 with the lifting of the mounting plate 23, and plays the role of guiding and limiting the lifting mounting plate 23, ensuring that the lower end surface of the pressing plate 24 is lowered. level.
淤泥快速脱水设备的方法,包括以下步骤:The method for quick sludge dehydration equipment comprises the following steps:
步骤一:驱动第二液压缸19带动脱水箱15移动,将脱水箱15与底板17连接;Step 1: drive the second hydraulic cylinder 19 to drive the dehydration box 15 to move, and connect the dehydration box 15 to the bottom plate 17;
步骤二:将淤泥放在上料带11上,开启电机13带动上料带11运动,随着上料带11的运动将淤泥顺着刮料板21和导流板22注入到脱水箱15中;Step 2: Put the sludge on the feeding belt 11, turn on the motor 13 to drive the feeding belt 11 to move, and inject the sludge into the dewatering tank 15 along the scraper 21 and the deflector 22 along with the movement of the feeding belt 11 ;
步骤三:将淤泥添加到脱水箱15后驱动第一液压缸7带动压板24下降,将压板24压入脱水箱15对淤泥进行挤压,借助滤水板32对淤泥进行过滤,实现淤泥脱水;Step 3: After adding the sludge to the dewatering tank 15, the first hydraulic cylinder 7 is driven to drive the pressure plate 24 down, and the pressure plate 24 is pressed into the dehydration tank 15 to squeeze the sludge, and the sludge is filtered by the filter plate 32 to realize sludge dehydration;
步骤四:泥水透过滤水板32流入到储液腔14中,打开排水阀组件8将泥水排出,泥渣在压力的作用被压实在脱水箱15中;Step 4: The muddy water flows into the liquid storage chamber 14 through the water filter plate 32, and the drain valve assembly 8 is opened to discharge the muddy water, and the muddy residue is compacted in the dewatering tank 15 under the action of pressure;
步骤五:打开防护门4,驱动第二液压缸19带动脱水箱15移动,将脱水箱15与底板17分离,压实的淤泥从脱水箱15的下端掉落;Step 5: Open the protective door 4, drive the second hydraulic cylinder 19 to drive the dehydration tank 15 to move, separate the dehydration tank 15 from the bottom plate 17, and the compacted mud falls from the lower end of the dehydration tank 15;
步骤六:开启振动器16带动脱水箱15振动,随着脱水箱15的振动使得淤泥与脱水箱15发生共振,将压实的淤泥抖散,更好将脱水的淤泥排出。Step 6: Turn on the vibrator 16 to drive the dewatering tank 15 to vibrate. With the vibration of the dehydrating tank 15, the sludge and the dehydrating tank 15 will resonate, and the compacted sludge will be shaken to better discharge the dehydrated sludge.
本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。The content not described in detail in this specification belongs to the prior art known to those skilled in the art.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310499312.0A CN116495961A (en) | 2023-05-05 | 2023-05-05 | Sludge rapid dehydration equipment and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310499312.0A CN116495961A (en) | 2023-05-05 | 2023-05-05 | Sludge rapid dehydration equipment and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116495961A true CN116495961A (en) | 2023-07-28 |
Family
ID=87322764
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310499312.0A Pending CN116495961A (en) | 2023-05-05 | 2023-05-05 | Sludge rapid dehydration equipment and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116495961A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120393798A (en) * | 2025-05-28 | 2025-08-01 | 泰安北控环境能源开发有限公司 | Automatic device for treating sludge in sewage treatment pool |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100727312B1 (en) * | 2007-03-09 | 2007-06-12 | 이원규 | Hydraulic vibration soil sludge dewatering device |
| CN211311276U (en) * | 2019-12-19 | 2020-08-21 | 成都泰润环境工程有限公司 | Sludge extrusion assembly |
| CN214142057U (en) * | 2020-12-16 | 2021-09-07 | 江苏至道至和环境科技有限公司 | River silt rapid dehydration solidification equipment |
| CN217027259U (en) * | 2022-04-07 | 2022-07-22 | 福建省汀江水电工程有限公司 | High-efficient sediment removal device is used in water conservancy construction |
| CN217757224U (en) * | 2022-06-14 | 2022-11-08 | 安徽迈道建筑工程有限公司 | Water conservancy job site sludge dewatering processing apparatus |
-
2023
- 2023-05-05 CN CN202310499312.0A patent/CN116495961A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100727312B1 (en) * | 2007-03-09 | 2007-06-12 | 이원규 | Hydraulic vibration soil sludge dewatering device |
| CN211311276U (en) * | 2019-12-19 | 2020-08-21 | 成都泰润环境工程有限公司 | Sludge extrusion assembly |
| CN214142057U (en) * | 2020-12-16 | 2021-09-07 | 江苏至道至和环境科技有限公司 | River silt rapid dehydration solidification equipment |
| CN217027259U (en) * | 2022-04-07 | 2022-07-22 | 福建省汀江水电工程有限公司 | High-efficient sediment removal device is used in water conservancy construction |
| CN217757224U (en) * | 2022-06-14 | 2022-11-08 | 安徽迈道建筑工程有限公司 | Water conservancy job site sludge dewatering processing apparatus |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120393798A (en) * | 2025-05-28 | 2025-08-01 | 泰安北控环境能源开发有限公司 | Automatic device for treating sludge in sewage treatment pool |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN113023936A (en) | Multistage sewage treatment equipment and treatment method for hydraulic engineering | |
| CN113041707A (en) | Town type sewage treatment equipment | |
| CN117358403A (en) | Mud and sand screening device and method | |
| CN116495961A (en) | Sludge rapid dehydration equipment and method | |
| CN118125688A (en) | A sludge dewatering machine for water conservancy river ecological management and its use method | |
| CN117046171A (en) | Filter press for chemical production material slag | |
| CN217757121U (en) | Multifunctional sewage treatment device | |
| CN114307373A (en) | Solid-liquid separation equipment for microbial fermentation | |
| CN219450881U (en) | River channel dredging device based on hydraulic engineering | |
| CN117418580B (en) | Hydraulic engineering dredging device and dredging method | |
| CN219597238U (en) | High-reliability gravel rolling multistage impurity removal device for construction site | |
| CN110124375A (en) | Silt draining equipment for hydraulic engineering | |
| CN213446763U (en) | Ultrahigh-pressure dewatering device for sewage sludge | |
| CN116493638A (en) | A drilling device with a cooler | |
| CN112592021B (en) | Silt dewatering device that hydraulic engineering used | |
| CN223737901U (en) | An environmentally friendly construction mud treatment equipment | |
| CN114751470A (en) | Oil and slag removing equipment for treating restaurant wastewater | |
| CN222286529U (en) | Municipal wastewater treatment equipment with anti-blocking mechanism | |
| CN221061866U (en) | Scum solid-liquid separation device for blue algae flocculation air floatation | |
| CN222331761U (en) | Sludge press filtration device for sewage | |
| CN116021822B (en) | Multifunctional treatment device for household garbage | |
| CN222877777U (en) | Dirty dewatering equipment of excrement | |
| CN219681854U (en) | Chemical industry waste water is with waste residue processing apparatus | |
| CN220302181U (en) | A drainage device that facilitates grading | |
| CN220538747U (en) | Desilting device for hydraulic engineering |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |