CN116494826A - A low-voltage control circuit for an all-in-one controller - Google Patents
A low-voltage control circuit for an all-in-one controller Download PDFInfo
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- CN116494826A CN116494826A CN202310591797.6A CN202310591797A CN116494826A CN 116494826 A CN116494826 A CN 116494826A CN 202310591797 A CN202310591797 A CN 202310591797A CN 116494826 A CN116494826 A CN 116494826A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L58/00—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
- B60L58/10—Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L3/00—Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/40—Drive Train control parameters
- B60L2240/54—Drive Train control parameters related to batteries
- B60L2240/547—Voltage
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Abstract
本发明公开了一种多合一控制器低压电的控制电路,包括唤醒电路,用于获取汽车ON档电或者充电电源后输出高电平信号;导通电路,用于获取高电平信号并进行分级唤醒;以及软件控制电路,用于获取高电平信号并控制导通电路的唤醒时间以及断电信号。本发明将高电平信号做为唤醒信号,不做为电源使用,这样可以减小ON档电和充电唤醒电这两处低压配电线缆上的电流;使用MOS管来替代继电器,可以有效提高电路的寿命和可靠性;采用一级导通电路和二级导通电路,充分利用了低压电源,各部分需要工作时才给电,不需要工作时不给电,提高了低压电源的利用率。
The invention discloses a low-voltage electric control circuit of an all-in-one controller, which includes a wake-up circuit for outputting a high-level signal after obtaining the ON gear power of a car or a charging power supply; a conduction circuit for obtaining a high-level signal and performing hierarchical wake-up; and a software control circuit for obtaining a high-level signal and controlling the wake-up time of the on-circuit and the power-off signal. In the present invention, the high-level signal is used as a wake-up signal instead of a power supply, so that the current on the two low-voltage distribution cables of the ON gear and the charging wake-up power can be reduced; the MOS tube is used to replace the relay, which can effectively Improve the life and reliability of the circuit; adopt the first-level conduction circuit and the second-level conduction circuit, make full use of the low-voltage power supply, and supply power to each part when it needs to work, and do not supply power when it does not need to work, which improves the utilization of low-voltage power supply Rate.
Description
技术领域technical field
本发明涉及多合一控制器技术领域,具体涉及一种多合一控制器低压电的控制电路。The invention relates to the technical field of an all-in-one controller, in particular to a low-voltage control circuit of an all-in-one controller.
背景技术Background technique
在新能源汽车上,多合一控制器起控制电机工作和分配电压流向的作用。多合一控制器在正常工作时,需要整车蓄电池提供低压控制电,多合一控制器得到低压控制电后,才能开启相应的低压电路,实现控制电机转动和分配电压流向的功能。蓄电池的低压控制电进到多合一控制器后,多合一控制器如何合理且高效地应用,这是多合一控制器在设计时需要考虑的。In new energy vehicles, the all-in-one controller plays the role of controlling the motor work and distributing the voltage flow. When the multi-in-one controller is working normally, the vehicle battery needs to provide low-voltage control power. After the multi-in-one controller receives the low-voltage control power, the corresponding low-voltage circuit can be turned on to realize the functions of controlling the rotation of the motor and distributing the voltage flow. After the low-voltage control power of the battery enters the all-in-one controller, how to use the all-in-one controller reasonably and efficiently is what needs to be considered when designing the all-in-one controller.
低压上电,指整车通过外部的控制开关,将蓄电池的低压电分配给多合一控制器。低压下电,指整车通过外部的控制开关,将分配到多合一控制器的低压电源断开。一般的多合一控制器内部总体功能内部分为四部分:Low-voltage power-on means that the whole vehicle distributes the low-voltage power of the battery to the all-in-one controller through the external control switch. Low-voltage power-off means that the whole vehicle disconnects the low-voltage power supply distributed to the all-in-one controller through the external control switch. The overall function of the general all-in-one controller is divided into four parts:
电机控制器(Moter Control Unit,以下简称“MCU”),起控制新能源汽车主电机工作的作用;The motor controller (Moter Control Unit, hereinafter referred to as "MCU") plays the role of controlling the main motor of the new energy vehicle;
直流-交流转换器(Direct current-Alternating current converter,以下简称“DCAC”),起控制新能源汽车辅助电机工作的功能;The DC-AC converter (Direct current-Alternating current converter, hereinafter referred to as "DCAC"), plays the function of controlling the auxiliary motor of the new energy vehicle;
直流-直流转换器(Direct current-Direct current converter,以下简称“DCDC”),起给整车蓄电池充电和其他低压零部件供电的功能;DC-DC converter (Direct current-Direct current converter, hereinafter referred to as "DCDC"), which functions to charge the vehicle battery and supply power to other low-voltage components;
电源分配单元(Power Distribution Unit,以下简称“PDU”),起给整车上的配电部分供电的功能;The power distribution unit (Power Distribution Unit, hereinafter referred to as "PDU") functions to supply power to the power distribution part of the vehicle;
新能源汽车的多合一控制器低压上电方式一般有两种,一是车钥匙拧到ON档,给多合一控制器ON档电进行唤醒,车钥匙拧到ON档电,代表着车辆要处于就绪准备行驶状态,此时MCU、DCAC、DCDC和PDU部分都需要得电工作。二是汽车直流充电时,直流充电枪给多合一电机控制器一个充电唤醒信号进行唤醒,此时因车辆处于充电状态,无法行驶,MCU和DCAC部分无需工作,不需要得电,只有DCDC和PDU部分需要得电工作。目前新能源汽车的多合一控制器低压上电存在以下缺点:There are generally two ways to power on the multi-in-one controller of new energy vehicles at low voltage. One is to turn the car key to the ON gear to wake up the multi-in-one controller by turning it to the ON gear. To be in the ready-to-drive state, the MCU, DCAC, DCDC and PDU parts all need to be powered to work. The second is when the car is DC charged, the DC charging gun gives the multi-in-one motor controller a charging wake-up signal to wake up. At this time, because the vehicle is in the charging state and cannot drive, the MCU and DCAC parts do not need to work and do not need to be powered. Only DCDC and The PDU part needs to be powered to work. At present, the low-voltage power-on of the all-in-one controller for new energy vehicles has the following disadvantages:
1、将外部的ON档电和充电唤醒信号直接做为低压控制电源,多合一控制器直接消耗ON档电和充电唤醒电,这样会造成ON档电和充电唤醒电上消耗的电流较大,对配套的低压线缆和低压保护器件要求的过流能力高。1. Use the external ON power and charging wake-up signal directly as a low-voltage control power supply, and the all-in-one controller directly consumes the ON power and charging wake-up power, which will cause a large current consumption on the ON power and charging wake-up power , high over-current capability required for supporting low-voltage cables and low-voltage protection devices.
2、利用继电器来控制低压电的通断,继电器在闭合瞬间会存在较大电流,在多合一长期工作的情况下,继电器因较大电流的存在和多次反复通断,存在寿命短和容易出故障的缺点。2. Use relays to control the on-off of low-voltage electricity. There will be a large current at the moment the relay is closed. In the case of multi-in-one long-term work, the relay has a short life and The disadvantage of being prone to failure.
3、对MCU、DCAC、DCDC和PDU这几个部分不做区分,给电就4部分全给,当新能源汽车处于充电状态时,MCU和DCAC部分不工作,低压电给到这两部分中,会消耗多余的电能。3. There is no distinction between MCU, DCAC, DCDC and PDU, and all four parts are supplied with electricity. When the new energy vehicle is in the charging state, the MCU and DCAC parts do not work, and low-voltage power is supplied to these two parts. , will consume excess power.
发明内容Contents of the invention
本发明的目的在于提供一种多合一控制器低压电的控制电路。The purpose of the present invention is to provide a low-voltage electric control circuit for an all-in-one controller.
为实现上述目的,本发明提供如下技术方案:一种多合一控制器低压电的控制电路,包括:In order to achieve the above object, the present invention provides the following technical solution: a low-voltage control circuit for an all-in-one controller, including:
唤醒电路,用于获取汽车ON档电或者充电电源后输出高电平信号;The wake-up circuit is used to output a high-level signal after obtaining the car's ON gear or charging power;
导通电路,用于获取高电平信号并进行分级唤醒;以及A turn-on circuit for obtaining a high-level signal and performing hierarchical wake-up; and
软件控制电路,用于获取高电平信号并控制导通电路的唤醒时间以及断电信号;The software control circuit is used to obtain the high-level signal and control the wake-up time of the on-circuit and the power-off signal;
所述导通电路包括:The conduction circuit includes:
用于导通DCDC、PDU的一级导通电路;以及A primary conduction circuit for conducting DCDC, PDU; and
用于导通MCU和DCAC的二级导通电路,所述二级导通电路通过一级导通电路导通。A secondary conduction circuit for conducting the MCU and DCAC, the secondary conduction circuit is conducted through the primary conduction circuit.
进一步地,所述唤醒电路包括电阻R7、R8、电容C4、二极管D1、稳压二极管D2、三极管Q3,所述二极管D1的负极与稳压二极管D2的负极连接,所述稳压二极管D2的正极通过电阻R7接入三极管Q3的基极,所述电容C4、电阻R8的一端接入电阻R7与三极管Q3之间,且电容C4、电阻R8的另一端接入三极管Q3的发射极,所述电容C4、电阻R8并联。Further, the wake-up circuit includes resistors R7, R8, capacitor C4, diode D1, Zener diode D2, and transistor Q3, the cathode of the diode D1 is connected to the cathode of the Zener diode D2, and the anode of the Zener diode D2 The base of the transistor Q3 is connected through the resistor R7, one end of the capacitor C4 and the resistor R8 is connected between the resistor R7 and the transistor Q3, and the other end of the capacitor C4 and the resistor R8 is connected to the emitter of the transistor Q3, the capacitor C4 and resistor R8 are connected in parallel.
进一步地,所述一级导通电路包括电阻R14、R15、R17、电容C7、MOS管Q6,所述电阻R15的一端与MOS管Q6的漏极连接,且电阻R15的另一端与电阻R14连接,所述电阻R17的一端连接MOS管Q6的基极,所述电容C7的一端接入电阻R15与MOS管Q6之间,电容C7的另一端通过电阻R17的另一端接入电阻R15与电阻R14之间;Further, the primary conduction circuit includes resistors R14, R15, R17, capacitor C7, and MOS transistor Q6, one end of the resistor R15 is connected to the drain of the MOS transistor Q6, and the other end of the resistor R15 is connected to the resistor R14 One end of the resistor R17 is connected to the base of the MOS transistor Q6, one end of the capacitor C7 is connected between the resistor R15 and the MOS transistor Q6, and the other end of the capacitor C7 is connected to the resistor R15 and the resistor R14 through the other end of the resistor R17 between;
所述二级导通电路包括电阻R16、R18、R19、电容C8、MOS管Q5,所述电阻R16的一端与MOS管Q5的漏极连接,且电阻R16的另一端与电阻R19连接,所述电阻R18的一端连接MOS管Q5的基极,所述电容C8的一端接入电阻R16与MOS管Q5之间,电容C8的另一端通过电阻R18的另一端接入电阻R16与电阻R19之间。The secondary conduction circuit includes resistors R16, R18, R19, capacitor C8, and MOS transistor Q5. One end of the resistor R16 is connected to the drain of the MOS transistor Q5, and the other end of the resistor R16 is connected to the resistor R19. One end of the resistor R18 is connected to the base of the MOS transistor Q5, one end of the capacitor C8 is connected between the resistor R16 and the MOS transistor Q5, and the other end of the capacitor C8 is connected between the resistor R16 and the resistor R19 through the other end of the resistor R18.
进一步地,所述软件控制电路包括电阻R1、R2、R3、R4、R5、R6、R20、电容C1、C2、C3、三极管Q1、Q2、光耦U1,所述电阻R4与三极管Q1的基极连接,且三极管Q1的发射极通过电阻R3接入电阻R4与三极管Q1之间,所述电容C1与电阻R3并联,所述三极管Q1的集电极与光耦U1的2脚连接,所述电容C2与电阻R20连接后接入光耦U1的1脚,所述电阻R1的一端接入,电阻R20与光耦U1之间,且电阻R1的另一端接入三极管Q1与光耦U1之间,所述光耦U1的4脚连接电阻R6,且光耦U1的3脚通过电阻R2接入三极管Q2的基极,所述且三极管Q2的发射极通过电阻R5接入电阻R2与三极管Q2之间,所述电容C3与电阻R5并联,且三极管Q2的集电极与电阻R14连接。Further, the software control circuit includes resistors R1, R2, R3, R4, R5, R6, R20, capacitors C1, C2, C3, transistors Q1, Q2, optocoupler U1, and the resistor R4 is connected to the base of the transistor Q1 connected, and the emitter of the transistor Q1 is connected between the resistor R4 and the transistor Q1 through the resistor R3, the capacitor C1 is connected in parallel with the resistor R3, the collector of the transistor Q1 is connected to the pin 2 of the optocoupler U1, and the capacitor C2 After connecting with the resistor R20, it is connected to pin 1 of the optocoupler U1. One end of the resistor R1 is connected between the resistor R20 and the optocoupler U1, and the other end of the resistor R1 is connected between the transistor Q1 and the optocoupler U1. The 4-pin of the optocoupler U1 is connected to the resistor R6, and the 3-pin of the optocoupler U1 is connected to the base of the transistor Q2 through the resistor R2, and the emitter of the transistor Q2 is connected between the resistor R2 and the transistor Q2 through the resistor R5, The capacitor C3 is connected in parallel with the resistor R5, and the collector of the triode Q2 is connected with the resistor R14.
进一步地,还包括获取断电信号后控制导通电路唤醒状态的二级唤醒锁死电路。Further, it also includes a secondary wake-up lock circuit that controls the wake-up state of the turn-on circuit after acquiring the power-off signal.
进一步地,所述二级唤醒锁死电路包括电阻R9、R10、R11、R12、R13、电容C5、C6、三极管Q4、Q7、稳压二极管D3,所述电阻R10的一端与电阻R11连接后接入三极管Q7的集电极,所述三极管Q7的发射极通过电容C6接入R13的一端,R13的另一端接入三极管Q4的集电极,所述电阻R12与电容C6并联,所述三极管Q4的发射极与电阻R10的另一端连接,所述电容C5与电阻R10并联后接入三极管Q4的基极,所述稳压二极管的正极与电阻R9连接后接入电阻R10、电阻R11之间。Further, the secondary wake-up lock circuit includes resistors R9, R10, R11, R12, R13, capacitors C5, C6, transistors Q4, Q7, and a Zener diode D3. One end of the resistor R10 is connected to the resistor R11 and then connected to into the collector of the triode Q7, the emitter of the triode Q7 is connected to one end of R13 through the capacitor C6, the other end of R13 is connected to the collector of the transistor Q4, the resistor R12 is connected in parallel with the capacitor C6, and the emitter of the triode Q4 The pole is connected to the other end of the resistor R10, the capacitor C5 is connected in parallel with the resistor R10 and then connected to the base of the transistor Q4, and the anode of the Zener diode is connected to the resistor R9 and then connected between the resistor R10 and the resistor R11.
由上述技术方案可知,本发明具有如下有益效果:As can be seen from the foregoing technical solutions, the present invention has the following beneficial effects:
1、将高电平信号做为唤醒信号,不做为电源使用,这样可以减小ON档电和充电唤醒电这两处低压配电线缆上的电流,减小线径,也减小了对低压保护器件的过流要求,从而降低了成本;1. The high-level signal is used as a wake-up signal instead of a power supply, which can reduce the current on the low-voltage distribution cables of the ON gear power and the charging wake-up power, reduce the wire diameter, and also reduce the Overcurrent requirements for low-voltage protection devices, thereby reducing costs;
2、使用MOS管来替代继电器,用作控制低压电的通断。MOS管的开关次数远高于继电器,且MOS管的通流能力也高于继电器,使用MOS管来做低压通断控制,可以有效提高电路的寿命和可靠性;2. Use MOS tubes instead of relays to control the on-off of low-voltage electricity. The switching times of the MOS tube is much higher than that of the relay, and the flow capacity of the MOS tube is also higher than that of the relay. Using the MOS tube for low-voltage on-off control can effectively improve the life and reliability of the circuit;
3、采用一级导通电路和二级导通电路,一级导通电路唤醒DCDC和PDU部分,二级导通电路唤醒MCU和DCAC部分,当ON档电进来时,一级和二级都唤醒,MCU、DCAC、DCDC和PDU这四个部分都得电,当充电唤醒电进来时,只唤醒一级的DCDC和PDU,MCU和DCAC不工作,无需得电,通过一级导通电路和二级导通电路充分利用了低压电源,各部分需要工作时才给电,不需要工作时不给电,提高了低压电源的利用率。3. The first-level conduction circuit and the second-level conduction circuit are adopted. The first-level conduction circuit wakes up the DCDC and PDU part, and the second-level conduction circuit wakes up the MCU and DCAC part. When the ON gear comes in, both the first-level and second-level Wake up, the four parts of MCU, DCAC, DCDC and PDU are powered. When the charging wake-up power comes in, only the DCDC and PDU of the first level are woken up. The MCU and DCAC do not work and do not need to be powered. The secondary conduction circuit makes full use of the low-voltage power supply, and each part is powered only when it needs to work, and is not powered when it does not need to work, which improves the utilization rate of the low-voltage power supply.
4、通过软件控制电路实现软件控制的方式,来控制多合一控制器低压电的上下电时间,实现了多合一控制器的智能化应用。4. The software control method is realized by the software control circuit to control the power-on and power-off time of the low-voltage power of the multi-in-one controller, realizing the intelligent application of the multi-in-one controller.
附图说明Description of drawings
图1为本发明整体电路图;Fig. 1 is overall circuit diagram of the present invention;
图2为本发明唤醒电路图;Fig. 2 is a wake-up circuit diagram of the present invention;
图3为本发明软件控制电路图;Fig. 3 is a software control circuit diagram of the present invention;
图4为本发明导通电路图;Fig. 4 is a conduction circuit diagram of the present invention;
图5为本发明二级唤醒锁死电路图。FIG. 5 is a circuit diagram of a secondary wake-up lockout according to the present invention.
具体实施方式Detailed ways
在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "another end" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, use a specific Azimuth configuration and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise specified and limited, the terms "installed", "set with", "connected", etc. should be understood in a broad sense, such as "connected", which may be a fixed connection , can also be detachably connected, or integrally connected; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediary, and can be internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1,本发明提供一种多合一控制器低压电的控制电路,包括唤醒电路、导通电路、软件控制电路和二级唤醒锁死电路。如图2所示,唤醒电路包括电阻R7、R8、电容C4、二极管D1、稳压二极管D2、三极管Q3,所述二极管D1的负极与稳压二极管D2的负极连接,所述稳压二极管D2的正极通过电阻R7接入三极管Q3的基极,所述电容C4、电阻R8的一端接入电阻R7与三极管Q3之间,且电容C4、电阻R8的另一端接入三极管Q3的发射极,所述电容C4、电阻R8并联;Please refer to FIG. 1 , the present invention provides an all-in-one controller low-voltage control circuit, including a wake-up circuit, a conduction circuit, a software control circuit and a secondary wake-up lockout circuit. As shown in Figure 2, the wake-up circuit includes resistors R7, R8, capacitor C4, diode D1, Zener diode D2, and transistor Q3, the cathode of the diode D1 is connected to the cathode of the Zener diode D2, and the cathode of the Zener diode D2 The positive pole is connected to the base of the transistor Q3 through the resistor R7, one end of the capacitor C4 and the resistor R8 is connected between the resistor R7 and the transistor Q3, and the other end of the capacitor C4 and the resistor R8 is connected to the emitter of the transistor Q3, the Capacitor C4 and resistor R8 are connected in parallel;
电阻R7、R8起分压作用,电容C4起滤波作用,D1起防反接的作用,D2是稳压管,在此起削减电压的作用,Q3为NPN三极管,当基极电压为高电平时,Q3导通。Resistors R7 and R8 act as a voltage divider, capacitor C4 acts as a filter, D1 acts as an anti-reverse connection, D2 is a voltage regulator tube that reduces voltage, and Q3 is an NPN transistor. When the base voltage is high , Q3 is turned on.
+24V_ON是整车给多合一控制器提供的ON档电,当车上钥匙拧到ON档,+24V_ON为高电平24V,则经过D2的电压削减后,R7、R8分压值大于0.7V,则Q3三极管导通,将图2中Q6的驱动端拉为低电平,则Q6导通,+24V电压经过Q6到达+24V_DC_ON,唤醒一级的DCDC和PDU部分;同理,当整车进行直流充电时,QC_CTL为高电平24V,通过D1的作用,Q3三极管也会导通,即Q6也可以导通,此时也可以唤醒一级的DCDC和PDU部分,即+24V_ON和QC_CTL互为逻辑或的关系,任何一个变为高电平,都可以唤醒第一级的DCDC和PDU部分。+24V_ON is the ON gear power provided by the whole vehicle to the multi-in-one controller. When the key on the car is turned to the ON gear, +24V_ON is a high level 24V. After the voltage reduction of D2, the divided voltage value of R7 and R8 is greater than 0.7 V, then the Q3 transistor is turned on, and the driving terminal of Q6 in Figure 2 is pulled to a low level, then Q6 is turned on, and the +24V voltage reaches +24V_DC_ON through Q6, which wakes up the DCDC and PDU part of the first level; similarly, when the whole When the car is charged with DC, QC_CTL is at a high level of 24V. Through the function of D1, the Q3 transistor will also be turned on, that is, Q6 can also be turned on. At this time, the DCDC and PDU part of the first level can also be awakened, namely +24V_ON and QC_CTL The relationship between each other is logical or, and any one of them becomes high level, which can wake up the DCDC and PDU part of the first stage.
如图3所示,软件控制电路包括电阻R1、R2、R3、R4、R5、R6、R20、电容C1、C2、C3、三极管Q1、Q2、光耦U1,所述电阻R4与三极管Q1的基极连接,且三极管Q1的发射极通过电阻R3接入电阻R4与三极管Q1之间,所述电容C1与电阻R3并联,所述三极管Q1的集电极与光耦U1的2脚连接,所述电容C2与电阻R20连接后接入光耦U1的1脚,所述电阻R1的一端接入,电阻R20与光耦U1之间,且电阻R1的另一端接入三极管Q1与光耦U1之间,所述光耦U1的4脚连接电阻R6,且光耦U1的3脚通过电阻R2接入三极管Q2的基极,所述且三极管Q2的发射极通过电阻R5接入电阻R2与三极管Q2之间,所述电容C3与电阻R5并联,且三极管Q2的集电极与电阻R14连接;As shown in Figure 3, the software control circuit includes resistors R1, R2, R3, R4, R5, R6, R20, capacitors C1, C2, C3, transistors Q1, Q2, and optocoupler U1, and the base of the resistor R4 and the transistor Q1 The emitter of the transistor Q1 is connected between the resistor R4 and the transistor Q1 through the resistor R3, the capacitor C1 is connected in parallel with the resistor R3, the collector of the transistor Q1 is connected to the pin 2 of the optocoupler U1, and the capacitor After C2 is connected with the resistor R20, it is connected to pin 1 of the optocoupler U1, one end of the resistor R1 is connected between the resistor R20 and the optocoupler U1, and the other end of the resistor R1 is connected between the triode Q1 and the optocoupler U1, The 4-pin of the optocoupler U1 is connected to the resistor R6, and the 3-pin of the optocoupler U1 is connected to the base of the transistor Q2 through the resistor R2, and the emitter of the transistor Q2 is connected between the resistor R2 and the transistor Q2 through the resistor R5 , the capacitor C3 is connected in parallel with the resistor R5, and the collector of the triode Q2 is connected with the resistor R14;
电阻R2、R3、R4、R5起分压作用,R1、R6、R20起限流作用,限制流经电路的电流,保护器件。Resistors R2, R3, R4, and R5 act as voltage dividers, and R1, R6, and R20 act as current limiters to limit the current flowing through the circuit and protect the device.
此软件控制电路的工作原理如下:DSP_IO_CLT信号由软件控制,当检测到唤醒电路中的+24V_ON或QC_CTL为高电平24V时,则软件将DSP_IO_CLT信号置为高电平,经过R3和R4的分压后,Q1三极管导通,电流从+3.3V经过光耦U1原边流到GND,则光耦U1的原边导通,U1原边导通后,通过发光二极管的作用,U1副边也会导通,则+24V通过R6、R2和R5的作用,驱动三极管Q2导通,Q2导通后将Q6的驱动端拉为低电平,则Q6导通,+24V电压经过Q6到达+24V_DC_ON,唤醒一级的DCDC和PDU部分。The working principle of this software control circuit is as follows: DSP_IO_CLT signal is controlled by software. When it detects that +24V_ON or QC_CTL in the wake-up circuit is high level 24V, the software will set DSP_IO_CLT signal to high level. After the voltage is turned on, the Q1 transistor is turned on, and the current flows from +3.3V through the primary side of the optocoupler U1 to GND, then the primary side of the optocoupler U1 is turned on, and after the primary side of U1 is turned on, the secondary side of U1 also It will be turned on, then +24V will drive the triode Q2 to turn on through the function of R6, R2 and R5. After Q2 is turned on, the driving terminal of Q6 will be pulled to low level, then Q6 will be turned on, and the +24V voltage will reach +24V_DC_ON through Q6 , wake up the DCDC and PDU part of the first level.
此时由于Q2的导通作用,即使将硬件唤醒信号+24V_ON和QC_CTL去除,Q6依然能够保持导通,且此时Q6保持导通的时间,可以通过软件控制电路来灵活设置,软件控制电路根据实际情况,可以适应不同整车逻辑的需求,此方案定型后,通过更改软件配置,就可以实现不同车型需求的适配。在硬件信号去除后,下电时间可以完成由软件来控制,软件上也可以根据需要关联高压继电器的状态,来决定是否延时下电,故此软件软件控制电路的存在,实现了多合一控制器上下电的多样化和智能化。At this time, due to the conduction effect of Q2, even if the hardware wake-up signal +24V_ON and QC_CTL are removed, Q6 can still be kept on, and the time for Q6 to be kept on at this time can be flexibly set through the software control circuit. The software control circuit is based on In the actual situation, it can adapt to the needs of different vehicle logics. After the solution is finalized, by changing the software configuration, the adaptation to the needs of different vehicle models can be realized. After the hardware signal is removed, the power-off time can be controlled by software, and the software can also be associated with the state of the high-voltage relay to decide whether to delay power-off. Therefore, the existence of the software control circuit realizes all-in-one control The diversification and intelligence of switching on and off the device.
如图4所示,导通电路包括一级导通电路和二级导通电路,其中一级导通电路包括电阻R14、R15、R17、电容C7、MOS管Q6,所述电阻R15的一端与MOS管Q6的漏极连接,且电阻R15的另一端与电阻R14连接,所述电阻R17的一端连接MOS管Q6的基极,所述电容C7的一端接入电阻R15与MOS管Q6之间,电容C7的另一端通过电阻R17的另一端接入电阻R15与电阻R14之间;As shown in Figure 4, the conduction circuit includes a primary conduction circuit and a secondary conduction circuit, wherein the primary conduction circuit includes resistors R14, R15, R17, capacitor C7, and MOS transistor Q6, and one end of the resistor R15 is connected to The drain of the MOS transistor Q6 is connected, and the other end of the resistor R15 is connected to the resistor R14, one end of the resistor R17 is connected to the base of the MOS transistor Q6, and one end of the capacitor C7 is connected between the resistor R15 and the MOS transistor Q6, The other end of the capacitor C7 is connected between the resistor R15 and the resistor R14 through the other end of the resistor R17;
所述二级导通电路包括电阻R16、R18、R19、电容C8、MOS管Q5,所述电阻R16的一端与MOS管Q5的漏极连接,且电阻R16的另一端与电阻R19连接,所述电阻R18的一端连接MOS管Q5的基极,所述电容C8的一端接入电阻R16与MOS管Q5之间,电容C8的另一端通过电阻R18的另一端接入电阻R16与电阻R19之间;The secondary conduction circuit includes resistors R16, R18, R19, capacitor C8, and MOS transistor Q5. One end of the resistor R16 is connected to the drain of the MOS transistor Q5, and the other end of the resistor R16 is connected to the resistor R19. One end of the resistor R18 is connected to the base of the MOS transistor Q5, one end of the capacitor C8 is connected between the resistor R16 and the MOS transistor Q5, and the other end of the capacitor C8 is connected between the resistor R16 and the resistor R19 through the other end of the resistor R18;
Q5和Q6是24V主回路的两个MOS管,起控制24V电压通断的作用,R14、R15、R16、R19这四个电阻,起电阻分压的作用,当R14上分到的电压小于24V,则MOS管Q6导通;当R19上分到的电压小于24V,则MOS管Q5导通,R17和R18类似,起限流作用,限制流经MOS管的电流,C7和C8则起滤波作用,可有效滤去MOS管驱动端的干扰,防止MOS管在工作时误导通。Q5 and Q6 are the two MOS tubes of the 24V main circuit, which play the role of controlling the on-off of the 24V voltage. The four resistors R14, R15, R16, and R19 play the role of resistive voltage divider. When the voltage divided by R14 is less than 24V , then the MOS tube Q6 is turned on; when the voltage divided by R19 is less than 24V, the MOS tube Q5 is turned on, R17 and R18 are similar, and act as a current limiter, limiting the current flowing through the MOS tube, and C7 and C8 act as a filter , can effectively filter out the interference of the driving end of the MOS tube, and prevent the MOS tube from being misconducted during operation.
+24V是整车提供给多合一控制器的低压电源,这上面会流经低压电路部分耗散的电流,两个MOS管受软件和硬件同时控制,软件由多合一控制器的单片机以及软件控制电路控制,硬件则由外部的ON档电和充电电源的高电平信号控制。MOS管Q6是一级唤醒的主开关,Q6导通时,+24V电压经过Q6到达+24V_DC_ON,DCDC和PDU部分得电,多合一控制器可实现直流充电的功能,MOS管Q5是二级唤醒的主开关,只有一级唤醒先导通,二级唤醒才会导通,Q5导通时,+24V电压经过Q5到达+24V_AC_ON,MCU和DCAC部分也得电,多合一控制器可实现控制主电机和辅助电机运转的功能。+24V is the low-voltage power supply provided by the whole vehicle to the all-in-one controller. The current dissipated by the low-voltage circuit will flow through it. The two MOS tubes are controlled by software and hardware at the same time. The software is controlled by the single-chip microcomputer of the all-in-one controller and The software is controlled by the control circuit, and the hardware is controlled by the external ON gear and the high-level signal of the charging power supply. MOS tube Q6 is the main switch for primary wake-up. When Q6 is turned on, the +24V voltage reaches +24V_DC_ON through Q6, and the DCDC and PDU are partially powered. The multi-in-one controller can realize the function of DC charging. MOS tube Q5 is the secondary The main switch for wake-up, only the first-level wake-up is turned on first, and the second-level wake-up will be turned on. When Q5 is turned on, the +24V voltage reaches +24V_AC_ON through Q5, and the MCU and DCAC are also powered. The multi-in-one controller can realize control The function of main motor and auxiliary motor running.
通过24V低压电源主电路这两个MOS管Q5和Q6的导通和关断,可以实现多合一控制器低压电路的一级唤醒和二级唤醒功能,提高了24V低压电源的使用效率,降低了整车功耗,采用MOS管Q5、Q6,开关次数高,通过瞬间电流的能力强,使用MOS管来替代继电器,用作控制低压电的通断。MOS管的开关次数远高于继电器,且MOS管的通流能力也高于继电器,使用MOS管来做低压通断控制,可以有效提高电路的寿命和可靠性。By turning on and off the two MOS transistors Q5 and Q6 in the main circuit of the 24V low-voltage power supply, the first-level wake-up and second-level wake-up functions of the low-voltage circuit of the all-in-one controller can be realized, which improves the use efficiency of the 24V low-voltage power supply and reduces the In order to reduce the power consumption of the whole vehicle, MOS tubes Q5 and Q6 are used, with high switching times and strong ability to pass instantaneous current. MOS tubes are used instead of relays to control the on-off of low-voltage power. The switching times of MOS tubes are much higher than that of relays, and the flow capacity of MOS tubes is also higher than that of relays. Using MOS tubes for low-voltage on-off control can effectively improve the life and reliability of circuits.
如图5所示,二级唤醒锁死电路包括电阻R9、R10、R11、R12、R13、电容C5、C6、三极管Q4、Q7、稳压二极管D3,所述电阻R10的一端与电阻R11连接后接入三极管Q7的集电极,所述三极管Q7的发射极通过电容C6接入R13的一端,R13的另一端接入三极管Q4的集电极,所述电阻R12与电容C6并联,所述三极管Q4的发射极与电阻R10的另一端连接,所述电容C5与电阻R10并联后接入三极管Q4的基极,所述稳压二极管的正极与电阻R9连接后接入电阻R10、电阻R11之间。As shown in Figure 5, the secondary wake-up lock circuit includes resistors R9, R10, R11, R12, R13, capacitors C5, C6, transistors Q4, Q7, and voltage regulator diode D3. After one end of the resistor R10 is connected to the resistor R11 The collector of the triode Q7 is connected, the emitter of the triode Q7 is connected to one end of R13 through the capacitor C6, the other end of R13 is connected to the collector of the transistor Q4, the resistor R12 is connected in parallel with the capacitor C6, and the transistor Q4 The emitter is connected to the other end of the resistor R10, the capacitor C5 is connected in parallel with the resistor R10 and then connected to the base of the transistor Q4, and the anode of the Zener diode is connected to the resistor R9 and then connected between the resistor R10 and the resistor R11.
电阻R9、R10、R11、R12、R13均起分压作用,Q4为NPN三极管,Q7为PNP三极管,都起开关作用。D3起削减电压作用,可以将外部+24V_ON电压削减后再传至Q4三极管。Resistors R9, R10, R11, R12, and R13 all act as voltage dividers, Q4 is an NPN transistor, and Q7 is a PNP transistor, all of which act as switches. D3 plays the role of reducing the voltage, which can reduce the external +24V_ON voltage and then transmit it to the Q4 transistor.
此电路的工作原理如下:当整车钥匙拧到ON档,外部+24V_ON信号变为高电平24V,则经过D3的电压削减后,R9、R10分压值大于0.7V,则Q4三极管导通,将+24V_AC_CTL拉为低电平,之后经过导通电路中的R16和R19的分压作用,Q5的驱动端被拉为低电平,则MOS管Q5导通。由4唤醒电路的原理可知,此时Q6已导通,+24V电已到达+24V_DC_ON,Q5的导通使得+24V电到达+24V_AC_ON,唤醒二级的MCU和DCAC部分,即此电路也起二级唤醒的作用,同时,+24V_DC_ON经过R12和R13的分压作用,使Q7的驱动端变为低电平,PNP三极管Q7导通,+24V_DC_ON电压进到Q7下端,经过R10和R11的分压作用后,将NPN三极管Q4的驱动端钳位在高电平,Q4保持导通状态,即使+24V_ON高电平信号消除,不能通过D3来驱动Q4,此电路还可以通过Q7来使Q4导通,即+24V_AC_CTL保持为低电平,形成此电路锁死的效果。此硬件锁死电路的特别之处在于,只需从+24V_ON发一次高电平,就可以保持MOS管Q5的导通,要使此电路解锁,Q4恢复关断状态,必须+24V_DC_ON断电才能达到,由软件控制电路可知,+24V_DC_ON的断电与否,是受软件发出的DSP_IO_CLT信号控制的,整个电路就由此形成了闭环,24V低压电源主电路的工作,只需要硬件信号+24V_ON触发一次,之后就完全由软件来控制,从而实现了整个电路的软件可控化和智能化。The working principle of this circuit is as follows: When the vehicle key is turned to the ON gear, the external +24V_ON signal becomes a high level 24V, then after the voltage of D3 is reduced, the divided voltage value of R9 and R10 is greater than 0.7V, and the Q4 transistor is turned on , pull +24V_AC_CTL to low level, and then through the voltage division function of R16 and R19 in the conduction circuit, the driving end of Q5 is pulled to low level, and then the MOS transistor Q5 is turned on. From the principle of the 4 wake-up circuit, it can be known that Q6 is turned on at this time, and the +24V power has reached +24V_DC_ON, and the conduction of Q5 makes the +24V power reach +24V_AC_ON, which wakes up the secondary MCU and DCAC part, that is, this circuit also plays a secondary role. At the same time, +24V_DC_ON passes through the voltage division function of R12 and R13, so that the driving terminal of Q7 becomes low level, the PNP transistor Q7 is turned on, and the +24V_DC_ON voltage enters the lower end of Q7, and is divided by R10 and R11 After the action, the driving end of the NPN transistor Q4 is clamped at a high level, and Q4 remains in a conducting state. Even if the +24V_ON high level signal is eliminated, Q4 cannot be driven by D3. This circuit can also conduct Q4 through Q7 , that is, +24V_AC_CTL remains low, forming the effect of this circuit locking. The special feature of this hardware lock circuit is that it only needs to send a high level from +24V_ON to keep the MOS transistor Q5 turned on. To unlock this circuit and Q4 to return to the off state, +24V_DC_ON must be powered off. It can be seen from the software control circuit that the power-off of +24V_DC_ON is controlled by the DSP_IO_CLT signal sent by the software, and the whole circuit thus forms a closed loop. The main circuit of the 24V low-voltage power supply only needs the hardware signal +24V_ON to trigger Once, then it is completely controlled by software, thus realizing the software controllability and intelligence of the entire circuit.
本发明通过唤醒电路获取汽车ON档电或者充电电源后输出高电平信号,将高电平信号只做为唤醒信号,不做为电源使用,这样可以减小ON档电和充电唤醒电这两处低压配电线缆上的电流,减小线径,也减小了对低压保护器件的过流要求,从而降低了成本;导通电路获取高电平信号并实现分级唤醒,将DCDC和PDU部分做为一级唤醒,将MCU和DCAC部分做为二级唤醒,当ON档电进来时,一级和二级都唤醒,MCU、DCAC、DCDC和PDU这四个部分都得电,当充电唤醒电进来时,只唤醒一级的DCDC和PDU,MCU和DCAC不工作,无需得电,通过一级唤醒和二级唤醒可以充分利用了低压电源,各部分需要工作时才给电,不需要工作时不给电,提高了低压电源的利用率;软件控制电路获取高电平信号并控制导通电路的唤醒时间以及断电信号,通过软件控制的方式,来控制多合一控制器低压电的上下电时间,实现了多合一控制器的智能化应用。The present invention outputs a high-level signal after obtaining the ON gear power of the car or the charging power source through the wake-up circuit, and uses the high-level signal only as a wake-up signal, not as a power supply, so that the ON gear power and the charging wake-up power can be reduced. The current on the low-voltage distribution cables reduces the wire diameter, and also reduces the overcurrent requirements for low-voltage protection devices, thereby reducing costs; the conduction circuit obtains high-level signals and realizes hierarchical wake-up, and the DCDC and PDU Part of it is used as a first-level wake-up, and the MCU and DCAC part is used as a second-level wake-up. When the ON power comes in, both the first and second levels are woken up. The four parts of MCU, DCAC, DCDC and PDU are all powered. When charging When the wake-up power comes in, only the first-level DCDC and PDU are woken up. The MCU and DCAC do not work and do not need to be powered. Through the first-level wake-up and the second-level wake-up, the low-voltage power supply can be fully utilized. All parts are powered when they need to work. No need There is no power supply during work, which improves the utilization rate of the low-voltage power supply; the software control circuit obtains high-level signals and controls the wake-up time of the on-circuit and the power-off signal, and controls the low-voltage power supply of the multi-in-one controller through software control. The power on and off time is short, realizing the intelligent application of the all-in-one controller.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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