CN116494360A - Ceramic pot blank glazing equipment - Google Patents
Ceramic pot blank glazing equipment Download PDFInfo
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- CN116494360A CN116494360A CN202310557631.2A CN202310557631A CN116494360A CN 116494360 A CN116494360 A CN 116494360A CN 202310557631 A CN202310557631 A CN 202310557631A CN 116494360 A CN116494360 A CN 116494360A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/044—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/045—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by dipping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/049—Recycling of the coating material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/04—Exhausting or laying dust
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
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Abstract
Description
技术领域technical field
本发明涉及陶瓷煲领域,具体而言,涉及一种陶瓷煲胚体施釉设备。The invention relates to the field of ceramic pots, in particular to a device for glazing ceramic pot embryos.
背景技术Background technique
现有中国专利(CN111203964B)一种用于陶瓷施釉的外釉浸釉辅助架:Existing Chinese patent (CN111203964B) is a kind of external glaze dipping auxiliary frame for ceramic glazing:
通过将釉浆倒入第一缸体内,再通过启动第一电机使得固定架与L型支撑杆带动陶瓷转动至第一缸体下方,即可推动固定架带动陶瓷向下移动与釉浆接触进行上釉,无需人手拿陶瓷移动至釉浆内进行上釉,避免釉浆与手接触对手造成伤害,工作效率还高,但是此种方式存在一下缺陷;Pour the glaze slurry into the first cylinder, and then start the first motor so that the fixed frame and the L-shaped support rod drive the ceramic to rotate to the bottom of the first cylinder, and then the fixed frame can be pushed to drive the ceramic to move downward to contact the glaze slurry For glazing, there is no need to move the ceramics into the glaze slurry for glazing, avoiding the contact between the glaze slurry and the hand and causing damage to the opponent. The work efficiency is still high, but there are some defects in this method;
陶瓷在进行施釉前,由于陶瓷在成型拉胚后,胚体表面常常有细孔和细小的刀痕,并附着有胚粉和灰尘,直接施釉、烧制极易导致麻点、针孔以及缩釉等釉面缺陷,并且在进行施釉时,釉料在料池内极易发生沉淀,而现有技术中只是在料池中部对釉料进行翻动,进而极易导致料池两侧的釉料混合不均匀,严重影响烧制效果,同时陶瓷在取出时,陶瓷的边沿处极易残留有多余的釉料,不及时的清理将严重导致釉面不均匀,进一步的影响烧制效果。Before the ceramics are glazed, because after the ceramics are formed and drawn, the surface of the embryo body often has pores and small knife marks, and germ powder and dust are attached to it. Direct glazing and firing can easily lead to pitting, pinholes and shrinkage. Glaze defects such as glaze, and when glazing, the glaze is easily precipitated in the material pool, but in the prior art, the glaze is only turned in the middle of the material pool, which can easily lead to poor mixing of glazes on both sides of the material pool Uniformity will seriously affect the firing effect. At the same time, when the ceramic is taken out, excess glaze will easily remain on the edge of the ceramic. If it is not cleaned in time, the glaze surface will be uneven, which will further affect the firing effect.
发明内容Contents of the invention
为了克服陶瓷在取出时,陶瓷的边沿处极易残留有多余的釉料的缺点,本发明提供一种陶瓷煲胚体施釉设备。In order to overcome the disadvantage that excess glaze is easily left on the edges of the ceramics when the ceramics are taken out, the invention provides a ceramic pot body glaze application equipment.
技术方案如下:一种陶瓷煲胚体施釉设备,包括有支架、安装架、支板和电动传送带;支架设置有两个,两个支架下部均固接有一个安装架;两个支架上部均固接有一个支板;两个支架之间安装有电动传送带;还包括有上料组件、补水组件、浸釉组件、修整组件、第一海绵块、第二海绵块、第三海绵块、搅拌辊、弧形管、顶块和顶杆;两个支板连接有上料组件;右方的支架连接有补水组件;两个安装架连接有浸釉组件;浸釉组件连接有修整组件;补水组件连接有两个第一海绵块;补水组件连接有两个第二海绵块;两个第二海绵块上各固接有一个第三海绵块;浸釉组件连接有用于对釉料进行搅拌的搅拌辊;修整组件连接有用于刮除陶瓷煲胚体上多余釉料的弧形管;修整组件连接有顶块;修整组件连接有顶杆。The technical scheme is as follows: a ceramic pot body glazing equipment, including a bracket, a mounting frame, a support plate and an electric conveyor belt; A support plate is connected; an electric conveyor belt is installed between the two supports; it also includes a feeding assembly, a water supply assembly, a dipping assembly, a trimming assembly, a first sponge block, a second sponge block, a third sponge block, and a stirring roller , arc-shaped tube, top block and ejector rod; two support plates are connected with feeding components; the bracket on the right is connected with water replenishment components; two installation frames are connected with dipping components; dipping components are connected with trimming components; Two first sponge blocks are connected; the water supply component is connected with two second sponge blocks; each of the two second sponge blocks is fixedly connected with a third sponge block; the glaze dipping component is connected with a stirrer for stirring the glaze roller; the trimming component is connected with an arc-shaped tube for scraping off excess glaze on the ceramic pot body; the trimming component is connected with a top block; the trimming component is connected with a push rod.
作为优选,每个第一海绵块外环面均环形等距设置有多个海绵凸条,用于对陶瓷煲胚体外表面进行补水并除尘,并且该海绵凸条从上往下逐渐增大,使得海绵凸条下部的吸水量增大,当水顺沿凹槽往下流动时,通过海绵凸条进行吸收。As a preference, the outer annular surface of each first sponge block is equidistantly provided with a plurality of sponge ridges, which are used to replenish water and remove dust from the outer surface of the ceramic body, and the sponge ridges gradually increase from top to bottom, The water absorption capacity of the lower part of the sponge protruding strips is increased, and when water flows down along the groove, it is absorbed by the sponge protruding strips.
作为优选,每个第三海绵块下部设置为弯曲状,用于贴合陶瓷煲胚体的内壁底部,并且每个第三海绵块下部较薄,避免较多的水残留在陶瓷煲胚体内。Preferably, the lower part of each third sponge block is curved to fit the bottom of the inner wall of the ceramic pot body, and the lower part of each third sponge block is thinner to avoid more water remaining in the ceramic pot body.
作为优选,每个弧形管上表面中部均固接有一个弧形橡胶片,用于刮除多余的釉料,并且每个弧形上部均贯穿有多个圆孔,用于导流多余的釉料,而且每个弧形管上表面前部和后部均固接有一个挡片,用于对多余的釉料限位。Preferably, an arc-shaped rubber sheet is fixed in the middle of the upper surface of each arc-shaped tube for scraping off excess glaze, and each arc-shaped upper part is pierced with a plurality of round holes for guiding excess glaze. Glaze, and a baffle is fixedly connected to the front and rear of the upper surface of each arc-shaped tube, which is used to limit the excess glaze.
作为优选,每个顶块上部均设置有半球体凸块,用于刮除多余的釉料,每个顶杆上部均设置有半球头,并且该半球头中设置有滚珠,用于对陶瓷胚体进行修整。As a preference, a hemispherical bump is provided on the upper part of each top block for scraping off excess glaze, and a hemispherical head is provided on the upper part of each ejector rod, and balls are arranged in the hemispherical head for adjusting the ceramic embryo. The body is trimmed.
作为优选,上料组件包括有第一电动滑轨、第一电动滑块、第一固定板、第一电动执行器、滑杆、支撑板和吸盘;两个支板下表面均固接有一个第一电动滑轨;两个第一电动滑轨上均滑动连接有一个第一电动滑块;两个第一电动滑块共同固接有一个第一固定板;第一固定板上固接有两个对称设置的第一电动执行器;第一固定板中部固接有两个滑杆;两个第一电动执行器伸缩部共同固接有支撑板;支撑板与两个滑杆固接;支撑板上等距安装有多个吸盘。Preferably, the feeding assembly includes a first electric slide rail, a first electric slider, a first fixed plate, a first electric actuator, a slide rod, a support plate and a suction cup; The first electric slide rail; a first electric slider is slidably connected to the two first electric slide rails; the two first electric sliders are jointly fixed with a first fixed plate; the first fixed plate is fixed with a Two symmetrically arranged first electric actuators; two sliding rods are affixed to the middle of the first fixing plate; a supporting plate is affixed to the telescopic parts of the two first electric actuators; the supporting plate is affixed to the two sliding rods; A plurality of suction cups are equidistantly installed on the support plate.
作为优选,补水组件包括有第一电机、第一传动轴、第二电动执行器、L型板、固定环、第二电机、圆筒、第二固定板、水箱、连杆、第一导管和第二导管;右方的支架上部安装有第一电机;第一电机输出轴固接有第一传动轴,并且第一传动轴下部环形等距设置有凸条;第一传动轴与右方的支架转动连接;右方的支架上部固接有第二电动执行器;第二电动执行器伸缩部固接有L型板;第一传动轴上滑动连接有固定环;固定环与L型板固接;固定环下部周向滑动连接有两个对称设置的第二电机;固定环下表面固接有圆筒;圆筒上转动连接有第二固定板;第二固定板上固接有水箱;水箱与两个第二电机固接;两个第二电机输出轴均固接有一个连杆;两个连杆均与水箱转动连接;水箱上连接有两个对称设置的第一导管;两个连杆各与一个第一海绵块固接;两个第一导管各与一个第一海绵块固接;两个第一导管上均固接有一个第二导管;两个第一导管各与一个第二海绵块固接;两个第二导管各与一个第三海绵块固接。Preferably, the water supply assembly includes a first motor, a first transmission shaft, a second electric actuator, an L-shaped plate, a fixing ring, a second motor, a cylinder, a second fixing plate, a water tank, a connecting rod, a first conduit and The second conduit; the first motor is installed on the upper part of the bracket on the right; the output shaft of the first motor is fixedly connected with the first transmission shaft, and the lower part of the first transmission shaft is provided with protruding lines equidistantly; the first transmission shaft and the right side The bracket is rotationally connected; the upper part of the bracket on the right is fixedly connected with the second electric actuator; the expansion part of the second electric actuator is fixedly connected with an L-shaped plate; the first drive shaft is slidingly connected with a fixed ring; the fixed ring is fixed with the L-shaped plate connected; the lower part of the fixed ring is slidingly connected with two second symmetrically arranged second motors; the lower surface of the fixed ring is fixedly connected with a cylinder; the cylinder is rotatably connected with a second fixed plate; the second fixed plate is fixedly connected with a water tank; The water tank is fixedly connected with two second motors; the output shafts of the two second motors are fixedly connected with a connecting rod; the two connecting rods are connected with the water tank in rotation; the water tank is connected with two symmetrically arranged first conduits; two Each connecting rod is fixedly connected to a first sponge block; each of the two first conduits is fixedly connected to a first sponge block; a second conduit is fixedly connected to the two first conduits; each of the two first conduits is connected to a The second sponge block is fixedly connected; each of the two second conduits is fixedly connected with a third sponge block.
作为优选,第一传动轴下部环形等距设置有凸条,并且第二固定板中部贯穿有对应的孔洞。Preferably, the lower part of the first transmission shaft is provided with protruding strips in a circular equidistant manner, and the middle part of the second fixing plate is penetrated with corresponding holes.
作为优选,浸釉组件包括有第三电机、固定箱、第四电机、第二传动轴、第一锥齿轮、连轴、釉台、第二锥齿轮、浆料池、第三固定板、第二电动滑轨、第二电动滑块、第一连接板、直齿轮和齿条;左方的安装架上固接有第三电机;第三电机输出轴固接有固定箱;固定箱与两个安装架转动连接;固定箱内壁右部固接有第四电机;第四电机输出轴固接有第二传动轴;第二传动轴与固定箱转动连接;第二传动轴上等距固接有多个第一锥齿轮;固定箱上部等距转动连接有多个连轴;每个连轴上均固接有一个釉台;每个连轴下部均固接有一个第二锥齿轮;所有的第二锥齿轮各与一个第一锥齿轮啮合;两个安装架之间安装有浆料池;浆料池与修整组件连接;浆料池外壁前部固接有第三固定板;第三固定板与修整组件连接;浆料池外壁后部固接有第二电动滑轨;第二电动滑轨上滑动连接有第二电动滑块;第二电动滑块上固接有第一连接板;第一连接板与浆料池滑动连接;第一连接板与搅拌辊转动连接;搅拌辊上固接有直齿轮;浆料池内壁底部固接有齿条;齿条与直齿轮啮合。Preferably, the dipping glaze assembly includes a third motor, a fixed box, a fourth motor, a second transmission shaft, a first bevel gear, a connecting shaft, a glaze platform, a second bevel gear, a slurry tank, a third fixed plate, a second Two electric slide rails, the second electric slider, the first connecting plate, spur gears and racks; the third motor is fixedly connected to the mounting frame on the left; the output shaft of the third motor is fixedly connected with a fixed box; the fixed box is connected with the two The first installation frame is rotationally connected; the right part of the inner wall of the fixed box is fixedly connected with the fourth motor; the output shaft of the fourth motor is fixedly connected with the second transmission shaft; the second transmission shaft is rotationally connected with the fixed box; the second transmission shaft is equidistantly fixedly connected There are multiple first bevel gears; the upper part of the fixed box is equidistantly rotated and connected with multiple connecting shafts; each connecting shaft is fixed with a glaze table; the lower part of each connecting shaft is fixed with a second bevel gear; all Each of the second bevel gears meshes with a first bevel gear; a slurry tank is installed between the two mounting brackets; the slurry tank is connected to the trimming assembly; a third fixed plate is fixed on the front of the outer wall of the slurry tank; the third The fixing plate is connected with the trimming assembly; the rear part of the outer wall of the slurry tank is fixedly connected with the second electric slide rail; the second electric slide rail is slidingly connected with the second electric slide block; the second electric slide block is fixedly connected with the first connecting plate ; The first connecting plate is slidingly connected to the slurry tank; the first connecting plate is connected to the stirring roller in rotation; a spur gear is fixedly connected to the stirring roller; a rack is fixedly connected to the bottom of the inner wall of the slurry tank;
作为优选,修整组件包括有第三电动滑轨、第三电动滑块、第二连接板、楔形板、第三电动执行器、连接架、第三导管、弹性件、滑动架和弹簧杆;浆料池上部固接有第三电动滑轨;第三电动滑轨上滑动连接有多个第三电动滑块;每个第三电动滑块上均固接有一个第二连接板;每个第二连接板下部均固接有一个楔形板;第三固定板下部等距固接有多个第三电动执行器;每个第三电动执行器伸缩部均固接有一个连接架;多个连接架各与一个弧形管固接;每个弧形管下部均固接有一个第三导管;每个第三导管上均滑动连接有一个滑动架;每个第三导管外侧均套有一个弹性件,并且弹性件一端固接于弧形管,而且弹性件另一端固接于滑动架;每个滑动架下部均固接有一个弹簧杆;每个滑动架均与多个顶块固接;每个滑动架均与多个顶杆固接,并且顶杆位于顶块的前方,而且每个顶杆与每个顶块一一对应。Preferably, the trimming assembly includes a third electric slide rail, a third electric slide block, a second connecting plate, a wedge plate, a third electric actuator, a connecting frame, a third conduit, an elastic member, a sliding frame and a spring rod; A third electric slide rail is fixedly connected to the upper part of the material pool; multiple third electric sliders are slidably connected to the third electric slide rail; each third electric slider is fixedly connected to a second connecting plate; A wedge-shaped plate is fixedly connected to the lower part of the second connecting plate; multiple third electric actuators are fixed equidistantly connected to the lower part of the third fixing plate; a connecting frame is fixedly connected to the telescopic part of each third electric actuator; Each frame is fixedly connected with an arc tube; each arc tube lower part is fixedly connected with a third guide tube; each third guide tube is slidably connected with a sliding frame; each third guide tube is covered with an elastic One end of the elastic member is fixedly connected to the arc tube, and the other end of the elastic member is fixedly connected to the sliding frame; a spring rod is fixedly connected to the lower part of each sliding frame; each sliding frame is fixedly connected to a plurality of top blocks; Each sliding frame is fixedly connected with a plurality of ejector rods, and the ejector rods are located in front of the ejector blocks, and each ejector rod corresponds to each ejector block one by one.
本发明具有的优点和积极效果是:The advantages and positive effects that the present invention has are:
1、通过往复转动的方式使得两个第一海绵块、两个第二海绵块和两个第三海绵块进行周转,从而对陶瓷煲胚体的外表面、上沿以及内表面进行补水,并通过两个第一海绵块、两个第二海绵块和两个第三海绵块与陶瓷煲胚体之间的摩擦对陶瓷煲胚体进行清理,从而将陶瓷煲胚体上附着的胚粉和灰尘去除,从而避免胚体表面有细孔和细小的刀痕,并避免陶瓷煲胚体烧制后出现麻点、针孔以及缩釉等问题;1. The two first sponge blocks, the two second sponge blocks and the two third sponge blocks are turned around by reciprocating rotation, so as to replenish water on the outer surface, upper edge and inner surface of the ceramic body, and The ceramic pot body is cleaned by friction between the two first sponge blocks, the two second sponge blocks and the two third sponge blocks and the ceramic pot body, so that the germ powder and the ceramic pot body are adhered to Dust removal, so as to avoid pores and small knife marks on the surface of the embryo body, and avoid problems such as pitting, pinholes, and shrinkage of the ceramic body after firing;
2、通过釉台转动,进而使得釉台内的釉料发生转动,进而对陶瓷煲胚体的整个底面进行施釉,同时通过釉台转动避免了釉料发生沉淀,相较于现有技术直接采用翻转的方式,采用釉料转动的方式使得施釉更加均匀;2. Through the rotation of the glaze table, the glaze material in the glaze table is rotated, and then the entire bottom surface of the ceramic body is glazed. At the same time, the precipitation of the glaze material is avoided by the rotation of the glaze table. Compared with the existing technology, the direct use The method of flipping, using the method of glaze rotation, makes the glaze more uniform;
3、通过搅拌辊实现对浆料池内对釉料进行搅拌,有效的避免了釉料在浆料池内沉淀,并通过往复移动的方式使得浆料池内的釉料混合均匀,从而提升陶瓷煲胚体的施釉效果以及后期烧制效果;3. Stir the glaze in the slurry tank by stirring rollers, effectively avoiding the precipitation of the glaze in the slurry tank, and make the glaze in the slurry tank evenly mixed by reciprocating movement, thereby improving the ceramic body. Glazing effect and post-firing effect;
4、通过弧形橡胶片将陶瓷煲胚体下沿残留的多余釉料刮除,并通过弧形上部均贯穿的多个圆孔以及第三导管最终流入浆料池内,从而实现釉料的回收,避免了浪费;4. Scrape off the excess glaze remaining on the lower edge of the ceramic body through the arc-shaped rubber sheet, and finally flow into the slurry pool through the multiple round holes and the third conduit in the upper part of the arc, so as to realize the recovery of glaze , avoiding waste;
5、通过弧形橡胶片、顶块和顶杆对陶瓷煲胚体进行修整,从而提高陶瓷煲胚体的施釉效果,并提高了陶瓷煲胚体的后期烧制质量。5. The ceramic pot body is trimmed by arc-shaped rubber sheet, top block and ejector rod, so as to improve the glazing effect of the ceramic pot body and improve the post-firing quality of the ceramic pot body.
附图说明Description of drawings
图1展现的为本发明的陶瓷煲胚体施釉设备立体构造示意图;What Fig. 1 shows is the schematic diagram of the three-dimensional structure of the glazing equipment for the ceramic clay body of the present invention;
图2展现的为本发明的陶瓷煲胚体施釉设备局部立体构造示意图;What Fig. 2 shows is the partial three-dimensional structure schematic diagram of the ceramic body glazing equipment of the present invention;
图3展现的为本发明的陶瓷煲胚体施釉设备陶瓷煲胚体示意图;What Fig. 3 shows is the ceramic pot embryo body schematic diagram of ceramic pot embryo body glazing equipment of the present invention;
图4展现的为本发明的陶瓷煲胚体施釉设备上料组件立体构造示意图;Figure 4 shows a schematic diagram of the three-dimensional structure of the feeding assembly of the ceramic body glazing equipment of the present invention;
图5展现的为本发明的陶瓷煲胚体施釉设备补水组件立体构造示意图;Figure 5 shows a schematic diagram of the three-dimensional structure of the water supply component of the ceramic pot body glazing equipment of the present invention;
图6展现的为本发明的陶瓷煲胚体施釉设备补水组件局部剖视图;Figure 6 shows a partial sectional view of the water supply component of the ceramic pot body glazing equipment of the present invention;
图7展现的为本发明的陶瓷煲胚体施釉设备浸釉组件第一局部剖视图;What Fig. 7 shows is the first partial cross-sectional view of the dipping glaze assembly of the ceramic pot body glazing equipment of the present invention;
图8展现的为本发明的陶瓷煲胚体施釉设备浸釉组件第二局部剖视图;Figure 8 shows the second partial cross-sectional view of the dipping glaze assembly of the ceramic pot body glazing equipment of the present invention;
图9展现的为本发明的陶瓷煲胚体施釉设备修整组件局部立体构造示意图;Fig. 9 shows a schematic diagram of the partial three-dimensional structure of the trimming component of the ceramic body glazing equipment of the present invention;
图10展现的为本发明的陶瓷煲胚体施釉设备修整组件局部剖视图。Fig. 10 shows a partial cross-sectional view of the trimming assembly of the ceramic pot body glazing equipment of the present invention.
附图标记说明:Explanation of reference signs:
1-支架,11-安装架,2-支板,3-电动传送带,4-陶瓷煲胚体,41-凹槽;1-bracket, 11-mounting frame, 2-support plate, 3-electric conveyor belt, 4-ceramic pot body, 41-groove;
201-第一电动滑轨,202-第一电动滑块,203-第一固定板,204-第一电动执行器,205-滑杆,206-支撑板,207-吸盘;201-the first electric slide rail, 202-the first electric slider, 203-the first fixed plate, 204-the first electric actuator, 205-sliding rod, 206-support plate, 207-suction cup;
301-第一电机,302-第一传动轴,303-第二电动执行器,304-L型板,305-固定环,306-第二电机,307-圆筒,308-第二固定板,309-水箱,310-连杆,311-第一导管,312-第一海绵块,313-第二导管,314-第二海绵块,315-第三海绵块;301-first motor, 302-first transmission shaft, 303-second electric actuator, 304-L-shaped plate, 305-fixed ring, 306-second motor, 307-cylinder, 308-second fixed plate, 309-water tank, 310-connecting rod, 311-the first conduit, 312-the first sponge block, 313-the second conduit, 314-the second sponge block, 315-the third sponge block;
401-第三电机,402-固定箱,403-第四电机,404-第二传动轴,405-第一锥齿轮,406-连轴,407-釉台,408-第二锥齿轮,409-浆料池,410-第三固定板,411-第二电动滑轨,412-第二电动滑块,413-第一连接板,414-搅拌辊,415-直齿轮,416-齿条;401-third motor, 402-fixed box, 403-fourth motor, 404-second transmission shaft, 405-first bevel gear, 406-coupling, 407-glaze table, 408-second bevel gear, 409- Slurry pool, 410-third fixed plate, 411-second electric slide rail, 412-second electric slide block, 413-first connecting plate, 414-stirring roller, 415-spur gear, 416-rack;
501-第三电动滑轨,502-第三电动滑块,503-第二连接板,504-楔形板,505-第三电动执行器,506-连接架,507-弧形管,5071-弧形橡胶片,5072-挡片,508-第三导管,509-弹性件,510-滑动架,511-弹簧杆,512-顶块,513-顶杆。501-the third electric slide rail, 502-the third electric slider, 503-the second connecting plate, 504-wedge plate, 505-the third electric actuator, 506-connecting frame, 507-arc tube, 5071-arc Shaped rubber sheet, 5072-block, 508-the third conduit, 509-elastic part, 510-sliding frame, 511-spring bar, 512-jack, 513-jack.
具体实施方式Detailed ways
以下结合具体实施例对上述方案做进一步说明。应理解,这些实施例是用于说明本申请而不限于限制本申请的范围。实施例中采用的实施条件可以根据具体厂家的条件做进一步调整,未注明的实施条件通常为常规实验中的条件。The above solution will be further described below in conjunction with specific embodiments. It should be understood that these examples are used to illustrate the present application and not limit the scope of the present application. The implementation conditions used in the examples can be further adjusted according to the conditions of specific manufacturers, and the implementation conditions not indicated are usually the conditions in routine experiments.
实施例1Example 1
一种陶瓷煲胚体4施釉设备,根据图1-6所示,包括有支架1、安装架11、支板2和电动传送带3;支架1设置有两个,支架1为铁质,两个支架1下部均固接有一个安装架11;两个支架1上部均固接有一个支板2,支板2为铝合金材质;两个支架1之间安装有电动传送带3;A kind of glazing equipment for ceramic body 4, as shown in Figure 1-6, includes a bracket 1, a mounting frame 11, a support plate 2 and an electric conveyor belt 3; there are two brackets 1, the bracket 1 is iron, and two The lower part of the bracket 1 is fixedly connected with a mounting frame 11; the upper parts of the two brackets 1 are fixedly connected with a support plate 2, and the support plate 2 is made of aluminum alloy; an electric conveyor belt 3 is installed between the two brackets 1;
还包括有上料组件、补水组件、浸釉组件、修整组件、第一海绵块312、第二海绵块314、第三海绵块315、搅拌辊414、弧形管507、顶块512和顶杆513;两个支板2连接有上料组件;右方的支架1连接有补水组件;两个安装架11连接有浸釉组件;浸釉组件连接有修整组件;补水组件连接有两个用于对陶瓷煲胚体4外表面进行除尘的第一海绵块312,并且每个第一海绵块312外环面均环形等距设置有多个海绵凸条,而且该海绵凸条从上往下逐渐增大,使得海绵凸条下部的吸水量增大;补水组件连接有两个用于对陶瓷煲胚体4上沿进行补水的第二海绵块314;两个第二海绵块314上各固接有一个用于对陶瓷煲胚体4内壁进行补水的第三海绵块315,并且第三海绵块315下部设置为弯曲状;浸釉组件连接有搅拌辊414;修整组件连接有弧形管507;修整组件连接有用于清理陶瓷煲胚体4上多余釉料的顶块512;修整组件连接有用于对陶瓷煲胚体4进行修整的顶杆513。It also includes a feeding component, a water replenishing component, a dipping component, a trimming component, a first sponge block 312, a second sponge block 314, a third sponge block 315, a stirring roller 414, an arc tube 507, a top block 512 and a push rod 513; two support plates 2 are connected with a feeding assembly; the support 1 on the right is connected with a water supply assembly; the two installation frames 11 are connected with a dipping assembly; the dipping assembly is connected with a trimming assembly; The first sponge block 312 that removes dust on the outer surface of the ceramic pot body 4, and the outer ring surface of each first sponge block 312 is provided with a plurality of sponge convex strips at equal intervals, and the sponge convex strips gradually increase from top to bottom. increase, so that the water absorption of the bottom of the sponge protruding strip increases; the water replenishment assembly is connected with two second sponge blocks 314 for replenishing water on the upper edge of the ceramic pot body 4; each of the two second sponge blocks 314 is fixed There is a third sponge block 315 for replenishing water on the inner wall of the ceramic pot body 4, and the lower part of the third sponge block 315 is curved; the dipping assembly is connected to the stirring roller 414; the trimming assembly is connected to the arc tube 507; The trimming component is connected with a top block 512 for cleaning excess glaze on the ceramic pot body 4; the trimming component is connected with a push rod 513 for trimming the ceramic pot body 4.
每个第一海绵块312外环面均环形等距设置有多个海绵凸条,用于对陶瓷煲胚体4外表面进行补水并除尘,并且该海绵凸条从上往下逐渐增大,使得海绵凸条下部的吸水量增大,当水顺沿凹槽41往下流动时,通过海绵凸条进行吸收。The outer annular surface of each first sponge block 312 is equidistantly provided with a plurality of sponge ridges, which are used to replenish water and remove dust from the outer surface of the ceramic body 4, and the sponge ridges gradually increase from top to bottom. The water absorption of the lower part of the sponge ridge increases, and when water flows down along the groove 41, it is absorbed by the sponge ridge.
每个第二海绵块314设置为弧形状,用于对陶瓷煲胚体4的上沿进行补水。Each second sponge block 314 is arranged in an arc shape, and is used for replenishing water on the upper edge of the ceramic pot body 4 .
每个第三海绵块315下部设置为弯曲状,用于贴合陶瓷煲胚体4的内壁底部,并且每个第三海绵块315下部较薄,避免较多的水残留在陶瓷煲胚体4内。The lower part of each third sponge block 315 is set to a curved shape, which is used to fit the bottom of the inner wall of the ceramic pot body 4, and the lower part of each third sponge block 315 is thinner to avoid more water remaining in the ceramic pot body 4 Inside.
每个弧形管507上表面中部均粘合有一个弧形橡胶片5071,用于刮除多余的釉料,并且每个弧形上部均贯穿有多个圆孔,用于导流多余的釉料,而且每个弧形管507上表面前部和后部均固接有一个挡片5072,用于对多余的釉料限位。An arc-shaped rubber sheet 5071 is bonded to the middle of the upper surface of each arc-shaped tube 507 for scraping off excess glaze, and each arc-shaped upper part is pierced with a plurality of round holes for guiding excess glaze material, and each arc tube 507 upper surface front and rear are fixed with a baffle 5072, used for limiting the redundant glaze.
每个顶块512上部均设置有半球体凸块,用于刮除多余的釉料,每个顶杆513上部均设置有半球头,并且该半球头中设置有滚珠,用于对陶瓷胚体进行修整。The upper part of each top block 512 is provided with a hemispherical bump, which is used to scrape off excess glaze. Make trims.
上料组件包括有第一电动滑轨201、第一电动滑块202、第一固定板203、第一电动执行器204、滑杆205、支撑板206和吸盘207;两个支板2下表面均固接有一个第一电动滑轨201;两个第一电动滑轨201上均滑动连接有一个第一电动滑块202;两个第一电动滑块202共同螺栓连接有一个第一固定板203;第一固定板203上固接有两个左右分布的第一电动执行器204;第一固定板203中部固接有两个滑杆205,并且两个滑杆205位于两个第一电动执行器204之间;两个第一电动执行器204伸缩部共同螺栓连接有支撑板206;支撑板206与两个滑杆205固接;支撑板206上等距安装有多个吸盘207。The feeding assembly includes a first electric slide rail 201, a first electric slider 202, a first fixed plate 203, a first electric actuator 204, a slide bar 205, a support plate 206 and a suction cup 207; the lower surfaces of the two support plates 2 A first electric slide rail 201 is fixedly connected; a first electric slide block 202 is slidably connected to the two first electric slide rails 201; two first electric slide blocks 202 are jointly bolted to a first fixing plate 203; two first electric actuators 204 distributed left and right are fixed on the first fixed plate 203; two sliding rods 205 are fixed in the middle of the first fixed plate 203, and the two sliding rods 205 are located between the two first electric actuators. Between the actuators 204 ; the telescoping parts of the two first electric actuators 204 are jointly bolted to a support plate 206 ; the support plate 206 is fixedly connected to the two sliding rods 205 ; and a plurality of suction cups 207 are equidistantly installed on the support plate 206 .
补水组件包括有第一电机301、第一传动轴302、第二电动执行器303、L型板304、固定环305、第二电机306、圆筒307、第二固定板308、水箱309、连杆310、第一导管311和第二导管313;右方的支架1上部螺栓连接有第一电机301;第一电机301输出轴螺栓连接有第一传动轴302,并且第一传动轴302下部环形等距设置有凸条;第一传动轴302与右方的支架1转动连接;右方的支架1上部螺栓连接有第二电动执行器303;第二电动执行器303伸缩部插接有L型板304;第一传动轴302上滑动连接有固定环305;固定环305与L型板304固接;固定环305下部开有环形凹槽41,并且该环形凹槽41内周向滑动连接有两个前后分布的第二电机306;固定环305下表面螺栓连接有圆筒307;圆筒307上转动连接有第二固定板308;第二固定板308上固接有水箱309;水箱309与两个第二电机306固接;两个第二电机306输出轴均螺栓连接有一个连杆310;两个连杆310均与水箱309转动连接;水箱309上固接并连通有两个前后分布的第一导管311,两个第一导管311各位于一个连杆310的外侧;两个连杆310各与一个第一海绵块312固接;两个第一导管311各与一个第一海绵块312固接;两个第一导管311上均固接有一个第二导管313;两个第一导管311各与一个第二海绵块314固接;两个第二导管313各与一个第三海绵块315固接。The water supplement assembly includes a first motor 301, a first transmission shaft 302, a second electric actuator 303, an L-shaped plate 304, a fixing ring 305, a second motor 306, a cylinder 307, a second fixing plate 308, a water tank 309, Rod 310, first conduit 311 and second conduit 313; the upper part of the bracket 1 on the right is bolted to the first motor 301; the output shaft of the first motor 301 is bolted to the first transmission shaft 302, and the lower part of the first transmission shaft 302 is ring-shaped Ribs are equidistantly arranged; the first transmission shaft 302 is rotationally connected with the right bracket 1; the upper part of the right bracket 1 is bolt-connected with the second electric actuator 303; the expansion part of the second electric actuator 303 is inserted with an L-shaped plate 304; the first drive shaft 302 is slidably connected with a fixed ring 305; the fixed ring 305 is fixedly connected with the L-shaped plate 304; the lower part of the fixed ring 305 has an annular groove 41, and the inner circumference of the annular groove 41 is slidably connected with Two second motors 306 distributed front and back; the lower surface of the fixed ring 305 is bolt-connected with a cylinder 307; the cylinder 307 is rotatably connected with a second fixed plate 308; the second fixed plate 308 is fixedly connected with a water tank 309; the water tank 309 and The two second motors 306 are fixedly connected; the output shafts of the two second motors 306 are connected with a connecting rod 310 by bolts; the two connecting rods 310 are rotationally connected with the water tank 309; the water tank 309 is fixedly connected and communicated with two front and rear distribution The two first conduits 311 are respectively located on the outside of a connecting rod 310; the two connecting rods 310 are respectively connected with a first sponge block 312; the two first conduits 311 are respectively connected with a first sponge block 312 affixed; two first conduits 311 are affixed with a second conduit 313; each of the two first conduits 311 is affixed with a second sponge block 314; each of the two second conduits 313 is connected with a third sponge Block 315 is fixed.
第一传动轴302下部环形等距设置有凸条,并且第二固定板308中部贯穿有对应的孔洞。The lower part of the first transmission shaft 302 is equidistantly provided with protruding lines, and the middle part of the second fixing plate 308 is penetrated with corresponding holes.
在施釉前:由将该陶瓷煲胚体4施釉设备安装至使用位置,再将外设气泵连通多个吸盘207和多个釉台407,并往多个釉台407内以及浆料池409内注入适量的釉料,而后再控制外设机械臂将陶瓷煲胚体4放置在电动传送带3上,并控制电动传送带3启动带动陶瓷煲胚体4从右往左移动,当陶瓷煲胚体4移动至水箱309的正下方时,由于陶瓷在成型拉胚后,胚体表面常常有细孔和细小的刀痕,并附着有胚粉和灰尘,直接施釉、烧制极易导致麻点、针孔以及缩釉等釉面缺陷,此时控制外设泵机往水箱309内注入适量的水,并顺沿流向两个第一导管311,进而通过两个第一导管311流向对应的第一海绵块312和第二导管313,进而使得对应的第二导管313、对应的第二海绵块314和对应的第三海绵块315中均充满水,接着控制第二电动执行器303启动带动L型板304往下移动,L型板304移动带动固定环305往下移动,进而带动相连接的所有部件往下移动,进而带动两个第一海绵块312、两个第二海绵块314和两个第三海绵块315往下移动,此时两个第一海绵块312贴合陶瓷煲胚体4的外表面,两个第二海绵块314贴合陶瓷煲胚体4的上沿,两个第三海绵块315贴合陶瓷煲胚体4的内表面,同时第二固定板308移动至第一传动轴302的下部,并卡入第一传动轴302下部环形等距设置的凸条,接着控制第一电机301启动,第一电机301输出轴转动带动第一传动轴302转动,第一传动轴302转动带动第二固定板308转动半圈,第二固定板308转动带动相连接的所有部件转动半圈,进而带动两个第一海绵块312、两个第二海绵块314和两个第三海绵块315转动半圈,而后再控制第一电机301启动,第一电机301输出轴转动带动第一传动轴302反转,进而带动相连接的所有部件反转,从而通过往复转动的方式使得两个第一海绵块312、两个第二海绵块314和两个第三海绵块315进行周转,从而对陶瓷煲胚体4的外表面、上沿以及内表面进行补水,并通过两个第一海绵块312、两个第二海绵块314和两个第三海绵块315与陶瓷煲胚体4之间的摩擦对陶瓷煲胚体4进行清理,从而将陶瓷煲胚体4上附着的胚粉和灰尘去除,从而避免胚体表面有细孔和细小的刀痕,并避免陶瓷煲胚体4烧制后出现麻点、针孔以及缩釉等问题。Before glazing: install the glazing equipment on the ceramic pot body 4 to the use position, then connect the external air pump to multiple suction cups 207 and multiple glaze tables 407, and then put them into multiple glaze tables 407 and slurry pools 409 Inject an appropriate amount of glaze, and then control the peripheral mechanical arm to place the ceramic pot body 4 on the electric conveyor belt 3, and control the electric conveyor belt 3 to start to drive the ceramic pot body 4 to move from right to left. When the ceramic pot body 4 When moving to the right below the water tank 309, since the ceramics are formed and drawn, the surface of the embryo body often has pores and small knife marks, and germ powder and dust are attached, direct glazing and firing can easily lead to pitting, needles Hole and glaze defects such as glaze shrinkage, at this time, control the peripheral pump to inject an appropriate amount of water into the water tank 309, and flow along to the two first conduits 311, and then flow to the corresponding first sponge block through the two first conduits 311 312 and the second conduit 313, so that the corresponding second conduit 313, the corresponding second sponge block 314 and the corresponding third sponge block 315 are all filled with water, and then the second electric actuator 303 is controlled to start to drive the L-shaped plate 304 Moving down, the L-shaped plate 304 moves to drive the fixed ring 305 to move down, and then drives all the connected parts to move down, and then drives two first sponge blocks 312, two second sponge blocks 314 and two third sponge blocks. Sponge block 315 moves down, and now two first sponge blocks 312 fit the outer surface of ceramic pot body 4, two second sponge blocks 314 fit the upper edge of ceramic pot body 4, and two third sponges The block 315 fits the inner surface of the ceramic pot body 4, while the second fixed plate 308 moves to the bottom of the first transmission shaft 302, and snaps into the convex strips arranged at the same distance in the ring at the bottom of the first transmission shaft 302, and then controls the first The motor 301 starts, the output shaft of the first motor 301 rotates to drive the first transmission shaft 302 to rotate, the rotation of the first transmission shaft 302 drives the second fixed plate 308 to rotate half a circle, and the rotation of the second fixed plate 308 drives all connected parts to rotate half a circle , and then drive two first sponge blocks 312, two second sponge blocks 314 and two third sponge blocks 315 to rotate half a circle, and then control the first motor 301 to start, and the output shaft of the first motor 301 rotates to drive the first transmission The shaft 302 reverses, and then drives all the connected parts to reverse, so that the two first sponge blocks 312, the two second sponge blocks 314 and the two third sponge blocks 315 are turned around by reciprocating rotation, thereby The outer surface, the upper edge and the inner surface of the ceramic pot body 4 replenish water, and pass between two first sponge blocks 312, two second sponge blocks 314 and two third sponge blocks 315 and the ceramic pot body 4 The friction of the ceramic pot embryo body 4 is cleaned, thereby the germ powder and dust attached to the ceramic pot embryo body 4 are removed, thereby avoiding fine holes and small knife marks on the surface of the embryo body, and avoiding the firing of the ceramic pot embryo body 4 Finally, problems such as pitting, pinholes and glaze shrinkage appeared.
并且当第一海绵块312转动至凹槽41处时,第一海绵块312外环面设置的海绵凸条会贴合凹槽41,此时控制第二电机306启动,第二电机306输出轴转动带动连杆310转动,连杆310转动带动第一海绵块312转动,进而使得第一海绵块312外环面设置的海绵凸条在凹槽41处转动,从而将凹槽41内附着的胚粉和灰尘去除,而且当第一海绵块312外环面设置的海绵凸条在凹槽41处转动时,海绵凸条将会与凹槽41的边沿处发生摩擦,进而使得海绵凸条受到挤压,从而将海绵凸条内的水挤出,此时水将会沿着凹槽41往下流动,由于海绵凸条设置为从上往下逐渐增大,进而使得海绵凸条下部的吸水量增大,当水顺沿凹槽41往下流动时,通过海绵凸条的下部将水吸收,从而避免水继续往下流动,从而避免对陶瓷煲下表面的施釉作业造成影响。And when the first sponge block 312 rotates to the groove 41, the sponge protrusions provided on the outer ring surface of the first sponge block 312 will fit the groove 41. At this time, the second motor 306 is controlled to start, and the output shaft of the second motor 306 The rotation drives the connecting rod 310 to rotate, and the rotation of the connecting rod 310 drives the first sponge block 312 to rotate, so that the sponge protruding line provided on the outer ring surface of the first sponge block 312 rotates at the groove 41, so that the embryo attached in the groove 41 Powder and dust are removed, and when the sponge ridge provided on the outer ring surface of the first sponge block 312 rotates at the groove 41, the sponge ridge will rub against the edge of the groove 41, thereby causing the sponge ridge to be squeezed. pressure, so as to squeeze out the water in the sponge protruding strips. At this time, the water will flow down along the groove 41. Since the sponge protruding strips are set to gradually increase from top to bottom, the water absorption of the lower part of the sponge protruding strips will increase. Increase, when the water flows down along the groove 41, the water is absorbed by the bottom of the sponge protruding strip, thereby preventing the water from continuing to flow down, thereby avoiding the impact on the glazing operation on the lower surface of the ceramic pot.
实施例二:Embodiment two:
在实施例一的基础上,根据图7-8所示,浸釉组件包括有第三电机401、固定箱402、第四电机403、第二传动轴404、第一锥齿轮405、连轴406、釉台407、第二锥齿轮408、浆料池409、第三固定板410、第二电动滑轨411、第二电动滑块412、第一连接板413、直齿轮415和齿条416;左方的安装架11上固接有第三电机401;第三电机401输出轴固接有固定箱402;固定箱402与两个安装架11转动连接;固定箱402内壁右部固接有第四电机403;第四电机403输出轴固接有第二传动轴404;第二传动轴404与固定箱402转动连接;第二传动轴404上等距固接有至少七个第一锥齿轮405;固定箱402上部等距转动连接有至少七个连轴406;每个连轴406上均固接有一个釉台407;每个连轴406下部均固接有一个第二锥齿轮408;所有的第二锥齿轮408各与一个第一锥齿轮405啮合,第一锥齿轮405转动带动对应的第二锥齿轮408转动,第二锥齿轮408转动带动对应的连轴406转动,连轴406转动带动对应的釉台407转动,进而使得釉台407内的釉料发生转动,进而对陶瓷煲胚体4的整个底面进行施釉;两个安装架11之间安装有浆料池409;浆料池409与修整组件连接;浆料池409外壁前部固接有第三固定板410;第三固定板410与修整组件连接;浆料池409外壁后部固接有第二电动滑轨411;第二电动滑轨411上滑动连接有第二电动滑块412;第二电动滑块412上固接有第一连接板413;第一连接板413与浆料池409滑动连接;第一连接板413与搅拌辊414转动连接;搅拌辊414上固接有直齿轮415;浆料池409内壁底部固接有齿条416;齿条416与直齿轮415啮合,直齿轮415转动带动搅拌辊414转动,进而使得搅拌辊414在浆料池409内移动并转动,从而通过搅拌辊414实现对浆料池409内对釉料进行搅拌,有效的避免了釉料在浆料池409内沉淀,并通过往复移动的方式使得浆料池409内的釉料混合均匀,从而提升陶瓷煲胚体4的施釉效果以及后期烧制效果。On the basis of Embodiment 1, as shown in Figures 7-8, the dipping glaze assembly includes a third motor 401, a fixed box 402, a fourth motor 403, a second transmission shaft 404, a first bevel gear 405, and a connecting shaft 406 , glaze table 407, second bevel gear 408, slurry pool 409, third fixed plate 410, second electric slide rail 411, second electric slide block 412, first connecting plate 413, spur gear 415 and rack 416; The mounting bracket 11 on the left is fixedly connected with a third motor 401; the output shaft of the third motor 401 is fixedly connected with a fixed box 402; the fixed box 402 is rotationally connected with the two mounting brackets 11; Four motors 403; the output shaft of the fourth motor 403 is fixedly connected with the second transmission shaft 404; the second transmission shaft 404 is rotationally connected with the fixed box 402; the second transmission shaft 404 is equidistantly fixed with at least seven first bevel gears 405 ; The upper part of the fixed box 402 is equidistantly rotated and connected with at least seven connecting shafts 406; each connecting shaft 406 is fixedly connected with a glaze table 407; the lower part of each connecting shaft 406 is fixedly connected with a second bevel gear 408; all Each of the second bevel gears 408 meshes with a first bevel gear 405, the rotation of the first bevel gear 405 drives the rotation of the corresponding second bevel gear 408, the rotation of the second bevel gear 408 drives the rotation of the corresponding connecting shaft 406, and the rotation of the connecting shaft 406 Drive the corresponding glaze platform 407 to rotate, and then make the glaze in the glaze platform 407 rotate, and then glaze the entire bottom surface of the ceramic pot body 4; A slurry pool 409 is installed between the two mounting frames 11; 409 is connected with the trimming assembly; the front portion of the outer wall of the slurry pool 409 is fixedly connected with a third fixed plate 410; the third fixed plate 410 is connected with the trimming assembly; the rear portion of the outer wall of the slurry pool 409 is fixedly connected with a second electric slide rail 411; The second electric slide rail 411 is slidably connected with a second electric slider 412; the second electric slide 412 is fixedly connected with a first connecting plate 413; the first connecting plate 413 is slidingly connected with the slurry pool 409; the first connecting plate 413 It is rotatably connected with the stirring roller 414; the stirring roller 414 is fixedly connected with a spur gear 415; the bottom of the inner wall of the slurry tank 409 is fixedly connected with a rack 416; the rack 416 meshes with the spur gear 415, and the rotation of the spur gear 415 drives the stirring roller 414 to rotate. Then the stirring roller 414 is moved and rotated in the slurry pool 409, so that the glaze is stirred in the slurry pool 409 by the stirring roller 414, effectively avoiding the precipitation of the glaze in the slurry pool 409, and by reciprocating The way of moving makes the glaze material in the slurry tank 409 mix evenly, thereby improving the glaze application effect of the ceramic pot body 4 and the later firing effect.
在进行施釉时:当多个陶瓷煲胚体4各移动至一个釉台407上表面后,控制外设气泵启动,从而通过多个釉台407各将一个陶瓷煲胚体4吸住,实现对多个陶瓷煲胚体4进行夹持固定,接着控制第三电机401启动,第三电机401输出轴转动带动固定箱402转动,固定箱402转动带动相连接的所有部件转动,进而带动多个釉台407转动倾斜,此时釉台407内的釉料将会发生流动,并流动至陶瓷煲胚体4的底面,同时控制第四电机403启动,第四电机403输出轴转动带动第二传动轴404转动,第二传动轴404转动带动多个第一锥齿轮405转动,第一锥齿轮405转动带动对应的第二锥齿轮408转动,第二锥齿轮408转动带动对应的连轴406转动,连轴406转动带动对应的釉台407转动,进而使得釉台407内的釉料发生转动,进而对陶瓷煲胚体4的整个底面进行施釉,同时通过釉台407转动避免了釉料发生沉淀,相较于现有技术直接采用翻转的方式,采用釉料转动的方式使得施釉更加均匀。When glazing: when multiple ceramic pot bodies 4 are moved to the upper surface of a glaze table 407, the peripheral air pump is controlled to start, so that one ceramic pot body 4 is sucked by each of the multiple glaze tables 407, realizing A plurality of ceramic pot bodies 4 are clamped and fixed, and then the third motor 401 is controlled to start, and the output shaft of the third motor 401 rotates to drive the fixed box 402 to rotate, and the fixed box 402 rotates to drive all connected parts to rotate, thereby driving multiple glazes. The table 407 rotates and tilts. At this time, the glaze in the glaze table 407 will flow and flow to the bottom surface of the ceramic body 4. At the same time, the fourth motor 403 is controlled to start, and the output shaft of the fourth motor 403 rotates to drive the second transmission shaft. 404 rotates, the rotation of the second transmission shaft 404 drives a plurality of first bevel gears 405 to rotate, the rotation of the first bevel gears 405 drives the rotation of the corresponding second bevel gears 408, the rotation of the second bevel gears 408 drives the rotation of the corresponding coupling shafts 406, and the The rotation of the shaft 406 drives the corresponding glaze table 407 to rotate, thereby causing the glaze material in the glaze table 407 to rotate, and then to glaze the entire bottom surface of the ceramic body 4, and at the same time, the rotation of the glaze table 407 prevents the glaze material from precipitating. Compared with the way of directly turning over in the prior art, the way of turning the glaze material makes the glazing more uniform.
对陶瓷煲胚体4的底面施釉完成后,由于釉料在浆料池409内极易发生沉淀,而现有技术中只是在料池中部对釉料进行翻动,进而极易导致料池两侧的釉料混合不均匀,严重影响烧制效果,此时控制第三电机401启动,第三电机401输出轴转动带动固定箱402转动,固定箱402转动带动相连接的所有部件转动,进而带动多个釉台407转动至浆料池409内,进而使得陶瓷煲胚体4浸入浆料池409内的釉料中,接着控制第四电机403启动,第四电机403输出轴转动带动第二传动轴404转动,进而带动相连接的所有部件转动,进而使得多个陶瓷煲胚体4在釉料中转动,接着控制第二电动滑块412沿着第二电动滑轨411移动,第二电动滑块412移动带动第一连接板413移动,第一连接板413移动带动搅拌辊414移动,进而带动直齿轮415沿着齿条416移动并转动,进而使得直齿轮415转动带动搅拌辊414转动,进而使得搅拌辊414在浆料池409内移动并转动,从而通过搅拌辊414实现对浆料池409内对釉料进行搅拌,有效的避免了釉料在浆料池409内沉淀,并通过往复移动的方式使得浆料池409内的釉料混合均匀,从而提升陶瓷煲胚体4的施釉效果以及后期烧制效果。After the glaze is applied to the bottom surface of the ceramic clay body 4, since the glaze is easily precipitated in the slurry pool 409, in the prior art, the glaze is only stirred in the middle of the pool, which can easily cause the sides of the pool to The uneven mixing of the glaze material seriously affects the firing effect. At this time, the third motor 401 is controlled to start, and the output shaft of the third motor 401 rotates to drive the fixed box 402 to rotate, and the fixed box 402 rotates to drive all connected parts to rotate, and then drives multiple A glaze table 407 is rotated into the slurry pool 409, and then the ceramic body 4 is immersed in the glaze in the slurry pool 409, and then the fourth motor 403 is controlled to start, and the output shaft of the fourth motor 403 rotates to drive the second drive shaft 404 rotates, and then drives all connected parts to rotate, and then makes a plurality of pottery pot bodies 4 rotate in the glaze, then controls the second electric slide block 412 to move along the second electric slide rail 411, and the second electric slide block The movement of 412 drives the first connecting plate 413 to move, and the movement of the first connecting plate 413 drives the stirring roller 414 to move, and then drives the spur gear 415 to move and rotate along the rack 416, so that the spur gear 415 rotates to drive the stirring roller 414 to rotate, thereby making The stirring roller 414 moves and rotates in the slurry pool 409, thereby realizing stirring the glaze in the slurry pool 409 by the stirring roller 414, effectively avoiding the precipitation of the glaze in the slurry pool 409, and through the reciprocating movement The method makes the glaze in the slurry pool 409 evenly mixed, thereby improving the glazing effect of the ceramic body 4 and the later firing effect.
实施例三:Embodiment three:
在实施例二的基础上,根据图9-10所示,修整组件包括有第三电动滑轨501、第三电动滑块502、第二连接板503、楔形板504、第三电动执行器505、连接架506、第三导管508、弹性件509、滑动架510和弹簧杆511;浆料池409上部固接有第三电动滑轨501;第三电动滑轨501上滑动连接有多个第三电动滑块502;每个第三电动滑块502上均固接有一个第二连接板503;每个第二连接板503下部均固接有一个楔形板504;第三固定板410下部等距固接有多个第三电动执行器505;每个第三电动执行器505伸缩部均固接有一个连接架506;多个连接架506各与一个弧形管507固接;每个弧形管507下部均固接有一个第三导管508;每个第三导管508上均滑动连接有一个滑动架510;每个第三导管508外侧均套有一个弹性件509,并且弹性件509一端固接于弧形管507,而且弹性件509另一端固接于滑动架510;每个滑动架510下部均固接有一个弹簧杆511;每个滑动架510均与多个顶块512固接;每个滑动架510均与多个顶杆513固接,并且顶杆513位于顶块512的前方,而且每个顶杆513与每个顶块512一一对应。On the basis of Embodiment 2, as shown in Figures 9-10, the trimming assembly includes a third electric slide rail 501, a third electric slider 502, a second connecting plate 503, a wedge plate 504, and a third electric actuator 505 , connecting frame 506, third conduit 508, elastic member 509, sliding frame 510 and spring rod 511; the upper part of the slurry pool 409 is fixedly connected with a third electric slide rail 501; the third electric slide rail 501 is slidingly connected with a plurality of first Three electric sliders 502; each third electric slider 502 is fixedly connected with a second connecting plate 503; the lower part of each second connecting plate 503 is fixedly connected with a wedge-shaped plate 504; the lower part of the third fixing plate 410, etc. A plurality of third electric actuators 505 are fixedly connected to each other; a connecting frame 506 is fixedly connected to the telescopic part of each third electric actuator 505; each connecting frame 506 is fixedly connected to an arc tube 507; each arc A third conduit 508 is affixed to the bottom of the shaped tube 507; a sliding frame 510 is slidably connected to each third conduit 508; an elastic member 509 is sleeved on the outside of each third conduit 508, and one end of the elastic member 509 Fixed to the arc tube 507, and the other end of the elastic member 509 is fixed to the sliding frame 510; a spring rod 511 is fixed to the lower part of each sliding frame 510; each sliding frame 510 is fixed to a plurality of top blocks 512 each sliding frame 510 is fixedly connected with a plurality of push rods 513, and the push rods 513 are located in front of the top block 512, and each push rod 513 corresponds to each top block 512 one by one.
第一电动执行器204、第二电动执行器303和第三电动执行器505为电动推杆,弹性件509为弹簧。The first electric actuator 204 , the second electric actuator 303 and the third electric actuator 505 are electric push rods, and the elastic member 509 is a spring.
在进行上料时:控制两个第一电动执行器204启动带动支撑板206往下移动,支撑板206移动带动多个吸盘207往下移动,进而使得多个吸盘207各移动至一个陶瓷煲胚体4的内部,同时控制外设气泵启动,从而通过多个吸盘207将陶瓷煲胚体4吸住,实现对多个陶瓷煲胚体4进行夹持固定,接着控制两个第一电动滑块202各沿着一个第一电动滑轨201往前移动,两个第一电动滑块202移动带动第一固定板203移动,第一固定板203移动带动相连接的所有部件移动,进而带动多个陶瓷煲胚体4往前移动,此时多个陶瓷煲胚体4各移动至一个釉台407的上表面,并通过釉台407进行支撑,从而实现陶瓷煲胚体4的上料作业。When feeding: control the two first electric actuators 204 to start to drive the support plate 206 to move downward, and the movement of the support plate 206 drives a plurality of suction cups 207 to move downward, so that each of the plurality of suction cups 207 moves to a ceramic pot. Inside the body 4, control the start of the peripheral air pump at the same time, so that the ceramic pot body 4 is sucked by a plurality of suction cups 207, and multiple ceramic pot bodies 4 are clamped and fixed, and then the two first electric sliders are controlled 202 each move forward along a first electric slide rail 201, the movement of the two first electric sliders 202 drives the first fixed plate 203 to move, and the movement of the first fixed plate 203 drives all the connected parts to move, thereby driving multiple The ceramic pot body 4 moves forward, and now a plurality of ceramic pot bodies 4 each move to the upper surface of a glaze table 407, and are supported by the glaze table 407, thereby realizing the feeding operation of the ceramic pot body 4.
在进行修整时:当陶瓷煲胚体4从浆料池409内的釉料中取出时,陶瓷煲胚体4的下沿处极易残留有多余的釉料,以及陶瓷煲胚体4的多个凹槽41内,极易堆积有多余的釉料,此时控制第三电机401启动,第三电机401输出轴转动带动固定箱402转动,固定箱402转动带动相连接的所有部件转动,使得陶瓷煲胚体4与浆料池409的底部垂直,即使得陶瓷煲胚体4的开口朝前,此时控制第三电动执行器505启动带动对应的连接架506往后移动,连接架506移动带动对应的弧形管507移动,弧形管507移动带动对应的第三导管508移动,进而带动相连接的所有部件移动,进而带动对应的多个顶块512和对应的多个顶杆513往后移动靠近陶瓷煲胚体4,此时多个顶块512未触碰到陶瓷煲胚体4,而后控制对应的第三电动滑块502沿着第三电动滑轨501往右移动,第三电动滑块502移动带动对应的第二连接板503移动,第二连接板503移动带动对应的楔形板504移动,进而使得楔形板504移动对弹簧杆511造成挤压,并使得弹簧杆511往下移动,弹簧杆511移动带动滑动架510移动,进而拉伸弹性件509,同时滑动架510移动带动对应的多个顶块512和对应的多个顶杆513往下移动,进而使得顶块512和顶杆513低于弧形橡胶片5071,接着控制第三电动执行器505启动带动对应的连接架506继续往后移动,进而使得弧形橡胶片5071触碰到陶瓷煲胚体4的下沿,从而将陶瓷煲胚体4下沿残留的多余釉料刮除,并通过弧形上部均贯穿的多个圆孔以及第三导管508最终流入浆料池409内,从而实现釉料的回收,避免了浪费;When trimming: when the ceramic clay pot body 4 was taken out from the glaze in the slurry pool 409, the lower edge of the ceramic pot body 4 was very likely to have excess glaze remaining, and the excess glaze of the ceramic pot body 4 In the first groove 41, it is very easy to accumulate redundant glaze. At this time, the third motor 401 is controlled to start, and the output shaft of the third motor 401 rotates to drive the fixed box 402 to rotate, and the fixed box 402 rotates to drive all parts connected to rotate, so that The ceramic pot body 4 is perpendicular to the bottom of the slurry pool 409, so that the opening of the ceramic pot body 4 faces forward. At this time, the third electric actuator 505 is controlled to start and drive the corresponding connecting frame 506 to move backward, and the connecting frame 506 moves Drive the corresponding arc tube 507 to move, and the arc tube 507 moves to drive the corresponding third conduit 508 to move, and then drives all the connected parts to move, and then drives the corresponding multiple ejector blocks 512 and the corresponding multiple ejector pins 513 to move After moving close to the ceramic pot body 4, a plurality of top blocks 512 did not touch the ceramic pot body 4, and then control the corresponding third electric slide block 502 to move to the right along the third electric slide rail 501, the third The movement of the electric slider 502 drives the corresponding second connecting plate 503 to move, and the movement of the second connecting plate 503 drives the corresponding wedge plate 504 to move, so that the wedge plate 504 moves to squeeze the spring rod 511, and makes the spring rod 511 go down Move, the spring rod 511 moves to drive the sliding frame 510 to move, and then stretches the elastic member 509, while the sliding frame 510 moves to drive the corresponding plurality of top blocks 512 and the corresponding plurality of push rods 513 to move downward, so that the top blocks 512 and The push rod 513 is lower than the arc-shaped rubber sheet 5071, and then the third electric actuator 505 is controlled to start to drive the corresponding connecting frame 506 to continue to move backward, so that the arc-shaped rubber sheet 5071 touches the lower edge of the ceramic pot body 4, Thereby scrape off the excess glaze remaining on the lower edge of the ceramic pot body 4, and finally flow into the slurry pool 409 through a plurality of round holes and the third conduit 508 through the arc-shaped upper part, thereby realizing the recovery of the glaze and avoiding wasted;
当弧形橡胶片5071将陶瓷煲胚体4下沿残留的多余釉料刮除后,控制对应的第三电动滑块502沿着第三电动滑轨501往左移动,第三电动滑块502移动带动相连接的所有部件移动,进而带动楔形板504移动,此时楔形板504将不再对弹簧杆511造成挤压,使得滑动架510通过弹性件509产生的反弹力进行复位,进而使得对应的多个顶块512往上移动贴合凹槽41,此时控制第三电动执行器505启动带动对应的连接架506继续往后移动,进而带动相连接的所有部件移动,进而带动对应的多个顶块512往后移动,从而通过多个顶块512将凹槽41内堆积的釉料刮出,从而避免了凹槽41内堆积有多余的釉料,同时经过多个顶块512将凹槽41内堆积的釉料刮出后,凹槽41边沿部分将会有部分釉料溢出,此时随着连接架506的继续移动通过弧形橡胶片5071将凹槽41边沿溢出的釉料刮平,此时仍有部分釉料溢至凹槽41的内边沿,随着连接架506的继续移动通过顶杆513移动至凹槽41内,并通过顶杆513上部设置的滚珠使釉料贴合凹槽41,从而实现对陶瓷煲胚体4进行修整,接着再控制第四电机403启动,第四电机403输出轴转动带动第二传动轴404转动一百八十度,进而带动相连接的所有部件转动一百八十度,而后再通过弧形橡胶片5071、顶块512和顶杆513对陶瓷煲胚体4进行修整,从而提高陶瓷煲胚体4的施釉效果,并提高了陶瓷煲胚体4的后期烧制质量。After the arc-shaped rubber sheet 5071 scrapes off the remaining excess glaze on the lower edge of the ceramic pot body 4, control the corresponding third electric slide block 502 to move to the left along the third electric slide rail 501, and the third electric slide block 502 The movement drives all the connected parts to move, and then drives the wedge plate 504 to move. At this time, the wedge plate 504 will no longer squeeze the spring rod 511, so that the sliding frame 510 is reset by the rebound force generated by the elastic member 509, so that the corresponding The plurality of top blocks 512 move upwards to fit the groove 41. At this time, the third electric actuator 505 is controlled to start to drive the corresponding connecting frame 506 to continue to move backward, and then drive all the connected parts to move, and then drive the corresponding multiple parts. The top blocks 512 move backwards, thereby scraping out the accumulated glaze in the groove 41 through a plurality of top blocks 512, thus avoiding excess glaze accumulated in the groove 41, and passing through the plurality of top blocks 512 at the same time After the glaze accumulated in the groove 41 is scraped off, part of the glaze will overflow from the edge of the groove 41. At this time, as the connecting frame 506 continues to move, the glaze overflowing from the edge of the groove 41 will be scraped by the arc-shaped rubber sheet 5071. At this time, part of the glaze still overflows to the inner edge of the groove 41. As the connecting frame 506 continues to move, it moves into the groove 41 through the push rod 513, and the glaze is pasted by the ball on the top of the push rod 513. Groove 41, so as to achieve the trimming of the ceramic body 4, and then control the fourth motor 403 to start, the output shaft of the fourth motor 403 rotates to drive the second transmission shaft 404 to rotate 180 degrees, and then drives the connected All parts are rotated by 180 degrees, and then the ceramic pot body 4 is trimmed by the arc-shaped rubber sheet 5071, the top block 512 and the ejector rod 513, thereby improving the glazing effect of the ceramic pot body 4 and improving the ceramic pot body. Post-fire quality of embryo body 4.
尽管已经示出和描述了本发明的实施例,但对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行变化,本发明的范围由所附权利要求及其等同物限定。While embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that changes may be made to these embodiments without departing from the principles and spirit of the invention. as defined by the appended claims and their equivalents.
Claims (10)
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