CN116494006A - An automatic cleaning and chip removal device for processing electric mechanical parts - Google Patents

Abstract

The invention discloses an automatic cleaning chip removal device for machining an electric mechanical part, which relates to the technical field of machining of mechanical parts and comprises a device main body, wherein a movable chassis is arranged at the bottom of the device main body, a lifting rotating mechanism is arranged above the movable chassis, and an automatic cleaning chip removal mechanism is arranged on one side of the lifting rotating mechanism; the lifting rotating mechanism comprises a lifting unit and a rotating unit, and the lifting unit is arranged above the movable chassis. According to the invention, the dust suction fan works, the dust suction pipe sucks the gap of the clamp on the surface of the machine tool and the scraps cleaned by the cleaning brush through the scraps collection box and the dust suction cover, so that the surface of the machine tool is ensured to be clean, the electromagnetic assembly works and is electrified to enable the scraps bonding cylinder to have an electromagnetic adsorption function to adsorb the sucked scraps, after the cleaning is finished, the electromagnetic assembly is powered off, and the scraps adsorbed on the surface of the scraps bonding cylinder are automatically discharged to facilitate centralized collection and cleaning.

Description

An automatic cleaning and chip removal device for processing electric mechanical parts

technical field

The invention relates to the technical field of mechanical parts processing, in particular to an automatic cleaning chip removal device for processing electric mechanical parts.

Background technique

Mechanical parts processing refers to the process of changing the shape or performance of the workpiece through a mechanical device. According to the difference in processing methods, it can be divided into cutting processing and pressure processing. Generally, cutting processing requires the use of machine tools, and machine tools are used in cutting processing. Chips will be generated when processing, if the chips generated during processing are not cleaned regularly, the chips will fly to the surface of the workpiece, which will affect the machining accuracy of the surface of the workpiece, and the chips generated by processing will accumulate in the machine tool for a long time and enter the kinematic mechanism. It will cause damage to the movement mechanism of the machine tool, so the debris in the machine tool needs to be cleaned frequently. The existing machine tool cleaning and chip removal work uses air guns and brushes to manually clean the workbench in the machine tool, which is time-consuming and laborious, and the cleaning efficiency is low. The cleaning effect is poor, and the inside of the fixture installation groove is not easy to clean. Therefore, the present invention proposes an automatic cleaning and chip removal device for processing electric mechanical parts.

In the prior art, a Chinese patent document with a publication number of CN112123005B and a publication date of June 8, 2021 was proposed to solve the above technical problems. The technical solution disclosed in this patent document is as follows: an automatic cleaning row for mechanical processing The chip device includes a frame, a waste chip collection box is arranged on both sides of the lower end of the frame, and a handle is fixedly connected to the outer surface of the waste chip collection box, and a bottom plate is arranged in the middle part of the inner side of the frame, and a workbench is fixedly connected to the bottom plate , and the upper surface of the workbench is provided with fixture installation grooves, the front and rear sides of the frame are connected with screw rods through bearings, and the screw rods are connected with moving plates, and the left and right sides of the moving plate are fixedly connected with air distribution blocks , and the lower end of the gas distribution block is connected with a blowing head.

In order to solve the problem that the debris of machining is not easy to clean, the existing technology is to use a motor to drive one side of the screw to rotate, and the screw drives the other side of the screw to rotate synchronously through the belt, so that the moving plate on the screw moves to the left , the bottom plate cleaning brushes on both sides of the moving plate and the table cleaning brushes clean up the accumulated processing debris in the machine tool, but there will also be situations where the device is not easy to install and cooperate with the machine tool, which will lead to problems inside the machine tool Debris getting between the bench cleaning brush and the floor cleaning brush is not easy to achieve.

Contents of the invention

The object of the present invention is to provide an automatic cleaning and chip removal device for machining electric mechanical parts, so as to solve the problems raised in the above-mentioned background technology.

In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:

An automatic cleaning and chip removal device for processing electric mechanical parts, comprising a device main body, a mobile chassis is provided at the bottom of the device main body, a lifting and rotating mechanism is provided above the mobile chassis, and a lifting and rotating mechanism is provided on one side of the lifting and rotating mechanism. Automatic cleaning chip removal mechanism; the lifting and rotating mechanism includes a lifting unit and a rotating unit, the lifting unit is arranged above the mobile chassis, and the rotating unit is arranged inside the lifting unit; the automatic cleaning and chip removing mechanism includes A mobile unit and a debris processing unit, the mobile unit is arranged on one side of the rotating unit, and the debris processing unit is arranged below the mobile unit.

The further improvement of the technical solution of the present invention is: the lifting unit includes a lifting frame fixedly installed on the upper surface of the mobile chassis, a motor one is fixedly mounted on the top of the lifting frame, and a threaded rod is fixedly mounted on the output shaft of the motor one One, the lower end of the threaded rod one is rotatably connected with the bottom inner wall of the lifting frame.

With the above technical solution, the side surface of the lifting frame is provided with a limit chute matching with the lifting plate, and the motor drives the threaded rod to rotate.

The further improvement of the technical solution of the present invention is that: the lifting unit further includes a lifting plate slidably mounted on the inner surface of the lifting frame, and one side inner wall of the lifting plate is threadedly connected with the outer surface of the threaded rod one.

By adopting the above technical scheme, the lifting plate can be lifted up and down to adjust the height under the limited cooperation of the lifting frame and the rotation of the threaded rod one.

The further improvement of the technical solution of the present invention is that: the rotating unit includes a reversing motor fixedly installed on the lower surface of the lifting plate, and the output shaft of the reversing motor is fixedly installed with gear one.

By adopting the above technical scheme, the reversing motor drives the first rotation of the gear, and the gears together drive the second rotation of the gear.

The further improvement of the technical solution of the present invention is that: the rotating unit also includes a moving guide rail that is rotatably mounted on the upper surface of the lifting plate, and a gear two is fixedly installed above the moving guide rail, and the outer surface of the moving guide rail is connected to the gear one. The outer surfaces mesh with each other.

By adopting the above-mentioned technical scheme, the second gear drives the moving guide rail to rotate to adjust the horizontal angle because the first gear rotates.

The further improvement of the technical solution of the present invention lies in that: the moving unit includes a motor 1 fixedly mounted on the upper surface of one end of the moving guide rail, and a bevel gear 1 is fixedly mounted on the output shaft of the motor 1 .

With the above technical scheme, the first motor is installed on the surface of one end of the moving guide rail through the mounting bracket, the first motor can drive the first bevel gear to rotate, and the first bevel gear drives the second bevel gear to rotate.

The further improvement of the technical solution of the present invention is that: the moving unit also includes a threaded rod 2 that is rotatably installed on the inner wall of the middle part of the moving guide rail, and one end of the threaded rod 2 is fixedly installed with a bevel gear 2, and the bevel gear 2 The outer surface meshes with the outer surface of the bevel gear one.

By adopting the above technical scheme, the second rotation of the bevel gear drives the second rotation of the threaded rod.

The further improvement of the technical solution of the present invention is that: the moving unit further includes a moving frame slidably mounted on the upper surface of the moving guide rail, and the inner wall of the middle part of the moving frame is threadedly connected with the outer surface of the threaded rod two.

By adopting the above technical scheme, a pulley is movably installed on the outer wall of the moving frame, and a limiting chute is arranged on the outer surface of the moving guide rail.

The further improvement of the technical solution of the present invention is that: the debris processing unit includes a debris collection box fixedly installed on the lower surface of the mobile frame, the lower end of the debris collection box is fixedly equipped with a dust cover, and the mobile frame A dust suction fan is fixedly installed on the upper surface, and the dust suction pipe of the dust suction fan runs through the side wall of the dust suction hood.

By adopting the above technical scheme, the debris collection box plays the role of installing the debris bonding cylinder, and the dust suction cover is placed under the debris collection box to concentrate the wind force of the dust suction fan to facilitate the suction of debris on the surface of the machine tool.

The further improvement of the technical solution of the present invention lies in that: the debris processing unit also includes a debris bonding cylinder fixedly installed on the inner surface of the debris collection box, an electromagnetic assembly is fixedly installed on the outer surface of the mobile frame, and the electromagnetic assembly is fixedly installed on the outer surface of the mobile frame. The output end of the assembly is socketed with the outer surface of one end of the debris bonding cylinder, and the outer surface of the moving frame is fitted with a cleaning brush through clamping.

With the above technical scheme, the electromagnetic assembly is powered by the power supply and control parts installed outside the electromagnetic assembly, and the electromagnetic assembly is energized so that the debris bonding cylinder has the effect of electromagnetic adsorption, collecting debris, and the connection between the cleaning brush and the moving frame through the thread Nut fastening for easy removal.

Owing to adopting above-mentioned technical scheme, relative to the prior art, the technical progress of the present invention is:

1. The present invention provides an automatic cleaning and chip removal device for electric mechanical parts processing. The mobile chassis is convenient for the lifting frame to move close to the machine tool for processing mechanical parts. When the motor works, the output shaft drives the threaded rod to rotate, and the lifting plate is within the limit of the lifting frame. The height of the moving guide rail can be adjusted by lifting and lowering under the coordination of positions, so that the moving guide rail can be adapted to machine tools of different heights, which is convenient for automatic cleaning and chip removal of debris on the surface of the machine tool.

2. The present invention provides an automatic cleaning and chip removal device for the processing of electric mechanical parts. The lifting plate plays the role of installing the reversing motor and moving the guide rail. The output shaft of the reversing motor drives the first gear to rotate. The mutual meshing drives the moving guide rail to rotate, and the horizontal angle adjustment of the moving guide rail is convenient for the moving guide rail to rotate away from the top of the machine tool after cleaning, so as to avoid affecting the processing of the workpiece by the machine tool.

3. The present invention provides an automatic cleaning chip removal device for the processing of electrical machinery parts. The mobile frame plays the role of installing the debris collection box, dust suction fan and cleaning brush. When the motor works, the output shaft drives the bevel gear to rotate. The first bevel gear drives the second threaded rod to rotate by intermeshing with the second bevel gear, and the moving frame slides under the limit action of the moving guide rail, and cooperates with the cleaning brush to automatically clean the debris on the surface of the machine tool above the machine tool.

4. The present invention provides an automatic cleaning chip removal device for the processing of electric mechanical parts. The chip collection box plays the role of installing the chip bonding cylinder. The dust suction pipe of the dust suction fan passes through the chip collection box and the dust collection cover. Suction the gaps of the fixture surface of the machine tool and the debris cleaned by the cleaning brush to ensure the cleanliness of the machine tool surface. The electromagnetic components are energized so that the debris bonding cylinder has the electromagnetic adsorption function to absorb the suctioned debris. After cleaning is completed , the electromagnetic components are powered off, and the debris adsorbed on the surface of the debris bonding cylinder is automatically discharged to facilitate centralized collection and cleaning.

Description of drawings

Fig. 1 is a structural representation of the present invention;

Fig. 2 is a schematic diagram of the rotation of the structural moving guide rail of the present invention;

Fig. 3 is a schematic cross-sectional view of a structural lifting frame of the present invention;

Fig. 4 is a schematic bottom view of the structural lifting frame of the present invention;

Fig. 5 is a schematic diagram of a structural mobile frame of the present invention;

Fig. 6 is a schematic cross-sectional view of the structural mobile frame of the present invention.

Among the figure: 1, device main body; 11, mobile chassis; 2, lifting and rotating mechanism; 21, lifting frame; 22, motor one; 23, threaded rod one; 24, lifting plate; 25, reversing motor; 251, gear one 26, moving guide rail; 261, gear two; 3, automatic cleaning chip removal mechanism; 31, motor one; 311, bevel gear one; 32, threaded rod two; 321, bevel gear two; 33, moving frame; 34 , debris collection box; 35, vacuum cover; 36, vacuum fan; 37, debris bonding cylinder; 38, electromagnetic components; 39, cleaning brush.

Detailed ways

Below in conjunction with embodiment the present invention is described in further detail:

Example 1

As shown in Figures 1-6, the present invention provides an automatic cleaning and chip removal device for the processing of electric mechanical parts, including a device main body 1, a mobile chassis 11 is provided at the bottom of the device main body 1, and a lifting and rotating device is provided above the mobile chassis 11. Mechanism 2, one side of the lifting and rotating mechanism 2 is provided with an automatic cleaning chip removal mechanism 3; the lifting and rotating mechanism 2 includes a lifting unit and a rotating unit, the lifting unit is arranged above the mobile chassis 11, and the rotating unit is arranged on the inside of the lifting unit; The automatic cleaning chip removal mechanism 3 includes a mobile unit and a debris processing unit, the mobile unit is arranged on one side of the rotating unit, the debris processing unit is arranged below the mobile unit, and the lifting unit includes a mobile unit fixed on the upper surface of the mobile chassis 11 Lifting frame 21, the top of lifting frame 21 is fixedly equipped with motor one 22, and the output shaft of motor one 22 is fixedly installed with threaded rod one 23, and the lower end of threaded rod one 23 is rotationally connected with the bottom inner wall of lifting frame 21, and mobile chassis 11 is convenient to The lifting frame 21 moves close to the mechanical parts processing machine tool, and the output shaft of the motor one 22 drives the threaded rod one 23 to rotate. Threaded with the outer surface of the threaded rod one 23, the lifting plate 24 can lift and adjust the height of the moving guide rail 26 under the limit cooperation of the lifting frame 21, so that the moving guide rail 26 can be adapted to machine tools of different heights, which is convenient for the surface of the machine tool. Debris automatic cleaning and evacuation.

Example 2

As shown in Figures 1-6, on the basis of Embodiment 1, the present invention provides a technical solution: preferably, the rotating unit includes a reversing motor 25 fixedly installed on the lower surface of the lifting plate 24, and the reversing motor 25 The output shaft is fixedly equipped with gear one 251, and the lifting plate 24 plays the role of installing the reversing motor 25 and the moving guide rail 26. The output shaft of the reversing motor 25 works to drive the gear one 251 to rotate. 24. The moving guide rail 26 on the upper surface, the top of the moving guide rail 26 is fixedly equipped with a gear two 261, the outer surface of the moving guide rail 26 meshes with the outer surface of the gear one 251, and the gear one 251 drives the moving guide rail 26 by meshing with the gear two 261 Rotate to adjust the horizontal angle of the mobile guide rail 26, so that the mobile guide rail 26 rotates away from the top of the machine tool after cleaning is completed, so as to avoid affecting the processing of the workpiece by the machine tool.

Example 3

As shown in Figures 1-6, on the basis of Embodiment 1, the present invention provides a kind of technical scheme: preferably, mobile unit comprises the motor one 31 that is fixedly installed on the upper surface of one end of mobile guide rail 26, the output of motor one 31 The shaft is fixedly installed with bevel gear 1 311, and the mobile frame 33 plays the role of installing debris collection box 34, dust suction fan 36 and cleaning brush 39. The output shaft of motor 1 31 drives the bevel gear 1 311 to rotate, and the mobile unit Also include the threaded rod two 32 that are installed in the middle part of the moving guide rail 26, and one end of the threaded rod two 32 is fixedly equipped with a bevel gear two 321, and the outer surface of the bevel gear two 321 is connected to the outer surface of the bevel gear one 311 meshing, the mobile unit also includes a mobile frame 33 that is slidably installed on the upper surface of the mobile guide rail 26, the inner wall of the middle part of the mobile frame 33 is threadedly connected with the outer surface of the threaded rod two 32, and the bevel gear one 311 passes through the bevel gear two 321. The engagement drives the threaded rod two 32 to rotate, and the moving frame 33 slides under the limit action of the moving guide rail 26, and cooperates with the cleaning brush 39 to automatically clean the debris on the surface of the machine tool above the machine tool.

Example 4

As shown in Figures 1-6, on the basis of Embodiment 1, the present invention provides a technical solution: preferably, the debris processing unit includes a debris collection box 34 fixedly installed on the lower surface of the mobile frame 33, and the debris The lower end of collection box 34 is fixedly equipped with dust suction cover 35, and the upper surface of mobile frame 33 is fixedly equipped with dust suction blower 36, and the dust suction pipe of dust suction blower 36 runs through the sidewall of dust suction cover 35, and debris collection box 34 To the effect of installing the debris bonding cylinder 37, the dust suction fan 36 works, and its dust suction pipe sucks the gaps of the surface clamps of the machine tool and the debris cleaned by the cleaning brush 39 through the debris collection box 34 and the dust suction cover 35. To ensure the cleanliness of the machine tool surface, the debris processing unit also includes a debris bonding cylinder 37 fixedly installed on the inner surface of the debris collection box 34, an electromagnetic assembly 38 is fixedly installed on the outer surface of the mobile frame 33, and the output end of the electromagnetic assembly 38 It is socketed with the outer surface of one end of the debris bonding cylinder 37, and the outer surface of the moving frame 33 is mounted with a cleaning brush 39 through clamping. After the cleaning is completed, the electromagnetic assembly 38 is powered off, and the debris adsorbed on the surface of the debris bonding cylinder 37 is automatically discharged to facilitate centralized collection and cleaning.

Let's talk about the working principle of the automatic cleaning chip removal device for the machining of mechanical parts.

As shown in Figures 1-6, first, the output shaft of the reversing motor 25 works to drive the gear one 251 to rotate, and the gear one 251 drives the moving guide rail 26 to rotate by meshing with the gear two 261, and the horizontal angle of the moving guide rail 26 is adjusted to move Guide rail 26 is positioned at the top of lathe surface, then, its output shaft of motor one 22 works and drives threaded rod one 23 to rotate, and lifting plate 24 can lift and adjust the height of moving guide rail 26 under the limit cooperation of lifting frame 21, makes moving guide rail 26 It can be adapted to machine tools of different heights. Finally, the output shaft of the motor one 31 drives the bevel gear one 311 to rotate, and the bevel gear one 311 drives the threaded rod two 32 to rotate by meshing with the bevel gear two 321. Sliding under the limit action of moving guide rail 26, cooperate cleaning brush 39 to carry out automatic cleaning to the debris on machine tool surface on the top of machine tool, dust suction blower 36 works its dust suction pipe to pass debris collection box 34 and dust suction cover 35 to machine tool. The surface fixture gap and the debris cleaned by the cleaning brush 39 are sucked, and the electromagnetic assembly 38 is energized to make the debris bonding cylinder 37 have an electromagnetic adsorption function to absorb the suctioned debris. After the cleaning is completed, the electromagnetic assembly 38 is broken. Electricity, debris adhesive cylinder 37 surface adsorption debris automatically discharged to facilitate centralized collection and cleaning.

The above has generally described the present invention in detail, but some modifications or improvements can be made on the basis of the present invention, which are obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims (10)

1. An automatic cleaning chip removal device for processing electric mechanical parts, comprising a device main body (1), the bottom of the device main body (1) is provided with a mobile chassis (11), characterized in that: the mobile chassis (11) An elevating and rotating mechanism (2) is arranged above the upper part, and an automatic cleaning chip removal mechanism (3) is arranged on one side of the elevating and rotating mechanism (2); The lifting and rotating mechanism (2) includes a lifting unit and a rotating unit, the lifting unit is arranged above the mobile chassis (11), and the rotating unit is arranged inside the lifting unit; The automatic cleaning chip removal mechanism (3) includes a mobile unit and a debris processing unit, the mobile unit is arranged on one side of the rotating unit, and the debris processing unit is arranged below the mobile unit. 2. An automatic cleaning and chip removal device for processing electric mechanical parts according to claim 1, characterized in that: the lifting unit includes a lifting frame (21) fixedly installed on the upper surface of the mobile chassis (11), the The top of lifting frame (21) is fixedly installed with motor one (22), and the output shaft of described motor one (22) is fixedly installed with threaded rod one (23), and the lower end of described threaded rod one (23) is connected with lifting frame ( 21) The bottom inner wall is rotationally connected. 3. The automatic cleaning and chip removal device for processing electric mechanical parts according to claim 2, characterized in that: the lifting unit also includes a lifting plate (24) slidably installed on the inner surface of the lifting frame (21), so that One side inner wall of the lifting plate (24) is threadedly connected with the outer surface of the threaded rod one (23). 4. An automatic cleaning and chip removal device for processing electric mechanical parts according to claim 1, characterized in that: the rotating unit includes a reversing motor (25) fixedly installed on the lower surface of the lifting plate (24), so The output shaft of the reversing motor (25) is fixedly equipped with a gear one (251). 5. An automatic cleaning and chip removal device for processing electric mechanical parts according to claim 4, characterized in that: the rotating unit also includes a moving guide rail (26) rotatably mounted on the upper surface of the lifting plate (24), A second gear (261) is fixedly installed above the moving guide rail (26), and the outer surface of the moving guide rail (26) meshes with the outer surface of the first gear (251). 6. An automatic cleaning and chip removal device for processing electric mechanical parts according to claim 1, characterized in that: the moving unit includes a motor one (31) fixedly installed on the upper surface of one end of the moving guide rail (26), the The output shaft of the motor one (31) is fixedly equipped with a bevel gear one (311). 7. An automatic cleaning and chip removal device for processing electric mechanical parts according to claim 6, characterized in that: the moving unit also includes a threaded rod two (32) rotatably mounted on the inner wall of the middle part of the moving guide rail (26), One end of the threaded rod two (32) is fixedly mounted with a bevel gear two (321), and the outer surface of the bevel gear two (321) meshes with the outer surface of the bevel gear one (311). 8. An automatic cleaning and chip removal device for processing electric mechanical parts according to claim 7, characterized in that: the moving unit further includes a moving frame (33) slidably mounted on the upper surface of the moving guide rail (26), the The middle part inner wall of described moving frame (33) is threadedly connected with the outer surface of threaded rod two (32). 9. The automatic cleaning chip removal device for processing electric mechanical parts according to claim 8, characterized in that: the chip processing unit includes a chip collection box ( 34), the lower end of the debris collection box (34) is fixedly equipped with a dust suction cover (35), and the upper surface of the mobile frame (33) is fixedly equipped with a dust suction fan (36), and the dust suction fan ( 36) the dust suction pipe runs through the side wall of the dust suction cover (35). 10. An automatic cleaning chip removal device for processing electric mechanical parts according to claim 9, characterized in that: the chip processing unit also includes a chip fixed on the inner surface of the chip collection box (34) Bonding cylinder (37), the outer surface of described moving frame (33) is fixedly installed with electromagnetic assembly (38), and the output end of described electromagnetic assembly (38) is covered with one end outer surface of debris bonding cylinder (37). Next, a cleaning brush (39) is installed on the outer surface of the moving frame (33) through clamping.