CN116493642A - A kind of processing equipment and processing method of aluminum profiles - Google Patents

A kind of processing equipment and processing method of aluminum profiles Download PDF

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CN116493642A
CN116493642A CN202310350259.8A CN202310350259A CN116493642A CN 116493642 A CN116493642 A CN 116493642A CN 202310350259 A CN202310350259 A CN 202310350259A CN 116493642 A CN116493642 A CN 116493642A
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electric push
aluminum profile
clamping
aluminum profiles
aluminum
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CN116493642B (en
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Haian Huada Aluminum Profile Co ltd
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Haian Huada Aluminum Profile Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B41/00Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
    • B23B41/02Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor for boring deep holes; Trepanning, e.g. of gun or rifle barrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B47/00Constructional features of components specially designed for boring or drilling machines; Accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q15/00Automatic control or regulation of feed movement, cutting velocity or position of tool or work
    • B23Q15/20Automatic control or regulation of feed movement, cutting velocity or position of tool or work before or after the tool acts upon the workpiece
    • B23Q15/22Control or regulation of position of tool or workpiece
    • B23Q15/26Control or regulation of position of tool or workpiece of angular position
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Coating With Molten Metal (AREA)
  • Jigs For Machine Tools (AREA)

Abstract

本发明涉及铝型材加工技术领域,具体为一种铝型材的加工设备及其加工方法,本发明通过将可以360°旋转的圆盘安装在装置主体上的支撑架内,并将待进行打孔加工的铝型材穿插夹持在圆盘内的框架中,使得铝型材在打孔加工时可以进行360°的翻面调整,进而在无需拆卸的情况下,对铝型材上下前后四面进行打孔加工,有效地提升了采用该装置对铝型材打孔加工的便捷性,有利于提升打孔加工效率,同时,通过对上下前后四个方向上夹持辊的驱动,实现对铝型材左右方向上的平移调整,有利于避免定位组件的存在对铝型材表面打孔造成遮挡,进一步提升了该装置对铝型材打孔加工的全面性。

The invention relates to the technical field of aluminum profile processing, in particular to a processing equipment for aluminum profiles and a processing method thereof. The invention installs a 360° rotatable disc in a support frame on the main body of the device, and places holes to be punched The processed aluminum profile is interspersed and clamped in the frame in the disc, so that the aluminum profile can be turned over and adjusted 360° during the drilling process, and then the upper, lower, front, and rear sides of the aluminum profile can be punched without disassembly , which effectively improves the convenience of using the device for punching aluminum profiles, which is conducive to improving the efficiency of punching processing. The translation adjustment is beneficial to avoid the existence of the positioning component from blocking the punching on the surface of the aluminum profile, and further improves the comprehensiveness of the device for punching the aluminum profile.

Description

一种铝型材的加工设备及其加工方法A kind of processing equipment and processing method of aluminum profiles

技术领域technical field

本发明涉及铝型材加工技术领域,具体为一种铝型材的加工设备及其加工方法。The invention relates to the technical field of aluminum profile processing, in particular to an aluminum profile processing equipment and a processing method thereof.

背景技术Background technique

铝型材加工装置是一种对成型后铝型材进行打孔、切割等操作的机械设备,其被广泛用于铝型材成型后的二次加工中,是铝型材加工领域中常用的机械设备。The aluminum profile processing device is a kind of mechanical equipment for punching and cutting the formed aluminum profile. It is widely used in the secondary processing of the aluminum profile after forming. It is a commonly used mechanical equipment in the field of aluminum profile processing.

现有技术中的铝型材加工装置在实际使用过程中,为保障其对铝型材加工过程中的稳定性,通常会对铝型材进行夹持固定,铝型材加工装置内用于对铝型材进行定位夹持的工装,通常是带有底托的C字形夹持结构,这使得铝型材被夹持后,底部会受到底托遮挡,即使底部翻转朝上,由于底托的存在,也无法实现对铝型材底部的加工操作,使得铝型材仅可以进行三面加工,若需对另一面进行加工操作,则需要重新调整铝型材的夹持位置,操作繁琐,极大地影响了铝型材的加工效率。In the actual use of the aluminum profile processing device in the prior art, in order to ensure its stability during the processing of the aluminum profile, the aluminum profile is usually clamped and fixed, and the aluminum profile processing device is used for positioning the aluminum profile The clamped tooling is usually a C-shaped clamping structure with a bottom bracket, which makes the bottom of the aluminum profile will be blocked by the bottom bracket after being clamped. Even if the bottom is turned upside down, due to the existence of the bottom bracket, alignment The processing operation on the bottom of the aluminum profile allows the aluminum profile to be processed on only three sides. If the other side needs to be processed, the clamping position of the aluminum profile needs to be readjusted. The operation is cumbersome and greatly affects the processing efficiency of the aluminum profile.

为此,我们提出一种铝型材的加工设备及其加工方法来解决上述现有技术中存在的一些问题,以保障铝型材加工装置使用过程中的高效全面性。Therefore, we propose an aluminum profile processing equipment and its processing method to solve some problems in the above-mentioned prior art, so as to ensure the high efficiency and comprehensiveness of the aluminum profile processing device during use.

发明内容Contents of the invention

本发明的目的在于提供一种铝型材的加工设备及其加工方法,以解决上述背景技术中提出的现有技术中的铝型材加工装置对铝型材加工时操作方位不够全面,容易影响加工效率的问题。The purpose of the present invention is to provide an aluminum profile processing equipment and its processing method to solve the problem that the aluminum profile processing device in the prior art proposed in the above background technology is not comprehensive enough to operate the aluminum profile and easily affects the processing efficiency. question.

为实现上述目的,本发明提供如下技术方案:一种铝型材的加工设备及其加工方法,包括装置主体,以及安装在装置主体上用于对铝型材钻孔的可移动机械臂,装置主体上安装有多个用于对铝型材夹持的定位组件,且定位组件包括固定安装在装置主体上的支撑架,支撑架的顶部中间位置处安装有能够360°旋转的圆盘,且圆盘的中间位置固定安装有为正方形结构设置的框架,框架的上下两侧对称安装有竖直设置的第一电动推杆,且上下两侧第一电动推杆相互靠近的伸缩端上均固定安装有纵向设置的夹持架,框架的前后两侧对称安装有纵向设置的第二电动推杆,且前后两侧第二电动推杆相互靠近的伸缩端上同样固定安装有竖直设置的夹持架,铝型材夹持在上下前后四个夹持架中间。In order to achieve the above object, the present invention provides the following technical solutions: a processing equipment and processing method for aluminum profiles, including a device main body, and a movable mechanical arm installed on the device main body for drilling aluminum profiles, on the device main body A plurality of positioning components for clamping aluminum profiles are installed, and the positioning components include a support frame fixedly installed on the main body of the device. A disc capable of 360° rotation is installed at the middle position of the top of the support frame, and the disc’s A frame set for a square structure is fixedly installed in the middle position, first electric push rods vertically arranged symmetrically are installed on the upper and lower sides of the frame, and longitudinal The set clamping frame, the front and rear sides of the frame are symmetrically installed with the second electric push rod arranged vertically, and the telescopic ends of the second electric push rods on the front and rear sides are also fixedly installed with the vertical clamping frame, The aluminum profile is clamped in the middle of the four clamping frames up and down, front and back.

进一步的,多个定位组件位于同一水平直线上,铝型材横向穿插在多个定位组件内部。Further, the multiple positioning components are located on the same horizontal straight line, and the aluminum profiles are transversely interspersed inside the multiple positioning components.

进一步的,支撑架的顶部中间位置开设有弧形凹槽,圆盘安装在弧形凹槽内,圆盘的外端壁中间位置环绕开设有环槽,且环槽的内部滑动连接有两个前后对称设置的滑块,两个滑块分别固定安装在弧形凹槽的前后内端壁上。Further, an arc-shaped groove is opened at the middle position of the top of the support frame, and the disk is installed in the arc-shaped groove, and a ring groove is formed around the middle position of the outer end wall of the disk, and the inside of the ring groove is slidingly connected with two The front and rear symmetrically arranged sliders, the two sliders are respectively fixedly installed on the front and rear inner end walls of the arc-shaped groove.

进一步的,支撑架的内部中间位置开设有圆形通槽,且圆形通槽的顶部与弧形凹槽的底部相连通,圆形凹槽内转动安装有与圆盘外端壁相啮合的齿盘,多个定位组件内的齿盘轴心位置共同固定有横向设置的轴杆,且轴杆的一端连接伺服电机。Further, a circular through groove is opened in the middle of the support frame, and the top of the circular through groove communicates with the bottom of the arc-shaped groove, and the circular groove is rotatably installed with a ring that engages with the outer end wall of the disc. As for the chainring, the axis positions of the chainrings in the plurality of positioning components are jointly fixed with a horizontally arranged shaft, and one end of the shaft is connected to the servo motor.

进一步的,上下两侧第一电动推杆的控制端共同连接,上下两侧第一电动推杆的伸缩端同步相对移动,前后两侧第二电动推杆的控制端共同连接,前后两侧第二电动推杆的伸缩端同步相对移动。Further, the control ends of the first electric push rods on the upper and lower sides are connected together, the telescopic ends of the first electric push rods on the upper and lower sides move relatively synchronously, the control ends of the second electric push rods on the front and rear sides are connected together, and the first electric push rods on the front and rear sides are connected together. The telescopic ends of the two electric push rods move relative to each other synchronously.

进一步的,第一电动推杆伸缩端上固定的夹持架与第二电动推杆伸缩端上固定的夹持架分别处于左右两个不同竖直平面上。Further, the clamping frame fixed on the telescopic end of the first electric push rod and the clamping frame fixed on the telescopic end of the second electric push rod are respectively located on two different vertical planes on the left and right.

进一步的,同一定位组件内多个夹持架相互靠近的一侧均转动安装有与其平行设置的夹持辊,夹持辊的外表面与铝型材的外表面相接触。Further, the sides of the plurality of clamping frames in the same positioning assembly that are close to each other are all rotatably installed with clamping rollers arranged parallel to them, and the outer surfaces of the clamping rollers are in contact with the outer surfaces of the aluminum profiles.

进一步的,纵向设置的夹持架的前后两端固定安装有对称设置的延伸块,且延伸块内转动安装有竖直设置的第一旋转筒,上下对应的两个第一旋转筒内贯穿有竖向花键轴,竖直设置的夹持架的上下两端同样固定安装有对称设置的延伸块,且延伸块内转动安装有纵向设置的第二旋转筒,前后对应的两个第二旋转筒之间贯穿有纵向花键轴。Further, symmetrically arranged extension blocks are fixedly installed at the front and rear ends of the longitudinally arranged clamping frame, and a vertically arranged first rotating cylinder is installed in the extension block, and the two first rotating cylinders corresponding to the upper and lower sides are penetrated with The vertical spline shaft, the upper and lower ends of the vertically arranged clamping frame are also fixedly installed with symmetrically arranged extension blocks, and the second rotating cylinder arranged longitudinally is installed in the extension block, and the two corresponding second rotating cylinders in the front and rear A longitudinal spline shaft runs through the cylinders.

进一步的,第一旋转筒啮合套接在竖向花键轴外侧,第二旋转筒啮合套接在纵向花键轴外侧,夹持辊的两端均固定安装有第一锥齿轮,第一旋转筒和第二旋转筒上均固定安装有与第一锥齿轮啮合的第二锥齿轮,框架上转动安装有与竖向花键轴位于同一竖直平面,并与纵向花键轴位于同一竖直平面的传动轮,且传动轮与其对应的竖向花键轴之间传动连接有传动带,传动轮与其对应的纵向花键轴之间均固定安装有相互啮合的第三锥齿轮,传动轮上同样连接有伺服电机。Further, the first rotating cylinder is meshed and socketed on the outside of the vertical spline shaft, the second rotating cylinder is meshed and socketed on the outside of the vertical spline shaft, the first bevel gears are fixedly installed on both ends of the clamping roller, and the first rotating The second bevel gear meshing with the first bevel gear is fixedly installed on the cylinder and the second rotating cylinder, and the frame is rotatably equipped with a bevel gear that is located on the same vertical plane as the vertical spline shaft and is located on the same vertical plane as the longitudinal spline shaft. The transmission wheel is a plane, and a transmission belt is connected between the transmission wheel and its corresponding vertical spline shaft, and a third bevel gear that meshes with each other is fixedly installed between the transmission wheel and its corresponding vertical spline shaft. A servo motor is connected.

进一步的,一种铝型材的加工方法,包括以下步骤:Further, a processing method of aluminum profiles, comprising the following steps:

步骤一、将待进行打孔加工的铝型材穿插在装置主体顶部安装的多个定位组件内;Step 1. Insert the aluminum profile to be punched into the multiple positioning components installed on the top of the main body of the device;

步骤二、控制定位组件内上下前后设置的多个第一电动推杆和第二电动推杆同步启动,其伸缩端带动夹持架上的夹持辊同步相对移动,将铝型材夹紧;Step 2. Control the multiple first electric push rods and second electric push rods set up and down in the positioning assembly to start synchronously, and their telescopic ends drive the clamping rollers on the clamping frame to move relative to each other synchronously to clamp the aluminum profile;

步骤三、安装在装置主体上的可移动机械臂对铝型材顶部进行打孔操作;Step 3. The movable mechanical arm installed on the main body of the device punches holes on the top of the aluminum profile;

步骤四、伺服电机带动轴杆旋转,驱动齿盘带动圆盘转动,对铝型材进行翻面调整,360°的旋转操作,使得铝型材的上下前后四个面均能够翻转至上方进行打孔操作;Step 4. The servo motor drives the shaft to rotate, and the toothed plate drives the disc to rotate. The aluminum profile is turned over and adjusted, and the 360° rotation operation enables the upper, lower, front, front, and rear sides of the aluminum profile to be turned over for drilling operations. ;

步骤五、伺服电机带动传动轮旋转,驱动安装在夹持架内的夹持辊同步转动,对铝型材进行左右方向上的位置平移,避免定位组件的存在对打孔操作造成影响。Step 5. The servo motor drives the transmission wheel to rotate, drives the clamping roller installed in the clamping frame to rotate synchronously, and translates the position of the aluminum profile in the left and right directions, so as to avoid the influence of the positioning component on the drilling operation.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

1、本申请通过将可以360°旋转的圆盘安装在装置主体上的支撑架内,并将待进行打孔加工的铝型材穿插夹持在圆盘内的框架中,使得铝型材在打孔加工时可以进行360°的翻面调整,进而在无需拆卸的情况下,对铝型材上下前后四面进行打孔加工,有效地提升了采用该装置对铝型材打孔加工的便捷性,有利于提升打孔加工效率;1. In this application, the disc that can be rotated by 360° is installed in the support frame on the main body of the device, and the aluminum profile to be punched is inserted and clamped in the frame in the disc, so that the aluminum profile is punched During processing, 360° flip adjustment can be carried out, and then the upper, lower, front, front and four sides of the aluminum profile can be punched without disassembly, which effectively improves the convenience of using this device to punch aluminum profiles, and is conducive to improving Drilling efficiency;

2、通过将多个定位组件安装在同一水平直线上,并通过在上下前后四个面上分别通过第一电动推杆和第二电动推杆带动夹持架实现对铝型材的夹持,有利于保障铝型材加工过程中的稳定性;2. By installing a plurality of positioning components on the same horizontal line, and driving the clamping frame through the first electric push rod and the second electric push rod on the four sides of the upper, lower, front and rear sides respectively, the clamping of the aluminum profile is realized. It is beneficial to ensure the stability of the aluminum profile during processing;

3、通过将圆盘安装在支撑架顶部开设的弧形凹槽内,并将环槽开设在圆盘的外端壁中间位置,配合弧形凹槽前后内端壁上固定的滑块的滑动连接,有利于保障圆盘在支撑架顶部弧形凹槽内360°旋转时的稳定性;3. By installing the disc in the arc-shaped groove on the top of the support frame, and setting the ring groove in the middle of the outer end wall of the disc, cooperate with the sliding of the sliders fixed on the front and rear inner end walls of the arc-shaped groove The connection is beneficial to ensure the stability of the disc when it rotates 360° in the arc groove on the top of the support frame;

4、通过在支撑架的内部安装有与圆盘外端壁相啮合的齿盘,实现对圆盘的旋转调整,将圆盘旋转的驱动力设置自外侧接入,可以避免圆盘的旋转受中间夹持的铝型材影响,有利于保障该装置对铝型材加工时,进行灵活顺畅的翻面操作;4. By installing a toothed disc meshing with the outer end wall of the disc inside the support frame, the rotation adjustment of the disc is realized, and the driving force of the disc rotation is set to be connected from the outside, which can avoid the rotation of the disc from being affected. The influence of the aluminum profile clamped in the middle is beneficial to ensure the flexible and smooth turning operation of the device when processing the aluminum profile;

5、通过控制上下两侧的第一电动推杆同步启动,并控制前后两侧的第二电动推杆同步启动,可以带动上下对称的夹持架以及前后对称的夹持架同步相对移动,将铝型材夹持在圆盘的中心轴线上,有利于保障铝型材夹持后位置定位准确,在一定程度上提升了其打孔加工的定位精准性;5. By controlling the synchronous start of the first electric push rods on the upper and lower sides and the synchronous start of the second electric push rods on the front and rear sides, the upper and lower symmetrical clamping frames and the front and rear symmetrical clamping frames can be driven to move relatively synchronously. The aluminum profile is clamped on the central axis of the disc, which is beneficial to ensure the accurate positioning of the aluminum profile after clamping, and to a certain extent improves the positioning accuracy of its punching process;

6、通过将夹持辊转动安装在夹持架内,并使得夹持辊的外表面与铝型材外表面接触,实现对铝型材的滚动夹持操作,有利于在夹持过程中对铝型材左右方向上进行平移调整,提升其操作便捷性;6. By rotating and installing the clamping roller in the clamping frame, and making the outer surface of the clamping roller contact with the outer surface of the aluminum profile, the rolling and clamping operation of the aluminum profile is realized, which is beneficial to the aluminum profile during the clamping process Adjust the translation in the left and right direction to improve its operation convenience;

7、通过安装在第一旋转筒、第二旋转筒、第一锥齿轮、第二锥齿轮、第三锥齿轮、传动轮以及传动带,实现对上下前后四个方向上夹持辊的驱动,进而实现对铝型材左右方向上的平移调整,有利于避免定位组件的存在对铝型材表面打孔造成遮挡,进一步提升了该装置对铝型材打孔加工的全面性;7. By installing on the first rotating cylinder, the second rotating cylinder, the first bevel gear, the second bevel gear, the third bevel gear, the transmission wheel and the transmission belt, the drive of the clamping roller in the four directions of up, down, front and back is realized, and then Realize the translational adjustment of the left and right directions of the aluminum profile, which is beneficial to avoid the existence of the positioning component from blocking the punching of the aluminum profile surface, and further improves the comprehensiveness of the device for punching the aluminum profile;

8、在上料和下料过程中,伺服电机会根据铝型材的进出料方向,带动夹持辊旋转,对铝型材的上下料进行辅助输送,进一步提升了该装置加工铝型材的便捷高效性。8. In the process of loading and unloading, the servo motor will drive the clamping roller to rotate according to the feeding and discharging direction of the aluminum profile, and assist in conveying the loading and unloading of the aluminum profile, which further improves the convenience and efficiency of the device for processing aluminum profiles .

附图说明:Description of drawings:

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为本发明多个定位组件的立体图;1 is a perspective view of a plurality of positioning components of the present invention;

图2为本发明加工装置的立体图;Fig. 2 is the perspective view of processing device of the present invention;

图3为本发明单个定位组件的立体图;Fig. 3 is a perspective view of a single positioning assembly of the present invention;

图4为本发明支撑架和圆盘的拆分图;Fig. 4 is the split view of support frame and disk of the present invention;

图5为本发明圆盘内结构右视图;Fig. 5 is the right view of the inner structure of the disk of the present invention;

图6为本发明传动轮、传动带和第三锥齿轮的立体图;Fig. 6 is the perspective view of drive wheel, drive belt and the 3rd bevel gear of the present invention;

图7为本发明框架内结构立体图;Fig. 7 is a three-dimensional view of the structure within the framework of the present invention;

图8为本发明图7中结构的俯视图;Fig. 8 is a top view of the structure in Fig. 7 of the present invention;

图9为本发明加工方法的操作流程图。Fig. 9 is an operation flowchart of the processing method of the present invention.

图中:1、装置主体;2、可移动机械臂;3、定位组件;301、圆盘;302、框架;303、第一电动推杆;304、夹持架;305、第二电动推杆;306、夹持辊;4、弧形凹槽;401、环槽;402、滑块;403、圆形通槽;404、齿盘;405、轴杆;5、延伸块;501、第一旋转筒;502、竖向花键轴;503、第二旋转筒;504、纵向花键轴;6、第一锥齿轮;601、第二锥齿轮;602、传动轮;603、传动带;604、第三锥齿轮。In the figure: 1. The main body of the device; 2. The movable mechanical arm; 3. The positioning component; 301. The disk; 302. The frame; 303. The first electric push rod; 304. The clamping frame; 305. The second electric push rod ; 306, clamping roller; 4, arc groove; 401, ring groove; 402, slider; 403, circular through groove; 404, gear plate; 405, shaft rod; Rotary drum; 502, vertical spline shaft; 503, second rotating drum; 504, longitudinal spline shaft; 6, first bevel gear; 601, second bevel gear; 602, transmission wheel; 603, transmission belt; 604, Third bevel gear.

具体实施方式:Detailed ways:

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

在本发明的描述中,需要说明的是,术语“上”“下”“内”“外”“顶/底端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top/bottom", etc. are based on the orientation or positional relationship shown in the drawings, It is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”“设置有”“套设/接”“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "set with", "sleeved/connected", "connected", etc. should be understood in a broad sense, such as "connected", It can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

请参阅图1-图9,本发明提供的一种实施例:一种铝型材的加工装置,包括装置主体1,以及安装在装置主体1上用于对铝型材钻孔的可移动机械臂2,装置主体1上安装有多个用于对铝型材夹持的定位组件3,且定位组件3包括固定安装在装置主体1上的支撑架,支撑架的顶部中间位置处安装有能够360°旋转的圆盘301,且圆盘301的中间位置固定安装有为正方形结构设置的框架302,框架302的上下两侧对称安装有竖直设置的第一电动推杆303,且上下两侧第一电动推杆303相互靠近的伸缩端上均固定安装有纵向设置的夹持架304,框架302的前后两侧对称安装有纵向设置的第二电动推杆305,且前后两侧第二电动推杆305相互靠近的伸缩端上同样固定安装有竖直设置的夹持架304,铝型材夹持在上下前后四个夹持架304中间。Please refer to Fig. 1-Fig. 9, an embodiment provided by the present invention: an aluminum profile processing device, including a device main body 1, and a movable mechanical arm 2 installed on the device main body 1 for drilling aluminum profiles The main body 1 of the device is equipped with a plurality of positioning components 3 for clamping aluminum profiles, and the positioning component 3 includes a support frame fixedly installed on the main body 1 of the device. The disc 301, and the middle position of the disc 301 is fixedly installed with a frame 302 for a square structure, the upper and lower sides of the frame 302 are symmetrically installed with the first electric push rod 303 vertically arranged, and the first electric push rods 303 are installed on the upper and lower sides. The telescopic ends of the push rods 303 close to each other are fixedly equipped with longitudinally arranged clamping frames 304, and the front and rear sides of the frame 302 are symmetrically equipped with longitudinally arranged second electric push rods 305, and the front and rear sides of the second electric push rods 305 The vertically arranged clamping frames 304 are also fixedly installed on the telescopic ends close to each other, and the aluminum profile is clamped in the middle of the four clamping frames 304 up and down.

该装置工作时,工作人员将本装置连接外接电源,使得外接电源为本装置提供电力支持,随后,工作人员可以控制该装置通电启动,该装置使用过程中,第一电动推杆303和第二电动推杆305的伸缩端均回缩至其初始位置,这使得上下前后夹持架304之间预留出最大的空间尺寸,有利于提升铝型材穿插安装在夹持架304之间的便捷性,本申请通过将可以360°旋转的圆盘301安装在装置主体1上的支撑架内,并将待进行打孔加工的铝型材穿插夹持在圆盘301内的框架302中,使得铝型材在打孔加工时可以进行360°的翻面调整,进而在无需拆卸的情况下,对铝型材上下前后四面进行打孔加工,有效地提升了采用该装置对铝型材打孔加工的便捷性,有利于提升打孔加工效率,同时,通过在上下前后四个面上分别通过第一电动推杆303和第二电动推杆305带动夹持架304实现对铝型材的夹持,有利于保障铝型材加工过程中被限制稳定性。When the device is working, the staff connects the device to an external power supply, so that the external power supply provides power support for the device. Then, the staff can control the device to be powered on and start. During the use of the device, the first electric push rod 303 and the second electric push rod 303 The telescopic end of the electric push rod 305 is retracted to its initial position, which makes the largest space reserved between the upper and lower front and rear clamping frames 304, which is conducive to improving the convenience of inserting and installing aluminum profiles between the clamping frames 304 In this application, the disc 301 that can rotate 360° is installed in the support frame on the main body 1 of the device, and the aluminum profile to be punched is inserted and clamped in the frame 302 in the disc 301, so that the aluminum profile 360° turn-over adjustment can be performed during the drilling process, and then the upper, lower, front, front and four sides of the aluminum profile can be punched without disassembly, which effectively improves the convenience of using this device to punch aluminum profiles. It is beneficial to improve the efficiency of punching processing. At the same time, the clamping frame 304 is driven by the first electric push rod 303 and the second electric push rod 305 on the four surfaces of the upper, lower, front and rear sides to realize the clamping of the aluminum profile, which is conducive to ensuring the aluminum profile. Stability is limited during profile processing.

请参阅图1,多个定位组件3位于同一水平直线上,铝型材横向穿插在多个定位组件3内部,该装置工作时,装置主体1的顶部安装有用于对铝型材进行定位的红外传感器,该红外传感器安装在装置主体1顶部左侧的端壁上,并与铝型材的安装位置对应,其发射的红外光束照射在铝型材的左端,通过对铝型材左端与红外传感器之间的距离测定,实现对铝型材位置的测定,进而有利于保障可移动机械臂2对铝型材开孔精准性,通过将多个定位组件3安装在同一水平直线上,共同实现对铝型材加工时的夹持限制,有利于保障铝型材加工过程中的稳定性。Please refer to Fig. 1, a plurality of positioning components 3 are located on the same horizontal straight line, and the aluminum profiles are inserted horizontally inside the multiple positioning components 3. When the device is working, an infrared sensor for positioning the aluminum profiles is installed on the top of the device main body 1, The infrared sensor is installed on the end wall on the left side of the top of the main body 1 of the device, and corresponds to the installation position of the aluminum profile. The infrared beam emitted by it is irradiated on the left end of the aluminum profile. , realize the determination of the position of the aluminum profile, and then help to ensure the accuracy of the movable mechanical arm 2 for opening the aluminum profile. By installing multiple positioning components 3 on the same horizontal line, the clamping of the aluminum profile during processing is jointly realized. Restrictions are conducive to ensuring the stability of aluminum profiles during processing.

请参阅图4,支撑架的顶部中间位置开设有弧形凹槽4,圆盘301安装在弧形凹槽4内,圆盘301的外端壁中间位置环绕开设有环槽401,且环槽401的内部滑动连接有两个前后对称设置的滑块402,两个滑块402分别固定安装在弧形凹槽4的前后内端壁上,该装置工作时,通过将圆盘301安装在支撑架顶部开设的弧形凹槽4内,并将环槽401开设在圆盘301的外端壁中间位置,配合弧形凹槽4前后内端壁上固定的滑块402的滑动连接,有利于保障圆盘301在支撑架顶部弧形凹槽4内360°旋转时的稳定性。Please refer to Fig. 4, an arc-shaped groove 4 is provided in the middle position of the top of the support frame, and the disc 301 is installed in the arc-shaped groove 4, and an annular groove 401 is provided around the middle position of the outer end wall of the disc 301, and the annular groove The inside of 401 is slidingly connected with two sliders 402 symmetrically arranged front and back, and the two sliders 402 are fixedly installed on the front and rear inner end walls of the arc groove 4 respectively. When the device works, the disk 301 is installed on the support In the arc-shaped groove 4 provided on the top of the frame, and the ring groove 401 is set in the middle of the outer end wall of the disc 301, and the sliding connection of the fixed slider 402 on the front and rear inner end walls of the arc-shaped groove 4 is facilitated. Ensure the stability of the disk 301 when it rotates 360° in the arc-shaped groove 4 on the top of the support frame.

请参阅图1和图4,支撑架的内部中间位置开设有圆形通槽403,且圆形通槽403的顶部与弧形凹槽4的底部相连通,圆形凹槽内转动安装有与圆盘301外端壁相啮合的齿盘404,多个定位组件3内的齿盘404轴心位置共同固定有横向设置的轴杆405,且轴杆405的一端连接伺服电机。Please refer to Fig. 1 and Fig. 4, the inner middle position of the support frame is provided with a circular through groove 403, and the top of the circular through groove 403 communicates with the bottom of the arc-shaped groove 4, and the circular groove is rotatably installed with The toothed plate 404 meshing with the outer end wall of the disc 301 , the axis positions of the toothed plates 404 in the plurality of positioning assemblies 3 are jointly fixed with a shaft 405 arranged transversely, and one end of the shaft 405 is connected to a servo motor.

该装置工作时,伺服电机通电启动,带动与其驱动轴传动连接的轴杆405旋转,通过轴杆405带动各个定位组件3内的齿盘404同步旋转,圆盘301的外端壁上装配有与齿盘404相啮合的齿牙,滑块402与环槽401的滑动连接对圆盘301进行支撑,避免圆盘301外端壁上的齿牙与弧形凹槽4内端壁接触摩擦,借助齿盘404与圆盘301之间的啮合,为圆盘301的旋转提供动力,实现对铝型材的翻面调整,本申请通过在支撑架的内部安装有与圆盘301外端壁相啮合的齿盘404,实现对圆盘301的旋转调整,将圆盘301旋转的驱动力设置自外侧接入,可以避免圆盘301的旋转受中间夹持的铝型材影响,有利于保障该装置对铝型材加工时,进行灵活顺畅的翻面操作。When the device is in operation, the servo motor is powered on to drive the shaft 405 connected to the drive shaft to rotate, and the shaft 405 drives the toothed discs 404 in each positioning assembly 3 to rotate synchronously. The outer end wall of the disc 301 is equipped with a The meshing teeth of the gear plate 404, the sliding connection between the slider 402 and the ring groove 401 support the disc 301, avoiding the contact and friction between the teeth on the outer end wall of the disc 301 and the inner end wall of the arc groove 4, by means of The engagement between the toothed disc 404 and the disc 301 provides power for the rotation of the disc 301 and realizes the adjustment of the aluminum profile. The gear plate 404 realizes the rotation adjustment of the disc 301, and the driving force of the disc 301 is set to be connected from the outside, which can prevent the rotation of the disc 301 from being affected by the aluminum profile clamped in the middle, which is beneficial to ensure that the device is stable to the aluminum profile. When processing profiles, perform flexible and smooth turning operations.

请参阅图7,上下两侧第一电动推杆303的控制端共同连接,上下两侧第一电动推杆303的伸缩端同步相对移动,前后两侧第二电动推杆305的控制端共同连接,前后两侧第二电动推杆305的伸缩端同步相对移动,该装置工作时,通过控制上下两侧的第一电动推杆303同步启动,并控制前后两侧的第二电动推杆305同步启动,可以带动上下对称的夹持架304以及前后对称的夹持架304同步相对移动,将铝型材夹持在圆盘301的中心轴线上,有利于保障铝型材夹持后位置定位准确,在一定程度上提升了其打孔加工的定位精准性。Please refer to Figure 7, the control ends of the first electric push rods 303 on the upper and lower sides are connected together, the telescopic ends of the first electric push rods 303 on the upper and lower sides move relative to each other synchronously, and the control ends of the second electric push rods 305 on the front and rear sides are connected together , the telescopic ends of the second electric push rods 305 on the front and rear sides move synchronously. Start, it can drive the vertically symmetrical clamping frame 304 and the front-back symmetrical clamping frame 304 to move relative to each other synchronously, and the aluminum profile is clamped on the central axis of the disc 301, which is beneficial to ensure the accurate positioning of the aluminum profile after clamping. To a certain extent, the positioning accuracy of its punching process has been improved.

请参阅图8,第一电动推杆303伸缩端上固定的夹持架304与第二电动推杆305伸缩端上固定的夹持架304分别处于左右两个不同竖直平面上,该装置工作时,通过将第一电动推杆303伸缩端上固定的夹持架304与第二电动推杆305伸缩端上固定的夹持架304设置处于不同竖直平面,可以避免上下前后方向上夹持架304同步移动过程中相互碰撞,有利于保障该装置使用过程中的稳定性。Please refer to Fig. 8, the clamping frame 304 fixed on the telescopic end of the first electric push rod 303 and the clamping frame 304 fixed on the telescopic end of the second electric push rod 305 are respectively on two different vertical planes left and right, and the device works At this time, by setting the fixed clamping frame 304 on the telescopic end of the first electric push rod 303 and the fixed clamping frame 304 on the telescopic end of the second electric push rod 305 in different vertical planes, clamping in the up, down, front and rear directions can be avoided. The racks 304 collide with each other during synchronous movement, which is beneficial to ensure the stability of the device during use.

请参阅图7,同一定位组件3内多个夹持架304相互靠近的一侧均转动安装有与其平行设置的夹持辊306,夹持辊306的外表面与铝型材的外表面相接触,该装置工作时,通过将夹持辊306转动安装在夹持架304内,并使得夹持辊306的外表面与铝型材外表面接触,实现对铝型材的滚动夹持操作,有利于在夹持过程中对铝型材左右方向上进行平移调整,提升其操作便捷性。Please refer to Fig. 7, the side of a plurality of clamping frames 304 close to each other in the same positioning assembly 3 is all rotatably installed with clamping rollers 306 arranged parallel to it, the outer surface of the clamping rollers 306 is in contact with the outer surface of the aluminum profile, the When the device is working, by rotating the clamping roller 306 and installing it in the clamping frame 304, and making the outer surface of the clamping roller 306 contact with the outer surface of the aluminum profile, the rolling and clamping operation of the aluminum profile is realized, which is beneficial to the clamping process. During the process, the aluminum profile is adjusted in the left and right directions to improve its operation convenience.

请参阅图6,纵向设置的夹持架304的前后两端固定安装有对称设置的延伸块5,且延伸块5内转动安装有竖直设置的第一旋转筒501,上下对应的两个第一旋转筒501内贯穿有竖向花键轴502,竖直设置的夹持架304的上下两端同样固定安装有对称设置的延伸块5,且延伸块5内转动安装有纵向设置的第二旋转筒503,前后对应的两个第二旋转筒503之间贯穿有纵向花键轴504,该装置工作时,通过延伸块5内第一旋转筒501与竖向花键轴502之间的滑动连接,以及延伸块5内第二旋转筒503与纵向花键轴504之间的滑动连接,可以在对应夹持架304的两端形成滑动限制,有利于保障夹持架304在被第一电动推杆303以及第二电动推杆305推动时的移动稳定性。Please refer to Fig. 6, the front and rear ends of the longitudinally arranged clamping frame 304 are fixedly installed with symmetrically arranged extension blocks 5, and a vertically arranged first rotating cylinder 501 is installed in the extension block 5, and the two corresponding upper and lower A vertical spline shaft 502 runs through a rotating cylinder 501. The upper and lower ends of the vertically arranged clamping frame 304 are also fixedly installed with symmetrically arranged extension blocks 5, and the extension block 5 is rotatably installed with a second longitudinally arranged The rotating cylinder 503 has a longitudinal spline shaft 504 running through the corresponding two second rotating cylinders 503 at the front and rear. When the device is in operation, the sliding between the first rotating cylinder 501 and the vertical spline shaft 502 Connection, as well as the sliding connection between the second rotating cylinder 503 and the longitudinal spline shaft 504 in the extension block 5, can form sliding restrictions at the two ends of the corresponding clamping frame 304, which is beneficial to ensure that the clamping frame 304 is being driven by the first motor The movement stability when the push rod 303 and the second electric push rod 305 are pushed.

请参阅图6,第一旋转筒501啮合套接在竖向花键轴502外侧,第二旋转筒503啮合套接在纵向花键轴504外侧,夹持辊306的两端均固定安装有第一锥齿轮6,第一旋转筒501和第二旋转筒503上均固定安装有与第一锥齿轮6啮合的第二锥齿轮601,框架302上转动安装有与竖向花键轴502位于同一竖直平面,并与纵向花键轴504位于同一竖直平面的传动轮602,且传动轮602与其对应的竖向花键轴502之间传动连接有传动带603,传动轮602与其对应的纵向花键轴504之间均固定安装有相互啮合的第三锥齿轮604,传动轮602上同样连接有伺服电机。Please refer to Fig. 6, the first rotating cylinder 501 is engaged and sleeved on the outside of the vertical spline shaft 502, the second rotating cylinder 503 is engaged and sleeved on the outside of the vertical spline shaft 504, and both ends of the clamping roller 306 are fixedly installed with the second A bevel gear 6, the first rotating cylinder 501 and the second rotating cylinder 503 are fixedly installed with the second bevel gear 601 meshing with the first bevel gear 6, and the frame 302 is rotatably installed with the vertical spline shaft 502 on the same vertical plane, and the transmission wheel 602 located on the same vertical plane as the longitudinal spline shaft 504, and a transmission belt 603 is connected between the transmission wheel 602 and its corresponding vertical spline shaft 502, and the transmission wheel 602 and its corresponding longitudinal spline A third bevel gear 604 meshing with each other is fixedly installed between the key shafts 504 , and a servo motor is also connected to the transmission wheel 602 .

该装置工作时,当需要左右调整铝型材左右方向上的位置时,仅需控制传动轮602上连接的伺服电机启动,通过该伺服电机带动传动轮602旋转,随后借助传动带603的传动连接,以及第三锥齿轮604的啮合,驱使竖向花键轴502和纵向花键轴504同步旋转,竖向花键轴502和纵向花键轴504旋转过程中,分别带动对应的第一旋转筒501和第二旋转筒503转动,借助第一锥齿轮6和第二锥齿轮601之间的啮合,对上下前后夹持架304内的夹持辊306进行驱动,通过控制伺服电机的旋转方向,对铝型材左右移动方向进行调整,本申请通过安装在第一旋转筒 501、第二旋转筒 503、第一锥齿轮 6、第二锥齿轮 601、第三锥齿轮 604、传动轮602以及传动带603,实现对上下前后四个方向上夹持辊306的驱动,进而实现对铝型材左右方向上的平移调整,有利于避免定位组件3的存在对铝型材表面打孔造成遮挡,进一步提升了该装置对铝型材打孔加工的全面性。When the device is working, when it is necessary to adjust the position of the aluminum profile in the left and right directions, it is only necessary to control the servo motor connected to the transmission wheel 602 to start, and the servo motor drives the transmission wheel 602 to rotate, and then the transmission connection with the transmission belt 603, and The meshing of the third bevel gear 604 drives the vertical spline shaft 502 and the longitudinal spline shaft 504 to rotate synchronously. During the rotation of the vertical spline shaft 502 and the longitudinal spline shaft 504, the corresponding first rotating cylinder 501 and The second rotating drum 503 rotates, and by means of the engagement between the first bevel gear 6 and the second bevel gear 601, the clamping rollers 306 in the up and down front and rear clamping frames 304 are driven. By controlling the rotation direction of the servo motor, the aluminum The left and right movement direction of the profile is adjusted. This application realizes by installing on the first rotating cylinder 501, the second rotating cylinder 503, the first bevel gear 6, the second bevel gear 601, the third bevel gear 604, the transmission wheel 602 and the transmission belt 603. The drive of the clamping roller 306 in the four directions of up, down, front and back, and then realize the translation adjustment of the aluminum profile in the left and right directions, which is beneficial to avoid the existence of the positioning component 3 from blocking the hole on the surface of the aluminum profile, and further improves the device. The comprehensiveness of profile punching processing.

请参阅图9,一种铝型材的加工方法,包括以下步骤:Please refer to Fig. 9, a kind of processing method of aluminum profile, comprises the following steps:

步骤一、将待进行打孔加工的铝型材穿插在装置主体1顶部安装的多个定位组件3内;Step 1. Insert the aluminum profile to be punched into a plurality of positioning components 3 installed on the top of the main body 1 of the device;

步骤二、控制定位组件3内上下前后设置的多个第一电动推杆303和第二电动推杆305同步启动,其伸缩端带动夹持架304上的夹持辊306同步相对移动,将铝型材夹紧;Step 2, control a plurality of first electric push rods 303 and second electric push rods 305 arranged up and down in the positioning assembly 3 to start synchronously, and its telescopic end drives the clamping rollers 306 on the clamping frame 304 to move relatively synchronously, and the aluminum profile clamping;

步骤三、安装在装置主体1上的可移动机械臂2对铝型材顶部进行打孔操作;Step 3, the movable mechanical arm 2 installed on the main body 1 of the device punches holes on the top of the aluminum profile;

步骤四、伺服电机带动轴杆405旋转,驱动齿盘404带动圆盘301转动,对铝型材进行翻面调整,360°的旋转操作,使得铝型材的上下前后四个面均能够翻转至上方进行打孔操作;Step 4: The servo motor drives the shaft 405 to rotate, drives the tooth plate 404 to drive the disc 301 to rotate, and adjusts the aluminum profile by flipping it over. The 360° rotation operation enables the upper, lower, front, front, and rear sides of the aluminum profile to be turned upside down. punching operation;

步骤五、伺服电机带动传动轮602旋转,驱动安装在夹持架304内的夹持辊306同步转动,对铝型材进行左右方向上的位置平移,避免定位组件3的存在对打孔操作造成影响。Step 5, the servo motor drives the transmission wheel 602 to rotate, drives the clamping roller 306 installed in the clamping frame 304 to rotate synchronously, and translates the position of the aluminum profile in the left and right directions, so as to avoid the existence of the positioning component 3 from affecting the drilling operation .

采用该方法对铝型材进行打孔加工时,在上料和下料过程中,伺服电机会根据铝型材的进出料方向,带动夹持辊306旋转,对铝型材的上下料进行辅助输送,进一步提升了该装置加工铝型材的便捷高效性,以上为本发明的全部工作原理。When this method is used to punch aluminum profiles, during the loading and unloading process, the servo motor will drive the pinch roller 306 to rotate according to the feeding and discharging direction of the aluminum profiles, and assist in conveying the loading and unloading of the aluminum profiles, further The convenience and efficiency of the device for processing aluminum profiles is improved, and the above is the entire working principle of the present invention.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (10)

1.一种铝型材的加工装置,包括装置主体(1),以及安装在装置主体(1)上用于对铝型材钻孔的可移动机械臂(2),其特征在于:所述装置主体(1)上安装有多个用于对铝型材夹持的定位组件(3),且定位组件(3)包括固定安装在装置主体(1)上的支撑架,所述支撑架的顶部中间位置处安装有能够360°旋转的圆盘(301),且圆盘(301)的中间位置固定安装有为正方形结构设置的框架(302),所述框架(302)的上下两侧对称安装有竖直设置的第一电动推杆(303),且上下两侧所述第一电动推杆(303)相互靠近的伸缩端上均固定安装有纵向设置的夹持架(304),所述框架(302)的前后两侧对称安装有纵向设置的第二电动推杆(305),且前后两侧所述第二电动推杆(305)相互靠近的伸缩端上同样固定安装有竖直设置的夹持架(304),铝型材夹持在上下前后四个夹持架(304)中间。1. A processing device for aluminum profiles, comprising a device main body (1), and a movable mechanical arm (2) installed on the device main body (1) for drilling aluminum profiles, characterized in that: the device main body (1) is equipped with a plurality of positioning components (3) for clamping aluminum profiles, and the positioning component (3) includes a support frame fixedly installed on the device main body (1), and the top middle position of the support frame A disc (301) capable of 360° rotation is installed at the central position, and a frame (302) for a square structure is fixedly installed in the middle of the disc (301). The upper and lower sides of the frame (302) are symmetrically installed with vertical The first electric push rod (303) arranged vertically, and the telescopic ends of the first electric push rods (303) on the upper and lower sides are fixedly installed with longitudinally arranged clamping frames (304), and the frame ( 302) are symmetrically installed with longitudinally arranged second electric push rods (305) on the front and rear sides, and vertically arranged clamps are also fixedly installed on the telescopic ends of the second electric push rods (305) on the front and rear sides that are close to each other. Holder (304), the aluminum profile is clamped in the middle of four clamping frames (304) up and down. 2.根据权利要求1所述的一种铝型材的加工装置,其特征在于:多个所述定位组件(3)位于同一水平直线上,铝型材横向穿插在多个定位组件(3)内部。2 . The processing device for aluminum profiles according to claim 1 , characterized in that: multiple positioning components ( 3 ) are located on the same horizontal straight line, and aluminum profiles are transversely interspersed inside the multiple positioning components ( 3 ). 3.根据权利要求2所述的一种铝型材的加工装置,其特征在于:所述支撑架的顶部中间位置开设有弧形凹槽(4),所述圆盘(301)安装在弧形凹槽(4)内,所述圆盘(301)的外端壁中间位置环绕开设有环槽(401),且环槽(401)的内部滑动连接有两个前后对称设置的滑块(402),两个所述滑块(402)分别固定安装在弧形凹槽(4)的前后内端壁上。3. A processing device for aluminum profiles according to claim 2, characterized in that: an arc-shaped groove (4) is provided at the middle of the top of the support frame, and the disc (301) is installed on an arc-shaped In the groove (4), an annular groove (401) is formed around the middle position of the outer end wall of the disc (301), and the inner sliding connection of the annular groove (401) is connected with two sliders (402) symmetrically arranged front and back. ), the two sliders (402) are respectively fixedly mounted on the front and rear inner end walls of the arc groove (4). 4.根据权利要求3所述的一种铝型材的加工装置,其特征在于:所述支撑架的内部中间位置开设有圆形通槽(403),且圆形通槽(403)的顶部与弧形凹槽(4)的底部相连通,所述圆形凹槽内转动安装有与圆盘(301)外端壁相啮合的齿盘(404),多个所述定位组件(3)内的齿盘(404)轴心位置共同固定有横向设置的轴杆(405),且轴杆(405)的一端连接伺服电机。4. A processing device for aluminum profiles according to claim 3, characterized in that: a circular through-slot (403) is opened in the middle of the support frame, and the top of the circular through-slot (403) is in contact with The bottom of the arc-shaped groove (4) is connected, and a toothed plate (404) engaged with the outer end wall of the disc (301) is rotatably installed in the circular groove, and the plurality of positioning components (3) A shaft (405) arranged transversely is fixed at the axial center of the gear plate (404), and one end of the shaft (405) is connected to the servo motor. 5.根据权利要求1所述的一种铝型材的加工装置,其特征在于:上下两侧所述第一电动推杆(303)的控制端共同连接,上下两侧所述第一电动推杆(303)的伸缩端同步相对移动,前后两侧所述第二电动推杆(305)的控制端共同连接,前后两侧所述第二电动推杆(305)的伸缩端同步相对移动。5. A processing device for aluminum profiles according to claim 1, characterized in that: the control ends of the first electric push rods (303) on the upper and lower sides are connected together, and the first electric push rods on the upper and lower sides The telescopic ends of (303) move relatively synchronously, the control ends of the second electric push rods (305) on the front and rear sides are connected together, and the telescopic ends of the second electric push rods (305) on the front and rear sides move relatively synchronously. 6.根据权利要求5所述的一种铝型材的加工装置,其特征在于:所述第一电动推杆(303)伸缩端上固定的夹持架(304)与第二电动推杆(305)伸缩端上固定的夹持架(304)分别处于左右两个不同竖直平面上。6. A processing device for aluminum profiles according to claim 5, characterized in that: the clamping frame (304) fixed on the telescopic end of the first electric push rod (303) and the second electric push rod (305) ) The clamping frame (304) fixed on the telescopic end is respectively located on two different vertical planes on the left and right sides. 7.根据权利要求1所述的一种铝型材的加工装置,其特征在于:同一所述定位组件(3)内多个夹持架(304)相互靠近的一侧均转动安装有与其平行设置的夹持辊(306),所述夹持辊(306)的外表面与铝型材的外表面相接触。7. A processing device for aluminum profiles according to claim 1, characterized in that: the sides of the multiple clamping frames (304) in the same positioning assembly (3) that are close to each other are all rotated and installed in parallel with it. A pinch roller (306), the outer surface of the pinch roller (306) is in contact with the outer surface of the aluminum profile. 8.根据权利要求7所述的一种铝型材的加工装置,其特征在于:纵向设置的所述夹持架(304)的前后两端固定安装有对称设置的延伸块(5),且延伸块(5)内转动安装有竖直设置的第一旋转筒(501),上下对应的两个所述第一旋转筒(501)内贯穿有竖向花键轴(502),竖直设置的所述夹持架(304)的上下两端同样固定安装有对称设置的延伸块(5),且延伸块(5)内转动安装有纵向设置的第二旋转筒(503),前后对应的两个所述第二旋转筒(503)之间贯穿有纵向花键轴(504)。8. A processing device for aluminum profiles according to claim 7, characterized in that: symmetrically arranged extension blocks (5) are fixedly installed at the front and rear ends of the longitudinally arranged clamping frame (304), and extend A vertically arranged first rotating cylinder (501) is installed for rotation in the block (5), and vertical spline shafts (502) run through the upper and lower corresponding first rotating cylinders (501). The upper and lower ends of the clamping frame (304) are also fixedly equipped with symmetrically arranged extension blocks (5), and a second rotating cylinder (503) arranged longitudinally is installed in the extension block (5). A longitudinal spline shaft (504) runs through between the two second rotating cylinders (503). 9.根据权利要求8所述的一种铝型材的加工装置,其特征在于:所述第一旋转筒(501)啮合套接在竖向花键轴(502)外侧,所述第二旋转筒(503)啮合套接在纵向花键轴(504)外侧,所述夹持辊(306)的两端均固定安装有第一锥齿轮(6),所述第一旋转筒(501)和第二旋转筒(503)上均固定安装有与第一锥齿轮(6)啮合的第二锥齿轮(601),所述框架(302)上转动安装有与竖向花键轴(502)位于同一竖直平面,并与纵向花键轴(504)位于同一竖直平面的传动轮(602),且传动轮(602)与其对应的竖向花键轴(502)之间传动连接有传动带(603),所述传动轮(602)与其对应的纵向花键轴(504)之间均固定安装有相互啮合的第三锥齿轮(604),传动轮(602)上同样连接有伺服电机。9. A processing device for aluminum profiles according to claim 8, characterized in that: the first rotating cylinder (501) is engaged and sleeved on the outside of the vertical spline shaft (502), and the second rotating cylinder (503) is engaged and sleeved on the outside of the longitudinal spline shaft (504), the first bevel gear (6) is fixedly installed on both ends of the clamping roller (306), the first rotating cylinder (501) and the second The second bevel gear (601) meshing with the first bevel gear (6) is fixedly installed on the two rotating cylinders (503), and the frame (302) is rotatably installed with the vertical spline shaft (502) on the same Vertical plane, and the transmission wheel (602) that is positioned at the same vertical plane with the longitudinal spline shaft (504), and the transmission belt (603) is connected between the transmission wheel (602) and its corresponding vertical spline shaft (502) ), the third bevel gear (604) meshing with each other is fixedly installed between the transmission wheel (602) and its corresponding longitudinal spline shaft (504), and the transmission wheel (602) is also connected with a servo motor. 10.一种铝型材的加工方法,其特征在于:包括以下步骤:10. A processing method for aluminum profiles, characterized in that: comprising the following steps: 步骤一、将待进行打孔加工的铝型材穿插在装置主体(1)顶部安装的多个定位组件(3)内;Step 1. Insert the aluminum profiles to be punched into the multiple positioning components (3) installed on the top of the device main body (1); 步骤二、控制定位组件(3)内上下前后设置的多个第一电动推杆(303)和第二电动推杆(305)同步启动,其伸缩端带动夹持架(304)上的夹持辊(306)同步相对移动,将铝型材夹紧;Step 2: Control the multiple first electric push rods (303) and second electric push rods (305) set up and down in the positioning assembly (3) to start synchronously, and their telescopic ends drive the clamping on the clamping frame (304). The rollers (306) move relatively synchronously to clamp the aluminum profiles; 步骤三、安装在装置主体(1)上的可移动机械臂(2)对铝型材顶部进行打孔操作;Step 3, the movable mechanical arm (2) installed on the main body (1) of the device punches holes on the top of the aluminum profile; 步骤四、伺服电机带动轴杆(405)旋转,驱动齿盘(404)带动圆盘(301)转动,对铝型材进行翻面调整,360°的旋转操作,使得铝型材的上下前后四个面均能够翻转至上方进行打孔操作;Step 4: The servo motor drives the shaft (405) to rotate, drives the gear plate (404) to drive the disc (301) to rotate, and adjusts the aluminum profile by flipping it over. The 360° rotation operation makes the upper, lower, front, and rear sides of the aluminum profile Both can be flipped to the top for punching operation; 步骤五、伺服电机带动传动轮(602)旋转,驱动安装在夹持架(304)内的夹持辊(306)同步转动,对铝型材进行左右方向上的位置平移,避免定位组件(3)的存在对打孔操作造成影响。Step 5. The servo motor drives the transmission wheel (602) to rotate, drives the clamping roller (306) installed in the clamping frame (304) to rotate synchronously, and translates the position of the aluminum profile in the left and right directions to avoid positioning the component (3) The existence of will affect the punching operation.
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