CN116492894A - Novel dye preparation equipment - Google Patents

Novel dye preparation equipment Download PDF

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Publication number
CN116492894A
CN116492894A CN202310696838.8A CN202310696838A CN116492894A CN 116492894 A CN116492894 A CN 116492894A CN 202310696838 A CN202310696838 A CN 202310696838A CN 116492894 A CN116492894 A CN 116492894A
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CN
China
Prior art keywords
mixing
dye
control switch
small
stirring
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CN202310696838.8A
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Chinese (zh)
Inventor
吴东方
李松军
潘海标
叶世森
戎永宝
高卫斌
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Jiujiang Fuda Industry Co ltd
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Jiujiang Fuda Industry Co ltd
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Priority to CN202310696838.8A priority Critical patent/CN116492894A/en
Publication of CN116492894A publication Critical patent/CN116492894A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/82Combinations of dissimilar mixers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/71Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with propellers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/82Combinations of dissimilar mixers
    • B01F33/821Combinations of dissimilar mixers with consecutive receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/30Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

本发明公开了一种新型染料制备设备,包括加工台、防护壳体和染料排料腔,所述防护壳体的内部设有混合室,所述混合室的内部转动安装有螺旋搅拌辊,所述混合室一侧的防护壳体内设有存放腔,所述存放腔的内部固定安装有传动电动机B,且传动电动机B的输出端与螺旋搅拌辊连接,所述防护壳体正面的一侧固定安装有计时仪,所述防护壳体的底部固定安装有机架,所述机架的底部固定安装有转向轮。本发明设置的电机通过搅拌桶螺与旋搅拌叶不但保证了染料混合质量,避免染料混合不均匀的情况,同时又保证了染料的自动排料作业,设置的计时仪便于工作人员对装置的作业时长进行定时,使其达到了自动染料混合的功能。

The invention discloses a new type of dye preparation equipment, which includes a processing table, a protective shell and a dye discharge chamber. A mixing chamber is arranged inside the protective shell, and a spiral stirring roller is installed in the rotating interior of the mixing chamber. A storage cavity is provided in the protective shell on one side of the mixing chamber, and a transmission motor B is fixedly installed inside the storage cavity, and the output end of the transmission motor B is connected to the spiral stirring roller, and one side of the front of the protective shell is fixed A chronograph is installed, a frame is fixedly installed at the bottom of the protective housing, and steering wheels are fixedly installed at the bottom of the frame. The motor provided in the present invention not only ensures the mixing quality of the dyestuff and avoids the uneven mixing of the dyestuff through the screw of the mixing barrel and the spiral stirring blade, but also ensures the automatic discharge operation of the dyestuff. The timer set is convenient for the staff to operate the device. The duration is timed to achieve the function of automatic dye mixing.

Description

一种新型染料制备设备A new type of dye preparation equipment

技术领域technical field

本发明涉及染料制备技术领域,具体为一种新型染料制备设备。The invention relates to the technical field of dye preparation, in particular to a novel dye preparation equipment.

背景技术Background technique

染料是指能使其他物质获得鲜明而牢固色泽的一类有机化合物,由于现在使用的颜料都是人工合成的,所以也称为合成染料。染料和颜料一般都是自身有颜色,并能以分子状态或分散状态使其他物质获得鲜明和牢固色泽的化合物,其中申请号“CN112663257A”,公开了“一种荧光纤维型染料制备装置”,其“包括机身,所述机身顶端固设有左右对称的支架,所述支架顶端固设有用于放置染色料的第一染料箱和用于放置荧光剂的第二染料箱,本发明提供一种荧光纤维型染料制备装置,通过左右对称的第一染料箱和第二染料箱将荧光染料和染色料分别区分开,并利用PH试纸测试其酸碱程度,在遇到需要比常规颜色染料更为鲜艳或黯淡的需求布料要求下通过加热器配合添加装置所添加的酸碱液进行染料混合前的染浴,染浴完毕后将两种料混合并通过增白剂或特殊试剂使其更为鲜艳或黯淡,之后利用回收轮上对称的回收槽将荧光染料分别均匀装入染料盒中,防止其发生装料不均的现象”,而在进行实际使用的过程中发现染料制备设备在使用的过程中容易导致出现混合不均匀的情况,且在工作的时候需要工作人员进行长时间看管,无法随时离开,因此我们提出一种新型染料制备设备。Dyes refer to a class of organic compounds that can make other substances obtain bright and firm colors. Since the pigments used today are all artificially synthesized, they are also called synthetic dyes. Dyes and pigments are generally self-colored compounds that can make other substances obtain bright and firm colors in a molecular state or dispersed state. Among them, the application number "CN112663257A" discloses "a fluorescent fiber dye preparation device", which "Including the fuselage, the top of the fuselage is fixed with a left-right symmetrical bracket, and the top of the bracket is fixed with a first dye box for placing dyeing materials and a second dye box for placing fluorescent agents. The present invention provides a A fluorescent fiber-type dye preparation device, which separates the fluorescent dye from the dyeing matter through the left-right symmetrical first dye box and the second dye box, and uses pH test paper to test its acidity and alkalinity. For bright or dark fabrics, it is required to use the acid and alkali solution added by the heater to carry out the dye bath before dye mixing. After the dye bath is completed, mix the two materials and make them more bright with brighteners or special reagents. Bright or dim, and then use the symmetrical recovery grooves on the recovery wheel to evenly load the fluorescent dyes into the dye boxes respectively to prevent uneven loading.” During the actual use, it was found that the dye preparation equipment used It is easy to cause uneven mixing during the process, and the staff needs to take care of it for a long time during work, and cannot leave at any time. Therefore, we propose a new type of dye preparation equipment.

发明内容Contents of the invention

本发明的目的在于提供一种新型染料制备设备,以解决上述背景技术中提出的问题。The object of the present invention is to provide a novel dye preparation equipment to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本发明提供如下技术方案:一种新型染料制备设备,包括加工台、防护壳体和染料排料腔,所述防护壳体的内部设有混合室,所述混合室的内部转动安装有螺旋搅拌辊,所述混合室一侧的防护壳体内设有存放腔,所述存放腔的内部固定安装有传动电动机B,且传动电动机B的输出端与螺旋搅拌辊连接,所述防护壳体正面的一侧固定安装有计时仪,所述防护壳体的底部固定安装有机架,所述机架的底部固定安装有转向轮,所述转向轮外侧机架的底部固定安装有升降调节杆,所述防护壳体的顶部固定安装有加工台,所述加工台的顶部通过两组竖支撑板转动安装有搅拌桶,所述竖支撑板一侧加工台的顶部固定安装有传动电动机A,且传动电动机A的输出端与搅拌桶转动连接。In order to achieve the above object, the present invention provides the following technical solutions: a new type of dye preparation equipment, including a processing table, a protective shell and a dye discharge chamber, the inside of the protective shell is provided with a mixing chamber, and the inside of the mixing chamber is A spiral stirring roller is installed for rotation, and a storage cavity is provided in the protective shell on one side of the mixing chamber, and a transmission motor B is fixedly installed inside the storage cavity, and the output end of the transmission motor B is connected to the spiral stirring roller. A chronograph is fixedly installed on one side of the front of the protective case, and a frame is fixedly installed at the bottom of the protective case, and a steering wheel is fixedly installed at the bottom of the frame, and a steering wheel is fixedly installed at the bottom of the outer frame of the steering wheel. A lifting adjustment rod, a processing table is fixedly installed on the top of the protective shell, a mixing bucket is installed on the top of the processing table through two sets of vertical support plates, and a transmission is fixedly installed on the top of the processing table on one side of the vertical support plate. Motor A, and the output end of the drive motor A is connected to the mixing barrel in rotation.

优选的,所述染料排料腔一侧的底部固定安装有与混合室连通的染料排料腔,且染料排料腔上活动安装有盖板。Preferably, the bottom of one side of the dye discharge chamber is fixedly installed with a dye discharge chamber communicating with the mixing chamber, and a cover plate is movably installed on the dye discharge chamber.

优选的,所述升降调节杆上固定安装有配套使用的限位销,且升降调节杆的底部固定安装有配重脚。Preferably, a matching limit pin is fixedly installed on the lift adjustment rod, and a counterweight foot is fixedly installed on the bottom of the lift adjustment rod.

优选的,所述加工台的顶部固定安装有与混合室连通的输料管道B,搅拌桶的底部固定安装有与输料管道B对应的输料管道A,且输料管道A上固定安装有配套使用的调节控制阀。Preferably, the top of the processing table is fixedly installed with a feeding pipeline B communicating with the mixing chamber, the bottom of the mixing tank is fixedly installed with a feeding pipeline A corresponding to the feeding pipeline B, and the feeding pipeline A is fixedly installed with Matching regulator control valve.

优选的,所述混合室位置处防护壳体的正面固定安装有检修盖板,且检修盖板上固定安装有与混合室连通的加水管道。Preferably, an inspection cover plate is fixedly installed on the front of the protective housing at the position of the mixing chamber, and a water supply pipe communicating with the mixing chamber is fixedly installed on the inspection cover plate.

优选的,所述计时仪一侧的防护壳体上固定安装有调控按键。Preferably, a control button is fixedly installed on the protective case on one side of the chronograph.

优选的,所述搅拌桶的顶部设置有染料混合滚筒,所述搅拌桶与染料混合滚筒的连接处设置有第一电磁阀门,所述染料混合滚筒的内部设置有染料混合机构,所述染料混合滚筒的顶端设置有第二电磁阀门,所述第二电磁阀门的顶端设置有搅拌机构。Preferably, the top of the mixing drum is provided with a dye mixing drum, the connection between the mixing drum and the dye mixing drum is provided with a first electromagnetic valve, the inside of the dye mixing drum is provided with a dye mixing mechanism, and the dye mixing The top of the drum is provided with a second electromagnetic valve, and the top of the second electromagnetic valve is provided with a stirring mechanism.

优选的,所述染料混合机构包括与染料混合滚筒内部设置的装置架,所述装置架的底端固定连接有固定连接座,所述固定连接座的顶端两侧开设有滑槽,所述滑槽的内部滑动连接有移动滑块,所述移动滑块的一侧与第一电动伸缩杆的伸缩端固定连接,所述移动滑块的顶部固定连接有第一小型电机,所述第一小型电机的传动端固定连接有第一搅拌叶,所述固定连接座的顶端两侧固定连接有导向杆,所述导向杆的外侧穿插滑动连接有移动滑座,所述移动滑座的两侧固定连接有第二电动伸缩杆,所述第二电动伸缩杆的伸缩端与移动滑座的底端固定连接,所述移动滑座的底端固定连接有第二小型电机,所述第二小型电机的传动端固定连接有第二搅拌叶。Preferably, the dye mixing mechanism includes a device frame set inside the dye mixing drum, the bottom end of the device frame is fixedly connected with a fixed connection seat, and slide grooves are opened on both sides of the top of the fixed connection seat, and the slide The inside of the groove is slidably connected with a moving slider, one side of the moving slider is fixedly connected with the telescopic end of the first electric telescopic rod, the top of the moving slider is fixedly connected with a first small motor, and the first small The transmission end of the motor is fixedly connected with the first stirring blade, and the two sides of the top of the fixed connection seat are fixedly connected with guide rods, and the outer side of the guide rod is interspersed and slidably connected with a moving sliding seat, and the two sides of the moving sliding seat are fixed A second electric telescopic rod is connected, and the telescopic end of the second electric telescopic rod is fixedly connected with the bottom end of the moving slide, and the bottom end of the moving slide is fixedly connected with a second small motor, and the second small motor The drive end is fixedly connected with the second stirring blade.

优选的,所述搅拌机构包括与第二电磁阀门的顶端设置有混合搅拌壳体,所述混合搅拌壳体的一端固定连接有第三小型电机,所述第三小型电机的传动端固定连接有混合搅拌叶,所述混合搅拌壳体的中部设置有若干个震动器,所述震动器的顶端固定连接有振筛网。Preferably, the agitating mechanism includes a mixing and agitating shell provided with the top end of the second electromagnetic valve, one end of the mixing and agitating shell is fixedly connected with a third small motor, and the transmission end of the third small motor is fixedly connected with Mixing and stirring blades, the middle part of the mixing and stirring shell is provided with several vibrators, and the top of the vibrators is fixedly connected with a vibrating screen.

优选的,所述混合搅拌壳体的边侧固定连接有开关面板,所述开关面板的表面设置第一电磁阀门控制开关、第二电磁阀门控制开关、第一电动伸缩杆控制开关、第一小型电机控制开关、第二电动伸缩杆控制开关、第二小型电机控制开关和第三小型电机控制开关,所述第一电磁阀门、第二电磁阀门、第一电动伸缩杆、第一小型电机、第二电动伸缩杆、第二小型电机、第三小型电机分别通过第一电磁阀门控制开关、第二电磁阀门控制开关、第一电动伸缩杆控制开关、第一小型电机控制开关、第二电动伸缩杆控制开关、第二小型电机控制开关和第三小型电机控制开关与外接电源电性连接。Preferably, a switch panel is fixedly connected to the side of the mixing shell, and the surface of the switch panel is provided with a first electromagnetic valve control switch, a second electromagnetic valve control switch, a first electric telescopic rod control switch, a first small The motor control switch, the second electric telescopic rod control switch, the second small motor control switch and the third small motor control switch, the first electromagnetic valve, the second electromagnetic valve, the first electric telescopic rod, the first small motor, the first The second electric telescopic rod, the second small motor, and the third small motor are respectively controlled by the first electromagnetic valve control switch, the second electromagnetic valve control switch, the first electric telescopic rod control switch, the first small motor control switch, and the second electric telescopic rod. The control switch, the second small motor control switch and the third small motor control switch are electrically connected to the external power supply.

与现有技术相比,本发明的有益效果是:本发明设置的电机通过搅拌桶螺与旋搅拌叶既可以达到预染料混合的功能,避免因染料混合过于单一,导致装置混合不均匀的情况,可以对预混合的染料原料进行二次搅拌混合,不但保证了染料混合质量,避免染料原料混合不均匀的情况,同时又保证了速凝砂浆的自动排料作业,设置的计时仪便于工作人员对装置的作业时长进行定时,使其达到了自动混合料的功能,避免或减少工作人员长时间看管的情况,设置的转向轮使装置更加便于使用,工作人员可以根据实际情况对装置进行移动,使其到达了快速转移的效果。Compared with the prior art, the beneficial effect of the present invention is that the motor set in the present invention can achieve the function of pre-dye mixing through the screw of the stirring barrel and the spiral stirring blade, and avoid the uneven mixing of the device due to too single dye mixing , the pre-mixed dye raw materials can be mixed for the second time, which not only ensures the quality of dye mixing, avoids the uneven mixing of dye raw materials, but also ensures the automatic discharge operation of quick-setting mortar. The timer set is convenient for the staff The working time of the device is timed to achieve the function of automatic mixing, avoiding or reducing the situation that the staff will take care of it for a long time. The steering wheel is set to make the device more convenient to use, and the staff can move the device according to the actual situation. Make it achieve the effect of rapid transfer.

附图说明Description of drawings

图1为本发明的立体图;Fig. 1 is a perspective view of the present invention;

图2为本发明的侧视图;Fig. 2 is a side view of the present invention;

图3为本发明的防护壳体内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of the protective housing of the present invention;

图4为本发明的仰视图;Fig. 4 is the bottom view of the present invention;

图5为本发明的染料混合滚筒结构示意图;Fig. 5 is the structural representation of the dye mixing drum of the present invention;

图6为本发明的染料混合机构结构示意图;Fig. 6 is a structural schematic diagram of the dye mixing mechanism of the present invention;

图7为本发明的第一搅拌叶结构示意图。Fig. 7 is a schematic structural diagram of the first stirring blade of the present invention.

图中:1、转向轮;2、机架;3、染料排料腔;4、螺旋搅拌辊;5、混合室;6、加工台;601、输料管道B;7、传动电动机A;8、输料管道A;9、竖支撑板;10、搅拌桶;11、调节控制阀;12、计时仪;13、传动电动机B;14、存放腔;15、防护壳体;1501、加水管道;1502、检修盖板;1503、调控按键;16、升降调节杆;101、染料混合滚筒;102、第一电磁阀门;103、第二电磁阀门;2A、染料混合机构;2A1、装置架;2A2、固定连接座;2A3、滑槽;2A4、移动滑块;2A5、第一电动伸缩杆;2A6、第一小型电机;2A7、第一搅拌叶;2A8、导向杆;2A81、移动滑座;2A82、第二电动伸缩杆;2A9、第二小型电机;2A91、第二搅拌叶;3A、搅拌机构;3A1、混合搅拌壳体;3A2、第三小型电机;3A3、混合搅拌叶;3A4、震动器;3A5、振筛网。In the figure: 1. steering wheel; 2. frame; 3. dye discharge cavity; 4. spiral stirring roller; 5. mixing chamber; 6. processing table; 601. conveying pipeline B; , feeding pipeline A; 9, vertical support plate; 10, mixing tank; 11, regulating control valve; 12, timer; 13, transmission motor B; 14, storage chamber; 15, protective shell; 1501, water pipe; 1502. Inspection cover plate; 1503. Control button; 16. Lifting adjustment lever; 101. Dye mixing drum; 102. First electromagnetic valve; 103. Second electromagnetic valve; 2A. Dye mixing mechanism; 2A1. Device rack; 2A2. Fixed connection seat; 2A3, chute; 2A4, moving slider; 2A5, first electric telescopic rod; 2A6, first small motor; 2A7, first stirring blade; 2A8, guide rod; 2A81, moving slide seat; The second electric telescopic rod; 2A9, the second small motor; 2A91, the second stirring blade; 3A, the stirring mechanism; 3A1, the mixing and stirring shell; 3A2, the third small motor; 3A3, the mixing and stirring blade; 3A4, the vibrator; 3A5, vibration screen.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

实施例1Example 1

请参阅图1-4,本发明提供的实施例:一种新型染料制备设备,包括加工台6、防护壳体15和染料排料腔3,防护壳体15的底部焊接安装有机架2,机架2的底部通过螺栓固定安装有转向轮1,转向轮1使装置更加便于使用,工作人员可以根据实际情况对装置进行移动,使其到达了快速转移的效果,转向轮1外侧机架2的底部通过螺栓固定安装有升降调节杆16,升降调节杆16保证了支撑作业时的稳定性;Please refer to Fig. 1-4, the embodiment that the present invention provides: a kind of novel dyestuff preparation equipment, comprises processing table 6, protective casing 15 and dyestuff discharge chamber 3, the bottom of protective casing 15 is welded and installed frame 2, The bottom of the frame 2 is fixed with a steering wheel 1 through bolts. The steering wheel 1 makes the device more convenient to use. The staff can move the device according to the actual situation to achieve the effect of rapid transfer. The outer frame 2 of the steering wheel 1 The bottom of the bottom is fixed with a lifting adjustment rod 16 by bolts, and the lifting adjustment rod 16 ensures the stability of the supporting operation;

防护壳体15的顶部焊接安装有加工台6,加工台6的顶部通过两组竖支撑板9转动安装有搅拌桶10,竖支撑板9一侧加工台6的顶部通过螺栓固定安装有传动电动机A7,且传动电动机A7的输出端通过轴承结构与搅拌桶10转动连接,传动电动机A7通过搅拌桶10使装置到达了预染料混合的功能,避免因染料混合过于单一,导致装置混合不均匀的情况,防护壳体15的内部设有混合室5,混合室5的内部通过轴承结构转动安装有螺旋搅拌辊4,混合室5一侧的防护壳体15内设有存放腔14,存放腔14的内部通过螺栓固定安装有传动电动机B13,且传动电动机B13的输出端通过轴承与螺旋搅拌辊4连接;The top of the protective shell 15 is welded with a processing table 6, and the top of the processing table 6 is rotated by two sets of vertical support plates 9 to install a mixing tank 10, and the top of the processing table 6 on one side of the vertical support plate 9 is fixed with a drive motor by bolts. A7, and the output end of the transmission motor A7 is rotatably connected with the mixing tank 10 through the bearing structure, and the transmission motor A7 makes the device reach the function of pre-dye mixing through the mixing tank 10, so as to avoid the uneven mixing of the device due to too single dye mixing , the inside of the protective shell 15 is provided with a mixing chamber 5, and the inside of the mixing chamber 5 is installed with a spiral stirring roller 4 through a bearing structure. The protective shell 15 on one side of the mixing chamber 5 is provided with a storage chamber 14. The drive motor B13 is installed inside by bolts, and the output end of the drive motor B13 is connected to the spiral stirring roller 4 through a bearing;

传动电动机B13通过螺旋搅拌辊4可以对预混合的染料进行二次搅拌混合,不但保证了染料混合质量,避免染料原料混合不均匀的情况,同时又保证了染料原料的自动排料作业,防护壳体15正面的一侧通过螺钉固定安装有计时仪12,计时仪12便于工作人员对装置的作业时长进行定时,使其达到了自动混合料的功能,避免或减少工作人员长时间看管的情况,计时仪12通过导线分别传动电动机A7与传动电动机B13电性连接。The transmission motor B13 can carry out secondary mixing and mixing of the pre-mixed dyes through the spiral stirring roller 4, which not only ensures the mixing quality of the dyes, avoids the uneven mixing of the dye raw materials, but also ensures the automatic discharge operation of the dye raw materials, and the protective shell One side of body 15 fronts is fixedly equipped with chronograph 12 by screw, and chronograph 12 is convenient for the staff to carry out timing to the operation duration of device, makes it reach the function of automatic mixing material, avoids or reduces the situation that the staff takes care of for a long time, The chronograph 12 is electrically connected to the transmission motor A7 and the transmission motor B13 respectively through wires.

染料排料腔3一侧的底部固定安装有与混合室5连通的染料排料腔3,且染料排料腔3上活动安装有盖板,染料排料腔3便于工作人员将混合好的速凝砂浆进行排出,盖板与染料排料腔3之间通过铰链以及锁扣连接,起到封闭的效果,升降调节杆16上固定安装有配套使用的限位销,且升降调节杆16的底部固定安装有配重脚,当工作人员调好升降调节杆16后需要通过限位销进行限位固定,配重脚提高了作业时的稳定性,加工台6的顶部固定安装有与混合室5连通的输料管道B601,搅拌桶10的底部固定安装有与输料管道B601对应的输料管道A8,且输料管道A8上固定安装有配套使用的调节控制阀11,输料管道B601与输料管道A8配合作业使用,起到了导料效果,调节控制阀11与输料管道A8配合作业,起到了闭合的效果,便于工作人员进行排料作业。The bottom of one side of the dye discharge chamber 3 is fixedly installed with a dye discharge chamber 3 communicating with the mixing chamber 5, and a cover plate is movably installed on the dye discharge chamber 3, so that the dye discharge chamber 3 is convenient for the staff to mix the mixed quickly The coagulated mortar is discharged, and the cover plate and the dye discharge chamber 3 are connected by hinges and locks to achieve a closed effect. The counterweight foot is fixedly installed. When the staff adjusts the lifting adjustment rod 16, it needs to be fixed by the limit pin. The counterweight foot improves the stability during operation. The top of the processing table 6 is fixedly installed with the mixing chamber 5 The connected material delivery pipeline B601, the bottom of the mixing tank 10 is fixedly installed with the material delivery pipeline A8 corresponding to the material delivery pipeline B601, and the supporting adjustment control valve 11 is fixedly installed on the material delivery pipeline A8, the material delivery pipeline B601 and the delivery The material pipeline A8 is used in conjunction with the operation to play a material guiding effect, and the adjustment control valve 11 cooperates with the material delivery pipeline A8 to achieve a closed effect, which is convenient for the staff to carry out the discharge operation.

混合室5位置处防护壳体15的正面固定安装有检修盖板1502,且检修盖板1502上固定安装有与混合室5连通的加水管道1501,检修盖板1502便于工作人员对混合室5内部的器件进行检修,加水管道1501便于工作人员对混合室5进行注水,计时仪12一侧的防护壳体15上固定安装有调控按键1503,调控按键1503起到良好的急停控制效果,工作人员可以通过调控按键1503对装置整体的作业状态进行控制,调控按键1503通过导线分别与传动电动机A7与传动电动机B13电性连接。The front of the protective housing 15 at the position of the mixing chamber 5 is fixedly equipped with an inspection cover 1502, and the inspection cover 1502 is fixedly installed with a water supply pipeline 1501 communicating with the mixing chamber 5. The inspection cover 1502 is convenient for the staff to check the inside of the mixing chamber 5. The device is overhauled, and the water adding pipeline 1501 is convenient for the staff to fill the mixing chamber 5 with water. The protective housing 15 on one side of the timer 12 is fixedly equipped with a control button 1503, which has a good emergency stop control effect, and the staff The overall working state of the device can be controlled through the regulating button 1503, which is electrically connected to the transmission motor A7 and the transmission motor B13 respectively through wires.

作业时通过转向轮1推至适合位置,将通过注入搅拌桶10内,封闭调节控制阀11,打开传动电动机A7带动旋转进行预染料混合,完毕后,调节输料管道A8与输料管道B601对应,打开调节控制阀11,将染料注入混合室5内,打开传动电动机B13带动螺旋搅拌辊4进行二次染料混合,最后通过染料排料腔3进行排出。Push the steering wheel 1 to a suitable position during operation, inject the pass into the mixing tank 10, close the adjustment control valve 11, turn on the transmission motor A7 to drive the rotation to carry out the pre-mixing of dyes, and after the completion, adjust the delivery pipeline A8 to correspond to the delivery pipeline B601 , open the adjustment control valve 11, inject the dye into the mixing chamber 5, turn on the drive motor B13 to drive the spiral stirring roller 4 to carry out secondary dye mixing, and finally discharge through the dye discharge chamber 3.

实施例2Example 2

请参阅图5-7,搅拌桶10的顶部设置有染料混合滚筒101,搅拌桶10与染料混合滚筒101的连接处设置有第一电磁阀门102,染料混合滚筒101的内部设置有染料混合机构2A,染料混合滚筒101的顶端设置有第二电磁阀门103,第二电磁阀门103的顶端设置有搅拌机构3A。Please refer to Fig. 5-7, the top of the mixing drum 10 is provided with a dye mixing drum 101, the connection between the mixing drum 10 and the dye mixing drum 101 is provided with a first electromagnetic valve 102, and the inside of the dye mixing drum 101 is provided with a dye mixing mechanism 2A , The top of the dye mixing drum 101 is provided with a second electromagnetic valve 103, and the top of the second electromagnetic valve 103 is provided with a stirring mechanism 3A.

具体使用时,在对染料进行制备加工时,染料混合滚筒101内部的染料加工制备完成后,通过染料混合滚筒101底端的第一电磁阀门102打开,将染料混合滚筒101内部的染料倒入到搅拌桶10内部,且搅拌机构2A对染料搅拌加工混合完成后,通过设置的第二电磁阀门103将混合搅拌壳体3A1内部的染料倒入到染料混合滚筒101的内部。During specific use, when the dye is prepared and processed, after the dye processing and preparation inside the dye mixing drum 101 is completed, the first electromagnetic valve 102 at the bottom of the dye mixing drum 101 is opened, and the dye inside the dye mixing drum 101 is poured into the stirring tank. Inside the barrel 10 , and after the stirring mechanism 2A completes the mixing process of the dye, the dye inside the mixing housing 3A1 is poured into the dye mixing drum 101 through the second electromagnetic valve 103 provided.

染料混合机构2A包括与染料混合滚筒101内部设置的装置架2A1,装置架2A1的底端固定连接有固定连接座2A2,固定连接座2A2的顶端两侧开设有滑槽2A3,滑槽2A3的内部滑动连接有移动滑块2A4,移动滑块2A4的一侧与第一电动伸缩杆2A5的伸缩端固定连接,移动滑块2A4的顶部固定连接有第一小型电机2A6,第一小型电机2A6的传动端固定连接有第一搅拌叶2A7,固定连接座2A2的顶端两侧固定连接有导向杆2A8,导向杆2A8的外侧穿插滑动连接有移动滑座2A81,移动滑座2A81的两侧固定连接有第二电动伸缩杆2A82,第二电动伸缩杆2A82的伸缩端与移动滑座2A81的底端固定连接,移动滑座2A81的底端固定连接有第二小型电机2A9,第二小型电机2A9的传动端固定连接有第二搅拌叶2A91。The dye mixing mechanism 2A includes a device frame 2A1 arranged inside the dye mixing cylinder 101, the bottom end of the device frame 2A1 is fixedly connected with a fixed connection seat 2A2, and the top and both sides of the fixed connection seat 2A2 are provided with chute 2A3, and the inside of the chute 2A3 Slidingly connected with a mobile slider 2A4, one side of the mobile slider 2A4 is fixedly connected with the telescopic end of the first electric telescopic rod 2A5, the top of the mobile slider 2A4 is fixedly connected with the first small motor 2A6, and the transmission of the first small motor 2A6 The first stirring blade 2A7 is fixedly connected to the end, the top two sides of the fixed connection seat 2A2 are fixedly connected with the guide rod 2A8, the outer side of the guide rod 2A8 is interspersed and slidably connected with the moving sliding seat 2A81, and the two sides of the moving sliding seat 2A81 are fixedly connected with the second Two electric telescopic rods 2A82, the telescopic end of the second electric telescopic rod 2A82 is fixedly connected with the bottom end of the mobile slide seat 2A81, the bottom end of the mobile slide seat 2A81 is fixedly connected with the second small motor 2A9, and the transmission end of the second small motor 2A9 Fixedly connected with the second stirring blade 2A91.

具体使用时,通过固定连接座2A2顶部的第一电动伸缩杆2A5的伸缩,便于移动滑块2A4在滑槽2A3的内部进行滑动,通过左右滑动使得移动滑块2A4上的第一小型电机2A6进行移动,从而便于第一小型电机2A6进行转动的同时带动第一搅拌叶2A7进行转动,使得第一搅拌叶2A7对染料混合滚筒101内部底端的染料进行混合搅拌,通过设置的第二电动伸缩杆2A82的伸缩推动装置架2A1上的移动滑座2A81,通过移动滑座2A81的上下移动,便于带动第二小型电机2A9进行上下移动,从而便于第二搅拌叶2A91进行移动搅拌,使得染料搅拌更加充分。During specific use, the expansion and contraction of the first electric telescopic rod 2A5 on the top of the fixed connection seat 2A2 facilitates the sliding of the mobile slider 2A4 inside the chute 2A3, and the first small motor 2A6 on the mobile slider 2A4 can be moved by sliding left and right. Move, so that the first small motor 2A6 is convenient to rotate while driving the first stirring blade 2A7 to rotate, so that the first stirring blade 2A7 mixes and stirs the dye at the bottom end of the dye mixing drum 101, through the second electric telescopic rod 2A82 provided The mobile slide 2A81 on the telescopic pusher frame 2A1 of the mobile slide 2A81 moves up and down to facilitate the second small motor 2A9 to move up and down, thereby facilitating the second stirring blade 2A91 to move and stir, so that the dyestuff is stirred more fully.

搅拌机构3A包括与第二电磁阀门103的顶端设置有混合搅拌壳体3A1,混合搅拌壳体3A1的一端固定连接有第三小型电机3A2,第三小型电机3A2的传动端固定连接有混合搅拌叶3A3,混合搅拌壳体3A1的中部设置有若干个震动器3A4,震动器3A4的顶端固定连接有振筛网3A5。The stirring mechanism 3A comprises a mixing and stirring housing 3A1 arranged on the top of the second electromagnetic valve 103, one end of the mixing and stirring housing 3A1 is fixedly connected with a third small motor 3A2, and the transmission end of the third small motor 3A2 is fixedly connected with a mixing blade 3A3, the middle part of the mixing shell 3A1 is provided with several vibrators 3A4, and the top of the vibrator 3A4 is fixedly connected with a vibrating screen 3A5.

具体使用时,通过混合搅拌壳体3A1一侧的第三小型电机3A2的转动,便于带动混合搅拌叶3A2进行转动,通过混合搅拌叶3A2的转动对混合搅拌壳体3A1内部的染料进行混合搅拌使用,通过震动器3A4和振筛网3A5的配合,在对染料进行制备加工搅拌前,进行振筛使用。During specific use, the rotation of the third small motor 3A2 on one side of the mixing housing 3A1 is convenient to drive the mixing blade 3A2 to rotate, and the dyestuff inside the mixing housing 3A1 is mixed and used by the rotation of the mixing blade 3A2. , through the cooperation of the vibrator 3A4 and the vibrating screen 3A5, the vibrating screen is used before the dye is prepared, processed and stirred.

混合搅拌壳体3A的边侧固定连接有开关面板,开关面板的表面设置第一电磁阀门控制开关、第二电磁阀门控制开关、第一电动伸缩杆控制开关、第一小型电机控制开关、第二电动伸缩杆控制开关、第二小型电机控制开关和第三小型电机控制开关,第一电磁阀门102、第二电磁阀门103、第一电动伸缩杆2A5、第一小型电机2A6、第二电动伸缩杆2A82、第二小型电机2A9、第三小型电机3A2分别通过第一电磁阀门控制开关、第二电磁阀门控制开关、第一电动伸缩杆控制开关、第一小型电机控制开关、第二电动伸缩杆控制开关、第二小型电机控制开关和第三小型电机控制开关与外接电源电性连接。The side of mixing housing 3A is fixedly connected with a switch panel, and the surface of the switch panel is provided with a first electromagnetic valve control switch, a second electromagnetic valve control switch, a first electric telescopic rod control switch, a first small motor control switch, a second Electric telescopic rod control switch, second small motor control switch and third small motor control switch, first electromagnetic valve 102, second electromagnetic valve 103, first electric telescopic rod 2A5, first small motor 2A6, second electric telescopic rod 2A82, the second small motor 2A9, and the third small motor 3A2 are respectively controlled by the first electromagnetic valve control switch, the second electromagnetic valve control switch, the first electric telescopic rod control switch, the first small motor control switch, and the second electric telescopic rod The switch, the second small motor control switch and the third small motor control switch are electrically connected with the external power supply.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (10)

1. Novel dye preparation equipment, including processing platform (6), protective housing (15) and dyestuff discharge chamber (3), its characterized in that: the inside of protection casing (15) is equipped with mixing chamber (5), spiral stirring roller (4) are installed in the inside rotation of mixing chamber (5), be equipped with in protection casing (15) of mixing chamber (5) one side and deposit chamber (14), the inside fixed mounting who deposits chamber (14) has drive motor B (13), and the output and spiral stirring roller (4) of drive motor B (13) are connected, positive one side fixed mounting of protection casing (15) has time-recorder (12), the bottom fixed mounting of protection casing (15) has frame (2), the bottom fixed mounting of frame (2) has steering wheel (1), the bottom fixed mounting of steering wheel (1) outside frame (2) has lift adjustment pole (16), the top fixed mounting of protection casing (15) has processing platform (6), the top of processing platform (6) is through two sets of vertical support board (9) rotation and is installed agitator (10), the top fixed mounting of processing platform (6) has drive motor A (7), and the output and the agitator (10) of vertical support board (9) one side processing platform (6) are connected.
2. A novel dye preparation apparatus according to claim 1, characterized in that: the dye discharging cavity (3) communicated with the mixing chamber (5) is fixedly arranged at the bottom of one side of the dye discharging cavity (3), and a cover plate is movably arranged on the dye discharging cavity (3).
3. A novel dye preparation apparatus according to claim 1, characterized in that: the lifting adjusting rod (16) is fixedly provided with a limit pin matched with the lifting adjusting rod, and the bottom of the lifting adjusting rod (16) is fixedly provided with a counterweight foot.
4. A novel dye preparation apparatus according to claim 1, characterized in that: the top of the processing table (6) is fixedly provided with a material conveying pipeline B (601) communicated with the mixing chamber (5), the bottom of the stirring barrel (10) is fixedly provided with a material conveying pipeline A (8) corresponding to the material conveying pipeline B (601), and the material conveying pipeline A (8) is fixedly provided with a matched adjusting control valve (11).
5. A novel dye preparation apparatus according to claim 1, characterized in that: an access cover plate (1502) is fixedly arranged on the front surface of the protective shell (15) at the position of the mixing chamber (5), and a water adding pipeline (1501) communicated with the mixing chamber (5) is fixedly arranged on the access cover plate (1502).
6. A novel dye preparation apparatus according to claim 1, characterized in that: a regulating key (1503) is fixedly arranged on a protective shell (15) at one side of the timer (12).
7. A novel dye preparation apparatus according to claim 1, characterized in that: the dye mixing device is characterized in that a dye mixing roller (101) is arranged at the top of the stirring barrel (10), a first electromagnetic valve (102) is arranged at the joint of the stirring barrel (10) and the dye mixing roller (101), a dye mixing mechanism (2A) is arranged in the dye mixing roller (101), a second electromagnetic valve (103) is arranged at the top end of the dye mixing roller (101), and a stirring mechanism (3A) is arranged at the top end of the second electromagnetic valve (103).
8. A novel dye preparation apparatus as claimed in claim 7, wherein: dye mixing mechanism (2A) include with inside device frame (2A 1) that sets up of dye mixing drum (101), the bottom fixedly connected with fixed connection seat (2A 2) of device frame (2A 1), spout (2A 3) have been seted up to the top both sides of fixed connection seat (2A 2), the inside sliding connection of spout (2A 3) has movable slide (2A 4), the flexible end fixed connection of one side and first electric telescopic handle (2A 5) of movable slide (2A 4), the top fixedly connected with first small-size motor (2A 6) of movable slide (2A 4), the first stirring leaf (2A 7) of driving end fixedly connected with of first small-size motor (2A 6), top both sides fixedly connected with guide bar (2A 8) of fixed connection seat (2A 2), the outside sliding connection of guide bar (2A 8) has movable slide (2A 81), the both sides fixedly connected with second electric telescopic handle (2A 82) of movable slide (2A 81), the flexible end (2A 9) of second small-size motor (2A 6), the flexible end (2A 81) of second stirring leaf (2A 9).
9. A novel dye preparation apparatus as claimed in claim 8, wherein: the stirring mechanism (3A) comprises a mixing stirring shell (3A 1) arranged at the top end of a second electromagnetic valve (103), a third small motor (3A 2) is fixedly connected to one end of the mixing stirring shell (3A 1), a mixing stirring blade (3A 3) is fixedly connected to the driving end of the third small motor (3A 2), a plurality of vibrators (3A 4) are arranged in the middle of the mixing stirring shell (3A 1), and a vibrating screen (3A 5) is fixedly connected to the top end of the vibrators (3A 4).
10. A novel dye preparation apparatus as claimed in claim 9, wherein: the side fixedly connected with switch panel of hybrid stirring casing (3A), switch panel's surface sets up first solenoid valve control switch, second solenoid valve control switch, first electric telescopic handle control switch, first small-size motor control switch, second electric telescopic handle control switch, second small-size motor control switch and third small-size motor control switch, first solenoid valve (102), second solenoid valve (103), first electric telescopic handle (2A 5), first small-size motor (2A 6), second electric telescopic handle (2A 82), second small-size motor (2A 9), third small-size motor (3A 2) are respectively through first solenoid valve control switch, second solenoid valve control switch, first electric telescopic handle control switch, first small-size motor control switch, second electric telescopic handle control switch, second small-size motor control switch and third small-size motor control switch and external power supply electric connection.
CN202310696838.8A 2023-06-13 2023-06-13 Novel dye preparation equipment Pending CN116492894A (en)

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