CN116492873A - Special POY (polyester pre-oriented yarn) oiling agent production equipment and production method for flat yarns - Google Patents
Special POY (polyester pre-oriented yarn) oiling agent production equipment and production method for flat yarns Download PDFInfo
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- CN116492873A CN116492873A CN202310401391.7A CN202310401391A CN116492873A CN 116492873 A CN116492873 A CN 116492873A CN 202310401391 A CN202310401391 A CN 202310401391A CN 116492873 A CN116492873 A CN 116492873A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
- B01F27/906—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms with fixed axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/40—Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
- B01F35/43—Supporting receptacles on frames or stands
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71725—Feed mechanisms characterised by the means for feeding the components to the mixer using centrifugal forces
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Spinning Or Twisting Of Yarns (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
本发明涉及POY油剂生产技术领域,具体为一种扁平丝专用POY油剂生产设备及生产方法,该设备包括搅拌罐,所述搅拌罐的底端固定安装有电机,所述电机的驱动端固定连接有搅料轴,所述搅料轴的表面固定安装有若干搅拌杆,所述搅料轴的上端固定安装有分料斗,所述分料斗的内部中间固定安装有分流座,所述分流座的底部位于分流座的外侧位置处固定连通有若干出料嘴,所述搅拌罐的上端位于分流座的正上方位置处固定连通有进料口,本发明通过利用分流座对进入分料斗内的配料起到均匀分流作用,将配料经各个出料嘴甩散加入搅拌罐内,从而保证加入搅拌罐内的各配料分散效果与速度,有利于提高POY油剂生产时配料的搅拌混合处理效率。
The invention relates to the technical field of POY oil production, in particular to a special POY oil production equipment and production method for flat yarns. The equipment includes a stirring tank. A stirring shaft is fixedly connected, and a number of stirring rods are fixedly installed on the surface of the stirring shaft. A distribution hopper is fixedly installed on the upper end of the stirring shaft, and a splitter seat is fixedly installed in the middle of the inside of the split hopper. The bottom of the seat is located at the outer position of the diverter seat and is fixedly connected with several discharge nozzles, and the upper end of the mixing tank is located at the position directly above the diverter seat and is fixedly connected with a feed port. The ingredients play the role of even distribution, and the ingredients are scattered through each discharge nozzle and added to the mixing tank, so as to ensure the dispersion effect and speed of each ingredient added to the mixing tank, which is conducive to improving the stirring and mixing treatment efficiency of the ingredients during POY oil production. .
Description
技术领域technical field
本发明涉及POY油剂生产技术领域,具体为一种扁平丝专用POY油剂生产设备及生产方法。The invention relates to the technical field of POY oil preparation production, in particular to a special POY oil preparation production equipment and production method for flat yarns.
背景技术Background technique
POY油剂纺织品处理过程中必不可少的用料,使用POY油剂时,需要选择合适的乳化剂产品,因为乳化剂直接影响油剂的性能情况,另外还可以使用到平滑剂和抗静电剂等助剂产品,POY油剂的配方主要是由多种表面活性剂,外加油、其他性能助剂产品经过精练而复配成的产品,POY油剂带有多重混合结构,其配方具有多样化特点,POY油剂生产时要使用搅拌装置对配料进行搅拌混合,现有技术中,生产POY油剂的搅拌装置在使用时,由于各配料依次通过进料口直接加入搅拌罐内,导致各配料加入搅拌罐内的区域较为集中,影响加入搅拌罐内的各配料分散效果与速度,降低POY油剂生产时配料的搅拌混合处理效率,因此,我们提出一种带有多重混合结构的扁平丝专用POY油剂生产设备及生产方法。POY oil is an essential material in the process of textile processing. When using POY oil, it is necessary to choose a suitable emulsifier product, because the emulsifier directly affects the performance of the oil. In addition, smoothing agents and antistatic agents can also be used And other auxiliary products, the formula of POY oil agent is mainly composed of various surfactants, external oil, and other performance additives after refining and compounding products. POY oil agent has multiple mixed structures, and its formula is diverse. The characteristic is that a stirring device is used to stir and mix the ingredients during the production of POY oil. In the prior art, when the stirring device for producing POY oil is in use, each ingredient is directly added into the mixing tank through the feeding port in turn, resulting in the The area added to the mixing tank is relatively concentrated, which affects the dispersion effect and speed of each ingredient added to the mixing tank, and reduces the mixing and processing efficiency of the ingredients during POY oil production. Therefore, we propose a special flat yarn with multiple mixing structures. POY oil production equipment and production method.
发明内容Contents of the invention
本发明的目的在于提供一种带有多重混合结构的扁平丝专用POY油剂生产设备及生产方法,以解决上述背景技术中提出的问题。The object of the present invention is to provide a kind of special POY oil agent production equipment and production method with multi-mixing structure, to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种扁平丝专用POY油剂生产设备,包括搅拌罐,所述搅拌罐的底端固定安装有电机,所述电机的驱动端固定连接有搅料轴,所述搅料轴的表面固定安装有若干搅拌杆,所述搅料轴的上端固定安装有分料斗,所述分料斗的内部中间固定安装有分流座,所述分流座的底部位于分流座的外侧位置处固定连通有若干出料嘴,所述出料嘴呈环形等距间隔分布设置,所述搅拌罐的上端位于分流座的正上方位置处固定连通有进料口。A special POY oil agent production equipment for flat yarns, comprising a stirring tank, the bottom end of the stirring tank is fixedly installed with a motor, the driving end of the motor is fixedly connected with a stirring shaft, and the surface of the stirring shaft is fixedly mounted with Several stirring rods, the upper end of the stirring shaft is fixedly equipped with a distribution hopper, the inner middle of the distribution hopper is fixedly installed with a diverter seat, and the bottom of the diverter seat is fixedly connected to a number of discharge nozzles at the outer position of the diverter seat , the discharge nozzles are distributed in a ring at equal intervals, and the upper end of the stirring tank is located directly above the diverter seat and is fixedly connected with a feed inlet.
优选的,所述搅拌杆上间隔固定安装有若干搅料片,所述搅拌杆与搅料片的表面均开设有通料口。Preferably, a plurality of stirring pieces are fixedly installed on the stirring rod at intervals, and the surfaces of the stirring rod and the stirring pieces are both provided with material openings.
优选的,所述分流座的截面形状为锥形。Preferably, the cross-sectional shape of the flow distribution seat is conical.
优选的,所述搅拌罐的侧面开设有观察口,所述观察口的内侧固定安装有透明板。Preferably, an observation port is opened on the side of the stirring tank, and a transparent plate is fixedly installed on the inner side of the observation port.
优选的,所述搅拌罐的底侧固定连通有出料口,所述出料口上固定设置有开关阀。Preferably, a discharge port is fixedly communicated with the bottom side of the mixing tank, and a switch valve is fixedly arranged on the discharge port.
优选的,所述搅拌罐的底部对称固定连通有两个支撑架,所述支撑架的截面形状为U形。Preferably, the bottom of the mixing tank is symmetrically connected with two support frames, and the cross-sectional shape of the support frames is U-shaped.
本发明还提供一种扁平丝专用POY油剂生产方法,采用所述的一种扁平丝专用POY油剂生产设备生产扁平丝专用POY油剂。The present invention also provides a method for producing POY oil agent for flat yarns, using the POY oil agent production equipment for flat yarns to produce POY oil agents for flat yarns.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明通过利用分流座对进入分料斗内的配料起到均匀分流作用,使得配料经各个出料嘴排出至搅拌罐内,分料斗可随搅料轴进行同步转动,利用离心力可使得配料经各个出料嘴甩散加入搅拌罐内,从而保证加入搅拌罐内的各配料分散效果与速度,有利于提高POY油剂生产时配料的搅拌混合处理效率。The invention uses the diverter seat to evenly divert the ingredients entering the distribution hopper, so that the ingredients are discharged into the stirring tank through each discharge nozzle, the distribution hopper can be rotated synchronously with the stirring shaft, and the centrifugal force can make the ingredients pass through each The discharge nozzle is thrown into the mixing tank to ensure the dispersion effect and speed of the ingredients added to the mixing tank, which is conducive to improving the mixing and mixing efficiency of the ingredients in the production of POY oil.
附图说明Description of drawings
图1为本发明的第一剖视结构示意图;Fig. 1 is the first sectional structure schematic diagram of the present invention;
图2为本发明的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of the present invention;
图3为本发明的第二剖视结构示意图。Fig. 3 is a second cross-sectional structural schematic diagram of the present invention.
图中:1、搅拌罐;11、电机;12、搅料轴;13、搅拌杆;14、搅料片;15、观察口;16、透明板;17、通料口;2、分料斗;21、出料嘴;22、分流座;3、进料口;4、出料口;41、开关阀;5、支撑架。In the figure: 1. Stirring tank; 11. Motor; 12. Stirring shaft; 13. Stirring rod; 14. Stirring sheet; 15. Observation port; 21. Discharge nozzle; 22. Diverter seat; 3. Feed inlet; 4. Discharge port; 41. On-off valve; 5. Support frame.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and It is not to indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, or operate in a particular orientation, and thus should not be construed as limiting the invention.
请参阅图1-图3所示,本发明提供的一种技术方案:Please refer to Fig. 1-shown in Fig. 3, a kind of technical scheme provided by the present invention:
一种扁平丝专用POY油剂生产设备,包括搅拌罐1,搅拌罐1的底端固定安装有电机11,电机11的驱动端固定连接有搅料轴12,搅料轴12的表面固定安装有若干搅拌杆13,搅料轴12的上端固定安装有分料斗2,分料斗2的内部中间固定安装有分流座22,分流座22的底部位于分流座22的外侧位置处固定连通有若干出料嘴21,出料嘴21呈环形等距间隔分布设置,搅拌罐1的上端位于分流座22的正上方位置处固定连通有进料口3。A special POY oil agent production equipment for flat yarns, comprising a stirring tank 1, a motor 11 is fixedly installed at the bottom of the stirring tank 1, a stirring shaft 12 is fixedly connected to the driving end of the motor 11, and a stirring shaft 12 is fixedly installed on the surface of the stirring shaft 12. A plurality of stirring rods 13, the upper end of the stirring shaft 12 is fixedly equipped with a distribution hopper 2, and the inner middle of the distribution hopper 2 is fixedly installed with a distribution seat 22, and the bottom of the distribution seat 22 is located at the outer position of the distribution seat 22. Nozzles 21 and discharge nozzles 21 are arranged at equal intervals in a ring, and the upper end of the mixing tank 1 is located directly above the diverter seat 22 and is fixedly connected with the feed port 3 .
作为本实施例中的一种优选的实施方式,搅拌杆13上间隔固定安装有若干搅料片14,搅拌杆13与搅料片14的表面均开设有通料口17,达到了使得搅拌罐1内的配料搅拌时能够经通料口17进行对流的目的。As a preferred embodiment in this embodiment, some stirring pieces 14 are fixedly installed at intervals on the stirring rod 13, and the surfaces of the stirring rod 13 and the stirring pieces 14 are all provided with feed openings 17, so that the stirring tank The purpose of convection can be carried out through the feed port 17 when the ingredients in 1 are stirred.
作为本实施例中的一种优选的实施方式,分流座22的截面形状为锥形,达到了能够对进入分料斗2内的配料起到均匀分流作用的目的。As a preferred implementation in this embodiment, the cross-sectional shape of the diverter seat 22 is conical, which achieves the purpose of evenly diverting the ingredients entering the distribution hopper 2 .
作为本实施例中的一种优选的实施方式,搅拌罐1的侧面开设有观察口15,观察口15的内侧固定安装有透明板16,达到了便于查看搅拌罐1内配料液位的目的。As a preferred implementation in this embodiment, an observation port 15 is provided on the side of the stirring tank 1, and a transparent plate 16 is fixedly installed on the inner side of the viewing port 15, so as to achieve the purpose of conveniently checking the liquid level of ingredients in the stirring tank 1.
作为本实施例中的一种优选的实施方式,搅拌罐1的底侧固定连通有出料口4,出料口4上固定设置有开关阀41,达到了便于控制出料口4流通与密闭状态的目的。As a preferred embodiment in this embodiment, the bottom side of the mixing tank 1 is fixedly connected with a discharge port 4, and a switch valve 41 is fixedly arranged on the discharge port 4, so as to facilitate the control of the flow and sealing of the discharge port 4. status purpose.
作为本实施例中的一种优选的实施方式,搅拌罐1的底部对称固定连通有两个支撑架5,支撑架5的截面形状为U形。As a preferred implementation in this embodiment, the bottom of the mixing tank 1 is symmetrically connected with two supporting frames 5 fixedly connected thereto, and the cross-sectional shape of the supporting frames 5 is U-shaped.
工作原理:working principle:
在使用过程中,将生产POY油剂的各配料依次加入进料口3内,利用分流座22对进入分料斗2内的配料起到均匀分流作用,使得配料经各个出料嘴21排出至搅拌罐1内,同时使用电机11驱动搅料轴12进行转动,通过搅拌杆13与搅料片14对已进入搅拌罐1内的配料进行搅拌,分料斗2可随搅料轴12进行同步转动,利用离心力可使得配料经各个出料嘴21甩散加入搅拌罐1内,从而保证加入搅拌罐1内的各配料分散效果与速度。During use, the ingredients for the production of POY oil are added to the feed port 3 in sequence, and the distribution seat 22 is used to evenly distribute the ingredients entering the distribution hopper 2, so that the ingredients are discharged through each discharge nozzle 21 until they are stirred. In the tank 1, the motor 11 is used to drive the stirring shaft 12 to rotate at the same time, and the ingredients that have entered the stirring tank 1 are stirred by the stirring rod 13 and the stirring sheet 14, and the sub-hopper 2 can rotate synchronously with the stirring shaft 12. Centrifugal force can be used to make the ingredients to be thrown into the mixing tank 1 through each discharge nozzle 21, so as to ensure the dispersion effect and speed of the ingredients added into the mixing tank 1.
本发明还提供一种扁平丝专用POY油剂生产方法,采用所述的一种扁平丝专用POY油剂生产设备生产扁平丝专用POY油剂。The present invention also provides a method for producing POY oil agent for flat yarns, using the POY oil agent production equipment for flat yarns to produce POY oil agents for flat yarns.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的仅为本发明的优选例,并不用来限制本发明,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。 The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and those described in the above-mentioned embodiments and description are only preferred examples of the present invention, and are not intended to limit the present invention, without departing from the spirit and scope of the present invention. Under the premise, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents .
Claims (7)
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| CN118001978A (en) * | 2024-04-07 | 2024-05-10 | 广东驱动力生物科技集团股份有限公司 | Feed production mixing device and application method thereof |
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| CN108479523A (en) * | 2018-05-30 | 2018-09-04 | 宿迁市三石包装容器有限公司 | A kind of novel chemical agitator |
| CN216303861U (en) * | 2021-11-10 | 2022-04-15 | 黑龙江赛文科技有限公司 | Bioactive substance purification device |
| CN218189181U (en) * | 2022-10-09 | 2023-01-03 | 陕西精诚安全技术服务有限公司 | Raw lacquer modified coating compounding device |
| CN220003712U (en) * | 2023-04-15 | 2023-11-14 | 浙江恒翔新材料有限公司 | POY oil agent production agitating unit |
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| CN118001978A (en) * | 2024-04-07 | 2024-05-10 | 广东驱动力生物科技集团股份有限公司 | Feed production mixing device and application method thereof |
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