CN116481278A - A composite tumble dryer for pet food in an ultra-low pressure environment - Google Patents
A composite tumble dryer for pet food in an ultra-low pressure environment Download PDFInfo
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- CN116481278A CN116481278A CN202310419699.4A CN202310419699A CN116481278A CN 116481278 A CN116481278 A CN 116481278A CN 202310419699 A CN202310419699 A CN 202310419699A CN 116481278 A CN116481278 A CN 116481278A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/02—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
- F26B11/08—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a vertical or steeply-inclined axis
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/001—Air generating units, e.g. movable or independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/50—Ducting arrangements from the source of air or other gases to the materials or objects being dried
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/04—Agitating, stirring, or scraping devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/14—Chambers, containers, receptacles of simple construction
- F26B25/16—Chambers, containers, receptacles of simple construction mainly closed, e.g. drum
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/32—Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action
- F26B3/34—Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action by using electrical effects
- F26B3/347—Electromagnetic heating, e.g. induction heating or heating using microwave energy
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/04—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Biotechnology (AREA)
- Drying Of Solid Materials (AREA)
Abstract
Description
技术领域technical field
本发明涉及宠物食品干燥的技术领域,特别是涉及一种宠物食品超低压环境下的复合翻动干燥机。The invention relates to the technical field of pet food drying, in particular to a compound tumble dryer for pet food in an ultra-low pressure environment.
背景技术Background technique
宠物食品是一种用于喂养宠物的食品,人造宠物食品多为颗粒状,其在生产时,首先将米粒和蔬菜粉碎成粉状,之后加入一定比例的食品添加剂混合搅拌,之后在加入水混合后经过制丸机制造成丸状,并且在制丸机中经过初步干燥,去除大部分水分,之后再将经过初步干燥的丸状食品加入到干燥机中进一步的干燥即可。Pet food is a kind of food used to feed pets. Artificial pet food is mostly granular. During its production, rice grains and vegetables are first crushed into powder, and then a certain proportion of food additives are added to mix and stir. After adding water and mixed, they are made into pellets by a pellet machine, and are preliminarily dried in the pellet machine to remove most of the water.
现有技术中,专利申请号为“202220872214.8”、“202220033169.7”和“202111183042.X”等大部分宠物食品干燥机,其采用的技术手段一般是首先将宠物食品放置在承载盘上,之后通过向宠物食品上吹热风实现促进宠物食品干燥的目的,但是其在吹热风的同时宠物食品不可移动,由于承载盘的遮挡,宠物食品上靠近承载盘的一侧受到的热风较少,导致宠物食品干燥不均匀,烘干效果差,所以需要一种可以均匀的对宠物食品干燥的干燥机。In the prior art, most pet food dryers with patent application numbers of "202220872214.8", "202220033169.7" and "202111183042.X" generally adopt the technical method of first placing the pet food on the carrier plate, and then blowing hot air on the pet food to achieve the purpose of promoting the drying of the pet food. However, the pet food cannot be moved while blowing the hot air. The hot air on the side close to the carrying plate is less, resulting in uneven drying of pet food and poor drying effect, so a dryer that can evenly dry pet food is needed.
发明内容Contents of the invention
为解决上述技术问题,本发明提供一种对宠物食品烘干的更加均匀,烘干效率高,烘干效果好的宠物食品超低压环境下的复合翻动干燥机。In order to solve the above-mentioned technical problems, the present invention provides a compound tumble dryer that can dry pet food more uniformly, with high drying efficiency and good drying effect under ultra-low pressure environment.
本发明的一种宠物食品超低压环境下的复合翻动干燥机,包括底板、干燥箱和密封门,干燥箱安装在底板上,干燥箱内部设置有干燥腔,干燥箱上设置有与干燥腔相通的取放口,密封门安装在取放口外侧;还包括圆筒、喷气管、球头、支撑座、软管、热风机、多组弧形块、支撑装置、旋转装置、空气循环装置和真空装置,圆筒的内部设置有腔室,圆筒上设置有多组与腔室相通的透气孔,圆筒固定安装在喷气管上,喷气管的上部位于圆筒的腔室内,喷气管的上部设置有多组排气孔,球头固定安装在喷气管下部,支撑座固定安装在支撑装置上,支撑装置安装在干燥箱中,支撑装置用于支撑支撑座,支撑座内设置有与球头配合使用的球形槽,球头的下部位于支撑座的球形槽中,喷气管的输入端通过软管与热风机的输出端连接,空气循环装置安装在干燥箱上,空气循环装置用于干燥并且输送空气,圆筒的上部安装在旋转装置上,旋转装置用于往复旋转圆筒,圆筒的内部固定安装有多组弧形块,真空装置安装在干燥箱上,真空装置用于提供低压环境;首先打开密封门,之后将经过初步干燥的丸状宠物食品经由圆筒上的进料口加入到圆筒中,之后关闭圆筒上的密封盖,之后关闭密封门,然后打开真空装置,使干燥箱的干燥腔内为低压环境,之后打开热风机,使热风机向软管中输出热空气,之后热空气经由软管进入到喷气管中,之后喷气管中的热空气经由喷气管上部的多组排气孔吹到喷气管腔室内的丸状宠物食品上,同时打开旋转装置,旋转装置使圆筒周期性的往复旋转,圆筒在往复旋转的过程中带动宠物食品运动,由于惯性作用,丸状的宠物食品会在圆筒的腔室内翻滚移动,使圆筒中的宠物食品可以均匀的被热风吹到干燥,并且由于多组弧形块的作用,使宠物食品在圆筒中移动时会受到多组弧形块的阻挡,进一步促进了宠物食品的翻滚移动的效果,使宠物食品可以均匀的被热风吹到干燥,使宠物食品中的水分和热风一同经由圆筒上的多组排气孔排出,之后打开空气循环装置,使带有水分的热风经由空气循环装置干燥后在次进入到热风机中循环使用即可;其在对宠物食品干燥时,使干燥箱干燥腔内为低压环境,使宠物食品内的水分便于蒸发,促进了宠物食品的干燥,并且在对宠物食品干燥时,可以使宠物食品不断的翻滚并且移动,可以均匀的对宠物食品的各个部位吹热风,烘干均匀,烘干效果好。A compound tumble dryer for pet food in an ultra-low pressure environment of the present invention comprises a bottom plate, a drying box and a sealing door. The drying box is installed on the bottom plate. A drying chamber is arranged inside the drying box. A pick-and-place opening connected to the drying chamber is arranged on the drying box. The cylinder is fixedly installed on the air jet pipe, the upper part of the air jet pipe is located in the chamber of the cylinder, the upper part of the air jet pipe is provided with multiple sets of exhaust holes, the ball head is fixedly installed at the lower part of the air jet pipe, the support seat is fixedly installed on the support device, the support device is installed in the drying oven, the support device is used to support the support seat, the support seat is provided with a spherical groove for use with the ball head, and the lower part of the ball head is located in the spherical groove of the support seat. The circulation device is installed on the drying box, the air circulation device is used for drying and transporting air, the upper part of the cylinder is installed on the rotating device, and the rotating device is used to reciprocate the rotating cylinder. There are multiple groups of arc-shaped blocks fixedly installed inside the cylinder, and the vacuum device is installed on the drying box. Then turn on the hot air blower, let the hot air blower output hot air into the hose, and then the hot air enters the jet pipe through the hose, and then the hot air in the jet pipe blows to the pellet-shaped pet food in the chamber of the jet pipe through multiple sets of exhaust holes on the upper part of the jet pipe, and at the same time, turn on the rotating device, which makes the cylinder reciprocate periodically, and the cylinder drives the pet food during the reciprocating rotation. The hot air is blown to dry, and due to the function of multiple sets of arc-shaped blocks, the pet food will be blocked by multiple sets of arc-shaped blocks when it moves in the cylinder, which further promotes the effect of tumbling movement of the pet food, so that the pet food can be blown to dry evenly by the hot air, so that the moisture in the pet food and the hot air are discharged through multiple sets of exhaust holes on the cylinder, and then the air circulation device is turned on, so that the hot air with moisture is dried by the air circulation device and then enters the hot air blower for recycling; The inside is a low-pressure environment, which makes the moisture in the pet food easy to evaporate, which promotes the drying of the pet food, and when the pet food is dried, the pet food can be continuously rolled and moved, and the hot air can be evenly blown to all parts of the pet food, and the drying is uniform and the drying effect is good.
优选的,所述支撑装置包括支撑板、两组弹簧、两组固定板、两组滚轮、两组支撑轮、两组驱动轴和双轴电机,支撑板上下滑动安装在干燥箱上,两组弹簧的下端均固定安装在干燥箱上,两组弹簧的上端均与支撑板下端固定连接,支撑座固定安装在支撑板上端,两组固定板分别固定安装在支撑板下端的左右两部,两组滚轮分别转动安装在两组固定板上,两组滚轮的下部分别与两组支撑轮的上部接触,两组支撑轮分别固定安装在两组驱动轴上,两组支撑轮与两组驱动轴之间为偏心连接,两组驱动轴同轴,干燥箱上设置有两组支板,支板固定安装在干燥箱上,两组驱动轴分别转动安装在两组支板上,两组驱动轴的输入端分别与双轴电机的两组输出端连接,双轴电机固定安装在干燥箱上,两组弹簧为拉伸状态,支撑板上设置有滑动轨道,支撑座的下部滑动安装在支撑板的滑动轨道内;在对圆筒腔室内的宠物食品烘干时,打开双轴电机,双轴电机带动两组驱动轴旋转,两组驱动轴带动两组支撑轮旋转,由于两组驱动轴与两组支撑轮之间为偏心连接,所以两组支撑轮在旋转的同时会上下运动,两组支撑轮通过两组滚轮使两组固定板带动支撑板上下振动,支撑板通过支撑座使球头带动喷气管上下振动,支撑轮带动圆筒上下振动,圆筒在上下振动的过程中进一步促进了圆筒腔室内宠物食品的翻滚效果,使宠物食品可以被均匀的干燥,提高了对宠物食品的干燥效果。Preferably, the support device includes a support plate, two sets of springs, two sets of fixing plates, two sets of rollers, two sets of support wheels, two sets of drive shafts and a biaxial motor. The support plate slides up and down and is installed on the drying box. The two sets of support wheels are fixedly installed on the two sets of drive shafts respectively, the two sets of support wheels are eccentrically connected with the two sets of drive shafts, the two sets of drive shafts are coaxial, two sets of support plates are arranged on the drying box, the support plates are fixedly installed on the dry box, the two sets of drive shafts are respectively rotatably mounted on the two sets of support plates, the input ends of the two sets of drive shafts are respectively connected with the two sets of output ends of the double-axis motor, the double-axis motor is fixedly installed on the dry box, the two sets of springs are in a stretched state, the support plate is provided with a sliding track, and the lower part of the support seat is slidingly installed in the slide track of the support plate; When pet food is drying, turn on the double-axis motor, the double-axis motor drives the two sets of drive shafts to rotate, and the two sets of drive shafts drive the two sets of support wheels to rotate. Since the two sets of drive shafts and the two sets of support wheels are eccentrically connected, the two sets of support wheels will move up and down while rotating. The two sets of support wheels drive the two sets of fixed plates to vibrate the support plate up and down. Drying improves the drying effect on pet food.
优选的,所述空气循环装置包括输送管、气泵、干燥器和回流管,热风机安装在干燥箱上,输送管的输入端与干燥箱腔室的上部连接,输送管的输出端通过气泵与干燥器连接,干燥器的输出端通过回流管与热风机连接,干燥器中设置有干燥剂,气泵和干燥器均固定安装在干燥箱上;当对宠物食品干燥时,打开气泵,使干燥箱腔室内湿润的热空气依次经由输送管和气泵进入到干燥器中干燥,之后干燥的热空气经由干燥器进入到热风机中循环使用即可;其使热空气可以循环使用,节省了热能,节约了能源。Preferably, the air circulation device includes a delivery pipe, an air pump, a drier and a return pipe, the hot air blower is installed on the drying box, the input end of the delivery pipe is connected to the upper part of the drying box chamber, the output end of the delivery pipe is connected to the drier through an air pump, the output end of the drier is connected to the hot air blower through a return pipe, a desiccant is arranged in the drier, and the air pump and the drier are fixedly installed on the drying box; Dry in the dryer, and then the dried hot air can be recycled through the dryer into the hot air blower; it makes the hot air can be recycled, saving heat and energy.
优选的,所述旋转装置包括转轴、齿轮、齿条、两组滑动块、滑轨、连接块、万向接头、连接轴、往复丝杠、支撑块和驱动电机,转轴转动安装在干燥箱的上部,齿轮固定安装在转轴上端,齿轮的后部与齿条啮合,齿条固定安装在两组滑动块上端,两组滑动块均左右滑动安装在滑轨上,滑轨固定安装在干燥箱上端,连接块固定安装在齿条下端,连接块与往复丝杠螺装,往复丝杠转动安装在两组支撑块上,两组支撑块均固定安装在干燥箱上端,往复丝杠的右端与驱动电机的输出端连接,驱动电机固定安装在支撑块上,两组滑动块上均设置有避让孔,往复丝杠贯穿两组滑动块上的避让孔,转轴的下端通过万向接头与连接轴的上端连接,连接轴的下端固定安装在圆筒上端;当对圆筒旋转时,打开驱动电机,驱动电机带动往复丝杠旋转,由于往复丝杠与连接块螺装,所以旋转的往复丝杠带动连接块左右往复运动,连接块带动齿条左右往复运动,由于齿轮与齿条啮合,所以齿条在左右往复运动的过程中使齿轮周期性的往复旋转,齿轮带动转轴周期性的往复旋转,转轴通过万向接头使连接轴带动圆筒周期性的周期往复旋转,使圆筒腔室内的宠物食品在惯性力的作用下不断的翻滚,同时通过支撑装置使支撑座带动球头和喷气管上下振动时,喷气管同时带动圆筒上下振动,由于圆筒的上下振动和支撑座滑动安装在支撑板的滑动轨道内,所以支撑座会在支撑板的滑动轨道内滑动,支撑座通过球头使喷气管带动圆筒的下部运动,所以圆筒在旋转的同时还会前后左右摇摆,进一步促进了宠物食品在圆筒腔室内的翻滚效果,使其干燥的更加均匀。Preferably, the rotating device includes a rotating shaft, a gear, a rack, two sets of sliding blocks, slide rails, a connecting block, a universal joint, a connecting shaft, a reciprocating screw, a support block and a driving motor; The lead screw is screw-mounted, and the reciprocating lead screw is installed on two sets of support blocks. The two sets of support blocks are fixedly installed on the upper end of the drying box. The right end of the reciprocating lead screw is connected to the output end of the drive motor. The reciprocating screw rotates, because the reciprocating screw and the connecting block are screwed together, so the rotating reciprocating screw drives the connecting block to reciprocate left and right, and the connecting block drives the rack to reciprocate left and right. Because the gear and the rack are meshed, the rack makes the gear reciprocate periodically during the left and right reciprocating motion, and the gear drives the rotating shaft to reciprocate periodically. When the device makes the support base drive the ball head and the air jet tube to vibrate up and down, the air jet tube drives the cylinder to vibrate up and down at the same time. Due to the vertical vibration of the cylinder and the support base slides and is installed in the sliding track of the support plate, the support base will slide in the slide track of the support plate.
优选的,所述真空装置为真空泵,真空泵安装在干燥箱上,真空泵的输入端与干燥箱的干燥腔连通,真空泵上设置有阀门;当对宠物食品干燥时,首先打开真空泵,使干燥箱的干燥腔内为低压环境,之后关闭真空泵上的阀门,使宠物食品在低压的环境下干燥,使其在较低的温度下即可实现对食品的快速干燥,无需采用较高的温度的热风,避免了较高温度的热风对宠物食品中的蛋白质或其它营养成分造成破坏,可靠性高。Preferably, the vacuum device is a vacuum pump, the vacuum pump is installed on the drying box, the input end of the vacuum pump communicates with the drying chamber of the drying box, and the vacuum pump is provided with a valve; when drying the pet food, first turn on the vacuum pump, so that the drying chamber of the drying box is in a low-pressure environment, and then close the valve on the vacuum pump, so that the pet food can be dried in a low-pressure environment, so that the food can be quickly dried at a lower temperature, without using hot air at a higher temperature, avoiding the damage caused by the hot air at a higher temperature to the protein or other nutrients in the pet food , high reliability.
优选的,还包括两组微波发生器,两组微波发生器均安装在干燥箱干燥腔的上部,两组微波发生器的输出端均冲向圆筒;在对宠物食品干燥时,同时打开两组微波发生器,使两组微波发生器发出的微波传递到宠物食品上,使宠物食品内的水分升温,促进水分的蒸发,提高了干燥的效率。Preferably, it also includes two groups of microwave generators, both groups of microwave generators are installed on the upper part of the drying chamber of the drying box, and the output ends of the two groups of microwave generators all rush to the cylinder; when the pet food is dried, the two groups of microwave generators are turned on at the same time, so that the microwaves emitted by the two groups of microwave generators are transmitted to the pet food, so that the water in the pet food is heated up, and the evaporation of water is promoted, and the drying efficiency is improved.
优选的,所述圆筒的材质为耐高温玻璃材质;通过上述设置,提高了其耐高温的效果,保证了可靠性,而且其为玻璃材质,微波容易穿透圆筒对宠物食品干燥,减少了圆筒对微波的吸收和阻挡,提高了微波的利用率,实用性高。Preferably, the cylinder is made of high-temperature-resistant glass; through the above-mentioned settings, its high-temperature resistance effect is improved and reliability is ensured, and it is made of glass, so that microwaves can easily penetrate the cylinder to dry pet food, reduce the absorption and blocking of microwaves by the cylinder, improve the utilization rate of microwaves, and have high practicability.
优选的,所述干燥箱上设置有温度计;通过上述设置,方便了对干燥箱干燥腔内温度的监测。Preferably, the drying box is provided with a thermometer; through the above arrangement, it is convenient to monitor the temperature in the drying chamber of the drying box.
优选的,所述干燥箱上设置有空气压力计;通过上述设置,方便了对干燥箱干燥腔内空气压力的监测。Preferably, the drying box is provided with an air pressure gauge; through the above arrangement, the monitoring of the air pressure in the drying chamber of the drying box is facilitated.
优选的,所述滑动轨道的形状为圆形。Preferably, the shape of the sliding track is circular.
优选的,所述滑动轨道的形状为椭圆形。Preferably, the shape of the sliding track is ellipse.
与现有技术相比本发明的有益效果为:对宠物食品烘干的更加均匀,烘干效率高,烘干效果好。Compared with the prior art, the present invention has the beneficial effects of drying the pet food more uniformly, with high drying efficiency and good drying effect.
附图说明Description of drawings
图1是本发明的剖视结构示意图;Fig. 1 is the sectional structure schematic diagram of the present invention;
图2是支撑装置的结构示意图;Fig. 2 is the structural representation of support device;
图3是空气循环装置的结构示意图;Fig. 3 is the structural representation of air circulation device;
图4是圆筒和旋转装置的结构示意图;Fig. 4 is the structural representation of cylinder and rotating device;
图5是图4中B处局部放大的结构示意图;Fig. 5 is a partially enlarged schematic structural view of place B in Fig. 4;
图6是球头、喷气管和软管等的结构示意图;Fig. 6 is the structural representation of ball head, jet pipe and flexible pipe etc.;
图7是支撑座的结构示意图;Fig. 7 is a structural schematic diagram of a support seat;
图8是圆筒的喷气管的结构示意图;Fig. 8 is the structural representation of the jet pipe of cylinder;
图9是本发明的轴测结构示意图;Fig. 9 is a schematic diagram of an axonometric structure of the present invention;
图10是本发明的主视结构示意图;Fig. 10 is a schematic diagram of the front view structure of the present invention;
图11是实施例1中支撑板的结构示意图;Fig. 11 is the structural representation of support plate in embodiment 1;
图12是实施例2中支撑板的结构示意图;Fig. 12 is a schematic structural view of a support plate in Embodiment 2;
附图中标记:1、底板;2、干燥箱;3、密封门;4、圆筒;5、喷气管;6、球头;7、支撑座;8、软管;9、热风机;10、弧形块;11、支撑板;12、弹簧;13、固定板;14、滚轮;15、支撑轮;16、驱动轴;17、双轴电机;18、输送管;19、气泵;20、干燥器;21、回流管;22、转轴;23、齿轮;24、齿条;25、滑动块;26、滑轨;27、连接块;28、万向接头;29、连接轴;30、真空泵;31、微波发生器;32、往复丝杠;33、支撑块;34、驱动电机。Marks in the accompanying drawings: 1, bottom plate; 2, drying oven; 3, sealed door; 4, cylinder; 5, jet pipe; 6, ball head; 7, support seat; 8, hose; 9, hot air blower; 10, arc block; 11, support plate; 12, spring; 13, fixed plate; 14, roller; 15, support wheel; 16, drive shaft; 17, double-axis motor; 18, delivery pipe; Tube; 22, rotating shaft; 23, gear; 24, rack; 25, sliding block; 26, slide rail; 27, connecting block; 28, universal joint; 29, connecting shaft; 30, vacuum pump; 31, microwave generator; 32, reciprocating lead screw; 33, supporting block; 34, driving motor.
具体实施方式Detailed ways
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the associated drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the present invention will be thorough and complete.
实施例1Example 1
如图1至图12,本发明的宠物食品超低压环境下的复合翻动干燥机包括底板1、干燥箱2、密封门3、圆筒4、喷气管5、球头6、支撑座7、软管8、热风机9、多组弧形块10、支撑装置、旋转装置、空气循环装置、真空泵30和两组微波发生器31,干燥箱2安装在底板1上,干燥箱2内部设置有干燥腔,干燥箱2上设置有与干燥腔相通的取放口,密封门3安装在取放口外侧,圆筒4的内部设置有腔室,圆筒4上设置有多组与腔室相通的透气孔,圆筒4固定安装在喷气管5上,喷气管5的上部位于圆筒4的腔室内,喷气管5的上部设置有多组排气孔,球头6固定安装在喷气管5下部,支撑座7固定安装在支撑装置上,支撑装置安装在干燥箱2中,支撑装置用于支撑支撑座7,支撑座7内设置有与球头6配合使用的球形槽,球头6的下部位于支撑座7的球形槽中,喷气管5的输入端通过软管8与热风机9的输出端连接,空气循环装置安装在干燥箱2上,空气循环装置用于干燥并且输送空气,圆筒4的上部安装在旋转装置上,旋转装置用于往复旋转圆筒4,圆筒4的内部固定安装有多组弧形块10,真空泵30安装在干燥箱2上,真空泵30的输入端与干燥箱2的干燥腔连通,真空泵30上设置有阀门,两组微波发生器31均安装在干燥箱2干燥腔的上部,两组微波发生器31的输出端均冲向圆筒4,圆筒4的材质为耐高温玻璃材质,干燥箱2上设置有温度计,干燥箱2上设置有空气压力计;As shown in Fig. 1 to Fig. 12, the composite turning dryer for pet food in an ultra-low pressure environment of the present invention comprises a bottom plate 1, a drying box 2, a sealing door 3, a cylinder 4, an air jet pipe 5, a ball head 6, a support seat 7, a hose 8, a hot air blower 9, multiple groups of arc blocks 10, a supporting device, a rotating device, an air circulation device, a vacuum pump 30, and two groups of microwave generators 31. The drying box 2 is installed on the bottom plate 1. The airtight door 3 is installed on the outside of the pick-and-place port, the inside of the cylinder 4 is provided with a chamber, and the cylinder 4 is provided with multiple groups of air holes communicating with the chamber. The cylinder 4 is fixedly installed on the air jet pipe 5. There is a spherical groove used in conjunction with the ball head 6. The lower part of the ball head 6 is located in the spherical groove of the support seat 7. The input end of the air injection pipe 5 is connected to the output end of the hot air blower 9 through a hose 8. The air circulation device is installed on the drying box 2. The air circulation device is used for drying and conveying air. The upper part of the cylinder 4 is installed on the rotating device. The drying cavity of the box 2 is connected, the vacuum pump 30 is provided with a valve, and two groups of microwave generators 31 are installed on the top of the drying cavity of the drying box 2, and the output ends of the two groups of microwave generators 31 are all rushed to the cylinder 4, and the material of the cylinder 4 is high-temperature-resistant glass material. The drying box 2 is provided with a thermometer, and the drying box 2 is provided with an air pressure gauge;
首先打开密封门3,之后将经过初步干燥的丸状宠物食品经由圆筒4上的进料口加入到圆筒4中,之后关闭圆筒4上的密封盖,之后关闭密封门3,然后打开真空泵30,使干燥箱2的干燥腔内为低压环境,之后关闭真空泵30上的阀门,使宠物食品在低压的环境下,之后打开热风机9,使热风机9向软管8中输出热空气,之后热空气经由软管8进入到喷气管5中,之后喷气管5中的热空气经由喷气管5上部的多组排气孔吹到喷气管5腔室内的丸状宠物食品上,同时打开两组微波发生器31,使两组微波发生器31发出的微波传递到宠物食品上,使宠物食品内的水分升温,同时打开旋转装置,旋转装置使圆筒4周期性的往复旋转,圆筒4在往复旋转的过程中带动宠物食品运动,由于惯性作用,丸状的宠物食品会在圆筒4的腔室内翻滚移动,使圆筒4中的宠物食品可以均匀的被热风吹到干燥,并且使其可以均匀的接收到微波,并且由于多组弧形块10的作用,使宠物食品在圆筒4中移动时会受到多组弧形块10的阻挡,进一步促进了宠物食品的翻滚移动的效果,使宠物食品可以均匀的被热风吹到干燥,使宠物食品中的水分和热风一同经由圆筒4上的多组排气孔排出,之后打开空气循环装置,使带有水分的热风经由空气循环装置干燥后在次进入到热风机9中循环使用即可;其在对宠物食品干燥时,使干燥箱2干燥腔内为低压环境,使宠物食品内的水分便于蒸发,促进了宠物食品的干燥,并且在对宠物食品干燥时,可以使宠物食品不断的翻滚并且移动,可以均匀的对宠物食品的各个部位吹热风,烘干均匀,烘干效果好。Firstly open the airtight door 3, then put the preliminarily dried pellet-shaped pet food into the cylinder 4 through the feeding port on the cylinder 4, then close the airtight cover on the cylinder 4, then close the airtight door 3, then turn on the vacuum pump 30 to make the drying chamber of the drying box 2 a low-pressure environment, then close the valve on the vacuum pump 30 to keep the pet food in a low-pressure environment, then turn on the hot air blower 9 to output hot air from the hot air blower 9 to the hose 8, then the hot air enters the air injection pipe 5 through the hose 8, and then the air injection pipe The hot air in 5 is blown onto the pellet-shaped pet food in the chamber of the air-jet pipe 5 through multiple groups of exhaust holes on the upper part of the air-jet pipe 5. At the same time, two groups of microwave generators 31 are turned on, so that the microwaves emitted by the two groups of microwave generators 31 are transmitted to the pet food, and the moisture in the pet food is heated up. At the same time, the rotating device is turned on, which makes the cylinder 4 reciprocate periodically. The pet food in the cylinder 4 can be evenly blown to dry by the hot air, and it can evenly receive the microwave, and due to the action of multiple sets of arc-shaped blocks 10, the pet food will be blocked by multiple sets of arc-shaped blocks 10 when moving in the cylinder 4, which further promotes the effect of the tumbling movement of the pet food, so that the pet food can be evenly blown to dry by the hot air, so that the moisture in the pet food and the hot air are exhausted through multiple sets of exhaust holes on the cylinder 4, and then the air circulation device is turned on to make the hot air with moisture dry through the air circulation device Afterwards, it can be recycled in the hot air blower 9 for the second time; when drying the pet food, the drying chamber of the drying box 2 is a low-pressure environment, so that the moisture in the pet food is easy to evaporate, which promotes the drying of the pet food, and when the pet food is dried, the pet food can be continuously rolled and moved, and the hot air can be evenly blown to various parts of the pet food, and the drying is uniform and the drying effect is good.
如图2和图11,支撑装置包括支撑板11、两组弹簧12、两组固定板13、两组滚轮14、两组支撑轮15、两组驱动轴16和双轴电机17,支撑板11上下滑动安装在干燥箱2上,两组弹簧12的下端均固定安装在干燥箱2上,两组弹簧12的上端均与支撑板11下端固定连接,支撑座7固定安装在支撑板11上端,两组固定板13分别固定安装在支撑板11下端的左右两部,两组滚轮14分别转动安装在两组固定板13上,两组滚轮14的下部分别与两组支撑轮15的上部接触,两组支撑轮15分别固定安装在两组驱动轴16上,两组支撑轮15与两组驱动轴16之间为偏心连接,两组驱动轴16同轴,干燥箱2上设置有两组支板,支板固定安装在干燥箱2上,两组驱动轴16分别转动安装在两组支板上,两组驱动轴16的输入端分别与双轴电机17的两组输出端连接,双轴电机17固定安装在干燥箱2上,两组弹簧12为拉伸状态,支撑板11上设置有滑动轨道,支撑座7的下部滑动安装在支撑板11的滑动轨道内,滑动轨道的形状为圆形;As shown in Fig. 2 and Fig. 11, the support device comprises a support plate 11, two groups of springs 12, two groups of fixed plates 13, two groups of rollers 14, two groups of support wheels 15, two groups of drive shafts 16 and a biaxial motor 17, the support plate 11 slides up and down and is mounted on the drying box 2, the lower ends of the two groups of springs 12 are fixedly installed on the drying box 2, the upper ends of the two groups of springs 12 are fixedly connected with the lower ends of the supporting plates 11, the support base 7 is fixedly installed on the upper ends of the supporting plates 11, and the two groups of fixing plates 13 are respectively fixedly mounted on the supporting plates 1 The left and right parts of the lower end of 1, two groups of rollers 14 are respectively rotatably mounted on two groups of fixing plates 13, the lower parts of the two groups of rollers 14 are respectively in contact with the upper parts of two groups of support wheels 15, and the two groups of support wheels 15 are respectively fixedly mounted on two groups of drive shafts 16, the two groups of support wheels 15 are eccentrically connected with the two groups of drive shafts 16, the two groups of drive shafts 16 are coaxial, the drying box 2 is provided with two groups of supporting plates, and the supporting plates are fixedly installed on the drying box 2, and the two groups of driving shafts 16 are respectively rotatably mounted on the two groups of supporting plates, and the two groups of driving shafts 16 The input end of each is connected with two groups of output ends of biaxial motor 17, and biaxial motor 17 is fixedly installed on the drying box 2, and two groups of springs 12 are stretched state, and support plate 11 is provided with slide track, and the bottom of support base 7 is slidably installed in the slide track of support plate 11, and the shape of slide track is circular;
在对圆筒4腔室内的宠物食品烘干时,打开双轴电机17,双轴电机17带动两组驱动轴16旋转,两组驱动轴16带动两组支撑轮15旋转,由于两组驱动轴16与两组支撑轮15之间为偏心连接,所以两组支撑轮15在旋转的同时会上下运动,两组支撑轮15通过两组滚轮14使两组固定板13带动支撑板11上下振动,支撑板11通过支撑座7使球头6带动喷气管5上下振动,支撑轮15带动圆筒4上下振动,圆筒4在上下振动的过程中进一步促进了圆筒4腔室内宠物食品的翻滚效果,使宠物食品可以被均匀的干燥,提高了对宠物食品的干燥效果。When drying the pet food in the cylinder 4 chamber, turn on the biaxial motor 17, the biaxial motor 17 drives two groups of drive shafts 16 to rotate, and the two groups of drive shafts 16 drive the two groups of support wheels 15 to rotate. Since the two groups of drive shafts 16 and the two groups of support wheels 15 are connected eccentrically, the two groups of support wheels 15 will move up and down while rotating. , the support wheel 15 drives the cylinder 4 to vibrate up and down, and the cylinder 4 further promotes the tumbling effect of the pet food in the chamber of the cylinder 4 during the up and down vibration, so that the pet food can be dried evenly, and the drying effect on the pet food is improved.
如图4和图5,所述旋转装置包括转轴22、齿轮23、齿条24、两组滑动块25、滑轨26、连接块27、万向接头28、连接轴29、往复丝杠32、支撑块33和驱动电机34,转轴22转动安装在干燥箱2的上部,齿轮23固定安装在转轴22上端,齿轮23的后部与齿条24啮合,齿条24固定安装在两组滑动块25上端,两组滑动块25均左右滑动安装在滑轨26上,滑轨26固定安装在干燥箱2上端,连接块27固定安装在齿条24下端,连接块27与往复丝杠32螺装,往复丝杠32转动安装在两组支撑块33上,两组支撑块33均固定安装在干燥箱2上端,往复丝杠32的右端与驱动电机34的输出端连接,驱动电机34固定安装在支撑块33上,两组滑动块25上均设置有避让孔,往复丝杠32贯穿两组滑动块25上的避让孔,两组滑动块25与往复丝杠32不接触,转轴22的下端通过万向接头28与连接轴29的上端连接,连接轴29的下端固定安装在圆筒4上端;As shown in Fig. 4 and Fig. 5, the rotating device includes a rotating shaft 22, a gear 23, a rack 24, two groups of sliding blocks 25, a slide rail 26, a connecting block 27, a universal joint 28, a connecting shaft 29, a reciprocating screw 32, a supporting block 33 and a drive motor 34, the rotating shaft 22 is installed on the top of the drying box 2, the gear 23 is fixedly installed on the upper end of the rotating shaft 22, the rear portion of the gear 23 is engaged with the rack 24, and the rack 24 is fixedly installed on the two groups of sliding blocks 25. Two groups of sliding blocks 25 are all slidably installed on the slide rail 26 left and right, the slide rail 26 is fixedly mounted on the upper end of the drying box 2, the connecting block 27 is fixedly mounted on the lower end of the rack 24, the connecting block 27 is screwed with the reciprocating screw 32, the reciprocating screw 32 is rotated and installed on the two sets of support blocks 33, and the two sets of support blocks 33 are all fixedly installed on the upper end of the drying box 2. The sliding blocks 25 are all provided with avoidance holes, and the reciprocating lead screw 32 runs through the avoiding holes on the two sets of sliding blocks 25, the two sets of sliding blocks 25 do not contact the reciprocating lead screws 32, the lower end of the rotating shaft 22 is connected with the upper end of the connecting shaft 29 through a universal joint 28, and the lower end of the connecting shaft 29 is fixedly installed on the upper end of the cylinder 4;
当对圆筒4旋转时,打开驱动电机34,驱动电机34带动往复丝杠32旋转,由于往复丝杠32与连接块27螺装,所以旋转的往复丝杠32带动连接块27左右往复运动,连接块27带动齿条24左右往复运动,由于齿轮23与齿条24啮合,所以齿条24在左右往复运动的过程中使齿轮23周期性的往复旋转,齿轮23带动转轴22周期性的往复旋转,转轴22通过万向接头28使连接轴29带动圆筒4周期性的周期往复旋转,使圆筒4腔室内的宠物食品在惯性力的作用下不断的翻滚,同时通过支撑装置使支撑座7带动球头6和喷气管5上下振动时,喷气管5同时带动圆筒4上下振动,由于圆筒4的上下振动和支撑座7滑动安装在支撑板11的滑动轨道内,所以支撑座7会在支撑板11的滑动轨道内滑动,支撑座7通过球头6使喷气管5带动圆筒4的下部运动,所以圆筒4在旋转的同时还会前后左右摇摆,进一步促进了宠物食品在圆筒4腔室内的翻滚效果,使其干燥的更加均匀。When the cylinder 4 is rotated, the drive motor 34 is turned on, and the drive motor 34 drives the reciprocating lead screw 32 to rotate. Since the reciprocating lead screw 32 is screwed to the connecting block 27, the reciprocating lead screw 32 drives the connecting block 27 to reciprocate left and right, and the connecting block 27 drives the rack 24 to reciprocate left and right. Reciprocating rotation, rotating shaft 22 makes connecting shaft 29 drive cylinder 4 to periodically reciprocate through universal joint 28, so that the pet food in the chamber of cylinder 4 is continuously rolled under the action of inertial force, and at the same time, when the support seat 7 drives the ball head 6 and air injection pipe 5 to vibrate up and down through the supporting device, the air injection pipe 5 simultaneously drives the cylinder 4 to vibrate up and down. , the support seat 7 makes the air jet pipe 5 drive the lower part of the cylinder 4 to move through the ball head 6, so the cylinder 4 will also swing back and forth while rotating, which further promotes the tumbling effect of the pet food in the chamber of the cylinder 4, making it more evenly dried.
干燥箱2上设置有温度计,干燥箱2上设置有空气压力计。The drying box 2 is provided with a thermometer, and the drying box 2 is provided with an air pressure gauge.
实施例2Example 2
在实施例1的基础上,在圆筒4的外侧壁上增设多组吊挂钩。对于一些大型食肉宠物,其有时需要制作肉干。此时将肉吊挂在圆筒4外侧壁上的挂钩上,使肉在圆筒4外侧壁上被与微波接触干燥即可。根据客户是否有制作大块肉干的需求选择安装即可。On the basis of Embodiment 1, multiple groups of hanging hooks are added on the outer wall of the cylinder 4 . For some large carnivorous pets, it sometimes needs to make jerky. Meat is hung on the hook on the cylinder 4 outer sidewall this moment, makes meat be contacted with microwave on the cylinder 4 outer sidewall and gets final product. You can choose to install it according to whether the customer has the need to make large pieces of jerky.
如图12,支撑板11上滑动轨道的形状采用椭圆形,使支撑座7的下部在运动时在椭圆形的滑动轨道内滑动,不同的滑动轨道可以使支撑座7以不同的轨迹滑动,支撑座7采用不同的轨迹滑动时,支撑座7通过球头6使喷气管5会带动圆筒4以不同的方式前后左右摇摆,根据需求选择滑动轨迹的形状即可。As shown in Figure 12, the shape of the sliding track on the support plate 11 is elliptical, so that the lower part of the supporting seat 7 slides in the elliptical sliding track during motion. Different sliding tracks can make the supporting seat 7 slide on different tracks.
综上,本发明的主要有益效果为:In summary, the main beneficial effects of the present invention are:
1.其通过对圆筒4的摆动、旋转和上下振动,使圆筒4腔室内的丸状宠物食品可以不断的翻滚和移动,使其可以均匀的与热风和微波接触,干燥均匀,干燥效果好。1. By swinging, rotating and vibrating up and down the cylinder 4, the pellet-shaped pet food in the chamber of the cylinder 4 can be continuously rolled and moved, so that it can be evenly contacted with hot air and microwaves, and the drying is uniform and the drying effect is good.
2.使宠物食品在低压的环境下干燥,在较低的温度下即可保证干燥效果,避免了高温破坏宠物食品中的营养物质,可靠性高。2. The pet food is dried under low pressure environment, and the drying effect can be guaranteed at a lower temperature, which avoids high temperature damage to the nutrients in the pet food, and has high reliability.
3.可以对干燥过程中使用的热风循环使用,节约了资源,符合当前节能环保的理念。3. The hot air used in the drying process can be recycled, which saves resources and conforms to the current concept of energy saving and environmental protection.
4.通过在支撑板11上采用不同形状的滑动轨道可以使圆筒4以不同的方式摇摆,根据宠物饲料的形状和大小选择合适的形状的滑动轨道即可。4. By adopting different shapes of sliding tracks on the support plate 11, the cylinder 4 can be swayed in different ways, and it is sufficient to select a suitable sliding track according to the shape and size of the pet feed.
需要补充说明的是:1.圆筒4上设置有与腔室相通的进料口和排料口,进料口和排料口外均设置有可拆卸的密封盖。What needs to be added is: 1. The cylinder 4 is provided with a feed port and a discharge port communicating with the chamber, and a detachable sealing cover is provided outside the feed port and the discharge port.
2.球头6的表面为光滑表面,支撑座7上部的球形槽内部为光滑表面,球头6与球形槽之间的摩擦较小。2. The surface of the ball head 6 is a smooth surface, and the interior of the spherical groove on the upper part of the support seat 7 is a smooth surface, and the friction between the ball head 6 and the spherical groove is small.
3.所述支撑座7由两组镜像的连接块拼装而成,其在与球头6配合安装时,将两组连接块包覆在球头6的外侧后,之后使用螺栓将两组连接块固定连接即可。3. The support seat 7 is assembled by two sets of mirrored connecting blocks. When it is installed with the ball head 6, the two sets of connecting blocks are covered on the outside of the ball head 6, and then the two sets of connecting blocks are fixedly connected with bolts.
4.所述干燥器20中的干燥剂为可循环使用的干燥剂,当其吸附饱和后,对其脱水后再次放入到干燥器20中循环使用即可。4. The desiccant in the desiccant 20 is a recyclable desiccant. When the desiccant is saturated, it can be dehydrated and put into the desiccant 20 for recycling.
5.所述双轴电机17具有角度自锁功能。5. The biaxial motor 17 has an angle self-locking function.
本发明的宠物食品超低压环境下的复合翻动干燥机的干燥箱2、球头6、热风机9、弹簧12、双轴电机17、气泵19、干燥器20、齿条24、万向接头28、真空泵30、微波发生器31、往复丝杠32和驱动电机34均为市面上采购,本行业内技术人员只需按照其附带的使用说明书进行安装和操作即可,而无需本领域的技术人员付出创造性劳动。The drying box 2, ball head 6, hot air blower 9, spring 12, biaxial motor 17, air pump 19, dryer 20, rack 24, universal joint 28, vacuum pump 30, microwave generator 31, reciprocating lead screw 32 and drive motor 34 of the composite tumbling dryer for pet food in an ultra-low pressure environment of the present invention are purchased from the market, and technical personnel in the industry only need to install and operate according to the accompanying instruction manual, without creative work by those skilled in the art.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications should also be considered as protection scope of the present invention.
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