CN116476155A - Automatic wall plate cutting equipment - Google Patents
Automatic wall plate cutting equipment Download PDFInfo
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- CN116476155A CN116476155A CN202310605953.XA CN202310605953A CN116476155A CN 116476155 A CN116476155 A CN 116476155A CN 202310605953 A CN202310605953 A CN 202310605953A CN 116476155 A CN116476155 A CN 116476155A
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- wall board
- cutting
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- 238000005520 cutting process Methods 0.000 title claims abstract description 68
- 239000000428 dust Substances 0.000 claims abstract description 62
- 230000001681 protective effect Effects 0.000 claims abstract description 48
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 31
- 238000003860 storage Methods 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 claims description 18
- 230000001105 regulatory effect Effects 0.000 claims description 14
- 230000006835 compression Effects 0.000 claims description 13
- 238000007906 compression Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 11
- 238000009826 distribution Methods 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 4
- 230000001276 controlling effect Effects 0.000 claims description 3
- 238000001454 recorded image Methods 0.000 claims description 3
- 238000012163 sequencing technique Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 19
- 230000036346 tooth eruption Effects 0.000 description 13
- 239000012634 fragment Substances 0.000 description 12
- 238000003825 pressing Methods 0.000 description 9
- 230000007246 mechanism Effects 0.000 description 8
- 238000007667 floating Methods 0.000 description 5
- 239000012535 impurity Substances 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 239000002023 wood Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
- B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/02—Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/007—Control means comprising cameras, vision or image processing systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/02—Means for moving the cutting member into its operative position for cutting
- B26D5/06—Means for moving the cutting member into its operative position for cutting by electrical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
- B26D7/1845—Means for removing cut-out material or waste by non mechanical means
- B26D7/1863—Means for removing cut-out material or waste by non mechanical means by suction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/20—Cutting beds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/22—Safety devices specially adapted for cutting machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
- B26D2007/322—Means for performing other operations combined with cutting for conveying or stacking cut product the cut products being sheets, e.g. sheets of paper
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Computer Vision & Pattern Recognition (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The utility model discloses automatic slitting equipment for wall plates, which comprises an equipment base, a protective cover and a processing table, wherein the protective cover is arranged at the top of the equipment base, the processing table is arranged at the output end of an electric lifting column, a falling opening is arranged at the top of the processing table, a water storage tank is arranged at the inner side of the equipment base, a drawing groove is arranged at the outer side of the water storage tank, a filter frame is movably arranged at the inner side of the drawing groove, and a pulling plate is arranged at the outer side of the filter frame. According to the utility model, the filter frame is movably arranged on the inner side of the drawing groove, part of the cutting scraps in the cutting process of the wall body plate falls into the water storage tank through the falling opening, water in the water storage tank cleans and adsorbs the scraps, the filter frame filters the machining scraps, the drawing block is pulled to draw the filter frame out of the inner side of the drawing groove to intensively clean the scraps in the filter frame, and the scraps in the cutting process of the wall body plate are subjected to dust fall treatment, so that the labor intensity of workers is relieved, and the machining scraps are prevented from being accumulated on the machining table.
Description
Technical Field
The utility model relates to the technical field of wall board processing, in particular to automatic wall board cutting equipment.
Background
The wall board is a flat rectangular building material board with standard size, is used as a member of a wall, a ceiling or a floor in the building industry, and is also a metal board formed by forging, rolling or casting, and is divided into a thin plate, a middle plate, a thick plate and an extra thick plate.
The defects of the slitting equipment in the prior art are that:
1. patent document CN213002928U discloses a board automatic cutting device for production based on mechatronics, "including cutting the main part, cutting mechanism is installed at the top of cutting the main part, cutting mechanism includes bi-directional motor, and bi-directional motor installs in cutting main part top inner wall department, bi-directional motor's output bearing is connected with first conical gear, and one side of first conical gear is connected with second conical gear, second conical gear bearing is connected with first screw rod, and the surface cover of first screw rod is equipped with first nut piece. According to the utility model, the reinforcing plate is arranged, and the opposite-pulling screw rod connected with the output end bearing of the second motor can be rotated through the opening rotation of the second motor, and the second nut block is sleeved on the surface of the opposite-pulling screw rod, and the sliding block arranged on one side of the second nut block slides on the surface of the sliding groove, so that the second nut block is driven to slide when the opposite-pulling screw rod rotates. The cutting device cannot automatically adjust the plate placing position, and the flatness of plate cutting cannot be guaranteed.
2. Patent document CN115475992a discloses an aviation sheet automatic cutting device, "including processing platform, conveying mechanism and stop gear, conveying mechanism sets up the bottom at processing platform, stop gear sets up on conveying mechanism, processing platform's upper surface is provided with cutting mechanism, and conveying mechanism includes servo motor and first action wheel. This aviation sheet automatic cutout device promotes the fixing base and removes along the polished rod through starting hydraulic cylinder to reach the purpose of cutting motor and cutting dish position adjustment, conveniently cut the different positions of panel, the flexibility when improving the cutting, drive the threaded rod through the staff rotation hand wheel and rotate, make the regulating plate carry out spacing effect to the corner of panel, start servo motor makes the conveyer belt drive spacing seat and remove, thereby reach and promote the cutting to the panel, through the spacing to the corner of panel, can effectively avoid the phenomenon that the skew appears in the panel. The cutting device is only provided with a group of cutting mechanisms, has lower processing efficiency and can not meet the cutting requirements of plates with different specifications.
3. Patent document CN214079503U discloses an automatic cutting device for a plate, "comprising a stand; the automatic plate cutting device is characterized in that a first frame is arranged on a machine base, a first ball screw is arranged in the first frame, a sliding plate is arranged on the first frame, first air pushing rods are arranged on two sides of the sliding plate, a second ball screw is arranged between the first air pushing rods, a first motor is arranged on one side of the machine base, cutting wheels are arranged on the second ball screw, the bottom of the sliding plate, the two sides of the sliding plate are provided with a second air pushing rod and a third air pushing rod, a lifting plate and a clamping part are arranged at one end of the second air pushing rod and one end of the third air pushing rod, a second opening is arranged at the top of the machine base, a third opening is arranged at the bottom of the second opening, a drawer corresponding to the third opening is arranged at the outer side of the machine base, and a supporting frame body is arranged at the bottom of the machine base. The cutting device cannot process scraps in the cutting process of the plates, so that the labor intensity of workers is increased.
4. Patent document CN213766037U discloses a high-precision automatic cutting device for plates, which comprises a workbench, the corners of the workbench are provided with a base, plates are placed on the workbench, two ends of the workbench are provided with a plurality of groups of clamping fixing devices, a guide rod is fixed on the clamping fixing devices, a group of horizontal clamping devices are arranged on the guide rod, a vertical clamping device is arranged between the horizontal clamping fixing devices, and an automatic cutting device is arranged at the lower end of the workbench. This panel automatic cutout device of high accuracy is provided with automatic cutout device and clamping device to accessible removes cutting device and cuts panel when the cutting, avoids the potential safety hazard that personnel's operation brought. The cutting device cannot collect dust generated in the cutting process, so that the external processing environment is easily polluted, and the dust is attached to the plate, so that the production quality of the plate is reduced.
Disclosure of Invention
The utility model aims to provide automatic wall board cutting equipment so as to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the automatic wall plate cutting equipment comprises an equipment base, a protective cover and a processing table, wherein the protective cover is arranged at the top of the equipment base, an electric lifting column is arranged at the top of the equipment base, the processing table is arranged at the output end of the electric lifting column, a falling opening is formed in the top of the processing table, a water storage tank is arranged on the inner side of the equipment base, a drawing groove is formed in the outer side of the water storage tank, a filter frame is movably arranged on the inner side of the drawing groove, and a pulling plate is arranged on the outer side of the filter frame.
Preferably, the outside of protection casing is through hinge installation operation door, and slide rail one is installed to the top inboard of protection casing, and electric slider one is installed to the bottom gomphosis of slide rail one, and the dust hood is installed to electric slider one's bottom, and the outside of operation door is provided with the draw groove, and the front of protection casing is provided with the observation window.
Preferably, the top symmetry of processing platform installs slide rail two, and electronic slider two is installed to the top gomphosis of slide rail two, and the stopper is installed at the top of slide rail two, and stopper and electronic slider two cooperatees, and the grudging post is installed at the top of electronic slider two.
Preferably, the fixed plate is installed to the top symmetry of processing platform, and fixed subassembly is installed to the opposite side of fixed plate, fixed subassembly includes the cylinder, and the mount is installed to the output of cylinder, and electric telescopic handle one is installed at the top of mount, and clamp plate is installed to electric telescopic handle one's output.
Preferably, a group of opposite sides of the fixing frame are provided with clamping frames, the inner walls of the clamping frames are provided with sliding grooves, the inner sides of the sliding grooves are embedded and provided with sliding plates, the inner walls of the clamping frames are provided with compression springs, the outer ends of the compression springs are connected with the inner sides of the sliding plates, and the outer sides of the sliding plates are provided with rubber plates.
Preferably, the foot pad is installed to the bottom of equipment base, and the fluid-discharge tube is installed in the outside of equipment base, and the pull block is installed in the outside of arm-tie.
Preferably, the adjusting frame is installed to the opposite side of grudging post, and the threaded rod is installed to the inboard of adjusting frame, and the motor is installed in the outside of adjusting frame, and the output of motor is connected with the input of threaded rod, and the regulating block is installed in the outside of threaded rod, is provided with the adjustment tank on the inner wall of adjusting frame, and the regulating block gomphosis is installed in the inboard of adjustment tank, and the mount pad is installed to the bottom of regulating block, and the actuating head is installed to the bottom of mount pad, divides the cutting tooth to be installed to the output of actuating head.
Preferably, the riser is installed at the top of processing platform, and electric telescopic handle two is installed to the inboard of riser, and the unloading push pedal is installed to electric telescopic handle two's output, and the protective housing is installed in the outside of equipment base, installs negative pressure fan on the inner wall of protective housing, and the transmission pipe is installed to negative pressure fan's input, and the input of transmission pipe is connected with the output of dust hood, and negative pressure fan's output passes through the inside that the pipeline extends to the storage water tank.
Preferably, a shooting module and a control module are further arranged in the protective cover;
the shooting module is used for collecting real-time video streams in the protective cover after the wall board is cut;
the control module is used for extracting a last frame image in the real-time video stream to be recorded as a real-time image, acquiring a wall board outline recorded image foreground in the real-time image, and recording an image part except the image foreground in the real-time image as an image background;
analyzing the image foreground to obtain foreground features, obtaining material properties of the wall board according to the foreground features, and searching for chip features of the wall board in a preset property-chip feature corresponding list according to the material properties;
traversing the image background by utilizing the chip features, marking target features with similarity higher than preset similarity with the chip features on the image background, dividing the marked image background into a preset number of image fields, respectively counting the number of the target features in each image field, and sequencing the image fields according to the sequence from high to low of the number to obtain a chip distribution sequence;
according to the position of each image domain in the chip distribution sequence in the protective cover, a moving track is established, and the dust hood is controlled to move according to the moving track so as to suck chips;
when the dust hood finishes the dust suction work, acquiring a moment image corresponding to the current moment, traversing the moment image by utilizing the chip characteristics, and determining that the dust hood does not contain chips when the moment image does not contain the chip characteristics;
and otherwise, generating a second moving track, and controlling the dust hood to perform the second dust suction operation.
Preferably, the working steps of the automatic slitting device are as follows:
the method comprises the steps that S1, firstly, a worker opens an operation door to place wall plates to be cut on a processing table, a fixing component provided with a clamping frame runs, a cylinder works to enable a piston rod to drive a fixing frame to move towards the direction close to the wall plates, a sliding plate moves on the inner side of a sliding groove with the outer side of the wall plates to squeeze a compression spring, the other side of the wall plates is contacted with another group of fixing frames under the pushing action of the clamping frame, and an electric telescopic rod works to push a pressing plate to enable the pressing plate to be fixed with the upper surface of the wall plates;
s2, adjusting the use positions of the split cutting teeth according to different wall plate slitting specifications, and enabling the motor to operate to drive the threaded rod to rotate, and enabling the threaded rod to rotate to drive the adjusting block to adjust the position of the adjusting block in the inner side of the adjusting groove in the horizontal direction so as to adjust the spacing between the two split cutting teeth;
s3, in the process of cutting the wall board in the protective cover, the first electric sliding block operates on the first sliding rail to drive the dust hood to move horizontally along with the position of the adjusting frame, the negative pressure fan operates to absorb impurities and wood dust floating in the protective cover through the dust hood, and the absorbed wood dust enters the water storage tank from the transmission pipe through the negative pressure fan.
Preferably, in the step S2, the method further includes the following steps:
s21, the electric lifting column works to drive the processing table to adjust in the vertical direction, the driving head operates to drive the split cutting teeth to work, the electric sliding block II stably moves on the sliding rail II to drive the adjusting frame to feed in the horizontal direction, and the split cutting teeth cut the wall body plate;
s21, part of cutting scraps in the cutting process of the wall body plate falls into the water storage tank through the falling opening, and the filter frame filters the machining scraps;
in the step S3, the method further includes the following steps:
s31, after wall plate cutting is completed, a worker pulls the pull groove to open the operation door, and the electric telescopic rod works to enable the blanking push plate to push the outer side of the wall plate, so that one end of the wall plate is located on the outer side of the processing table, and the worker can conveniently perform blanking.
Compared with the prior art, the utility model has the following beneficial effects:
1. according to the utility model, the clamping frames are arranged on opposite sides of one group of fixing frames, the fixing assemblies provided with the clamping frames are arranged on the processing table after the wall plates to be cut are placed, the cylinder works to enable the piston rod to drive the fixing frames to move towards the direction close to the wall plates, the rubber plate and the outer side of the wall plates enable the sliding plate to move on the inner side of the sliding groove to squeeze the compression springs, the other side of the wall plates is contacted with the other group of fixing frames under the pushing action of the clamping frames, the pressing plate is pushed by the electric telescopic rod to fix the pressing plate and the upper surface of the wall plates, and the automatic horizontal adjustment of the placement positions of the plates ensures the cutting flatness of the wall plates.
2. According to the utility model, the driving head is arranged at the bottom of the mounting seat, the use positions of the split cutting teeth are adjusted according to different cutting specifications of the wall body plate, the motor is operated to drive the threaded rod to rotate, the threaded rod rotates to drive the adjusting block to adjust the position of the adjusting block in the horizontal direction on the inner side of the adjusting groove, so that the adjustment of the distance between the two split cutting teeth is realized, the cutting range of the wall body plate is enlarged, the processing efficiency of the wall body plate is improved, and the cutting requirements of the wall body plate with different specifications are met.
3. According to the utility model, the filter frame is movably arranged on the inner side of the drawing groove, part of the cutting scraps in the cutting process of the wall body plate falls into the water storage tank through the falling opening, water in the water storage tank cleans and adsorbs the scraps, the filter frame filters the machining scraps, the drawing block is pulled to draw the filter frame out of the inner side of the drawing groove to intensively clean the scraps in the filter frame, and the scraps in the cutting process of the wall body plate are subjected to dust fall treatment, so that the labor intensity of workers is relieved, and the machining scraps are prevented from being accumulated on the machining table.
4. According to the utility model, the dust hood is arranged at the bottom of the first electric sliding block, the first electric sliding block moves on the first sliding rail to drive the dust hood to move along with the position of the adjusting frame in the horizontal direction in the process of cutting the wall plate in the protective cover, the negative-pressure fan moves to absorb impurities and saw dust floating in the protective cover through the dust hood, the absorbed saw dust enters the water storage tank from the transmission pipe through the negative-pressure fan, and the dust generated in the cutting process is collected to avoid pollution to the external processing environment, so that the dust is prevented from adhering to the wall plate, and the production quality of the wall plate is improved.
5. In the utility model, the shooting module and the control module are arranged in the protective cover, a large amount of fragments are easy to generate in the process of cutting the wall boards, if the fragments enter the air to cause pollution, in order to realize the dust sucking work, the shooting module and the control module are arranged in the protective cover, the shooting module is used for collecting real-time video streams in the protective cover after cutting, then the control module is used for analyzing the video streams to obtain a frame of real-time image, the foreground background of the real-time image is divided, then the fragments in the protective cover are traversed by utilizing the fragment characteristics to obtain the distribution condition of the fragments in the protective cover, then the moving track is established for the dust suction cover according to the distribution condition, and then the dust suction cover is controlled to suck the fragments in the dust suction cover, so that unnecessary pollution caused by entering the air is avoided
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic perspective view of a shield-less cover according to the present utility model;
FIG. 3 is a schematic view of the internal structure of the base of the apparatus of the present utility model;
FIG. 4 is a schematic perspective view of a filter frame according to the present utility model;
FIG. 5 is a schematic view of the internal structure of the protective cover of the present utility model;
FIG. 6 is a schematic perspective view of an adjusting frame according to the present utility model;
FIG. 7 is a schematic perspective view of a fixing assembly according to the present utility model;
FIG. 8 is a schematic view of the internal structure of the clamping frame of the present utility model;
FIG. 9 is a schematic diagram showing a three-dimensional structure of a blanking push plate of the present utility model;
FIG. 10 is a schematic view of the internal structure of the protection box according to the present utility model.
In the figure: 1. an equipment base; 2. a protective cover; 3. a processing table; 4. an adjusting frame; 5. a fixing plate; 6. a vertical plate; 7. a protective box; 8. foot pads; 9. a water storage tank; 10. a liquid discharge pipe; 11. a drawing groove; 12. a filter frame; 13. pulling a plate; 14. pulling blocks; 15. an operation door; 16. a first slide rail; 17. an electric sliding block I; 18. a dust hood; 19. drawing a groove; 20. an observation window; 21. an electric lifting column; 22. a second slide rail; 23. an electric sliding block II; 24. a limiting block; 25. a vertical frame; 26. a threaded rod; 27. a motor; 28. an adjusting block; 29. an adjustment tank; 30. a mounting base; 31. a drive head; 32. dividing and cutting teeth; 33. a falling port; 34. a fixing assembly; 35. a cylinder; 36. a fixing frame; 37. an electric telescopic rod I; 38. a pressing plate; 39. a clamping frame; 40. a chute; 41. a slide plate; 42. a compression spring; 43. a rubber plate; 44. an electric telescopic rod II; 45. a blanking push plate; 46. a negative pressure fan; 47. a transfer tube.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected or movably connected, or may be detachably connected or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1, 2, 3, 4 and 5, an embodiment of the present utility model is provided: automatic slitting equipment for wall boards;
comprises a device base 1, a protective cover 2 and a processing table 3, wherein the protective cover 2 is arranged at the top of the device base 1, a foot pad 8 is arranged at the bottom of the device base 1, a liquid discharge pipe 10 is arranged at the outer side of the device base 1, a pull block 14 is arranged at the outer side of a pull plate 13, an electric lifting column 21 is arranged at the top of the device base 1, the processing table 3 is arranged at the output end of the electric lifting column 21, a falling opening 33 is arranged at the top of the processing table 3, a water storage tank 9 is arranged at the inner side of the device base 1, a pull groove 11 is arranged at the outer side of the water storage tank 9, a filter frame 12 is movably arranged at the inner side of the pull groove 11, a pull plate 13 is arranged at the outer side of the filter frame 12, the foot pad 8 supports the device base 1, the pull groove 11 provides an installation position for the filter frame 12, and part of cut scraps in the wall plate cutting processing process falls into the water storage tank 9 through the falling opening 33, the water in the water storage tank 9 cleans and adsorbs scraps, the filter frame 12 filters the processed scraps, the filter frame 12 is pulled out from the inner side of the pull groove 11 by pulling the pull block 14 to intensively clean the scraps in the filter frame 12, the scraps in the slitting process of the wall body plate are subjected to dust fall treatment, the water after dust fall is discharged through the liquid discharge pipe 10, the wall body plate is processed on the processing table 3, the outer side of the protective cover 2 is provided with the operation door 15 through a hinge, the inner side of the top of the protective cover 2 is provided with the slide rail I16, the bottom of the slide rail I16 is embedded with the electric slide block I17, the bottom of the electric slide block I17 is provided with the dust hood 18, the outer side of the operation door 15 is provided with the pull groove 19, the front surface of the protective cover 2 is provided with the observation window 20, the protective cover 2 protects the slitting process, in the process of cutting processing in the protective cover 2, the first electric sliding block 17 operates on the first sliding rail 16 to drive the dust hood 18 to move along with the position of the adjusting frame 4 in the horizontal direction, the observation window 20 is used for checking the cutting processing, the second sliding rail 22 is symmetrically arranged at the top of the processing table 3, the second electric sliding block 23 is embedded at the top of the second sliding rail 22, the limiting block 24 is arranged at the top of the second sliding rail 22, the limiting block 24 is matched with the second electric sliding block 23, the stand 25 is arranged at the top of the second electric sliding block 23, the limiting block 24 limits the moving position of the second electric sliding block 23, the electric lifting column 21 operates to drive the processing table 3 to adjust in the vertical direction, the driving head 31 operates to drive the cutting teeth 32 to operate, the second electric sliding block 23 moves stably on the second sliding rail 22 to drive the adjusting frame 4 to feed in the horizontal direction, and the cutting teeth 32 cut the wall body plate.
Referring to fig. 2, 6 and 7, the wall board automatic slitting device;
including alignment jig 4, mount pad 30 and fixed plate 5, alignment jig 4 is installed to the opposite side of grudging post 25, threaded rod 26 is installed to the inboard of alignment jig 4, motor 27 is installed in the outside of alignment jig 4, and motor 27's output is connected with threaded rod 26's input, the regulating block 28 is installed in the outside of threaded rod 26, be provided with adjustment tank 29 on the inner wall of alignment jig 4, and the gomphosis of regulating block 28 is installed in the inboard of adjustment tank 29, mount pad 30 is installed to the bottom of regulating block 28, driving head 31 is installed to the bottom of mount pad 30, the branch cutting tooth 32 is installed to the output of driving head 31, threaded rod 26 symmetry is installed in the inboard of alignment jig 4, the motor 27 moves and drives threaded rod 26 rotation, threaded rod 26 rotates and drives regulating block 28 and carry out the adjustment to two sets of cutting tooth 32 interval in the horizontal direction in the regulating groove 29 inboard, fixed plate 5 is installed at the top symmetry of processing platform 3, fixed subassembly 34 is installed to the opposite side of fixed plate 5, fixed subassembly 34 includes 35, the output end 35 installs 36 at the electric press plate 37 and carries out the fixed plate material of a pair of electric press plate material 37 and the fixed plate material 38 is stretched out on the fixed plate material 38, the fixed plate material 38 is stretched out the fixed plate material of a pair of the top of a fixed plate material 37 and is stretched out the fixed plate material 37 and stretched out the fixed plate material 38 and stretched out the top on the fixed plate material.
Referring to fig. 2, 7, 8, 9 and 10, the automatic wall board cutting device;
comprises a clamping frame 39, a vertical plate 6 and a protective box 7, wherein the clamping frame 39 is arranged on the opposite sides of one group of fixing frames 36, a sliding groove 40 is arranged on the inner wall of the clamping frame 39, a sliding plate 41 is arranged on the inner side of the sliding groove 40 in a jogged manner, a compression spring 42 is arranged on the inner wall of the clamping frame 39, the outer end of the compression spring 42 is connected with the inner side of the sliding plate 41, a rubber plate 43 is arranged on the outer side of the sliding plate 41, a cylinder 35 works to drive a piston rod to drive the fixing frame 36 to move towards the direction close to a wall plate, the rubber plate 43 and the outer side of the wall plate enable the sliding plate 41 to move on the inner side of the sliding groove 40 to squeeze the compression spring 42, the other side of the wall plate is contacted with the other group of fixing frames 36 under the pushing action of the clamping frame 39, the compression spring 42 ensures the clamping stability of the wall plate, the rubber plate 43 prevents abrasion to the outer side of the wall plate, the vertical plate 6 is arranged on the top of the processing table 3, an electric telescopic rod II 44 is arranged on the inner side of the vertical plate 6, a discharging push plate 45 is arranged at the output end of the electric telescopic rod II 44, the vertical plate 6 provides an installation position for the electric telescopic rod II 44 and ensures the stability of the electric telescopic rod II during operation, a worker pulls a pull groove 19 to open an operation door 15 after wall plate cutting is completed, the electric telescopic rod II 44 works to enable the discharging push plate 45 to push the outer side of the wall plate to facilitate the worker to discharge, a protective box 7 is arranged on the outer side of the equipment base 1, a negative pressure fan 46 is arranged on the inner wall of the protective box 7, a transmission pipe 47 is arranged at the input end of the negative pressure fan 46, the input end of the transmission pipe 47 is connected with the output end of the dust hood 18, the output end of the negative pressure fan 46 extends to the inside of the water storage tank 9 through a pipeline, the protective box 7 provides an installation position for the negative pressure fan 46 and protects the negative pressure fan 46, the negative pressure fan 46 operates to suck impurities and wood dust floating in the protective cover 2 through the dust hood 18, and the sucked wood dust enters the water storage tank 9 from the transmission pipe 47 through the negative pressure fan 46.
Automatic wall body panel cutting equipment still includes:
a shooting module and a control module are also arranged in the protective cover 2;
the shooting module is used for collecting real-time video streams in the protective cover 2 after the wall surface plates are cut;
the control module is used for extracting a last frame image in the real-time video stream to be recorded as a real-time image, acquiring a wall board outline recorded image foreground in the real-time image, and recording an image part except the image foreground in the real-time image as an image background;
analyzing the image foreground to obtain foreground features, obtaining material properties of the wall board according to the foreground features, and searching for chip features of the wall board in a preset property-chip feature corresponding list according to the material properties;
traversing the image background by utilizing the chip features, marking target features with similarity higher than preset similarity with the chip features on the image background, dividing the marked image background into a preset number of image fields, respectively counting the number of the target features in each image field, and sequencing the image fields according to the sequence from high to low of the number to obtain a chip distribution sequence;
according to the position of each image domain in the chip distribution sequence in the protective cover 2, a moving track is established, and the dust hood 18 is controlled to move according to the moving track so as to suck chips;
when the dust hood 18 finishes the dust suction operation, acquiring a moment image corresponding to the current moment, traversing the moment image by utilizing the chip characteristics, and determining that the dust hood 2 does not contain chips when the moment image does not contain the chip characteristics;
and otherwise, generating a second moving track, and controlling the dust hood 18 to perform the second dust suction operation.
In this example, the real-time image contains only the image foreground and the image background;
in this example, the foreground features include color, shape, texture of the image foreground;
in this example, the material property represents a characteristic of the material of the wall covering;
in this example, the preset attribute-scrap feature correspondence list includes appearance features of scraps generated by wall panels with different attributes;
in this example, the preset similarity may be 90%;
in this example, the target feature represents a feature presented by debris in the image background;
in this example, the preset number may be 16;
in this example, the number of target features in an image field is indicative of the number of debris in the image field;
in this example, the second chip sucking operation is consistent with the first chip sucking operation, and the effect is that: avoiding the original position of the scraps from being changed in the scraps sucking process, so that the scraps are not sucked away, and the scraps are sucked away for the second time to suck away all the scraps.
The working principle of the technical scheme has the beneficial effects that: because a large amount of fragments are easy to generate in the process of cutting the wall boards, if the fragments enter the air to cause pollution, in order to realize the dust suction work, a shooting module and a control module are arranged in the protective cover, after the cutting is performed, the shooting module is used for collecting real-time video streams in the protective cover, then the control module is used for analyzing the video streams to obtain a frame of real-time image, the real-time image is subjected to foreground and background division, then the fragments are utilized to traverse, the distribution situation of the fragments in the protective cover is obtained, then a moving track is established for the dust suction cover according to the distribution situation, and then the dust suction cover is controlled to suck the fragments, so that the fragments in the dust suction cover are all sucked away, and unnecessary pollution caused by entering the air is avoided.
The automatic slitting equipment comprises the following working steps:
s1, firstly, a worker opens an operation door 15 to place a wall plate to be cut on a processing table 3, a fixing assembly 34 provided with a clamping frame 39 runs, an air cylinder 35 works to enable a piston rod to drive a fixing frame 36 to move towards the direction close to the wall plate, a rubber plate 43 and the outer side of the wall plate enable a sliding plate 41 to move on the inner side of a sliding groove 40 to squeeze a compression spring 42, the other side of the wall plate is contacted with another group of fixing frames 36 under the pushing action of the clamping frame 39, and an electric telescopic rod I37 works to push a pressing plate 38 to enable the pressing plate 38 to be fixed with the upper surface of the wall plate;
s2, adjusting the use positions of the split cutting teeth 32 according to different wall plate slitting specifications, operating the motor 27 to drive the threaded rod 26 to rotate, and rotating the threaded rod 26 to drive the adjusting block 28 to adjust the position of the adjusting block 28 in the inner side of the adjusting groove 29 in the horizontal direction so as to adjust the distance between the two split cutting teeth 32;
s3, in the internal cutting process of the wall board in the protective cover 2, the first electric sliding block 17 runs on the first sliding rail 16 to drive the dust hood 18 to move horizontally along with the position of the adjusting frame 4, the negative pressure fan 46 runs to absorb impurities and saw dust floating in the protective cover 2 through the dust hood 18, and the absorbed saw dust enters the water storage tank 9 from the transmission pipe 47 through the negative pressure fan 46.
In step S2, the method further includes the steps of:
s21, the electric lifting column 21 works to drive the processing table 3 to adjust in the vertical direction, the driving head 31 operates to drive the slitting teeth 32 to work, the electric sliding block II 23 moves on the sliding rail II 22 stably to drive the adjusting frame 4 to feed in the horizontal direction, and the slitting teeth 32 slit the wall plate;
s21, in the process of slitting the wall body plate, part of slit scraps fall into the water storage tank 9 through the falling opening 33, and the filter frame 12 filters the processed scraps;
in step S3, the method further includes the steps of:
s31, after wall plate cutting is completed, a worker pulls the pull groove 19 to open the operation door 15, the electric telescopic rod II 44 works to enable the blanking push plate 45 to push the outer side of the wall plate, one end of the wall plate is located on the outer side of the processing table 3, and the worker can conveniently perform blanking.
Working principle: when the device is used, firstly, a worker opens the operation door 15 to place the wall plate to be cut on the processing table 3, the fixing component 34 provided with the clamping frame 39 operates, the cylinder 35 operates to drive the piston rod to drive the fixing frame 36 to move towards the direction close to the wall plate, the rubber plate 43 and the outer side of the wall plate move to the inner side of the sliding groove 40 to squeeze the compression spring 42, the other side of the wall plate contacts with the other group of fixing frames 36 under the pushing action of the clamping frame 39, the first electric telescopic rod 37 operates to push the pressing plate 38 to fix the pressing plate 38 and the upper surface of the wall plate, the using positions of the parting teeth 32 are adjusted according to different parting specifications of the wall plate, the motor 27 operates to drive the threaded rod 26 to rotate, the threaded rod 26 rotates to drive the adjusting block 28 to adjust the positions of the adjusting block 28 in the horizontal direction on the inner side of the adjusting groove 29 to adjust the intervals of the parting teeth 32, the electric lifting column 21 works to drive the processing table 3 to adjust in the vertical direction, the driving head 31 operates to drive the cutting teeth 32 to work, the electric sliding block II 23 moves on the sliding rail II 22 stably to drive the adjusting frame 4 to feed in the horizontal direction, the cutting teeth 32 cut and process the wall plate, part of cutting scraps in the cutting and processing process of the wall plate fall into the water storage tank 9 through the falling opening 33, the filter frame 12 filters the processing scraps, the electric sliding block I17 operates on the sliding rail I16 in the cutting and processing process of the wall plate in the protective cover 2 to drive the dust hood 18 to move along with the position of the adjusting frame 4 in the horizontal direction, the negative pressure fan 46 operates to suck impurities and saw dust floating in the protective cover 2 through the dust hood 18, the sucked saw dust enters the water storage tank 9 from the transmission pipe 47 through the negative pressure fan 46, after the wall plate is cut, the operator pulls the pull groove 19 to open the operation door 15, and the electric telescopic rod II 44 works to enable the blanking push plate 45 to push the outer side of the wall plate, so that one end of the wall plate is located on the outer side of the processing table 3, and the operator can conveniently perform blanking.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
1. Wall body panel automatic cutting equipment, including equipment base (1), protection casing (2) and processing platform (3), its characterized in that: the utility model discloses a water storage device, including equipment base (1), filter frame (12), filter plate (13) are installed in the outside of filter frame (12), protection casing (2) are installed at the top of equipment base (1), electronic lift post (21) are installed at the top of equipment base (1), processing platform (3) are installed to the output of electronic lift post (21), the top of processing platform (3) is provided with drop mouth (33), storage water tank (9) are installed to the inboard of equipment base (1), the outside of storage water tank (9) is provided with pull groove (11), filter plate (13) are installed in the inboard movable mounting of pull groove (11).
2. The wall board automatic slitting apparatus according to claim 1, wherein: an operation door (15) is arranged on the outer side of the protection cover (2) through a hinge, a first sliding rail (16) is arranged on the inner side of the top of the protection cover (2), an first electric sliding block (17) is arranged at the bottom of the first sliding rail (16) in a jogged mode, a dust hood (18) is arranged at the bottom of the first electric sliding block (17), a pull groove (19) is formed in the outer side of the operation door (15), and an observation window (20) is formed in the front face of the protection cover (2).
3. The wall board automatic slitting apparatus according to claim 1, wherein: the top symmetry of processing platform (3) is installed slide rail two (22), and electronic slider two (23) are installed in the top gomphosis of slide rail two (22), and stopper (24) are installed at the top of slide rail two (22), and stopper (24) cooperate with electronic slider two (23), and riser (25) are installed at the top of electronic slider two (23).
4. The wall board automatic slitting apparatus according to claim 1, wherein: the top symmetry of processing platform (3) is installed fixed plate (5), and fixed subassembly (34) are installed to the opposite side of fixed plate (5), fixed subassembly (34) are including cylinder (35), and mount (36) are installed to the output of cylinder (35), and electric telescopic handle (37) are installed at the top of mount (36), and clamp plate (38) are installed to the output of electric telescopic handle (37).
5. The wall board automatic slitting apparatus according to claim 4, wherein: the clamping frame (39) is installed on the opposite side of the fixed frame (36), the sliding groove (40) is formed in the inner wall of the clamping frame (39), the sliding plate (41) is installed on the inner side of the sliding groove (40) in a jogged mode, the compression spring (42) is installed on the inner wall of the clamping frame (39), the outer end of the compression spring (42) is connected with the inner side of the sliding plate (41), and the rubber plate (43) is installed on the outer side of the sliding plate (41).
6. The wall board automatic slitting apparatus according to claim 1, wherein: foot pads (8) are arranged at the bottom of the equipment base (1), liquid discharge pipes (10) are arranged at the outer sides of the equipment base (1), and pull blocks (14) are arranged at the outer sides of the pull plates (13).
7. A wall board automatic slitting apparatus according to claim 3, wherein: the utility model discloses a motor, including vertical stand (25), adjusting rack (4) are installed to opposite side of vertical stand (25), threaded rod (26) are installed to the inboard of adjusting rack (4), motor (27) are installed in the outside of adjusting rack (4), and output and the input of threaded rod (26) of motor (27) are connected, regulating block (28) are installed in the outside of threaded rod (26), be provided with regulating groove (29) on the inner wall of adjusting rack (4), and regulating block (28) gomphosis is installed in the inboard of regulating groove (29), mount pad (30) are installed to the bottom of regulating block (28), driving head (31) are installed to the bottom of mount pad (30), and dividing tooth (32) are installed to the output of driving head (31).
8. The wall board automatic slitting apparatus according to claim 1, wherein: riser (6) are installed at the top of processing platform (3), and electric telescopic handle two (44) are installed to the inboard of riser (6), and unloading push pedal (45) are installed to the output of electric telescopic handle two (44), and protective housing (7) are installed in the outside of equipment base (1), installs negative pressure fan (46) on the inner wall of protective housing (7), and transmission tube (47) are installed to the input of negative pressure fan (46), and the input of transmission tube (47) is connected with the output of dust hood (18), and the output of negative pressure fan (46) passes through the inside that the pipeline extends to storage water tank (9).
9. The wall board automatic slitting apparatus according to claim 1, wherein: a shooting module and a control module are further arranged in the protective cover (2);
the shooting module is used for collecting real-time video streams in the protective cover (2) after the wall surface plate is cut;
the control module is used for extracting a last frame image in the real-time video stream to be recorded as a real-time image, acquiring a wall board outline recorded image foreground in the real-time image, and recording an image part except the image foreground in the real-time image as an image background;
analyzing the image foreground to obtain foreground features, obtaining material properties of the wall board according to the foreground features, and searching for chip features of the wall board in a preset property-chip feature corresponding list according to the material properties;
traversing the image background by utilizing the chip features, marking target features with similarity higher than preset similarity with the chip features on the image background, dividing the marked image background into a preset number of image fields, respectively counting the number of the target features in each image field, and sequencing the image fields according to the sequence from high to low of the number to obtain a chip distribution sequence;
according to the position of each image domain in the chip distribution sequence in the protective cover (2), a moving track is established, and the dust hood (18) is controlled to move according to the moving track so as to suck chips;
when the dust hood (18) completes the dust suction work, acquiring a moment image corresponding to the current moment, traversing the moment image by utilizing the chip characteristics, and determining that the dust hood (2) does not contain chips when the moment image does not contain the chip characteristics;
and otherwise, generating a second moving track, and controlling the dust hood (18) to perform the second dust suction operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310605953.XA CN116476155A (en) | 2023-05-26 | 2023-05-26 | Automatic wall plate cutting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310605953.XA CN116476155A (en) | 2023-05-26 | 2023-05-26 | Automatic wall plate cutting equipment |
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| Publication Number | Publication Date |
|---|---|
| CN116476155A true CN116476155A (en) | 2023-07-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310605953.XA Pending CN116476155A (en) | 2023-05-26 | 2023-05-26 | Automatic wall plate cutting equipment |
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| Country | Link |
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| CN (1) | CN116476155A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117507045A (en) * | 2023-11-27 | 2024-02-06 | 安徽科居新材料科技有限公司 | A kind of plastic wood floor cutting device based on closed protection type |
-
2023
- 2023-05-26 CN CN202310605953.XA patent/CN116476155A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117507045A (en) * | 2023-11-27 | 2024-02-06 | 安徽科居新材料科技有限公司 | A kind of plastic wood floor cutting device based on closed protection type |
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