CN116476141A - A kind of fruit Shaqima cutting machine - Google Patents
A kind of fruit Shaqima cutting machine Download PDFInfo
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- CN116476141A CN116476141A CN202310542392.3A CN202310542392A CN116476141A CN 116476141 A CN116476141 A CN 116476141A CN 202310542392 A CN202310542392 A CN 202310542392A CN 116476141 A CN116476141 A CN 116476141A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/02—Means for moving the cutting member into its operative position for cutting
- B26D5/06—Means for moving the cutting member into its operative position for cutting by electrical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
- B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/20—Cutting beds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Of Cutting Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及食品加工设备技术领域,具体为一种水果沙琪玛切割机械。The invention relates to the technical field of food processing equipment, in particular to a fruit shaqima cutting machine.
背景技术Background technique
沙琪玛是一种中国传统特色甜味糕点,具有色泽米黄,口感酥松绵软,香甜可口,桂花蜂蜜香味浓郁的特色。Shaqima is a traditional Chinese sweet pastry, which has the characteristics of beige color, crispy and soft taste, sweet and delicious, and strong fragrance of osmanthus and honey.
在制作沙琪玛时,需要将压成正方形块状的沙琪玛放凉再脱模切成小块正方体,目前使用的切割机械在对沙琪玛块进行切割时存在以下问题:1、现有切割机械在对沙琪玛块进行切割时,采取的是直接下刀方式,此方式使得沙琪玛块切割处呈现两侧向内陷落的状态,同时在起刀时容易将切口处的沙琪玛粒带起,粘黏在刀片上的沙琪玛粒会影响后续的切割工作,容易造成沙琪玛切口处不平整。When making sachima, it is necessary to cool the sachima that has been pressed into a square block, and then demold it and cut it into small cubes. The cutting machines currently used have the following problems when cutting sachima blocks: 1. When cutting sachima blocks, the existing cutting machines adopt the method of directly lowering the knife. Cutting work, it is easy to cause the unevenness of the incision of Shaqima.
2、现有的切割机械多使用双工位对沙琪玛块进行切割处理,即先由一处切割工位对沙琪玛进行横切,再由另一处切割工位进行纵切,两处切割工位需要分别进行定距切割,即都需要进行距离精准度控制,同时两处切割工位之间还需要进行配合精准度控制,那么对于整体综合切割精准度的要求很高,需要精准控制两处切割工位的作业。2. Existing cutting machines mostly use double stations to cut Sachima blocks, that is, one cutting station cuts Sachima crosswise, and then the other cuts longitudinally. The two cutting stations need to perform fixed-distance cutting respectively, that is, both need to carry out distance accuracy control. At the same time, the two cutting stations also need to carry out coordination accuracy control, so the requirements for the overall comprehensive cutting accuracy are very high, and the operations of the two cutting stations need to be precisely controlled.
为了解决切口处易塌陷、切割刀具粘料及精准定距切割操控难度大等问题,本发明提供一种水果沙琪玛切割机械。In order to solve the problems that the incision is easy to collapse, the cutting tool is sticky, and the control of precise and fixed-distance cutting is difficult, the invention provides a fruit shaqima cutting machine.
发明内容Contents of the invention
本发明提供一种水果沙琪玛切割机械,以解决相关技术中的切口处易塌陷、切割刀具粘料及精准定距切割操控难度大的问题。The invention provides a fruit shaqima cutting machine to solve the problems in the related art that the incision is easy to collapse, the cutting tool is sticky, and the control of precise and fixed-distance cutting is difficult.
本发明提供了一种水果沙琪玛切割机械,包括:转向单元、分切单元与输送机,所述转向单元上设置有分切单元,转向单元左右两端均固定连接有输送机。The invention provides a fruit shaqima cutting machine, comprising: a steering unit, a cutting unit and a conveyor. The steering unit is provided with a cutting unit, and the left and right ends of the steering unit are fixedly connected with conveyors.
所述转向单元包括固定底座,固定底座上端设置有旋转组件,通过旋转组件使沙琪玛块转动来配合分切单元完成纵横切割作业。The steering unit includes a fixed base, and a rotating assembly is arranged on the upper end of the fixed base, and the Sachima block is rotated through the rotating assembly to cooperate with the cutting unit to complete vertical and horizontal cutting operations.
所述分切单元包括定距组件,转向单元前后对称设置有定距组件,定距组件上均转动连接有丝杠,丝杠左端均固定安装有传动齿轮,定距组件左端均固定安装有伸出定位板,伸出定位板上端之间设置有传动组件,传动组件右端前后对称安装有不完全齿轮,不完全齿轮上的轮齿与传动齿轮相啮合,后侧的伸出定位板上通过电机座安装有电动机三,电动机三输出轴与传动组件相连接,定距组件上设置有辅切组件与升降组件,升降组件下端设置有切割刀片。The slitting unit includes a fixed distance component, the steering unit is symmetrically arranged with a fixed distance component, and the fixed distance component is connected with a lead screw for rotation, and the left end of the screw is fixedly installed with a transmission gear. The cutting component and the lifting component are provided with a cutting blade at the lower end of the lifting component.
所述辅切组件包括竖直滑道,定距组件上前后对称设置有竖直滑道,竖直滑道上均安装有电滑块,电滑块之间固定连接有平压件,平压件中部开设有导向刮槽,导向刮槽与切割刀片之间滑动配合。The auxiliary cutting assembly includes a vertical slideway, and vertical slideways are symmetrically arranged on the front and back of the fixed distance assembly, and electric sliders are installed on the vertical slideways, flat pressing parts are fixedly connected between the electric sliders, and guide scraping grooves are provided in the middle of the flat pressing parts, and the guide scraping grooves and the cutting blades are slidingly matched.
在其中一个实施例中,所述固定底座上固定安装有电动机一,固定底座上端固定安装有固定隔板,电动机一输出轴穿过固定隔板后固定连接有旋转组件,固定隔板的左右两端均固定连接有输送机,固定隔板的前后两端均固定安装有定距组件。In one of the embodiments, the motor 1 is fixedly installed on the fixed base, the fixed partition is fixedly mounted on the upper end of the fixed base, and the output shaft of the motor 1 passes through the fixed partition and is fixedly connected with the rotating assembly.
在其中一个实施例中,所述定距组件包括固定板件、固定滑台、定位立板、定位圆杆、滑动件与单门支架,固定隔板前后对称固定安装有固定板件,固定板件上端均固定安装有固定滑台,固定滑台上端均左右对称固定安装有定位立板,左右相对的定位立板之间均固定安装有定位圆杆,固定滑台上均转动连接有丝杠,丝杠上均以螺纹连接的方式连接有滑动件,且固定滑台与滑动件之间滑动配合,滑动件上端共同固定安装有单门支架,且单门支架与定位圆杆之间以滑动配合的方式相连接。In one of the embodiments, the fixed distance assembly includes a fixed plate, a fixed sliding table, a positioning vertical plate, a positioning round rod, a sliding part and a single door bracket. The upper ends of the sliders are jointly fixed with a single door bracket, and the single door bracket is connected with the positioning round rod in a sliding fit manner.
在其中一个实施例中,所述升降组件包括电动伸缩件、固定刀板、连接圆杆与弹簧,单门支架的水平段中部固定安装有电动伸缩件,电动伸缩件下端穿过单门支架的水平段且固定连接有固定刀板,固定刀板的上端前后对称固定安装有连接圆杆,连接圆杆与单门支架的水平段之间以滑动配合的方式相连接,连接圆杆上套设有弹簧,弹簧一端与固定刀板固定连接,另一端与单门支架固定连接,固定刀板下端固定安装有切割刀片。In one of the embodiments, the lifting assembly includes an electric telescopic piece, a fixed knife plate, a connecting round rod and a spring. An electric telescopic piece is fixedly installed in the middle of the horizontal section of the single door bracket. The lower end of the electric telescopic piece passes through the horizontal section of the single door bracket and is fixedly connected with a fixed knife plate. A cutting blade is fixedly installed at the lower end of the knife plate.
在其中一个实施例中,所述旋转组件包括承接板、安装圆台、转动辊组、电动机二与导向凸板,电动机一输出轴穿过固定隔板后固定连接有承接板,承接板上端固定安装有安装圆台,安装圆台上端开设有配合凹槽,配合凹槽内转动连接有转动辊组,转动辊组后端固定连接有电动机二,安装圆台上端前后对称固定安装有导向凸板。In one of the embodiments, the rotating assembly includes a receiving plate, a mounting round platform, a set of rotating rollers, a second motor and a guide convex plate. The output shaft of the first motor passes through the fixed partition and is fixedly connected to the receiving plate. The upper end of the receiving plate is fixedly installed with a mounting round platform. The upper end of the mounting round platform is provided with a matching groove, and the rotating roller set is connected to the rotating roller set in the matching groove. The rear end of the rotating roller set is fixedly connected to the second motor.
在其中一个实施例中,所述传动组件包括安装机架、带轮件与传动带,伸出定位板上端均固定安装有安装机架,安装机架上均转动连接有带轮件,带轮件之间通过传动带相连接,带轮件右端均安装有不完全齿轮,后侧的带轮件的左端固定连接有电动机三。In one of the embodiments, the transmission assembly includes a mounting frame, a pulley and a transmission belt. The mounting frame is fixedly installed on the upper end of the extending positioning plate, and the pulley is connected to the mounting frame.
在其中一个实施例中,所述固定隔板上端固定安装有两个限位块,两个限位块分沿安装圆台周向排布,且两个限位块之间夹角为九十度;所述安装圆台下端前侧固定安装有止动块。In one of the embodiments, two limit blocks are fixedly installed on the top of the fixed partition, and the two limit blocks are arranged along the circumferential direction of the installation round platform, and the angle between the two limit blocks is 90 degrees; the front side of the lower end of the installation round platform is fixedly installed with a stop block.
在其中一个实施例中,所述切割刀片下端设置呈等腰三角形。In one of the embodiments, the lower end of the cutting blade is arranged as an isosceles triangle.
综上所述,本发明包括以下至少一种有益技术效果:In summary, the present invention includes at least one of the following beneficial technical effects:
1、本发明提供的一种水果沙琪玛切割机械,通过分切单元和转向单元配合,在仅利用一个切割工位的情况下,使沙琪玛转动换向完成纵横切割,且切割工位具备间歇定距切割的功能,该间歇定距切割功能可通过单一控制源实现,切割机械整体的切割精度易控制。1. A fruit sachima cutting machine provided by the present invention, through the cooperation of the cutting unit and the steering unit, only one cutting station is used to make the sachima turn and reverse to complete vertical and horizontal cutting, and the cutting station has the function of intermittent fixed-distance cutting. The intermittent fixed-distance cutting function can be realized by a single control source, and the overall cutting accuracy of the cutting machine is easy to control.
2、本发明提供的一种水果沙琪玛切割机械,通过电动机三带动不完全齿轮持续转动,不完全齿轮与传动齿轮间歇啮合进而实现丝杠的间歇转动,丝杠的间歇转动使切割刀片、辅切组件与升降组件进行间歇移动,切割刀片每次移动距离相等,通过单一的驱动源、单套驱动结构即可实现沙琪玛的定距切割,保证沙琪玛块成型大小均匀。2. In the fruit sachima cutting machine provided by the present invention, the incomplete gear is driven by the electric motor to continuously rotate, and the incomplete gear meshes with the transmission gear intermittently to realize the intermittent rotation of the lead screw. The intermittent rotation of the lead screw makes the cutting blade, the auxiliary cutting assembly and the lifting assembly move intermittently, and the cutting blade moves at an equal distance each time. The fixed-distance cutting of the sachima can be realized through a single driving source and a single set of driving structure, ensuring that the shape of the sachima block is uniform in size.
3、本发明提供的一种水果沙琪玛切割机械,先利用辅切组件对沙琪玛块待切处的端面进行定位压贴,保证升降组件推动切割刀片下切时,沙琪玛切割处能够均匀受力,同时保证升降组件带动切割刀片上移时,避免横切成型的条状沙琪玛被带起而发生偏移,以致条状沙琪玛整体呈散开状态而直接影响纵切作业,同时所实施的压制也可同步防止切割断口处的沙琪玛被带起而致使切割断口处的平整度降低以及粘黏在切割刀片上。3. In the fruit sachima cutting machine provided by the present invention, the auxiliary cutting component is used to position and press the end face of the sachima block to be cut, so as to ensure that when the lifting component pushes the cutting blade to cut down, the sachima cutting part can be evenly stressed, and at the same time ensure that when the lifting component drives the cutting blade to move up, the strip-shaped sachima that is cross-cut is prevented from being lifted up and shifted, so that the strip-shaped sachima is in a loose state and directly affects the longitudinal cutting operation. cause the flatness of the cutting fracture to decrease and stick to the cutting blade.
除了上面所描述的本发明实施例解决的技术问题、构成技术方案的技术特征以及由这些技术方案的技术特征所带来的有益效果外,本申请实施例提供的基于一种水果沙琪玛切割机械所能解决的其他技术问题、技术方案中包含的其他技术特征以及这些技术特征带来的有益效果,将在具体实施方式中作出进一步的详细说明。In addition to the technical problems solved by the embodiments of the present invention described above, the technical features constituting the technical solutions, and the beneficial effects brought by the technical features of these technical solutions, other technical problems that can be solved based on a fruit Shaqima cutting machine provided by the embodiments of the present application, other technical features included in the technical solution, and the beneficial effects brought by these technical features will be further described in detail in the specific implementation.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings required in the description of the embodiments or prior art. Obviously, the accompanying drawings in the following description are only the embodiments of the present invention. For those of ordinary skill in the art, other accompanying drawings can also be obtained according to the provided drawings without creative work.
图1为本发明的立体结构示意图。Fig. 1 is a schematic diagram of the three-dimensional structure of the present invention.
图2为本发明的俯视平面结构示意图。Fig. 2 is a schematic plan view of the top view of the present invention.
图3为本发明的横向竖直半剖结构示意图。Fig. 3 is a schematic diagram of a horizontal and vertical half-section structure of the present invention.
图4为本发明的图3的A-A向剖视图。Fig. 4 is a sectional view along the line A-A of Fig. 3 of the present invention.
图5为本发明的纵向竖直半剖结构示意图。Fig. 5 is a schematic diagram of a longitudinal vertical half-section structure of the present invention.
图6为本发明的图5的B-B向剖视图。Fig. 6 is a cross-sectional view along the line B-B of Fig. 5 of the present invention.
图7为本发明的图3中M处的放大图。Fig. 7 is an enlarged view at M in Fig. 3 of the present invention.
图8为本发明的传动齿轮与不完全齿轮相配合的平面示意图。Fig. 8 is a schematic plan view of the cooperation between the transmission gear and the incomplete gear of the present invention.
附图标记:Reference signs:
1、转向单元;11、固定底座;12、电动机一;13、固定隔板;130、限位块;14、旋转组件;141、承接板;142、安装圆台;1420、止动块;143、转动辊组;144、电动机二;145、导向凸板;2、分切单元;21、定距组件;211、固定板件;212、固定滑台;213、定位立板;214、定位圆杆;215、滑动件;216、单门支架;22、丝杠;23、传动齿轮;24、传动组件;241、安装机架;242、带轮件;243、传动带;25、不完全齿轮;26、电动机三;27、辅切组件;271、竖直滑道;272、电滑块;273、平压件;28、升降组件;281、电动伸缩件;282、固定刀板;283、连接圆杆;284、弹簧;29、切割刀片;3、输送机。1. Steering unit; 11. Fixed base; 12. Motor one; 13. Fixed partition; 130. Limiting block; 14. Rotating assembly; 141. Accepting plate; 142. Installing round table; 1420. Stop block; 143. Rotating roller group; 144. Motor two; Plate; 214, positioning round rod; 215, sliding part; 216, single door bracket; 22, leading screw; 23, transmission gear; 24, transmission assembly; 241, mounting frame; 242, pulley; 243, transmission belt; 25, incomplete gear; 282, fixed knife plate; 283, connecting round rod; 284, spring; 29, cutting blade; 3, conveyor.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more comprehensible, specific implementations of the present invention will be described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without departing from the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
请参阅图1,一种水果沙琪玛切割机械,包括:转向单元1、分切单元2与输送机3,所述转向单元1上设置有分切单元2,转向单元1左右两端均固定连接有输送机3。Please refer to Fig. 1 , a kind of fruit shaqima cutting machine, comprising: a steering unit 1, a cutting unit 2 and a conveyor 3, the steering unit 1 is provided with a cutting unit 2, and the left and right ends of the steering unit 1 are fixedly connected with a conveyor 3.
请参阅图3,所述转向单元1包括固定底座11,固定底座11上固定安装有电动机一12,固定底座11上端固定安装有固定隔板13,电动机一12输出轴穿过固定隔板13后固定连接有旋转组件14,固定隔板13的左右两端均固定连接有输送机3;待放置有沙琪玛块的托板通过右侧的输送机3运送至旋转组件14上方停下,通过分切单元2对沙琪玛块从右至左进行定距切割,待分切单元2移动至左侧时,沙琪玛块已经被分切成多个条状沙琪玛,之后通过电动机一12带动旋转组件14顺时针(或逆时针)转动九十度后停止,再由分切单元2对转换位置的条状沙琪玛从左至右进行切割,最终得到多个大小均匀的小块沙琪玛,之后通过电动机一12反转九十度回到初始位置,然后托板被向左移动到左侧的输送机3上,由左侧输送机3将分切好的沙琪玛移送至下一处理环节。Please refer to Fig. 3 , the steering unit 1 includes a fixed base 11, on which a motor one 12 is fixedly installed, and a fixed partition 13 is fixedly installed on the upper end of the fixed base 11. After the output shaft of the motor one 12 passes through the fixed partition 13, a rotating assembly 14 is fixedly connected, and the left and right ends of the fixed partition 13 are fixedly connected with a conveyor 3; Cutting, when the cutting unit 2 moves to the left, the Sachima block has been divided into multiple strips of Sachima, and then the motor 12 drives the rotating assembly 14 to rotate 90 degrees clockwise (or counterclockwise) and then stops, and then the cutting unit 2 cuts the strips of Sachima at the converted position from left to right, and finally obtains a plurality of small pieces of Sachima with uniform size, and then the motor 12 is reversed 90 degrees to return to the initial position, and then the pallet is moved to the left. On the left conveyor 3, the left conveyor 3 The cut sachima is transferred to the next processing link.
请参阅图3与图5,所述旋转组件14包括承接板141、安装圆台142、转动辊组143、电动机二144与导向凸板145,电动机一12输出轴穿过固定隔板13后固定连接有承接板141,承接板141上端固定安装有安装圆台142,安装圆台142上端开设有配合凹槽,配合凹槽内转动连接有转动辊组143,转动辊组143后端固定连接有电动机二144,安装圆台142上端前后对称固定安装有导向凸板145,导向凸板145对托板实施导向限位;通过电动机二144转动实现转动辊组143转动,首先对从右侧输送机3上运送过来的托板进行接力移动,使得托板移动到安装圆台142上合适的位置后停下,待切割组件对沙琪玛完成一组切割工作后,通过电动机一12带动安装圆台142顺时针转动九十度,然后再利用切割组件对条状的沙琪玛进行切割成小块的沙琪玛,之后再通过电动机一12反转九十度,使得安装圆台142回归到初始位置,再通过电动机二144带动转动辊组143再次转动将托板移出安装圆台142,通过左侧的输送机3将托板上的小块沙琪玛移送到下一环节进行装袋处理;设置的导向凸板145用以对托板进行导向限位。3 and 5, the rotating assembly 14 includes a receiving plate 141, a mounting round platform 142, a rotating roller group 143, a second motor 144 and a guide convex plate 145. After the output shaft of the first motor 12 passes through the fixed partition 13, it is fixedly connected with a receiving plate 141. Motor 2 144 is fixedly connected to the upper end of the installation round table 142, and a guide convex plate 145 is fixedly installed front and rear symmetrically on the upper end of the installation round table 142, and the guide protrusion 145 implements a guide limit to the pallet; the rotation of the rotating roller group 143 is realized by the rotation of the motor 2 144. The needle rotates 90 degrees, and then the strip-shaped sachima is cut into small pieces of sachima by the cutting assembly, and then the motor one 12 is reversed by 90 degrees, so that the installation round table 142 returns to the initial position, and then the motor two 144 drives the rotating roller group 143 to rotate again to move the pallet out of the installation round table 142, and the small pieces of Sachima on the pallet are moved to the next link for bagging by the conveyor 3 on the left;
请参阅图5与图6,所述固定隔板13上端固定安装有两个限位块130,两个限位块130沿安装圆台142周向排布,且两个限位块130之间夹角为九十度;所述安装圆台142下端固定安装有止动块1420;设置的限位块130用于与止动块1420配合对安装圆台142转动的角度进行限位,确保旋转组件14顺时针(或逆时针)转动九十度,保证沙琪玛在横纵切割之间转换准确。Please refer to Fig. 5 and Fig. 6, two limit blocks 130 are fixedly installed on the upper end of the fixed partition 13, and the two limit blocks 130 are arranged along the circumferential direction of the installation round platform 142, and the angle between the two limit blocks 130 is 90 degrees; the lower end of the installation round platform 142 is fixedly installed with a stop block 1420; (or counterclockwise) turn 90 degrees to ensure that the Shaqima can switch between horizontal and vertical cutting accurately.
请参阅图1、图2、图7与图8,所述分切单元2包括定距组件21,转向单元1前后对称设置有定距组件21,定距组件21上均转动连接有丝杠22,丝杠22左端均固定安装有传动齿轮23,定距组件21左端均固定安装有伸出定位板,伸出定位板上端之间设置有传动组件24,传动组件24右端前后对称安装有不完全齿轮25,不完全齿轮25上的轮齿与传动齿轮23相啮合,后侧的伸出定位板上通过电机座安装有电动机三26,电动机三26输出轴与传动组件24相连接,定距组件21上设置有辅切组件27与升降组件28,升降组件28下端设置有切割刀片29;所述切割刀片29下端设置呈等腰三角形;设置的切割刀片29的尖端易切入沙琪玛。Referring to Fig. 1, Fig. 2, Fig. 7 and Fig. 8, the slitting unit 2 includes a fixed distance assembly 21, and the steering unit 1 is symmetrically arranged with a fixed distance assembly 21 front and back. The transmission gear 23 is meshed, and a motor three 26 is installed on the protruding positioning plate on the rear side. The output shaft of the three motors 26 is connected with the transmission assembly 24. The distance assembly 21 is provided with an auxiliary cutting assembly 27 and a lifting assembly 28. The lower end of the lifting assembly 28 is provided with a cutting blade 29; the lower end of the cutting blade 29 is arranged in an isosceles triangle;
通过传动组件24将电动机三26提供的转动力同步传递给不完全齿轮25,带动不完全齿轮25进行连续转动,在不完全齿轮25上的轮齿与传动齿轮23相啮合的时间段内,不完全齿轮25会带动传动齿轮23转动,传动齿轮23带动丝杠22的转动,此时辅切组件27与升降组件28会同步向左移动一定的距离,待在不完全齿轮25的轮齿不与传动齿轮23啮合的时间端内,丝杠22停止转动,辅切组件27与升降组件28暂时停滞,在该时间段内切割刀片完成切割与切割后复位的作业,具体过程为:首先辅切组件27进行下移贴近于托板上的沙琪玛的表面,对沙琪玛切割处附近实施压制,再通过切割刀片29对沙琪玛进行切割,切割完成后,切割刀片29在升降组件28作用下复位,不完全齿轮25不与传动齿轮23的间歇性啮合实现了丝杠的间歇性转动,继而实现了切割刀片29对沙琪玛的的定距切割,切割刀片29从左至右定距移动将沙琪玛块切割成等尺寸沙琪玛条后,先通过旋转组件14顺时针转动九十度后停止使沙琪玛换向,在通过电动机三26反转,使切割刀片29对条状沙琪玛从左至右进行切割,最终得到多个大小均匀的小块沙琪玛,之后通过旋转组件14反转九十度回到初始位置,然后通过电动机二144转动实现转动辊组143转动,托板被向左移动到左侧的输送机3上,由左侧输送机3将分切好的沙琪玛移送至下一处理环节。Through the transmission assembly 24, the rotational force provided by the motor three 26 is synchronously transmitted to the incomplete gear 25, which drives the incomplete gear 25 to continue to rotate. In the time period when the gear teeth on the incomplete gear 25 mesh with the transmission gear 23, the incomplete gear 25 will drive the transmission gear 23 to rotate, and the transmission gear 23 drives the rotation of the lead screw 22. At this time, the auxiliary cutting assembly 27 and the lifting assembly 28 will synchronously move to the left for a certain distance, and stay at the time when the teeth of the incomplete gear 25 are not meshed with the transmission gear 23. Inside, the lead screw 22 stops rotating, and the auxiliary cutting assembly 27 and the lifting assembly 28 stagnate temporarily. During this period of time, the cutting blade finishes cutting and resets after cutting. The specific process is as follows: first, the auxiliary cutting assembly 27 moves down to be close to the surface of the Sachima on the supporting plate, and presses the vicinity of the Sachima cutting place, and then cuts the Sachima with the cutting blade 29. After the cutting is completed, the cutting blade 29 is reset under the action of the lifting assembly 28. The intermittent rotation of the lead screw realizes the fixed-distance cutting of the sachima by the cutting blade 29. After the cutting blade 29 moves from left to right at a fixed distance and cuts the sachima block into equal-sized sachima strips, the rotating assembly 14 rotates 90 degrees clockwise and then stops to change the direction of the sachima. After the motor 3 26 is reversed, the cutting blade 29 cuts the strip-shaped sachima from left to right, and finally obtains a plurality of small pieces of sachima of uniform size. The initial position, and then the rotation of the rotating roller group 143 is realized by the rotation of the motor 2 144, and the pallet is moved to the left on the left conveyor 3, and the cut Sachima is transferred to the next processing link by the left conveyor 3.
请参阅图2、图4与图5,所述定距组件21包括固定板件211、固定滑台212、定位立板213、定位圆杆214、滑动件215与单门支架216,固定隔板13前后对称固定安装有固定板件211,固定板件211上端均固定安装有固定滑台212,固定滑台212上端均左右对称固定安装有定位立板213,左右相对的定位立板213之间均固定安装有定位圆杆214,固定滑台212上均转动连接有丝杠22,丝杠22上均以螺纹连接的方式连接有滑动件215,且固定滑台212与滑动件215之间滑动配合,滑动件215上端共同固定安装有单门支架216,且单门支架216与定位圆杆214之间以滑动配合的方式相连接;通过丝杠22转动驱动滑动件215进行横向移动,从而带动单门支架216进行横向定距移动,以使切割刀片29与辅切组件27能够进行同步的横向定距移动,最终实现对沙琪玛块的定距分割。Please refer to Fig. 2, Fig. 4 and Fig. 5, described fixed distance component 21 comprises fixed plate 211, fixed sliding table 212, positioning vertical plate 213, positioning round rod 214, sliding member 215 and single door bracket 216, fixed partition 13 is fixedly fixed with fixed plate 211 front and back symmetrically, fixed sliding table 212 is fixedly installed on the upper end of fixed plate 211, fixed sliding table 212 is fixedly installed on the upper end of fixed sliding table 212, and positioning vertical plate 213 is installed symmetrically on the left and right sides. 213 are fixedly installed with positioning round bar 214, on the fixed slide table 212 are all rotatably connected with lead screw 22, on the lead screw 22 are connected with slide piece 215 in the mode of threaded connection, and slide fit between fixed slide table 212 and slide piece 215, the single door support 216 is fixedly installed on slide piece 215 upper end together, and the mode of sliding fit is connected between single door support 216 and positioning round bar 214; , so as to drive the single-door support 216 to move horizontally at a fixed distance, so that the cutting blade 29 and the auxiliary cutting assembly 27 can move horizontally at a fixed distance synchronously, and finally realize the fixed-distance division of the Shaqima block.
请参阅图1与图2,所述传动组件24包括安装机架241、带轮件242与传动带243,伸出定位板上端均固定安装有安装机架241,安装机架241上均转动连接有带轮件242,带轮件242之间通过传动带243相连接,带轮件242右端均安装有不完全齿轮25,后侧的带轮件242的左端固定连接有电动机三26;通过电动机三26带动后侧的带轮与不完全齿轮25进行同步转动,通过传动带243实现两个带轮同步同向转动,不完全齿轮25保持持续转动,但不完全齿轮25与传动齿轮23间歇啮合,以此使得丝杠22进行间歇性的转动,继而实现辅切组件27与升降组件28的间歇定距移动。Please refer to Fig. 1 and Fig. 2, described transmission assembly 24 comprises installation frame 241, pulley part 242 and transmission belt 243, stretches out the mounting frame 241 that is fixedly installed at the top of the positioning plate, is all rotatably connected with pulley part 242 on the installation frame 241, is connected by transmission belt 243 between the pulley parts 242, incomplete gear 25 is installed on the right end of pulley part 242, and the left end of pulley part 242 on the rear side is fixedly connected with motor three 26; Three 26 drives the pulley on the rear side and the incomplete gear 25 to rotate synchronously, and the transmission belt 243 realizes the synchronous rotation of the two pulleys in the same direction. The incomplete gear 25 keeps rotating, but the incomplete gear 25 and the transmission gear 23 are intermittently meshed, so that the leading screw 22 is intermittently rotated, and then the intermittent fixed-distance movement of the auxiliary cutting assembly 27 and the lifting assembly 28 is realized.
请参阅图图4与图7,所述辅切组件27包括竖直滑道271,定距组件21上前后对称设置有竖直滑道271,竖直滑道271上均安装有电滑块272,电滑块272之间固定连接有平压件273,平压件273中部开设有导向刮槽,导向刮槽与切割刀片29之间滑动配合;导向刮槽的横向截面形状由倒置的等腰梯形段、等腰梯形段下端连通的长方形段组成;通过电滑块272向下滑动使得平压件273的下端贴合于沙琪玛的上表面,然后通过切割刀片29穿过导向刮槽对沙琪玛进行下切,利用平压件273对沙琪玛实施压制,以此避免切割刀片29脱离沙琪玛时,横切成型的条状沙琪玛被带起而发生偏移,以致条状沙琪玛整体呈散开状态而直接影响纵切作业,同时所实施的压制也可同步防止切割断口处的沙琪玛被带起而致使切割断口处的平整度降低以及粘黏在切割刀片29上。Referring to Fig. 4 and Fig. 7, described auxiliary cutting assembly 27 comprises vertical slideway 271, is provided with vertical slideway 271 symmetrically front and back on fixed distance assembly 21, is all equipped with electric slider 272 on the vertical slideway 271, is fixedly connected with flat pressing part 273 between electric slider 272, and flat pressing part 273 middle part is provided with guiding scraping groove, sliding fit between guiding scraping groove and cutting blade 29; The lower end of the trapezoidal section is connected to a rectangular section; the electric slider 272 slides downward so that the lower end of the flat pressing piece 273 fits on the upper surface of the sachima, and then the cutting blade 29 passes through the guide scraping groove to cut the sachima, and uses the flat pressing piece 273 to suppress the sachima, so as to avoid that when the cutting blade 29 is separated from the sachima, the cross-cut strips of sachima are lifted up and shifted, so that the strip-shaped sachima is in a loose state and directly affects the slitting operation. The pressing can also synchronously prevent the Sachima at the cutting fracture from being brought up to reduce the flatness of the cutting fracture and stick to the cutting blade 29.
请参阅图3、图4与图5,所述升降组件28包括电动伸缩件281、固定刀板282、连接圆杆283与弹簧284,单门支架216的水平段中部固定安装有电动伸缩件281,电动伸缩件281下端穿过单门支架216的水平段且固定连接有固定刀板282,固定刀板282的上端前后对称固定安装有连接圆杆283,连接圆杆283与单门支架216的水平段之间以滑动配合的方式相连接,连接圆杆283上套设有弹簧284,弹簧284一端与固定刀板282固定连接,另一端与单门支架216固定连接,固定刀板282下端固定安装有切割刀片29;通过电动伸缩件281向下伸出推动切割刀片29对沙琪玛实施分切;设置的连接圆杆283与弹簧284用以稳定切割刀片29,使其能够直线式进行上下移动。Referring to Fig. 3, Fig. 4 and Fig. 5, the lifting assembly 28 includes an electric telescopic member 281, a fixed knife plate 282, a connecting round bar 283 and a spring 284. The middle part of the horizontal section of the single door support 216 is fixedly equipped with an electric telescopic piece 281. The horizontal sections of the door brackets 216 are connected in a sliding fit, and a spring 284 is sleeved on the connecting rod 283. One end of the spring 284 is fixedly connected to the fixed knife plate 282, and the other end is fixedly connected to the single door bracket 216. The lower end of the fixed knife plate 282 is fixedly equipped with a cutting blade 29; the electric telescopic piece 281 extends downwards to push the cutting blade 29 to perform slitting of Sachima; Move up and down.
本发明工作原理:待放置有沙琪玛块的托板通过右侧的输送机3运送至旋转组件14上方停下,通过分切单元2先对沙琪玛块从右至左进行定距切割,将沙琪玛块分切成多个条状沙琪玛,之后通过电动机一12使旋转组件14带动条状沙琪玛整体顺时针转动九十度后停止,再由分切单元2对条状沙琪玛从左至右进行切割,最终得到多个大小均匀的小块沙琪玛,之后通过电动机一12反转九十度回到初始位置,然后托板被向左移动到左侧的输送机3上,由左侧输送机3将分切好的沙琪玛移送至下一处理环节。The working principle of the present invention is: the pallet on which the sachima pieces are to be placed is conveyed to the top of the rotating assembly 14 by the conveyor 3 on the right and stops, and the sachima pieces are cut from right to left by the cutting unit 2 at a fixed distance, and the sachima pieces are cut into multiple strips of sachima, and then the rotating assembly 14 is driven by the motor 12 to drive the strip-shaped sachima to rotate clockwise by 90 degrees and then stops, and then the cutting unit 2 cuts the strip-shaped sachima from left to right, and finally obtains a plurality of small pieces of evenly sized sachima , and then return to the initial position by turning the motor 12 by 90 degrees, and then the pallet is moved to the left on the left conveyor 3, and the left conveyor 3 will transfer the cut Sachima to the next processing link.
在本发明的描述中,需要理解的是,术语“中部”、“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”、“轴向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明以及简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientations or positional relationships indicated by the terms "middle", "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", "axial", "circumferential" etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation , and therefore cannot be construed as a limitation of the present invention.
此外,术语“第一”、“第二”、“一号”、“二号”、“一”、“二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。在本发明的描述中,"多个"的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first", "second", "number one", "number two", "one", "two" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance or implicitly specifying the number of indicated technical features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“相连”、“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接、滑动连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "setting", "connecting", "installing" and "connecting" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection or a sliding connection; it can be a mechanical connection or an electrical connection; Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
本具体实施方式的实施例均为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依据本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The embodiments of this specific embodiment are all preferred embodiments of the present invention, and do not limit the protection scope of the present invention accordingly, so: all equivalent changes done according to the structure, shape and principle of the present invention should be covered within the protection scope of the present invention.
Claims (5)
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Cited By (1)
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| CN119188876A (en) * | 2024-11-27 | 2024-12-27 | 泉州市多乐油脂科技有限公司 | Cutting device and cutting method for margarine processing |
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