CN116475724A - Ball valve equipment - Google Patents
Ball valve equipment Download PDFInfo
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- CN116475724A CN116475724A CN202310447841.6A CN202310447841A CN116475724A CN 116475724 A CN116475724 A CN 116475724A CN 202310447841 A CN202310447841 A CN 202310447841A CN 116475724 A CN116475724 A CN 116475724A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/006—Holding or positioning the article in front of the applying tool
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Abstract
Description
技术领域technical field
本发明属于球阀组装技术领域,特别是涉及一种球阀组装设备。The invention belongs to the technical field of ball valve assembly, in particular to a ball valve assembly equipment.
背景技术Background technique
球阀,启闭件由阀杆带动,并绕球阀轴线作旋转运动的阀门。亦可用于流体的调节与控制,其中硬密封V型球阀其V型球芯与堆焊硬质合金的金属阀座之间具有很强的剪切力,特别适用于含纤维、微小固体颗料等的介质。而多通球阀在管道上不仅可灵活控制介质的合流、分流、及流向的切换,同时也可关闭任一通道而使另外两个通道相连。本类阀门在管道中一般应当水平安装。球阀按照驱动方式分为:气动球阀,电动球阀,手动球阀。Ball valve, the opening and closing part is driven by the valve stem and rotates around the axis of the ball valve. It can also be used for fluid regulation and control, among which the hard-sealed V-shaped ball valve has a strong shear force between the V-shaped ball core and the hard-facing metal valve seat, and is especially suitable for media containing fibers and tiny solid particles. The multi-way ball valve can not only flexibly control the confluence, diversion, and flow direction switching of the medium on the pipeline, but also close any channel and connect the other two channels. This type of valve should generally be installed horizontally in the pipeline. According to the driving mode, the ball valve is divided into: pneumatic ball valve, electric ball valve, manual ball valve.
现有技术中在组装球阀时,需要现在半阀体内塞入球阀球体,这一过程一般需要人工来进行将球体按压入阀体内并与已经安装于阀体内的阀杆相连接,球阀的球体上侧设有一个缺口与阀杆相匹配,需要将其对齐放入,现有技术中一般通过人工进行安装,人工拿取球体的过程需要找寻球体缺口和阀杆对齐的一面,整体装配流程会耗费较长的时间,从而降低了工作效率,增加了工作人员的劳动负担。In the prior art, when assembling the ball valve, the ball needs to be inserted into the half valve body. This process generally requires manual pressing of the ball into the valve body and connecting with the valve stem already installed in the valve body. There is a gap on the upper side of the ball valve to match the valve stem, which needs to be aligned. In the prior art, the installation is generally done manually. The process of manually picking up the ball needs to find the side where the gap of the ball is aligned with the valve stem. The overall assembly process will take a long time, thereby reducing work efficiency and increasing staff labor burden.
发明内容Contents of the invention
本发明的目的在于提供一种球阀组装设备及使用方法,本技术方案实现了工作效率可以得到有效提升,降低了工作人员的工作负担的技术效果,解决了现有的技术问题。The object of the present invention is to provide a ball valve assembly equipment and its use method. The technical solution realizes the technical effect that the work efficiency can be effectively improved, the work burden of the staff is reduced, and the existing technical problems are solved.
为解决上述技术问题,本发明是通过以下技术方案实现的:In order to solve the problems of the technologies described above, the present invention is achieved through the following technical solutions:
一种球阀组装设备,包括底板;容置盒,所述底板的顶端转动连接有第一转轴,容置盒固定连接于第一转轴的顶端;四组夹持固定机构,四组夹持固定机构分别设于容置盒的四端用以对进行组装的阀体进行定位固定;间歇转动机构,间歇转动机构设于底板内用以持续调整固定于容置盒一侧用以进行组装的阀体进行圆周运动;置料筒,置料筒固定连接于底板的顶端,所述置料筒内开设有用于容置待组装球体的进料槽,所述置料筒内开设有和进料槽相连通的出料口;定量出料机构,定量出料机构设于底板和置料筒内用以将待组装球体定量送至出料口处;取料机构,取料机构设于底板的上侧用以从出料口内取出待组装球体并组装至阀体内。A ball valve assembly equipment, including a bottom plate; a storage box, the top of the bottom plate is rotatably connected with a first rotating shaft, and the storage box is fixedly connected to the top of the first rotating shaft; four sets of clamping and fixing mechanisms, the four sets of clamping and fixing mechanisms are respectively provided at the four ends of the storage box to position and fix the assembled valve body; the intermittent rotation mechanism is set in the bottom plate to continuously adjust and fix the valve body fixed on one side of the storage box for assembling to perform circular motion; At the top, there is a feeding trough for accommodating the spheres to be assembled in the material barrel, and a discharge port connected to the feed trough is provided in the material barrel; a quantitative discharge mechanism, the quantitative discharge mechanism is arranged in the bottom plate and the material barrel to quantitatively send the spheres to be assembled to the discharge port; a material retrieving mechanism is arranged on the upper side of the bottom plate to take out the spheres to be assembled from the discharge port and assemble them into the valve body.
可选的,所述间歇转动机构包括开设于底板内的第一凹槽,所述第一转轴向下活动贯穿至第一凹槽内,所述第一转轴的圆周表面固定连接有间歇转动板,所述间歇转动板的圆周表面开设有四个弧形槽和四个滑槽,所述第一凹槽内转动连接有第二转轴,所述第二转轴的圆周表面固定连接有缺口圆板,所述缺口圆板与弧形槽相匹配,所述缺口圆板的缺口内壁固定连接有固定杆,所述固定杆的顶端固定连接有滑块,所述滑块滑动连接于相对应的滑槽内,所述底板的底端固定连接有驱动电机,所述驱动电机通过联轴器第二转轴相连接。Optionally, the intermittent rotation mechanism includes a first groove opened in the bottom plate, the first rotating shaft runs downwards into the first groove, the circumferential surface of the first rotating shaft is fixedly connected with an intermittent rotating plate, the circumferential surface of the intermittent rotating plate is provided with four arc grooves and four slide grooves, the first groove is rotatably connected with a second rotating shaft, the circumferential surface of the second rotating shaft is fixedly connected with a notched circular plate, the notched circular plate matches the arc groove, and the notched inner wall of the notched circular plate is fixedly connected with a fixing rod. The top end of the fixed rod is fixedly connected with a slider, and the slider is slidably connected in the corresponding chute, and the bottom end of the bottom plate is fixedly connected with a driving motor, and the driving motor is connected through the second rotating shaft of the coupling.
可选的,所述定量出料机构包括开设于底板内的第二凹槽,所述第二凹槽内滑动连接有半齿齿环,所述第二凹槽内转动连接有第三转轴,所述第三转轴的圆周表面固定连接有和半齿齿环间歇啮合的小半径半齿齿轮,所述半齿齿环的侧端固定连接有U型板,所述U型板向外活动贯穿底板的侧端并向外延伸,所述U型板的侧端固定连接有L型板,所述L型板的两端分别固定连接有第一挡板和第二挡板,所述置料筒内开设有两个分离槽,所述第一挡板和第二挡板分别与两个分离槽相匹配。Optionally, the quantitative discharge mechanism includes a second groove set in the bottom plate, a half-tooth gear ring is slidably connected in the second groove, a third rotating shaft is rotatably connected in the second groove, a small-radius half-tooth gear is fixedly connected to the peripheral surface of the third rotating shaft and is intermittently meshed with the half-tooth gear ring, the side end of the half-tooth gear ring is fixedly connected with a U-shaped plate, and the U-shaped plate moves outward through the side end of the bottom plate and extends outward. A first baffle plate and a second baffle plate are respectively fixedly connected, and two separation grooves are opened in the storage barrel, and the first baffle plate and the second baffle plate are respectively matched with the two separation grooves.
可选的,所述第三转轴向下活动贯穿至第一凹槽内,所述第三转轴的圆周表面固定连接有小半径齿轮,所述第二转轴的圆周表面固定连接有和小半径齿轮间歇啮合的大半径半齿齿轮。Optionally, the third rotating shaft penetrates downwardly into the first groove, the peripheral surface of the third rotating shaft is fixedly connected with a small-radius gear, and the peripheral surface of the second rotating shaft is fixedly connected with a large-radius half-toothed gear that intermittently meshes with the small-radius gear.
可选的,所述进料槽的形状与待组装球体完全贴合。Optionally, the shape of the feeding trough fits perfectly with the sphere to be assembled.
可选的,所述取料机构包括转动连接于底板顶端的第四转轴,所述第四转轴的圆周表面固定连接有蜗轮和转板,所述转板的顶端固定连接有第一电动伸缩杆,所述第一电动伸缩杆的输出端固定连接有用以拿取待组装球体的强力吸盘,所述底板的顶端固定连接有固定板,所述固定板内转动连接有和蜗轮相啮合的蜗杆,所述固定板的侧端固定连接有伺服电机,所述伺服电机通过联轴器和蜗杆相连接。Optionally, the material retrieving mechanism includes a fourth rotating shaft rotatably connected to the top of the bottom plate. The peripheral surface of the fourth rotating shaft is fixedly connected with a worm wheel and a rotating plate. The top end of the rotating plate is fixedly connected with a first electric telescopic rod. The output end of the first electric telescopic rod is fixedly connected with a powerful suction cup for picking up the ball to be assembled. The worm is connected.
可选的,每组所述夹持固定机构均包括固定连接于容置盒内的固定柱,所述固定柱的侧端固定连接有第二电动伸缩杆,所述固定柱内开设有第四凹槽,所述第四凹槽内设有挤压柱,所述挤压柱固定连接于第二电动伸缩杆的输出端,所述固定柱内开设有四个第三凹槽,四个所述第三凹槽均和第四凹槽相连通,四个所述第三凹槽内均滑动连接有L型夹持块,四个所述第三凹槽与四个L型夹持块之间均固定连接有复位弹簧,四个所述L型夹持块靠近挤压柱的一端均开设有斜板槽,所述挤压柱分别与四个斜板槽相接触。Optionally, each set of clamping and fixing mechanisms includes a fixing column fixedly connected to the storage box, the side end of the fixing column is fixedly connected to the second electric telescopic rod, the fourth groove is provided in the fixed column, and the fourth groove is provided with an extrusion column, and the extrusion column is fixedly connected to the output end of the second electric telescopic rod, and four third grooves are provided in the fixed column, and the four third grooves communicate with the fourth groove. For the spring, the ends of the four L-shaped clamping blocks close to the extruding columns are all provided with inclined plate grooves, and the extruding columns are respectively in contact with the four inclined plate grooves.
可选的,四个所述L型夹持块的表面均设有防滑垫。Optionally, anti-skid pads are provided on the surfaces of the four L-shaped clamping blocks.
本发明的实施例具有以下有益效果:Embodiments of the present invention have the following beneficial effects:
本技术方案中将待组装阀体通过夹持定位机构固定于容置盒的四端,并通过间歇转动机构将容置盒的四端进行持续的调整,使其始终有一个端面是正对取料机构的,保证了取料机构每次都能将待组装球体安装至待组装阀体内,同时在间歇转动机构进行空转时能够驱动定量出料机构将置料筒内的待组装阀体送至出料口处,方便取料机构拿取,本技术方案中只需人工将阀体固定于容置盒的四段,并在组装好球体后取下即可,利用机器对位,保证了拿取后的球体与待组装阀体内的阀杆是对齐的,工作效率可以得到有效提升,降低了工作人员的工作负担。In this technical solution, the valve body to be assembled is fixed on the four ends of the storage box through the clamping and positioning mechanism, and the four ends of the storage box are continuously adjusted through the intermittent rotation mechanism, so that one end face is always facing the retrieving mechanism, which ensures that the retrieving mechanism can install the ball to be assembled into the valve body to be assembled every time, and at the same time, when the intermittent rotation mechanism is idling, it can drive the quantitative discharge mechanism to send the valve body to be assembled in the material barrel to the discharge port, which is convenient for the retrieving mechanism to take. The body is fixed to the four sections of the housing box, and can be removed after assembling the sphere. Using machine alignment, it ensures that the taken sphere is aligned with the valve stem in the valve body to be assembled, and the working efficiency can be effectively improved, reducing the workload of the staff.
当然,实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。Of course, any product implementing the present invention does not necessarily need to achieve all the above-mentioned advantages at the same time.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings required for the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative work.
图1为本发明的主视立体图;Fig. 1 is the front perspective view of the present invention;
图2为本发明的第一局部剖视图;Fig. 2 is the first partial sectional view of the present invention;
图3为本发明的第二局部剖视图;Fig. 3 is the second partial sectional view of the present invention;
图4为本发明图3中A处的局部放大图;Fig. 4 is the partial enlarged view of place A in Fig. 3 of the present invention;
图5为本发明的局部俯视图;Fig. 5 is a partial top view of the present invention;
图6为本发明的第三局部剖视图;Fig. 6 is the third partial sectional view of the present invention;
图7为本发明的局部立体图;Fig. 7 is a partial perspective view of the present invention;
图8为本发明的第四局部剖视图;Figure 8 is a fourth partial sectional view of the present invention;
图9为本发明的第五局部剖视图。Fig. 9 is a fifth partial sectional view of the present invention.
图中:1、底板;2、支撑腿;3、第一凹槽;4、第二凹槽;5、容置盒;6、第一转轴;7、第二转轴;8、缺口圆板;9、驱动电机;10、固定杆;11、滑块;12、弧形槽;13、滑槽;14、大半径半齿齿轮;15、小半径齿轮;16、第三转轴;17、间歇转动板;18、半齿齿环;19、小半径半齿齿轮;20、U型板;21、L型板;22、第一挡板;23、第二挡板;25、置料筒;26、进料槽;27、出料口;28、第四转轴;29、蜗轮;30、转板;31、蜗杆;32、第一电动伸缩杆;33、固定板;34、强力吸盘;35、固定柱;36、第二电动伸缩杆;37、第三凹槽;38、L型夹持块;39、复位弹簧;40、挤压柱;41、斜板槽;42、第四凹槽。In the figure: 1, bottom plate; 2, supporting leg; 3, first groove; 4, second groove; 5, accommodating box; 6, first rotating shaft; 7, second rotating shaft; 8, notched circular plate; 9, drive motor; 10, fixed rod; 11, slider; Half-toothed gear; 20, U-shaped plate; 21, L-shaped plate; 22, the first baffle plate; 23, the second baffle plate; 25, the material barrel; 26, the feed trough; 27, the material outlet; 28, the fourth rotating shaft; L-shaped clamping block; 39, return spring; 40, extrusion column; 41, inclined plate groove; 42, fourth groove.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“开孔”、“上”、“中”、“长度”、“内”等指示方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的组件或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "opening", "upper", "middle", "length", "inner", etc. indicate the orientation or positional relationship, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as limiting the present invention.
为了保持本发明实施例的以下说明清楚且简明,本发明省略了已知功能和已知部件的详细说明。To keep the following description of the embodiments of the present invention clear and concise, detailed descriptions of known functions and known components are omitted from the present invention.
实施例一Embodiment one
请参阅图1-图9所示,在本实施例中提供了一种球阀组装设备,包括底板1;容置盒5,底板1的顶端转动连接有第一转轴6,容置盒5固定连接于第一转轴6的顶端;四组夹持固定机构,四组夹持固定机构分别设于容置盒5的四端用以对进行组装的阀体进行定位固定;间歇转动机构,间歇转动机构设于底板1内用以持续调整固定于容置盒5一侧用以进行组装的阀体进行圆周运动;置料筒25,置料筒25固定连接于底板1的顶端,置料筒25内开设有用于容置待组装球体的进料槽26,置料筒25内开设有和进料槽26相连通的出料口27;定量出料机构,定量出料机构设于底板1和置料筒25内用以将待组装球体定量送至出料口27处;取料机构,取料机构设于底板1的上侧用以从出料口27内取出待组装球体并组装至阀体内;将待组装阀体通过夹持定位机构固定于容置盒5的四端,并通过间歇转动机构将容置盒5的四端进行持续的调整,使其始终有一个端面是正对取料机构的,保证了取料机构每次都能将待组装球体安装至待组装阀体内,同时在间歇转动机构进行空转时能够驱动定量出料机构将置料筒25内的待组装阀体送至出料口27处,方便取料机构拿取,本技术方案中只需人工将阀体固定于容置盒5的四段,并在组装好球体后取下即可,利用机器对位,保证了拿取后的球体与待组装阀体内的阀杆是对齐的,工作效率可以得到有效提升,降低了工作人员的工作负担;Please refer to FIGS. 1-9 , in this embodiment, a ball valve assembly device is provided, including a bottom plate 1; an accommodation box 5, the top of the bottom plate 1 is rotatably connected to a first rotating shaft 6, and the accommodation box 5 is fixedly connected to the top of the first rotating shaft 6; four sets of clamping and fixing mechanisms are respectively provided at the four ends of the accommodation box 5 to position and fix the assembled valve body; The valve body that assembles carries out circular movement; Put material cylinder 25, put material cylinder 25 and be fixedly connected on the top of base plate 1, put in material cylinder 25 and offer the feeding groove 26 that is used to accommodate the spheroid to be assembled, put in the material cylinder 25 and offer and be provided with the discharge port 27 that links to each other with feed groove 26; Quantitative discharge mechanism, quantitative discharge mechanism is arranged in base plate 1 and puts the material cylinder 25 in order to quantitatively deliver the spheroid to be assembled to discharge port 27 place; The upper side of the plate 1 is used to take out the sphere to be assembled from the discharge port 27 and assemble it into the valve body; the valve body to be assembled is fixed on the four ends of the storage box 5 through the clamping and positioning mechanism, and the four ends of the storage box 5 are continuously adjusted through the intermittent rotation mechanism, so that one end face is always facing the retrieving mechanism, which ensures that the retrieving mechanism can install the sphere to be assembled into the valve body to be assembled every time, and at the same time, when the intermittent rotation mechanism is idling, the quantitative discharge mechanism can be driven to place the material to be assembled in the barrel 25 The valve body is sent to the discharge port 27, which is convenient for the retrieving mechanism to take. In this technical solution, it is only necessary to manually fix the valve body to the fourth section of the accommodating box 5, and remove it after assembling the sphere. Using machine alignment ensures that the taken sphere is aligned with the valve stem in the valve body to be assembled, and the work efficiency can be effectively improved, reducing the workload of the staff;
底板1的底端四角处均固定连接有支撑腿2,用以保证装置工作时的稳定。The four corners of the bottom end of the bottom plate 1 are fixedly connected with supporting legs 2 to ensure the stability of the device during operation.
在本实施例的一个方面中,如图8和图9所示,每组夹持固定机构均包括固定连接于容置盒5内的固定柱35,固定柱35的侧端固定连接有第二电动伸缩杆36,固定柱35内开设有第四凹槽42,第四凹槽42内设有挤压柱40,挤压柱40固定连接于第二电动伸缩杆36的输出端,固定柱35内开设有四个第三凹槽37,四个第三凹槽37均和第四凹槽42相连通,四个第三凹槽37内均滑动连接有L型夹持块38,四个第三凹槽37与四个L型夹持块38之间均固定连接有复位弹簧39,四个L型夹持块38靠近挤压柱40的一端均开设有斜板槽41,挤压柱40分别与四个斜板槽41相接触;将待组装阀体放置于L型夹持块38的表面后,通过第二电动伸缩杆36带动挤压柱40向外侧进行移动,挤压柱40挤压四个L型夹持块38的斜板槽41,从而使得四个L型夹持块38相外侧拓展移动,夹持固定住位于L型夹持块38表面的待组装阀体。In one aspect of this embodiment, as shown in FIG. 8 and FIG. 9 , each group of clamping and fixing mechanisms includes a fixed post 35 fixedly connected to the housing box 5 , the side end of the fixed post 35 is fixedly connected with a second electric telescopic rod 36 , and a fourth groove 42 is provided in the fixed post 35 , and an extruding post 40 is provided in the fourth recess 42. The extruding post 40 is fixedly connected to the output end of the second electric telescopic rod 36 . L-shaped clamping blocks 38 are slidably connected in the four third grooves 37, and return springs 39 are fixedly connected between the four third grooves 37 and the four L-shaped clamping blocks 38. The ends of the four L-shaped clamping blocks 38 near the extruding columns 40 are provided with sloping plate grooves 41, and the extruding columns 40 are respectively in contact with the four slanting plate grooves 41. The slant plate grooves 41 of the L-shaped clamping blocks 38 allow the four L-shaped clamping blocks 38 to expand and move outwardly, clamping and fixing the valve body to be assembled on the surface of the L-shaped clamping blocks 38 .
在本实施例的一个方面中,如图2所示,间歇转动机构包括开设于底板1内的第一凹槽3,第一转轴6向下活动贯穿至第一凹槽3内,第一转轴6的圆周表面固定连接有间歇转动板17,间歇转动板17的圆周表面开设有四个弧形槽12和四个滑槽13,第一凹槽3内转动连接有第二转轴7,第二转轴7的圆周表面固定连接有缺口圆板8,缺口圆板8与弧形槽12相匹配,缺口圆板8的缺口内壁固定连接有固定杆10,固定杆10的顶端固定连接有滑块11,滑块11滑动连接于相对应的滑槽13内,底板1的底端固定连接有驱动电机9,驱动电机9通过联轴器第二转轴7相连接;通过启动驱动电机9带动第二转轴7进行转动,第二转轴7转动带动缺口圆板8进行转动,缺口圆板8转动带动固定杆10进行转动,固定杆10转动带动滑块11进行圆周运动,滑块11进行圆周运动时在靠近间歇转动板17时,进入到滑槽13内,并在滑槽13内进行相对滑动,驱动间歇转动板17进行相对运动,间歇转动板17转动90°,从而将固定好的待组装阀体送至靠近置料筒25的一端。In one aspect of this embodiment, as shown in Figure 2, the intermittent rotation mechanism includes a first groove 3 provided in the bottom plate 1, the first shaft 6 moves downwards and penetrates into the first groove 3, the circumferential surface of the first shaft 6 is fixedly connected with an intermittent rotation plate 17, and the circumferential surface of the intermittent rotation plate 17 is provided with four arc grooves 12 and four slide grooves 13, the first groove 3 is rotationally connected with the second rotation shaft 7, the circumference surface of the second rotation shaft 7 is fixedly connected with a notched circular plate 8, and the notched circular plate 8 is connected to the arc-shaped The groove 12 is matched, and the notch inner wall of the notch circular plate 8 is fixedly connected with a fixed rod 10, the top of the fixed rod 10 is fixedly connected with a slider 11, and the slider 11 is slidably connected in the corresponding chute 13, and the bottom end of the base plate 1 is fixedly connected with a drive motor 9, and the drive motor 9 is connected through the second shaft 7 of the coupling; the drive motor 9 drives the second shaft 7 to rotate, and the rotation of the second shaft 7 drives the notch disc 8 to rotate. The rotation of the rod 10 drives the slider 11 to perform circular motion. When the slider 11 moves in a circular motion, when it is close to the intermittent rotating plate 17, it enters the chute 13 and relatively slides in the chute 13, driving the intermittent rotating plate 17 to perform relative motion. The intermittent rotating plate 17 rotates 90°, so that the fixed valve body to be assembled is sent to the end close to the barrel 25.
在本实施例的另一方面中,如图3-图7所示,定量出料机构包括开设于底板1内的第二凹槽4,第二凹槽4内滑动连接有半齿齿环18,第二凹槽4内转动连接有第三转轴16,第三转轴16的圆周表面固定连接有和半齿齿环18间歇啮合的小半径半齿齿轮19,半齿齿环18的侧端固定连接有U型板20,U型板20向外活动贯穿底板1的侧端并向外延伸,U型板20的侧端固定连接有L型板21,L型板21的两端分别固定连接有第一挡板22和第二挡板23,置料筒25内开设有两个分离槽,第一挡板22和第二挡板23分别与两个分离槽相匹配;小半径半齿齿轮19转动一圈带动半齿齿环18进行一个往复行程后复位,半齿齿环18通过带动U型板20带动L型板21和第一挡板22进行一个往复行程,往复行程第一步,第二挡板23离开分离槽,第一挡板22进入分离槽,此时待组装球体落至第一挡板22的表面,往复行程第二步复位,L型板21进入分离槽挡住上侧的待组装球体,第一挡板22离开分离槽将落入第一挡板22上侧的球体落至出料口27内,方便进行拿取。In another aspect of this embodiment, as shown in FIGS. 3-7 , the quantitative discharge mechanism includes a second groove 4 provided in the bottom plate 1, a half-tooth gear ring 18 is slidably connected to the second groove 4, and a third rotating shaft 16 is rotatably connected to the second groove 4. The peripheral surface of the third rotating shaft 16 is fixedly connected to a small-radius half-tooth gear 19 intermittently meshing with the half-tooth gear ring 18. The side end of the half-tooth gear ring 18 is fixedly connected to a U-shaped plate 20. The side end of the U-shaped plate 20 is fixedly connected with an L-shaped plate 21, and the two ends of the L-shaped plate 21 are respectively fixedly connected with a first baffle plate 22 and a second baffle plate 23. Two separation grooves are provided in the barrel 25. The first baffle plate 22 and the second baffle plate 23 are matched with the two separation grooves respectively; The baffle plate 22 carries out a reciprocating stroke. In the first step of the reciprocating stroke, the second baffle plate 23 leaves the separation groove, and the first baffle plate 22 enters the separation groove. At this time, the sphere to be assembled falls to the surface of the first baffle plate 22. The second step of the reciprocating stroke is reset. The L-shaped plate 21 enters the separation groove to block the upper side of the sphere to be assembled.
实施例二Embodiment two
在实施例一的基础上改进:参考附图3-附图7,第三转轴16向下活动贯穿至第一凹槽3内,第三转轴16的圆周表面固定连接有小半径齿轮15,第二转轴7的圆周表面固定连接有和小半径齿轮15间歇啮合的大半径半齿齿轮14;当缺口圆板8带动滑块11远离间歇转动板17时,滑块11离开滑槽13内不去的间歇转动板17进行转动,此时第一转轴6和容置盒5已经待组装阀体保持静止,此时第二转轴7仍旧转动,第二转轴7转动带动大半径半齿齿轮14转动,此时大半径半齿齿轮14和小半径齿轮15啮合,当滑块11在滑槽13内滑动时,大半径半齿齿轮14不与小半径齿轮15啮合,并驱动小半径齿轮15转动一整圈,小半径齿轮15转动一圈带动第三转轴16进行转动,第三转轴16转动带动小半径半齿齿轮19转动一圈,在驱动容置盒5不停调节的同时,在另一端对待组装球体进行持续出料。Improvement on the basis of Embodiment 1: with reference to accompanying drawing 3-accompanying drawing 7, the third rotating shaft 16 moves downwards and penetrates in the first groove 3, the peripheral surface of the third rotating shaft 16 is fixedly connected with the small-radius gear 15, and the peripheral surface of the second rotating shaft 7 is fixedly connected with the large-radius half-toothed gear 14 that meshes intermittently with the small-radius gear 15; The rotating shaft 6 and the containing box 5 have been kept still until the valve body is assembled. At this time, the second rotating shaft 7 is still rotating. The rotation of the second rotating shaft 7 drives the large-radius half-tooth gear 14 to rotate. At this time, the large-radius half-tooth gear 14 and the small-radius gear 15 mesh. Drive the small-radius half-tooth gear 19 to rotate one circle, and while the accommodating box 5 is driven to adjust continuously, the sphere to be assembled is continuously discharged at the other end.
实施例三Embodiment three
在实施例一的基础上改进:参考附图1和图3,取料机构包括转动连接于底板1顶端的第四转轴28,第四转轴28的圆周表面固定连接有蜗轮29和转板30,转板30的顶端固定连接有第一电动伸缩杆32,第一电动伸缩杆32的输出端固定连接有用以拿取待组装球体的强力吸盘34,底板1的顶端固定连接有固定板33,固定板33内转动连接有和蜗轮29相啮合的蜗杆31,固定板33的侧端固定连接有伺服电机,伺服电机通过联轴器和蜗杆31相连接;当容置盒5进行转动时,固定板33驱动蜗杆31带动蜗轮29进行转动,蜗轮29转动带动第四转轴28进行转动,第四转轴28转动带动转板30进行转动180°,转板30进行转动带动第一电动伸缩杆32转动180°,将强力吸盘34的朝向变为朝着置料筒25,启动第一电动伸缩杆32将强力吸盘34送至出料口27内,启动强力吸盘34吸附位于出料口27内的待组装球体后,第一电动伸缩杆32复位,启动伺服电机带动蜗杆31反转,将强力吸盘34复位,再启动第一电动伸缩杆32将待组装球体送至待组装阀体内;Improvement on the basis of Embodiment 1: with reference to accompanying drawing 1 and Fig. 3, retrieving mechanism comprises the 4th rotating shaft 28 that is rotatably connected to bottom plate 1 top, and the peripheral surface of 4th rotating shaft 28 is fixedly connected with worm wheel 29 and rotating plate 30, and the top of rotating plate 30 is fixedly connected with first electric telescopic rod 32, and the output end of first electric telescopic rod 32 is fixedly connected with the strong suction cup 34 that is used to take the sphere to be assembled, and the top of bottom plate 1 is fixedly connected with fixed plate 33, and the fixed plate 33 inner rotation is connected with and worm. The worm 31 meshed with the wheel 29, the side end of the fixed plate 33 is fixedly connected with a servo motor, and the servo motor is connected with the worm 31 through a coupling; The orientation becomes towards the material barrel 25, start the first electric telescopic rod 32 to send the powerful suction cup 34 to the discharge port 27, start the powerful suction cup 34 to absorb the ball to be assembled in the discharge port 27, reset the first electric telescopic rod 32, start the servo motor to drive the worm 31 to reverse, reset the strong suction cup 34, and then start the first electric telescopic rod 32 to send the ball to be assembled to the valve body to be assembled;
进一步的,进料槽26的形状与待组装球体完全贴合,进料槽26限制了球体的放置位置,使其落至出料口27内时,就与待组装阀体内保持水平方向一致,故取料机构将球体从出料口27内垂直取出后,经过水平转动再垂直放入阀体内,节省了找平阀体和球体的过程,提升了工作效率。Further, the shape of the feed trough 26 fits perfectly with the sphere to be assembled, and the feed trough 26 limits the placement position of the sphere so that when it falls into the discharge port 27, it is consistent with the horizontal direction in the valve body to be assembled. Therefore, after the sphere is vertically taken out from the discharge port 27 by the retrieving mechanism, it is rotated horizontally and then vertically put into the valve body, which saves the process of leveling the valve body and the spheroid, and improves work efficiency.
工作原理:将待组装阀体放置于L型夹持块38的表面后,通过第二电动伸缩杆36带动挤压柱40向外侧进行移动,挤压柱40挤压四个L型夹持块38的斜板槽41,从而使得四个L型夹持块38相外侧拓展移动,夹持固定住位于L型夹持块38表面的待组装阀体;Working principle: After the valve body to be assembled is placed on the surface of the L-shaped clamping block 38, the extrusion column 40 is driven to move outward by the second electric telescopic rod 36, and the extrusion column 40 squeezes the slant plate groove 41 of the four L-shaped clamping blocks 38, so that the four L-shaped clamping blocks 38 move outwardly, clamping and fixing the valve body to be assembled on the surface of the L-shaped clamping block 38;
通过启动驱动电机9带动第二转轴7进行转动,第二转轴7转动带动缺口圆板8进行转动,缺口圆板8转动带动固定杆10进行转动,固定杆10转动带动滑块11进行圆周运动,滑块11进行圆周运动时在靠近间歇转动板17时,进入到滑槽13内,并在滑槽13内进行相对滑动,驱动间歇转动板17进行相对运动,间歇转动板17转动90°,从而将固定好的待组装阀体送至靠近置料筒25的一端;Drive the second rotating shaft 7 to rotate by starting the drive motor 9, the second rotating shaft 7 rotates to drive the notch circular plate 8 to rotate, the notch circular plate 8 rotates to drive the fixed rod 10 to rotate, and the fixed rod 10 rotates to drive the slider 11 to perform circular motion. The valve body is delivered to an end close to the barrel 25;
当容置盒5进行转动时,固定板33驱动蜗杆31带动蜗轮29进行转动,蜗轮29转动带动第四转轴28进行转动,第四转轴28转动带动转板30进行转动180°,转板30进行转动带动第一电动伸缩杆32转动180°,将强力吸盘34的朝向变为朝着置料筒25,启动第一电动伸缩杆32将强力吸盘34送至出料口27内,启动强力吸盘34吸附位于出料口27内的待组装球体后,第一电动伸缩杆32复位,启动伺服电机带动蜗杆31反转,将强力吸盘34复位,再启动第一电动伸缩杆32将待组装球体送至待组装阀体内;When the housing box 5 rotates, the fixed plate 33 drives the worm 31 to drive the worm wheel 29 to rotate, the worm wheel 29 rotates to drive the fourth rotating shaft 28 to rotate, the fourth rotating shaft 28 rotates to drive the rotating plate 30 to rotate 180°, the rotating plate 30 rotates to drive the first electric telescopic rod 32 to rotate 180°, the orientation of the powerful suction cup 34 is changed to the barrel 25, the first electric telescopic rod 32 is started to send the powerful suction cup 34 to the discharge port 27, and the powerful suction cup is activated 34 After absorbing the ball to be assembled in the discharge port 27, the first electric telescopic rod 32 is reset, the servo motor is started to drive the worm 31 to reverse, the powerful suction cup 34 is reset, and the first electric telescopic rod 32 is started to send the ball to be assembled to the valve body to be assembled;
当缺口圆板8带动滑块11远离间歇转动板17时,滑块11离开滑槽13内不去的间歇转动板17进行转动,此时第一转轴6和容置盒5已经待组装阀体保持静止,此时第二转轴7仍旧转动,第二转轴7转动带动大半径半齿齿轮14转动,此时大半径半齿齿轮14和小半径齿轮15啮合,当滑块11在滑槽13内滑动时,大半径半齿齿轮14不与小半径齿轮15啮合,并驱动小半径齿轮15转动一整圈,小半径齿轮15转动一圈带动第三转轴16进行转动,第三转轴16转动带动小半径半齿齿轮19转动一圈,小半径半齿齿轮19转动一圈带动半齿齿环18进行一个往复行程后复位,半齿齿环18通过带动U型板20带动L型板21和第一挡板22进行一个往复行程,往复行程第一步,第二挡板23离开分离槽,第一挡板22进入分离槽,此时待组装球体落至第一挡板22的表面,往复行程第二步复位,L型板21进入分离槽挡住上侧的待组装球体,第一挡板22离开分离槽将落入第一挡板22上侧的球体落至出料口27内,方便进行拿取。When the notch circular plate 8 drives the slider 11 away from the intermittent rotating plate 17, the sliding block 11 leaves the intermittent rotating plate 17 that does not go in the chute 13 and rotates. At this moment, the first rotating shaft 6 and the housing box 5 have been waiting for the valve body to be assembled and remain stationary. Not meshing with the small-radius gear 15, and driving the small-radius gear 15 to rotate a full circle, the small-radius gear 15 rotates a circle to drive the third shaft 16 to rotate, the third shaft 16 rotates to drive the small-radius half-tooth gear 19 to rotate a circle, the small-radius half-tooth gear 19 rotates a circle to drive the half-tooth gear ring 18 to reset after a reciprocating stroke, and the half-tooth gear ring 18 drives the L-shaped plate 21 and the first baffle plate 22 to perform a reciprocating stroke by driving the U-shaped plate 20. The first step of the reciprocating stroke, the second baffle plate 23 Leaving the separation groove, the first baffle plate 22 enters the separation groove. At this time, the spheres to be assembled fall to the surface of the first baffle plate 22, and the second step of the reciprocating stroke resets.
需要注意的是,在本说明书的描述中,诸如“第一”、“第二”等的描述仅仅是用于区分各特征,并没有实际的次序或指向意义,本申请并不以此为限。It should be noted that in the description of this specification, descriptions such as "first" and "second" are only used to distinguish each feature, and have no actual order or directional meaning, and the application is not limited thereto.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions with reference to the terms "one embodiment", "example", "specific example" and the like mean that specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the invention disclosed above are only to help illustrate the invention. The preferred embodiments do not exhaust all details nor limit the invention to only specific embodiments. Obviously, many modifications and variations can be made based on the contents of this specification. This description selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art can well understand and utilize the present invention. The invention is to be limited only by the claims, along with their full scope and equivalents.
Claims (8)
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| CN117124272A (en) * | 2023-10-24 | 2023-11-28 | 江苏盐电阀门有限公司 | Automatic assembly equipment is used in intelligent production of ball valve |
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