CN116474914A - A high-efficiency sorting and processing system device and system method for construction demolition waste - Google Patents
A high-efficiency sorting and processing system device and system method for construction demolition waste Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/14—Separating or sorting of material, associated with crushing or disintegrating with more than one separator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Abstract
本发明提供一种建筑拆除垃圾高效分选处理系统装置及其系统方法,所述系统装置包括给料模块、重型筛选模块或破碎筛选模块,所述给料模块包括双向输送装置,所述双向输送装置的第一方向物料出口与所述重型筛选模块的物料入口相连,所述双向输送装置的第二方向物料出口与破碎筛选模块的物料入口相连,所述重型筛选模块的物料出口与破碎筛选模块的物料入口相连。所述系统装置及系统方法物料适应性强,自动化程度高,处理量大,分选效率高,产线运行稳定、不卡堵,检修维护成本低。
The present invention provides a high-efficiency sorting and processing system device for construction demolition waste and a system method thereof. The system device includes a feeding module, a heavy-duty screening module or a crushing and screening module. The feeding module includes a two-way conveying device. The first-direction material outlet of the two-way conveying device is connected to the material inlet of the heavy-duty screening module, the second-direction material outlet of the two-way conveying device is connected to the material inlet of the crushing and screening module, and the material outlet of the heavy-duty screening module is connected to the material inlet of the crushing and screening module. The system device and system method have strong material adaptability, high degree of automation, large processing capacity, high sorting efficiency, stable production line operation, no jamming, and low repair and maintenance costs.
Description
技术领域technical field
本发明属于建筑固体废弃物预处理及资源化利用技术领域,涉及一种建筑拆除垃圾分选处理系统装置及其系统方法,尤其涉及一种建筑拆除垃圾高效分选处理系统装置及其系统方法。The invention belongs to the technical field of construction solid waste pretreatment and resource utilization, and relates to a construction demolition waste sorting and processing system device and a system method thereof, in particular to a construction demolition waste high-efficiency sorting and processing system device and a system method thereof.
背景技术Background technique
建筑拆除垃圾是各类建(构)筑物、管网、道桥等在拆除过程中产生的固体废弃物,主要含混凝土、砖瓦、陶瓷、石材、金属铁料、木材、塑料等物质,具有体量大、粉尘多、难降解等特点,不仅侵占大量的土地资源,影响市容市貌,还容易造成环境二次污染,但建筑拆除垃圾中含有的砼砖骨料、木材、金属铁料等可回收利用的成分占比较高,又具有较大的资源化利用属性,若能科学合理的处理和利用建筑拆除垃圾,实现建筑拆除垃圾资源化与循环再利用,将为城市的发展带来巨大的环境效益、社会效益和经济效益,在控制环境污染、节约自然资源、能源、优化城市生态环境等方面具有重要意义。Construction demolition waste is solid waste generated during the demolition process of various buildings (structures), pipe networks, roads and bridges, etc. It mainly contains concrete, bricks, ceramics, stone, metal iron, wood, plastic and other substances. The scientific and reasonable treatment and utilization of construction demolition waste, and the realization of resource utilization and recycling of construction demolition waste will bring huge environmental, social and economic benefits to the development of the city. It is of great significance in controlling environmental pollution, saving natural resources, energy, and optimizing the urban ecological environment.
传统的建筑拆除垃圾主要采用人工预分拣、破碎及筛分设备进行简单的加工处理,方式比较单一,没有针对建筑拆除垃圾的复杂程度采用针对性处理工艺,不能有效的将建筑拆除垃圾中的杂质进行剔除,特别是一些没有做好源头把控成分复杂的混合建筑拆除垃圾,设备适应性差,造成生产的再生骨料产品含杂率高,粒径不均、品质较差,市场认可度低,严重制约了建筑拆除垃圾的资源化利用。Traditional construction demolition waste mainly uses manual pre-sorting, crushing and screening equipment for simple processing. The method is relatively simple, and no targeted treatment process is adopted for the complexity of construction demolition waste. Impurities in construction demolition waste cannot be effectively removed, especially for some mixed construction demolition waste that has not been properly controlled at the source.
发明内容Contents of the invention
为解决现有技术中存在的技术问题,本发明提供一种建筑拆除垃圾高效分选处理系统装置及其系统方法,所述系统装置及系统方法物料适应性强,自动化程度高,处理量大,分选效率高,产线运行稳定、不卡堵,检修维护成本低,得到的再生骨料产品含杂率低、品质较高,可作为制砖、制备混凝土、干混砂浆、再生水稳料等建材的原材料,再生产品丰富,附加值高,可实现建筑拆除垃圾的高效资源化与循环再应用。In order to solve the technical problems existing in the prior art, the present invention provides a high-efficiency sorting and processing system device and system method for construction demolition waste. The system device and system method have strong material adaptability, high degree of automation, large processing capacity, high sorting efficiency, stable production line operation, no jamming, low repair and maintenance costs, and the obtained recycled aggregate products have low impurity content and high quality. Recycle for reuse.
为达到上述技术效果,本发明采用以下技术方案:In order to achieve the above technical effects, the present invention adopts the following technical solutions:
本发明目的之一在于提供一种建筑拆除垃圾高效分选处理系统装置,其特征在于,所述系统装置包括给料模块、重型筛选模块或破碎筛选模块,所述给料模块包括双向输送装置,所述双向输送装置的第一方向物料出口与所述重型筛选模块的物料入口相连,所述双向输送装置的第二方向物料出口与破碎筛选模块的物料入口相连,所述重型筛选模块的物料出口与破碎筛选模块的物料入口相连。One of the objects of the present invention is to provide a system device for efficient sorting and processing of construction demolition waste, wherein the system device includes a feeding module, a heavy-duty screening module or a crushing and screening module, the feeding module includes a two-way conveying device, the first direction material outlet of the two-way conveying device is connected to the material inlet of the heavy-duty screening module, the second-direction material outlet of the two-way conveying device is connected to the material inlet of the crushing and screening module, and the material outlet of the heavy-duty screening module is connected to the material inlet of the crushing and screening module.
本发明中,所述系统装置可以根据建筑拆除垃圾中杂质的含量调整工艺路线,通过双向输送装置的输送方向的切换实现不同含杂率建筑拆除垃圾处理模式的开启,实现设备间的自动调节,一条生产线满足不同含杂率建筑拆除垃圾处理的同时各设备得到科学合理的使用,当来料建筑拆除垃圾含杂率较低时,开启高纯建筑拆除垃圾处理模式,系统只需开启给料模块以及破碎筛选模块;当来料建筑拆除垃圾含杂率较高时,开启混合建筑拆除垃圾处理模式,给料模块、重型筛选模块和破碎筛选模块同时开启,重型筛选模块将物料中的杂质进行充分的剔除,满足混合建筑拆除垃圾的高效分选处理需求。In the present invention, the system device can adjust the process route according to the content of impurities in the construction demolition waste, and through the switching of the conveying direction of the two-way conveying device, the opening of the construction demolition waste treatment mode with different impurity content can be realized, and the automatic adjustment between equipment can be realized. A production line can meet the requirements of different impurity content for construction demolition waste treatment, and at the same time, each equipment can be used scientifically and rationally. The feeding module, heavy-duty screening module and crushing and screening module are opened at the same time. The heavy-duty screening module fully removes impurities in the material to meet the needs of efficient sorting and processing of mixed construction demolition waste.
本发明中,所述双向输送装置可以是具有正反转功能的皮带传送机,通过正转实现将物料输送至破碎筛选模块,通过反转实现将物料输送至重型筛选模块。具体的传送方向以及与重型筛选模块和破碎筛选模块的传送关系,可以根据装置以及工艺的需求进行具体调整,上述情况仅为简单举例。In the present invention, the two-way conveying device may be a belt conveyor with forward and reverse functions, through forward rotation, the material can be transported to the crushing and screening module, and through reverse rotation, the material can be transported to the heavy screening module. The specific transmission direction and the transmission relationship with the heavy-duty screening module and the crushing and screening module can be adjusted according to the requirements of the device and the process. The above situation is just a simple example.
作为本发明优选的技术方案,所述给料模块包括依次连接的振动给料装置、颚式破碎装置、第一磁选装置以及双向输送装置。As a preferred technical solution of the present invention, the feeding module includes a vibrating feeding device, a jaw crushing device, a first magnetic separation device and a two-way conveying device connected in sequence.
优选地,所述振动给料装置的筛上物料出口与所述颚式破碎装置的物料入口相连,所述振动给料装置的筛下物料出口与所述第一磁选装置的物料入口相连。Preferably, the oversize material outlet of the vibrating feeding device is connected to the material inlet of the jaw crushing device, and the undersize material outlet of the vibrating feeding device is connected to the material inlet of the first magnetic separation device.
作为本发明优选的技术方案,所述重型筛选模块包括依次连接的重型复合筛选装置、磁选单元、风选单元以及第一人工分拣单元。As a preferred technical solution of the present invention, the heavy-duty screening module includes a heavy-duty compound screening device, a magnetic separation unit, a winnowing unit and a first manual sorting unit connected in sequence.
优选地,所述磁选单元包括并联的第二磁选装置和第三磁选装置。Preferably, the magnetic separation unit includes a second magnetic separation device and a third magnetic separation device connected in parallel.
优选地,所述风选单元包括并联的第一风选装置和第二风选装置。Preferably, the winnowing unit includes a first winnowing device and a second winnowing device connected in parallel.
作为本发明优选的技术方案,所述重型复合筛选装置的筛上物料出口与所述第二磁选装置的物料入口相连。As a preferred technical solution of the present invention, the oversized material outlet of the heavy-duty compound screening device is connected with the material inlet of the second magnetic separation device.
优选地,所述重型复合筛选装置的筛中物料出口与所述第三磁选装置的物料入口相连。Preferably, the screened material outlet of the heavy-duty compound screening device is connected to the material inlet of the third magnetic separation device.
优选地,所述第二磁选装置的物料出口与所述第一风选装置物料入口相连。Preferably, the material outlet of the second magnetic separation device is connected to the material inlet of the first air separation device.
优选地,所述第三磁选装置的物料出口与所述第二风选装置物料入口相连。Preferably, the material outlet of the third magnetic separation device is connected to the material inlet of the second wind separation device.
优选地,所述第一风选装置的重物质物料出口以及所述第二风选装置的重物质物料出口分别独立地与所述第一人工分拣单元的物料入口相连。Preferably, the heavy material outlet of the first winnowing device and the heavy material outlet of the second winnowing device are independently connected to the material inlet of the first manual sorting unit.
本发明中,第一人工分拣单元重物料出口与所述破碎筛选模块的物料入口相连。In the present invention, the heavy material outlet of the first manual sorting unit is connected with the material inlet of the crushing and screening module.
作为本发明优选的技术方案,所述破碎筛选模块包括依次连接的破碎装置、第四磁选装置以及圆振筛选装置。As a preferred technical solution of the present invention, the crushing and screening module includes a crushing device, a fourth magnetic separation device and a circular vibration screening device connected in sequence.
优选地,所述破碎装置为反击式破碎装置。Preferably, the crushing device is an impact crushing device.
作为本发明优选的技术方案,所述圆振筛选装置包括第一物料出口、第二物料出口、第三物料出口以及第四物料出口。As a preferred technical solution of the present invention, the circular vibration screening device includes a first material outlet, a second material outlet, a third material outlet and a fourth material outlet.
优选地,所述第三物料出口与轻物质分离装置的物料入口相连。Preferably, the third material outlet is connected to the material inlet of the light matter separation device.
优选地,所述第四物料出口与第二人工分拣单元的物料入口相连。Preferably, the fourth material outlet is connected to the material inlet of the second manual sorting unit.
优选地,所述第二人工分拣单元的高纯物料出口与所述破碎装置的物料入口相连。Preferably, the high-purity material outlet of the second manual sorting unit is connected to the material inlet of the crushing device.
本发明目的之二在于提供一种建筑拆除垃圾高效分选处理系统方法,所述系统方法使用上述任一种所述的系统装置;The second object of the present invention is to provide a system method for efficient sorting and processing of construction demolition waste, and the system method uses any one of the system devices described above;
当所述建筑拆除垃圾为低杂质含量建筑拆除垃圾时,所述建筑拆除垃圾经所述给料装置的双向输送装置进入所述破碎筛选模块进行破碎以及筛分;When the construction demolition waste is construction demolition waste with low impurity content, the construction demolition waste enters the crushing and screening module through the two-way conveying device of the feeding device for crushing and screening;
当所述建筑拆除垃圾为高杂质含量建筑拆除垃圾时,所述建筑拆除垃圾经所述给料装置的双向输送装置进入重型筛选模块进行除杂处理后,进入所述破碎筛选模块进行破碎以及筛分。When the construction demolition waste is construction demolition waste with high impurity content, the construction demolition waste enters the heavy-duty screening module through the two-way conveying device of the feeding device for impurity removal treatment, and then enters the crushing and screening module for crushing and screening.
本发明中,低杂质含量建筑拆除垃圾是指各类建筑物、构筑物等拆除过程中产生的弃料,杂质含量小于5%,高杂质含量建筑拆除垃圾是指各类建筑物、构筑物等拆除过程中产生的弃料,杂质含量小于30%。In the present invention, the construction demolition waste with low impurity content refers to the discarded materials produced in the demolition process of various buildings and structures, and the impurity content is less than 5%, and the construction demolition waste with high impurity content refers to the discarded materials produced in the demolition process of various buildings and structures, and the impurity content is less than 30%.
作为本发明优选的技术方案,当所述建筑拆除垃圾为低杂质含量建筑拆除垃圾时,所述系统方法包括以下步骤:As a preferred technical solution of the present invention, when the construction demolition waste is construction demolition waste with low impurity content, the system method includes the following steps:
(1)所述建筑拆除垃圾进入振动给料装置进行给料和筛分处理,筛下物料进入第一磁选装置进行第一除杂处理,筛上物料进入颚式破碎装置进行第一破碎处理后进入所述第一磁选装置进行磁性杂质第一除杂处理;(1) The construction demolition waste enters the vibrating feeding device for feeding and screening, the under-screen material enters the first magnetic separation device for the first impurity removal treatment, and the over-screen material enters the jaw crusher for the first crushing treatment and then enters the first magnetic separation device for the first magnetic impurity removal treatment;
(2)所述双向输送装置将经步骤(1)所述第一除杂处理后的物料从第二方向输送至所述破碎筛选模块的破碎装置中进行第二破碎处理,得到破碎物料;(2) The two-way conveying device transports the material after the first impurity removal treatment in step (1) from the second direction to the crushing device of the crushing and screening module for the second crushing treatment to obtain the crushed material;
(3)步骤(2)所述破碎物料进入第四磁选装置进行第二除杂处理后,进入所述圆振筛选装置进行筛分,得到第一粒径骨料、第二粒径骨料、第三粒径骨料以及第四粒径骨料;(3) After the crushed material in step (2) enters the fourth magnetic separation device for the second impurity removal treatment, it enters the circular vibrating screening device for screening to obtain aggregates of the first particle size, aggregates of the second particle size, aggregates of the third particle size and aggregates of the fourth particle size;
(4)步骤(3)所述第四粒径骨料进入第二人工分拣单元进行分拣处理后,返料至所述破碎装置。(4) The aggregate with the fourth particle size in step (3) enters the second manual sorting unit for sorting treatment, and then returns to the crushing device.
作为本发明优选的技术方案,当所述建筑拆除垃圾为高杂质含量建筑拆除垃圾时,所述系统方法包括以下步骤:As a preferred technical solution of the present invention, when the construction demolition waste is construction demolition waste with high impurity content, the system method includes the following steps:
(I)所述建筑拆除垃圾进入振动给料装置进行给料和第一筛分处理,筛下物料进入第一磁选装置进行第一除杂处理,筛上物料进入颚式破碎装置进行第一破碎处理后进入所述第一磁选装置进行第一除杂处理;(1) described construction demolition waste enters vibrating feeding device and carries out feeding and first screening process, and material under the screen enters first magnetic separation device and carries out first impurity removal process, and material on the screen enters jaw crusher and carries out first crushing process and then enters described first magnetic separation device and carries out first impurity removal process;
(II)所述双向输送装置将经步骤(1)所述第一除杂处理后的物料从第一方向输送至所述重型筛选模块的重型复合筛选装置中进行第二筛分处理,筛上物料依次进入第二磁选装置和第一风选装置进行第二除杂处理,筛中物料依次进入第三磁选装置和第二风选装置进行第三除杂处理,所述第二除杂处理以及第三除杂处理后的物料进入所述第一人工分拣单元进行第一分拣处理;(II) The two-way conveying device transports the material after the first impurity removal treatment in step (1) from the first direction to the heavy-duty composite screening device of the heavy-duty screening module for the second screening process, the screened material enters the second magnetic separation device and the first air separation device for the second impurity removal process, the screened material enters the third magnetic separation device and the second air separation device for the third impurity removal process, and the second impurity removal process and the material after the third impurity removal process enter the first manual sorting unit for the first sorting process;
(III)步骤(II)所述第一分拣处理后的重物质物料进入所述破碎筛选模块的破碎装置中进行第二破碎处理,得到破碎物料;(III) The heavy material after the first sorting process in step (II) enters the crushing device of the crushing and screening module for a second crushing process to obtain crushed materials;
(IV)步骤(III)所述破碎物料进入第四磁选装置进行第四除杂处理后,进入所述圆振筛选装置进行筛分,得到第一粒径骨料、第二粒径骨料、第三粒径骨料以及第四粒径骨料;(IV) After the crushed material in step (III) enters the fourth magnetic separation device for the fourth impurity removal treatment, it enters the circular vibrating screening device for screening to obtain aggregates of the first particle size, aggregates of the second particle size, aggregates of the third particle size and aggregates of the fourth particle size;
(V)步骤(IV)所述第四粒径骨料进入第二人工分拣单元进行第二分拣处理后,返料至所述破碎装置。(V) The aggregate with the fourth particle size in step (IV) enters the second manual sorting unit for the second sorting process, and then returns to the crushing device.
作为本发明优选的技术方案,步骤(1)和步骤(I)所述第一破碎处理后的物料的粒径小于180mm,如170mm、160mm、150mm、140mm、130mm、120mm、110mm、100mm、90mm、80mm、70mm、60mm或50mm等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。As a preferred technical solution of the present invention, the particle diameter of the material after the first crushing treatment described in step (1) and step (1) is less than 180mm, such as 170mm, 160mm, 150mm, 140mm, 130mm, 120mm, 110mm, 100mm, 90mm, 80mm, 70mm, 60mm or 50mm, etc., but it is not limited to the listed values, and other unlisted values in the range of values are also applicable.
优选地,步骤(II)所述第二筛分处理中筛中物料的粒径为20~80mm,如20mm、30mm、40mm、50mm、60mm、70mm或80mm等,筛上物料的粒径为80~180mm,如80mm、90mm、100mm、110mm、120mm、130mm、140mm、150mm、160mm、170mm或180mm等,但并不仅限于所列举的数值,上述各数值范围内其他未列举的数值同样适用。Preferably, the particle size of the material in the sieve in the second screening process in step (II) is 20-80mm, such as 20mm, 30mm, 40mm, 50mm, 60mm, 70mm or 80mm, etc., and the particle size of the material on the sieve is 80-180mm, such as 80mm, 90mm, 100mm, 110mm, 120mm, 130mm, 140mm, 150mm, 160mm, 170mm or 180mm, etc., but not limited to the listed values, other unlisted values within the range of the above values are also applicable.
本发明中,重型复合筛选装置中进行的第二筛分处理还包括0~20mm的筛下物为渣土混合物,可以通过输送机直接输送至对应的渣土仓进行暂存。In the present invention, the second screening process performed in the heavy-duty compound screening device also includes that the 0-20mm undersize is a muck mixture, which can be directly transported to the corresponding muck bin by a conveyor for temporary storage.
优选地,步骤(3)以及步骤(IV)所述第一骨料的粒径为0~5mm,所述第二骨料的粒径为5~10mm,所述第三骨料的粒径为10~31.5mm,所述第四骨料的粒径大于31.5mm。Preferably, the particle size of the first aggregate in step (3) and step (IV) is 0-5 mm, the particle size of the second aggregate is 5-10 mm, the particle size of the third aggregate is 10-31.5 mm, and the particle size of the fourth aggregate is greater than 31.5 mm.
其中,所述第一骨料的粒径可以是0.5mm、1mm、2mm、3mm、4mm或5mm等,所述第二骨料的粒径可以是5mm、6mm、7mm、8mm、9mm或10mm等,第三骨料的粒径可以是10mm、12mm、15mm、18mm、20mm、22mm、25mm、28mm、30mm或31.5mm等,但并不仅限于所列举的数值,上述各数值范围内其他未列举的数值同样适用。Wherein, the particle diameter of the first aggregate can be 0.5mm, 1mm, 2mm, 3mm, 4mm or 5mm, etc., the particle diameter of the second aggregate can be 5mm, 6mm, 7mm, 8mm, 9mm or 10mm, etc., and the particle diameter of the third aggregate can be 10mm, 12mm, 15mm, 18mm, 20mm, 22mm, 25mm, 28mm, 30mm or 31.5mm, etc., but are not limited to the listed values. Other unrecited values within the respective value ranges also apply.
本发明中,步骤(3)以及步骤(IV)所述的第一粒径骨料、第二粒径骨料、第三粒径骨料以及第四粒径骨料的种类数和粒径大小可进行自主调整,并非定值,具体可视实际建设项目而定,上述的范围仅供参考。In the present invention, the number of types and particle sizes of the first particle size aggregate, the second particle size aggregate, the third particle size aggregate, and the fourth particle size aggregate described in step (3) and step (IV) can be adjusted independently, and are not fixed values. The specific values may depend on the actual construction project, and the above range is for reference only.
优选地,步骤(3)以及步骤(IV)所述第三骨料进入轻物质分离装置进行除杂处理。Preferably, the third aggregate in step (3) and step (IV) enters the light matter separation device for impurity removal treatment.
本发明中,第一除杂处理、第二除杂处理、第三除杂处理以及第四除杂处理分别独立地在第一磁选机、第二磁选机、第三磁选机和第四磁选机中进行,分离出磁性金属杂质。第一风选装置和第二风选装置分选出轻质的混合可燃物。第一人工分拣单元和第二人工分拣单元分别进行分拣处理,分拣出混合可燃物以及木材、纸张等其他材料。第三骨料进入轻物质分离装置进行除杂处理,分离出混合可燃物。In the present invention, the first impurity removal treatment, the second impurity removal treatment, the third impurity removal treatment and the fourth impurity removal treatment are independently carried out in the first magnetic separator, the second magnetic separator, the third magnetic separator and the fourth magnetic separator to separate magnetic metal impurities. The light mixed combustibles are sorted out by the first winnowing device and the second winnowing device. The first manual sorting unit and the second manual sorting unit perform sorting processing respectively, and sort out mixed combustibles and other materials such as wood and paper. The third aggregate enters the light matter separation device for impurity removal treatment, and the mixed combustibles are separated.
与现有技术相比,本发明至少具有以下有益效果:Compared with the prior art, the present invention has at least the following beneficial effects:
(1)本发明提出的一种建筑拆除垃圾高效分选处理系统,通过正反转皮带机旁通路径的设置及电气控制系统的切换实现不同含杂率建筑拆除垃圾处理模式的开启,实现设备间的自动调节,仅需一条生产线既可以满足不同含杂率建筑拆除垃圾的处理需求,设备占地面积更小,项目工程造价降低;(1) A high-efficiency sorting and processing system for construction demolition waste proposed by the present invention, through the setting of the bypass path of the forward and reverse belt conveyor and the switching of the electrical control system, the opening of the construction demolition waste treatment mode with different trash content is realized, and the automatic adjustment between equipment is realized. Only one production line can meet the processing requirements of construction demolition waste with different trash content, the equipment occupies a smaller area, and the project cost is reduced;
(2)本发明提出的一种建筑拆除垃圾高效分选处理系统普遍适用于国内不同含杂率的建筑拆除垃圾的处理需求,可以实现设备间的高效利用,降低系统运行成本和人工成本,设备运行更加稳定,故障率低,对物料的破碎、分选、筛分具有更好的处理效果,系统分选效率显著提升,保证出厂再生骨料的品质,并尽可能的将可回收物进行回收循环利用,实现建筑拆除垃圾最大资源化利用;(2) The high-efficiency sorting and processing system for construction demolition waste proposed by the present invention is generally applicable to the processing needs of construction demolition waste with different impurity rates in China. It can realize efficient utilization of equipment, reduce system operating costs and labor costs, and have more stable equipment operation and low failure rate. It has better processing effects on material crushing, sorting, and screening.
(3)整个系统采用一体化设计,将产线设备系统、电气控制系统、除尘系统、钢结构系统一并考虑,系统工艺路线更加通顺流畅,适应性强,值得工程化推广应用。(3) The whole system adopts an integrated design, considering the production line equipment system, electrical control system, dust removal system, and steel structure system together. The system process route is smoother and more adaptable, and it is worthy of engineering promotion and application.
附图说明Description of drawings
图1为本发明实施例2提供的建筑拆除垃圾高效分选处理系统装置的结构示意图;Fig. 1 is the structural schematic diagram of the high-efficiency sorting and processing system device for construction demolition waste provided by Embodiment 2 of the present invention;
图2本发明应用例1提供的建筑拆除垃圾高效分选处理系统方法的流程示意图;Fig. 2 is a schematic flow diagram of the construction demolition waste efficient sorting and processing system method provided by Application Example 1 of the present invention;
图3本发明应用例2提供的建筑拆除垃圾高效分选处理系统方法的流程示意图。Fig. 3 is a schematic flowchart of the system method for efficient sorting and processing of construction demolition waste provided by Application Example 2 of the present invention.
下面对本发明进一步详细说明。但下述的实例仅仅是本发明的简易例子,并不代表或限制本发明的权利保护范围,本发明的保护范围以权利要求书为准。The present invention will be further described in detail below. However, the following examples are only simple examples of the present invention, and do not represent or limit the protection scope of the present invention, and the protection scope of the present invention shall be determined by the claims.
具体实施方式Detailed ways
为更好地说明本发明,便于理解本发明的技术方案,本发明的典型但非限制性的实施例如下:For better illustrating the present invention, facilitate understanding technical scheme of the present invention, typical but non-limiting embodiment of the present invention is as follows:
实施例1Example 1
本实施例提供一种建筑拆除垃圾高效分选处理系统装置,所述系统装置包括给料模块、重型筛选模块或破碎筛选模块,所述给料模块包括双向输送装置,所述双向输送装置的第一方向物料出口与所述重型筛选模块的物料入口相连,所述双向输送装置的第二方向物料出口与破碎筛选模块的物料入口相连,所述重型筛选模块的物料出口与破碎筛选模块的物料入口相连;This embodiment provides a high-efficiency sorting and processing system device for construction demolition waste. The system device includes a feeding module, a heavy-duty screening module or a crushing and screening module. The feeding module includes a two-way conveying device. The first direction material outlet of the two-way conveying device is connected to the material inlet of the heavy-duty screening module.
所述给料模块包括依次连接的振动给料装置、颚式破碎装置、第一磁选装置以及双向输送装置;The feeding module includes a vibrating feeding device, a jaw crushing device, a first magnetic separation device and a two-way conveying device connected in sequence;
所述振动给料装置的筛上物料出口与所述颚式破碎装置的物料入口相连,所述振动给料装置的筛下物料出口与所述第一磁选机的物料入口相连;The over-screen material outlet of the vibrating feeding device is connected to the material inlet of the jaw crushing device, and the under-screen material outlet of the vibrating feeding device is connected to the material inlet of the first magnetic separator;
所述重型筛选模块包括依次连接的重型复合筛选装置、磁选单元、风选单元以及第一人工分拣单元,所述磁选单元包括并联的第二磁选装置和第三磁选装置,所述风选单元包括并联的第一风选装置和第二风选装置;The heavy-duty screening module includes a heavy-duty composite screening device, a magnetic separation unit, a wind separation unit and a first manual sorting unit connected in sequence, the magnetic separation unit includes a parallel second magnetic separation device and a third magnetic separation device, and the wind separation unit includes a parallel first wind separation device and a second wind separation device;
所述重型复合筛选装置的筛上物料出口与所述第二磁选装置的物料入口相连,所述重型复合筛选装置的筛中物料出口与所述第三磁选装置的物料入口相连,所述第二磁选装置的物料出口与所述第一风选装置物料入口相连,所述第三磁选装置的物料出口与所述第二风选装置物料入口相连,所述第一风选装置的重物质物料出口以及所述第二风选装置的重物质物料出口分别独立地与所述第一人工分拣单元的物料入口相连;The material outlet on the screen of the heavy-duty composite screening device is connected with the material inlet of the second magnetic separation device, the material outlet of the heavy-duty composite screening device is connected with the material inlet of the third magnetic separation device, the material outlet of the second magnetic separation device is connected with the material inlet of the first wind separation device, the material outlet of the third magnetic separation device is connected with the material inlet of the second wind separation device, the heavy material material outlet of the first wind separation device and the heavy material material outlet of the second wind separation device are independently connected with the material inlet of the first manual sorting unit;
所述破碎筛选模块包括依次连接的破碎装置、第四磁选装置以及圆振筛选装置,所述破碎装置为反击式破碎装置;The crushing and screening module includes a crushing device, a fourth magnetic separation device and a circular vibration screening device connected in sequence, and the crushing device is an impact crushing device;
所述圆振筛选装置包括第一物料出口、第二物料出口、第三物料出口以及第四物料出口,所述第三物料出口与轻物质分离装置的物料入口相连,所述第四物料出口与第二人工分拣单元的物料入口相连,所述第二人工分拣单元的高纯物料出口与所述破碎装置的物料入口相连。The circular vibration screening device includes a first material outlet, a second material outlet, a third material outlet and a fourth material outlet, the third material outlet is connected to the material inlet of the light matter separation device, the fourth material outlet is connected to the material inlet of the second manual sorting unit, and the high-purity material outlet of the second manual sorting unit is connected to the material inlet of the crushing device.
实施例2Example 2
本实施例提供一种建筑拆除垃圾高效分选处理系统装置,其结构如图1所示,所述系统装置包括给料模块、重型筛选模块或破碎筛选模块,所述给料模块包括正反转皮带机,所述正反转皮带机的反转方向物料出口与所述重型筛选模块的物料入口相连,所述正反转皮带机的正转方向物料出口与破碎筛选模块的物料入口相连,所述重型筛选模块的物料出口与破碎筛选模块的物料入口相连;The present embodiment provides a system device for high-efficiency sorting and processing of construction demolition waste. Its structure is as shown in Figure 1. The system device includes a feeding module, a heavy-duty screening module or a crushing and screening module. The feeding module includes a forward and reverse belt conveyor. The reverse direction material outlet of the forward and reverse belt conveyor is connected to the material inlet of the heavy-duty screening module. The forward-rotation material outlet of the forward and reverse belt conveyor is connected to the material inlet of the crushing and screening module, and the material outlet of the heavy-duty screening module is connected to the material inlet of the crushing and screening module;
所述给料模块包括依次连接的振动给料机、颚式破碎机、第一磁选机以及正反转皮带机;The feeding module includes a vibrating feeder, a jaw crusher, a first magnetic separator and a forward and reverse belt conveyor connected in sequence;
所述振动给料机的筛上物料出口与所述颚式破碎机的物料入口相连,所述振动给料机的筛下物料出口与所述第一磁选机的物料入口相连;The over-screen material outlet of the vibrating feeder is connected to the material inlet of the jaw crusher, and the under-screen material outlet of the vibrating feeder is connected to the material inlet of the first magnetic separator;
所述重型筛选模块包括依次连接的重型复合筛选机、磁选单元、风选单元以及第一人工分拣房,所述磁选单元包括并联的第二磁选机和第三磁选机,所述风选单元包括并联的第一风选机和第二风选机;The heavy-duty screening module includes a heavy-duty compound screening machine, a magnetic separation unit, a winnowing unit and a first manual sorting room connected in sequence, the magnetic separation unit includes a parallel second magnetic separator and a third magnetic separator, and the winnowing unit includes a parallel first winnowing machine and a second winnowing machine;
所述重型复合筛选机的筛上物料出口与所述第二磁选机的物料入口相连,所述重型复合筛选机的筛中物料出口与所述第三磁选机的物料入口相连,所述第二磁选机的物料出口与所述第一风选机的物料入口相连,所述第三磁选机的物料出口与所述第二风选机的物料入口相连,所述第一风选机的重物质物料出口以及所述第二风选机的重物质物料出口分别独立地与所述第一人工分拣房的物料入口相连;The material outlet on the screen of the heavy-duty composite screening machine is connected to the material inlet of the second magnetic separator, the material outlet in the screen of the heavy-duty composite screening machine is connected to the material inlet of the third magnetic separator, the material outlet of the second magnetic separator is connected to the material inlet of the first air separator, the material outlet of the third magnetic separator is connected to the material inlet of the second air separator, and the heavy material material outlet of the first air separator and the heavy material outlet of the second air separator are independently connected to the material inlet of the first manual sorting room;
所述破碎筛选模块包括依次连接的反击式破碎机、第四磁选机以及圆振筛选机;The crushing and screening module includes an impact crusher, a fourth magnetic separator and a circular vibration screening machine connected in sequence;
所述圆振筛选机包括第一物料出口、第二物料出口、第三物料出口以及第四物料出口,所述第三物料出口与轻物质分离器的物料入口相连,所述第四物料出口与第二人工分拣房的物料入口相连,所述第二人工分拣房的高纯物料出口与所述反击式破碎机的物料入口相连。The circular vibration screening machine includes a first material outlet, a second material outlet, a third material outlet and a fourth material outlet, the third material outlet is connected to the material inlet of the light matter separator, the fourth material outlet is connected to the material inlet of the second manual sorting room, and the high-purity material outlet of the second manual sorting room is connected to the material inlet of the impact crusher.
应用例1Application example 1
本应用例提供一种建筑拆除垃圾高效分选处理系统方法,使用实施例2提供的建筑拆除垃圾高效分选处理系统装置,其流程如图2所示,本应用例处理的建筑拆除垃圾为低杂质含量建筑拆除垃圾,其来源为各类建筑物、构筑物等拆除过程中产生的弃料,杂质含量小于5%。This application example provides a system method for efficient sorting and processing of construction demolition waste. The high-efficiency separation and processing system device for construction demolition waste provided in Example 2 is used. The process flow is shown in Figure 2. The construction demolition waste processed in this application example is construction demolition waste with low impurity content.
所述系统方法包括以下步骤:The system method includes the steps of:
(1)所述建筑拆除垃圾进入振动给料机进行给料和筛分处理,筛下物料进入第一磁选机进行第一除杂处理分离出磁性铁料,筛上物料进入颚式破碎机进行第一破碎处理至物料的粒径小于180mm后进入所述第一磁选机进行第一除杂处理分离出磁性铁料;(1) The construction demolition waste enters the vibrating feeder for feeding and screening, the under-screen material enters the first magnetic separator for the first impurity removal process to separate the magnetic iron material, and the screened material enters the jaw crusher for the first crushing process until the particle size of the material is less than 180 mm, then enters the first magnetic separator for the first impurity removal process to separate the magnetic iron material;
(2)所述正反转皮带机将经步骤(1)所述第一除杂处理后的物料从正转向输送至所述破碎筛选模块的反击式破碎机中进行第二破碎处理,得到破碎物料;(2) The reversing belt conveyor transfers the material after the first impurity removal treatment in step (1) from the forward direction to the impact crusher of the crushing and screening module for the second crushing process to obtain the crushed material;
(3)步骤(2)所述破碎物料进入第四磁选机进行第二除杂处理分离出磁性铁料后,进入所述圆振筛选机进行筛分,得到粒径为0~5mm的第一粒径骨料、粒径为5~10mm的第二粒径骨料、粒径为10~31.5mm的第三粒径骨料以及粒径大于31.5mm的第四粒径骨料;(3) The crushed material in step (2) enters the fourth magnetic separator for the second impurity removal treatment to separate the magnetic iron material, and then enters the circular vibration screening machine for screening to obtain aggregates with a first particle size of 0-5 mm, aggregates with a second particle size of 5-10 mm, aggregates with a third particle size of 10-31.5 mm, and aggregates with a fourth particle size greater than 31.5 mm;
(4)步骤(3)所述第四粒径骨料进入第二人工分拣房进行分拣处理分离出混合可燃物和木材、纸张等资源物后,返料至所述反击式破碎机;所述第三骨料进入轻物质分离器分离出混合可燃物,与第一粒径骨料和第二粒径骨料可作为建材使用。(4) The aggregate with the fourth particle size in step (3) enters the second manual sorting room for sorting and processing to separate the mixed combustibles and resources such as wood and paper, and then returns to the impact crusher; the third aggregate enters the light matter separator to separate the mixed combustibles, and can be used as building materials with the aggregates of the first particle size and the second particle size.
应用例2Application example 2
本应用例提供一种建筑拆除垃圾高效分选处理系统方法,使用实施例2提供的建筑拆除垃圾高效分选处理系统装置,其流程如图3所示,本应用例处理的建筑拆除垃圾为高杂质含量建筑拆除垃圾,其来源为各类建筑物、构筑物等拆除过程中产生的弃料,杂质含量小于30%。This application example provides an efficient sorting and processing system method for construction demolition waste, using the construction demolition waste high-efficiency sorting and processing system device provided in Example 2. The process is shown in Figure 3. The construction demolition waste processed in this application example is construction demolition waste with high impurity content.
所述系统方法包括以下步骤:The system method includes the steps of:
(I)所述建筑拆除垃圾进入振动给料机进行给料和第一筛分处理,筛下物料进入第一磁选机进行第一除杂处理分离出磁性铁料,筛上物料进入颚式破碎机进行第一破碎处理后进入所述第一磁选机进行第一除杂处理分离出磁性铁料;(1) the building demolition waste enters the vibrating feeder for feeding and the first screening process, the under-screen material enters the first magnetic separator and carries out the first impurity removal process to separate the magnetic iron material, and the material on the screen enters the jaw crusher for the first crushing process and then enters the first magnetic separator to carry out the first impurity removal process to separate the magnetic iron material;
(II)所述正反转皮带机将经步骤(1)所述第一除杂处理后的物料从反转方向输送至所述重型筛选模块的重型复合筛选机中进行第二筛分处理,粒径为80~180mm的筛上物料依次进入第二磁选机和第一风选机进行第二除杂处理分离出磁性铁料和混合可燃物,粒径为20~80mm的筛中物料依次进入第三磁选机和第二风选机进行第三除杂处理分离出磁性铁料和混合可燃物,粒径为0~20mm的筛下物为渣土混合物,所述第二除杂处理以及第三除杂处理后的物料进入所述第一人工分拣房进行第一分拣处理分离出混合可燃物和木材、纸张等资源物;(II) The reversing belt conveyor transports the material after the first impurity removal treatment in step (1) from the reverse direction to the heavy-duty compound screening machine of the heavy-duty screening module for the second screening process. The material on the screen with a particle size of 80-180 mm enters the second magnetic separator and the first air separator for the second impurity removal process to separate the magnetic iron material and mixed combustibles. The undersieve with a particle size of 0-20mm is a mixture of muck and soil, and the materials after the second impurity removal treatment and the third impurity removal treatment enter the first manual sorting room for the first sorting process to separate mixed combustibles and resources such as wood and paper;
(III)步骤(II)所述第一分拣处理后的重物质物料进入所述破碎筛选模块的反击式破碎机中进行第二破碎处理,得到破碎物料;(III) The heavy material after the first sorting process in step (II) enters the impact crusher of the crushing and screening module for a second crushing process to obtain crushed materials;
(IV)步骤(III)所述破碎物料进入第四磁选机进行第四除杂处理分离出磁性铁料后,进入所述圆振筛选机进行筛分,得到粒径为0~5mm的第一粒径骨料、粒径为5~10mm的第二粒径骨料、粒径为10~31.5mm的第三粒径骨料以及粒径大于31.5mm的的第四粒径骨料;(IV) The crushed material in step (III) enters the fourth magnetic separator for the fourth impurity removal treatment to separate the magnetic iron material, and then enters the circular vibration screening machine for screening to obtain aggregates with a first particle size of 0 to 5 mm, aggregates with a second particle size of 5 to 10 mm, aggregates with a third particle size of 10 to 31.5 mm, and aggregates with a fourth particle size greater than 31.5 mm;
(V)步骤(IV)所述第四粒径骨料进入第二人工分拣房进行分拣处理分离出混合可燃物和木材、纸张等资源物后,返料至所述反击式破碎机;所述第三骨料进入轻物质分离器分离出混合可燃物,与第一粒径骨料和第二粒径骨料可作为建材使用。(V) The aggregate with the fourth particle size in step (IV) enters the second manual sorting room for sorting and processing to separate the mixed combustibles and resource materials such as wood and paper, and then returns to the impact crusher; the third aggregate enters the light matter separator to separate the mixed combustibles, and can be used as building materials with the aggregates of the first particle size and the second particle size.
应用例1和应用例2对建筑拆除垃圾进行高效分选处理后,分离得到再生骨料、混合可燃物、渣土混合物、磁性铁料和木材、纸张等其他资源物,上述物料占比如表1所示。Application Example 1 and Application Example 2 After efficient sorting of construction demolition waste, recycled aggregates, mixed combustibles, muck mixture, magnetic iron materials, wood, paper and other resources are obtained. The proportions of the above materials are shown in Table 1.
表1建筑拆除垃圾高效分选处理后末端产品种类及占比Table 1 Types and proportions of terminal products after efficient sorting and treatment of construction demolition waste
从表1的测试结果可以看出,采用实施例1和2提供的建筑拆除垃圾高效分选处理系统装置以及应用例1和2提供的建筑拆除垃圾高效分选处理系统方法,可以将建筑拆除垃圾分选为再生骨料、混合可燃物、渣土混合物、磁选铁料以及木材、纸张等其他资源物,实现建筑拆除垃圾的高效分选和资源化利用。It can be seen from the test results in Table 1 that the construction demolition waste high-efficiency sorting and processing system device provided in Examples 1 and 2 and the construction demolition waste high-efficiency sorting and processing system method provided in Application Examples 1 and 2 can sort construction demolition waste into recycled aggregates, mixed combustibles, slag-soil mixtures, magnetically separated iron materials, wood, paper and other resources, and realize efficient sorting and resource utilization of construction demolition waste.
申请人声明,本发明通过上述实施例来说明本发明的详细结构特征,但本发明并不局限于上述详细结构特征,即不意味着本发明必须依赖上述详细结构特征才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明所选用部件的等效替换以及辅助部件的增加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。The applicant declares that the present invention illustrates the detailed structural features of the present invention through the above embodiments, but the present invention is not limited to the above detailed structural features, that is, it does not mean that the present invention must rely on the above detailed structural features to be implemented. Those skilled in the art should understand that any improvement of the present invention, equivalent replacement of selected components in the present invention, addition of auxiliary components, selection of specific methods, etc., all fall within the scope of protection and disclosure of the present invention.
以上详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiment of the present invention has been described in detail above, but the present invention is not limited to the specific details in the above-mentioned embodiment. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all belong to the protection scope of the present invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner if there is no contradiction. In order to avoid unnecessary repetition, the present invention will not further describe various possible combinations.
此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。In addition, various combinations of different embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.
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