CN116462011A - Bulk cargo continuous ship unloader - Google Patents
Bulk cargo continuous ship unloader Download PDFInfo
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- CN116462011A CN116462011A CN202310343964.5A CN202310343964A CN116462011A CN 116462011 A CN116462011 A CN 116462011A CN 202310343964 A CN202310343964 A CN 202310343964A CN 116462011 A CN116462011 A CN 116462011A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/60—Loading or unloading ships
- B65G67/606—Loading or unloading ships using devices specially adapted for bulk material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/02—Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads
- B65G65/16—Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads with rotary pick-up conveyors
- B65G65/22—Screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/18—Preventing escape of dust
- B65G69/185—Preventing escape of dust by means of non-sealed systems
- B65G69/186—Preventing escape of dust by means of non-sealed systems with aspiration means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/20—Controlling water pollution; Waste water treatment
- Y02A20/204—Keeping clear the surface of open water from oil spills
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ocean & Marine Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Ship Loading And Unloading (AREA)
Abstract
本发明涉及卸船机技术领域,具体为一种散货连续卸船机,水平臂架与垂直臂架一端相铰接,输送机构设于垂直臂架与水平臂架内,水平臂架的中部与门架转台结构相铰接,且两者之间铰接有第一伸缩件,门架转台结构与卸料机构的顶部转动连接,水平臂架与垂直臂架之间还铰接有第二伸缩件,水平螺旋集料机构沿垂直于竖直螺旋集料机构的长度方向设置有开口,竖直螺旋集料机构的一端设有与开口相对应的进料口,另一端设有与输送机构的输入端相连通的出料口,输送机构的输出端与卸料机构相连通,吸尘机构与卸料机构相连通以吸收物料中的灰尘。解决了现有的卸船机供料能力不足,使得卸船机卸船效率低,且物料传输过程中灰尘对环境易造成污染的问题。
The invention relates to the technical field of ship unloaders, in particular to a bulk cargo continuous ship unloader. The horizontal arm frame is hinged to one end of the vertical arm frame. The conveying mechanism is arranged in the vertical arm frame and the horizontal arm frame. One end of the vertical spiral collection mechanism is provided with a feed port corresponding to the opening, and the other end is provided with a discharge port connected with the input end of the conveying mechanism, the output end of the conveying mechanism is connected with the discharge mechanism, and the dust suction mechanism is connected with the discharge mechanism to absorb the dust in the material. It solves the problem that the existing ship unloader has insufficient material supply capacity, which makes the ship unloader unloading efficiency low, and the problem that dust in the material transmission process easily pollutes the environment.
Description
技术领域technical field
本发明涉及散货卸船技术领域,具体涉及一种散货连续卸船机。The invention relates to the technical field of bulk cargo unloading, in particular to a bulk cargo continuous unloading machine.
背景技术Background technique
目前,气力式、夹带式、波纹挡边带式、螺旋式和埋刮板式五种类型散货连续卸船机常用于粮食连续卸船。其中,气力式卸船机体形轻巧、清舱量低,但单位能耗高,噪音大,对被运送物料的块度、粘度、湿度有所限制,粮食破损率高,难以达到1000t/h以上的卸船效率;夹带式卸船机能耗低、质量轻、物料破损小,但清舱量高,对异物较敏感,如果混入有锐利边角的异物,极易造成对输送带的损坏;波纹挡边带式卸船机自重轻、能耗低,但不宜输送大块物料和潮湿、粘性大的物料,维护费用高;螺旋卸船机对物料适应性强、卸船效率高,但单位能耗高,粮食破损率高;埋刮板卸船机具有卸船效率高、能耗相对较低、使用维护简便等优点,但清舱量高,自重大,物料适应性差。At present, five types of continuous bulk cargo unloaders, pneumatic type, entrainment type, corrugated sidewall type, spiral type and buried scraper type, are commonly used for continuous grain unloading. Among them, the pneumatic ship unloader has a light body and low cleaning capacity, but has high energy consumption per unit, high noise, restrictions on the size, viscosity, and humidity of the materials being transported, and a high grain damage rate, making it difficult to achieve an unloading efficiency of more than 1000t/h; the entrainment ship unloader has low energy consumption, light weight, and small material damage, but has a high cleaning capacity and is sensitive to foreign matter. If foreign matter with sharp edges is mixed, it is easy to cause damage to the conveyor belt; Lightweight and low energy consumption, but it is not suitable for conveying bulk materials and wet and viscous materials, and the maintenance cost is high; the screw ship unloader has strong adaptability to materials and high unloading efficiency, but the unit energy consumption is high and the grain damage rate is high; the buried scraper ship unloader has the advantages of high unloading efficiency, relatively low energy consumption, and easy use and maintenance, but it has high cleaning capacity, heavy weight, and poor material adaptability.
综上所述,对现有连续卸船机的深入分析表明,粮食连续卸船机仍有较大的技术创新空间。例如现有专利申请号为201510025591.2的专利文献中,公开了卸船机机械随动式抗风浪取料系统,螺旋取料器遇到板结的粮食时,则无法正常上料,使得卸船机的卸船效率降低,同时,在粮食卸船过程中,产生的灰尘没有进行清除,容易对港口的环境造成污染,影响港口其他工作的正常进行。To sum up, the in-depth analysis of the existing continuous ship unloader shows that there is still a large room for technological innovation in the grain continuous ship unloader. For example, the existing patent application number is 201510025591.2, which discloses a ship unloader mechanical follow-up anti-wind and wave reclaiming system. When the screw reclaimer encounters hardened grain, it cannot feed normally, which reduces the unloading efficiency of the ship unloader. At the same time, during the grain unloading process, the dust generated is not cleaned, which is likely to pollute the environment of the port and affect the normal operation of other work in the port.
发明内容Contents of the invention
本发明的目的在于克服上述技术不足,提供一种散货连续卸船机,解决现有的卸船机供料能力不足或运行阻力大,使得卸船机卸船效率低或能耗高的问题,实现高效率、低能耗的连续卸船且物料传输过程中灰尘对环境易造成污染的问题。The purpose of the present invention is to overcome the above-mentioned technical deficiencies and provide a continuous bulk cargo unloader to solve the problem of insufficient material supply capacity or high operating resistance of the existing ship unloader, which makes the unloading efficiency of the ship unloader low or high energy consumption, to achieve continuous unloading with high efficiency and low energy consumption, and the problem that dust during material transmission is likely to pollute the environment.
为达到上述技术目的,本发明采取了以下技术方案:In order to achieve the above-mentioned technical purpose, the present invention has taken the following technical solutions:
本发明提供一种散货连续卸船机,包括垂直臂架、与垂直臂架一端相铰接的水平臂架、固设于垂直臂架另一端的水平螺旋集料机构和竖直螺旋集料机构、设于垂直臂架与水平臂架内的输送机构、卸料机构、门架转台结构以及吸尘机构,所述水平臂架的中部与卸门架转台结构相铰接,所述门架转台结构与卸料机构的顶部转动连接,所述水平臂架与门架转台结构之间铰接有第一伸缩件,所述水平臂架与垂直臂架之间铰接有第二伸缩件,所述水平螺旋集料机构沿垂直于竖直螺旋集料机构的长度方向设置有开口,所述竖直螺旋集料机构的一端设有与所述开口相对应的进料口,另一端设有与输送机构的输入端相连通的出料口,所述输送机构的输出端与卸料机构相连通,所述水平螺旋集料机构可用于将物料推送至所述竖直螺旋集料机构的进料口,所述竖直螺旋集料机构用于提升物料并传输至输送机构内,所述输送机构用于将物料卸至所述卸料机构,所述吸尘机构与卸料机构相连通以吸收物料中的灰尘。The invention provides a bulk cargo continuous ship unloader, comprising a vertical arm frame, a horizontal arm frame hinged to one end of the vertical arm frame, a horizontal spiral collecting mechanism and a vertical spiral collecting mechanism fixed at the other end of the vertical arm frame, a conveying mechanism arranged in the vertical arm frame and the horizontal arm frame, a material unloading mechanism, a door frame turntable structure and a dust suction mechanism, the middle part of the horizontal arm frame is hinged with the door frame turntable structure, the door frame turntable structure is rotationally connected with the top of the unloading mechanism, and the horizontal arm frame is connected to the door frame turntable A first telescopic member is hinged between the structures, and a second telescopic member is hinged between the horizontal arm frame and the vertical arm frame. The horizontal spiral material collecting mechanism is provided with an opening along the length direction perpendicular to the vertical spiral material collecting mechanism. The straight screw collecting mechanism is used to lift the material and transport it into the conveying mechanism, and the conveying mechanism is used to discharge the material to the discharge mechanism, and the dust suction mechanism is connected with the discharge mechanism to absorb the dust in the material.
在一些实施例中,所述水平螺旋集料机构包括第一驱动件、第一旋转轴、第一螺旋叶片以及挡料件,所述第一驱动件与垂直臂架另一端的侧板固定连接,且所述第一驱动件的输出端与第一转轴的一端固定连接,所述第一螺旋叶片与第一旋转轴固定连接,所述第一旋转轴的另一端与所述竖直螺旋集料机构一端的进料口相对应,所述挡料件沿第一旋转轴的长度方向设于所述第一螺旋叶片的一侧,所述挡料件设于第一螺旋叶片的另一侧之间形成有所述开口,经由所述挡料件对物料进行阻挡,供于所述第一驱动件驱动第一螺旋叶片转动将物料输送至所述竖直螺旋集料机构的进料口。In some embodiments, the horizontal spiral collecting mechanism includes a first driving member, a first rotating shaft, a first helical blade, and a material blocking member. The first driving member is fixedly connected to the side plate at the other end of the vertical boom, and the output end of the first driving member is fixedly connected to one end of the first rotating shaft. The first spiral blade is fixedly connected to the first rotating shaft. The opening is formed between the other side of the first helical blade, and the material is blocked by the material blocking member, which is used for the first driving member to drive the first helical blade to rotate and transport the material to the feeding port of the vertical helical material collecting mechanism.
在一些实施例中,所述挡料件包括挡板和第二驱动件,所述挡板设置于所述侧板与所述竖直螺旋集料机构的一端之间,所述第二驱动件固设于垂直臂架的另一端且与所述挡板相连接。In some embodiments, the material blocking member includes a baffle plate and a second driving member, the baffle plate is arranged between the side plate and one end of the vertical screw collecting mechanism, and the second driving member is fixed on the other end of the vertical arm and connected to the baffle plate.
在一些实施例中,所述挡板为半圆弧形挡板,所述挡板转动设置于侧板与所述竖直螺旋集料机构的一端之间,所述挡板上设置有弧形齿条,所述第二驱动件的输出端固设有与弧形齿条相啮合的转动齿轮。In some embodiments, the baffle is a semi-arc-shaped baffle, and the baffle is rotatably arranged between the side plate and one end of the vertical screw collecting mechanism, the baffle is provided with an arc-shaped rack, and the output end of the second driving member is fixed with a rotating gear meshing with the arc-shaped rack.
在一些实施例中,所述竖直螺旋集料机构包括导料管、第二旋转轴、第二螺旋叶片以及第三驱动件,所述导料管的一端的侧壁设置有进料口,所述第三驱动件固设于所述导料管的另一端,所述第二旋转轴设置于导料管内且一端与第三驱动件的输出端固定连接,所述第二螺旋叶片固设于第二旋转轴上,所述导料管的另一端侧壁设置有出料口。In some embodiments, the vertical spiral material collection mechanism includes a feed tube, a second rotating shaft, a second helical blade, and a third driving member. The side wall at one end of the feeding tube is provided with a feed inlet, the third driving member is fixed at the other end of the feeding tube, the second rotating shaft is arranged in the feeding tube and one end is fixedly connected to the output end of the third driving member, the second spiral blade is fixed on the second rotating shaft, and the side wall at the other end of the feeding tube is provided with a discharge port.
在一些实施例中,所述竖直螺旋集料机构还包括第三螺旋叶片,所述第三螺旋叶片固设于第二旋转轴上,且所述第三螺旋叶片位于第二螺旋叶片的上方,所述第三螺旋叶片与第二螺旋叶片的螺旋方向相反。In some embodiments, the vertical spiral material collection mechanism further includes a third spiral blade, the third spiral blade is fixed on the second rotating shaft, and the third spiral blade is located above the second spiral blade, and the spiral direction of the third spiral blade is opposite to that of the second spiral blade.
在一些实施例中,所述输送机构包括固设于垂直臂架内的竖直密封罩壳、固设于水平臂架内的水平封罩壳、转动设置于竖直密封罩壳内的底部滚筒、转动设置于水平密封罩壳内的头部滚筒、挡边斗式输送带以及第四驱动件,所述竖直密封罩壳与水平密封罩壳之间连接有头部密封罩,所述挡边斗式输送带转动连接于底部滚筒与头部滚筒之间,所述第四驱动件固设于水平臂架上,且输出端与头部滚筒的转轴固定连接,所述竖直密封罩壳上的接料口与所述竖直螺旋集料机构的出料口相连通,所述水平密封罩壳上的卸料口与卸料机构相连通,且所述竖直密封罩壳、水平密封罩壳以及头部密封罩内设置有支撑挡边斗式输送带的多个托辊。In some embodiments, the conveying mechanism includes a vertical sealed casing fixed in the vertical arm frame, a horizontal sealed casing fixed in the horizontal arm frame, a bottom roller rotatably arranged in the vertical sealed casing, a head roller rotatably arranged in the horizontal sealed casing, a sidewall conveyor belt, and a fourth driving member. A head sealing cover is connected between the vertical sealed casing and the horizontal sealed casing. The sidewall conveyor belt is rotatably connected between the bottom roller and the head roller, and the fourth driving part is fixed on the horizontal arm frame. and the output end is fixedly connected with the rotating shaft of the head drum, the material receiving port on the vertical sealing case is connected with the discharge port of the vertical spiral collecting mechanism, the discharge port on the horizontal sealing case is connected with the discharging mechanism, and the vertical sealing case, the horizontal sealing case and the head sealing case are provided with a plurality of supporting rollers supporting the sidewall bucket conveyor belt.
在一些实施例中,所述头部密封罩包括一段竖直臂密封罩壳、一段水平臂密封罩壳以及至少一活动罩壳,一段所述竖直臂密封罩壳与竖直密封罩壳壳相连接,一段所述水平臂密封罩壳与水平密封罩壳相连接,且所述竖直臂密封罩壳还经由销轴与水平臂密封罩壳转动连接,所述竖直臂密封罩壳和水平臂密封罩壳内围合形成有通道,且所述竖直臂密封罩壳和水平臂密封罩壳之间具有敞开所述通道的缺口,至少一所述活动罩壳经由所述销轴活动连接于所述竖直臂密封罩壳和水平臂密封罩壳之间的缺口内,当所述竖直臂密封罩壳和/或水平臂密封罩壳绕销轴转动时,至少一所述活动罩壳可封闭所述通道的缺口。In some embodiments, the head sealing cover includes a section of vertical arm sealing casing, a section of horizontal arm sealing casing and at least one movable casing. A section of the vertical arm sealing casing is connected to the vertical sealing casing, a section of the horizontal arm sealing casing is connected to the horizontal sealing casing, and the vertical arm sealing casing is also rotatably connected to the horizontal arm sealing casing via a pin shaft. A passage is formed inside the vertical arm sealing casing and the horizontal arm sealing casing, and there is a Open the gap of the channel, at least one movable case is movably connected in the gap between the vertical arm sealing case and the horizontal arm sealing case via the pin shaft, when the vertical arm sealing case and/or the horizontal arm sealing case rotate around the pin shaft, at least one of the movable cases can close the gap of the passage.
在一些实施例中,所述活动罩壳整体呈扇形状,所述竖直臂密封罩壳和水平臂密封罩壳的一侧分别设置有与活动罩壳活动连接的第一扇形罩体和第二扇形罩体,所述活动罩壳的一侧延伸至所述第一扇形罩体的内部,所述活动罩壳的一侧设置有第一限位板,所述第一扇形罩体的内部设置有可与第一限位板相抵触的第一条形板,所述第二扇形罩体延伸至所述活动罩壳另一侧的内部,所述第二扇形罩体上设置有第二限位板,所述活动罩壳的另一侧设置有可与第二限位板相抵触的第二条形板。In some embodiments, the movable casing is fan-shaped as a whole, one side of the vertical arm sealing casing and the horizontal arm sealing casing are respectively provided with a first fan-shaped casing and a second fan-shaped casing movably connected with the movable casing, one side of the movable casing extends to the inside of the first fan-shaped casing, a first limiting plate is arranged on one side of the movable casing, a first bar-shaped plate that can conflict with the first limiting plate is arranged inside the first fan-shaped casing, and the second fan-shaped casing extends to the other side of the movable casing. Inside, the second fan-shaped cover is provided with a second limiting plate, and the other side of the movable cover is provided with a second bar-shaped plate that can interfere with the second limiting plate.
在一些实施例中,还包括移动车体,所述卸料机构和吸尘机构均设置于移动车体上。In some embodiments, a mobile vehicle body is also included, and the unloading mechanism and the dust suction mechanism are both arranged on the mobile vehicle body.
与现有技术相比,本发明提供的一种散货连续卸船机,通过水平臂架与垂直臂架一端相铰接,水平螺旋集料机构和竖直螺旋集料机构固设于垂直臂架的另一端,输送机构设于垂直臂架与水平臂架内,水平臂架的中部与卸料机构的顶部相铰接,且两者之间铰接有第一伸缩件,水平臂架与垂直臂架之间还铰接有第二伸缩件,水平螺旋集料机构沿垂直于竖直螺旋集料机构的长度方向设置有开口,竖直螺旋集料机构的一端设有与开口相对应的进料口,另一端设有与输送机构的输入端相连通的出料口,第一伸缩件可驱动水平臂架上仰和下俯,第二伸缩件可驱动水平臂架与垂直臂架之间内摆和外摆,以调节水平螺旋集料机构的位置,使其能够更好地与船舱内的物料相接触,物料通过水平螺旋集料机构实现轴向输送压入竖直螺旋集料机构,有效地提高了竖直螺旋集料机构的供料能力,从而提高了卸船机的工作效率,同时,吸尘机构能够吸收物料传输时产生的灰尘,保证港口环境的整洁。Compared with the prior art, the present invention provides a continuous ship unloader for bulk cargo, which is hinged at one end of the horizontal arm frame and the vertical arm frame. The horizontal spiral collecting mechanism and the vertical spiral collecting mechanism are fixed at the other end of the vertical arm frame. There is an opening in the length direction of the mechanism, and one end of the vertical spiral collecting mechanism is provided with a feed port corresponding to the opening, and the other end is provided with a discharge port connected to the input end of the conveying mechanism. The feeding capacity of the straight screw collection mechanism improves the working efficiency of the ship unloader. At the same time, the dust suction mechanism can absorb the dust generated during material transmission to ensure the cleanliness of the port environment.
附图说明Description of drawings
图1是本发明提供的一种散货连续卸船机的结构示意图;Fig. 1 is the structural representation of a kind of bulk cargo continuous ship unloader provided by the present invention;
图2是图1中A的放大示意图;Fig. 2 is the enlarged schematic view of A in Fig. 1;
图3是本发明水平螺旋集料机构与竖直螺旋集料机构相配合的机构示意图;Fig. 3 is a schematic diagram of a mechanism in which the horizontal spiral collecting mechanism of the present invention cooperates with the vertical spiral collecting mechanism;
图4是图3中B的放大示意图;Fig. 4 is the enlarged schematic view of B in Fig. 3;
图5是本发明水平螺旋集料机构与竖直螺旋集料机构相配合的主视图;Fig. 5 is the front view of the cooperation of the horizontal spiral collecting mechanism and the vertical spiral collecting mechanism of the present invention;
图6是本发明头部密封罩的机构示意图;Fig. 6 is a schematic diagram of the mechanism of the head sealing cover of the present invention;
图7是本发明头部密封罩的剖视图;Fig. 7 is a sectional view of the head sealing cover of the present invention;
图8是图7中C的放大示意图。FIG. 8 is an enlarged schematic view of C in FIG. 7 .
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
请参阅图1至图8,本发明提供一种散货连续卸船机。该卸船机主要用于对港口的散装物料进行卸船,克服现有卸船机供料能力不足,卸船机卸船效率低,且物料传输过程中灰尘对环境易造成污染的问题,促进了港口增效、减排、环保,推进我国“世界一流港口”建设。Referring to Fig. 1 to Fig. 8, the present invention provides a bulk cargo continuous ship unloader. The ship unloader is mainly used for unloading bulk materials in the port. It overcomes the problems of insufficient material supply capacity of the existing ship unloader, low unloading efficiency of the ship unloader, and easy pollution of the environment by dust during material transmission.
需要说明的是,本发明的卸船机用于但不限于粮食卸船,还可以应用于其他需要卸船的物料。而卸船机应用于对其物料进行卸船的原理与应用于对粮食进行卸船的原理实质相同,在此不一一赘述。It should be noted that the ship unloader of the present invention is used for but not limited to grain unloading, and can also be applied to other materials that need to be unloaded. The principle that the ship unloader is applied to unloading its materials is substantially the same as the principle applied to unloading grain, and will not be repeated here.
在本具体实施例中,一种散货连续卸船机,包括垂直臂架1、与垂直臂架1一端相铰接的水平臂架2、固设于垂直臂架1另一端的水平螺旋集料机构3和竖直螺旋集料机构4、设于垂直臂架1与水平臂架2内的输送机构5、卸料机构6、门架转台结构以及吸尘机构7,所述水平臂架2的中部与门架转台结构相铰接,所述门架转台结构与卸料机构6的顶部转动连接,所述水平臂架2与门架转台结构之间铰接有第一伸缩件8,所述水平臂架2与垂直臂架1之间铰接有第二伸缩件9,所述水平螺旋集料机构3沿垂直于竖直螺旋集料机构4的长度方向设置有开口3a,所述竖直螺旋集料机构4的一端设有与所述开口3a相对应的进料口4a,另一端设有与输送机构5的输入端相连通的出料口4b,所述输送机构5的输出端与卸料机构6相连通,所述水平螺旋集料机构3可用于将物料推送至所述竖直螺旋集料机构4的进料口4a,所述竖直螺旋集料机构4用于提升物料并传输至输送机构5内,所述输送机构5用于将物料卸至卸料机构6,所述吸尘机构7与卸料机构6相连通以吸收物料中的灰尘。In this specific embodiment, a bulk cargo continuous ship unloader comprises a vertical arm frame 1, a horizontal arm frame 2 hinged to one end of the vertical arm frame 1, a horizontal spiral collecting mechanism 3 and a vertical spiral collecting mechanism 4 fixed on the other end of the vertical arm frame 1, a conveying mechanism 5 arranged in the vertical arm frame 1 and the horizontal arm frame 2, a discharge mechanism 6, a door frame turntable structure and a dust suction mechanism 7. The top of mechanism 6 is rotatably connected; the first telescopic member 8 is hinged between the horizontal arm frame 2 and the gantry turntable structure; the second telescopic member 9 is hinged between the horizontal arm frame 2 and the vertical arm frame 1; The end is connected with the discharge mechanism 6, and the horizontal spiral collection mechanism 3 can be used to push the material to the feed port 4a of the vertical spiral collection mechanism 4. The vertical spiral collection mechanism 4 is used to lift the material and transmit it to the conveying mechanism 5. The conveying mechanism 5 is used to discharge the material to the discharge mechanism 6. The dust suction mechanism 7 communicates with the discharge mechanism 6 to absorb dust in the material.
在本具体实施例中,所述水平螺旋集料机构3包括第一驱动件31、第一旋转轴、第一螺旋叶片33以及挡料件34,所述第一驱动件31与垂直臂架1另一端的侧板1a固定连接,且所述第一驱动件31的输出端与第一转轴的一端固定连接,所述第一螺旋叶片33与第一旋转轴32固定连接,所述第一旋转轴32的另一端与所述竖直螺旋集料机构4一端的进料口4a相对应,所述挡料件34沿第一旋转轴32的长度方向设于所述第一螺旋叶片33的一侧,所述挡料件34设于第一螺旋叶片33的另一侧之间形成有所述开口3a,经由所述挡料件34对物料进行阻挡,供于所述第一驱动件31驱动第一螺旋叶片33转动将物料输送至所述竖直螺旋集料机构4的进料口4a。In this specific embodiment, the horizontal screw collecting mechanism 3 includes a first driving member 31, a first rotating shaft, a first screw blade 33 and a material blocking member 34, the first driving member 31 is fixedly connected to the side plate 1a at the other end of the vertical arm frame 1, and the output end of the first driving member 31 is fixedly connected to one end of the first rotating shaft, the first spiral blade 33 is fixedly connected to the first rotating shaft 32, and the other end of the first rotating shaft 32 corresponds to the feed port 4a at one end of the vertical spiral collecting mechanism 4, The stopper 34 is arranged on one side of the first helical blade 33 along the length direction of the first rotating shaft 32, the opening 3a is formed between the other side of the first helical blade 33, and the material is blocked through the stopper 34, and the first driving member 31 drives the first helical blade 33 to rotate to transport the material to the feed port 4a of the vertical spiral collecting mechanism 4.
当卸船机使用时,需要将水平螺旋集料机构3延伸至船舱内(图中未视出),船舱仓内堆积有粮食,第一伸缩件8可驱动水平臂架2上仰和下俯,第二伸缩件9可驱动水平臂架2与垂直臂架1之间内摆和外摆,调节水平螺旋集料机构3的位置,使其能够更好地与船舱内的物料相接触,水平螺旋集料机构3取料时,挡料件34对粮食进行阻挡,第一驱动件31驱动第一旋转轴转动,第一螺旋叶片33便可将粮食轴向输送压入竖直螺旋集料机构4的进料口4a内。When the ship unloader is in use, it is necessary to extend the horizontal screw collecting mechanism 3 into the cabin (not shown in the figure). Grain is accumulated in the cabin storehouse. The first telescopic part 8 can drive the horizontal arm frame 2 to look up and down. Drive the first rotating shaft to rotate, and the first helical blade 33 can axially transport and press the grain into the feeding port 4a of the vertical helical collecting mechanism 4 .
需要说明地是,挡料件34并不限于某一种特定的结构,只能对物料进行阻挡,保证第一驱动件31驱动第一螺旋叶片33转动将物料输送至所述竖直螺旋集料机构4的进料口4a内即可。It should be noted that the blocking member 34 is not limited to a certain specific structure, but can only block the material, ensuring that the first driving member 31 drives the first helical blade 33 to rotate and transport the material to the feed port 4a of the vertical screw collecting mechanism 4.
在本具体实施例中,所述挡料件34包括挡板341和第二驱动件342,所述挡板341设置于所述侧板1a与所述竖直螺旋集料机构4的一端之间,所述第二驱动件342固设于垂直臂架1的另一端且与所述挡板341相连接。In this specific embodiment, the material blocking member 34 includes a baffle plate 341 and a second driving member 342, the baffle plate 341 is arranged between the side plate 1a and one end of the vertical screw collecting mechanism 4, and the second driving member 342 is fixed on the other end of the vertical arm frame 1 and connected to the baffle plate 341.
进一步地,所述挡板341为半圆弧形挡板,所述挡板341转动设置于侧板1a与所述竖直螺旋集料机构4的一端之间,所述挡板341上设置有弧形齿条343,所述第二驱动件342的输出端固设有与弧形齿条343相啮合的转动齿轮344。Further, the baffle plate 341 is a semi-arc-shaped baffle plate, and the baffle plate 341 is rotatably arranged between the side plate 1a and one end of the vertical spiral collecting mechanism 4, the baffle plate 341 is provided with an arc-shaped rack 343, and the output end of the second driving member 342 is fixedly provided with a rotating gear 344 meshing with the arc-shaped rack 343.
在上述方案的基础上,所述挡板341的两侧均设置有延长板340,且两所述延长板340远离所述开口3a之间的宽度呈减增设置。具体地,当第二驱动件342驱动挡板341绕第一旋转轴22转动时,延长板340可插设于船舱的物料内对物料进行导向。On the basis of the above solution, extension plates 340 are provided on both sides of the baffle plate 341 , and the width between the two extension plates 340 away from the opening 3 a is set to decrease and increase. Specifically, when the second driving member 342 drives the baffle plate 341 to rotate around the first rotation axis 22 , the extension plate 340 can be inserted into the material in the cabin to guide the material.
在本具体实施例中,所述竖直螺旋集料机构4包括导料管41、第二旋转轴42、第二螺旋叶片43以及第三驱动件44,所述导料管41的一端的侧壁设置有进料口4a,所述第三驱动件44固设于所述导料管41的另一端,所述第二旋转轴42设置于导料管41内且一端与第三驱动件44的输出端固定连接,所述第二螺旋叶片43固设于第二旋转轴42上,所述导料管41的另一端侧壁设置有出料口4b。In this specific embodiment, the vertical spiral collecting mechanism 4 includes a feed pipe 41, a second rotating shaft 42, a second helical blade 43, and a third drive member 44. The side wall at one end of the feed pipe 41 is provided with a feed port 4a, and the third drive member 44 is fixed at the other end of the feed pipe 41. The second rotating shaft 42 is arranged in the feed pipe 41 and one end is fixedly connected to the output end of the third drive member 44. On the side wall of the other end of the material guiding pipe 41 is provided with a material outlet 4b.
需要说明地是,当物料进入到进料口4a内时,通过第三驱动件44驱动第二螺旋叶片43转动,便可对物料进行提升,并从导料管41的另一端侧壁的出料口4b输出至输送机构5内。It should be noted that when the material enters the material inlet 4a, the second helical blade 43 is driven to rotate by the third driving member 44, so that the material can be lifted and output to the conveying mechanism 5 from the material outlet 4b on the side wall at the other end of the material guide pipe 41.
在上述方案的基础上,所述竖直螺旋集料机构4还包括第三螺旋叶片45,所述第三螺旋叶片45固设于第二旋转轴42上,且所述第三螺旋叶片45位于第二螺旋叶片43的上方,所述第三螺旋叶片45与第二螺旋叶片43的螺旋方向相反。On the basis of the above scheme, the vertical spiral material collection mechanism 4 also includes a third helical blade 45, the third helical blade 45 is fixed on the second rotating shaft 42, and the third helical blade 45 is positioned above the second helical blade 43, and the helical direction of the third helical blade 45 is opposite to that of the second helical blade 43.
需要说明地是,第三螺旋叶片45与第二螺旋叶片43的螺旋方向相反设置,使得传输至导料管41一端的物料传输方向改变,方便从出料口4b输出。It should be noted that the helical direction of the third helical blade 45 is set opposite to that of the second helical blade 43 , so that the material conveyed to one end of the material guide pipe 41 changes in the direction of transmission, and is convenient for output from the discharge port 4 b.
在本具体实施例中,所述输送机构5包括固设于垂直臂架1内的竖直密封罩壳51、固设于水平臂架2内的水平密封罩壳52、转动设置于竖直密封罩壳51内的底部滚筒53、转动设置于水平密封罩壳52内的头部滚筒54、挡边斗式输送带55、头部密封罩56以及第四驱动件,所述竖直密封罩壳51与水平密封罩壳52之间连接有头部密封罩56,所述挡边斗式输送带55转动连接于底部滚筒53与头部滚筒54之间,所述第四驱动件固设于水平臂架上,且输出端与头部滚筒54的转轴固定连接,所述竖直密封罩壳51上的接料口与所述竖直螺旋集料机构4的出料口4b相连通,所述水平密封罩壳52上的出料口与卸料机构6相连通,且所述竖直密封罩壳51、水平密封罩壳52以及头部密封罩56内设置有用于支撑挡边斗式输送带55的多个托辊58。In this specific embodiment, the conveying mechanism 5 includes a vertical sealing case 51 fixed in the vertical arm frame 1, a horizontal sealing case 52 fixed in the horizontal arm frame 2, a bottom roller 53 rotatably arranged in the vertical sealing case 51, a head roller 54 rotating in the horizontal sealing case 52, a sidewall bucket conveyor belt 55, a head sealing case 56 and a fourth driving member. A head sealing case 56 is connected between the vertical sealing case 51 and the horizontal sealing case 52 The sidewall bucket conveyor belt 55 is rotatably connected between the bottom roller 53 and the head roller 54, the fourth driving member is fixed on the horizontal arm frame, and the output end is fixedly connected to the rotating shaft of the head roller 54, the material receiving port on the vertical sealing case 51 is connected with the discharge port 4b of the vertical spiral collecting mechanism 4, the discharge port on the horizontal sealing case 52 is connected with the discharge mechanism 6, and the vertical sealing case 51, the horizontal sealing case 52 and the head sealing A plurality of idler rollers 58 for supporting the sidewall bucket conveyor belt 55 are disposed inside the cover 56 .
需要说明地是,头部密封罩56能够对竖直密封罩壳51和水平密封罩壳52的连接处进行密封,区别于传统地采用风琴罩的连接方式,风琴罩无法实现垂直臂架1内摆,且垂直臂架1和水平臂架2摆动时,风琴罩容易卡入到挡边斗式输送带55内,造成卸船机损坏。It should be noted that the head sealing cover 56 can seal the connection between the vertical sealing cover 51 and the horizontal sealing cover 52, which is different from the traditional connection method using the bellows, the bellows cannot realize the vertical jib 1 swinging inward, and when the vertical jib 1 and the horizontal jib 2 swing, the bellows are easily stuck into the sidewall bucket conveyor belt 55, causing damage to the ship unloader.
在本具体实施例中,所述头部密封罩56包括一段竖直臂密封罩壳561、一段水平臂密封罩壳562以及至少一活动罩壳563,所述竖直臂密封罩壳561与竖直密封罩壳51相连接,所述水平臂密封罩壳与562水平密封罩壳52相连接,且所述竖直臂密封罩壳561还经由销轴与水平臂密封罩壳562转动连接,所述竖直臂密封罩壳561和水平臂密封罩壳562内围合形成有通道,且所述竖直臂密封罩壳和水平臂密封罩壳之间具有敞开所述通道的缺口,至少一所述活动罩壳563经由所述销轴活动连接于所述竖直臂密封罩壳和水平臂密封罩壳之间的缺口内,当所述竖直臂密封罩壳和/或水平臂密封罩壳绕销轴转动时,至少一所述活动罩壳563可封闭所述通道的缺口。In this specific embodiment, the head sealing cover 56 includes a vertical arm sealing cover 561, a horizontal arm sealing cover 562 and at least one movable cover 563, the vertical arm sealing cover 561 is connected with the vertical sealing cover 51, the horizontal arm sealing cover 562 is connected with the horizontal sealing cover 52, and the vertical arm sealing cover 561 is also rotatably connected with the horizontal arm sealing cover 562 via a pin shaft, the vertical arm sealing cover 561 and the horizontal arm sealing cover 562 are rotatably connected. A channel is formed inside the horizontal arm sealing case 562, and there is a gap opening the channel between the vertical arm sealing case and the horizontal arm sealing case. At least one movable case 563 is movably connected to the gap between the vertical arm sealing case and the horizontal arm sealing case through the pin shaft.
具体地,所述活动罩壳563整体呈扇形状,所述竖直臂密封罩壳和水平臂密封罩壳的一侧分别设置有与活动罩壳563活动连接的第一扇形罩体564和第二扇形罩体565,所述活动罩壳563的一侧延伸至所述第一扇形罩体564的内部,所述活动罩壳563的一侧设置有第一限位板56a,所述第一扇形罩体564的内部设置有可与第一限位板56a相抵触的第一条形板56b,所述第二扇形罩体565延伸至所述活动罩壳563另一侧的内部,所述第二扇形罩体565上设置有第二限位板56c,所述活动罩壳563的另一侧设置有可与第二限位板56c相抵触的第二条形板56d。Specifically, the movable casing 563 is fan-shaped as a whole, and one side of the vertical arm sealing casing and the horizontal arm sealing casing are respectively provided with a first fan-shaped casing 564 and a second fan-shaped casing 565 which are movably connected with the movable casing 563. 56a conflicts with the first strip-shaped plate 56b, the second fan-shaped cover 565 extends to the inside of the other side of the movable case 563, the second sector-shaped cover 565 is provided with a second limiting plate 56c, and the other side of the movable case 563 is provided with a second strip-shaped plate 56d that can interfere with the second limiting plate 56c.
在上述方案的基础上,所述活动罩壳563的另一侧设置有可与第一条形板56b相抵触的限位凸起560。On the basis of the above solution, the other side of the movable cover 563 is provided with a limiting protrusion 560 that can interfere with the first strip plate 56b.
在本具体实施例,竖直臂密封罩壳561和水平臂密封罩壳562的另一侧均设置有圆弧段,水平臂密封罩壳562滑动延伸至竖直臂密封罩壳561的内部,水平臂密封罩壳562另一侧设置有第三限位板567,竖直臂密封罩壳561的另一侧设置有可与第三限位板567相抵触的第三条形板568。In this specific embodiment, the other side of the vertical arm sealing case 561 and the horizontal arm sealing case 562 are provided with arc segments, the horizontal arm sealing case 562 slides and extends to the inside of the vertical arm sealing case 561, the other side of the horizontal arm sealing case 562 is provided with a third limiting plate 567, and the other side of the vertical arm sealing case 561 is provided with a third strip plate 568 which can be in conflict with the third limiting plate 567.
需要说明地是,当第一条形板56b与限位凸起560相抵触时,竖直密封罩壳51和水平密封罩壳52到达内摆极限;在本具体实施例中,竖直密封罩壳51和水平密封罩壳52之间最大内摆角度为20°,当第一限位板56a与第一条形板56b相抵触,且第二限位板56c与第二条形板56d相抵触时,竖直密封罩壳51和水平密封罩壳52之间最大外摆角度为70°。It should be noted that when the first strip-shaped plate 56b is in conflict with the limiting protrusion 560, the vertical sealing case 51 and the horizontal sealing case 52 reach the inward swing limit; in this specific embodiment, the maximum inward swing angle between the vertical sealing case 51 and the horizontal sealing case 52 is 20°. The maximum swing-out angle between the shell 51 and the horizontal sealing case 52 is 70°.
在本具体实施例中,第一条形板56b、限位凸起560、第二条形板56d以及第三条形板568上均设置有橡胶垫片,橡胶垫片能够减少竖直密封罩壳51与水平密封罩壳52之间摆动时的冲击力。In this specific embodiment, the first strip-shaped plate 56b, the limit protrusion 560, the second strip-shaped plate 56d and the third strip-shaped plate 568 are provided with rubber gaskets, which can reduce the impact force when the vertical sealing case 51 and the horizontal sealing case 52 swing.
此外,直臂密封罩壳561和水平臂密封罩壳562内均设置有托辊58,且对应托辊的位置均设置有密封垫圈,可进一步提高密封罩的密封性能。In addition, idler rollers 58 are arranged in the straight arm sealing enclosure 561 and the horizontal arm sealing enclosure 562 , and sealing washers are arranged at positions corresponding to the idler rollers, which can further improve the sealing performance of the sealing enclosures.
在本具体实施例中,还包括移动车体10,所述卸料机构6和吸尘机构7均设置于移动车体10上。需要说明地是,卸料机构6包括料筒61和输送设备62,料筒61上转动设置有门架转台结构63,水平臂架2的中部与门架转台结构63相铰接,且水平臂架2的另一端设置有配重块,水平密封罩壳52的输出端经由溜筒64与料筒61相连通,输送设备62可以市面上常售的螺旋输送设备、埋刮板输送设备或者皮带输送设备。In this specific embodiment, a mobile vehicle body 10 is also included, and the unloading mechanism 6 and the dust suction mechanism 7 are both arranged on the mobile vehicle body 10 . It should be noted that the unloading mechanism 6 includes a material cylinder 61 and a conveying device 62. The material cylinder 61 is provided with a gantry turntable structure 63 for rotation. The middle part of the horizontal arm frame 2 is hinged to the gantry turntable structure 63, and the other end of the horizontal arm frame 2 is provided with a counterweight.
在本具体实施例中,吸尘机构7并不限于某一种特定的结构,吸尘机构7与料筒61相连通,能够吸收粮食中的灰尘即可。In this specific embodiment, the dust suction mechanism 7 is not limited to a certain specific structure, the dust suction mechanism 7 is connected to the barrel 61, and it only needs to be able to absorb the dust in the grain.
在本具体实施例中,竖直密封罩壳51和水平密封罩壳52经由头部密封罩56相连,既能保证输送机构5的密封性能,避免粮食中的飞尘逸出造成环境污染的情况,同时,也能保证竖直密封罩壳51实现内摆和外摆,方便调节水平螺旋集料机构3在船舱内的位置,保证竖直螺旋集料机构4的上料能力。In this specific embodiment, the vertical sealing casing 51 and the horizontal sealing casing 52 are connected through the head sealing casing 56, which can ensure the sealing performance of the conveying mechanism 5 and avoid the situation of environmental pollution caused by the flying dust in the grain.
与现有技术相比,本发明提供的一种散货连续卸船机,通过水平臂架与垂直臂架一端相铰接,水平螺旋集料机构和竖直螺旋集料机构固设于垂直臂架的另一端,输送机构设于垂直臂架与水平臂架内,水平臂架的中部与卸料机构的顶部相铰接,且两者之间铰接有第一伸缩件,水平臂架与垂直臂架之间还铰接有第二伸缩件,水平螺旋集料机构沿垂直于竖直螺旋集料机构的长度方向设置有开口,竖直螺旋集料机构的一端设有与开口相对应的进料口,另一端设有与输送机构的输入端相连通的出料口,第一伸缩件可驱动水平臂架上仰和下俯,第二伸缩件可驱动水平臂架与垂直臂架之间内摆和外摆,调节水平螺旋集料机构的位置,使其能够更好地与船舱内的物料相接触,物料通过水平螺旋集料机构实现轴向输送压入竖直螺旋集料机构,有效地提高了竖直螺旋集料机构的供料能力,从而提高了卸船机的工作效率,同时,吸尘机构能够吸收物料传输时产生的灰尘,保证港口环境的整洁。Compared with the prior art, the present invention provides a continuous ship unloader for bulk cargo, which is hinged at one end of the horizontal arm frame and the vertical arm frame. The horizontal spiral collecting mechanism and the vertical spiral collecting mechanism are fixed at the other end of the vertical arm frame. There is an opening in the length direction of the mechanism, and one end of the vertical spiral collecting mechanism is provided with a feed port corresponding to the opening, and the other end is provided with a discharge port connected with the input end of the conveying mechanism. The feeding capacity of the screw collecting mechanism improves the working efficiency of the ship unloader. At the same time, the dust suction mechanism can absorb the dust generated during material transmission to ensure the cleanliness of the port environment.
以上所述本发明的具体实施方式,并不构成对本发明保护范围的限定。任何根据本发明的技术构思所做出的各种其他相应的改变与变形,均应包含在本发明权利要求的保护范围内。The specific embodiments of the present invention described above do not constitute a limitation to the protection scope of the present invention. Any other corresponding changes and modifications made according to the technical concept of the present invention shall be included in the protection scope of the claims of the present invention.
Claims (10)
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| CN116462011B (en) | 2024-05-14 |
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