CN116460632A - Electric Bicycle Sensor Fixture Fixture - Google Patents
Electric Bicycle Sensor Fixture Fixture Download PDFInfo
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- CN116460632A CN116460632A CN202310377250.6A CN202310377250A CN116460632A CN 116460632 A CN116460632 A CN 116460632A CN 202310377250 A CN202310377250 A CN 202310377250A CN 116460632 A CN116460632 A CN 116460632A
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- electric bicycle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
- B23Q3/082—Work-clamping means other than mechanically-actuated hydraulically actuated
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Abstract
本发明公开了一种电动自行车传感器固定件夹具,包括夹具底座、夹紧机构、固定圈和压紧机构,固定圈固定连接于夹具底座上,固定圈呈中空结构,固定圈内部形成有通孔,固定圈上形成有插入槽,插入槽与通孔相连通,夹紧机构与固定圈的插入槽位置相对应,所述压紧机构安装于夹具底座的侧面,所述夹紧机构通过插入槽可将出于通孔内的电动自行车传感器固定件夹紧或松开,所述压紧机构可将电动自行车传感器固定件横向夹紧或松开;本发明通过固定圈与夹紧机构配合将传感器固定件纵向固定,通过压紧机构将传感器固定件横向固定,便于对传感器固定件进行精加工。
The invention discloses an electric bicycle sensor fixture fixture, comprising a fixture base, a clamping mechanism, a fixing ring and a pressing mechanism. The fixing ring is fixedly connected to the fixture base. The fixing ring has a hollow structure. A through hole is formed inside the fixing ring. An insertion groove is formed on the fixing ring. The insertion groove communicates with the through hole. The position of the clamping mechanism corresponds to the insertion groove of the fixing ring. The tightening mechanism can horizontally clamp or loosen the sensor fixing part of the electric bicycle; the present invention fixes the sensor fixing part vertically through the cooperation of the fixing ring and the clamping mechanism, and fixes the sensor fixing part horizontally through the pressing mechanism, which is convenient for finishing the sensor fixing part.
Description
技术领域technical field
本发明属于精加工领域,尤其涉及一种电动自行车传感器固定件夹具。The invention belongs to the field of finishing, and in particular relates to a clamp for a fixing part of an electric bicycle sensor.
背景技术Background technique
电动自行车因其方便和环保的特点越来越受到市场欢迎。电动自行车的中置电机一般置于自行车的踏板处,用于带动踏板转动,而中置电机外都需要有壳体罩在中置电机的外部,现有技术中,如图1所示,电动自行车传感器固定件100包括管状部101和延伸部102,延伸部102系管状部101顶端边沿向水平面延伸形成的矩形结构,电动自行车传感器固定件100初始状态如图1左图所示,所实际需要的电动自行车传感器固定件100如图1右图所示,需要对延伸部102加工形成固定孔,还需要对管状部101的外表面加工,形成用于放置传感器的放置槽,因此针对电动自行车传感器固定件100表面加工,需要设计特定的夹具配合,才能使得该电动自行车传感器固定件100与液压机床配合,完成精加工。Electric bicycles are becoming more and more popular in the market because of their convenience and environmental protection. The middle motor of an electric bicycle is generally placed at the pedal of the bicycle to drive the pedals to rotate, and the middle motor needs a housing to cover the outside of the middle motor. In the prior art, as shown in FIG. As shown, the extension part 102 needs to be processed to form a fixing hole, and the outer surface of the tubular part 101 needs to be processed to form a placement groove for placing the sensor. Therefore, for the surface processing of the electric bicycle sensor fixing part 100, it is necessary to design a specific fixture to cooperate, so that the electric bicycle sensor fixing part 100 can be matched with the hydraulic machine tool to complete the finishing process.
发明内容Contents of the invention
本发明的目的在于提供一种电动自行车传感器固定件夹具,旨在便于对电动自行车传感器固定件固定连接,方便对电动自行车传感器固定件进行精加工。The object of the present invention is to provide a jig for a sensor fixing part of an electric bicycle, which is intended to facilitate the fixed connection of the sensor fixing part of the electric bicycle and facilitate the finishing of the sensor fixing part of the electric bicycle.
为实现上述目的,本发明提供如下技术方案:一种电动自行车传感器固定件夹具,包括夹具底座、夹紧机构、固定圈和压紧机构,所述固定圈固定连接于夹具底座上,固定圈呈中空结构,固定圈内部形成有通孔,固定圈上形成有插入槽,插入槽与通孔相连通,所述夹紧机构与固定圈的插入槽位置相对应,所述压紧机构安装于夹具底座的侧面,所述电动自行车传感器固定件可纵向插入于通孔内,所述通孔形状大小与电动自行车传感器固定件插入部分的形状大小相配合,所述夹紧机构通过插入槽可将出于通孔内的电动自行车传感器固定件夹紧或松开,所述压紧机构可将电动自行车传感器固定件横向夹紧或松开。In order to achieve the above object, the present invention provides the following technical solutions: a fixture for electric bicycle sensor fixing parts, including a fixture base, a clamping mechanism, a fixing ring and a pressing mechanism. The fixing ring is fixedly connected to the fixture base. The shape and size of the hole match the shape and size of the insertion part of the electric bicycle sensor fixing part. The clamping mechanism can clamp or loosen the electric bicycle sensor fixing part in the through hole through the insertion groove, and the pressing mechanism can laterally clamp or loosen the electric bicycle sensor fixing part.
进一步地,上述电动自行车传感器固定件夹具,其中:所述夹紧机构包括第一油缸、传动件和限位块,所述限位块处于固定圈的插入槽内,所述传动件与第二油缸的活动杆固定连接,所述限位块外侧端朝向传动件,限位块内侧设有凹陷部,所述夹紧机构处于锁紧状态时,第一油缸呈下压状态,所述传动件带动限位块向插入槽内侧滑动,使得所述限位块的凹陷部卡住通孔内电动自行车传感器固定件。Further, the electric bicycle sensor fixture fixture above, wherein: the clamping mechanism includes a first oil cylinder, a transmission member and a limit block, the limit block is located in the insertion groove of the fixed ring, the transmission member is fixedly connected to the movable rod of the second oil cylinder, the outer end of the limit block faces the transmission member, and the inside of the limit block is provided with a depression. When the clamping mechanism is in a locked state, the first oil cylinder is in a depressed state. Sensor mount.
进一步地,上述电动自行车传感器固定件夹具,其中:所述传动件呈楔形状,传动件左右两侧至少一侧呈斜面,所述插入槽的顶面以及底面呈斜向上倾斜的斜面,所述限位块的顶面与底面呈斜向上倾斜的斜面,且所述限位块的顶面与底面与插入槽的顶面和底面相配合,所述限位块朝向插入槽的外侧面呈斜面,且限位块的外侧面与楔形传动件侧面的斜面相配合,所述第一油缸下拉,带动传动件下移,传动件的斜面与限位块外侧面相摩擦,使得限位块顺着插入槽向内滑动。Further, the above electric bicycle sensor fixture fixture, wherein: the transmission member is wedge-shaped, at least one side of the left and right sides of the transmission member is an inclined surface, the top surface and the bottom surface of the insertion groove are inclined upward slopes, the top surface and the bottom surface of the limit block are inclined upward slopes, and the top surface and the bottom surface of the limit block are matched with the top surface and the bottom surface of the insertion groove, and the outer surface of the limit block facing the insertion groove is inclined, and the outer surface of the limit block is matched with the slope on the side of the wedge-shaped transmission member , the first oil cylinder pulls down, drives the transmission part to move down, and the inclined surface of the transmission part rubs against the outer surface of the limit block, so that the limit block slides inward along the insertion groove.
进一步地,上述电动自行车传感器固定件夹具,其中:所述夹具底座上设有安装槽,安装槽内设有第一油缸安装孔和固定圈安装孔,所述第一油缸安装孔处于固定圈安装孔旁侧,所述第一油缸安装于第一油缸安装孔内,所述固定圈安装于固定圈安装孔内,所述固定圈包括插入部和延伸部,所述插入部外周面向外侧延伸形成所述延伸部,所述插入部处于夹具底座的安装槽内,所述插入槽位于插入部上,所处延伸部处于夹具底座的上表面。Further, the above electric bicycle sensor fixture fixture, wherein: the fixture base is provided with a mounting groove, the mounting groove is provided with a first cylinder mounting hole and a fixing ring mounting hole, the first cylinder mounting hole is located beside the fixing ring mounting hole, the first cylinder is installed in the first cylinder mounting hole, the fixing ring is mounted in the fixing ring mounting hole, the fixing ring includes an insertion part and an extension part, the outer peripheral surface of the insertion part extends outward to form the extension part, the insertion part is in the installation groove of the clamp base, and the insertion groove is located on the insertion part. The extension is on the upper surface of the clamp base.
进一步地,上述电动自行车传感器固定件夹具,其中:所述安装槽内设有一个第一油缸安装孔和两个固定圈安装孔,两个固定圈安装孔处于第一油缸安装孔左右两侧,所述安装槽内设有两个固定圈和一个第一油缸,两个固定圈处于第一油缸的两侧,所述传动件的左右两侧侧面均呈斜面,分别对应两个固定圈插入槽内的限位块,两个限位块的外侧面分别与传动件的两侧斜面相匹配。Further, the above electric bicycle sensor fixture fixture, wherein: the installation groove is provided with a first oil cylinder installation hole and two fixing ring installation holes, the two fixing ring installation holes are located on the left and right sides of the first oil cylinder installation hole, the installation groove is provided with two fixing rings and a first oil cylinder, the two fixing rings are located on both sides of the first oil cylinder, the left and right sides of the transmission member are sloped, respectively corresponding to the limit blocks inserted into the groove of the two fixation rings, and the outer surfaces of the two limit blocks are respectively matched with the slopes on both sides of the transmission member.
进一步地,上述电动自行车传感器固定件夹具,其中:所述传动件的斜面上设有凸起,所述第一油缸下拉到位时,所述凸起与限位块相接触。Further, the above electric bicycle sensor fixing member clamp, wherein: the slope of the transmission member is provided with a protrusion, and when the first oil cylinder is pulled down to a position, the protrusion contacts the limit block.
进一步地,上述电动自行车传感器固定件夹具,其中:所述压紧机构包括两个固定件、固定插件、第二油缸和压板,所述两个固定件固定连接于夹具底座的侧面,且两个固定件相对设置,所述第二油缸固定连接于其中一个固定件上,所述压板与第二油缸相连接,所述固定插件固定连接于另一个固定件上,所述压板与固定插件位置相对应,所述电动自行车传感器固定件一端以可拆卸方式与固定插件固定连接,所述压紧机构压紧时,压板抵住电动自行车传感器固定件另一端。Further, the above electric bicycle sensor fixture fixture, wherein: the pressing mechanism includes two fixing pieces, a fixing insert, a second oil cylinder and a pressing plate, the two fixing pieces are fixedly connected to the side of the clamp base, and the two fixing pieces are arranged oppositely, the second oil cylinder is fixedly connected to one of the fixing pieces, the pressing plate is connected to the second oil cylinder, the fixing insert is fixedly connected to the other fixing piece, the pressing plate corresponds to the position of the fixing insert, one end of the electric bicycle sensor fixing piece is fixedly connected to the fixing insert in a detachable manner, and the pressing mechanism presses , press the plate against the other end of the electric bicycle sensor fixing part.
进一步地,上述电动自行车传感器固定件夹具,其中:所述夹具底座的侧面设置至少三个固定件,相邻的两个固定件形成一组,所述第二油缸和固定插件分别固定连接于两个相邻的固定件上,使得第二油缸和固定插件朝向相对。Further, the electric bicycle sensor fixture fixture above, wherein: at least three fixtures are arranged on the side of the clamp base, two adjacent fixtures form a group, and the second oil cylinder and the fixture insert are respectively fixedly connected to two adjacent fixtures, so that the second oil cylinder and the fixture insert face opposite.
进一步地,上述电动自行车传感器固定件夹具,其中:夹具底座的前/后侧面上设有通油孔,夹具底座底面设有底面通油孔,所述通油孔经夹具内的通油管路与底面通油孔相连通,底面通油孔与第一油缸相连通。Further, the above electric bicycle sensor fixing fixture, wherein: the front/rear side of the clamp base is provided with an oil hole, the bottom surface of the clamp base is provided with a bottom oil hole, the oil hole is connected to the bottom oil hole through the oil pipeline in the fixture, and the bottom oil hole is connected to the first oil cylinder.
进一步地,上述电动自行车传感器固定件夹具,其中:夹具底座的前/后侧面上设有通油孔,夹具底座侧面设有侧面通油孔,夹具底座内形成有通油管路,固定件内设有通孔,所述通油孔经夹具内的通油管路与侧面通油孔相连通,侧面通油孔经固定件内的通孔与第二油缸相连通。Further, the above electric bicycle sensor fixture fixture, wherein: the front/rear side of the fixture base is provided with an oil hole, the side of the fixture base is provided with a side oil hole, the fixture base is formed with an oil pipeline, the fixing part is provided with a through hole, the oil hole is connected to the side oil hole through the oil pipeline in the fixture, and the side oil hole is connected to the second oil cylinder through the through hole in the fixing part.
本发明的有益效果在于:(1)本发明通过第一油缸、限位件、传动件以及固定圈配合,便于纵向固定电动自行车传感器固定件,便于对电动自行车传感器固定件延伸部进行加工;(2)本发明通过设置固定插件、油缸及压板所形成的压紧机构,便于横向固定电动自行车传感器固定件,从而便于对电动自行车传感器固定件管状部的表面进行加工,形成传感器放置槽;(3)整个电动自行车传感器固定件在一套夹具上完成,不仅大大减少了加工时间和制造成本,还减小了加工误差,且一套夹具上设有多个加工工位,提高了加工效率;(4)本发明的夹具底座内部设有通油管路,通油管路和各个油缸相连通,不会出现管线磨损的情况,且夹具在加工过程中可随意翻转,不受管线束缚。The beneficial effects of the present invention are: (1) the present invention cooperates with the first oil cylinder, the limiting member, the transmission member and the fixing ring to facilitate longitudinal fixing of the sensor fixing part of the electric bicycle, and facilitates processing of the extension part of the sensor fixing part of the electric bicycle; (2) the present invention facilitates horizontal fixing of the sensor fixing part of the electric bicycle by arranging the pressing mechanism formed by the fixing insert, the oil cylinder and the pressure plate, thereby facilitating the processing of the surface of the tubular part of the sensor fixing part of the electric bicycle to form a sensor placement groove; The time and manufacturing cost also reduces the processing error, and a set of fixtures is equipped with multiple processing stations, which improves the processing efficiency; (4) The base of the fixture of the present invention is equipped with an oil passage, which is connected to each oil cylinder, so that there will be no pipeline wear, and the fixture can be turned over at will during the processing without being bound by the pipeline.
附图说明Description of drawings
图1是现有技术中电动自行车传感器固定件结构示意图;Fig. 1 is the structural representation of electric bicycle sensor fixture in the prior art;
图2是本发明电动自行车传感器固定件夹具的结构示意图;Fig. 2 is a schematic structural view of the electric bicycle sensor fixture fixture of the present invention;
图3是本发明使用示意图;Fig. 3 is a schematic diagram of the use of the present invention;
图4是限位件与固定圈配合结构示意图;Fig. 4 is a schematic diagram of the cooperation structure of the limiter and the fixed ring;
图5是固定圈示意图;Fig. 5 is a schematic diagram of a fixed ring;
图6是压紧机构示意图;Fig. 6 is a schematic diagram of a pressing mechanism;
图7是传动件结构示意图;Fig. 7 is a structural schematic diagram of a transmission member;
图8是限位块结构示意图;Fig. 8 is a structural schematic diagram of a limit block;
图9是夹具底座结构示意图。Fig. 9 is a schematic diagram of the structure of the clamp base.
图中:1、夹具底座;11、安装槽;12、第一油缸安装孔;13、固定圈安装孔;2、第一油缸;4、固定圈;41、内通孔;42、插入槽;43、插入部,44、延伸部;5、传动件;51、凸起;6、限位块;61、凹陷部;62、外侧面;7、固定件;71、固定插件;8、第二油缸;81、压板;82、导向杆;100、电动自行车传感器固定件;101、管状部;102、延伸部;。In the figure: 1, fixture base; 11, installation groove; 12, first oil cylinder installation hole; 13, fixing ring installation hole; 2, first oil cylinder; 4, fixing ring; 41, inner through hole; 42, insertion groove; 43, insertion part, 44, extension part; 2. Guide rod; 100, electric bicycle sensor fixing part; 101, tubular part; 102, extension part;
实施方式Implementation
为能进一步了解本发明的发明内容、特点及功效,兹例举以下实施例, 请同时参考图2至图5,下面将结合附图对本发明实施例的电动自行车传感器固定件夹具作详细说明。In order to further understand the invention content, characteristics and effects of the present invention, the following embodiments are exemplified. Please refer to FIG. 2 to FIG. 5 .
如图2至图5所示,电动自行车传感器固定件夹具包括夹具底座1、夹紧机构、固定圈4和压紧机构,固定圈4固定连接于夹具底座1的上表面,固定圈4呈中空结构,其内部形成有通孔41,所述通孔41形状大小与电动自行车传感器固定件100的管状部101的形状大小相配合,固定圈4的外周壁上形成有插入槽42,插入槽42与通孔41相连通。所述夹紧机构与固定圈的插入槽42位置相对应,所述压紧机构安装于夹具底座1的侧面。所述电动自行车传感器固定件100可纵向插入于固定圈4的通孔41内,所述夹紧机构和固定圈4配合,夹紧机构通过插入槽42可将处于通孔41内的电动自行车传感器固定件100夹紧或松开,且压紧机构可将电动自行车传感器固定件100横向夹紧或松开。As shown in FIGS. 2 to 5 , the electric bicycle sensor fixture fixture includes a fixture base 1 , a clamping mechanism, a fixing ring 4 and a pressing mechanism. The fixing ring 4 is fixedly connected to the upper surface of the fixture base 1 . The clamping mechanism corresponds to the insertion groove 42 of the fixed ring, and the pressing mechanism is installed on the side of the clamp base 1 . The electric bicycle sensor fixing part 100 can be inserted longitudinally into the through hole 41 of the fixing ring 4, the clamping mechanism cooperates with the fixing ring 4, the clamping mechanism can clamp or loosen the electric bicycle sensor fixing part 100 in the through hole 41 through the insertion groove 42, and the pressing mechanism can clamp or loosen the electric bicycle sensor fixing part 100 laterally.
如图3、图4、图5和图7所示,电动自行车传感器固定件100的管状部101插入于固定圈4的通孔41内,夹紧机构包括第一油缸2、传动件5和限位块6,所述限位块6处于固定圈4的插入槽42内,所述传动件5底部与第一油缸2的活动杆固定连接,传动件5呈楔形状,传动件5左右两侧至少一侧呈斜面,如图6所示,所述插入槽42的顶面以及底面呈斜向上倾斜的斜面,如图8所示,所述限位块6的顶面与底面呈斜向上倾斜的斜面,且所述限位块6的顶面与底面与插入槽42的顶面和底面相配合,所述限位块6朝向插入槽42外侧的外侧面62呈斜面,且限位块6的外侧面与楔形传动件5的斜面相配合。限位块内侧设有凹陷部61,凹陷部61形状与电动自行车传感器固定件100的管状部101形状相配合。所述第一油缸2下拉,带动传动件5下移,传动件5的侧面呈斜面,传动件5的斜面与限位块6外侧面相摩擦,使得限位块6顺着插入槽42向内滑动,从而使得限位块6的凹陷部卡紧电动自行车传感器固定件100的管状部101。第一油缸2上顶,带动传动件5上移,则带动限位块6反向运动,从而使得限位块6松开电动自行车传感器固定件100的管状部。As shown in Fig. 3, Fig. 4, Fig. 5 and Fig. 7, the tubular part 101 of the electric bicycle sensor fixing part 100 is inserted in the through hole 41 of the fixed ring 4, and the clamping mechanism includes the first oil cylinder 2, the transmission part 5 and the limit block 6, the limit block 6 is in the insertion groove 42 of the fixed ring 4, the bottom of the transmission part 5 is fixedly connected with the movable rod of the first oil cylinder 2, the transmission part 5 is wedge-shaped, and at least one side of the left and right sides of the transmission part 5 is inclined, as shown in Fig. 6, the top surface and the bottom of the insertion groove 42 As shown in Figure 8, the top surface and the bottom surface of the limiting block 6 are obliquely upwardly inclined, and the top surface and the bottom surface of the limiting block 6 are matched with the top surface and the bottom surface of the insertion groove 42. A recessed portion 61 is provided inside the limit block, and the shape of the recessed portion 61 matches the shape of the tubular portion 101 of the electric bicycle sensor fixing member 100 . The first oil cylinder 2 pulls down and drives the transmission part 5 to move down. The side of the transmission part 5 is inclined. The slope of the transmission part 5 rubs against the outer surface of the limit block 6, so that the limit block 6 slides inward along the insertion groove 42, so that the concave part of the limit block 6 clamps the tubular part 101 of the electric bicycle sensor fixing part 100. The first oil cylinder 2 pushes up, drives the transmission member 5 to move up, and then drives the limit block 6 to move in reverse, so that the limit block 6 loosens the tubular portion of the electric bicycle sensor fixing member 100 .
如图2和图6所示,所述压紧机构固定连接于夹具底座1的侧面,所述压紧机构包括两个固定件7、固定插件71、第二油缸8、压板81,所述两个固定件7固定连接于夹具底座1的侧面,且两个固定件7呈相对设置,所述第二油缸8固定连接于其中一个固定件7上,所述压板81与第二油缸8的活动杆固定连接,所述固定插件71固定连接于另一个固定件7上,所述压板81与固定插件71位置相对应。具体地,所述固定插件71包括中间插件和两侧插件,中间圆柱插件及两侧插件均呈圆台结构,中间圆柱插件与电动自行车传感器固定件100的管状部内孔大小相匹配,两侧插件与电动自行车传感器固定件100的延伸部102上的小孔大小相匹配。所述压板81外周向外侧延伸形成一孔状部,所述第二油缸8所固定的固定件7上设有一导向杆82,压板81上的孔状部套于导向杆82上。优选地,夹具底座1的侧面设置至少三个固定件7,相邻的两个固定件7形成一组,分别用于固定第二油缸8和固定插件71,保证第二油缸8和固定插件71相对设置即可。As shown in Figures 2 and 6, the pressing mechanism is fixedly connected to the side of the clamp base 1. The pressing mechanism includes two fixing parts 7, a fixing insert 71, a second oil cylinder 8, and a pressing plate 81. The positions of the plug-in 71 are corresponding. Specifically, the fixing insert 71 includes a middle insert and two side inserts, the middle cylindrical insert and both sides of the insert are in a circular platform structure, the middle cylindrical insert matches the size of the inner hole of the tubular part of the electric bicycle sensor fixing part 100, and the two side inserts match the size of the small hole on the extension part 102 of the electric bicycle sensor fixing part 100. The outer circumference of the pressure plate 81 extends outward to form a hole, the fixing member 7 fixed by the second oil cylinder 8 is provided with a guide rod 82 , and the hole on the pressure plate 81 is set on the guide rod 82 . Preferably, at least three fixing pieces 7 are provided on the side of the fixture base 1, and two adjacent fixing pieces 7 form a group, which are respectively used to fix the second oil cylinder 8 and the fixing insert 71, so as to ensure that the second oil cylinder 8 and the fixing insert 71 are arranged oppositely.
夹具底座1的前/后侧面上设有通油孔,夹具底座底面设有底面通油孔,夹具底座侧面设有侧面通油孔,夹具底座1内形成有通油管路,通油孔经夹具内的通油管路与底面通油孔相连通,底面通油孔与第一油缸2相连通。固定件7内也设有相应通孔,通油孔经夹具内的通油管路与侧面通油孔相连通,侧面通油孔经固定件7内的通孔与第二油缸8相连通。采用内部设置通油管路的方式,可有效避免管线磨损,且夹具在加工过程中可随意翻转,不受管线束缚。The front/rear side of the clamp base 1 is provided with an oil hole, the bottom surface of the clamp base is provided with a bottom oil hole, the side of the clamp base is provided with a side oil hole, an oil pipeline is formed in the clamp base 1, the oil hole is connected to the bottom oil hole through the oil pipeline in the clamp, and the bottom oil hole is connected to the first oil cylinder 2. Corresponding through holes are also arranged in the fixing part 7, and the oil through holes communicate with the side oil through holes through the oil through pipelines in the fixture, and the side oil through holes communicate with the second oil cylinder 8 through the through holes in the fixing parts 7. The method of internally setting the oil pipeline can effectively avoid pipeline wear, and the fixture can be turned over at will during the processing without being bound by the pipeline.
优选地,如图7和图9所示,夹具底座1上设有安装槽11,安装槽11内设有第一油缸安装孔12和固定圈安装孔13,所述第一油缸安装孔12处于固定圈安装孔13旁侧,所述第一油缸2安装于第一油缸安装孔12内,所述固定圈4安装于固定圈安装孔13内,固定圈4包括插入部43和延伸部44,所述插入部43外周面向外侧延伸形成所述延伸部44,所述插入部43处于夹具底座1的安装槽11内,所述插入槽42位于插入部43上,所处延伸部44处于夹具底座1的上表面。Preferably, as shown in FIG. 7 and FIG. 9 , the fixture base 1 is provided with a mounting groove 11, and the mounting groove 11 is provided with a first oil cylinder mounting hole 12 and a fixing ring mounting hole 13. The first oil cylinder mounting hole 12 is located beside the fixing ring mounting hole 13. The first oil cylinder 2 is installed in the first oil cylinder mounting hole 12, and the fixing ring 4 is installed in the fixing ring mounting hole 13. The fixing ring 4 includes an insertion portion 43 and an extension portion 44. The outer peripheral surface of the insertion portion 43 extends outward to form the extension portion 44. The insertion portion 43 is located in the installation groove 11 of the clamp base 1 , the insertion groove 42 is located on the insertion portion 43 , and the extension portion 44 is located on the upper surface of the clamp base 1 .
优选地,如图2和图3所示,夹具底座1上设有多个安装槽11,如图2、图7和图9所示,各个安装槽11内设有一个第一油缸安装孔12和两个固定圈安装孔13,两个固定圈安装孔13处于第一油缸安装孔12左右两侧,相应地,安装槽11内设有两个固定圈4和一个第一油缸2,两个固定圈4处于第一油缸2的两侧。所述传动件5的左右两侧侧面均呈斜面,分别对应两个固定圈4插入槽42内的限位块6,两个限位块6的外侧面分别与传动件5的两侧斜面相匹配,两个限位块6分别对应两个固定圈4。从而形成多个电动自行车传感器固定件100加工工位。Preferably, as shown in FIGS. 2 and 3 , the fixture base 1 is provided with a plurality of mounting grooves 11 . As shown in FIGS. 2 , 7 and 9 , each mounting groove 11 is provided with a first oil cylinder mounting hole 12 and two fixing ring mounting holes 13 , and the two fixing ring mounting holes 13 are located on the left and right sides of the first oil cylinder mounting hole 12 . The left and right sides of the transmission member 5 are sloped, corresponding to the two stoppers 6 inserted into the grooves 42 of the two fixed rings 4, the outer surfaces of the two stoppers 6 are respectively matched with the inclined surfaces on both sides of the transmission member 5, and the two stoppers 6 correspond to the two fixed rings 4 respectively. Thereby, a plurality of processing stations for the electric bicycle sensor fixing part 100 are formed.
优选地,如图7所示,传动件5的斜面上设有凸起51,所述第一油缸2下拉到位时,所述凸起51与限位块6相接触。Preferably, as shown in FIG. 7 , a protrusion 51 is provided on the slope of the transmission member 5 , and when the first oil cylinder 2 is pulled down to a position, the protrusion 51 contacts the limit block 6 .
优选地,插入槽42占固定圈4外周面外径的1/3~1/2。所述第一油缸2和第二油缸3也可采用气缸代替,只要能实现伸缩移动功能即可。Preferably, the insertion groove 42 occupies 1/3~1/2 of the outer diameter of the outer peripheral surface of the fixed ring 4 . The first oil cylinder 2 and the second oil cylinder 3 can also be replaced by air cylinders, as long as the telescopic movement function can be realized.
如图1和图3所示,本发明使用方法如下:首先将电动自行车传感器固定件100的管状部101插入于固定圈的通孔41内,通过对夹具底座1的通油孔通油,使得第一油缸2下拉,带到传动件5向下位移,传动件5的斜面与限位块6外侧面相摩擦,使得限位块6的上下斜面顺着插入槽42的上下斜面向插入槽42内滑动,从而使得限位块6抵住电动自行车传感器固定件100的管状部,可使得电动自行车传感器固定件100夹紧,便于对延伸部102进行打磨加工。第一油缸2上顶,带动传动件5上移,则带动限位块6反向运动,从而使得限位块6松开电动自行车传感器固定件100的管状部,而后将电动自行车传感器固定件100取下,将电动自行车传感器固定件100套于固定插件71上,保证延伸面102的小孔以及电动自行车传感器固定件100内孔套于固定插件71上,同时对夹具底座1的通油孔通油,使得第二油缸8的活动杆顶出,从而压板81压紧电动自行车传感器固定件100的管状部101底端,从而便于对电动自行车传感器固定件100外周面进行加工,形成用于焊接传感器的放置槽;第二油缸8活动杆反向运动,即可取下电动自行车传感器固定件100。As shown in Figures 1 and 3, the method of use of the present invention is as follows: first, insert the tubular portion 101 of the electric bicycle sensor fixing part 100 into the through hole 41 of the fixing ring, and pass oil through the oil through hole of the clamp base 1, so that the first oil cylinder 2 is pulled down, and the transmission part 5 is moved downward. The tubular part of the part 100 can make the electric bicycle sensor fixing part 100 be clamped, and it is convenient to grind the extension part 102 . The first oil cylinder 2 goes up, drives the transmission part 5 to move up, and then drives the limit block 6 to move in reverse, so that the limit block 6 loosens the tubular part of the electric bicycle sensor fixing part 100, and then the electric bicycle sensor fixing part 100 is taken off, and the electric bicycle sensor fixing part 100 is placed on the fixing insert 71 to ensure that the small hole of the extension surface 102 and the inner hole of the electric bicycle sensor fixing part 100 are set on the fixing insert 71, and at the same time, oil is passed through the oil hole of the clamp base 1, so that the second oil cylinder 8 The movable rod is ejected, so that the pressing plate 81 compresses the bottom end of the tubular portion 101 of the electric bicycle sensor fixing part 100, thereby facilitating the processing of the outer peripheral surface of the electric bicycle sensor fixing part 100, forming a placement groove for welding the sensor;
通过以上描述可以看出,本发明本发明通过第一油缸2、限位件6、传动件5以及固定圈4配合,便于纵向固定电动自行车传感器固定件,便于对电动自行车传感器固定件上的延伸部进行加工;本发明通过设置固定插件71、第二油缸8和压板81所形成的的压紧机构,便于横向固定电动自行车传感器固定件100,从而便于对电动自行车传感器固定件100管状部101的外周面进行加工,形成传感器放置槽;整个电动自行车传感器固定件100在一套夹具上完成,不仅大大减少了加工时间和制造成本,还减小了加工误差,且一套夹具上设有多个加工工位,提高了加工效率;本发明的夹具底座1内部设有通油管路,通油管路和各个油缸相连通,不会出现管线磨损的情况,且夹具在加工过程中可随意翻转,不受管线束缚。As can be seen from the above description, the present invention cooperates with the first oil cylinder 2, the limiting member 6, the transmission member 5 and the fixing ring 4 to facilitate longitudinal fixing of the electric bicycle sensor fixing member and to process the extension on the electric bicycle sensor fixing member; the present invention facilitates lateral fixing of the electric bicycle sensor fixing member 100 by setting the compression mechanism formed by the fixing insert 71, the second oil cylinder 8 and the pressing plate 81, thereby facilitating the processing of the outer peripheral surface of the electric bicycle sensor fixing member 100 tubular portion 101 to form a sensor placement groove; The bicycle sensor fixing part 100 is completed on a set of jigs, which not only greatly reduces the processing time and manufacturing cost, but also reduces the processing error, and a set of jigs is provided with a plurality of processing stations, which improves the processing efficiency; the jig base 1 of the present invention is provided with oil passages inside, and the oil passages are connected with each oil cylinder, so that there will be no pipeline wear, and the jigs can be turned over at will during the processing without being bound by pipelines.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiment of the present invention has been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principle and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims (10)
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| CN202310377250.6A CN116460632A (en) | 2023-04-11 | 2023-04-11 | Electric Bicycle Sensor Fixture Fixture |
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