CN116460487A - Production line for automatically producing electrolyte ton barrels - Google Patents

Production line for automatically producing electrolyte ton barrels Download PDF

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Publication number
CN116460487A
CN116460487A CN202310388386.7A CN202310388386A CN116460487A CN 116460487 A CN116460487 A CN 116460487A CN 202310388386 A CN202310388386 A CN 202310388386A CN 116460487 A CN116460487 A CN 116460487A
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CN
China
Prior art keywords
welding
ton
rod
air bag
communicated
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Pending
Application number
CN202310388386.7A
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Chinese (zh)
Inventor
陈志明
林家杰
陈本森
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Jiangmen Yingjiete Machinery Co ltd
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Jiangmen Yingjiete Machinery Co ltd
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Application filed by Jiangmen Yingjiete Machinery Co ltd filed Critical Jiangmen Yingjiete Machinery Co ltd
Priority to CN202310388386.7A priority Critical patent/CN116460487A/en
Publication of CN116460487A publication Critical patent/CN116460487A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00—Articles made by soldering, welding or cutting
    • B23K2101/04—Tubular or hollow articles
    • B23K2101/12—Vessels
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention relates to the technical field of ton bucket production, and discloses a production line for automatically producing electrolyte ton buckets, which comprises the following qualified production processes: s1: checking the material fittings and feeding the material fittings into a bin; s2: producing a packaging frame; s3: preparing a tank body: the welding method comprises the steps of pipe fitting production, end socket treatment, barrel body preparation, barrel body assembly welding, packaging and shipment, basically achieves standard unification, unified quality, effective control cost and improvement of production efficiency of products, ensures the welding quality of a frame through automatic two-protection welding of a robot, enhances the anti-falling strength of the frame, ensures the welding quality of a tank body through automatic welding forming under the protection of nitrogen gas, reduces welding slag in the tank body, and prevents the stainless steel from being changed due to overlarge welding current, so that the condition that a welding line changes color in a period of use occurs, the produced products can meet the basic requirement of customers on the ton barrel of electrolyte, and each function can reach the professional level.

Description

Production line for automatically producing electrolyte ton barrels
Technical Field
The invention relates to the technical field of ton bucket production, in particular to a production line for automatically producing an electrolyte ton bucket.
Background
At present, stainless steel 304 ton barrels are used for storing electrolyte in the market, ton barrel products are high in requirements on internal cleanliness and smoothness of products due to a plurality of production procedures, and welding technology is limited, and manual welding and gap production are adopted in most cases, so that quality of the products is uncontrollable, production cost is increased, production efficiency is reduced, downstream customers often complain about welding problems, and the service time of the ton barrels does not meet design requirements.
The utility model provides a seamless welding set for production of electrolyte stainless steel ton bucket utilizes the stock guide to extend to the breach lower extreme of delivery box and is equipped with vertical baffle in the application number 20222144158.6, and the welding rod is released and falls into the stock guide upper end after the through-hole, and then slides into the inside of receiving the storage bucket along the up end of stock guide, the collection of the welding rod clout of being convenient for.
Ton bucket welding seam adopts pipelined formula welding seam processing generally, can stabilize, carry out the welding seam in batches, but when in actual use, can produce the pungent gas when the staving welds, the welding mode on the market at present can't collect gas, lead to the direct exhaust air pollution air in the sky, dust removal purification nature is not high, lead to the air quality not high, simultaneously, preparation of staving needs to be carried out when ton bucket body is prepared, wherein need accomplish the centre joint to gun welding, centre joint burnishing and polishing, but need carry out the burnishing and polishing burring process again through natural cooling after the welding is accomplished, troublesome operation, make holistic device production line overlength, the cost is great.
Therefore, it is necessary to solve the above problems by a production line for automatically producing the electrolyte ton barrels.
Disclosure of Invention
The invention aims to provide a production line for automatically producing electrolyte ton barrels, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: a production line for automatically producing electrolyte ton barrels comprises the following qualified production processes:
s1: checking the material fittings and feeding the material fittings into a bin;
s2: producing a packaging frame;
wherein, cover the process and do: firstly, performing automatic secondary welding by a chassis robot, secondly, checking welding joints of the chassis to realize repair welding, then performing manual welding by positioning argon arc welding through a top frame tool, pickling and cleaning the chassis and the top frame, and finally, checking quality and feeding into a bin;
s3: preparing a tank body: the method comprises the steps of pipe fitting production, end socket treatment, barrel body preparation, barrel body assembly welding, packaging and shipment;
wherein, need carry out the centre joint when staving is prepared to rifle welding, centre joint burnishing and polishing, based on this, this production line provides the production facility that can integrate welding, polishing burring process, this equipment:
the foundation assembly comprises a base, and a protection frame is fixedly assembled at the top of the base.
The driving assembly comprises a first stepping motor fixed on the left side of the bottom side wall of the protection frame, a first speed reducer is fixedly assembled at the output end of the first stepping motor, a first screw rod is fixedly assembled at the output end of the first speed reducer, a bearing seat fixed on the bottom of the protection frame is movably assembled at the right end of the first screw rod, a sliding seat slidingly assembled on the bottom of the protection frame is screwed on the outer wall of the first screw rod, an electric telescopic rod is fixedly assembled at the bottom of the sliding seat, a welding gun is fixedly assembled at the output end of the electric telescopic rod, a purifier is fixedly sleeved at the outer side of the welding gun, and the position of the welding gun can be adjusted, so that the welding treatment of welding seams is facilitated.
The adjusting component comprises a protective shell fixed at the top of the base, and a workbench is hinged and assembled at the top of the protective shell.
Spacing subassembly, including fixing the servo motor in the middle of the adjustment subassembly top, servo motor's output fixed mounting has the drive wheel, adjustment subassembly's top left and right sides fixed mounting has the leading wheel, two sets of the leading wheel is separated from one side mutually and is provided with the spacing supporting wheel of fixing at adjustment subassembly top, the ton staving is located at spacing subassembly top, realizes spacingly to the ton staving, prevents its from shifting, and welder of being convenient for realizes the welding seam and handles, improves safety in utilization.
The cooling assembly comprises a baffle which is slidingly assembled in an inner cavity of the protective frame, the baffle is fixed at the top of the sliding seat, a first annular air bag is fixedly arranged between the baffle and the left side wall of the inner cavity of the protective frame, a second annular air bag is fixedly arranged between the baffle and the right side wall of the inner cavity of the protective frame, a mounting seat is fixedly assembled on the right side wall of the protective frame, a driving motor is fixedly installed on the mounting seat, a cooling rod is fixedly assembled at the output end of the driving motor, the first annular air bag and the second annular air bag are communicated with the cooling rod through a first air pipe connecting assembly, and the cooling assembly can be enabled to blow on a welding position without intermittence during the operation of the driving assembly, so that the heat dissipation effect is improved.
The blowing assembly comprises a fixed seat fixed on the left side wall of the protective frame, a positioning rod is fixedly communicated with the fixed seat, the other end of the positioning rod extends into the ton barrel body to be fixedly communicated with a blowing ball, and the first annular air bag and the second annular air bag are communicated with the fixed seat through a second air pipe connecting assembly.
Preferably, the block through-hole with welder looks adaptation has been seted up in the clarifier, clarifier bottom integrated into one piece is provided with the gas collecting channel, gas collecting channel inner chamber from the bottom up is fixed in proper order and is equipped with coarse filter layer, fine filter layer, activated alumina layer, activated carbon adsorption layer and air discharge fan, just all be provided with the guide plate of fixing on the gas collecting channel inside wall between coarse filter layer, fine filter layer, activated alumina layer, the activated carbon adsorption layer, can accomplish the filtration edulcoration purification to gas, guarantees the smokeless environment of welder course of working, improves the feature of environmental protection.
Preferably, the right side of the bottom of the inner cavity of the protective shell is fixedly provided with a hinging seat, the top of the hinging seat is movably hinged with a protective box, the bottom in the protective box is fixedly provided with a second stepping motor, the output end of the second stepping motor is fixedly provided with a second speed reducer, the output end of the second speed reducer extends out of the top of the protective box and is fixedly provided with a second screw rod, the outer wall of the second screw rod is in threaded connection with a threaded sleeve, the top of the threaded sleeve is fixedly provided with a hinging ball head, and the hinging ball head is movably hinged with the right side of the bottom of the workbench, so that the welding gun can conveniently provide adjustment support for welding of different angles of the ton barrel body.
Preferably, the first gas pipe connecting assembly comprises a first cooling gas pipe communicated with the first annular air bag and a second cooling gas pipe communicated with the second annular air bag, the other ends of the first cooling gas pipe and the second cooling gas pipe are connected with a first gas one-way valve, and an outlet of the first gas one-way valve is communicated with the cooling rod through a gas guide pipe.
Preferably, the right end of the cooling rod is rotationally assembled in the mounting seat through the rotating shaft, the output end of the driving motor and the front end of the rotating shaft are fixedly assembled, an air guide channel is arranged in the cooling rod, the end part of the cooling rod extends into the ton barrel, and air blowing heads are uniformly distributed on the outer side wall of the cooling rod.
Preferably, the second air pipe connecting component comprises a first air pipe communicated with the first annular air bag and a second air pipe communicated with the second annular air bag, the other ends of the first air pipe and the second air pipe are connected with a second air check valve, and an outlet of the second air check valve is communicated with the fixing seat through an air guide pipe.
Preferably, the fixing seat is internally provided with a cavity communicated with the air duct, the positioning rod is a hollow pipe, the positioning rod is communicated with the cavity and the blowing ball, and the positioning rod is a plastic supporting rod.
Preferably, a guide channel matched with the baffle plate is formed in the bottom of the protective frame, the sizes of the first annular air bag and the second annular air bag are larger than those of the guide channel, and the first annular air bag and the second annular air bag are filled in the inner cavity of the protective frame.
Preferably, a control panel is fixedly arranged on the front side wall of the protective shell.
The invention has the technical effects and advantages that:
1. the invention utilizes the automatic mechanical arm technology, combines the gas protection automatic welding of a deep-melting welding machine, the electrolytic polishing technology and the corresponding tooling equipment, and discloses a production line for automatically producing electrolyte ton barrels.
2. The purifier provided by the invention can finish the filtration, impurity removal and purification of gas, ensure the smokeless environment in the working process of the welding gun, improve the environmental protection, prevent the ton barrel from self-shifting, facilitate the welding gun to realize the welding seam treatment, improve the use safety, and provide allowance support for the change of the inclination angle of the workbench by the arranged adjusting component, ensure the workbench to have a larger inclination adjusting angle, and facilitate the welding gun to provide adjustment support for the welding needs of different angles of the ton barrel.
3. The cooling assembly can work along with the action of the driving assembly, when the driving assembly is used, the sliding seat can be driven to move horizontally, the sliding seat is driven to move inevitably to slide in the protective frame, so that the first annular air bag and the second annular air bag can be extruded or stretched unidirectionally, the cooling rod can be caused to blow a welding position without intermittence when the driving assembly works, the heat dissipation effect is improved, the angle position of the cooling rod in the ton barrel body can be adjusted, the blowing effect of the cooling rod on a welding line is improved, turbulence of gas in the ton barrel body can be caused, the gas flow speed is improved, and the heat dissipation effect is improved.
4. According to the invention, the limiting component drives the ton barrel body to rotate by utilizing the friction force between the driving wheel and the outer side wall of the ton barrel body to realize angle adjustment, the ton barrel body can be driven to rotate, so that electrolyte is convenient to fully contact with welding lines in the ton barrel body, meanwhile, the adjusting component can adjust the inclination angle of the ton barrel body, and meanwhile, the limiting component can ensure the limiting property of the ton barrel body, so that the ton barrel body can be driven to rotate in the front-back direction and angle adjustment on a vertical surface, the electrolyte is convenient to fully contact with the welding lines, and electrolytic polishing deburring treatment is carried out on the welding line profile of the ton barrel body by utilizing the electrolyte.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic overall sectional structure of the present invention.
FIG. 3 is a schematic cross-sectional view of the purifier according to the present invention.
FIG. 4 is a schematic diagram of a protective shell structure according to the present invention.
Fig. 5 is an enlarged schematic view of the structure of the portion a of the present invention.
In the figure: 1. a base; 2. a protective frame; 3. a first stepping motor; 4. a first decelerator; 5. a first screw; 6. a slide; 7. an electric telescopic rod; 8. a welding gun; 9. a purifier; 10. a clamping through hole; 11. a gas collecting hood; 12. a coarse filtration layer; 13. a fine filter layer; 14. an active alumina layer; 15. an activated carbon adsorption layer; 16. an exhaust fan; 17. a deflector; 18. a protective shell; 19. a hinge base; 20. a second stepping motor; 21. a second decelerator; 22. a second screw; 23. a threaded sleeve; 24. a ball head is hinged; 25. a servo motor; 26. a driving wheel; 27. a guide wheel; 28. limiting supporting wheels; 29. a ton barrel; 30. a baffle; 31. a first annular balloon; 32. a second annular balloon; 33. a mounting base; 34. a driving motor; 35. a cooling rod; 36. a first cooling air pipe; 37. a second cooling air pipe; 38. a first gas check valve; 39. a fixing seat; 40. a positioning rod; 41. blowing the ball; 42. a first air blast pipe; 43. a second air blast pipe; 44. a second gas check valve; 45. a working table.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments, and all other embodiments obtained by those skilled in the art without making any inventive effort based on the embodiments of the present invention are within the scope of protection of the present invention.
First embodiment
The invention provides a production line for automatically producing electrolyte ton barrels, which comprises the following qualified production processes:
s1: checking the material fittings and feeding the material fittings into a bin;
s2: producing a packaging frame;
wherein, cover the process and do: firstly, performing automatic secondary welding by a chassis robot, secondly, checking welding joints of the chassis to realize repair welding, then performing manual welding by positioning argon arc welding through a top frame tool, pickling and cleaning the chassis and the top frame, and finally, checking quality and feeding into a bin;
s3: preparing a tank body: comprises pipe production, seal head treatment, barrel preparation, barrel assembly welding, packaging and shipment.
Wherein, the pipe fitting production includes cutting pipe machine cutting material, machining lathe dog, return bend according to the drawing requirement, automatic weld welding pipe fitting, polishing pipe fitting, quality inspection advances storehouse.
The end socket treatment comprises a tool positioning hole, a pipe orifice correcting hole diameter by a straight mill, a tool positioning pipe orifice flange, flange pipe orifice welding, flange pipe orifice polishing, quality inspection and warehouse entry.
The barrel body preparation comprises the steps of measuring the length and the thickness of a plate, butting rolling center joints, welding the center joints by a gun, polishing the center joints, and checking the quality of the barrel body.
The total barrel assembly welding comprises welding of an upper end enclosure and a lower end enclosure (alcohol scrubbing welding seam inner surface), automatic welding forming of high penetration gas of the upper end enclosure and the lower end enclosure, automatic polishing of outer surface circular seams, electrolytic cleaning of a tank, installation of a supporting leg underframe, welding of a supporting leg patch, assembling of a top frame for welding, pressure maintaining for 8 hours for gas test, marking, integral cleaning, quality inspection, final packaging and shipment, thus, the automatic mechanical arm technology is utilized, the deep-melting welding machine gas protection automatic welding is combined, the electrolytic polishing technology is matched with corresponding tooling equipment, a production line for automatically producing electrolyte ton barrels is invented, the product produced by the production line can meet the basic requirements of customers on the electrolyte ton barrels, each function can reach the professional level, the standard unification, the quality unification and the effective control cost of the product are basically achieved, the production efficiency is improved, the automatic two-step welding of a robot ensures the welding quality of a frame, and the anti-falling strength of the frame is enhanced.
Meanwhile, in the process of high-penetration gas shielded automatic welding forming of the upper seal head and the lower seal head, the high-penetration gas shielded automatic welding forming is performed under the nitrogen gas, so that the welding quality of the tank body is ensured, welding slag in the tank body is reduced, and the stainless steel is prevented from being changed due to overlarge welding current, so that the condition that the welding seam changes color in a period of use is caused.
Wherein, to carry out centre joint to gun welding, centre joint burnishing and polishing when staving preparation, based on this, this production line still provides the production facility that can integrate welding, polishing burring process as shown in fig. 1-5, and this equipment includes:
the foundation assembly comprises a base 1, wherein a protection frame 2 is fixedly assembled at the top of the base 1, and an installation foundation is provided for the whole structure through the protection frame 2.
The driving assembly comprises a first stepping motor 3 fixed on the left side of the bottom side wall of the protection frame 2, a first speed reducer 4 is fixedly assembled at the output end of the first stepping motor 3, a first screw rod 5 is fixedly assembled at the output end of the first speed reducer 4, a bearing seat fixed on the bottom of the protection frame 2 is movably assembled at the right end of the first screw rod 5, a sliding seat 6 slidingly assembled on the bottom of the protection frame 2 is screwed on the outer wall of the first screw rod 5, an electric telescopic rod 7 is fixedly assembled at the bottom of the sliding seat 6, a welding gun 8 is fixedly assembled at the output end of the electric telescopic rod 7, and a purifier 9 is fixedly sleeved on the outer side of the welding gun 8.
When in actual use, the first stepping motor 3 works, the first screw rod 5 can be driven to slowly rotate through the decelerating effect of the first speed reducer 4, so that the sliding seat 6 is driven to move along the length direction of the first screw rod 5 through the screw joint assembling effect of the first screw rod 5 and the sliding seat 6, the electric telescopic rod 7 can drive the purifier 9 outside the welding gun 8 to move, meanwhile, the electric telescopic rod 7 can drive the welding gun 8 to move downwards, and therefore the position of the welding gun 8 can be adjusted, and welding treatment of welding seams is facilitated.
Referring to fig. 3, in order to ensure the environmental protection performance of the welding gun 8 during operation, a clamping through hole 10 adapted to the welding gun 8 is formed in the purifier 9, a gas collecting cover 11 is integrally formed at the bottom of the purifier 9, a coarse filter layer 12, a fine filter layer 13, an activated alumina layer 14, an activated carbon adsorption layer 15 and an exhaust fan 16 are sequentially and fixedly arranged in the cavity of the gas collecting cover 11 from bottom to top, guide plates 17 fixed on the inner side wall of the gas collecting cover 11 are arranged among the coarse filter layer 12, the fine filter layer 13, the activated alumina layer 14 and the activated carbon adsorption layer 15, and the guide plates 17 can guide the gas through the guide plates 17 to improve the stay time of the gas in the gas collecting cover 11, so that the gas during welding of the welding gun 8 can be guided into the purifier 9 through the gas collecting cover 11, the air is driven to flow under the negative pressure of the exhaust fan 16, the gas is sequentially enabled to pass through the coarse filter layer 12 and the fine filter layer 13, then the circulation capacity of the gas can be improved in the operation process of the exhaust fan 16, meanwhile, the activated alumina layer 14 is enabled to further oxidize ions in the gas, the gas can be improved, the purification capacity of the gas can be improved, the smoke-free environment can be guaranteed, the environmental protection performance of the welding gun can be improved, and the environmental protection performance can be guaranteed, and the environmental protection performance can be improved.
The limiting component comprises a servo motor 25 fixed in the middle of the top of the adjusting component, a driving wheel 26 is fixedly arranged at the output end of the servo motor 25, guide wheels 27 are fixedly arranged at the left side and the right side of the top of the adjusting component, two groups of guide wheels 27 are arranged on opposite sides of the top of the adjusting component, a limiting supporting wheel 28 fixed at the top of the adjusting component, and a ton barrel 29 is located at the top of the limiting component.
The adjusting component comprises a protecting shell 18 fixed at the top of the base 1, a control panel is fixedly assembled on the front side wall of the protecting shell 18, a workbench 45 is hinged and assembled at the top of the protecting shell 18, a hinged seat 19 is fixedly arranged on the right side of the bottom of an inner cavity of the protecting shell 18, a protecting box is movably hinged and assembled at the top of the hinged seat 19, a second stepping motor 20 is fixedly arranged at the bottom of the protecting box, a second speed reducer 21 is fixedly assembled at the output end of the second stepping motor 20, a second screw 22 is fixedly assembled at the output end of the second speed reducer 21 after the output end extends out of the top of the protecting box, a threaded sleeve 23 is assembled on the outer wall of the second screw 22 in a threaded manner, a hinged ball 24 is fixedly arranged at the top of the threaded sleeve 23, and the hinged ball 24 is movably hinged and assembled at the right side of the bottom of the workbench 45.
During actual use, when the second stepping motor 20 is controlled to work through the control panel, the second stepping motor 20 drives the second speed reducer 21 to work, and can drive the second screw rod 22 to rotate slowly, so that the screw joint assembly effect of the second screw rod 22 and the screw sleeve 23 drives the screw sleeve 23 to move along the length direction of the second screw rod 22, and accordingly the distance from the right end of the workbench 45 to the hinging seat 19 can be increased, the workbench 45 can be driven to rotate around the hinging shaft at the left end, meanwhile, the protection box and the hinging seat 19 deflect, and meanwhile, the included angle between the hinging ball head 24 and the workbench 45 is reduced, so that allowance support can be provided for the change of the inclination angle of the workbench 45, the workbench 45 is guaranteed to have a larger inclination adjustment angle, and the welding gun 8 can conveniently provide adjustment support for welding different angles of the ton barrel 29.
Second embodiment
It is worth noting that, in order to improve the cooling effect of ton staving 29 fast when welder 8 welds, put forward the forced air cooling subassembly that blows to ton staving 29, including the baffle 30 of sliding fit at protection frame 2 inner chamber, and baffle 30 fixes the top at slide 6, fixedly between baffle 30 and protection frame 2 inner chamber left side wall is provided with first annular gasbag 31, fixedly between baffle 30 and the protection frame 2 inner chamber right side wall is provided with second annular gasbag 32, and all communicate on first annular gasbag 31 and the second annular gasbag 32 and be equipped with the gaseous check valve, guarantee the unidirectional entering of external gas, the guide way with baffle 30 looks adaptation has been seted up to the bottom of protection frame 2, and the size of first annular gasbag 31 and second annular gasbag 32 is greater than the size of guide way, and first annular gasbag 31 and second annular gasbag 32 are full at protection frame 2 inner chamber.
The right side wall of the protection frame 2 is fixedly provided with a mounting seat 33, the mounting seat 33 is fixedly provided with a driving motor 34, the output end of the driving motor 34 is fixedly provided with a cooling rod 35, a first annular air bag 31 and a second annular air bag 32 are communicated with the cooling rod 35 through a first air pipe connecting assembly, the blowing assembly comprises a fixing seat 39 fixed on the left side wall of the protection frame 2, a positioning rod 40 is fixedly communicated with the fixing seat 39, the other end of the positioning rod 40 extends into the ton barrel 29 and is fixedly provided with a blowing ball 41, and the first annular air bag 31 and the second annular air bag 32 are communicated with the fixing seat 39 through a second air pipe connecting assembly.
Like this when drive assembly uses, can drive slide 6 and realize the removal on the horizontal direction, and the removal of slide 6 necessarily drives baffle 30 and slides in protection frame 2 to can be to first annular gasbag 31, the unidirectional extrusion or the tensile of second annular gasbag 32, specifically:
when the driving assembly drives the sliding seat 6 and the baffle 30 to move leftwards, the first annular air bag 31 can be extruded, so that air in the first annular air bag 31 is led into the cooling rod 35 through the first cooling air pipe 36 and the air guide pipe, the cooling rod 35 is further led to blow the welding position, heat at the welding position is conveniently taken away, meanwhile, the second annular air bag 32 can be stretched, external air can enter the second annular air bag 32 through the air check valve, when the sliding seat 6 drives the baffle 30 to move rightwards, the second annular air bag 32 is compressed, the air in the sliding seat is led into the cooling rod 35 through the second cooling air pipe 37 and the air guide pipe, the cooling rod 35 is further led to continue to blow the welding position, and therefore the cooling rod 35 can be led to blow the welding position without intermittence when the driving assembly works, and the heat dissipation effect is improved.
In addition, the driving motor 34 can drive the cooling rod 35 to rotate when in operation, the angle position of the cooling rod 35 in the ton barrel 29 can be adjusted, the blowing effect of the cooling rod 35 on the welding seam is improved, the turbulence of gas in the ton barrel 29 can be caused, the gas flow speed is improved, and the heat dissipation effect is improved.
Third embodiment
The cooling speed of the welding seam part can be accelerated in the welding process of the ton barrel 29, in order to accelerate the production efficiency of the ton barrel 29, therefore, a second air pipe connecting component which is convenient for deburring the ton barrel 29 is arranged in the equipment, the second air pipe connecting component comprises a first air pipe 42 communicated with the first annular air bag 31 and a second air pipe 43 communicated with the second annular air bag 32, the other ends of the first air pipe 42 and the second air pipe 43 are connected with a second air check valve 44, the outlet of the second air check valve 44 is communicated with a fixing seat 39 through an air pipe, a cavity communicated with the air pipe is formed in the fixing seat 39, the locating rod 40 is a hollow pipe, the locating rod 40 is communicated with the cavity and the air ball 41, and the locating rod 40 is a plastic supporting rod.
When the ton staving 29 needs to be deburred, evenly mix polishing electrolyte through external equipment, then put into ton staving 29 with the electrolyte after the mixing, utilize anchor clamps to insert the pencil terminal after cutting off the grinding into ton staving 29, make electrolyte not overflow ton staving 29 welding seam 1-6mm, then at 10-35 degrees centigrade, voltage is 2-12V, under 1-8A, the electric current is under 3-30 seconds, simultaneously limit assembly utilizes the frictional force between drive wheel 26 and the ton staving 29 lateral wall to drive ton staving 29 rotation and realize the adjustment of angle, can drive ton staving 29 rotation, be convenient for electrolyte abundant and ton staving 29 internal weld contact, simultaneously adjust the inclination of ton staving 29, limit assembly can guarantee ton staving 29's limitability, can make things convenient for the abundant contact of electrolyte and welding seam in the rotation and the angle adjustment on the plumb face in the direction of the front and back direction of the realization of ton staving 29 like this, thereby utilize electrolyte to carry out the polishing electrolyte to carry out the section of ton staving 29, the polishing electrolyte is carried out the section, the terminal has the low performance, the quality of the technology is good is guaranteed to be carried out, the inside the terminal is easy to be removed, the technology is easy to have, the inside the terminal is easy to be removed, the metal is easy, the technology is easy to be used to have, the quality of the inside is easy to be cut, the section is easy, the metal is easy to be cut, the quality is easy to be cut, and the quality is easy to be cut.
Wherein the electrolyte comprises, by weight, 0.5-2.5% of sulfuric acid, 85-95% of distilled water, 2-5% of sodium chloride, 2-5% of dimethyl carbonate, and 0.5-2.5% of phosphoric acid.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present invention, and although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present invention.

Claims (9)

1. A production line for automatically producing electrolyte ton barrels, which is characterized in that: the method comprises the following production processes:
s1: checking the material fittings and feeding the material fittings into a bin;
s2: producing a packaging frame;
wherein, cover the process and do: firstly, performing automatic secondary welding by a chassis robot, secondly, checking welding joints of the chassis to realize repair welding, then performing manual welding by positioning argon arc welding through a top frame tool, pickling and cleaning the chassis and the top frame, and finally, checking quality and feeding into a bin;
s3: preparing a tank body: the method comprises the steps of pipe fitting production, end socket treatment, barrel body preparation, barrel body assembly welding, packaging and shipment;
wherein, to carry out the centre joint when staving preparation to rifle welding, centre joint burnishing and polishing, based on this, this production line still includes the production facility that can integrate welding, polishing burring process, and this equipment includes:
the foundation assembly comprises a base (1), wherein a protection frame (2) is fixedly assembled at the top of the base (1);
the driving assembly comprises a first stepping motor (3) fixed on the left side of the bottom side wall of the protection frame (2), a first speed reducer (4) is fixedly arranged at the output end of the first stepping motor (3), a first screw rod (5) is fixedly arranged at the output end of the first speed reducer (4), a bearing seat fixed at the bottom of the protection frame (2) is movably arranged at the right end of the first screw rod (5), a sliding seat (6) slidingly arranged at the bottom of the protection frame (2) is screwed on the outer wall of the first screw rod (5), an electric telescopic rod (7) is fixedly arranged at the bottom of the sliding seat (6), a welding gun (8) is fixedly arranged at the output end of the electric telescopic rod (7), and a purifier (9) is fixedly sleeved at the outer side of the welding gun (8);
the adjusting assembly comprises a protective shell (18) fixed at the top of the base (1), and a workbench (45) is hinged and assembled at the top of the protective shell (18);
the limiting assembly comprises a servo motor (25) fixed in the middle of the top of the adjusting assembly, a driving wheel (26) is fixedly assembled at the output end of the servo motor (25), guide wheels (27) are fixedly installed on the left side and the right side of the top of the adjusting assembly, a limiting supporting wheel (28) fixed at the top of the adjusting assembly is arranged on one side, away from each other, of the two groups of guide wheels (27), and the top of the limiting assembly is provided with a ton barrel body (29);
the cooling assembly comprises a baffle plate (30) which is slidingly assembled in an inner cavity of the protective frame (2), the baffle plate (30) is fixed at the top of the sliding seat (6), a first annular air bag (31) is fixedly arranged between the baffle plate (30) and the left side wall of the inner cavity of the protective frame (2), a second annular air bag (32) is fixedly arranged between the baffle plate (30) and the right side wall of the inner cavity of the protective frame (2), an installation seat (33) is fixedly assembled on the right side wall of the protective frame (2), a driving motor (34) is fixedly installed on the installation seat (33), a cooling rod (35) is fixedly assembled at the output end of the driving motor (34), and the first annular air bag (31) and the second annular air bag (32) are communicated with the cooling rod (35) through a first air pipe connecting assembly;
the blowing assembly comprises a fixing seat (39) fixed on the left side wall of the protection frame (2), a positioning rod (40) is fixedly communicated with the fixing seat (39), a blowing ball (41) is fixedly communicated with the other end of the positioning rod (40) extending into the ton barrel body (29), and the first annular air bag (31) and the second annular air bag (32) are communicated with the fixing seat (39) through a second air pipe connecting assembly.
2. A production line for automatically producing ton barrels of electrolyte according to claim 1, characterized in that: the novel gas collecting device is characterized in that a clamping through hole (10) matched with a welding gun (8) is formed in the purifier (9), a gas collecting hood (11) is integrally formed at the bottom of the purifier (9), a coarse filter layer (12), a fine filter layer (13), an active alumina layer (14), an active carbon adsorption layer (15) and an exhaust fan (16) are sequentially and fixedly arranged in an inner cavity of the gas collecting hood (11) from bottom to top, and guide plates (17) fixed on the inner side wall of the gas collecting hood (11) are arranged between the coarse filter layer (12), the fine filter layer (13), the active alumina layer (14) and the active carbon adsorption layer (15).
3. A production line for automatically producing ton barrels of electrolyte according to claim 1, characterized in that: the utility model discloses a protection shell, including protection shell (18), protection shell, screw sleeve (23), articulated seat (19) top activity hinge joint is equipped with the guard box, and the fixed second step motor (20) that is provided with in guard box inner bottom, the output fixed assembly of second step motor (20) has second reduction gear (21), the output of second reduction gear (21) extends guard box top back fixed assembly has second screw rod (22), the outer wall spiro union of second screw rod (22) is equipped with threaded sleeve (23), the fixed articulated bulb (24) that is provided with in top of threaded sleeve (23), just articulated bulb (24) activity hinge joint assembly is on the bottom right side of workstation (45).
4. A production line for automatically producing ton barrels of electrolyte according to claim 1, characterized in that: the first gas pipe connecting assembly comprises a first cooling gas pipe (36) communicated with the first annular air bag (31) and a second cooling gas pipe (37) communicated with the second annular air bag (32), the other ends of the first cooling gas pipe (36) and the second cooling gas pipe (37) are connected with a first gas one-way valve (38), and an outlet of the first gas one-way valve (38) is communicated with the cooling rod (35) through a gas guide pipe.
5. A production line for automatically producing ton barrels of electrolyte according to claim 4, wherein: the right end of the cooling rod (35) is rotationally assembled in the mounting seat (33) through the rotating shaft, the output end of the driving motor (34) is fixedly assembled with the front end of the rotating shaft, an air guide channel is arranged in the cooling rod (35), the end part of the cooling rod (35) extends into the ton barrel body (29), and air blowing heads are uniformly distributed on the outer side wall of the cooling rod (35).
6. A production line for automatically producing ton barrels of electrolyte according to claim 1, characterized in that: the second air pipe connecting assembly comprises a first air blowing pipe (42) communicated with the first annular air bag (31) and a second air blowing pipe (43) communicated with the second annular air bag (32), the other ends of the first air blowing pipe (42) and the second air blowing pipe (43) are connected with a second air check valve (44), and an outlet of the second air check valve (44) is communicated with the fixing seat (39) through an air guide pipe.
7. A production line for automatically producing ton barrels of electrolyte according to claim 6, wherein: the fixing seat (39) is internally provided with a cavity communicated with the air duct, the locating rod (40) is a hollow pipe, the locating rod (40) is communicated with the cavity and the blowing ball (41), and the locating rod (40) is a plastic supporting rod.
8. A production line for automatically producing ton barrels of electrolyte according to claim 1, characterized in that: the bottom of the protection frame (2) is provided with a guide channel matched with the baffle plate (30), the size of the first annular air bag (31) and the second annular air bag (32) is larger than that of the guide channel, and the first annular air bag (31) and the second annular air bag (32) are filled in the inner cavity of the protection frame (2).
9. A production line for automatically producing ton barrels of electrolyte according to claim 1, characterized in that: a control panel is fixedly arranged on the front side wall of the protective shell (18).
CN202310388386.7A 2023-04-12 2023-04-12 Production line for automatically producing electrolyte ton barrels Pending CN116460487A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310388386.7A CN116460487A (en) 2023-04-12 2023-04-12 Production line for automatically producing electrolyte ton barrels

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310388386.7A CN116460487A (en) 2023-04-12 2023-04-12 Production line for automatically producing electrolyte ton barrels

Publications (1)

Publication Number Publication Date
CN116460487A true CN116460487A (en) 2023-07-21

Family

ID=87183675

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310388386.7A Pending CN116460487A (en) 2023-04-12 2023-04-12 Production line for automatically producing electrolyte ton barrels

Country Status (1)

Country Link
CN (1) CN116460487A (en)

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