CN116453850A - Coil winding positioning jig - Google Patents

Coil winding positioning jig Download PDF

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Publication number
CN116453850A
CN116453850A CN202310176482.5A CN202310176482A CN116453850A CN 116453850 A CN116453850 A CN 116453850A CN 202310176482 A CN202310176482 A CN 202310176482A CN 116453850 A CN116453850 A CN 116453850A
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China
Prior art keywords
roller
plate
positioning
bottom plate
winding
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CN202310176482.5A
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Chinese (zh)
Inventor
娄骏彬
鹿业波
纪兰香
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Jiaxing University
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Jiaxing University
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Priority to CN202310176482.5A priority Critical patent/CN116453850A/en
Publication of CN116453850A publication Critical patent/CN116453850A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/12Brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/10Cleaning by methods involving the use of tools characterised by the type of cleaning tool
    • B08B1/14Wipes; Absorbent members, e.g. swabs or sponges
    • B08B1/143Wipes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/20Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/082Devices for guiding or positioning the winding material on the former
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/094Tensioning or braking devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/098Mandrels; Formers

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention discloses a coil winding positioning jig which comprises a bottom plate, wherein two supporting plates with adjustable intervals are arranged on the bottom plate, rotating shafts are connected to the two supporting plates in a rotating mode through bearings, positioning plates are fixedly connected to the rotating shafts, a wire releasing roller is clamped between the two positioning plates, enameled wires are wound on the wire releasing roller, a fixing plate is fixedly connected to the bottom plate, and a screw is connected to the fixing plate in a rotating mode. According to the invention, through the cooperation of the structures, the surface of the coil can be comprehensively cleaned when the coil is wound, the influence of dust and impurities on the surface of the enameled wire on the continuity and compactness of the coil winding is avoided, the force required by rotation of the wire releasing roller can be controlled by increasing or reducing the extrusion force on the enameled wire, the purpose of adjusting the tightness of the enameled wire in the winding process is achieved, and the hollow coil and the iron core coil can be wound.

Description

一种线圈绕线定位冶具A coil winding positioning jig

技术领域technical field

本发明涉及线圈绕线技术领域,具体为一种线圈绕线定位冶具。The invention relates to the technical field of coil winding, in particular to a coil winding positioning jig.

背景技术Background technique

电感线圈是利用电磁感应的原理进行工作的器件,电感线圈是由导线一圈靠一圈地绕在绝缘管上,导线彼此互相绝缘,当有电流流过一根导线时,就会在这根导线的周围产生一定的电磁场,而这个电磁场的导线本身又会对处在这个电磁场范围内的导线发生感应作用,在线圈绕线时,需要用到绕线机,绕线机是把线状的物体缠绕到特定工件上的机器,凡是电器产品大多需要用漆包线绕制成的电感线圈,就需要用到绕线机,如各种电动机或手机使用的电感线圈。The inductance coil is a device that uses the principle of electromagnetic induction to work. The inductance coil is wound on an insulating tube by a circle of wires. The wires are insulated from each other. When a current flows through a wire, it will be in this wire. A certain electromagnetic field is generated around the wire, and the wire itself of this electromagnetic field will induce the wire within the range of this electromagnetic field. When winding the coil, a winding machine is needed. A machine that winds an object onto a specific workpiece. Most electrical products require inductance coils wound with enameled wires, and winding machines are required, such as inductance coils used in various motors or mobile phones.

如中国专利公开号为CN210628093U公开了绕线定位治具,包括平台、连接块和绕线轮,所述平台的上表面左端前后对称焊接连接有支撑板,前后两个支撑板的上端均通过轴承座转动连接有转动块,转动块远离支撑板的一端上侧开设有矩形凹槽,绕线轮的通孔左右两端的上下侧分别开设有卡接槽,连接块与绕线轮相接触的一端上下两侧焊接连接与卡接槽匹配使用的卡接板,连接块与转动块相接触的一端焊接连接有与矩形凹槽匹配使用的矩形板。For example, the Chinese patent publication number is CN210628093U, which discloses a winding positioning fixture, including a platform, a connecting block and a winding wheel. The left end of the upper surface of the platform is welded and connected with support plates symmetrically before and after, and the upper ends of the front and rear support plates pass through the bearings. The seat is rotatably connected with a rotating block, and the upper side of the rotating block away from the support plate is provided with a rectangular groove, and the upper and lower sides of the left and right ends of the through hole of the reel are respectively provided with snap-in grooves, and the end of the connecting block in contact with the reel The upper and lower sides are welded and connected with the clamping plate used to match the clamping groove, and the end of the connecting block in contact with the rotating block is welded and connected with a rectangular plate matched with the rectangular groove.

该绕线定位冶具在使用的过程中,在进行缠绕线圈时,不能够对漆包线的表面进行清理,导致漆包线表面粘附的灰尘或者杂质容易影响线圈绕线的连续性和紧密性,以及只能把线圈缠绕在铁芯或者绕线辊上,不能够进行缠绕空心线圈。During the use of the winding positioning jig, the surface of the enameled wire cannot be cleaned when winding the coil, resulting in the dust or impurities adhering to the surface of the enameled wire easily affecting the continuity and tightness of the coil winding, and only The coil is wound on the iron core or winding roller, and it is not possible to wind the air core coil.

发明内容Contents of the invention

本发明的目的在于提供一种线圈绕线定位冶具,具备在缠绕线圈时,能够全面的对线圈的表面进行清理,避免了漆包线表面的灰尘和杂质影响线圈绕线的连续性和紧密度,且还能够通过增大或减小对漆包线的挤压力,来控制放线辊转动需要的力度,达到调节绕线过程中漆包线松紧程度的目的,此外还能够进行缠绕空心线圈以及铁芯线圈,解决了上述背景技术中提出的的问题。The purpose of the present invention is to provide a coil winding positioning jig, which can fully clean the surface of the coil when winding the coil, avoiding the dust and impurities on the surface of the enameled wire from affecting the continuity and tightness of the coil winding, and It can also control the strength required for the rotation of the pay-off roller by increasing or decreasing the extrusion force on the enameled wire, so as to achieve the purpose of adjusting the tightness of the enameled wire during the winding process. In addition, it can also wind the hollow coil and iron core coil to solve the problem. The problems raised in the above-mentioned background technology have been solved.

为实现上述目的,本发明提供如下技术方案:一种线圈绕线定位冶具,包括底板,所述底板上设置有两个间距可调的支撑板,其中,两个支撑板上均通过轴承转动连接有转轴,所述转轴上固定连接有定位盘,两个所述定位盘之间夹持有放线辊,所述放线辊上缠绕有漆包线。In order to achieve the above object, the present invention provides the following technical solutions: a coil winding positioning tool, including a base plate, and the base plate is provided with two support plates with adjustable spacing, wherein the two support plates are rotatably connected by bearings There is a rotating shaft, and a positioning disc is fixedly connected to the rotating shaft, and a pay-off roller is sandwiched between the two positioning discs, and an enameled wire is wound on the pay-off roller.

所述底板上固定连接有固定板,所述固定板上转动连接有螺杆,所述固定板上通过支撑架固定安装有用于驱动螺杆转动的电动机,所述螺杆上套设有绕线辊,所述螺杆上设置有用于对绕线辊进行固定的定位组件。The bottom plate is fixedly connected with a fixed plate, and the fixed plate is rotatably connected with a screw, and the fixed plate is fixedly installed with a motor for driving the screw to rotate through a support frame, and a winding roller is sleeved on the screw. The screw rod is provided with a positioning assembly for fixing the winding roller.

所述放线辊和绕线辊之间设有用于对漆包线表面进行清理的第一清洁组件和第二清洁组件,其中,所述第一清洁组件距离放线辊较近,且第二清洁组件能够在底板上进行往复移动。A first cleaning assembly and a second cleaning assembly for cleaning the surface of the enameled wire are provided between the pay-off roller and the winding roller, wherein the first cleaning assembly is closer to the pay-off roller, and the second cleaning assembly Able to reciprocate on the base plate.

在一些实施方式中,所述底板上开设有凹槽,所述凹槽内转动连接有双向螺杆,所述双向螺杆上螺纹连接有两个螺套,其中,所述每个螺套分别与其相对的支撑板相连。In some embodiments, a groove is opened on the bottom plate, and a two-way screw is rotatably connected in the groove, and two screw sleeves are threaded on the two-way screw, wherein each of the screw sleeves is opposite to it. connected to the support plate.

在一些实施方式中,所述定位组件包括,滑动套设在螺杆上的两个定位环,其中,所述每个定位环均设置在绕线辊的端部,所述螺杆上螺纹连接有两个螺帽,两个所述螺帽推动两个定位环对绕线辊进行定位固定。In some embodiments, the positioning assembly includes two positioning rings slidingly sleeved on the screw rod, wherein each positioning ring is arranged at the end of the winding roller, and two positioning rings are threaded on the screw rod. two nuts, and the two nuts push the two positioning rings to position and fix the winding roller.

在一些实施方式中,所述第一清洁组件包括,固定连接在底板上的两个竖板,两个所述竖板之间横向转动连接有两个第一辊筒,两个所述第一辊筒之间的距离可调,其中,每个所述第一辊筒上均开设有用于放置漆包线的环形槽,所述环形槽内可设置有毛刷或海绵。In some embodiments, the first cleaning assembly includes two vertical plates fixedly connected to the bottom plate, and two first rollers are connected in transverse rotation between the two vertical plates, and the two first rollers are The distance between the rollers is adjustable, wherein, each of the first rollers is provided with an annular groove for placing the enameled wire, and a brush or a sponge can be arranged in the annular groove.

在一些实施方式中,两个所述竖板的相对侧均开设有放置槽,所述放置槽内滑动设置有滑块,且滑块与位于上方第一辊筒的端部转动连接,所述放置槽内设置有用于推动滑块上移的第一弹簧,所述竖板的顶部开设有螺纹孔,所述螺纹孔内螺纹连接有与滑块抵接的锁止螺栓。In some embodiments, placement slots are provided on opposite sides of the two vertical plates, and a slider is slidably arranged in the placement slot, and the slider is rotatably connected to the end of the first roller located above. A first spring for pushing the slider up is arranged in the placement slot, and a threaded hole is opened on the top of the vertical plate, and a locking bolt abutting against the slider is threaded inside the threaded hole.

在一些实施方式中,所述第二清洁组件包括,往复滑动设置在底板上的支撑柱,所述支撑柱的顶部固定连接有横板,所述横板上竖向转动连接有两个第二辊筒,其中,每个所述第二辊筒的表面均开设有用于放置漆包线的环形槽,所述环形槽内可设置有毛刷或海绵。In some embodiments, the second cleaning assembly includes a support column reciprocally slidably arranged on the bottom plate, a horizontal plate is fixedly connected to the top of the support column, and two second cleaning components are vertically rotatably connected to the horizontal plate. Rollers, wherein, the surface of each second roller is provided with an annular groove for placing the enameled wire, and a brush or a sponge may be arranged in the annular groove.

在一些实施方式中,所述电动机的输出端上固定套设有主动齿轮,所述固定板上固定连接有加强板,所述加强板上转动设置有与主动齿轮啮合的从动齿轮,所述从动齿轮上设置有用于推动支撑柱往复移动的推力组件。In some embodiments, a driving gear is fixedly sleeved on the output end of the motor, a reinforcing plate is fixedly connected to the fixing plate, and a driven gear meshing with the driving gear is rotatably arranged on the reinforcing plate. The driven gear is provided with a thrust assembly for pushing the supporting column to reciprocate.

在一些实施方式中,所述推力组件包括,固定连接在支撑柱底部的移动块,所述底板上开设有供移动块移动的移动槽,所述移动块和从动齿轮之间设置有拉绳,所述移动槽内设有与移动块相连的第二弹簧,所述拉绳的一端贯穿第二弹簧,并穿出底板与从动齿轮相连,从动轮的表面固定连接有连接柱,所述拉绳的一端固定连接有套设在连接柱上的套环,所述连接柱上开设有销轴孔,所述销轴孔上插接有用于对套环进行限位的销轴。In some embodiments, the thrust assembly includes a moving block fixedly connected to the bottom of the support column, a moving slot for the moving block is opened on the bottom plate, and a pull rope is arranged between the moving block and the driven gear. , the second spring connected to the moving block is arranged in the moving groove, and one end of the stay rope passes through the second spring, and passes through the bottom plate to connect with the driven gear, and the surface of the driven wheel is fixedly connected with a connecting column, and the One end of the pull cord is fixedly connected with a collar sleeved on the connecting column, and the connecting column is provided with a pin hole, and a pin for limiting the collar is plugged into the pin hole.

在一些实施方式中,所述拉绳的拐角处设置有导绳轮,所述导绳轮设置在底板上。In some embodiments, a rope guide wheel is arranged at a corner of the stay rope, and the rope guide wheel is arranged on the bottom plate.

在一些实施方式中,所述定位环上开设有两个条形槽,所述条形槽内滑动连接有移动板,所述定位环上开设有贯穿条形槽的通槽,所述移动板的一侧固定连接有定位块,所述移动板的另一侧固定连接有贯穿通槽的螺栓,所述螺栓上螺纹连接有螺母。In some embodiments, two bar-shaped grooves are opened on the positioning ring, and a moving plate is slidably connected in the bar-shaped grooves, and a through-slot penetrating the bar-shaped slots is opened on the positioning ring, and the moving plate One side of the moving plate is fixedly connected with a positioning block, and the other side of the moving plate is fixedly connected with a bolt passing through the slot, and the bolt is threaded with a nut.

与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:

一、通过两个第一辊筒、海绵或者毛刷的设置,能够对漆包线的上下两侧进行清理,避免了漆包线表面的灰尘和杂质影响线圈绕线的连续性和紧密度,而通过放置槽、滑块、第一弹簧和锁止螺栓的设置,通过转动锁止螺栓,克服第一弹簧的弹力能够推动滑块下移,从而带动上方的第一辊筒下移,对漆包线进行挤压,即能够通过增大或减小对漆包线的挤压力,来控制放线辊转动需要的力度,达到调节绕线过程中漆包线松紧程度的目的,使得漆包线能够紧密的缠绕在绕线辊上。1. Through the setting of two first rollers, sponges or brushes, the upper and lower sides of the enameled wire can be cleaned, avoiding the dust and impurities on the surface of the enameled wire from affecting the continuity and tightness of the coil winding. , the setting of the slider, the first spring and the locking bolt, by turning the locking bolt, the slider can be pushed down by overcoming the elastic force of the first spring, thereby driving the first roller above to move down and squeeze the enameled wire. That is to say, by increasing or decreasing the extrusion force on the enameled wire, the strength required for the rotation of the pay-off roller can be controlled to achieve the purpose of adjusting the tightness of the enameled wire during the winding process, so that the enameled wire can be tightly wound on the winding roller.

二、通过两个第二辊筒、海绵或者毛刷的设置,能够对漆包线的前后两侧进行清理,避免了漆包线表面的灰尘和杂质影响线圈绕线的连续性和紧密度,而通过第二弹簧、拉绳、导绳轮、主动齿轮、从动齿轮的设置,使得电动机输出端在带动绕线辊转动的同时,也会带动主动齿轮和从动齿轮转动,在第二弹簧弹力的配合,能够拉动支撑柱和两个第二辊筒往复运动一次,使得漆包线能够均匀的缠绕在绕线架上。2. Through the setting of two second rollers, sponges or brushes, the front and rear sides of the enameled wire can be cleaned, avoiding the dust and impurities on the surface of the enameled wire from affecting the continuity and tightness of the coil winding, and through the second The setting of the spring, the pull rope, the guide wheel, the driving gear, and the driven gear makes the output end of the motor drive the winding roller to rotate, and also drives the driving gear and the driven gear to rotate. With the cooperation of the second spring force, The support column and the two second rollers can be pulled to reciprocate once, so that the enameled wire can be evenly wound on the winding frame.

三、通过螺杆、螺帽和定位环的设置,能够对不同长度的绕线辊进行定位固定,使得绕线辊能够稳定的位于螺杆上,给绕线提供了方便。3. Through the setting of the screw rod, the nut and the positioning ring, the winding rollers of different lengths can be positioned and fixed, so that the winding rollers can be stably positioned on the screw rod, which provides convenience for winding.

四、通过移动板、定位块、螺栓和螺母的设置,使得能够再次对绕线辊进行定位固定,使得绕线辊能够更加稳定的位于螺杆上,且通过连接柱、套环和销轴的配合下,当需要进行缠绕空心线圈时,取下绕线辊,然后转动两个螺帽,推动两个定位环相互靠近,使得两个定位块能够抵接,然后取下销轴和套环,使得漆包线位于中间位置并缠绕在定位块上,移动板对漆包线起到了限位作用,避免了缠绕空心线圈过程中,漆包线脱离定位环。4. Through the setting of the moving plate, positioning block, bolts and nuts, the winding roller can be positioned and fixed again, so that the winding roller can be positioned on the screw rod more stably, and through the cooperation of the connecting column, the collar and the pin shaft Next, when it is necessary to wind the hollow coil, remove the winding roller, then turn the two nuts, push the two positioning rings close to each other, so that the two positioning blocks can abut, and then remove the pin shaft and the collar, so that The enameled wire is located in the middle position and is wound on the positioning block, and the moving plate plays a role in limiting the enameled wire, which prevents the enameled wire from detaching from the positioning ring during the process of winding the hollow coil.

五、通过螺栓和螺母的设置,使得能够改变定位环上两个定位块之间的距离,从而能够对不同尺寸大小的绕线辊再次夹持固定的同时,还能够缠绕不同尺寸的空心线圈,给线圈绕线提供了方便。5. Through the setting of bolts and nuts, the distance between the two positioning blocks on the positioning ring can be changed, so that winding rollers of different sizes can be clamped and fixed again, and hollow coils of different sizes can also be wound. Provides convenience for coil winding.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2为本发明图1的俯视角结构示意图;Fig. 2 is a structural schematic diagram of the top view of Fig. 1 of the present invention;

图3为本发明第一清洁组件的结构示意图;Fig. 3 is the structural representation of the first cleaning assembly of the present invention;

图4为本发明图3的爆炸式结构示意图;Fig. 4 is a schematic diagram of the explosive structure of Fig. 3 of the present invention;

图5为本发明螺杆和绕线辊的结构示意图;Fig. 5 is the structural representation of screw rod and winding roller of the present invention;

图6为本发明移动板和定位块的结构示意图;Fig. 6 is a structural schematic diagram of a moving plate and a positioning block of the present invention;

图7为本发明第二清洁组件的结构示意图;7 is a schematic structural view of a second cleaning component of the present invention;

图8为本发明A处结构的放大图;Figure 8 is an enlarged view of the structure at A of the present invention;

图9为本发明B处结构的放大图;Figure 9 is an enlarged view of the structure at B of the present invention;

图10为本发明加热机构的结构示意图;Fig. 10 is a structural schematic diagram of a heating mechanism of the present invention;

图11为本发明下半圆加热块的结构示意图;Fig. 11 is a schematic structural view of the lower semicircle heating block of the present invention;

图12为本发明上半圆加热块的结构示意图。Fig. 12 is a schematic structural view of the upper semicircular heating block of the present invention.

图中:1、底板;2、支撑板;3、转轴;4、定位盘;5、放线辊;6、漆包线;7、固定板;8、螺杆;9、支撑架;10、电动机;11、绕线辊;12、定位组件;121、定位环;122、螺帽;13、第一清洁组件;131、竖板;132、第一辊筒;133、滑块;134、第一弹簧;135、锁止螺栓;14、第二清洁组件;141、支撑柱;142、横板;143、第二辊筒;15、双向螺杆;16、螺套;17、主动齿轮;18、从动齿轮;19、推力组件;191、移动块;192、拉绳;193、第二弹簧;194、导绳轮;20、移动板;21、定位块;22、螺栓;23、螺母;24、连接柱;25、套环;26、销轴。In the figure: 1, bottom plate; 2, support plate; 3, rotating shaft; 4, positioning plate; 5, pay-off roller; 6, enameled wire; 7, fixed plate; 8, screw rod; 9, support frame; 10, motor; 11 1. Winding roller; 12. Positioning assembly; 121. Positioning ring; 122. Nut; 13. First cleaning component; 131. Riser; 132. First roller; 133. Slider; 134. First spring; 135, locking bolt; 14, second cleaning component; 141, support column; 142, horizontal plate; 143, second roller; 15, two-way screw rod; 16, screw sleeve; 17, driving gear; 18, driven gear 19, thrust assembly; 191, moving block; 192, stay rope; 193, second spring; 194, guide wheel; 20, moving plate; 21, positioning block; 22, bolt; 23, nut; 24, connecting column ; 25, collar; 26, bearing pin.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

实施例一Embodiment one

在本发明的一个或多个实施例中,请参阅图1至图9,本发明提供一种技术方案:一种线圈绕线定位冶具,包括底板1,底板1上设置有两个间距可调的支撑板2,其中,两个支撑板2上均通过轴承转动连接有转轴3,转轴3上固定连接有定位盘4,两个定位盘4之间夹持有放线辊5,放线辊5上缠绕有漆包线6。In one or more embodiments of the present invention, please refer to Fig. 1 to Fig. 9, the present invention provides a technical solution: a coil winding positioning jig, including a bottom plate 1, on which two spacing adjustable The support plate 2, wherein, the two support plates 2 are connected with the rotating shaft 3 through the bearing rotation, the positioning disc 4 is fixedly connected on the rotating shaft 3, and the pay-off roller 5 is clamped between the two positioning discs 4, and the pay-off roller 5 is wound with an enameled wire 6 .

底板1上固定连接有固定板7,固定板7上转动连接有螺杆8,固定板7上通过支撑架9固定安装有用于驱动螺杆8转动的电动机10,螺杆8上套设有绕线辊11,螺杆8上设置有用于对绕线辊11进行固定的定位组件12。The bottom plate 1 is fixedly connected with a fixed plate 7, the fixed plate 7 is rotatably connected with a screw rod 8, the fixed plate 7 is fixedly installed with a motor 10 for driving the screw rod 8 to rotate through a support frame 9, and the screw rod 8 is sleeved with a winding roller 11 , the screw 8 is provided with a positioning assembly 12 for fixing the winding roller 11 .

放线辊5和绕线辊11之间设有用于对漆包线6表面进行清理的第一清洁组件13和第二清洁组件14,其中,第一清洁组件13距离放线辊5较近,且第二清洁组件14能够在底板1上进行往复移动。Between the pay-off roll 5 and the winding roll 11, be provided with the first cleaning assembly 13 and the second cleaning assembly 14 for cleaning the surface of the enameled wire 6, wherein the first cleaning assembly 13 is closer to the pay-off roll 5, and the second The second cleaning component 14 can reciprocate on the bottom plate 1 .

通过两个间距可调支撑板2的设置,在配合转轴3和定位盘4,使得能够对不同尺寸大小的放线辊5进行夹持固定,便于进行放线。Through the arrangement of the two spacing-adjustable support plates 2, in cooperation with the rotating shaft 3 and the positioning plate 4, it is possible to clamp and fix the pay-off rollers 5 of different sizes, so as to facilitate the pay-off.

通过定位组件12的设置,使得能够对不同尺寸大小的绕线辊11进行定位固定,第一清洁组件13和第二清洁组件14的配合下,则能够周向全面的对漆包线6的表面进行清洁,避免了漆包线6表面的灰尘和杂质影响线圈绕线的连续性和紧密度,而第二清洁组件14往复移动的设置,使得绕线辊11在进行绕线时,第二清洁组件14在对漆包线表面清洁的同时,还能够拉动漆包线6前后往复移动,使得漆包线6能够均匀的缠绕在绕线辊上。Through the setting of the positioning assembly 12, the winding rollers 11 of different sizes can be positioned and fixed, and with the cooperation of the first cleaning assembly 13 and the second cleaning assembly 14, the surface of the enameled wire 6 can be cleaned circumferentially and comprehensively. , to avoid the dust and impurities on the surface of the enameled wire 6 affecting the continuity and tightness of the coil winding, and the setting of the second cleaning assembly 14 reciprocating movement, so that when the winding roller 11 is winding, the second cleaning assembly 14 is While the surface of the enameled wire is clean, the enameled wire 6 can also be pulled to move back and forth, so that the enameled wire 6 can be evenly wound on the winding roller.

在本发明的一个优选实施例中,底板1上开设有凹槽,凹槽内转动连接有双向螺杆15,双向螺杆15上螺纹连接有两个螺套16,其中,每个螺套16分别与其相对的支撑板2相连,当需要调节两个支撑板2之间的距离时,通过转动双向螺杆15,由于双向螺杆15与螺套16螺纹连接,且凹槽对螺套16的转动进行了限制,两个螺套16能够带动两个支撑板2做相互靠近或相互远离的运动,从而在两个定位盘4的作用下,能够对不同尺寸的放线辊5进行定位固定。In a preferred embodiment of the present invention, a groove is provided on the bottom plate 1, and a two-way screw 15 is rotatably connected in the groove, and two screw sleeves 16 are screwed on the two-way screw rod 15, wherein each screw sleeve 16 is connected with The opposite support plates 2 are connected. When the distance between the two support plates 2 needs to be adjusted, by rotating the two-way screw 15, the two-way screw 15 is threaded with the screw sleeve 16, and the groove limits the rotation of the screw sleeve 16. , the two screw sleeves 16 can drive the two support plates 2 to move toward or away from each other, so that under the action of the two positioning discs 4, the pay-off rollers 5 of different sizes can be positioned and fixed.

在本发明的另一个优选实施例中,定位组件12包括,滑动套设在螺杆8上的两个定位环121,其中,每个定位环121均设置在绕线辊11的端部,螺杆8上螺纹连接有两个螺帽122,两个螺帽122推动两个定位环121对绕线辊11进行定位固定,把绕线辊11套设在螺杆8上,使得绕线辊11位于螺杆8中间处,然后转动螺帽122,螺帽122旋移推动定位环121移动,在两个螺帽122的配合下,能够推动定位环121对绕线辊11进行夹持固定。In another preferred embodiment of the present invention, the positioning assembly 12 includes two positioning rings 121 slidingly sleeved on the screw rod 8, wherein each positioning ring 121 is arranged at the end of the winding roller 11, and the screw rod 8 There are two nuts 122 connected to the upper thread, and the two nuts 122 push the two positioning rings 121 to position and fix the winding roller 11, and the winding roller 11 is set on the screw rod 8, so that the winding roller 11 is positioned on the screw rod 8 In the middle, then turn the nut 122, the nut 122 rotates to push the positioning ring 121 to move, and with the cooperation of the two nuts 122, the positioning ring 121 can be pushed to clamp and fix the winding roller 11.

在本发明的再一个优选实施例中,定位环121上开设有两个条形槽,条形槽内滑动连接有移动板20,定位环121上开设有贯穿条形槽的通槽,移动板20的一侧固定连接有定位块21,移动板20的另一侧固定连接有贯穿通槽的螺栓22,螺栓22上螺纹连接有螺母23,当旋紧两个螺帽122推动定位环121对绕线辊11进行固定后,旋松螺母23,然后上下移动移动板20,移动板20带动定位块21移动,使得定位块21与绕线辊11的边缘抵接,然后旋紧螺母23,使得定位环121上的两个定位块21能够再次对绕线辊11进行定位固定,使得绕线辊11能够更加牢固稳定的位于螺杆8上,如图7,当需要进行缠绕空心线圈时,取下绕线辊11,然后转动两个螺帽122,推动两个定位环121相互靠近,使得两个定位块21能够相互抵接,移动板20对漆包线6起到了限位作用,避免了缠绕空心线圈过程中,漆包线6脱离定位环121,当改变定位环121上两个定位块21之间的距离,从而能够对不同尺寸大小的绕线辊11再次夹持固定的同时,还能够缠绕不同尺寸的空心线圈,给线圈绕线提供了方便,通过移动板20、定位块21、螺栓22和螺母23的设置,使得不仅能够再次对绕线辊11进行夹持固定,组合后,还能够进行缠绕不同尺寸的空心线圈。In yet another preferred embodiment of the present invention, the positioning ring 121 is provided with two bar-shaped grooves, and the moving plate 20 is slidingly connected in the bar-shaped grooves, and the positioning ring 121 is provided with a through groove passing through the bar-shaped grooves. One side of the 20 is fixedly connected with a positioning block 21, and the other side of the moving plate 20 is fixedly connected with a bolt 22 that runs through the through groove. The bolt 22 is threaded with a nut 23. When the two nuts 122 are tightened, the positioning ring 121 is connected to the After the winding roller 11 is fixed, unscrew the nut 23, then move the moving plate 20 up and down, the moving plate 20 drives the positioning block 21 to move, so that the positioning block 21 abuts against the edge of the winding roller 11, and then tighten the nut 23, so that The two positioning blocks 21 on the positioning ring 121 can position and fix the winding roller 11 again, so that the winding roller 11 can be positioned on the screw rod 8 more firmly and stably, as shown in Figure 7, when it is necessary to wind the hollow coil, remove it Winding roller 11, then turn two nuts 122, push two positioning rings 121 close to each other, so that two positioning blocks 21 can abut against each other, moving plate 20 plays a role of limiting enameled wire 6, avoiding winding hollow coil During the process, the enameled wire 6 breaks away from the positioning ring 121. When the distance between the two positioning blocks 21 on the positioning ring 121 is changed, the winding rollers 11 of different sizes can be clamped and fixed again, and winding rollers of different sizes can also be wound. The hollow coil provides convenience for coil winding. Through the setting of the moving plate 20, the positioning block 21, the bolt 22 and the nut 23, not only can the winding roller 11 be clamped and fixed again, but also can be wound differently after being combined. Dimensions of the hollow coil.

在本发明的再一个优选实施例中,第一清洁组件13包括,固定连接在底板1上的两个竖板131,两个竖板131之间横向转动连接有两个第一辊筒132,两个第一辊筒132之间的距离可调,其中,每个第一辊筒132上均开设有用于放置漆包线6的环形槽,环形槽内可设置有毛刷或海绵,电动机10带动绕线辊11转动进行缠绕漆包线6时,漆包线6从两个第一辊筒132上的环形槽内贯穿,环形槽内的海绵或者毛刷会对漆包线6的表面进行清理,同时海绵和毛刷也减少了漆包线6与第一辊筒132之间的摩擦。In yet another preferred embodiment of the present invention, the first cleaning assembly 13 includes two vertical plates 131 fixedly connected to the bottom plate 1, and two first rollers 132 connected horizontally between the two vertical plates 131, The distance between the two first rollers 132 is adjustable, wherein, each first roller 132 is provided with an annular groove for placing the enameled wire 6, and a brush or a sponge can be arranged in the annular groove, and the motor 10 drives the winding When the wire roller 11 rotates and winds the enameled wire 6, the enameled wire 6 runs through the annular grooves on the two first rollers 132, and the sponge or hairbrush in the annular grooves will clean the surface of the enameled wire 6, and the sponge and the hairbrush will also clean the surface of the enameled wire 6 simultaneously. The friction between the enameled wire 6 and the first roller 132 is reduced.

需要说明的是,两个竖板131的相对侧均开设有放置槽,放置槽内滑动设置有滑块133,且滑块133与位于上方第一辊筒132的端部转动连接,放置槽内设置有用于推动滑块133上移的第一弹簧134,竖板131的顶部开设有螺纹孔,螺纹孔内螺纹连接有与滑块133抵接的锁止螺栓135,当在缠绕线圈时,绕线辊11和放线辊5之间的漆包线6张进度过松时,通过转动锁止螺栓135,克服第一弹簧134的弹力能够推动滑块133下移,从而带动上方的第一辊筒132下移,对漆包线6进行挤压,即能够通过增大或减小对漆包线6的挤压力,来控制放线辊5转动需要的力度,达到调节绕线过程中漆包线6松紧程度的目的,使得漆包线6能够紧密的缠绕在绕线辊11上。It should be noted that the opposite sides of the two vertical plates 131 are provided with placement grooves, and a slider 133 is slidably arranged in the placement grooves, and the slider 133 is rotatably connected with the end of the first roller 132 located above, and placed in the grooves. A first spring 134 for pushing the slider 133 up is provided, and a threaded hole is opened on the top of the riser 131, and the inner thread of the threaded hole is connected with a locking bolt 135 abutting against the slider 133. When the progress of 6 enameled wires between the line roller 11 and the pay-off roller 5 is too loose, by turning the locking bolt 135, the slider 133 can be pushed down against the elastic force of the first spring 134, thereby driving the upper first roller 132 Move down to squeeze the enameled wire 6, that is, the force required for the rotation of the pay-off roller 5 can be controlled by increasing or decreasing the extrusion force on the enameled wire 6, so as to achieve the purpose of adjusting the tightness of the enameled wire 6 during the winding process. This enables the enameled wire 6 to be tightly wound on the winding roller 11 .

需要说明的是,第二清洁组件14包括,往复滑动设置在底板1上的支撑柱141,支撑柱141的顶部固定连接有横板142,横板142上竖向转动连接有两个第二辊筒143,其中,每个第二辊筒143的表面均开设有用于放置漆包线6的环形槽,环形槽内可设置有毛刷或海绵,漆包线6贯穿两个第二辊筒143,第二辊筒143上的环形槽内的海绵或者毛刷则能够对漆包线6的前后两侧进行清理,在第一辊筒132和第二辊筒143的配合下,能够周向全面的对漆包线6的表面进行清理,避免了漆包线6表面的灰尘和杂质影响线圈绕线的连续性和紧密度。It should be noted that the second cleaning assembly 14 includes a support column 141 reciprocally slidably arranged on the bottom plate 1, a horizontal plate 142 is fixedly connected to the top of the support column 141, and two second rollers are vertically rotatably connected to the horizontal plate 142 cylinder 143, wherein, the surface of each second roller 143 is provided with an annular groove for placing the enameled wire 6, a brush or a sponge can be arranged in the annular groove, the enameled wire 6 runs through the two second rollers 143, and the second roller The sponge or brush in the annular groove on the cylinder 143 can clean the front and rear sides of the enameled wire 6, and under the cooperation of the first roller 132 and the second roller 143, the surface of the enameled wire 6 can be comprehensively cleaned in the circumferential direction. Cleaning is performed to prevent the dust and impurities on the surface of the enameled wire 6 from affecting the continuity and tightness of the coil winding.

需要说明的是,电动机10的输出端上固定套设有主动齿轮17,固定板7上固定连接有加强板,加强板上转动设置有与主动齿轮17啮合的从动齿轮18,从动齿轮18上设置有用于推动支撑柱141往复移动的推力组件19,推力组件19包括,固定连接在支撑柱141底部的移动块191,底板1上开设有供移动块191移动的移动槽,移动块191和从动齿轮18之间设置有拉绳192,移动槽内设有与移动块191相连的第二弹簧193,拉绳192的一端贯穿第二弹簧193,并穿出底板1与从动齿轮18相连,从动齿轮18的表面固定连接有连接柱24,拉绳192的一端固定连接有套设在连接柱24上的套环25,连接柱24上开设有销轴孔,销轴孔上插接有用于对套环25进行限位的销轴26,当进行缠绕空心线圈时,取下销轴26和套环25,使得漆包线6位于中间位置处,并缠绕在定位块21上,使得电动机10带动螺杆8转动的过程中,不会在推动支撑柱141和第二辊筒143进行往复运动,使得漆包线6一直位于中间处,方便在定位块21的配合下进行缠绕空心线圈。It should be noted that the output end of the motor 10 is fixedly provided with a driving gear 17, the fixed plate 7 is fixedly connected with a reinforcement plate, and the reinforcement plate is rotatably provided with a driven gear 18 meshing with the driving gear 17, and the driven gear 18 A thrust assembly 19 for pushing the support column 141 to reciprocate is provided on the top, the thrust assembly 19 includes a moving block 191 fixedly connected to the bottom of the support column 141, and the bottom plate 1 is provided with a moving groove for the moving block 191 to move, the moving block 191 and A stay cord 192 is arranged between the driven gears 18, and a second spring 193 connected to the moving block 191 is provided in the moving groove. One end of the stay cord 192 runs through the second spring 193, and passes through the bottom plate 1 to be connected with the driven gear 18. , the surface of the driven gear 18 is fixedly connected with a connecting column 24, and one end of the stay cord 192 is fixedly connected with a collar 25 sleeved on the connecting column 24, the connecting column 24 is provided with a pin hole, and the pin hole is plugged There is a pin shaft 26 for limiting the collar 25. When winding the hollow coil, the pin shaft 26 and the collar 25 are removed so that the enameled wire 6 is located in the middle position and wound on the positioning block 21, so that the motor 10 In the process of driving the screw 8 to rotate, the support column 141 and the second roller 143 will not be pushed to reciprocate, so that the enameled wire 6 is always located in the middle, and it is convenient to wind the hollow coil with the cooperation of the positioning block 21 .

电动机10输出端在带动绕线辊11转动的同时,也会带动主动齿轮17和从动齿轮18转动,当从动齿轮18与拉绳192的连接处从最低处转动到最高处的过程中,会收缩拉绳192,拉绳192收缩会克服第二弹簧193的弹力,拉动移动块191带动支撑柱141向靠近从动齿轮18的一侧移动,当从动齿轮18与拉绳192的连接处最高处转动到最低处的过程中,会释放拉绳192,在第二弹簧193弹力的作用下推动移动块191带动支撑柱141和第二辊筒143移动到初始状态,从动齿轮18转动一圈,两个第二辊筒143能够往复移动一次,带动漆包线6往复移动,使得漆包线6能够均匀的缠绕在绕线辊11上,且两个第二辊筒143的竖直设置,减少了漆包线6与第二辊筒143之间的摩擦,绕线辊11收卷漆包线6的过程中,漆包线6会带动第一辊筒132和第二辊筒143进行转动,使得辊筒和漆包线6之间的摩擦为滚动摩擦,且漆包线6与辊筒上环形槽内的海绵或毛刷接触,进一步降低了之间的摩擦力。When the output end of the motor 10 drives the winding roller 11 to rotate, it will also drive the driving gear 17 and the driven gear 18 to rotate. It will shrink the stay cord 192, and the contraction of the stay cord 192 will overcome the elastic force of the second spring 193, pulling the moving block 191 to drive the support column 141 to move to the side close to the driven gear 18, when the junction of the driven gear 18 and the stay cord 192 In the process of rotating from the highest point to the lowest point, the pull cord 192 will be released, and the moving block 191 will be pushed to drive the supporting column 141 and the second roller 143 to the initial state under the action of the elastic force of the second spring 193, and the driven gear 18 will rotate for one The two second rollers 143 can reciprocate once, driving the enameled wire 6 to reciprocate, so that the enameled wire 6 can be evenly wound on the winding roller 11, and the vertical setting of the two second rollers 143 reduces the enameled wire 6 and the friction between the second roller 143, during the process of winding the enameled wire 6 by the winding roller 11, the enameled wire 6 will drive the first roller 132 and the second roller 143 to rotate, so that the gap between the roller and the enameled wire 6 The friction is rolling friction, and the enameled wire 6 is in contact with the sponge or brush in the annular groove on the roller, which further reduces the friction between them.

需要说明的是,拉绳192的拐角处设置有导绳轮194,导绳轮194设置在底板1上。It should be noted that a rope guide wheel 194 is arranged at a corner of the pull rope 192 , and the rope guide wheel 194 is arranged on the bottom plate 1 .

实施例二Embodiment two

如图10-图12所示,基于实施例一的基础上,在支撑柱141上设有位于第一清洁组件13和第二清洁组件14之间的加热机构。具体地,该加热机构包括:在支撑柱141上设有随动架1411,在随动架1411上设有与漆包线6横截面半圆匹配的下半圆加热块1412,下半圆加热块1412和随动架1411在垂直于漆包线6轴心线的竖向方向转动连接,转动连接例如轴承方式,以适应漆包线6在绕线辊11的轴向相应角度自适应调整,在下半圆加热块1412的内壁两端分别设有部分凸出于下半圆加热块1412内壁的下接触球组1414,每一下接触球组1414分别包括三个钢球并且三个钢球呈三角分布,在下半圆加热块1412下表面设有电加热丝,以使得下半圆加热块1412能够被加热,下半圆加热块1412位于所述漆包线6下方并且和漆包线6之间留有间隙。As shown in FIGS. 10-12 , based on the first embodiment, a heating mechanism located between the first cleaning component 13 and the second cleaning component 14 is provided on the support column 141 . Specifically, the heating mechanism includes: a follower frame 1411 is provided on the support column 141, a lower semicircle heating block 1412 matching the enameled wire 6 cross-section semicircle is provided on the follower frame 1411, the lower semicircle heating block 1412 and the follower The frame 1411 is rotatably connected in the vertical direction perpendicular to the axis of the enameled wire 6. The rotatably connected, such as a bearing, is adapted to the self-adaptive adjustment of the corresponding angle of the enameled wire 6 in the axial direction of the winding roller 11, at both ends of the inner wall of the lower semicircle heating block 1412. There are lower contact ball groups 1414 partially protruding from the inner wall of the lower semicircle heating block 1412. Each lower contact ball group 1414 includes three steel balls and the three steel balls are triangularly distributed. Electric heating wire, so that the lower semicircle heating block 1412 can be heated, the lower semicircle heating block 1412 is located below the enameled wire 6 and there is a gap between the enameled wire 6 .

在随动架1411上还设有与漆包线6横截面半圆匹配的上半圆加热块1413,所述上半圆加热块1413位于所述漆包线6上方并且和漆包线6之间留有间隙,上半圆加热块1413和随动架1411在垂直于漆包线6轴心线的竖向方向转动连接,以适应漆包线6在绕线辊11的轴向相应角度自适应调整,在上半圆加热块1413的内壁两端分别设有部分凸出于上半圆加热块1413内壁的上接触球组1415,每一上接触球组1415分别包括三个钢球并且三个钢球呈三角分布,在上半圆加热块1413上表面设有电加热丝,以使得上半圆加热块1413能够被加热。On the follower frame 1411, there is also an upper semicircle heating block 1413 that matches the enameled wire 6 cross-section semicircle. The upper semicircle heating block 1413 is located above the enameled wire 6 and there is a gap between the enameled wire 6. 1413 and the follower frame 1411 are connected by rotation in the vertical direction perpendicular to the axis line of the enameled wire 6, so as to adapt to the self-adaptive adjustment of the enameled wire 6 at the corresponding angle in the axial direction of the winding roller 11. There are upper contact ball groups 1415 partially protruding from the inner wall of the upper semicircle heating block 1413. Each upper contact ball group 1415 includes three steel balls and the three steel balls are triangularly distributed. There are electric heating wires so that the upper semicircular heating block 1413 can be heated.

加热后的下半圆加热块1412和上半圆加热块1413可以对漆包线6进行加热,加热后的漆包线6在缠绕时相邻两线粘在一起,以提高线圈的防散性能。The heated lower semicircle heating block 1412 and upper semicircle heating block 1413 can heat the enameled wire 6, and the heated enameled wire 6 sticks together when two adjacent wires are wound, so as to improve the anti-scattering performance of the coil.

在随动架1411上设有驱动下半圆加热块1412沿着漆包线6轴向移动的驱动装置,驱动装置驱动下半圆加热块1412移动以使得上半圆加热块1413和下半圆加热块1412内部形成圆筒空间,以提高加热效率。当然,这种设计主要还是针对不同线径的漆包线6加热要求。具体地,该驱动装置包括小型气缸1416,小型气缸1416的活塞杆上设有定位座1417,所述下半圆加热块1412和定位座1417转动连接。On the follower frame 1411, there is a driving device that drives the lower semicircle heating block 1412 to move axially along the enameled wire 6. The driving device drives the lower semicircle heating block 1412 to move so that the inside of the upper semicircle heating block 1413 and the lower semicircle heating block 1412 form a circle. cylinder space to improve heating efficiency. Of course, this design is mainly aimed at heating requirements of enameled wires 6 with different wire diameters. Specifically, the driving device includes a small air cylinder 1416, a positioning seat 1417 is provided on the piston rod of the small air cylinder 1416, and the lower semicircular heating block 1412 is rotatably connected to the positioning seat 1417.

驱动的前提是下半圆加热块1412套在漆包线6上,在无漆包线6的状态下,小型气缸1416不作驱动动作。The premise of driving is that the lower semicircle heating block 1412 is sleeved on the enameled wire 6, and in the state without the enameled wire 6, the small air cylinder 1416 does not drive.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (10)

1. Coil wire winding location smelting tool, including bottom plate (1), its characterized in that: two supporting plates (2) with adjustable intervals are arranged on the bottom plate (1), wherein the two supporting plates (2) are respectively connected with a rotating shaft (3) through bearings in a rotating mode, positioning discs (4) are fixedly connected to the rotating shafts (3), a wire paying-off roller (5) is clamped between the two positioning discs (4), and enamelled wires (6) are wound on the wire paying-off roller (5);
the device is characterized in that a fixed plate (7) is fixedly connected to the bottom plate (1), a screw (8) is rotationally connected to the fixed plate (7), a motor (10) for driving the screw (8) to rotate is fixedly installed on the fixed plate (7) through a supporting frame (9), a winding roller (11) is sleeved on the screw (8), and a positioning assembly (12) for fixing the winding roller (11) is arranged on the screw (8);
be equipped with between unwrapping wire roller (5) and wire winding roller (11) and be used for carrying out first clean subassembly (13) and second clean subassembly (14) of clearance to enameled wire (6) surface, wherein, first clean subassembly (13) are nearer apart from unwrapping wire roller (5), and second clean subassembly (14) can carry out reciprocating motion on bottom plate (1).
2. The coil winding positioning jig of claim 1, wherein: the base plate (1) is provided with a groove, a bidirectional screw rod (15) is rotationally connected to the groove, two threaded sleeves (16) are connected to the bidirectional screw rod (15) in a threaded mode, and each threaded sleeve (16) is connected with a supporting plate (2) opposite to the threaded sleeve.
3. The coil winding positioning jig of claim 1, wherein: the locating component (12) comprises two locating rings (121) which are sleeved on the screw rod (8) in a sliding mode, wherein each locating ring (121) is arranged at the end portion of the winding roller (11), two nuts (122) are connected to the screw rod (8) in a threaded mode, and the two nuts (122) push the two locating rings (121) to fix the winding roller (11).
4. The coil winding positioning jig of claim 1, wherein: the first cleaning assembly (13) comprises two vertical plates (131) fixedly connected to the bottom plate (1), two first rollers (132) are transversely connected between the vertical plates (131) in a rotating mode, the distance between the first rollers (132) is adjustable, annular grooves used for placing enameled wires (6) are formed in each first roller (132), and brushes or sponges can be arranged in the annular grooves.
5. The coil winding positioning jig of claim 4, wherein: two opposite sides of riser (131) have all been seted up the standing groove, the standing groove is slided and is provided with slider (133), and slider (133) are rotated with the tip that is located the first roller of top (132) and are connected, be provided with in the standing groove and be used for promoting first spring (134) that slider (133) moved up, the screw hole has been seted up at the top of riser (131), threaded hole threaded connection has locking bolt (135) with slider (133) butt.
6. The coil winding positioning jig of claim 1, wherein: the second cleaning assembly (14) comprises supporting columns (141) which are arranged on the bottom plate (1) in a reciprocating sliding mode, transverse plates (142) are fixedly connected to the tops of the supporting columns (141), two second rollers (143) are vertically and rotatably connected to the transverse plates (142), annular grooves used for placing enamelled wires (6) are formed in the surfaces of the second rollers (143), and brushes or sponges can be arranged in the annular grooves.
7. The coil winding positioning jig of claim 6, wherein: the motor is characterized in that a driving gear (17) is fixedly sleeved on the output end of the motor (10), a reinforcing plate is fixedly connected to the fixing plate (7), a driven gear (18) meshed with the driving gear (17) is rotatably arranged on the reinforcing plate, and a thrust component (19) used for pushing the support column (141) to reciprocate is arranged on the driven gear (18).
8. The coil winding positioning jig of claim 7, wherein: the thrust component (19) comprises a moving block (191) fixedly connected to the bottom of a supporting column (141), a moving groove for the moving block (191) to move is formed in the bottom plate (1), a pull rope (192) is arranged between the moving block (191) and the driven gear (18), a second spring (193) connected with the moving block (191) is arranged in the moving groove, and one end of the pull rope (192) penetrates through the second spring (193) and penetrates out of the bottom plate (1) to be connected with the driven gear (18).
9. The coil winding positioning jig of claim 8, wherein: the corner of the pull rope (192) is provided with a rope guiding wheel (194), and the rope guiding wheel (194) is arranged on the bottom plate (1).
10. A coil winding positioning jig according to claim 3, wherein: two bar grooves are formed in the positioning ring (121), a moving plate (20) is connected in the bar grooves in a sliding mode, a through groove penetrating through the bar grooves is formed in the positioning ring (121), a positioning block (21) is fixedly connected to one side of the moving plate (20), a bolt (22) penetrating through the through groove is fixedly connected to the other side of the moving plate (20), and a nut (23) is connected to the bolt (22) in a threaded mode.
CN202310176482.5A 2023-02-28 2023-02-28 Coil winding positioning jig Withdrawn CN116453850A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310176482.5A CN116453850A (en) 2023-02-28 2023-02-28 Coil winding positioning jig

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119008229A (en) * 2024-10-24 2024-11-22 启东市林冲电测电器有限公司 Dry type power transformer coil manufacturing equipment and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119008229A (en) * 2024-10-24 2024-11-22 启东市林冲电测电器有限公司 Dry type power transformer coil manufacturing equipment and method
CN119008229B (en) * 2024-10-24 2025-03-18 启东市林冲电测电器有限公司 Dry-type power transformer coil manufacturing equipment and method

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Application publication date: 20230718