CN116448560A - A kind of compression test device and test method for laminated board - Google Patents
A kind of compression test device and test method for laminated board Download PDFInfo
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64F—GROUND OR AIRCRAFT-CARRIER-DECK INSTALLATIONS SPECIALLY ADAPTED FOR USE IN CONNECTION WITH AIRCRAFT; DESIGNING, MANUFACTURING, ASSEMBLING, CLEANING, MAINTAINING OR REPAIRING AIRCRAFT, NOT OTHERWISE PROVIDED FOR; HANDLING, TRANSPORTING, TESTING OR INSPECTING AIRCRAFT COMPONENTS, NOT OTHERWISE PROVIDED FOR
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- B64F5/60—Testing or inspecting aircraft components or systems
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- G01M13/00—Testing of machine parts
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- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
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- G—PHYSICS
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- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0001—Type of application of the stress
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- G01N2203/0076—Hardness, compressibility or resistance to crushing
- G01N2203/0085—Compressibility
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/026—Specifications of the specimen
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Abstract
Description
技术领域technical field
本发明涉及飞机压缩试验技术领域,特别涉及一种用于层压板的压缩试验装置及试验方法。The invention relates to the technical field of aircraft compression tests, in particular to a compression test device and a test method for laminated boards.
背景技术Background technique
现有技术中,压缩试验为材料规范、材料开发与研究、质量保证、结构设计与分析提供基础性数据。现有的压缩试验方法提供了通过多螺栓连接的支持夹具对试样表面进行支持来确定高模量纤维增强聚合物基复合材料层压板的压缩性能。由于飞机强度设计的实际需要,需要研究不同损伤参数对复合材料层压板结构强度性能的影响,如损伤尺寸、宽径比、孔间距等,这使得试验件存在多种尺寸构型。目前的夹具只适用于一种试验件尺寸,且对于大尺寸试验件,现有的夹具重量较大,安装难度大;其次,夹具的长度及支持试验件的面的宽度是固定的,因此只适用于固定长度和宽度的试验件,对于尺寸较大或不同尺寸类型的试验件,现有的夹具则整体质量会很大,导致夹具与其压力驱动相分离,在试验前需将夹具整体组装好后放置于试验机上,安装难度较大。In the prior art, compression tests provide basic data for material specification, material development and research, quality assurance, structural design and analysis. Existing compression test methods provide for determining the compressive properties of high-modulus fiber-reinforced polymer matrix composite laminates by supporting the specimen surface with multi-bolt support fixtures. Due to the actual needs of aircraft strength design, it is necessary to study the influence of different damage parameters on the structural strength performance of composite laminates, such as damage size, aspect ratio, hole spacing, etc., which makes the test pieces have various size configurations. The current fixture is only suitable for one test piece size, and for large-size test pieces, the existing fixture is heavy and difficult to install; secondly, the length of the fixture and the width of the surface supporting the test piece are fixed, so only It is suitable for test pieces with fixed length and width. For test pieces with large size or different size types, the overall mass of the existing fixture will be very large, which will cause the fixture to be separated from its pressure drive. The fixture must be assembled as a whole before the test Finally placed on the testing machine, the installation is more difficult.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的缺点,提供一种用于层压板的压缩试验装置及试验方法,用于解决现有技术中存在的上述问题。The object of the present invention is to solve the shortcomings in the prior art, and provide a compression test device and test method for laminated boards, which are used to solve the above-mentioned problems in the prior art.
本发明的上述技术目的将通过以下所述的技术方案予以实现。The above-mentioned technical purpose of the present invention will be realized through the technical scheme described below.
一种用于层压板的压缩试验装置,所述装置包括:第一和第二施压件、第一和第二夹持组件,及第一和第二高度调整组件;其中,A compression testing device for laminated boards, the device comprising: first and second compression members, first and second clamping assemblies, and first and second height adjustment assemblies; wherein,
所述第一施压件和第二施压件同轴且间隔一定距离设置,用于在压缩试验时给所述层压板提供竖直方向的压力;The first pressure-applying member and the second pressure-applying member are coaxial and arranged at a certain distance, and are used to provide vertical pressure to the laminate during the compression test;
所述层压板设置在所述第一施压件和第二施压件之间,且其前后两表面对称设置所述第一夹持组件和第二夹持组件,所述第一和第二夹持组件用于夹持所述层压板;The laminate is arranged between the first pressing member and the second pressing member, and the first clamping assembly and the second clamping assembly are arranged symmetrically on the front and rear surfaces thereof, and the first and second clamping assemblies are arranged symmetrically. a clamping assembly for clamping the laminate;
在所述第一和第二夹持组件与第一施压件之间设置有第一所述调整组件,和/或,在所述第一和第二夹持组件与第二施压件之间设置有所述第二高度调整组件。The first adjustment assembly is arranged between the first and second clamping assemblies and the first pressing member, and/or, between the first and second clamping assemblies and the second pressing member The second height adjustment assembly is arranged between them.
如上所述的方面和任一可能的实现方式,进一步提供一种实现方式,所述第一施压件为上压盘,所述第二施压件为下压盘。According to the above aspect and any possible implementation manner, an implementation manner is further provided, the first pressing member is an upper pressing plate, and the second pressing member is a lower pressing plate.
如上所述的方面和任一可能的实现方式,进一步提供一种实现方式,所述第一和第二高度调整组件均包括至少一个及以上的垫块。According to the above aspect and any possible implementation manner, an implementation manner is further provided, wherein each of the first and second height adjustment components includes at least one spacer or more.
如上所述的方面和任一可能的实现方式,进一步提供一种实现方式,所述第一夹持组件从上至下依次包括短夹板、支撑板和长夹板,所述支撑板与所述短夹板连接,并与所述长夹板的表面贴合,使得所述长夹板与所述短夹板的表面在同一竖直平面内。According to the above aspect and any possible implementation, an implementation is further provided, the first clamping assembly includes a short splint, a support plate and a long splint in sequence from top to bottom, the support plate and the short splint The splint is connected and attached to the surface of the long splint so that the surfaces of the long splint and the short splint are in the same vertical plane.
如上所述的方面和任一可能的实现方式,进一步提供一种实现方式,所述第二夹持组件从上至下依次包括长夹板、支撑板和短夹板,所述支撑板与所述短夹板连接,并与所述长夹板的表面贴合,使得所述短夹板与所述长夹板的表面在同一平面内。According to the above aspect and any possible implementation, an implementation is further provided, the second clamping assembly includes a long splint, a support plate and a short splint in sequence from top to bottom, the support plate and the short splint The splint is connected and attached to the surface of the long splint, so that the surface of the short splint and the long splint are in the same plane.
如上所述的方面和任一可能的实现方式,进一步提供一种实现方式,所述短夹板和长夹板均包括垂直连接的横向板和竖向板,所述短夹板的横向板的板面与所述第一施压件之间设置所述第一高度调整组件;所述长夹板的所述横向板的板面与所述第二施压件之间设置所述第二高度调整组件,且所述短夹板和长夹板的竖向板在同一竖直平面内,并与所述层压板后表面贴合设置。According to the above-mentioned aspect and any possible implementation mode, an implementation mode is further provided, the short splint and the long splint both include vertically connected transverse plates and vertical plates, and the board surface of the transverse plate of the short splint and the The first height adjustment assembly is arranged between the first pressing parts; the second height adjustment assembly is arranged between the surface of the transverse plate of the long splint and the second pressing parts, and The vertical boards of the short splint and the long splint are in the same vertical plane, and are arranged in close contact with the rear surface of the laminate.
如上所述的方面和任一可能的实现方式,进一步提供一种实现方式,所述长夹板和短夹板均包括垂直连接的横向板和竖向板,所述长夹板的横向板的板面与所述第一施压件之间设置所述第一高度调整组件;所述短夹板的所述横向板的板面与所述第二施压件之间设置所述第二高度调整组件,且所述长夹板和短夹板的竖向板在同一竖直平面内,并与所述层压板后表面贴合设置。According to the above-mentioned aspect and any possible implementation mode, an implementation mode is further provided, the long splint and the short splint both include vertically connected transverse plates and vertical plates, and the board surface of the transverse plate of the long splint is connected to the The first height adjustment assembly is arranged between the first pressing members; the second height adjustment assembly is arranged between the surface of the transverse plate of the short splint and the second pressing member, and The vertical plates of the long plywood and the short plywood are in the same vertical plane, and are arranged in close contact with the rear surface of the laminated board.
如上所述的方面和任一可能的实现方式,进一步提供一种实现方式,所述长夹板上设置有可视窗口开口,与所述层压板上的损伤位置相对应。According to the above aspect and any possible implementation manner, an implementation manner is further provided, wherein the long plywood is provided with a visible window opening corresponding to the damage position on the laminated board.
如上所述的方面和任一可能的实现方式,进一步提供一种实现方式,所述横向板的板面与所述垫块的形状相同。According to the above aspect and any possible implementation manner, an implementation manner is further provided, wherein the surface of the transverse plate is the same shape as the spacer.
本发明还提供了一种用于层压板的压缩试验装置的试验方法,所述方法采用用于层压板的压缩试验装置来实现,包括如下步骤:The present invention also provides a test method for a compression test device for a laminate, said method is implemented using a compression test device for a laminate, comprising the steps of:
S1.根据层压板的高度,选择相应厚度的垫块,将第一夹持组件的短夹板、支撑板和长夹板固定连接;S1. According to the height of the laminate, select a spacer with a corresponding thickness, and connect the short splint, support plate and long splint of the first clamping assembly;
S2.安装所述层压板;S2. installing the laminate;
S3.将第二夹持组件的长夹板、支撑板和短夹板固定连接;S3. Fixing and connecting the long splint, the support plate and the short splint of the second clamping assembly;
S4.将所述层压板两侧的第一和第二夹持组件的长夹板、短夹板进行固定连接,将所述层压板夹持在第一和第二夹持组件之间;S4. Fix and connect the long splints and short splints of the first and second clamping components on both sides of the laminate, and clamp the laminate between the first and second clamping components;
S5.对所述层压板进行压缩试验,记录相应的试验结果。S5. Perform a compression test on the laminated board, and record the corresponding test results.
本发明的有益技术效果Beneficial technical effect of the present invention
本发明提供的实施例,用于层压板的压缩试验装置,用于飞机,用于飞机,所述装置包括:第一和第二施压件、第一和第二夹持组件,及第一和第二高度调整组件;其中,所述第一施压件和第二施压件同轴且间隔一定距离设置,用于在压缩试验时给所述层压板提供竖直方向的压力;所述层压板设置在所述第一施压件和第二施压件之间,且其前后两表面对称设置所述第一夹持组件和第二夹持组件,所述第一和第二夹持组件用于夹持所述层压板;在所述第一和第二夹持组件与第一施压件之间设置有所述第一调整组件,和/或,在所述第一和第二夹持组件与第二施压件之间设置有所述第二高度调整组件。本发明的装置通过将增加垫块的方式,使得装置可适配多种尺寸构型的层压板,增加了装置的适用性,减少了试验成本;在保证装置强度的同时采用加强筋来减轻装置的重量,试验件安装简单,实现了多种尺寸层压板的试验件的快速安装,减少了试验周期,提高了试验效率。The embodiment provided by the present invention is a compression test device for a laminate, which is used for an aircraft, and is used for an aircraft. The device includes: a first and a second pressure member, a first and a second clamping assembly, and a first and a second height adjustment assembly; wherein, the first pressure-applying member and the second pressure-applying member are arranged coaxially and at a certain distance, and are used to provide vertical pressure to the laminate during the compression test; the The laminate is arranged between the first pressing member and the second pressing member, and the first clamping assembly and the second clamping assembly are arranged symmetrically on the front and rear surfaces of the laminate, and the first and second clamping The component is used to clamp the laminate; the first adjustment component is arranged between the first and second clamping components and the first pressure member, and/or, the first and second The second height adjusting assembly is arranged between the clamping assembly and the second pressing member. In the device of the present invention, the device can be adapted to laminates of various sizes and configurations by adding pads, which increases the applicability of the device and reduces the test cost; while ensuring the strength of the device, it uses reinforcing ribs to reduce the weight of the device. The weight of the test piece is simple to install, and the rapid installation of test pieces of laminated boards of various sizes is realized, the test period is reduced, and the test efficiency is improved.
附图说明Description of drawings
以下,结合附图来详细说明本发明的实施例,其中:Hereinafter, embodiments of the present invention will be described in detail in conjunction with the accompanying drawings, wherein:
图1为本发明的实施例中试验装置的结构示意图;Fig. 1 is the structural representation of test device in the embodiment of the present invention;
图2为本发明的实施例中长夹板的结构示意图;Fig. 2 is the structural representation of long splint in the embodiment of the present invention;
图3为本发明的实施例中短夹板的结构示意图;Fig. 3 is the structural representation of short splint in the embodiment of the present invention;
图4为本发明的实施例中支撑板的结构示意图;Fig. 4 is the structural representation of support plate in the embodiment of the present invention;
图5为本发明的实施例中压盘的结构示意图;Fig. 5 is the schematic structural view of the platen in the embodiment of the present invention;
图6为本发明的实施例中垫块的结构示意图。Fig. 6 is a schematic structural view of the pad in the embodiment of the present invention.
具体实施方式Detailed ways
为使本发明要解决的技术问题、技术方案和优点更加清楚,下面将结合附图及具体实施例进行详细描述,但本发明的实施方式不限于此。In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the following will describe in detail with reference to the drawings and specific embodiments, but the embodiments of the present invention are not limited thereto.
如图1所示,本发明提供的一种用于层压板的压缩试验装置,用于飞机,所述装置包括:第一和第二施压件、第一和第二夹持组件,及第一和第二高度调整组件;其中,As shown in Figure 1, the present invention provides a compression test device for laminated boards, which is used for aircraft, and the device includes: first and second pressure members, first and second clamping components, and the first first and second height adjustment assemblies; wherein,
所述第一施压件和第二施压件同轴且间隔一定距离设置,用于在压缩试验时给所述层压板6提供竖直方向的压力;The first pressing member and the second pressing member are arranged coaxially and at a certain distance, and are used to provide vertical pressure to the laminate 6 during the compression test;
所述层压板6设置在所述第一施压件和第二施压件之间,且其前后两表面对称设置所述第一夹持组件和第二夹持组件,所述第一和第二夹持组件用于夹持所述层压板6;The laminate 6 is arranged between the first pressing member and the second pressing member, and the first clamping assembly and the second clamping assembly are arranged symmetrically on the front and rear surfaces thereof, and the first and second clamping assemblies are arranged symmetrically. Two clamping components are used to clamp the laminate 6;
在所述第一和第二夹持组件与第一施压件之间设置有所述第一高度调整组件,和/或,在所述第一和第二夹持组件与第二施压件之间设置有所述第二高度调整组件是,其中层压板6为带损伤大尺寸复合材料层压板试验件。复合材料层压板6在制造和使用过程中会出现分层、开孔、划伤等损伤,为了研究不同损伤参数(如分层面积、开孔大小、孔间距、宽径比等)对复合材料层压板6强度性能的影响,这使得试验件存在多种尺寸构型,本发明的试验装置通过采用高度调整组件可用于对该多种尺寸构型的试验件进行试验。本发明中的高度调整组件采用垫块来实现。The first height adjustment assembly is arranged between the first and second clamping assemblies and the first pressing member, and/or, between the first and second clamping assemblies and the second pressing member The second height adjustment assembly is arranged between them, wherein the laminate 6 is a large-scale composite laminate test piece with damage. Composite laminates 6 will suffer from delamination, opening, scratches and other damages during the manufacturing and use process. The influence of the strength performance of the laminated board 6 makes the test pieces exist in various dimensional configurations, and the test device of the present invention can be used to test the test pieces in various dimensional configurations by using a height adjustment component. The height adjustment assembly in the present invention is realized by pads.
现有的ASTM D6484中的夹具只适用于长度300mm、宽度36mm的试验件,且夹具与上下压盘是分离的,无法通过加垫块的方式以适用于其他尺寸的试验件。对于尺寸较大的试验件,若参考ASTM D6484中的夹具形式设计夹具,其整体质量会很大,且由于夹具与上下压盘分离,需将夹具整体组装好后放置于试验机上,安装难度大。本发明中的试验件可以是大尺寸,即指大于300mm长,最长为1000mm长的试验件。由于试验件的尺寸种类比较多,比如有400mm、410mm、420mm,如果每种尺寸都造一套试验装置成本太高,因此,本发明的试验装置规格为适用于400mm的长度,而对于410mm的层压板长度,则在上下压盘上各垫一块5mm厚的垫块;对于420mm的层压板长度,则在上下压盘上各垫一块10mm厚的垫块。但是垫块也不能太厚,否则试验效果不好,一般不超过30mm。对于垫块厚度要求超过30mm的,即如果差的太多比如500mm的,用400mm的试验装置需要上下各垫50mm厚的垫块,这里需要再制作一套适用于500mm的试验装置,再通过加垫块使其适配长度为510mm或520mm的试验件。The existing clamps in ASTM D6484 are only suitable for test pieces with a length of 300mm and a width of 36mm, and the clamps are separated from the upper and lower pressure plates, so they cannot be applied to test pieces of other sizes by adding spacers. For larger test pieces, if the fixture is designed with reference to the fixture form in ASTM D6484, its overall mass will be large, and because the fixture is separated from the upper and lower pressure plates, the fixture needs to be assembled as a whole and placed on the testing machine, which is difficult to install . The test piece in the present invention may be of a large size, that is, a test piece with a length greater than 300 mm and a length of up to 1000 mm. Because the size of the test piece is more, such as 400mm, 410mm, 420mm, if every size makes a set of test device cost too high, therefore, the test device specification of the present invention is applicable to the length of 400mm, and for the length of 410mm For the length of the laminate, place a 5mm thick spacer on the upper and lower platens; for a laminate length of 420mm, place a 10mm thick spacer on the upper and lower platens. But the block should not be too thick, otherwise the test effect will not be good, generally not more than 30mm. For pads whose thickness is required to exceed 30mm, that is, if the difference is too much, such as 500mm, a 400mm test device needs to be placed with 50mm thick pads on the top and bottom. Blocks are used to fit test pieces with a length of 510 mm or 520 mm.
本发明通过将长短夹板设计成L型,使长短夹板可与上下压盘通过螺栓连接,从而可以通过增加不同厚度垫块的方式以适配多种尺寸的试验件。另外L型长短夹板与上下压盘连接,使得更换试验件时只需松开一侧长短夹板与上下压盘的连接螺栓,抽出试验件,再紧固螺栓即可,安装方便。In the present invention, the long and short splints are designed to be L-shaped, so that the long and short splints can be connected with the upper and lower pressure plates through bolts, so that different thickness pads can be added to adapt to test pieces of various sizes. In addition, the L-shaped long and short splints are connected with the upper and lower pressure plates, so that when replacing the test piece, it is only necessary to loosen the connecting bolts between the long and short splints on one side and the upper and lower pressure plates, pull out the test piece, and then tighten the bolts, which is convenient for installation.
优选地,第一施压件为上压盘1,所述第二施压件为下压盘7,所述上压盘1和下压盘7用于在对层压板6进行压缩试验时,在压缩加载时连接外部的试验机,提供竖直方向的压力。Preferably, the first pressure member is the upper pressure plate 1, and the second pressure member is the lower pressure plate 7, and the upper pressure plate 1 and the lower pressure plate 7 are used for performing a compression test on the laminate 6, The external test machine is connected to provide vertical pressure during compression loading.
优选地,所述第一和第二高度调整组件均包括至少一个及以上的垫块2,所有所述垫块2的厚度相同或不同,根据不同尺寸或大尺寸的层压板6的高度来进行选择。垫块厚度最大不超过30mm,优选使用5mm,10mm等垫块使用时上下压盘处均应设置相同厚度的垫块,使得试验件上损伤位置与长夹板上开设的观察口位置一致,位于整个装置的高度中央,关于长夹板的结构在下面进行详细描述。Preferably, the first and second height adjustment assemblies each include at least one spacer 2 and all of the spacers 2 have the same or different thicknesses according to the heights of laminates 6 of different sizes or large sizes. choose. The maximum thickness of the spacer should not exceed 30mm. It is preferable to use 5mm, 10mm and other spacers. When using spacers of the same thickness, the upper and lower pressure plates should be set up, so that the damage position on the test piece is consistent with the position of the observation port opened on the long splint. The height center of the device, the structure of the long splint is described in detail below.
优选地,设置在层压板6的前表面前侧的所述第一夹持组件从上至下依次包括第一短夹板5、第一支撑板4和第一长夹板3,所述第一支撑板4与所述第一短夹板5连接,并与所述第一长夹板3的表面贴合,使得所述第一长夹板3与所述第一短夹板5的表面在同一竖直平面内。第一支撑板4使得在整个试验过程中,第一长夹板3与第一短夹板5的表面在同一竖直平面内,从而与试验件表面具有良好的贴合,对试验件提供侧向约束,防止试验件在压缩试验过程中弯曲。Preferably, the first clamping assembly arranged on the front side of the front surface of the laminated board 6 sequentially includes a first short splint 5, a first support plate 4 and a first long splint 3 from top to bottom, and the first support The plate 4 is connected to the first short splint 5 and attached to the surface of the first long splint 3 so that the first long splint 3 and the surface of the first short splint 5 are in the same vertical plane . The first support plate 4 makes the surface of the first long splint 3 and the first short splint 5 in the same vertical plane during the whole test process, so as to have a good fit with the surface of the test piece and provide lateral restraint for the test piece , to prevent the test piece from bending during the compression test.
优选地,设置在层压板6后表面后侧的所述第二夹持组件从上至下依次包括第二长夹板3、第二支撑板4和第二短夹板5,所述第二支撑板4与所述第二短夹板5连接,并与所述第二长夹板3的表面贴合,使得所述第二短夹板5与所述第二长夹板3的表面在同一竖直平面内。这样的结构设置使得第二长夹板3与第二短夹板5的间隙位置位于试验件高度的不同位置,从而对层压板6试验件提供更好的侧向约束,防止其弯曲。Preferably, the second clamping assembly arranged on the back side of the rear surface of the laminated board 6 includes a second long splint 3, a second support plate 4 and a second short splint 5 in order from top to bottom, and the second support plate 4 is connected to the second short splint 5 and attached to the surface of the second long splint 3, so that the second short splint 5 and the surface of the second long splint 3 are in the same vertical plane. Such a structural arrangement makes the gap positions between the second long splint 3 and the second short splint 5 be located at different positions in the height of the test piece, thereby providing better lateral restraint for the laminate 6 test piece and preventing it from bending.
优选地,所述第一夹持组件的所述第一短夹板5和第一长夹板3均包括垂直连接的横向板和竖向板,所述第一短夹板5的横向板的板面与所述上压盘1之间设置第一高度调整组件,该组件可包括一个及以上数量的垫块2,各个垫块2的厚度相同或不同,形状与所述横向板的板面相同,并通过螺栓与所述横向板的板面进行固定;所述第二长夹板3的所述横向板的板面与所述下压盘7之间设置第二高度调整组件,该组件可包括一个及以上数量的垫块2,各个垫块2的厚度相同或不同,形状与所述横向板的板面相同,并通过螺栓与所述横向板的板面进行固定,且所述第一短夹板5和第一长夹板3的竖向板在同一竖直平面内,并与所述层压板6的前表面贴合设置。Preferably, the first short splint 5 and the first long splint 3 of the first clamping assembly each include a horizontal plate and a vertical plate connected vertically, and the surface of the transverse plate of the first short splint 5 is connected to the A first height adjustment assembly is arranged between the upper platen 1, and this assembly may include one or more spacers 2, each spacer 2 has the same or different thickness and the same shape as the surface of the transverse plate, and Fix the plate surface of the transverse plate by bolts; a second height adjustment assembly is arranged between the plate surface of the transverse plate of the second long splint 3 and the lower pressure plate 7, and the assembly may include one and The above number of spacers 2, the thickness of each spacer 2 is the same or different, the shape is the same as the plate surface of the transverse plate, and is fixed with the plate surface of the transverse plate by bolts, and the first short splint 5 It is in the same vertical plane as the vertical board of the first long splint 3 and is arranged in close contact with the front surface of the laminated board 6 .
优选地,所述第二夹持组件的所述第二长夹板3和第二短夹板5均包括垂直连接的横向板和竖向板,所述第二长夹板3的横向板的板面与所述上压盘1之间设置所述第一高度调整组件,该组件可包括一个及以上数量的垫块2,各个垫块2的厚度相同或不同,形状与所述横向板的板面相同,并通过螺栓与所述横向板的板面进行固定;所述第二短夹板5的所述横向板的板面与下压盘7之间设置第二高度调整组件,该组件可包括一个及以上数量的垫块2,各个垫块2的厚度相同或不同,形状与所述横向板的板面相同,并通过螺栓将各个垫块2与所述横向板的板面进行固定,同时,所述长夹板和短夹板的竖向板在同一竖直平面内,并与所述层压板6的后表面贴合设置。Preferably, the second long splint 3 and the second short splint 5 of the second clamping assembly each include a horizontal plate and a vertical plate connected vertically, and the surface of the transverse plate of the second long splint 3 is connected to the The first height adjustment assembly is arranged between the upper platen 1, and this assembly may include one or more spacers 2, each spacer 2 has the same or different thickness, and the shape is the same as the surface of the transverse plate , and fixed with the plate surface of the transverse plate by bolts; a second height adjustment assembly is set between the plate surface of the transverse plate of the second short splint 5 and the lower pressure plate 7, and the assembly may include one and For the spacers 2 of the above quantity, the thickness of each spacer 2 is the same or different, and the shape is the same as the surface of the transverse plate, and each spacer 2 is fixed to the surface of the transverse plate by bolts, and at the same time, the The vertical plates of the long splint and the short splint are in the same vertical plane, and are arranged in close contact with the rear surface of the laminated plate 6 .
优选地,如图2和图3所示,在长夹板和短夹板的所述横向板和竖向板之间设置有加强筋,使得在保证强度的同时减轻了试验装置的质量,以提高安装效率。Preferably, as shown in Fig. 2 and Fig. 3, reinforcing ribs are arranged between the described transverse plates and vertical plates of the long splint and the short splint, so that the quality of the test device is reduced while ensuring the strength, so as to improve the installation efficiency.
优选地,所述横向板的板面与所述垫块的形状相同。设置为形状相同使得通过螺栓可以更好地将长夹板、短夹板以及垫块与上下压盘之间连接固定,防止试验过程中长夹板、短夹板和垫块发生相对滑动。Preferably, the surface of the transverse plate is the same shape as the spacer. If the shape is the same, the bolts can be used to better connect and fix the long splint, short splint, and pads with the upper and lower pressure plates, and prevent the long splint, short splint, and pad from sliding relative to each other during the test.
如图2所示,第一长夹板和第二长夹板的结构完全相同,长夹板3均包括L型的横向板和竖向板以及加强筋。横向板上开槽,开槽尺寸及位置与上、下压盘上螺纹孔的位置及尺寸对应,以通过螺栓将长夹板与上、下压盘连接。竖向板上开有矩形的可视窗口开口,其尺寸及位置与作为试验件的层压板6的损伤尺寸及位置对应,用于试验过程中观察和监控试验件上的损伤。竖向板上另外开有三角形缺口或凹口,其形状尺寸与短夹板5上三角形凸起相匹配,三角形凸起及缺口设置在长短夹板之间的连接间隙处,从而使得试验件也可获得侧向支撑,防止弯曲。长夹板3在两侧边上均开有螺栓孔,其尺寸及位置与短夹板5的两侧边上的螺栓孔对应,以通过螺栓将长短夹板相连。加强筋的截面形状为梯形,用于增加试验装置的刚度及强度。As shown in FIG. 2 , the structures of the first long splint and the second long splint are exactly the same, and the long splint 3 includes L-shaped transverse plates, vertical plates and reinforcing ribs. Slots are slotted on the transverse plate, and the size and position of the slots correspond to the positions and sizes of the threaded holes on the upper and lower pressure plates, so as to connect the long splint with the upper and lower pressure plates through bolts. There is a rectangular viewing window opening on the vertical plate, the size and position of which correspond to the damage size and position of the laminate 6 as the test piece, and are used to observe and monitor the damage on the test piece during the test. There is also a triangular notch or notch on the vertical plate, whose shape and size match the triangular protrusion on the short splint 5, and the triangular protrusion and notch are arranged at the connection gap between the long and short splints, so that the test piece can also be obtained Lateral support prevents bending. The long splint 3 has bolt holes on both sides, and its size and position correspond to the bolt holes on both sides of the short splint 5, so that the long and short splints are connected by bolts. The cross-sectional shape of the reinforcing rib is trapezoidal, which is used to increase the rigidity and strength of the test device.
本发明的试验装置是对现有的ASTM D6484夹具的改进,通过在长夹板3上与层压板6的损伤位置相对应的位置开设可视窗口开口,作为观察口,用于通过该开口在试验过程中观察和监控层压板6的损伤情况。The test device of the present invention is an improvement to the existing ASTM D6484 clamps, by providing a visual window opening on the long splint 3 at a position corresponding to the damaged position of the laminate 6, as an observation port, for passing through the opening in the test During the process, observe and monitor the damage condition of the laminated board 6.
如图3所示,第一和第二短夹板5的结构完全相同,均包括L型的横向板和竖向板以及加强筋。横向板上开槽,开槽尺寸及位置与上、下压盘上螺纹孔的位置及尺寸对应,以通过螺栓将短夹板5与上、下压盘连接。竖向板上有三角形凸起,其形状尺寸与长夹板3上三角形缺口或凹口相匹配。短夹板5在两侧边的位置处开有螺栓孔,其尺寸及位置与长夹板3的两侧边上设置的螺栓孔对应,以通过螺栓将长短夹板相连。同时短夹板5中间开有螺纹孔,其尺寸及位置与支撑板4的中间螺栓孔相对应,以通过螺栓将支撑板4和短夹板5相连。加强筋的截面形状为梯形,用于增加试验装置的刚度及强度。As shown in FIG. 3 , the structures of the first and second short splints 5 are identical, and both include L-shaped transverse plates, vertical plates and reinforcing ribs. Groove on the transverse plate, the size and position of the groove correspond to the position and size of the threaded holes on the upper and lower pressure plates, so that the short splint 5 is connected with the upper and lower pressure plates by bolts. Triangular projections are arranged on the vertical plate, and its shape and size match with the triangular notches or notches on the long splint 3 . The short splint 5 has bolt holes at the positions of the two sides, and its size and position correspond to the bolt holes provided on the two sides of the long splint 3, so that the long and short splints are connected by bolts. Simultaneously, there is a threaded hole in the middle of the short splint 5, and its size and position correspond to the middle bolt hole of the support plate 4, so that the support plate 4 and the short splint 5 are connected by bolts. The cross-sectional shape of the reinforcing rib is trapezoidal, which is used to increase the rigidity and strength of the test device.
如图4所示,第一和第二支撑板4的结构完全相同,均呈矩形,其宽度与长短夹板宽度相同,高度为在装个装置组装完成后可覆盖长夹板3的三角形缺口。支撑板4上的开孔与短夹板5上部开孔一致,可通过螺栓与短夹板5相连。As shown in Figure 4, the structure of the first and the second support plate 4 is exactly the same, all rectangular, its width is identical with the width of the long and short splints, and the height is a triangular notch that can cover the long splint 3 after the device is assembled. The opening on the support plate 4 is consistent with the opening on the top of the short splint 5, and can be connected with the short splint 5 by bolts.
如图5所示,上压盘和下压盘的结构完全相同,压盘包括圆形盘面、竖向杆及过渡段。圆形盘面上开有螺纹孔,其尺寸及位置与试验件两侧的长、短夹板横向板的开槽位置对应,以通过螺栓将压盘与长、短夹板相连。竖向杆结构适配所使用的试验机,用于与试验机相连。过渡段为圆形盘面向竖向杆的过渡,为直径不断减小的圆柱,以降低压盘的应力集中。As shown in Figure 5, the structure of the upper platen and the lower platen are exactly the same, and the platen includes a circular plate surface, a vertical rod and a transition section. There are threaded holes on the circular disc surface, the size and position of which correspond to the slotted positions of the long and short splints on both sides of the test piece, so as to connect the pressure plate with the long and short splints through bolts. The vertical bar structure is adapted to the testing machine used for connection to the testing machine. The transition section is the transition from the circular disk to the vertical rod, and is a cylinder with decreasing diameter to reduce the stress concentration of the pressure disk.
如图6所示,所述垫块2呈矩形,其长度及宽度与长、短夹板的横向板尺寸相匹配。垫块2上开槽,开槽尺寸及位置与长、短夹板横向板上开槽位置一致。As shown in FIG. 6 , the spacer 2 is rectangular, and its length and width match the dimensions of the transverse plates of the long and short splints. Slots are slotted on the block 2, and the slot size and position are consistent with the slot positions on the long and short plywood transverse plates.
本发明的装置中各部件间通过螺栓连接,垫块2放置于试验件一侧的上压盘1和第二长夹板3之间、以及试验件另一侧的第一短夹板5和上压盘1之间,并通过螺栓固定,支撑板4通过螺栓与第一短夹板5连接,并与第一长夹板3表面贴合,以保证第一长夹板3和第一短夹板5在同一平面内,层压板6两侧的第一、二长夹板3和第一、二短夹板5通过螺栓相连,上压盘1与试验加载设备连接,实现加载功能。In the device of the present invention, the parts are connected by bolts, and the cushion block 2 is placed between the upper platen 1 and the second long splint 3 on one side of the test piece, and the first short splint 5 and the upper press plate on the other side of the test piece. between the disks 1 and fixed by bolts, the support plate 4 is connected with the first short splint 5 by bolts, and is attached to the surface of the first long splint 3 to ensure that the first long splint 3 and the first short splint 5 are on the same plane Inside, the first and second long splints 3 and the first and second short splints 5 on both sides of the laminate 6 are connected by bolts, and the upper platen 1 is connected with the test loading equipment to realize the loading function.
第一、二长夹板3、第一、二短夹板5及第一、二支撑板4配对使用。长夹板3和短夹板5与层压板6之间设置有间隙,以便把摩擦效应降低到最小。对于不同尺寸的层压板试验件,通过在上压盘1与第一长夹板3和第二短夹板5之间增加垫块2,以保证装置的整体长度与层压板6的试验件的长度尺寸匹配。进一步,在第一长夹板3和第二短夹板5上设计加强筋,在保证强度的同时减轻质量或重量,且由于第一长夹板3和第二短夹板5与上压盘1相连,层压板6安装时只需松开第一长夹板3和第二短夹板5之间的连接螺栓及与上压盘1的连接螺栓,将层压板6插入第一长夹板3和第二短夹板5之间即可,安装简单。The first and second long splints 3, the first and second short splints 5 and the first and second support plates 4 are used in pairs. Gaps are provided between the long 3 and short 5 splints and the laminate 6 in order to minimize frictional effects. For laminated board test pieces of different sizes, pads 2 are added between the upper platen 1 and the first long splint 3 and the second short splint 5 to ensure that the overall length of the device is consistent with the length dimension of the laminated plate 6 test piece match. Further, design reinforcing ribs on the first long plywood 3 and the second short plywood 5 to reduce the mass or weight while ensuring the strength, and because the first long plywood 3 and the second short plywood 5 are connected with the upper platen 1, the layer When the pressure plate 6 is installed, it is only necessary to loosen the connecting bolts between the first long splint 3 and the second short splint 5 and the connecting bolts with the upper platen 1, and insert the laminate 6 into the first long splint 3 and the second short splint 5 Just in between, easy to install.
本发明还提供了一种用于层压板的压缩试验装置的试验方法,采用层压板压缩试验装置来实现,包括如下步骤:The present invention also provides a test method for a laminated board compression test device, which is realized by using a laminated board compression test device, comprising the following steps:
S1.根据层压板的高度,选择相应厚度的垫块,将第一夹持组件的短夹板、支撑板和长夹板固定连接;S1. According to the height of the laminate, select a spacer with a corresponding thickness, and connect the short splint, support plate and long splint of the first clamping assembly;
S2.安装所述层压板;S2. installing the laminate;
S3.将第二夹持组件的长夹板、支撑板和短夹板固定连接;S3. Fixing and connecting the long splint, the support plate and the short splint of the second clamping assembly;
S4.将所述层压板两侧的第一和第二夹持组件的长夹板、短夹板进行固定连接,将所述层压板夹持在第一和第二夹持组件之间;S4. Fix and connect the long splints and short splints of the first and second clamping components on both sides of the laminate, and clamp the laminate between the first and second clamping components;
S5.对所述层压板进行压缩试验,记录相应的试验结果。S5. Perform a compression test on the laminated board, and record the corresponding test results.
具体试验步骤如下:The specific test steps are as follows:
1)根据层压板6试验件长度尺寸选取不同厚度的垫块2,将一侧(前侧)的第二短夹板5及垫块2与上压盘1相连,第二长夹板3及垫块2与下压盘7相连,第二支撑板4与第二短夹板5和第二长夹板3通过螺栓相连,并保证第二长夹板3、第二短夹板5、垫块2的侧面在同一平面上;1) Select pads 2 of different thicknesses according to the length and size of the laminated plate 6 test piece, connect the second short splint 5 and pad 2 on one side (front side) with the upper platen 1, and connect the second long splint 3 and pad 2 is connected with the lower pressure plate 7, the second support plate 4 is connected with the second short splint 5 and the second long splint 3 by bolts, and ensures that the sides of the second long splint 3, the second short splint 5 and the spacer 2 are on the same on flat surface;
2)安装层压板6作为试验件;2) Laminate 6 is installed as a test piece;
3)安装另一侧(后侧)的第一长夹板3、第一短夹板5、第一支撑板4、垫块2,其中第一长夹板3及垫块2与上压盘1相连,第一短夹板5及垫块2与下压盘7相连;3) Install the first long splint 3, the first short splint 5, the first support plate 4, and the cushion block 2 on the other side (rear side), wherein the first long splint 3 and the cushion block 2 are connected to the upper platen 1, The first short splint 5 and the cushion block 2 are connected to the lower pressure plate 7;
4)将两侧的第一短夹板与第二长夹板、第一长夹板及第二短夹板上的螺栓孔通过螺栓连接;4) Connect the first short plywood on both sides with the second long plywood, the bolt holes on the first long plywood and the second short plywood by bolts;
5)对层压板6进行压缩试验。5) A compression test is performed on the laminated board 6 .
另外,在对本层压板6的试验结束后,如果需要对其它长度的层压板6进行试验,在更换试验件时只需拆卸固定一侧(如后侧)长夹板3和短夹板5的螺栓,并松开后侧长短夹板与上下压盘连接的螺栓,抽出做过试验的层压板6,插入新的层压板6试验件,重复3)-5)步骤即可。In addition, after the test of this laminated board 6 is finished, if it is necessary to test laminated boards 6 of other lengths, it is only necessary to remove the bolts of the long splint 3 and the short splint 5 on one side (such as the rear side) when replacing the test piece. And unclamp the bolts that the rear side long and short splints are connected with the upper and lower pressure plates, extract the tested laminate 6, insert a new laminate 6 test piece, repeat 3)-5) steps and get final product.
上述说明示出并描述了本发明的若干优选实施例,但如前所述,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本发明所述申请构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求书的保护范围内。The above description shows and describes several preferred embodiments of the present invention, but as mentioned above, it should be understood that the present invention is not limited to the forms disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various Various other combinations, modifications and environments, and can be changed through the above teaching or technology or knowledge in the related field within the scope of the application concept of the present invention. However, changes and changes made by those skilled in the art do not depart from the spirit and scope of the present invention, and should all be within the protection scope of the appended claims of the present invention.
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