CN116442368A - Novel autoclaved aerated concrete plate production line and production method - Google Patents
Novel autoclaved aerated concrete plate production line and production method Download PDFInfo
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- CN116442368A CN116442368A CN202310626324.5A CN202310626324A CN116442368A CN 116442368 A CN116442368 A CN 116442368A CN 202310626324 A CN202310626324 A CN 202310626324A CN 116442368 A CN116442368 A CN 116442368A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/145—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for dividing block-shaped bodies of expanded materials, e.g. cellular concrete
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
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- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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Abstract
Description
技术领域technical field
本发明属于混凝土板材生产技术领域,具体地说涉及一种新型蒸压加气混凝土板材生产线及生产方法。The invention belongs to the technical field of concrete slab production, and in particular relates to a novel autoclaved aerated concrete slab production line and a production method.
背景技术Background technique
蒸压加气混凝土板材(AAC-B)是有硅基砂、石灰、水泥、铝粉等进行高度混合后,插入钢筋制成的网笼,从而制造出一种广泛使用的建筑材料。在以往的蒸压加气板材生产线中,生产步骤繁琐,由于生产线自动化程度低,需要大量人工操作,生产效率低下。Autoclaved aerated concrete panels (AAC-B) are highly mixed with silica-based sand, lime, cement, aluminum powder, etc., and inserted into a mesh cage made of steel bars to create a widely used building material. In the previous autoclaved aerated sheet production line, the production steps were cumbersome, and due to the low degree of automation of the production line, a large number of manual operations were required, resulting in low production efficiency.
发明内容Contents of the invention
针对现有技术中存在蒸压加气混凝土板材生产效率低,本发明提供一种新型蒸压加气混凝土板材生产线及生产方法,有效提高蒸压加气混凝土板材生产效率。Aiming at the low production efficiency of autoclaved aerated concrete slabs in the prior art, the present invention provides a novel autoclaved aerated concrete slab production line and production method, which can effectively improve the production efficiency of autoclaved aerated concrete slabs.
为解决上述问题,本发明采用如下的技术方案:In order to solve the above problems, the present invention adopts the following technical solutions:
一种新型蒸压加气混凝土板材生产线,包括:A new autoclaved aerated concrete slab production line, including:
制浆模块:用于生产成品浆料,所述成品浆料主要由沙石、石灰石、水泥、铝粉和水经过搅拌混合而成,所述成品浆料存储在料浆储罐内;Pulping module: used to produce finished slurry, which is mainly composed of sandstone, limestone, cement, aluminum powder and water after stirring and mixing, and the finished slurry is stored in a slurry storage tank;
浇筑模块:采用浇筑系统向浇筑模具中灌入所述成品浆料,所述浇筑系统包括称量装置和浇筑机,所述称量装置连接所述料浆储罐,称量定量的所述成品浆料输送至所述浇筑机;所述浇筑机包括第一浇筑机和第二浇筑机,所述第一浇筑机和所述第二浇筑机往返所述称量装置的出料口和浇筑工位,交替来向浇筑模具输送所述成品浆料,浇筑完成后的浇筑模具由滚动静放装置滚动存放;Pouring module: pour the finished product slurry into the pouring mold by using a pouring system, the pouring system includes a weighing device and a pouring machine, the weighing device is connected to the slurry storage tank, and weighs the quantitative finished product The slurry is delivered to the pouring machine; the pouring machine includes a first pouring machine and a second pouring machine, and the first pouring machine and the second pouring machine go back and forth between the discharge port of the weighing device and the pouring worker. position, and alternately deliver the finished slurry to the pouring mold, and the pouring mold after pouring is rolled and stored by the rolling static device;
翻转切割模块:所述翻转模块包括翻转脱模工序和切割工序,所述翻转脱模工序中将混凝土板材和浇筑模具分离后,送入切割工序,由切割机对混凝土板材进行切割成指定大小;Overturning and cutting module: the overturning module includes an overturning and demoulding process and a cutting process. In the overturning and demoulding process, after the concrete slab is separated from the pouring mold, it is sent to the cutting process, and the concrete slab is cut into a specified size by a cutting machine;
蒸压模块:所述蒸压模块包括蒸压釜,用于对所述翻转切割模块切割后的混凝土板材蒸压处理;Autoclave module: the autoclave module includes an autoclave for autoclaving the concrete slabs cut by the overturning and cutting module;
包装模块:对所述蒸压模块蒸压完成后混凝土板材打包处理。Packaging module: pack the concrete slabs after the autoclave module is autoclaved.
进一步的,所述浇筑模块中,包括用于承载所述浇筑模具的模具运输小车,所述模具运输小车在第二轨道段上移动。Further, the pouring module includes a mold transport trolley for carrying the casting mold, and the mold transport trolley moves on the second track section.
进一步的,所述第二轨道段途径模具涂油工位、浇筑工位和插钎工位。Further, the second track section passes through a mold oiling station, a pouring station and a brazing station.
进一步的,所述浇筑模块包括静置区和位于所述静置区的滚动静放装置,所述滚动静放装置包括若干个平行放置的辊组,所述辊组上连接着长条形履带,所述每一所述履带上平行固着第三轨道,所述第三轨道在所述辊组带动下旋转并与所述第二轨道对齐。Further, the pouring module includes a resting area and a rolling resting device located in the resting area, the rolling resting device includes several roller sets placed in parallel, and the long crawler belts are connected to the roller sets A third rail is parallelly fixed on each of the crawler belts, and the third rail is driven by the roller set to rotate and align with the second rail.
进一步的,所述蒸压模块中,包括蒸压预备区、蒸压区和蒸压停放区,所述蒸压区上平行放置若干离地的蒸压釜,每一个蒸压釜下方对应放置一条第五轨道段,所述第五轨道段两端延伸至蒸压预备区和蒸压停放区。Further, the autoclave module includes an autoclave preparation area, an autoclave area, and an autoclave parking area. Several autoclaves off the ground are placed in parallel on the autoclave area, and a corresponding one is placed under each autoclave. The fifth track section, both ends of the fifth track section extend to the autoclave preparation area and the autoclave parking area.
进一步的,包括蒸养车,所述蒸养车包括两对轮组,两对所述轮组的滚轮与所述第五轨道段适配。Further, it includes a steam curing car, the steam curing car includes two pairs of wheel sets, and the rollers of the two pairs of wheel sets are adapted to the fifth track section.
进一步的,所述轮组上安装着支撑板,所述支撑板上固定着举升装置,所述举升装置的伸出轴端固定着垫板,所述伸出轴由电力驱动完成其举升动作,所述垫板用以放置待蒸压的混凝土板。Further, a support plate is installed on the wheel set, a lifting device is fixed on the support plate, a backing plate is fixed on the protruding shaft end of the lifting device, and the protruding shaft is driven by electric power to complete its lifting. Lifting action, the backing plate is used to place the concrete slab to be autoclaved.
进一步的,所述支撑板上固定着三条举升装置,每条举升装置上对应安装一块所述垫板。Further, three lifting devices are fixed on the support plate, and one of the backing plates is correspondingly installed on each lifting device.
进一步的,所述蒸压釜底部具有可自由开合的开口,所述开口大小和所述混凝土板材尺寸适配。Further, the bottom of the autoclave has an opening that can be opened and closed freely, and the size of the opening is adapted to the size of the concrete slab.
一种新型蒸压加气混凝土板材生产方法,包括A novel method for producing autoclaved aerated concrete slabs, comprising
制浆:在制浆模块中将沙石、石灰石、水泥、铝粉和水等搅拌混合形成成品浆料,并放置在料浆储罐内存储备用;Slurry: In the pulping module, sand, limestone, cement, aluminum powder and water are mixed to form a finished slurry, which is stored in a slurry storage tank for later use;
浇筑:在浇筑模块中,向浇筑模型内涂油后,注入所述成品浆料,并在插钎工位出插钎处理,插钎完成后由滚动静放装置将浇筑模型运抵静置区静置处理;Pouring: In the pouring module, after oiling the pouring model, inject the finished slurry, and insert the brazing at the brazing station. After the brazing is completed, the pouring model is transported to the static area by the rolling static device Static processing;
翻转切割:将所述浇筑模型运抵拔钎工位拔钎后,运抵翻转去模工位去除混凝土板材上模具;而后,运抵裁剪工位进行裁剪切割后,将切割后的混凝土板材放置在蒸养车上;Flip cutting: after the pouring model is transported to the brazing station for pulling out the brazing, it is transported to the flipping and de-moulding station to remove the mold on the concrete slab; then, it is transported to the cutting station for cutting and cutting, and the cut concrete slab is placed on the steamer;
蒸压:蒸养车携带待蒸压的混凝土板材停放在蒸压预备区等待;蒸压过程启动后,蒸养车携带待蒸压的混凝土板材进入蒸压区停放在对应的蒸压釜正下方,从蒸压釜底部将混凝土板材送入蒸压釜蒸压;蒸压完成后,蒸养车携带混凝土板材进入蒸压停放区等待;Autoclave: The steam curing vehicle carries the concrete slabs to be autoclaved and parks in the autoclave preparation area to wait; after the autoclave process starts, the steam curing vehicle carries the concrete slabs to be autoclaved into the autoclave area and parks directly under the corresponding autoclave. At the bottom of the autoclave, the concrete slab is sent into the autoclave for autoclaving; after the autoclave is completed, the steam curing vehicle carries the concrete slab into the autoclave parking area and waits;
包装:对蒸压完成的混凝土板材检验合格后进行包装处理。Packaging: After the autoclaved concrete slabs pass the inspection, they will be packaged.
相比于现有技术,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
(1)在浇筑模块中,本发明的浇筑系统,包括称量装置、浇筑机,称量装置通过管道连接料浆储罐,料浆储罐内的成品浆料通过管道输送到称量装置中进行定量称量。浇筑机为两台,分别为第一浇筑机和第二浇筑机,第一浇筑机和第二浇筑机分别连接在升降机上,通过升降机带动第一浇筑机和第二浇筑机往返浇筑工位和称量装置出料口。运行过程中,称量装置向第一浇筑机注入定量的成品浆料后,升降机带动第一浇筑机位移到浇筑工位,向浇筑工位下等待的模具中注入成品浆料。同时,在这个过程中,第二浇筑机移动到称量装置出料口下承接称量装置释放的定量成品浆料,在第一浇筑机浇筑完成后返回称量装置出料口过程中,第二浇筑机可以立即运动到浇筑工位处,进行浇筑工作。该浇筑系统能够通过第一浇筑机和第二浇筑机往返交替浇筑,消除称量装置向浇筑机注料的等待时间,极大提高筑料效率。(1) In the pouring module, the pouring system of the present invention includes a weighing device and a pouring machine, the weighing device is connected to the slurry storage tank through a pipeline, and the finished slurry in the slurry storage tank is transported to the weighing device through a pipeline Carry out quantitative weighing. There are two pouring machines, namely the first pouring machine and the second pouring machine. The first pouring machine and the second pouring machine are respectively connected to the elevator, and the elevator drives the first pouring machine and the second pouring machine back and forth between the pouring station and the Weighing device outlet. During operation, after the weighing device injects a certain amount of finished slurry into the first pouring machine, the elevator drives the first pouring machine to move to the pouring station, and injects the finished slurry into the mold waiting under the pouring station. At the same time, in this process, the second pouring machine moves to the outlet of the weighing device to accept the quantitative finished slurry released by the weighing device. After the first pouring machine returns to the outlet of the weighing device after pouring, the second casting machine Second, the pouring machine can immediately move to the pouring station for pouring work. The pouring system can alternately pour back and forth between the first pouring machine and the second pouring machine, eliminating the waiting time for the weighing device to pour material into the pouring machine, and greatly improving the pouring efficiency.
(2)本发明的静置区安装着滚动静放装置,滚动静放装置包括若干个平行放置的辊组,若干个辊组上连接着长条形履带,履带上平行固着若干条第三轨道。第三轨道得长度可容纳四辆模具运输小车。履带上的若干第三轨道跟随辊组转动实现纵向位移。履带的底部一端正对着插钎工位上第二轨道段尾部。履带通过定位器能够使得其上部固定的第三轨道与插钎工位上第二轨道尾部对齐。当插钎完成后,模具运输小车携带完成插钎的浇筑模具从第二轨道段尾部进入第三轨道段。当第三轨道段累积四辆模具运输小车后,滚动静放装置开始滚动,将携带四辆小车的第三轨道段纵向移动,同时将下一个新的(未装模具运输小车的)第三轨道段转动到与第二轨道段尾部对齐位置,第二轨道上的模具运输小车进入新的第三轨道上并累积四辆后,滚动静放装置循环滚动。此滚动静放装置能够将制备好的浇筑模型通过循环滚动方式自动累积,并运输到静置区等待板材凝固,全程自动化控制,不需要人工搬运,省时省力,极大提高生产效率。(2) The stationary area of the present invention is equipped with a rolling static device, which includes several parallel roller groups, and several roller groups are connected with elongated crawlers, and several third rails are fixed in parallel on the crawlers . The length of the third track can accommodate four mold transport trolleys. Several third rails on the track follow the rotation of the roller group to achieve longitudinal displacement. One end of the bottom of the crawler belt is facing the tail of the second track section on the inserting drill station. The crawler track can make the fixed third track on its upper part align with the second track tail on the inserting station through the positioner. After the brazing is completed, the mold transport trolley carries the pouring mold that has been inserted into the third rail section from the tail of the second track section. When the third track section accumulates four mold transport trolleys, the rolling static device starts to roll, and the third track section carrying four trolleys moves longitudinally, and at the same time, the next new (not equipped with mold transport trolley) third track The section rotates to the position aligned with the tail of the second track section, and after the mold transport trolleys on the second track enter the new third track and accumulate four vehicles, the rolling static device rolls in a cycle. This rolling static device can automatically accumulate the prepared pouring models through circular rolling, and transport them to the static area to wait for the plates to solidify. The whole process is automatically controlled without manual handling, saving time and effort, and greatly improving production efficiency.
(3)蒸压釜位于第五轨道段的蒸养区正上方,蒸养车可以沿着第五轨道段移动到蒸压釜的正下方。蒸压釜底部具有可自由张开和关闭的开口,开口大小和混凝土板材尺寸大小适配,蒸养车运行到蒸压釜下方后,开口打开。通过蒸养车上的举升装置,将垫板连同其上板材穿过开口送入蒸养釜中。蒸压釜中的夹紧装置对垫板夹紧后,举升装置退出蒸压釜,继而蒸压釜开口闭合,启动蒸压工作。蒸养车在蒸压釜工作期间在蒸压釜下待定。蒸养完成后,通过上述动作,将蒸养完成后的板材取出,运离蒸压釜。在这个过程中,全程自动化控制,不需人工吊装,极大的节省了人力,提高生产效率。(3) The autoclave is located directly above the steam curing area of the fifth track section, and the steam curing vehicle can move along the fifth track section to directly below the autoclave. The bottom of the autoclave has an opening that can be opened and closed freely, and the size of the opening is adapted to the size of the concrete slab. After the steaming car runs under the autoclave, the opening opens. Through the lifting device on the steam-curing car, the backing plate and its upper plate are sent into the steam-curing kettle through the opening. After the clamping device in the autoclave clamps the backing plate, the lifting device withdraws from the autoclave, and then the opening of the autoclave is closed to start the autoclave work. The steaming car is under the autoclave to be determined during the autoclave work. After the steam curing is completed, through the above actions, the board after the steam curing is taken out and transported away from the autoclave. In this process, the whole process is automatically controlled without manual hoisting, which greatly saves manpower and improves production efficiency.
附图说明Description of drawings
图1为新型蒸压加气混凝土板材生产线各模块位置示意图;Figure 1 is a schematic diagram of the position of each module of the new autoclaved aerated concrete slab production line;
图2为浇筑模块滚动静放装置位置示意图;Fig. 2 is a schematic diagram of the position of the pouring module rolling static device;
图3为蒸压模块示意图;Fig. 3 is the schematic diagram of autoclave module;
图4为浇筑模块中浇筑系统结构示意图;Fig. 4 is a schematic structural diagram of the pouring system in the pouring module;
图5为蒸养车结构示意图;Fig. 5 is a schematic diagram of the structure of the steaming car;
图6为浇筑模块滚动静放装置结构侧视示意图。Fig. 6 is a schematic side view of the structure of the pouring module rolling static placement device.
图中:In the picture:
1、制浆模块;11、料浆储罐;1. Pulping module; 11. Slurry storage tank;
2、浇筑模块;21、模具涂油工位;2. Pouring module; 21. Mold oiling station;
22、浇筑工位;221、第一浇筑机;222、第二浇筑机;223、称量装置;224、升降机;22. Pouring station; 221. First pouring machine; 222. Second pouring machine; 223. Weighing device; 224. Lift;
23、插钎工位;24、第二轨道段;25、第四轨道段;26、第三轨道段;23. Inserting brazing station; 24. The second track section; 25. The fourth track section; 26. The third track section;
27、滚动静放装置;271、辊组;272、履带;27. Rolling static device; 271. Roller group; 272. Crawler belt;
28、静置区;29、模具运输小车;291、浇筑模具;28. Static area; 29. Mold transport trolley; 291. Pouring mold;
3、翻转切割模块;3. Turn over the cutting module;
4、蒸压模块;41、第五轨道段;42、蒸养车;421、轮组;422、支撑板;423、举升装置;424、垫板;43、蒸压预备区;44、蒸压釜;45、蒸压区;46、蒸压停放区;4. Autoclave module; 41. Fifth track section; 42. Steam maintenance car; 421. Wheel set; 422. Support plate; 423. Lifting device; 424. Backing plate; 43. Autoclave preparation area; 44. Autoclave Kettle; 45, autoclaved area; 46, autoclaved parking area;
5、包装模块;5. Packaging module;
6、混凝土板材。6. Concrete slabs.
具体实施方式Detailed ways
下文对本发明的示例性实施例的详细描述参考了附图,该附图形成描述的一部分,在该附图中作为示例示出了本发明可实施的示例性实施例。尽管这些示例性实施例被充分详细地描述以使得本领域技术人员能够实施本发明,但应当理解可实现其他实施例且可在不脱离本发明的精神和范围的情况下对本发明作各种改变。下文对本发明的实施例的更详细的描述并不用于限制所要求的本发明的范围,而仅仅为了进行举例说明且不限制对本发明的特点和特征的描述,以提出执行本发明的最佳方式,并足以使得本领域技术人员能够实施本发明。因此,本发明的范围仅由所附权利要求来限定。The following detailed description of exemplary embodiments of the invention refers to the accompanying drawings, which form a part hereof, and in which is shown by way of example an exemplary embodiment of the invention in which it can be practiced. While these exemplary embodiments have been described in sufficient detail to enable those skilled in the art to practice the invention, it should be understood that other embodiments can be implemented and that various changes can be made in the invention without departing from the spirit and scope of the invention. . The following more detailed description of the embodiments of the invention is not intended to limit the scope of the invention as claimed, but merely to illustrate and not limit the description of the features and characteristics of the invention, in order to suggest the best mode of carrying out the invention , and are sufficient to enable those skilled in the art to implement the present invention. Accordingly, the scope of the invention is to be limited only by the appended claims.
为了解决上述问题,以下结合附图进行说明:In order to solve the above problems, the following are described in conjunction with the accompanying drawings:
本发明提供一种新型蒸压加气混凝土板材6生产线。包括制浆模块1,浇筑模块2,翻转切割模块3,蒸压模块4和并垛包装模块5。The invention provides a novel autoclaved aerated concrete slab 6 production line. It includes a pulping module 1, a pouring module 2, a turning and cutting module 3, an autoclaving module 4 and a stacking and packaging module 5.
制浆模块1:Pulping module 1:
制浆模块1中包括制浆区、配料区和浆料存储区。配料区内的原料通过送料管道自动输送到制浆区,经过制浆区搅拌完成的水泥浆料送入存储区存放备用。The pulping module 1 includes a pulping area, a batching area and a slurry storage area. The raw materials in the batching area are automatically transported to the pulping area through the feeding pipeline, and the cement slurry that has been stirred in the pulping area is sent to the storage area for storage.
配料区中设有沙石库、石灰库、水泥库、铝粉提升井,其中石灰库中存储若干石灰石,水泥库中存储若干水泥粉末、铝粉提升井。沙石库、水泥库、铝粉提升井分别通过送料管连接制浆区内的搅拌池。送料管道由自动抽料机按照预先设定参数自动抽料。In the batching area, there are sand and gravel silos, lime silos, cement silos, and aluminum powder lift wells, among which limestone is stored in the lime silo, and cement powder and aluminum powder lift wells are stored in the cement silo. The sand storage, the cement storage, and the aluminum powder lifting well are respectively connected to the mixing tank in the pulping area through feeding pipes. The feeding pipeline is automatically pumped by the automatic pumping machine according to the preset parameters.
制浆区中具有不低于一台以上的球磨机,球磨机用于将石灰石球磨成粉后输送到搅拌池内制浆。制浆过程中,向搅拌池内自动输送沙石、水泥粉末、石灰石粉末、磷石膏浆和铝粉。沙石占制浆总质量的70%、水泥粉末占总质量的15%、石灰石粉末占总质量的10%。磷石膏浆占总质量的5%,铝粉依据所制造的板材型号适量添加,铝粉添加量为300~400g/m3。搅拌机中设定搅拌温度为40°C,搅拌5分钟,后将搅拌好的成品浆料送入浆料储存区内的六个100立方料浆储罐11中备用。There is not less than one ball mill in the pulping area, which is used to grind limestone into powder and transport it to the mixing tank for pulping. During the pulping process, sand, cement powder, limestone powder, phosphogypsum slurry and aluminum powder are automatically conveyed into the mixing tank. Sandstone accounts for 70% of the total mass of pulping, cement powder accounts for 15% of the total mass, and limestone powder accounts for 10% of the total mass. Phosphogypsum slurry accounts for 5% of the total mass, and aluminum powder is added in an appropriate amount according to the type of plate to be manufactured, and the amount of aluminum powder added is 300~400g/m 3 . Setting stirring temperature in the mixer is 40 DEG C, stirs 5 minutes, after the finished product slurry that stirs is sent into six 100 cubic slurry storage tanks 11 in the slurry storage area for subsequent use.
浇筑模块2:Pouring Module 2:
浇筑模块2包括钢筋网片制作区、模具存放区和模具运输小车29。钢筋网片制作区中,将钢筋圆盘上的钢筋放入钢筋调直切断机上,切割形成若干个长度相同的钢筋条。模具存放区中设有轨道,轨道上按照顺序依次滚动连接着若干模具运输小车29,模具运输小车29上固定着浇筑模具291槽。轨道包括第一轨道段和第二轨道段24。第一轨道段具有若干平行的轨道条,可以存储大量的带模具运输小车29的浇筑模型槽。第二轨道段24途径模具涂油工位21、浇筑工位22和插钎工位23等。浇筑成型时,模具运输小车29带领浇筑模具291槽从模具存放区驶出,经过模具涂油工位21时,由自动涂油机在模具上自动涂油。随后,浇筑模具291槽驶入浇筑工位22由浇筑机(连接料浆存储罐)向模具中浇筑成品浆料。浇筑完成后,模具运输小车29带领浇筑模具291槽驶入插钎工位23,由插钎机将钢筋条插入浇筑模具291中的成品浆料中。插钎完成的浇筑模具291送入静置区28进行塑形。The pouring module 2 includes a reinforcement mesh production area, a mold storage area and a mold transport trolley 29 . In the steel mesh production area, put the steel bars on the steel bar disk into the steel bar straightening and cutting machine, and cut to form several steel bars with the same length. The mold storage area is provided with a track, and the track is rollingly connected with some mold transport trolleys 29 in sequence, and the casting mold 291 grooves are fixed on the mold transport trolley 29. The track includes first and second track segments 24 . The first track section has some parallel track bars, which can store a large amount of pouring mold tanks with the mold transport trolley 29. The second track section 24 passes through the mold oiling station 21, the pouring station 22, the inserting station 23, and the like. During pouring molding, mold transport trolley 29 leads pouring mold 291 grooves to drive out from the mold storage area, and when passing through mold oiling station 21, oiling is automatically applied on the mold by an automatic oiler. Subsequently, the pouring mold 291 slots into the pouring station 22 and the finished slurry is poured into the mold by the pouring machine (connected to the slurry storage tank). After pouring is completed, the mold transport trolley 29 leads the pouring mold 291 grooves and drives into the brazing station 23, and the brazing machine inserts the reinforcing bar into the finished slurry in the pouring mold 291. The pouring mold 291 completed by inserting the brazing is sent into the resting area 28 for molding.
在浇筑工位22,本发明提供一种浇筑系统,包括称量装置223、浇筑机,称量装置223通过管道连接料浆储罐11,料浆储罐11内的成品浆料通过管道输送到称量装置223中进行定量称量。浇筑机为两台,分别为第一浇筑机221和第二浇筑机222,第一浇筑机221和第二浇筑机222分别连接在升降机224上,通过升降机224带动第一浇筑机221和第二浇筑机222往返浇筑工位22和称量装置223出料口。运行过程中,称量装置223向第一浇筑机221注入定量的成品浆料后,升降机224带动第一浇筑机221位移到浇筑工位22,向浇筑工位22下等待的模具中注入成品浆料。同时,在这个过程中,第二浇筑机222移动到称量装置223出料口下承接称量装置223释放的定量成品浆料,在第一浇筑机221浇筑完成后返回称量装置223出料口过程中,第二浇筑机222可以立即运动到浇筑工位22处,进行浇筑工作。该浇筑系统能够通过第一浇筑机221和第二浇筑机222往返交替浇筑,消除称量装置223向浇筑机注料的等待时间,极大提高筑料效率。At the pouring station 22, the present invention provides a pouring system, including a weighing device 223 and a pouring machine. The weighing device 223 is connected to the slurry storage tank 11 through a pipeline, and the finished slurry in the slurry storage tank 11 is transported to the Quantitative weighing is performed in the weighing device 223 . There are two pouring machines, namely the first pouring machine 221 and the second pouring machine 222. The first pouring machine 221 and the second pouring machine 222 are connected to the elevator 224 respectively, and the first pouring machine 221 and the second pouring machine are driven by the elevator 224. The pouring machine 222 goes back and forth between the pouring station 22 and the discharge port of the weighing device 223 . During operation, after the weighing device 223 injects a certain amount of finished slurry into the first pouring machine 221, the elevator 224 drives the first pouring machine 221 to move to the pouring station 22, and injects the finished slurry into the mold waiting under the pouring station 22 material. At the same time, in this process, the second pouring machine 222 moves to the discharge port of the weighing device 223 to accept the quantitative finished slurry released by the weighing device 223, and returns to the weighing device 223 for discharge after the first pouring machine 221 is poured. During the pouring process, the second pouring machine 222 can immediately move to the pouring station 22 for pouring work. The pouring system can alternately pour back and forth between the first pouring machine 221 and the second pouring machine 222, eliminating the waiting time for the weighing device 223 to pour material into the pouring machine, and greatly improving the pouring efficiency.
本发明的静置区28安装着滚动静放装置27,滚动静放装置27包括若干个平行放置的辊组271,若干个辊组271上连接着长条形履带272,履带272上平行固着若干条第三轨道。第三轨道得长度可容纳四辆模具运输小车29。履带272上的若干第三轨道跟随辊组271转动实现纵向位移。履带272的底部一端正对着插钎工位23上第二轨道段24尾部。履带272通过定位器能够使得其上部固定的第三轨道与插钎工位23上第二轨道尾部对齐。当插钎完成后,模具运输小车29携带完成插钎的浇筑模具291从第二轨道段24尾部进入第三轨道段26。当第三轨道段26累积四辆模具运输小车29后,滚动静放装置27开始滚动,将携带四辆小车的第三轨道段26纵向移动,同时将下一个新的(未装模具运输小车29的)第三轨道段26转动到与第二轨道段24尾部对齐位置,第二轨道上的模具运输小车29进入新的第三轨道上并累积四辆后,滚动静放装置27循环滚动。此滚动静放装置27能够将制备好的浇筑模型通过循环滚动方式自动累积,并运输到静置区28等待板材凝固,全程自动化控制,不需要人工搬运,省时省力,极大提高生产效率。翻转切割模块3:The static area 28 of the present invention is equipped with a rolling static device 27, and the rolling static device 27 includes several parallel roller groups 271, and several roller groups 271 are connected with elongated crawlers 272. a third track. The length of the third track can accommodate four mold transport trolleys 29 . Several third rails on the crawler belt 272 follow the rotation of the roller set 271 to realize longitudinal displacement. One end of the bottom of the crawler belt 272 is facing the tail of the second track section 24 on the inserting station 23 . The crawler belt 272 can make the third track whose upper part is fixed be aligned with the tail of the second track on the inserting station 23 through the positioner. After the brazing is inserted, the mold transport trolley 29 carries the pouring mold 291 that has been inserted into the third rail section 26 from the tail of the second rail section 24 . After the third track section 26 has accumulated four mold transport dollies 29, the rolling and static device 27 starts to roll, and the third track section 26 that will carry the four dollies moves longitudinally, and the next new (not equipped with mold transport dolly 29) ) The third track section 26 rotates to the position aligned with the tail of the second track section 24, and the mold transport trolley 29 on the second track enters the new third track and after accumulating four vehicles, the rolling static device 27 rolls circularly. The rolling static placing device 27 can automatically accumulate the prepared pouring models through circular rolling, and transport them to the static area 28 to wait for the plates to solidify. The whole process is automatically controlled without manual handling, saving time and effort, and greatly improving production efficiency. Flip Cut Module 3:
翻转模块包括翻转脱模工序、切割工序。在脱模工序中包括第四轨道段25,第四轨道段25起点连接滚动装置上的第三轨道段26,第四轨道段25其途径拔钎工位和翻转去模工位。静置完成的浇筑模具291通过模具运输小车29驶入第四轨道段25,进入拔钎工位,由拔钎机完成拔钎操作。拔钎完成后浇筑模具291通过模具运输小车29沿着第四轨道段25运行到翻转脱模工位,在翻转脱模工位,进行脱模处理(除去混凝土板材6上模具)。脱模完成后的混凝土板材6被送入裁剪工位进行裁剪切割,由裁剪机对混凝土板材6进行裁剪成指定大小,裁剪分为水平裁剪和横向裁剪。裁剪完成后继续由行车将裁剪板材送入去皮机构,去除板材表面多余覆盖膜后送入蒸养车42上。The overturning module includes an overturning demoulding process and a cutting process. Include the fourth track section 25 in the demoulding process, the starting point of the fourth track section 25 connects the third track section 26 on the rolling device, and the fourth track section 25 passes through the brazing station and the turning and demoulding station. The pouring mold 291 completed standing still drives into the fourth rail section 25 by the mold transport trolley 29, enters the brazing station, and completes the brazing operation by the brazing machine. After the brazing is completed, the pouring mold 291 is moved to the overturning demoulding station along the fourth track section 25 by the mold transport trolley 29, and the demoulding process is carried out at the overturning demoulding station (remove the mold on the concrete slab 6). The concrete slab 6 after the demoulding is completed is sent to the cutting station for cutting and cutting, and the concrete slab 6 is cut into a specified size by the cutting machine, and the cutting is divided into horizontal cutting and horizontal cutting. After the cutting is completed, continue to send the cutting plate into the peeling mechanism by driving, and send it into the steaming car 42 after removing the redundant covering film on the surface of the plate.
蒸压模块4:Autoclave module 4:
蒸压模块4包括蒸压预备区43、蒸压区45和蒸压停放区46,蒸压区45上平行放置若干离地的蒸压釜44,每一个蒸压釜44下方对应放置一条第五轨道段41,第五轨道段41两端延伸至蒸压预备区43和蒸压停放区46。去皮后的板材通过行车码放在蒸养车42上,由蒸养车42沿着第五轨道进入蒸压预备区43,等待进入蒸压釜44中进行加气蒸压。蒸压时,蒸养车42携带码放整齐的混凝土板材6运行至蒸压区45对应的蒸压釜44下方,通过举升装置423将混凝土板材6送入蒸压釜44中,然后蒸压釜44关闭,进行蒸压处理,蒸压时蒸压釜44温度设定为250°C,压力1.5MPa。蒸压过程中,蒸养车42在蒸压釜44下方等待,蒸压完成后的混凝土板材6通过举升装置423将混凝土板材6取出,重新放置在蒸养车42上,由蒸养车42将蒸压完成的混凝土板材6运离蒸压釜44进入蒸压停放区46等待下一工序处理。The autoclave module 4 includes an autoclave preparation area 43, an autoclave area 45 and an autoclave parking area 46. On the autoclave area 45, a number of autoclaves 44 off the ground are placed in parallel, and a fifth autoclave is placed below each autoclave 44. The two ends of the track section 41 and the fifth track section 41 extend to the autoclaved preparation area 43 and the autoclaved parking area 46 . The peeled plate is placed on the steam curing car 42 by the driving code, and enters the autoclaving preparation area 43 along the fifth track by the steam curing car 42, and waits to enter the autoclave 44 for aerated autoclaving. During autoclaving, the steam curing vehicle 42 carries the neatly stacked concrete slabs 6 and runs to the bottom of the autoclave 44 corresponding to the autoclave area 45, and the concrete slab 6 is sent into the autoclave 44 through the lifting device 423, and then the autoclave 44 Close, carry out autoclave processing, during autoclaving, autoclave 44 temperature settings are 250 ℃, pressure 1.5MPa. During the autoclaving process, the steam curing car 42 waits below the autoclave 44, and the concrete slab 6 after autoclaving is taken out by the lifting device 423, and is placed on the steam curing car 42 again. The completed concrete slab 6 is transported away from the autoclave 44 and enters the autoclave parking area 46 to wait for the next process.
蒸养车42包括两对轮组421,两对轮组421的滚轮与第五轨道段41适配,在第五轨道段41上移动。两对轮组421上安装着支撑板422,支撑板422上固定着三组举升装置423,每组举升装置423的伸出轴端固定着垫板424,伸出轴由电力驱动完成其举升动作。垫板424上可以放置待蒸压的混凝土板。一辆蒸养车42上可放置三块混凝土板材6。The steaming car 42 includes two pairs of wheel sets 421 , the rollers of the two pairs of wheel sets 421 are adapted to the fifth track section 41 and move on the fifth track section 41 . Support plates 422 are installed on the two pairs of wheel groups 421, and three groups of lifting devices 423 are fixed on the support plates 422. The extension shaft ends of each group of lifting devices 423 are fixed with backing plates 424, and the extension shafts are driven by electricity to complete their operation. lifting action. A concrete slab to be autoclaved may be placed on the backing plate 424 . Three concrete slabs 6 can be placed on a steam curing car 42 .
蒸压釜44位于第五轨道段41的蒸养区正上方,蒸养车42可以沿着第五轨道段41移动到蒸压釜44的正下方。蒸压釜44底部具有可自由张开和关闭的开口,开口大小和混凝土板材6尺寸大小适配,蒸养车42运行到蒸压釜44下方后,开口打开。通过蒸养车42上的举升装置423,将垫板424连同其上板材穿过开口送入蒸养釜中。蒸压釜44中的夹紧装置对垫板424夹紧后,举升装置423退出蒸压釜44,继而蒸压釜44开口闭合,启动蒸压工作。蒸养车42在蒸压釜44工作期间在蒸压釜44下待定。蒸养完成后,通过上述动作,将蒸养完成后的板材取出,运离蒸压釜44。本发明中蒸压釜44具有若干个,具体数量取决于场地大小。在这个过程中,全程自动化控制,不需人工吊装,极大的节省了人力,提高生产效率。The autoclave 44 is located directly above the steam curing area of the fifth track section 41 , and the steam curing vehicle 42 can move along the fifth track section 41 directly below the autoclave 44 . The bottom of the autoclave 44 has an opening that can be opened and closed freely, and the size of the opening is adapted to the size of the concrete slab 6. After the autoclave 42 runs to the bottom of the autoclave 44, the opening is opened. Through the lifting device 423 on the steam-curing car 42, the backing plate 424 is sent into the steam-curing kettle together with the upper plate through the opening. After the clamping device in the autoclave 44 clamps the backing plate 424, the lifting device 423 withdraws from the autoclave 44, and then the opening of the autoclave 44 is closed to start the autoclaving work. Autoclave car 42 is pending under autoclave 44 during autoclave 44 work. After the steam curing is completed, the plates after the steam curing are taken out and transported away from the autoclave 44 through the above actions. Among the present invention, there are several autoclaves 44, and the specific quantity depends on the size of the site. In this process, the whole process is automatically controlled without manual hoisting, which greatly saves manpower and improves production efficiency.
包装模块5:Wrapper module 5:
待存放区的混凝土板材6通过行吊运输至并垛工位,由双模并垛机并垛后存放至侧板存放区,经过检验合格后的混凝土板材6等待打包处理。The concrete slabs 6 to be stored in the storage area are transported to the stacking station by a crane, and then stored in the side panel storage area after being stacked by a double-mode stacking machine. The concrete slabs 6 that have passed the inspection are waiting to be packaged.
以上示意性的对本发明及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The above schematically describes the present invention and its implementation, which is not restrictive, and what is shown in the drawings is only one of the implementations of the present invention, and the actual structure is not limited thereto. Therefore, if a person of ordinary skill in the art is inspired by it, without departing from the inventive concept of the present invention, without creatively designing a structural mode and embodiment similar to the technical solution, it shall all belong to the protection scope of the present invention .
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| CN212764053U (en) * | 2020-04-30 | 2021-03-23 | 湖北神州建材有限责任公司 | Production line of autoclaved aerated concrete plate |
| CN214055779U (en) * | 2020-10-21 | 2021-08-27 | 浙江精功科技股份有限公司 | Stromatolite formula concrete feeding system |
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| EP0008276A1 (en) * | 1978-08-04 | 1980-02-20 | l'ENTREPRISE INDUSTRIELLE Société anonyme dite: | Method and installations for the mass production of elongated concrete elements such as poles |
| DE19632724A1 (en) * | 1996-08-14 | 1998-02-19 | Wehrhahn & Co Gmbh H | Porous concrete component manufacturing process |
| CN201712068U (en) * | 2010-06-22 | 2011-01-19 | 山东高唐万达液压机械有限公司 | Automatic air-entraining concrete production line |
| CN209491926U (en) * | 2018-11-27 | 2019-10-15 | 哈尔滨国统管道有限公司 | A kind of shield duct piece production concrete bidirectional feeding device |
| CN209954939U (en) * | 2019-03-14 | 2020-01-17 | 张贵火 | A kind of automatic processing equipment for drying and pressing of ceramic blanks |
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| CN212764053U (en) * | 2020-04-30 | 2021-03-23 | 湖北神州建材有限责任公司 | Production line of autoclaved aerated concrete plate |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118024362A (en) * | 2024-03-20 | 2024-05-14 | 佳诺威集团(定远)新材料有限公司 | A moisture-proof and antibacterial super-strong PB board production line and processing method thereof |
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| CN116442368B (en) | 2026-04-24 |
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