CN116441847A - Spacing frock of stainless steel pipe welding - Google Patents
Spacing frock of stainless steel pipe welding Download PDFInfo
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- CN116441847A CN116441847A CN202310374487.9A CN202310374487A CN116441847A CN 116441847 A CN116441847 A CN 116441847A CN 202310374487 A CN202310374487 A CN 202310374487A CN 116441847 A CN116441847 A CN 116441847A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本发明涉及不锈钢管技术领域,具体为一种不锈钢管焊接限位工装。The invention relates to the technical field of stainless steel pipes, in particular to a welding limit tool for stainless steel pipes.
背景技术Background technique
不锈钢管件属于管件的一种,它是由不锈钢的材质制成所以叫不锈钢管件,它包含:不锈钢弯头,不锈钢三通,不锈钢四通,不锈钢异径管,不锈钢管帽等,根据联接方法可分为承插式不锈钢管件、螺纹不锈钢管件、法兰不锈钢管件和焊接不锈钢管件四类,不锈钢管件是各种不锈钢材质管路连接工件的统称,可按照形状,用途,连接方式等分为不同类别。不锈钢管件具有便于安装,性能高,耐用等特点,在各种管路建设与安装中有广泛的应用。众所周知,不锈钢管件在生产加工的过程中,需要按照要求焊接成指定的长度,而不锈钢管件焊接装置是一种用于对不锈钢管件进行焊接的装置,其在不锈钢管件生产的领域中得到了广泛的使用。现代焊接的能量来源有很多种,包括气体焰、电弧、激光、电子束、摩擦和超声波等。除了在工厂中使用外,焊接还可以在多种环境下进行,如野外、水下和太空;焊接过程中会产生强光,所以无论在何处,焊接可能给操作者带来危险,因此在进行焊接时必须采取适当的防护措施。Stainless steel pipe fittings are a kind of pipe fittings. They are made of stainless steel, so they are called stainless steel pipe fittings. They include: stainless steel elbows, stainless steel tees, stainless steel crosses, stainless steel reducers, stainless steel caps, etc., according to the connection method. It is divided into four categories: socket-type stainless steel pipe fittings, threaded stainless steel pipe fittings, flanged stainless steel pipe fittings and welded stainless steel pipe fittings. Stainless steel pipe fittings are a general term for various stainless steel pipeline connection workpieces, which can be divided into different categories according to shape, use, and connection methods. . Stainless steel pipe fittings have the characteristics of easy installation, high performance and durability, and are widely used in various pipeline construction and installation. As we all know, in the process of production and processing, stainless steel pipe fittings need to be welded to a specified length according to the requirements, and the stainless steel pipe fitting welding device is a device for welding stainless steel pipe fittings, which has been widely used in the field of stainless steel pipe fittings production use. There are many sources of energy for modern welding, including gas flames, electric arcs, lasers, electron beams, friction, and ultrasound. In addition to being used in factories, welding can also be performed in a variety of environments, such as the field, underwater and space; strong light will be generated during the welding process, so no matter where it is, welding may bring danger to the operator, so in Proper protective measures must be taken when welding.
现有技术中,如申请号为201720669891.9,名称为一种不锈钢管焊接定位装置的中国实用新型专利,公开了一种不锈钢管焊接定位装置,包括第一支架、第二支架、第三支架和第四支架;所述的第三支架连接在第一支架上;所述的第四支架连接在第二支架上;所述的第一支架和第二支架之间形成第一不锈钢管的第一定位空间;所述的第一支架和第三支架之间,以及第二支架和第四支架之间形成第二不锈钢管的第二定位空间;所述的第一支架和第二支架之间还设置有便于第一不锈钢管和第二不锈钢管之间焊接的空间;所述的第一支架上还设置有平面。In the prior art, for example, the application number is 201720669891.9, which is a Chinese utility model patent named a stainless steel pipe welding positioning device, which discloses a stainless steel pipe welding positioning device, including a first bracket, a second bracket, a third bracket and a first bracket. Four brackets; the third bracket is connected to the first bracket; the fourth bracket is connected to the second bracket; the first positioning of the first stainless steel pipe is formed between the first bracket and the second bracket Space; between the first bracket and the third bracket, and between the second bracket and the fourth bracket, a second positioning space for the second stainless steel tube is formed; between the first bracket and the second bracket, a There is a space for welding between the first stainless steel pipe and the second stainless steel pipe; the first bracket is also provided with a plane.
上述专利中不但便于第一不锈钢管和第二不锈钢管之间定位,而且不影响焊接,焊接完成后也可以不用拆卸不锈钢管焊接定位装置,作为辅助结构,增强第一不锈钢管和第二不锈钢管之间的连接强度。然而钢管在实际焊接过程中,需要将钢管固定,否则钢管容易出现松动的情况,从而影响焊接过程中的准确性,然而现有技术中,焊接不同的钢管需要采用不用的夹持件才能够将钢管固定,存在一定的不足。The above patent not only facilitates the positioning between the first stainless steel pipe and the second stainless steel pipe, but also does not affect the welding. After the welding is completed, the welding positioning device for the stainless steel pipe can be used as an auxiliary structure to strengthen the first stainless steel pipe and the second stainless steel pipe. The connection strength between them. However, in the actual welding process of the steel pipe, the steel pipe needs to be fixed, otherwise the steel pipe is prone to loosening, thereby affecting the accuracy of the welding process. However, in the prior art, different clamping parts need to be used to weld different steel pipes to Steel pipe is fixed, and there is certain deficiency.
发明内容Contents of the invention
本发明的目的在于提供一种不锈钢管焊接限位工装,以解决上述背景技术中提出的问题。The object of the present invention is to provide a stainless steel pipe welding limit tool to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种不锈钢管焊接限位工装,包括加工台,所述加工台上固定连接有一支撑架,所述支撑架上滑动连接有一焊接组件,所述支撑架上设置有一用于驱使焊接组件滑动的驱动组件;所述加工台上设置有一组用于夹持钢管本体的夹持组件;所述加工台上设置有一驱动单元,所述驱动单元通过传动组件驱使夹持组件对钢管本体进行夹持固定。In order to achieve the above object, the present invention provides the following technical solutions: a stainless steel pipe welding limit tool, including a processing table, a support frame is fixedly connected to the processing table, a welding assembly is slidably connected to the support frame, and the support A driving assembly for driving the welding assembly to slide is arranged on the frame; a set of clamping assemblies for clamping the steel pipe body is arranged on the processing table; a driving unit is arranged on the processing table, and the driving unit passes through the transmission assembly The clamping assembly is driven to clamp and fix the steel pipe body.
进一步地,所述夹持组件包括两个相向滑动的夹持板,每个所述底部上均固定连接有一承载块,所述加工台上转动连接有双向丝杆,每个所述承载块分别螺纹连接在双向丝杆的两端上;两所述承载块之间设置有多组复位弹簧。Further, the clamping assembly includes two clamping plates that slide towards each other, each of the bottoms is fixedly connected with a bearing block, and the processing table is rotatably connected with a two-way screw rod, and each of the bearing blocks is respectively The two ends of the two-way screw rod are threaded; multiple groups of return springs are arranged between the two bearing blocks.
进一步地,所述传动单元包括滑动连接在加工台上的齿板,两所述双向丝杆上均设置有一直齿轮,两所述直齿轮均与齿板啮合;所述齿板底部上固定连接有一限位块,所述加工台上开设有限位槽,所述限位块滑动连接在限位槽内,所述限位块与限位槽之间设置有连接弹簧。Further, the transmission unit includes a toothed plate slidingly connected to the processing table, straight gears are arranged on the two bidirectional screw rods, and both the spur gears are meshed with the toothed plate; the bottom of the toothed plate is fixedly connected There is a limiting block, a limiting groove is provided on the processing table, the limiting block is slidably connected in the limiting groove, and a connecting spring is arranged between the limiting block and the limiting groove.
进一步地,所述驱动单元包括转动连接在加工台上的螺纹杆,所述加工台上滑动连接有一驱动框,所述螺纹杆与驱动框螺纹连接;所述驱动框上固定连接有一驱动块,所述齿板上固定连接有受力块,所述驱动块与受力块抵接。Further, the drive unit includes a threaded rod rotatably connected to the processing table, a drive frame is slidably connected to the processing table, and the threaded rod is threadedly connected to the drive frame; a drive block is fixedly connected to the drive frame, A force-bearing block is fixedly connected to the tooth plate, and the driving block abuts against the force-bearing block.
进一步地,所述螺纹杆上固定连接有一驱动把手,所述驱动把手与加工台之间设置有锁止件。Further, a driving handle is fixedly connected to the threaded rod, and a locking member is arranged between the driving handle and the processing table.
进一步地,所述锁止组件包括固定连接在螺纹杆上的锁止齿轮,所述加工台上滑动连接有一弧形板,所述弧形板上开设有多组锁止槽,所述锁止槽与锁止齿轮卡接配合。Further, the locking assembly includes a locking gear fixedly connected to the threaded rod, an arc-shaped plate is slidably connected to the processing table, and multiple sets of locking grooves are provided on the arc-shaped plate, and the locking The groove and the locking gear snap fit.
进一步地,所述加工台上开设有滑槽,所述滑槽内滑动连接有一连接板,所述连接板与弧形板固定连接;所述连接板与滑槽之间设置有锁止弹簧,所述锁止弹簧的弹力驱使锁止槽与锁止齿轮卡接;所述弧形板上固定连接有一提杆,所述提杆驱使弧形板滑动。Further, a chute is provided on the processing table, and a connecting plate is slidably connected in the chute, and the connecting plate is fixedly connected with the arc-shaped plate; a locking spring is arranged between the connecting plate and the chute, The elastic force of the locking spring drives the locking groove to engage with the locking gear; a lifting rod is fixedly connected to the arc-shaped plate, and the lifting rod drives the arc-shaped plate to slide.
进一步地,所述焊接组件包括伺服气缸,所述伺服气缸底部设置有承载板,所述承载板上安装有一电焊机,所述电焊机端部夹持有焊条。Further, the welding assembly includes a servo cylinder, a bearing plate is arranged at the bottom of the servo cylinder, an electric welding machine is installed on the supporting plate, and an welding rod is clamped at the end of the electric welding machine.
进一步地,所述驱动组件包括转动连接在机架上的驱动丝杆,所述驱动丝杆上螺纹连接有一螺纹套,所述螺纹套通过固定板与伺服气缸固定连接;所述机架上安装有一伺服电机,所述伺服电机输出轴与驱动丝杆共轴连接。Further, the drive assembly includes a drive screw that is rotatably connected to the frame, and a threaded sleeve is threaded on the drive screw, and the threaded sleeve is fixedly connected with the servo cylinder through a fixing plate; There is a servo motor, and the output shaft of the servo motor is coaxially connected with the driving screw rod.
所述加工台上安装有控制箱。A control box is installed on the processing table.
与现有技术相比,本发明的有益效果是:该不锈钢管焊接限位工装,通过加工台、支撑架、焊接组件、驱动组件、夹持组件以及驱动单元之间的配合,因此在使用时,首先将需要焊接的不锈钢管安装在夹持组件内部,之后通过驱动单元以及传动组件驱使夹持组件相互靠近,从而能够将需要固定的钢管进行固定,提高钢管焊接时的稳定性,避免在焊接过程中不锈钢管出现松动的情况,同时在焊接完成后,驱动单元驱使夹持组件相互远离,从而便于将焊接完成后的不锈光管拆卸,能够进一步提高该限位工装的实用性,使用效果好。Compared with the prior art, the beneficial effect of the present invention is: the stainless steel pipe welding limit tool, through the cooperation between the processing table, the support frame, the welding assembly, the driving assembly, the clamping assembly and the driving unit, so when in use , first install the stainless steel pipe to be welded inside the clamping assembly, and then drive the clamping assembly close to each other through the drive unit and transmission assembly, so that the steel pipe to be fixed can be fixed, the stability of the steel pipe during welding can be improved, and the welding The stainless steel tube is loose during the process, and at the same time, after the welding is completed, the drive unit drives the clamping components away from each other, so that the stainless steel tube after welding can be easily disassembled, which can further improve the practicability and use effect of the limit tooling good.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明中记载的一些实施例,对于本领域普通技术人员来讲,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the accompanying drawings that are required in the embodiments. Obviously, the accompanying drawings in the following description are only described in the present invention For some embodiments of the present invention, those skilled in the art can also obtain other drawings according to these drawings.
图1为本发明实施例提供的整体结构示意图;FIG. 1 is a schematic diagram of the overall structure provided by an embodiment of the present invention;
图2为本发明实施例提供的整体另一视角结构示意图;Fig. 2 is a schematic structural diagram of another perspective of the whole provided by the embodiment of the present invention;
图3为本发明实施例提供的夹持组件局部结构示意图;Fig. 3 is a schematic diagram of a partial structure of a clamping assembly provided by an embodiment of the present invention;
图4为本发明实施例提供的驱动单元结构示意图;FIG. 4 is a schematic structural diagram of a drive unit provided by an embodiment of the present invention;
图5为本发明实施例提供的传动单元与夹持组件连接方式结构示意图;Fig. 5 is a structural schematic diagram of the connection mode between the transmission unit and the clamping assembly provided by the embodiment of the present invention;
图6为本发明实施例提供的传动单元局部结构示意图;6 is a schematic diagram of a partial structure of a transmission unit provided by an embodiment of the present invention;
图7为本发明实施例提供的夹持组件局部结构示意图;Fig. 7 is a schematic diagram of a partial structure of a clamping assembly provided by an embodiment of the present invention;
图8为本发明实施例提供的驱动驱动与焊接组件连接方式结构示意图;Fig. 8 is a structural schematic diagram of the connection mode of the driving drive and the welding assembly provided by the embodiment of the present invention;
图9为本发明实施例提供的驱动单元局部结构示意图;FIG. 9 is a schematic diagram of a partial structure of a drive unit provided by an embodiment of the present invention;
图10为本发明实施例提供的锁止件局部结构示意图;Fig. 10 is a schematic diagram of a partial structure of a locking member provided by an embodiment of the present invention;
图11为图2中A区域放大结构结构示意图。FIG. 11 is a schematic diagram of the enlarged structure of area A in FIG. 2 .
附图标记说明:1、加工台;2、支撑架;3、焊接组件;301、伺服气缸;302、承载板;303、焊条;4、夹持组件;401、夹持板;402、承载块;403、双向丝杆;404、复位弹簧;5、驱动组件;501、伺服电机;502、驱动丝杆;503、螺纹套;6、钢管本体;7、传动单元;701、齿板;702、直齿轮;703、限位块;8、驱动单元;801、受力块;802、驱动块;803、驱动框;804、螺纹杆;805、驱动把手;9、锁止件;901、弧形板;902、锁止槽;903、连接板;904、锁止弹簧;905、提杆;906、锁止齿轮;10、控制箱。Description of Reference Signs: 1. Processing table; 2. Support frame; 3. Welding assembly; 301. Servo cylinder; 302. Carrying plate; 303. Welding rod; 4. Clamping component; 401. Clamping plate; ; 403, two-way screw; 404, return spring; 5, drive assembly; 501, servo motor; 502, drive screw; 503, thread sleeve; 6, steel pipe body; 7, transmission unit; 701, tooth plate; Spur gear; 703, limit block; 8, drive unit; 801, force block; 802, drive block; 803, drive frame; 804, threaded rod; 805, drive handle; 9, locking piece; 901, arc Plate; 902, locking groove; 903, connecting plate; 904, locking spring; 905, lifting rod; 906, locking gear; 10, control box.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-11,本发明提供一种技术方案:一种不锈钢管焊接限位工装,包括加工台1,加工台1上固定连接有一支撑架2,支撑架2上滑动连接有一焊接组件3,支撑架2上设置有一用于驱使焊接组件3滑动的驱动组件5;加工台1上设置有一组用于夹持钢管本体6的夹持组件4;加工台1上设置有一驱动单元8,驱动单元8通过传动组件驱使夹持组件4对钢管本体6进行夹持固定。Please refer to Figures 1-11, the present invention provides a technical solution: a stainless steel pipe welding limit tool, including a processing table 1, a support frame 2 is fixedly connected to the processing table 1, and a welding assembly 3 is slidably connected to the support frame 2 , the support frame 2 is provided with a driving assembly 5 for driving the welding assembly 3 to slide; the processing table 1 is provided with a group of clamping assemblies 4 for clamping the steel pipe body 6; the processing table 1 is provided with a driving unit 8, which drives The unit 8 drives the clamping component 4 to clamp and fix the steel pipe body 6 through the transmission component.
具体的,该不锈钢管焊接限位工装,包括加工台1,其中在加工台1底部设置有多组支撑腿,每个支撑腿底部上均设置有防滑垫,提高该打磨装置的稳定性,使用效果好。其中在加工台1上固定连接有一支撑架2,支撑架2上滑动连接有一焊接组件3,通过焊接组件3在支撑架2上的滑动,从而能够根据不同位置的需要调节焊接组件3的位置,从而满足不同位置的钢管焊接的需要。其中在支撑架2上设置有一用于驱使焊接组件3滑动的驱动组件5,通过设置驱动组件5,从而便于通过驱动组件5驱使焊接组件3滑动,提高焊接时的工作效率,使用效果好。其中在加工台1上设置有一组用于夹持钢管本体6的夹持组件4,通过设置一组夹持组件4,具体的,夹持组件4可以为两个,两个夹持组件4将需要固定的钢管进行固定,提高钢管焊接时的稳定性,使用效果好。其中两夹持组件4上分别夹持固定有不锈钢管,便于不锈钢管的安装,使用效果好;其中在加工台1上设置有一驱动单元8,驱动单元8通过传动组件驱使夹持组件4对钢管本体6进行夹持固定,因此在使用时,通过驱动单元8以及传动组件驱使夹持组件4相互靠近,从而能够将需要固定的钢管进行固定,提高钢管焊接时的稳定性,同时在焊接完成后,驱动单元8驱使夹持组件4相互远离,从而便于将焊接完成后的不锈光管拆卸,使用效果好。Specifically, the stainless steel pipe welding limit tooling includes a processing table 1, wherein a plurality of sets of support legs are arranged at the bottom of the processing table 1, and an anti-skid pad is provided on the bottom of each support leg to improve the stability of the grinding device. The effect is good. Wherein a support frame 2 is fixedly connected to the processing table 1, and a welding assembly 3 is slidably connected to the support frame 2. By sliding the welding assembly 3 on the support frame 2, the position of the welding assembly 3 can be adjusted according to the needs of different positions. So as to meet the needs of steel pipe welding in different positions. Wherein, a driving assembly 5 for driving the welding assembly 3 to slide is arranged on the support frame 2. By setting the driving assembly 5, it is convenient to drive the welding assembly 3 to slide through the driving assembly 5, improve the work efficiency during welding, and have good use effect. Wherein, a set of clamping assemblies 4 for clamping the steel pipe body 6 is provided on the processing table 1. By setting a set of clamping assemblies 4, specifically, there can be two clamping assemblies 4, and the two clamping assemblies 4 will The steel pipe that needs to be fixed is fixed to improve the stability of the steel pipe during welding, and the use effect is good. Among them, stainless steel pipes are respectively clamped and fixed on the two clamping components 4, which is convenient for the installation of the stainless steel tubes, and the use effect is good; wherein a driving unit 8 is arranged on the processing table 1, and the driving unit 8 drives the clamping components 4 to the steel pipes through the transmission component. The main body 6 is clamped and fixed, so when in use, the clamping components 4 are driven close to each other through the drive unit 8 and the transmission component, so that the steel pipes that need to be fixed can be fixed, and the stability of the steel pipes during welding can be improved. At the same time, after the welding is completed , the driving unit 8 drives the clamping components 4 away from each other, so as to facilitate the disassembly of the stainless steel tube after welding, and the use effect is good.
本发明的有益效果是:该不锈钢管焊接限位工装,通过加工台、支撑架、焊接组件、驱动组件、夹持组件以及驱动单元之间的配合,因此在使用时,首先将需要焊接的不锈钢管安装在夹持组件内部,之后通过驱动单元以及传动组件驱使夹持组件相互靠近,从而能够将需要固定的钢管进行固定,提高钢管焊接时的稳定性,避免在焊接过程中不锈钢管出现松动的情况,同时在焊接完成后,驱动单元驱使夹持组件相互远离,从而便于将焊接完成后的不锈光管拆卸,能够进一步提高该限位工装的实用性,使用效果好。The beneficial effects of the present invention are: the stainless steel pipe welding limit tool, through the cooperation between the processing table, the support frame, the welding assembly, the driving assembly, the clamping assembly and the driving unit, so when in use, the stainless steel pipe that needs to be welded The pipe is installed inside the clamping assembly, and then the clamping assembly is driven close to each other through the drive unit and the transmission assembly, so that the steel pipe that needs to be fixed can be fixed, the stability of the steel pipe during welding is improved, and the stainless steel pipe is prevented from loosening during the welding process. At the same time, after the welding is completed, the drive unit drives the clamping components away from each other, so that the stainless steel tube after welding can be easily disassembled, and the practicability of the position-limiting tool can be further improved, and the use effect is good.
本发明提供的实施例中,其中夹持组件4包括两个相向滑动的夹持板401,每个底部上均固定连接有一承载块402,加工台1上转动连接有双向丝杆403,每个承载块402分别螺纹连接在双向丝杆403的两端上。两承载块402之间设置有多组复位弹簧404。In the embodiment provided by the present invention, wherein the clamping assembly 4 includes two clamping plates 401 that slide towards each other, each bottom is fixedly connected with a bearing block 402, and the processing table 1 is rotatably connected with a two-way screw rod 403, each The bearing blocks 402 are respectively threaded on two ends of the two-way screw rod 403 . Multiple sets of return springs 404 are arranged between the two bearing blocks 402 .
其中夹持组件4包括两个相向滑动的夹持板401,每个底部上均固定连接有一承载块402,加工台1上转动连接有双向丝杆403,每个承载块402分别螺纹连接在双向丝杆403的两端上;两承载块402之间设置有多组复位弹簧404,因此在使用时,当双向丝杆403转动时,则会带动两个承载块402相互靠近,从而能够驱使两个夹持板401相互靠近,便于根据工作需要将需要焊接的不锈钢管固定,提高焊接过程中的稳定性,使用效果好。同时双向丝杆403为滚轴丝杆,不具体有自锁功能,因此在没有外力驱使双向丝杆403转动时,复位弹簧404恢复弹性形变的过程中则会驱使两侧的承载块402相互远离,从而便于将焊接完成后的不锈钢管拆卸,使用效果好。Wherein the clamping assembly 4 includes two clamping plates 401 sliding towards each other, each bottom is fixedly connected with a bearing block 402, and the processing table 1 is rotatably connected with a two-way screw rod 403, and each bearing block 402 is respectively threaded on a two-way On the two ends of screw mandrel 403; There are multiple sets of return springs 404 arranged between the two bearing blocks 402, so when in use, when the two-way screw mandrel 403 rotates, it will drive the two bearing blocks 402 to approach each other, thereby driving the two The two clamping plates 401 are close to each other, which is convenient to fix the stainless steel pipes to be welded according to the work requirements, improves the stability in the welding process, and has good use effect. At the same time, the two-way screw rod 403 is a roller screw rod, which does not specifically have a self-locking function. Therefore, when there is no external force to drive the two-way screw rod 403 to rotate, the return spring 404 will drive the bearing blocks 402 on both sides away from each other in the process of recovering elastic deformation. , so that it is convenient to disassemble the stainless steel pipe after welding, and the use effect is good.
本发明提供的实施例中,传动单元7包括滑动连接在加工台1上的齿板701,两双向丝杆403上均设置有一直齿轮702,两直齿轮702均与齿板701啮合;齿板701底部上固定连接有一限位块703,加工台1上开设有限位槽,限位块703滑动连接在限位槽内,限位块703与限位槽之间设置有连接弹簧。In the embodiment provided by the present invention, the transmission unit 7 includes a tooth plate 701 that is slidably connected to the processing table 1, and the two-way screw rods 403 are provided with a straight gear 702, and the two spur gears 702 are meshed with the tooth plate 701; A limit block 703 is fixedly connected to the bottom of 701, a limit groove is provided on the processing table 1, and the limit block 703 is slidably connected in the limit groove, and a connecting spring is arranged between the limit block 703 and the limit groove.
具体的,其中传动单元7包括滑动连接在加工台1上的齿板701,两双向丝杆403上均设置有一直齿轮702,两直齿轮702均与齿板701啮合,因此当齿板701滑动时,则会带动两个直齿轮702转动,齿板701底部上固定连接有一限位块703,加工台1上开设有限位槽,限位块703滑动连接在限位槽内,限位块703与限位槽之间设置有连接弹簧,当需要驱使两个夹持板401相互靠近将不锈钢管固定时,驱使齿板701滑动,齿板701滑动时,则会带动两个直齿轮702转动,从而能够带动双向丝杆403转动,当双向丝杆403转动时,则会带动两个承载块402相互靠近,从而能够驱使两个夹持板401相互靠近,便于根据工作需要将需要焊接的不锈钢管固定,提高焊接过程中的稳定性,使用效果好。与此同时,当齿板701滑动时,则会带动限位块703在限位槽内滑动,提高齿板701滑动时的稳定性,在限位块703滑动时,则驱使连接弹簧发生弹性形变。Specifically, wherein the transmission unit 7 includes a toothed plate 701 that is slidably connected to the processing table 1, and the two-way screw rods 403 are provided with a spur gear 702, and the two spur gears 702 are meshed with the toothed plate 701, so when the toothed plate 701 slides , it will drive two spur gears 702 to rotate, and a limit block 703 is fixedly connected to the bottom of the tooth plate 701, and a limit groove is provided on the processing table 1, and the limit block 703 is slidably connected in the limit groove, and the limit block 703 There is a connecting spring between the limit groove and the two clamping plates 401 to be close to each other to fix the stainless steel pipe, and the tooth plate 701 is driven to slide. When the tooth plate 701 slides, the two spur gears 702 will be driven to rotate. Thereby can drive two-way screw mandrel 403 to rotate, when two-way screw mandrel 403 rotates, can drive two bearing blocks 402 close to each other, thereby can drive two clamping plates 401 close to each other, be convenient to the stainless steel pipe that needs to be welded according to work needs Fixed, improve the stability in the welding process, the use effect is good. At the same time, when the tooth plate 701 slides, it will drive the limiting block 703 to slide in the limiting groove, improving the stability of the tooth plate 701 when sliding, and when the limiting block 703 slides, it will drive the connecting spring to elastically deform .
本发明提供的实施例中,其中驱动单元8包括转动连接在加工台1上的螺纹杆804,加工台1上滑动连接有一驱动框803,螺纹杆804与驱动框803螺纹连接;驱动框803上固定连接有一驱动块802,齿板701上固定连接有受力块801,驱动块802与受力块801抵接。具体的,其中驱动块802为楔形块,其中受力块801上开设有楔形块相适配的楔形槽,楔形块与楔形槽抵接。因此在使用时,驱使螺纹杆804转动,当螺纹杆804转动时,从而能够带动驱动框803滑动,驱动框803滑动则能够带动驱动块802滑动,从而通过驱动块802与受力块801之间的配合,能够驱使齿板701滑动,使用效果好。In the embodiment provided by the present invention, wherein the drive unit 8 includes a threaded rod 804 that is rotatably connected to the processing table 1, a drive frame 803 is slidably connected to the processing table 1, and the threaded rod 804 is threadedly connected with the drive frame 803; A driving block 802 is fixedly connected, and a force receiving block 801 is fixedly connected to the tooth plate 701 , and the driving block 802 abuts against the force receiving block 801 . Specifically, the driving block 802 is a wedge-shaped block, and the force-receiving block 801 is provided with a wedge-shaped groove matching the wedge-shaped block, and the wedge-shaped block abuts against the wedge-shaped groove. Therefore, when in use, the threaded rod 804 is driven to rotate. When the threaded rod 804 rotates, the drive frame 803 can be driven to slide, and the drive frame 803 can drive the drive block 802 to slide, thereby passing between the drive block 802 and the stressed block 801. The cooperation can drive the tooth plate 701 to slide, and the use effect is good.
本发明提供的实施例中,通过在螺纹杆804上固定连接有一驱动把手805,便于通过驱动把手805驱使螺纹杆804转动,使用效果好。其中在驱动把手805与加工台1之间设置有锁止件9,通过设置锁止件9,能够进一步提高不锈钢管安装时的稳定性,使用效果好。In the embodiment provided by the present invention, a driving handle 805 is fixedly connected to the threaded rod 804, so that the driving handle 805 can be used to drive the threaded rod 804 to rotate, and the use effect is good. Wherein, a locking member 9 is provided between the driving handle 805 and the processing table 1, and by setting the locking member 9, the stability of the stainless steel pipe during installation can be further improved, and the use effect is good.
本发明提供的实施例中,其中锁止组件包括固定连接在螺纹杆804上的锁止齿轮906,加工台1上滑动连接有一弧形板901,弧形板901上开设有多组锁止槽902,锁止槽902与锁止齿轮906卡接配合,当锁止槽902与锁止齿轮906啮合时,便可以通过锁止齿轮906将螺纹杆804固定,使用效果好。In the embodiment provided by the present invention, the locking assembly includes a locking gear 906 fixedly connected to the threaded rod 804, and an arc-shaped plate 901 is slidably connected to the processing table 1, and multiple sets of locking grooves are provided on the arc-shaped plate 901. 902, the locking groove 902 is engaged with the locking gear 906. When the locking groove 902 is engaged with the locking gear 906, the threaded rod 804 can be fixed by the locking gear 906, and the use effect is good.
本发明提供的实施例中,加工台1上开设有滑槽,滑槽内滑动连接有一连接板903,连接板903与弧形板901固定连接;连接板903与滑槽之间设置有锁止弹簧904,锁止弹簧904的弹力驱使锁止槽902与锁止齿轮906卡接;弧形板901上固定连接有一提杆905,提杆905驱使弧形板901滑动。因此在需要驱使螺纹杆804转动时,首先通过提杆905驱使弧形板901滑动,弧形板901带动连接板903在滑槽内滑动,进而挤压锁止弹簧904,当弧形板901远离锁止齿轮906后,将螺纹杆804解锁,便可以通过驱动把手805驱使螺纹杆804转动,使用效果好。In the embodiment provided by the present invention, a chute is provided on the processing table 1, and a connecting plate 903 is slidably connected in the chute, and the connecting plate 903 is fixedly connected with the arc-shaped plate 901; a locking device is provided between the connecting plate 903 and the chute The spring 904 and the elastic force of the locking spring 904 drive the locking groove 902 to engage with the locking gear 906; a lifting rod 905 is fixedly connected to the arc-shaped plate 901, and the lifting rod 905 drives the arc-shaped plate 901 to slide. Therefore, when it is necessary to drive the threaded rod 804 to rotate, the arc plate 901 is first driven to slide through the lifting rod 905, and the arc plate 901 drives the connecting plate 903 to slide in the chute, and then squeezes the locking spring 904. When the arc plate 901 moves away from After the gear 906 is locked, the threaded rod 804 is unlocked, and the threaded rod 804 can be driven to rotate through the driving handle 805, and the use effect is good.
本发明提供的实施例中,焊接组件3包括伺服气缸301,伺服气缸301底部设置有承载板302,承载板302上安装有一电焊机,电焊机端部夹持有焊条303。因此在使用时,通过伺服气缸301驱使承载板302滑动,承载板302带动电焊机滑动,进而能够通过电焊机上的焊条303与钢管本体6抵接,从而完成焊接作业,使用效果好In the embodiment provided by the present invention, the welding assembly 3 includes a servo cylinder 301 , a bearing plate 302 is arranged at the bottom of the servo cylinder 301 , an electric welding machine is installed on the supporting plate 302 , and an welding rod 303 is clamped at the end of the electric welding machine. Therefore, when in use, the bearing plate 302 is driven to slide by the servo cylinder 301, and the bearing plate 302 drives the electric welding machine to slide, and then the welding rod 303 on the electric welding machine can abut against the steel pipe body 6, thereby completing the welding operation, and the use effect is good
本发明提供的实施例中,驱动组件5包括转动连接在机架上的驱动丝杆502,驱动丝杆502上螺纹连接有一螺纹套503,螺纹套503通过固定板与伺服气缸301固定连接;机架上安装有一伺服电机501,伺服电机501输出轴与驱动丝杆502共轴连接。因此在使用时,启动伺服电机501,伺服电机501转动轴转动时,通过驱动丝杆502转动从而能够带动螺纹套503滑动,从而能够通过螺纹套503带动固定板滑动,当固定板滑动时,则会带动伺服气缸301滑动,便于根据工作环境需要调节焊接组件3的位置,使用效果好In the embodiment provided by the present invention, the drive assembly 5 includes a drive screw 502 rotatably connected to the frame, and a threaded sleeve 503 is threaded on the drive screw 502, and the threaded sleeve 503 is fixedly connected with the servo cylinder 301 through a fixing plate; A servo motor 501 is installed on the frame, and the output shaft of the servo motor 501 is coaxially connected with the driving screw rod 502 . Therefore, when in use, start the servo motor 501, and when the rotation shaft of the servo motor 501 rotates, the threaded sleeve 503 can be driven to slide by driving the screw mandrel 502 to rotate, so that the fixed plate can be driven to slide by the threaded sleeve 503. When the fixed plate slides, then It will drive the servo cylinder 301 to slide, which is convenient to adjust the position of the welding assembly 3 according to the needs of the working environment, and the use effect is good
本发明提供的实施例中,加工台1上安装有控制箱10。In the embodiment provided by the present invention, a control box 10 is installed on the processing table 1 .
工作原理:当需要通过夹持组件4将不锈钢管固定时,首先通过提杆905驱使弧形板901滑动,弧形板901带动连接板903在滑槽内滑动,进而挤压锁止弹簧904,当弧形板901远离锁止齿轮906后,将螺纹杆804解锁,便可以通过驱动把手805驱使螺纹杆804转动,使用效果好。当螺纹杆804转动时,从而能够带动驱动框803滑动,驱动框803滑动则能够带动驱动块802滑动,从而通过驱动块802与受力块801之间的配合,能够驱使齿板701滑动,当需要驱使两个夹持板401相互靠近将不锈钢管固定时,驱使齿板701滑动,齿板701滑动时,则会带动两个直齿轮702转动,从而能够带动双向丝杆403转动,当双向丝杆403转动时,则会带动两个承载块402相互靠近,从而能够驱使两个夹持板401相互靠近,便于根据工作需要将需要焊接的不锈钢管固定,提高焊接过程中的稳定性,使用效果好。与此同时,当齿板701滑动时,则会带动限位块703在限位槽内滑动,提高齿板701滑动时的稳定性,在限位块703滑动时,则驱使连接弹簧发生弹性形变。之后通过驱动组件5驱使焊接组件3滑动,调整焊接组件3的位置,具体的,启动伺服电机501,伺服电机501转动轴转动时,通过驱动丝杆502转动从而能够带动螺纹套503滑动,从而能够通过螺纹套503带动固定板滑动,当固定板滑动时,则会带动伺服气缸301滑动,便于根据工作环境需要调节焊接组件3的位置,使用效果好。Working principle: When the stainless steel pipe needs to be fixed by the clamping assembly 4, the arc plate 901 is first driven to slide by the lifting rod 905, and the arc plate 901 drives the connecting plate 903 to slide in the chute, and then squeezes the locking spring 904, When the arc-shaped plate 901 is away from the locking gear 906, the threaded rod 804 is unlocked, and the threaded rod 804 can be driven to rotate through the driving handle 805, and the use effect is good. When the threaded rod 804 rotates, it can drive the driving frame 803 to slide, and the sliding of the driving frame 803 can drive the driving block 802 to slide, so that the tooth plate 701 can be driven to slide through the cooperation between the driving block 802 and the stressed block 801. When it is necessary to drive the two clamping plates 401 close to each other to fix the stainless steel pipe, the tooth plate 701 is driven to slide, and when the tooth plate 701 slides, it will drive the two spur gears 702 to rotate, thereby driving the two-way screw rod 403 to rotate. When the rod 403 rotates, it will drive the two bearing blocks 402 to approach each other, thereby driving the two clamping plates 401 to approach each other, which is convenient for fixing the stainless steel pipes to be welded according to the work requirements, improving the stability during the welding process and improving the use effect. good. At the same time, when the tooth plate 701 slides, it will drive the limiting block 703 to slide in the limiting groove, improving the stability of the tooth plate 701 when sliding, and when the limiting block 703 slides, it will drive the connecting spring to elastically deform . Drive the welding assembly 3 to slide through the drive assembly 5 afterwards, adjust the position of the welding assembly 3, specifically, start the servo motor 501, and when the servo motor 501 rotating shaft rotates, the threaded sleeve 503 can be driven to slide by driving the screw mandrel 502 to rotate, thereby being able to The threaded sleeve 503 drives the fixed plate to slide, and when the fixed plate slides, it will drive the servo cylinder 301 to slide, which is convenient for adjusting the position of the welding assembly 3 according to the working environment, and the use effect is good.
当需要将不锈钢钢管拆卸时,再次通过锁止件9对螺纹杆804解锁,螺纹杆804反转,使得驱动框803反向滑动,从而驱使驱动块802远离受力块801,此刻连接弹簧恢复弹性形变的过程中驱使齿板701反向滑动,从而能够到带动双向丝杆403反向转动,与此同时复位弹簧404恢复弹性形变的过程中则会驱使两侧的承载块402相互远离,从而便于将焊接完成后的不锈钢管拆卸,使用效果好。When the stainless steel pipe needs to be disassembled, the threaded rod 804 is unlocked through the locking member 9 again, and the threaded rod 804 is reversed, so that the drive frame 803 slides in the opposite direction, thereby driving the drive block 802 away from the force block 801, and the connection spring returns to elasticity at this moment During the deformation process, the tooth plate 701 is driven to slide in the opposite direction, so as to drive the two-way screw rod 403 to rotate in the opposite direction. At the same time, the return spring 404 will drive the bearing blocks 402 on both sides to move away from each other during the process of recovering elastic deformation, thereby facilitating The stainless steel pipe after welding is disassembled, and the use effect is good.
需要注意的是,本申请中所涉及的用电设备及均可通过蓄电池供电或外接电源。It should be noted that the electrical equipment involved in this application can be powered by a battery or connected to an external power supply.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (10)
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| CN202310374487.9A CN116441847A (en) | 2023-04-10 | 2023-04-10 | Spacing frock of stainless steel pipe welding |
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