CN116441497A - Automatic length measurement and scribing device and method for multiple-length blank - Google Patents

Abstract

The invention belongs to the fields of mechanical transmission, automatic control and electrical equipment, in particular to an automatic length measuring and marking device and method for a length-doubling billet, wherein the device comprises a walking track, a front barrier gate, a rear barrier gate, a clamp, an automatic length measuring mechanism and an automatic marking mechanism which are controlled by a PLC control system; entering the double-length blank after primary cutting and number spraying onto the travelling rail from the previous working procedure; the front barrier gate is positioned at one end of the walking track inlet, and the rear barrier gate is positioned at one end of the walking track outlet; the clamp is positioned at the side part of the walking track; the automatic length measuring mechanism is positioned at one side of the front barrier gate or the rear barrier gate; the automatic scribing mechanism is positioned at the side part of the walking track. The invention can improve mechanization and high efficiency when confirming the cutting position before cutting the multiple-length billet, has simple and convenient operation, can improve the working efficiency, reduces the labor intensity and reduces the labor cost.

Description

A device and method for automatic length measurement and scribing of double-size blanks

technical field

The invention belongs to the field of mechanical transmission, automatic control and electrical equipment, in particular to a device and method for automatic length measurement and marking of a double-size billet.

Background technique

At present, the cast slabs in the continuous casting production line are cut and sprayed once, and then transported to the medium and thick plate raw material storage area for secondary cutting. For the double-size billets in the continuous casting area, the fixed-size billets can only be obtained through secondary cutting. When cutting the ruler blank, the size of each slab is positioned according to the two-cut plan and the three-cut plan. It is necessary to manually mark the double-size blank in advance. The site is frequently hoisted and transported, the site temperature is high, and the labor intensity is high, posing safety hazards. Moreover, the operators are tense, and manual marking is prone to errors, which affects product quality.

Contents of the invention

The purpose of the present invention is to solve the problems existing in the prior art, and to propose an automatic length measuring and marking device and method for a double-length billet.

In order to achieve the above object, the present invention adopts the following technical solutions:

An automatic length-measuring and marking-off device for double-size blanks, including a walking track controlled by a PLC control system, a front gate, a rear gate, clamps, an automatic length-measuring mechanism, and an automatic marking mechanism;

The double-size blank after one cutting and spraying enters the walking track from the previous process;

The front gate is located at the entrance of the traveling track, and the rear gate is located at the exit of the traveling track;

The clamp is located on the side of the walking track;

There is an automatic length measuring mechanism at the front gate and the rear gate respectively;

The automatic marking mechanism is located on the side of the walking track.

As a further preferred solution, the automatic scribing mechanism includes a scribing system, a stirring spraying system, and an ultrasonic cleaning system.

As a further preferred solution, the automatic length measuring mechanism is a distance measuring sensor.

As a further preferred solution, there are two clamps, which are respectively arranged on both sides of the running track.

As a further preferred solution, the running track is a roller.

A method for an automatic length-measuring and marking-off device for double-size billets, comprising the following steps:

Step 1: The front gate and the rear gate are lifted, and the multi-size blank after cutting and spraying the number once enters the running track from the previous process. After moving to the automatic marking area, the front gate and the rear gate fall;

Step 2: The automatic length measuring mechanism at the front gate is turned on and aligned with the front end of the double-size billet, and the automatic length-measuring mechanism at the rear gate is turned on and aligned with the rear end of the double-size billet;

Step 3: Start the clamps on both sides of the double-scale blank, push the double-scale blank position, ensure that the double-scale blank is between the two automatic length measuring mechanisms at the front and rear for distance measurement, and input the measured analog voltage value into the PLC controller , after conversion and calculation, store the final length measurement value;

Step 4: The automatic scribing mechanism moves to the calculated scribing position, and the spraying port faces the side of the double-size billet, and starts spraying;

Step 5: After the spraying is completed, the ultrasonic generator on the paint box and the pipeline is turned on, and the high-temperature paint in the paint box and the pipeline vibrates together at the ultrasonic frequency, causing the paint liquid to generate a large number of small bubbles, and the paint adsorbed on the inner surface of the pipeline Suck it out, and return it to the paint box for storage, which is to complete the automatic length measurement and marking of the double-foot blank.

The present invention utilizes simple mechanical principles to realize the functions of automatically measuring the length of double-scale blanks and marking lines, and improves the efficiency for auxiliary cutting. In order to realize the functions of length measurement, stirring and spraying, ultrasonic cleaning, and automatic marking of double-scale blanks, Carry out automatic length measurement and marking of double-length blanks. The invention can improve the mechanization and high efficiency of confirming the cutting position before cutting the double-size blank, and is easy to operate, can improve the working efficiency, reduce the labor intensity and labor cost, and at the same time ensure the accuracy of the double-size blank length measurement and marking. It is safe for personnel, and can realize efficient length measurement and marking of double-size blanks under the operation of a small number of personnel. The device has a strong anti-interference ability and is suitable for high-temperature and harsh environments on site; the device is powered by pure electricity and has no pollution emissions.

Description of drawings

Fig. 1 is the top view of the automatic length measuring and marking device of double ruler blank;

In the figure: 1, walking track, 2, front gate, 3, rear gate, 4, clamp, 5, automatic length measuring mechanism, 6, automatic marking mechanism, 7, double-foot blank.

Detailed ways

The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.

An automatic length-measuring and marking device for double-size blanks, comprising a walking track 1 controlled by a PLC control system, a front gate 2, a rear gate 3, clamps 4, an automatic length-measuring mechanism 5, and an automatic marking mechanism 6; The main function is to realize the automatic length measurement work by the barrier gate to locate the double-length billet, the position adjustment of the walking track, and the distance measurement system.

The double-size blank after one cutting and number spraying enters the walking track 1 from the previous process.

The front gate 2 is located at the entrance end of the walking track 1, and the rear gate 3 is located at the exit end of the walking track 1. The positioning part of the gate for the double-size billet is to reach the distance measuring position through the front and rear gates of the double-scale billet, and start to detect whether it is touched. The front and rear ends of the double-length billet are in contact with each other, and the point is completed, and the measured length is confirmed.

The clamp 4 is located on the side of the walking track 1; the moving track part is pushed by the left and right clamps to realize the left and right movement and adjustment of the double-size billet, and the movement of the clamps is realized by the push of the hydraulic rods at both ends.

The front gate 2 and the rear gate 3 are respectively equipped with an automatic length measuring mechanism 5; the distance measuring system is to realize the relative distance between the end of the gate and the front and rear positions of the double-size billet through the distance measuring sensor installed at the end of the gate, real-time Feedback to the PLC controller, through the conversion of analog quantity to digital quantity, the length value of double-scale billet is obtained.

The automatic scribing mechanism 6 is located on the side of the walking track 1; the automatic scribing mechanism is controlled by PLC, and its main functions are realized by the scribing system, stirring and spraying system, ultrasonic cleaning system, and robot body. The part of the scribing system uses the length data of the length measuring mechanism, and then according to the feedback data of the laser ranging, to realize spraying marks on the left end of the double-size billet. The part of the stirring and spraying system uses the paint in the paint box. When receiving the spraying order, The paint pump starts to work and starts to stir, the paint is sprayed out from the nozzle, the adjusting nut on the nozzle can be adjusted to adjust the printing width, and the printing is completed. The generated pipeline vibration causes the paint residue to gradually fall off from the pipe wall, and the next spraying will take away the remaining residue to realize the cleaning function. The robot body will help the laser distance measurement and spraying position movement and complete a series of automatic marking processes. .

In the method of the double-size blank automatic length measurement and marking device, the automatic length measurement mechanism can complete the two steps of the position adjustment of the double-size blank and the distance measurement calculation of the double-size blank. The automatic scribing mechanism can complete the four steps of laser distance measurement and positioning, stirring and spraying, automatic scribing and ultrasonic cleaning.

Specific steps are as follows:

Firstly, the double-size billet is transported to the automatic marking area by rollers, the clamps on both sides fix the position of the double-size billet, the front and rear gates are lowered, the end rangefinder of the front gate is aligned with the front end of the double-scale billet, and the rear The distance meter at the end of the barrier is aligned with the rear end of the double-size blank, and the clamp controls whether the double-size blank is in contact with the rangefinder at the front and rear barriers, and the measured analog voltage value is input to the PLC controller, which is converted and calculated , store the final length measurement value, and then move the end of the robot body to the calculated marking position, point the laser rangefinder to the upper surface of the double-scale blank, and move along the direction of the marking line exit until the exit position is detected At 30mm, turn on the function of stirring the paint, put the spray port on the side of the double-size billet, and start spraying. After the spraying is completed, start the ultrasonic cleaning function, that is, to complete the automatic length measurement and marking of the double-size billet, and realize the automatic length measurement and marking of the equipment. line, making personnel operations safer and more reliable, improving work efficiency, and achieving the purpose of reducing costs and increasing efficiency.

The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.

Claims (6)

1. A double-foot blank automatic length measurement and marking device is characterized in that: it includes a walking track (1), a front gate (2), a rear gate (3), clamps (4) controlled by a PLC control system ), automatic length measuring mechanism (5), automatic marking mechanism (6); The double-length blank after cutting and spraying once enters the walking track (1) from the previous process; The front gate (2) is located at one end of the entrance of the traveling track (1), and the rear gate (3) is located at one end of the exit of the traveling track (1); The clamp (4) is located on the side of the walking track (1); An automatic length measuring mechanism (5) is respectively provided at the front gate (2) and the rear gate (3); The automatic marking mechanism (6) is located at the side of the walking track (1). 2. An automatic length measuring and scribing device for double-size blanks according to claim 1, characterized in that: the automatic scribing mechanism (6) includes a scribing system, a stirring and spraying system, and an ultrasonic cleaning system. 3. An automatic length-measuring and scribing device for double-size blanks according to claim 1, characterized in that: the automatic length-measuring mechanism (5) is a distance-measuring sensor. 4. An automatic length-measuring and marking-off device for double-size blanks according to claim 1, characterized in that: there are two clamps (4), which are respectively arranged on both sides of the traveling track (1). 5. An automatic length-measuring and marking-off device for double-scale billets according to claim 1, characterized in that: the walking track (1) is a roller. 6. according to the method for a kind of double ruler blank automatic length measurement and marking device described in any one of claim 1-5, it is characterized in that, comprises the following steps: Step 1: The front gate (2) and the rear gate (3) are lifted, and the double-size billet after cutting and spraying once enters the running track (1) from the previous process. After moving to the automatic marking area, the front gate (2) and the rear gate (3) fall; Step 2: The automatic length-measuring mechanism (5) at the front gate (2) is turned on, aligned with the front end of the double-size billet, and the automatic length-measurement mechanism (5) at the rear gate (3) is turned on, aligned with the double-size billet end; Step 3: The clamps (4) on both sides of the double-size blank are activated, and the position of the double-size blank is pushed to ensure that the double-size blank is between the two automatic length measuring mechanisms (5) at the front and rear for distance measurement, and the measured analog quantity The voltage value is input to the PLC controller, and after conversion and calculation, the final length measurement value is stored; Step 4: The automatic scribing mechanism (6) moves to the calculated scribing position, and the spraying port faces the side of the double-size billet, and starts spraying; Step 5: After the spraying is completed, the ultrasonic generator on the paint box and the pipeline is turned on, and the high-temperature paint in the paint box and the pipeline vibrates together at the ultrasonic frequency, causing the paint liquid to generate a large number of small bubbles, and the paint adsorbed on the inner surface of the pipeline Suck it out, and return it to the paint box for storage, which is to complete the automatic length measurement and marking of the double-foot blank.