CN116428449A - A connection method and connection structure after anti-corrosion in a pipeline - Google Patents
A connection method and connection structure after anti-corrosion in a pipeline Download PDFInfo
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- CN116428449A CN116428449A CN202310593377.1A CN202310593377A CN116428449A CN 116428449 A CN116428449 A CN 116428449A CN 202310593377 A CN202310593377 A CN 202310593377A CN 116428449 A CN116428449 A CN 116428449A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L58/00—Protection of pipes or pipe fittings against corrosion or incrustation
- F16L58/02—Protection of pipes or pipe fittings against corrosion or incrustation by means of internal or external coatings
- F16L58/04—Coatings characterised by the materials used
- F16L58/10—Coatings characterised by the materials used by rubber or plastics
- F16L58/1009—Coatings characterised by the materials used by rubber or plastics the coating being placed inside the pipe
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L13/00—Non-disconnectable pipe joints, e.g. soldered, adhesive, or caulked joints
- F16L13/02—Welded joints
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L13/00—Non-disconnectable pipe joints, e.g. soldered, adhesive, or caulked joints
- F16L13/10—Adhesive or cemented joints
- F16L13/103—Adhesive joints
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L58/00—Protection of pipes or pipe fittings against corrosion or incrustation
- F16L58/02—Protection of pipes or pipe fittings against corrosion or incrustation by means of internal or external coatings
- F16L58/04—Coatings characterised by the materials used
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/02—Shape or form of insulating materials, with or without coverings integral with the insulating materials
- F16L59/028—Compositions for or methods of fixing a thermally insulating material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/14—Compound tubes, i.e. made of materials not wholly covered by any one of the preceding groups
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/20—Controlling water pollution; Waste water treatment
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
Abstract
Description
技术领域technical field
本发明属于管道的连接结构,特别是涉及到一种管道内防腐后连接方法及连接结构。The invention belongs to the connection structure of pipelines, in particular to a connection method and connection structure after anti-corrosion in pipelines.
背景技术Background technique
管网使用一定的年限后,需要对其内进行防腐处理,常采用的方法有翻转法,是将带有防渗透层并浸有热固性树脂的纤维增强软管使用翻转机将软管的树脂层贴附于旧管道内壁,防渗透层成为新管道的内壁表面。用加热法或室温固化法使衬管所胶粘剂固化,形成牢固的钢塑复合管。由于翻转法内衬玻璃钢一次修复旧管道长度有限,往往一根旧管 道需几次修复才能完成,这样就存在相邻两根管段端头连接的问题, 已修复的相邻两个管段端头连接的结构对管 道使用寿命影响很大。现有的端头连接方法采用的是管段组对后焊接,由于连接处焊接时的温度很高,会破坏原有的防腐层,使整体管网防腐后的连接处无法做到内外防腐的效果,在使用过程中在焊接处的防腐体系最先破坏,影响使用寿命。公告号为CN104089145B,名称为一种埋地管道在线长距离内衬玻璃钢常低温快速固化修复防腐新工艺,公开了一种管道防腐后管道断口处的一种焊接方法,虽然解决了连接处温度过高破坏防腐层的问题,但是其连接工艺复杂,操作繁琐。After the pipe network has been used for a certain number of years, it is necessary to carry out anti-corrosion treatment on the inside. The commonly used method is the flipping method, which is to use the flipping machine to turn the resin layer of the hose to the fiber reinforced hose with an impervious layer and impregnated with thermosetting resin Attached to the inner wall of the old pipe, the impermeable layer becomes the inner wall surface of the new pipe. The adhesive on the liner is cured by heating or room temperature curing to form a firm steel-plastic composite pipe. Due to the limited length of repairing old pipes lined with glass fiber reinforced plastics by flipping method, it often takes several repairs to complete an old pipe, so there is a problem of connecting the ends of two adjacent pipe sections, and the ends of the repaired two adjacent pipe sections The structure of the connection has a great influence on the service life of the pipeline. The existing end connection method is to weld the pipe sections after pairing. Due to the high temperature of the joints, the original anti-corrosion layer will be destroyed, so that the anti-corrosion joints of the overall pipe network cannot achieve the effect of internal and external anti-corrosion. , the anti-corrosion system at the weld is the first to be destroyed during use, which affects the service life. The announcement number is CN104089145B, and the name is a new technology for rapid curing and repairing anticorrosion of buried pipelines lined with glass fiber reinforced plastics for long distances online. It discloses a welding method at the fracture of pipelines after pipeline corrosion. The problem of high damage to the anti-corrosion layer, but its connection process is complicated and the operation is cumbersome.
发明内容Contents of the invention
本发明旨在于克服现有技术的不足,提供了一种管道内防腐后连接方法及连接结构。The invention aims at overcoming the deficiencies of the prior art, and provides a connection method and a connection structure after anti-corrosion in the pipeline.
本发明的一种管道内防腐后连接方法,将待修复管道清洗处理好,然后将软管翻入管道中,并将内衬修复软管在出口处切平,制得修复后的管道,还包括下列步骤:The invention relates to a connection method after anti-corrosion inside the pipeline. The pipeline to be repaired is cleaned and processed, and then the hose is turned into the pipeline, and the lining repair hose is cut flat at the outlet to obtain the repaired pipeline. Include the following steps:
(1)、截取与待连接管道Ⅰ和管道Ⅱ相同直径的不锈钢短接管,不锈钢短接管的长度为8~12厘米,备用;(1) Cut off the stainless steel short connection pipe with the same diameter as the pipeline I and pipeline II to be connected, the length of the stainless steel short connection pipe is 8-12 cm, and spare;
(2)、将修复后的管道Ⅰ和管道Ⅱ两端的内壁软管截去3~6厘米,并清理干净;(2) Cut off the inner wall hoses at both ends of the repaired pipeline I and pipeline II by 3 to 6 cm, and clean them up;
(3)、在经步骤处理后的管道Ⅰ和管道Ⅱ的两端分别装入锥形短锢Ⅰ和锥形短锢Ⅱ,并使用专用胶固定,并清理干净;(3) Put the tapered short-cut Ⅰ and the tapered short-cut Ⅱ into the two ends of the pipe Ⅰ and pipe Ⅱ which have been processed in the steps, fix them with special glue, and clean them up;
(4)、将待连接管两端的锥形短锢Ⅰ和锥形短锢Ⅱ分别与不锈钢短接管的两端焊接固定,完成管道内防腐后连接;(4) Weld and fix the two ends of the pipes to be connected, the conical short-span I and the conical short-span II, respectively, to the two ends of the stainless steel short-joint pipe, and connect after completing the anti-corrosion in the pipe;
(5)、连接完毕的管网外壁涂抹防腐涂料层、再涂抹纳基保温层材料。(5) Apply an anti-corrosion paint layer on the outer wall of the connected pipe network, and then apply a nano-based insulation layer material.
作为本发明的进一步改进,不锈钢短接管、锥形短锢的大径与待连接管网的直径相同。As a further improvement of the present invention, the major diameter of the stainless steel short pipe and the conical short pipe is the same as the diameter of the pipe network to be connected.
本发明的一种管道内防腐后连接结构,是在管道Ⅰ和管道Ⅱ内分别贴覆了软管Ⅰ和软管Ⅱ,所述的软管Ⅰ和软管Ⅱ的两端均短于管道Ⅰ和管道Ⅱ3~6厘米,在管道Ⅰ和管道Ⅱ中间设有同直径的不锈钢短接管,在不锈钢短接管的两端分别设有与其成一体的锥形短锢Ⅰ和锥形短锢Ⅱ,两侧的锥形短锢Ⅰ和锥形短锢Ⅱ分别置于管道Ⅰ和管道Ⅱ内进行固定连接。The anti-corrosion connection structure in the pipeline of the present invention is that the hose I and the hose II are respectively pasted in the pipeline I and the pipeline II, and the two ends of the hose I and the hose II are shorter than the pipeline I It is 3 to 6 cm away from the pipe II, and a stainless steel short joint of the same diameter is provided between the pipe I and the pipe II, and the two ends of the stainless steel short joint are respectively provided with a tapered short joint I and a tapered short joint II integrated with it. The taper-shaped short-gut I and the conical short-gut II on the side are respectively placed in the pipe I and the pipe II for fixed connection.
作为本发明的进一步改进,在锥形短锢、管道及软管形成空间内填充有专用胶层。As a further improvement of the present invention, a special adhesive layer is filled in the space formed by the tapered shorts, pipes and hoses.
作为本发明的进一步改进,在管道Ⅰ、锥形短锢Ⅰ、不锈钢短接管、锥形短锢Ⅱ和管道Ⅱ外依次涂覆有防腐涂料层和纳基保温层。As a further improvement of the present invention, an anti-corrosion paint layer and a nano-based insulation layer are sequentially coated on the outside of the pipeline I, the conical short I, the stainless steel short joint, the conical short II and the pipeline II.
作为本发明的进一步改进,所述的防腐涂料层的厚度为0.5~2毫米。As a further improvement of the present invention, the thickness of the anti-corrosion paint layer is 0.5-2 mm.
作为本发明的进一步改进,所述的纳基保温层的厚度为1~3厘米。As a further improvement of the present invention, the thickness of the nano-based thermal insulation layer is 1-3 cm.
本发明的一种管道内防腐后连接方法及连接结构,采用锥形短锢和不锈钢短接管进行连接后,不会破坏管内的覆膜的同时解决了管口连接处的腐蚀问题。使管网修复后可以达到设计寿命。A connection method and connection structure after anti-corrosion in the pipeline of the present invention, after the connection is carried out by using a conical short pipe and a stainless steel short connection pipe, the coating film in the pipe will not be damaged, and at the same time, the problem of corrosion at the joint of the pipe mouth is solved. After the pipe network is repaired, it can reach the design life.
附图说明Description of drawings
图1是本发明的结构示意图。Fig. 1 is a schematic structural view of the present invention.
实施方式Implementation
实施例1Example 1
本发明的一种管道内防腐后连接方法,包括下列步骤:A connection method after anti-corrosion in the pipeline of the present invention comprises the following steps:
(1)、将待修复管道清洗处理好,然后将软管通过翻转机翻入管道中,并将内衬修复软管在出口处切平,制得修复后的管道;(1) Clean and treat the pipeline to be repaired, then turn the hose into the pipeline through the turning machine, and cut the lining repair hose flat at the outlet to obtain the repaired pipeline;
(2)、将修复后的管道Ⅰ1和管道Ⅱ2两端的内壁软管截去5厘米,使其软管短于管道,并将两端清理干净;(2) Cut off the inner wall hoses at both ends of the repaired pipeline I1 and pipeline II2 by 5 cm to make the hoses shorter than the pipelines, and clean both ends;
(3)、截取与待连接管道Ⅰ1和管道Ⅱ2相同直径的不锈钢短接管5,不锈钢短接管5的长度为10厘米,备用;(3), cut off the stainless steel short connection pipe 5 with the same diameter as the pipeline I1 and pipeline II2 to be connected, the length of the stainless steel short connection pipe 5 is 10 cm, and spare;
(4)、在经步骤(2)处理后的管道Ⅰ1和管道Ⅱ2的两端分别装入锥形短锢Ⅰ6和锥形短锢Ⅱ7,锥形短锢的大径端与不锈钢短接管直径相同,将锥形短锢的前端插入管道内使锥形短锢的前端外环面与软管相抵、后端外环面与管道端口相抵,并使用专用胶固定,并清理干净;(4) The two ends of the pipe Ⅰ1 and pipe Ⅱ2 processed in step (2) are respectively loaded with a conical short pipe I6 and a tapered short pipe II7, and the large diameter end of the tapered short pipe is the same as the diameter of the stainless steel short joint. , Insert the front end of the conical short urn into the pipe so that the outer ring surface of the front end of the conical short urn is against the hose, and the outer ring surface of the rear end is against the pipe port, and fixed with special glue and cleaned;
(5)、将待连接管两端的锥形短锢Ⅰ6的尾端和锥形短锢Ⅱ7的尾端分别与不锈钢短接管5的两端焊接固定,完成管道内防腐后连接;(5) Weld and fix the tail ends of the conical short pipe I6 and the tapered short pipe II7 at both ends of the pipe to be connected to the two ends of the stainless steel short pipe 5 respectively, and connect after completing the anti-corrosion in the pipe;
(6)、连接完毕的管网外壁涂抹防腐涂料层9为1毫米、再涂抹纳基保温层10。(6) Apply an
实施例2Example 2
本发明的一种管道内防腐后连接结构,是在管道Ⅰ1和管道Ⅱ2内分别贴覆了软管Ⅰ3和软管Ⅱ4,其中,软管Ⅰ3和软管Ⅱ4的两端分别短于管道Ⅰ1和管道Ⅱ2为5厘米,在管道Ⅰ1和管道Ⅱ2中间设有同直径的不锈钢短接管5,在不锈钢短接管5的两端分别设有与其固定成一体的锥形短锢Ⅰ6和锥形短锢Ⅱ7,两侧的锥形短锢Ⅰ6和锥形短锢Ⅱ7的锥形段分别置于管道Ⅰ1和管道Ⅱ2内进行固定连接。使锥形短锢的后端外侧与管道相抵、前面与软管相抵并在锥形短锢、管道及软管形成空间内填充有专用胶层8。所述的专用胶层8,为3MDP490耐高温环氧树脂结构胶。The anti-corrosion connection structure in the pipeline of the present invention is that the hose I3 and the hose II4 are respectively pasted in the pipeline I1 and the pipeline II2, wherein the two ends of the hose I3 and the hose II4 are respectively shorter than the pipelines I1 and II2. The pipe II2 is 5 cm, and a stainless steel short joint 5 of the same diameter is provided between the pipe I1 and the pipe II2, and the two ends of the stainless steel short joint 5 are respectively provided with a tapered short joint I6 and a tapered short joint II7 fixed integrally with it. , the tapered sections of the tapered short indium I6 and the tapered short indium II7 on both sides are respectively placed in the pipeline I1 and the pipeline II2 for fixed connection. Make the outside of the rear end of the tapered short urn abut against the pipe, and the front end abut against the hose and fill the space formed by the tapered short urn, the pipeline and the hose with a
在管道Ⅰ1、锥形短锢Ⅰ6、不锈钢短接管5、锥形短锢Ⅱ7和管道Ⅱ2外依次涂覆有防腐涂料层9和纳基保温层10。所述的防腐涂料层9的厚度为1毫米,为铁锈转化涂料。The
所述的纳基保温层10的厚度为2厘米,是由下列组份按如下步骤制成:The thickness of described nano-
a、在20℃条件下,将30份珍珠岩、25份硅铝酸纤维、20份木纤维和1.5份水搅拌至糊状;a. At 20°C, stir 30 parts of perlite, 25 parts of aluminosilicate fiber, 20 parts of wood fiber and 1.5 parts of water until it becomes a paste;
b、升温至22℃,将a步骤的混合料内加入6份高岭土快速搅拌至糊状;b. Heat up to 22°C, add 6 parts of kaolin to the mixture in step a and stir quickly until it becomes a paste;
c、将b步骤的混合料静置4小时,20℃条件下,加入15份珠光砂、13份漂珠、18份水镁石纤维和0.5份水搅拌至糊状;c. Let the mixture in step b stand for 4 hours, and at 20°C, add 15 parts of pearlescent sand, 13 parts of floating beads, 18 parts of brucite fiber and 0.5 part of water and stir until it becomes a paste;
d、升温至23℃,将c步骤的混合料中加入15份膨润土,并搅拌至糊状,静置40小时,即为成品涂料;上述份数为重量份数。d. Raise the temperature to 23°C, add 15 parts of bentonite to the mixture in step c, stir until it becomes a paste, and let it stand for 40 hours to obtain a finished coating; the above-mentioned parts are parts by weight.
Claims (7)
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| CN202310593377.1A CN116428449A (en) | 2023-05-25 | 2023-05-25 | A connection method and connection structure after anti-corrosion in a pipeline |
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| CN1099110A (en) * | 1994-05-27 | 1995-02-22 | 胜利石油管理局油建二公司 | Sleeve-bonding jointing method for weld of lining pipe |
| JP2015113954A (en) * | 2013-12-13 | 2015-06-22 | 株式会社植木組 | Regeneration pipe end part encapsulation structure |
| CN204664650U (en) * | 2015-03-12 | 2015-09-23 | 四川海隆石油技术有限公司 | For connecting the liner sliding sleeve of two straight tube ends |
| CN110131492A (en) * | 2019-05-13 | 2019-08-16 | 中国二十冶集团有限公司 | A kind of connection method of liner pipe |
| CN114688383A (en) * | 2022-04-01 | 2022-07-01 | 东营启盛安装工程有限公司 | Anticorrosion repairing method for temperature-resistant pressure-resistant composite pipe of liner of oil-gas-water mixed transportation pipeline |
-
2023
- 2023-05-25 CN CN202310593377.1A patent/CN116428449A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1099110A (en) * | 1994-05-27 | 1995-02-22 | 胜利石油管理局油建二公司 | Sleeve-bonding jointing method for weld of lining pipe |
| JP2015113954A (en) * | 2013-12-13 | 2015-06-22 | 株式会社植木組 | Regeneration pipe end part encapsulation structure |
| CN204664650U (en) * | 2015-03-12 | 2015-09-23 | 四川海隆石油技术有限公司 | For connecting the liner sliding sleeve of two straight tube ends |
| CN110131492A (en) * | 2019-05-13 | 2019-08-16 | 中国二十冶集团有限公司 | A kind of connection method of liner pipe |
| CN114688383A (en) * | 2022-04-01 | 2022-07-01 | 东营启盛安装工程有限公司 | Anticorrosion repairing method for temperature-resistant pressure-resistant composite pipe of liner of oil-gas-water mixed transportation pipeline |
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