CN116428138A - Wind turbine integrated heat exchange nacelle cover and wind turbine cooling system - Google Patents
Wind turbine integrated heat exchange nacelle cover and wind turbine cooling system Download PDFInfo
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- CN116428138A CN116428138A CN202310382750.9A CN202310382750A CN116428138A CN 116428138 A CN116428138 A CN 116428138A CN 202310382750 A CN202310382750 A CN 202310382750A CN 116428138 A CN116428138 A CN 116428138A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
- F03D80/60—Cooling or heating of wind motors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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Abstract
本发明提出了一种风电机组集成换热机舱罩及风电机组散热系统,其中风电机组集成换热机舱罩包括壳体、内部吸热管道以及外部散热管道,壳体的内部设置有内腔,内部吸热管道设置于壳体的内表面,外部散热管道设置于壳体的外表面,内部吸热管道与外部散热管道相连通并形成循环通道,循环通道内流动有冷却液,冷却液流经内部吸热管道并吸收内腔中的热量后流入外部散热管道,经外部散热管道散热后重新流回内部吸热管道。本发明利用机舱罩外表面面积大的特点,通过在机舱罩的外表面设置外部散热管道,提高了散热效率;同时也减少了散热风扇的使用,降低了风电机组的故障率;且机舱罩本身只是风电机组的外壳,不占用空间,也节省了机舱内部有限的空间。
The invention proposes a wind turbine integrated heat exchange nacelle cover and a wind turbine heat dissipation system, wherein the wind turbine integrated heat exchange nacelle cover includes a shell, an internal heat-absorbing pipe and an external heat-dissipating pipe. The heat-absorbing pipe is arranged on the inner surface of the shell, and the external heat-dissipating pipe is arranged on the outer surface of the shell. The internal heat-absorbing pipe is connected with the external heat-dissipating pipe to form a circulation channel. Coolant flows in the circulation channel, and the coolant flows through the internal The heat-absorbing pipe absorbs the heat in the inner cavity and then flows into the external heat-dissipating pipe, and then flows back to the internal heat-absorbing pipe after dissipating heat through the external heat-dissipating pipe. The present invention utilizes the characteristics of the large outer surface area of the nacelle cover, and improves the heat dissipation efficiency by arranging an external heat dissipation pipe on the outer surface of the nacelle cover; at the same time, it also reduces the use of cooling fans and reduces the failure rate of the wind turbine; and the nacelle cover itself It is only the shell of the wind turbine, which does not take up space, and also saves the limited space inside the nacelle.
Description
技术领域technical field
本发明涉及风力发电技术领域,具体涉及一种风电机组集成换热机舱罩及风电机组散热系统。The invention relates to the technical field of wind power generation, in particular to a wind turbine integrated heat exchange nacelle cover and a wind turbine cooling system.
背景技术Background technique
风力发电指的是把风的动能转为电能。风能作为一种清洁的可再生能源,其蕴量巨大,越来越受到世界各国的重视。Wind power refers to the conversion of wind kinetic energy into electrical energy. Wind energy, as a clean and renewable energy, has huge reserves and has been paid more and more attention by countries all over the world.
随着风力发电的进一步发展,风力发电中所使用到的风电机组的功率也不断提升,机组的散热需求也随之提升。风力发电中所使用到的风电机组最外侧的壳体为机舱罩,传统的机舱散热方案主要通过散热风扇和散热板结合的方式将水冷泵收集到的热量散出到机舱罩的外部,但随着机舱散热需求的提升,所需的风扇数量也会增多,而布置过多的散热风扇则会挤占机舱内有限的空间,且风扇与风扇之间、风扇与机舱罩体之间还存在共振问题,很难解决。同时,使用散热风扇成本高、浪费电能,且故障率高。而使用的板式散热器对钎焊的要求较高,且需进行定期的清理维护。With the further development of wind power generation, the power of wind turbines used in wind power generation is also increasing, and the heat dissipation requirements of the units are also increasing. The outermost casing of the wind turbine used in wind power generation is the nacelle cover. The traditional cooling solution for the nacelle mainly dissipates the heat collected by the water-cooled pump to the outside of the nacelle cover through the combination of cooling fans and cooling plates. With the improvement of the heat dissipation requirements of the cabin, the number of fans required will also increase, and too many cooling fans will occupy the limited space in the cabin, and there are resonance problems between fans and between fans and the cabin cover , is difficult to solve. At the same time, the use of cooling fans is costly, wastes electric energy, and has a high failure rate. The plate radiator used has higher requirements for brazing and requires regular cleaning and maintenance.
以上散热所存在的问题都不利于降低风电机组,尤其是海上风电机组的设计成本和维护频率。The above heat dissipation problems are not conducive to reducing the design cost and maintenance frequency of wind turbines, especially offshore wind turbines.
发明内容Contents of the invention
本发明针对目前风电机组的散热需求在使用传统的散热风扇和散热板的散热方式下无法满足等问题,提出了一种风电机组集成换热机舱罩及风电机组散热系统。Aiming at the problem that the heat dissipation requirement of the current wind turbine cannot be satisfied by using the traditional heat dissipation fan and heat dissipation plate, the invention proposes a wind turbine integrated heat exchange nacelle cover and a wind turbine heat dissipation system.
第一方面,本发明首先提出了一种风电机组集成换热机舱罩,包括壳体、内部吸热管道以及外部散热管道,所述壳体的内部设置有内腔,所述内部吸热管道设置于所述壳体的内表面,所述外部散热管道设置于所述壳体的外表面,所述内部吸热管道与所述外部散热管道相连通并形成循环通道,所述循环通道内流动有冷却液,所述冷却液流经所述内部吸热管道并吸收所述内腔中的热量后流入所述外部散热管道,经所述外部散热管道散热后重新流回所述内部吸热管道。In the first aspect, the present invention first proposes a wind turbine integrated heat exchange nacelle cover, which includes a shell, an internal heat-absorbing pipe, and an external heat-dissipating pipe. The shell is provided with an inner cavity, and the internal heat-absorbing pipe is provided On the inner surface of the housing, the external heat dissipation pipe is arranged on the outer surface of the housing, the internal heat absorption pipe communicates with the external heat dissipation pipe and forms a circulation channel, and the circulation channel flows Cooling liquid, the cooling liquid flows through the internal heat-absorbing pipe and absorbs heat in the inner cavity, then flows into the external heat-dissipating pipe, and flows back to the internal heat-absorbing pipe after dissipating heat through the external heat-dissipating pipe.
优选的,所述外部散热管道包括管道本体以及散热凸台,所述管道本体的外侧面周向的间隔设置有所述散热凸台,且所述散热凸台沿所述管道本体的轴线间隔设置多个。Preferably, the external heat dissipation pipe includes a pipe body and heat dissipation bosses, the heat dissipation bosses are arranged at intervals on the outer surface of the pipe body, and the heat dissipation bosses are arranged at intervals along the axis of the pipe body Multiple.
优选的,所述散热凸台设置为钣金件。Preferably, the heat dissipation boss is set as a sheet metal part.
优选的,所述管道本体与所述散热凸台的外表面均设置有防腐层。Preferably, an anti-corrosion layer is provided on the outer surface of the pipe body and the heat dissipation boss.
优选的,所述外部散热管道与所述内部吸热管道在所述壳体的表面均呈S形排布。Preferably, the external heat dissipation pipes and the internal heat absorption pipes are both arranged in an S shape on the surface of the housing.
第二方面,本发明还提出了一种风电机组散热系统,包括上述的风电机组集成换热机舱罩,还包括水冷泵,所述水冷泵具有进水口和出水口,所述进水口连接有所述内部吸热管道,所述出水口连接有所述外部散热管道,所述水冷泵能够将所述内部吸热管道内的冷却液泵入所述外部散热管道。In the second aspect, the present invention also proposes a wind turbine cooling system, which includes the above-mentioned wind turbine integrated heat exchange nacelle cover, and also includes a water-cooled pump, the water-cooled pump has a water inlet and a water outlet, and the water inlet is connected to a The internal heat-absorbing pipe, the water outlet is connected to the external heat-dissipating pipe, and the water-cooling pump can pump the cooling liquid in the internal heat-absorbing pipe into the external heat-dissipating pipe.
优选的,所述壳体的下部内表面固定有后机架,所述水冷泵固定于所述后机架。Preferably, a rear frame is fixed on the lower inner surface of the casing, and the water cooling pump is fixed to the rear frame.
优选的,所述后机架还固定有发电机,所述发电机与所述水冷泵的所述进水口之间连接有第一连接管,冷却液流经所述发电机并吸收所述发电机的热量后从所述第一连接管进入所述水冷泵,并在所述水冷泵的作用下被泵入所述外部散热管道进行散热。Preferably, the rear frame is also fixed with a generator, and a first connecting pipe is connected between the generator and the water inlet of the water-cooled pump, and the coolant flows through the generator and absorbs the power generated The heat of the machine enters the water-cooling pump from the first connecting pipe, and is pumped into the external cooling pipe for heat dissipation under the action of the water-cooling pump.
优选的,还包括位于所述内腔内的第二连接管和第三连接管,所述外部散热管道通过所述第二连接管与所述水冷泵的所述出水口连接,所述内部吸热管道通过所述第三连接管与所述水冷泵的所述进水口连接。Preferably, it also includes a second connecting pipe and a third connecting pipe located in the inner cavity, the external heat dissipation pipe is connected to the water outlet of the water cooling pump through the second connecting pipe, and the internal suction The heat pipe is connected to the water inlet of the water cooling pump through the third connecting pipe.
优选的,所述内部吸热管道固定于所述壳体上端的内表面。Preferably, the internal heat-absorbing pipe is fixed to the inner surface of the upper end of the housing.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明的技术方案充分利用了机舱罩外表面面积大的特点,通过在机舱罩的外表面设置外部散热管道,提高了散热效率;同时也减少了散热风扇的使用,降低了风电机组的故障率;且机舱罩本身只是风电机组的一个外壳,不占用空间,也节省了机舱内部有限的空间。The technical scheme of the present invention makes full use of the characteristics of large outer surface area of the nacelle cover, and improves the heat dissipation efficiency by arranging an external heat dissipation pipe on the outer surface of the nacelle cover; at the same time, it also reduces the use of cooling fans and reduces the failure rate of the wind turbine ; and the nacelle cover itself is only a shell of the wind turbine, does not take up space, and also saves the limited space inside the nacelle.
附图说明Description of drawings
为了更清楚地说明本发明的技术方案,下面将对描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solution of the present invention more clearly, the accompanying drawings that need to be used in the description will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. As far as people are concerned, other drawings can also be obtained based on these drawings on the premise of not paying creative work.
图1为本发明所述的风电机组散热系统的立体结构示意图。Fig. 1 is a three-dimensional structural schematic diagram of the heat dissipation system of a wind turbine according to the present invention.
图2为本发明所述的风电机组集成换热机舱罩的立体结构示意图。Fig. 2 is a schematic perspective view of the three-dimensional structure of the wind turbine integrated heat exchange nacelle cover according to the present invention.
图3为本发明所述的风电机组散热系统中外部管路的简要结构示意图。Fig. 3 is a schematic structural diagram of the external piping in the heat dissipation system of the wind turbine according to the present invention.
图中:1、壳体,2、内部吸热管道,3、外部散热管道,4、内腔,5、管道本体,6、散热凸台,7、水冷泵,8、后机架,9、发电机,10、第一连接管,11、第二连接管,12、第三连接管。In the figure: 1. Shell, 2. Internal heat-absorbing pipe, 3. External heat-dissipating pipe, 4. Inner cavity, 5. Pipe body, 6. Radiating boss, 7. Water-cooling pump, 8. Rear frame, 9. Generator, 10, first connecting pipe, 11, second connecting pipe, 12, third connecting pipe.
具体实施方式Detailed ways
为使得本发明的目的、特征、优点能够更加的明显和易懂,下面将结合本具体实施例中的附图,对本发明中的技术方案进行清楚、完整地描述,显然,下面所描述的实施例仅仅是本发明一部分实施例,而非全部的实施例。基于本专利中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本专利保护的范围。In order to make the purpose, features and advantages of the present invention more obvious and understandable, the technical solutions in the present invention will be clearly and completely described below in conjunction with the accompanying drawings in this specific embodiment. Obviously, the implementation described below Examples are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in this patent, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this patent.
实施例一Embodiment one
机舱罩作为整个风力发电机最外侧的壳体,若充分利用机舱罩外表面面积大的特点,在机舱罩外表面无窗口、附件的部分用于散热管路的布置,可使机舱罩凭借其巨大的外表面,成为一个性能优良的散热器。同时管式冷却装置故障率低、无需清理维护,结构简单,可大大降低机组成本以及维护频率。The nacelle is the outermost shell of the entire wind turbine. If the large outer surface area of the nacelle is fully utilized, there are no windows on the outer surface of the nacelle. The huge outer surface becomes a heat sink with excellent performance. At the same time, the tubular cooling device has a low failure rate, no need for cleaning and maintenance, and a simple structure, which can greatly reduce the cost of the unit and the frequency of maintenance.
基于以上考虑,如图2至图3所示,在本实施例中,本发明首先提出了一种风电机组集成换热机舱罩,包括壳体1、内部吸热管道2以及外部散热管道3,壳体1的内部设置有内腔4,内部吸热管道2设置于壳体1的内表面,外部散热管道3设置于壳体1的外表面,内部吸热管道2与外部散热管道3相连通并形成循环通道,循环通道内流动有冷却液,冷却液流经内部吸热管道2并吸收内腔4中的热量后流入外部散热管道3,经外部散热管道3散热后重新流回内部吸热管道2。具体的,外部散热管道3可通过任意有效可靠的方式固定于壳体1外表面没有窗口可外挂附件的位置,外部散热管道3的数量和布置的密度可根据散热量进行调整,本申请对此不做限制。本发明充分利用了壳体1内外表面大的特点,通过将内部吸热管道2与外部散热管道3固定在壳体1的内外表面,使壳体1凭借其巨大的外表面和外表面布满的外部散热管道3,成为一个高效的散热器,提高了散热效率;同时也减少了散热风扇的使用,降低了风电机组的故障率;且机舱罩本身只是风电机组的一个外壳,不占用空间,也节省了机舱内部有限的空间。Based on the above considerations, as shown in Fig. 2 to Fig. 3, in this embodiment, the present invention first proposes a wind turbine integrated heat exchange nacelle cover, which includes a
为进一步增大外部散热管道3的散热效率,如图3所示,外部散热管道3包括管道本体5以及散热凸台6,管道本体5的外侧面周向的间隔设置有散热凸台6,且散热凸台6沿管道本体5的轴线间隔设置多个。散热凸台6的存在可使得外部散热管道3的散热面积增大,提高了散热面积,其中,外部散热管道3可采用任何导热性良好的金属制作,散热凸台6可设置为钣金件以及任何导热性良好的金属材料。In order to further increase the heat dissipation efficiency of the external
管道本体5与散热凸台6的外表面均设置有防腐层。管道本体5和管道外部的散热凸台6可采用任何有效的方式进行防腐、防潮和防盐雾。The outer surfaces of the
如图1所示,外部散热管道3与内部吸热管道2在壳体1的表面均呈S形排布。S形排布的方式可进一步增加外部散热管道3以及内部吸热管道2的长度,间接增大吸热以及散热面积。As shown in FIG. 1 , the external
实施例二Embodiment two
如图1所示,本发明还提出了一种风电机组散热系统,包括上述的风电机组集成换热机舱罩,还包括水冷泵7,水冷泵7具有进水口和出水口,进水口连接有内部吸热管道2,出水口连接有外部散热管道3,水冷泵7能够将内部吸热管道2内的冷却液泵入外部散热管道3。壳体1的下部内表面固定有后机架8,水冷泵7固定于后机架8。As shown in Figure 1, the present invention also proposes a wind turbine heat dissipation system, which includes the above-mentioned wind turbine integrated heat exchange nacelle cover, and also includes a water-cooled
后机架8上除固定有水冷泵7之外,还固定有发电机9以及齿轮箱等,发电机9与水冷泵7的进水口之间连接有第一连接管10,冷却液流经发电机9并吸收发电机9的热量后从第一连接管10进入水冷泵7,并在水冷泵7的作用下被泵入外部散热管道3进行散热。因此,发电机9内部的热量可通过第一连接管10输入水冷泵7并通过水冷泵7进入外部散热管道3从而散发至外部环境中。In addition to the water-cooled
如图1所示,还包括位于内腔4内的第二连接管11和第三连接管12,外部散热管道3通过第二连接管11与水冷泵7的出水口连接,内部吸热管道2通过第三连接管12与水冷泵7的进水口连接。As shown in Figure 1, it also includes a second connecting
由于腔体4内的热空气一般是往腔体4的上方运动的,因此,为了使内部吸热管道2更好地吸收腔体4内空气里的热量,内部吸热管道2固定于壳体1上端的内表面。Since the hot air in the
该风电机组散热系统的工作原理为:The working principle of the cooling system of the wind turbine is as follows:
内部吸热管道2位于壳体1内部的顶部,并连接至后机架8上的水冷泵7,内部吸热管道2收集壳体1环境内的热量,并将热量随内部吸热管道2内的冷却液循环至水冷泵7,热量转入到安装于后机架8的水冷泵7中。水冷泵7将热量循环至集成换热机舱罩中的大量的外部散热管道3,外部散热管道3的散热凸台6将增大管道本体5的散热面积,将腔体4的热量散发到大气中。The internal heat-absorbing
而机舱内大部件(发电机9以及齿轮箱等结构)的热量与腔体4内环境热量一起循环至安装在后机架8的水冷泵7,热量转入到安装于后机架8的水冷泵7中。水冷泵7将热量循环至集成换热机舱罩中的大量的外部散热管道3,外部散热管道3的散热凸台6将增大管道本体5的散热面积,将腔体4的热量散发到大气中。And the heat of the large parts (
通过上述实施方式可以看出,本发明的有益效果是:As can be seen from the foregoing embodiments, the beneficial effects of the present invention are:
本发明的技术方案充分利用了机舱罩外表面面积大的特点,通过在机舱罩的外表面设置外部散热管道,提高了散热效率;同时也减少了散热风扇的使用,降低了风电机组的故障率;且机舱罩本身只是风电机组的一个外壳,不占用空间,也节省了机舱内部有限的空间。The technical scheme of the present invention makes full use of the characteristics of large outer surface area of the nacelle cover, and improves the heat dissipation efficiency by arranging an external heat dissipation pipe on the outer surface of the nacelle cover; at the same time, it also reduces the use of cooling fans and reduces the failure rate of the wind turbine ; and the nacelle cover itself is only a shell of the wind turbine, does not take up space, and also saves the limited space inside the nacelle.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
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