CN116427959A - A new type of adjustable plug-in vibrating device for the second lining of the tunnel - Google Patents

A new type of adjustable plug-in vibrating device for the second lining of the tunnel Download PDF

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Publication number
CN116427959A
CN116427959A CN202310317707.4A CN202310317707A CN116427959A CN 116427959 A CN116427959 A CN 116427959A CN 202310317707 A CN202310317707 A CN 202310317707A CN 116427959 A CN116427959 A CN 116427959A
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telescopic
sleeve
window
vibrating
tunnel
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黄大洪
王伟
蒙国往
韦耀文
梁建清
戚倪
李泓霆
梁峻源
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Guangxi University
Guangxi Road Construction Engineering Group Co Ltd
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Guangxi University
Guangxi Road Construction Engineering Group Co Ltd
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Priority to CN202310317707.4A priority Critical patent/CN116427959A/en
Publication of CN116427959A publication Critical patent/CN116427959A/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/06Solidifying concrete, e.g. by application of vacuum before hardening
    • E04G21/08Internal vibrators, e.g. needle vibrators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Mechanical Engineering (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

The invention discloses a novel adjustable inserted vibration device for a tunnel secondary lining, which comprises the following components: a bottom plate; the guide rail is arranged on the bottom plate, and the lengths of the guide rail are distributed along the tunneling direction; the bottom of the sliding steel frame is in sliding connection with the guide rail, and the sliding steel frame is driven to slide by the sliding driving mechanism; the lower end of the lifting device is arranged on the sliding steel frame; the telescopic mechanism is arranged at the upper end of the lifting device, the lengths of the telescopic mechanism are distributed along the tunneling direction, and the telescopic mechanism is driven to stretch by the telescopic driving mechanism; the vibrator is arranged at the front end of the telescopic mechanism and is used for vibrating concrete; and a working window which is arranged at the end mould of the trolley and is provided with a window which corresponds to the front end of the telescopic mechanism and can be opened and closed. By adopting the vibrating device, the vibrator can be inserted into any position of the same horizontal concrete layer in the concrete template to vibrate, dead corners are avoided, and the vibrating range and the vibrating quality are improved.

Description

一种隧道二衬新型可调节插入式振捣装置A new type of adjustable plug-in vibrating device for the second lining of the tunnel

技术领域technical field

本发明涉及地下工程领域,特别涉及一种隧道二衬新型可调节插入式振捣装置。The invention relates to the field of underground engineering, in particular to a novel adjustable plug-in vibrating device for the second lining of a tunnel.

背景技术Background technique

随着我国基础建设不断加强,隧道工程建设不断增长,国家对隧道建设的要求也不断提高,隧道混凝土衬砌的质量要求也越来越高。其中二衬混凝土施工质量则是影响隧道整体质量的关键因素,也是隧道质量的直接体现。在隧道施工过程中,振捣工序是防止混凝土外观出现蜂窝麻面,内部不密实等现象的必要工序。As my country's infrastructure continues to strengthen and tunnel construction continues to grow, the country's requirements for tunnel construction are also increasing, and the quality requirements for tunnel concrete lining are also getting higher and higher. Among them, the construction quality of the second lining concrete is the key factor affecting the overall quality of the tunnel, and it is also a direct reflection of the tunnel quality. During the tunnel construction process, the vibrating process is a necessary process to prevent the appearance of honeycomb pockmarks on the appearance of the concrete and the lack of compactness inside.

隧道起拱线以下部位为反拱段,由于混凝土浇筑时气泡往上排出,起拱线以下大部分气泡往二衬内弧面堆积且难以排出,导致二衬起拱线以下部位混凝土凝结后存在大量蜂窝麻面。The part below the arch line of the tunnel is the anti-arch section. Since the air bubbles are discharged upward during concrete pouring, most of the air bubbles below the arch line accumulate on the inner arc surface of the second lining and are difficult to discharge, resulting in the existence of concrete below the arch line of the second lining. Lots of honeycomb pockmarks.

目前,二衬混凝土振捣方式基本采用插入式振捣棒结合普通附着式振动器的方式进行,隧道起拱线以下的拱墙甚至大多数完全依靠工人用振捣棒进行人工插入式振捣。而完全依靠传统的插入式振捣棒振捣有以下弊端:台车工作窗口间距较大,且工作窗口较小,加上环向钢筋对窗口的阻挡,振捣棒可操作空间狭小,窗口之间的部位极易漏振;且由于箍筋、架立筋等横穿隧道二衬,振捣棒很容易接触钢筋;且振捣棒完全由工人进行操作,且操作需要多名工人进行协作,劳动强度大,主观性较强,难以保证施工质量。由于振捣方式的缺陷加上反弧段气泡不易排出,大多数隧道施工完成后反弧段以下拱墙存在严重的蜂窝麻面等外观缺陷。At present, the method of vibrating the secondary lining concrete is basically carried out by inserting vibrating rods combined with ordinary attached vibrators. Even most of the arch walls below the tunnel arching line rely on workers to use vibrating rods for manual insertion vibration. However, relying entirely on the traditional plug-in vibrating rod has the following disadvantages: the distance between the working windows of the trolley is relatively large, and the working window is small, and the circular steel bar blocks the window, so the operable space of the vibrating rod is narrow, and the working window between the windows is small. The parts between the tunnels are prone to vibration leakage; and because the stirrups and vertical bars cross the second lining of the tunnel, the vibrating rods are easy to contact the steel bars; and the vibrating rods are completely operated by workers, and the operation requires the cooperation of multiple workers. The labor intensity is high, the subjectivity is strong, and it is difficult to guarantee the construction quality. Due to the defects of the vibrating method and the fact that the air bubbles in the anti-arc section are not easy to discharge, most of the tunnels have serious appearance defects such as honeycomb pockmarks in the arch walls below the anti-arc section after the construction is completed.

因此,设计一种用于振捣隧道反拱段二次衬砌,且振捣覆盖范围大,便于操作,能减少工人劳动强度,提高隧道二次衬砌外观质量的振捣装置具有重要意义。Therefore, it is of great significance to design a vibrating device for vibrating the secondary lining of the anti-arch section of the tunnel, which has a large vibrating coverage, is easy to operate, can reduce the labor intensity of workers, and improves the appearance quality of the secondary lining of the tunnel.

发明内容Contents of the invention

本发明的目的在于提供一种隧道二衬新型可调节插入式振捣装置,从而克服现有插入式振捣方式劳动强度大、插入范围较狭小、盲区较多以及极易造成区域漏振的缺点。The purpose of the present invention is to provide a new type of adjustable plug-in vibrating device for the second lining of the tunnel, so as to overcome the shortcomings of the existing plug-in vibrating method, such as high labor intensity, narrow insertion range, many blind areas, and easy to cause regional vibration leakage. .

为实现上述目的,本发明提供了一种隧道二衬新型可调节插入式振捣装置,包括:底板;导轨,其设置于所述底板上,所述导轨的长度沿隧道掘进方向分布;滑动钢架,其底部与所述导轨滑动连接,且所述滑动钢架通过滑动驱动机构驱动进行滑动;升降装置,其下端安装于所述滑动钢架上,用于升降;伸缩机构,其安装于所述升降装置的上端,所述伸缩机构的长度沿隧道掘进方向分布,且所述伸缩机构通过伸缩驱动机构驱动进行伸缩;振捣器,其安装于所述伸缩机构的前端,用于对混凝土进行振捣;以及工作窗口,其安装于台车端模处,所述工作窗口上设有与所述伸缩机构的前端相对应且能够开闭的窗口。In order to achieve the above object, the present invention provides a new type of adjustable plug-in vibrating device for the second lining of the tunnel, which includes: a bottom plate; frame, the bottom of which is slidingly connected with the guide rail, and the sliding steel frame is driven to slide by the sliding drive mechanism; the lifting device, the lower end of which is installed on the sliding steel frame, is used for lifting; the telescopic mechanism, which is installed on the The upper end of the lifting device, the length of the telescopic mechanism is distributed along the direction of tunnel excavation, and the telescopic mechanism is driven by the telescopic drive mechanism to expand and contract; the vibrator is installed on the front end of the telescopic mechanism for concrete. vibrating; and a working window, which is installed at the end mold of the trolley, and the working window is provided with a window corresponding to the front end of the telescopic mechanism and capable of opening and closing.

优选地,上述技术方案中,所述滑动驱动机构包括液压推进器,所述液压推进器安装于所述底板上且位于所述滑动钢架的后侧,所述液压推进器的推杆与所述滑动钢架连接。Preferably, in the above technical solution, the sliding drive mechanism includes a hydraulic propeller, the hydraulic propeller is installed on the bottom plate and located at the rear side of the sliding steel frame, the push rod of the hydraulic propeller is connected to the The sliding steel frame connection described above.

优选地,上述技术方案中,所述升降装置包括绳排式伸缩臂机构,所述绳排式伸缩臂机构包括多个伸缩臂和电动推杆,多个所述伸缩臂相互活动套接且采用绳排式结构连接,所述电动推杆位于所述伸缩臂内,所述电动推杆与电动机连接,且所述电动推杆的上端设有与所述绳排式结构的牵引绳相连接的牵引滑轮。Preferably, in the above technical solution, the lifting device includes a rope row type telescopic arm mechanism, and the rope row type telescopic arm mechanism includes a plurality of telescopic arms and electric push rods, and a plurality of the telescopic arms are movably socketed with each other and adopt Rope row structure connection, the electric push rod is located in the telescopic arm, the electric push rod is connected to the motor, and the upper end of the electric push rod is provided with a pull rope connected with the rope row structure. Traction pulley.

优选地,上述技术方案中,所述伸缩机构包括:多个套管,多个所述套管由内至外相互活动套接;其中,位于内部的所述套管为内套管,位于外部的所述套管为外套管,其余所述套管为伸缩套管,所述伸缩套管活动套设于所述外套管和所述内套管之间;所述振捣器设置于所述内套管的前端;微型滑轮,所述外套管后端的右侧、以及每个所述伸缩套管后端的右侧均设有两个前后相对设置的所述微型滑轮,且所述外套管前端的左侧、以及每个所述伸缩套管左侧的前后两端均设有一个所述微型滑轮;所述内套管的后端设有两个左右相对分布的所述微型滑轮;密封圈,所述外套管的前端内侧、以及每个所述伸缩套管的前端内侧均设有端头密封圈,所述内套管的后端外侧设有端部密封圈;所有的所述端头密封圈沿伸缩方向的长度由内到外依次减小;以及牵引线,其绕设于所有的所述微型滑轮之间,且所述牵引线的后端延伸出所述套管的后端之外,用于驱动所述伸缩套管和所述内套管伸缩。Preferably, in the above technical solution, the telescoping mechanism includes: a plurality of sleeves, which are movably socketed from the inside to the outside; wherein, the inner sleeve is an inner sleeve, and the outer sleeve is The casing is the outer casing, and the other casings are telescopic casings, and the telescopic casing is movably sleeved between the outer casing and the inner casing; the vibrator is arranged on the The front end of the inner casing; the miniature pulley, the right side of the rear end of the outer casing and the right side of the rear end of each telescopic casing are provided with two miniature pulleys oppositely arranged front and back, and the front end of the outer casing The left side and the front and rear ends of each telescopic sleeve on the left side are provided with a miniature pulley; the rear end of the inner sleeve is provided with two miniature pulleys that are relatively distributed left and right; the sealing ring , the inside of the front end of the outer sleeve and the inside of the front end of each of the telescopic sleeves are provided with an end sealing ring, and the outer rear end of the inner sleeve is provided with an end sealing ring; all of the ends The length of the sealing ring along the telescopic direction decreases sequentially from the inside to the outside; and a traction line, which is wound between all the miniature pulleys, and the rear end of the traction line extends out of the rear end of the sleeve Outside, it is used to drive the expansion and contraction of the telescopic sleeve and the inner sleeve.

优选地,上述技术方案中,相邻两个所述套管之间设有定位滑轮。Preferably, in the above technical solution, a positioning pulley is provided between two adjacent sleeves.

优选地,上述技术方案中,所述伸缩机构包括:旋转桩,其以能够转动的方式安装于所述外套管的后端,所述牵引线的后端于所述旋转桩上绕设多圈;以及伸缩电机,所述伸缩电机的转轴通过联轴器与所述旋转桩的转轴连接。Preferably, in the above technical solution, the telescoping mechanism includes: a rotating pile, which is rotatably mounted on the rear end of the outer casing, and the rear end of the pulling wire is wound multiple times around the rotating pile and a telescopic motor, the rotating shaft of the telescopic motor is connected with the rotating shaft of the rotating pile through a coupling.

优选地,上述技术方案中,所述工作窗口包括:窗体,其安装于台车端模处,所述窗体上开设有与所述伸缩机构的前端对应连接的所述窗口;隔档片,所述窗口处设有至少四个能够向台车端模内部转动打开的所述隔档片,每个所述隔挡片的外端与所述窗体转动连接,每个所述隔档片的内端呈与所述伸缩机构相对应的弧形状;以及封闭盖,其下端以能够上下翻转的方式与所述窗体的下端铰接,用于开闭所述窗口。Preferably, in the above technical solution, the working window includes: a window, which is installed at the end mold of the trolley, and the window correspondingly connected with the front end of the telescopic mechanism is opened on the window; , the window is provided with at least four spacer pieces that can be rotated and opened to the inside of the trolley end mold, the outer end of each of the spacer pieces is connected to the window in rotation, each of the spacer pieces The inner end of the inner end is in an arc shape corresponding to the telescopic mechanism; and the lower end of the closure cover is hinged to the lower end of the window in a manner capable of turning up and down, and is used for opening and closing the window.

优选地,上述技术方案中,其中两个所述隔档片为第一隔档片,另外两个所述隔档片为第二隔档片;两个所述第一隔档片位于两个所述第二隔档片的前侧,且两个所述第一隔档片围成向前凸设的半球形壳体状,每个所述第二隔档片呈内小外大的扇形状;其中,两个所述第二隔档片沿自左至右向下倾斜的对角线分布,两个所述第一隔档片沿自左至右向上倾斜的对角线分布。Preferably, in the above technical solution, two of the barrier sheets are the first barrier sheets, and the other two barrier sheets are the second barrier sheets; the two first barrier sheets are located between the two The front side of the second partition, and the two first partitions are surrounded by a hemispherical shell shape protruding forward, and each of the second partitions is a fan with a small inside and a large outside. Shape; wherein, the two second partitions are distributed along a diagonal line that slopes downward from left to right, and the two first partitions are distributed along a diagonal line that slopes upward from left to right.

与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1.本发明振捣装置用于隧道反弧段以下且由机械控制的插入式振捣装置,操作简单,减小工人劳动强度和操作的主观性;且振捣装置的工作窗口不同于传统振捣装置,工作窗口位于隧道的台车端模处,不受原来工作窗口和操作空间约束,能够减少工作窗口数量,通过伸缩机构能够将振捣器插入混凝土模板内同一水平混凝土层的任意位置进行振捣,提高振捣范围且无盲区死角,能够避免漏振,有效提高振捣质量,增加混凝土密实度,减少反弧段以下蜂窝麻面和气泡,使衬砌混凝土达到内实外美的效果;1. The vibrating device of the present invention is used for the plug-in vibrating device below the anti-arc section of the tunnel and is mechanically controlled. It is easy to operate, reduces the labor intensity of workers and the subjectivity of operation; and the working window of the vibrating device is different from that of traditional vibrating devices. Tamping device, the working window is located at the end formwork of the trolley in the tunnel, which is not restricted by the original working window and operating space, which can reduce the number of working windows, and the vibrator can be inserted into any position of the same horizontal concrete layer in the concrete formwork through the telescopic mechanism. Vibration, improve the vibrating range and no blind area, can avoid leakage vibration, effectively improve the quality of vibration, increase the compactness of concrete, reduce the honeycomb pitting and air bubbles below the anti-arc section, so that the lining concrete can achieve the effect of inner solid and outer beauty;

2.本发明振捣装置在进行振捣工作的同时,能够对台车端模形成附加侧向支撑作用,以抵消振捣作业的振动作用对台车端模带来的不良影响,防止台车端模松动。2. The vibrating device of the present invention can form an additional lateral support effect on the end mold of the trolley when vibrating, so as to offset the adverse effects of the vibration of the vibrating operation on the end mold of the trolley and prevent the trolley from The end mold is loose.

附图说明Description of drawings

图1是根据本发明的隧道二衬新型可调节插入式振捣装置的结构示意图。Fig. 1 is a structural schematic diagram of a novel adjustable plug-in vibrating device for the second lining of a tunnel according to the present invention.

图2是根据本发明的伸缩机构和伸缩驱动机构连接的结构示意图。Fig. 2 is a structural schematic diagram of the connection between the telescoping mechanism and the telescopic driving mechanism according to the present invention.

图3是根据本发明的图2的俯视示意图。FIG. 3 is a schematic top view of FIG. 2 according to the present invention.

图4是根据本发明的图3的A-A线剖视示意图。Fig. 4 is a schematic cross-sectional view along line A-A of Fig. 3 according to the present invention.

图5是根据本发明的伸缩机构处于收缩状态的结构示意图。Fig. 5 is a structural schematic diagram of the telescoping mechanism in a contracted state according to the present invention.

图6是根据本发明的伸缩机构处于伸长状态的结构示意图。Fig. 6 is a structural schematic diagram of the telescoping mechanism in an extended state according to the present invention.

图7是根据本发明的升降装置的结构示意图。Fig. 7 is a schematic structural view of the lifting device according to the present invention.

图8是根据本发明的图7的右视示意图。Fig. 8 is a schematic right side view of Fig. 7 according to the present invention.

图9是根据本发明的工作窗口与台车端模的安装结构示意图。Fig. 9 is a schematic diagram of the installation structure of the working window and the trolley end form according to the present invention.

图10是根据本发明的工作窗口的结构示意图。Fig. 10 is a schematic diagram of the structure of the working window according to the present invention.

图11是根据本发明的图10的1-1线剖视示意图。Fig. 11 is a schematic cross-sectional view along line 1-1 of Fig. 10 according to the present invention.

图12是根据本发明的图10的2-2线剖视示意图。Fig. 12 is a schematic cross-sectional view along line 2-2 of Fig. 10 according to the present invention.

图13是根据本发明的伸缩机构与工作窗口连接的结构示意图。Fig. 13 is a structural schematic diagram of the connection between the telescoping mechanism and the working window according to the present invention.

主要附图标记说明:Explanation of main reference signs:

1-伸缩机构,2-微型滑轮,201-第二微型滑轮,202第一微型滑轮,203-第三微型滑轮,3-固定架,4-升降装置,401-连接螺栓孔,402-牵引滑轮,403-伸缩臂,404-电动推杆,405-电动机,5-伸缩驱动机构,501-旋转桩,502-伸缩电机,503-联轴器,504-集控开关,6-导轨,7-底板,8-滑动钢架,9-滑动驱动机构,10-端头密封圈,11-外套管,12-伸缩套管,13-振捣器,14-端部密封圈,15-定位滑轮,16-牵引线,17-台车端模,18-内套管,19-工作窗口,191-第二螺栓孔,192-第一螺栓孔,193-连接螺栓,194-第二隔档片,195-第一隔档片,196-旋转部件,197-旋转轴,198-封闭盖。1-telescopic mechanism, 2-miniature pulley, 201-second miniature pulley, 202 first miniature pulley, 203-third miniature pulley, 3-fixed frame, 4-lifting device, 401-connecting bolt hole, 402-traction pulley , 403-telescopic arm, 404-electric push rod, 405-motor, 5-telescopic drive mechanism, 501-rotary pile, 502-telescopic motor, 503-coupling, 504-centralized control switch, 6-rail, 7- Bottom plate, 8-sliding steel frame, 9-sliding drive mechanism, 10-end sealing ring, 11-outer sleeve, 12-telescopic sleeve, 13-vibrator, 14-end sealing ring, 15-positioning pulley, 16-Travel line, 17-Trolley end mold, 18-Inner casing, 19-Working window, 191-Second bolt hole, 192-First bolt hole, 193-Connecting bolt, 194-Second spacer, 195-the first spacer, 196-rotating parts, 197-rotating shaft, 198-closing cover.

具体实施方式Detailed ways

下面结合附图,对本发明的具体实施方式进行详细描述,但应当理解本发明的保护范围并不受具体实施方式的限制。The specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, but it should be understood that the protection scope of the present invention is not limited by the specific embodiments.

除非另有其它明确表示,否则在整个说明书和权利要求书中,术语“包括”或其变换如“包含”或“包括有”等等将被理解为包括所陈述的元件或组成部分,而并未排除其它元件或其它组成部分。Unless expressly stated otherwise, throughout the specification and claims, the term "comprise" or variations thereof such as "includes" or "includes" and the like will be understood to include the stated elements or constituents, and not Other elements or other components are not excluded.

图1至图13显示了根据本发明优选实施方式的一种隧道二衬新型可调节插入式振捣装置的结构示意图,该振捣装置包括底板7、导轨6、滑动钢架8、升降装置4、伸缩机构1、振捣器13以及工作窗口19。Figures 1 to 13 show a schematic structural view of a new type of adjustable plug-in vibrating device for the second lining of the tunnel according to a preferred embodiment of the present invention. The vibrating device includes a bottom plate 7, a guide rail 6, a sliding steel frame 8, and a lifting device 4 , telescopic mechanism 1, vibrator 13 and working window 19.

参考图1、图9和图13,导轨6设置于底板7上,导轨6的长度沿隧道掘进方向分布。其中,以隧道的掘进方向为前后方向。滑动钢架8的底部与导轨6滑动连接,且滑动钢架8通过滑动驱动机构9驱动进行滑动,从而调节振捣装置的位置。升降装置4的下端安装于滑动钢架8上,用于升降,调整振捣装置的高度。伸缩机构1安装于升降装置4的上端,伸缩机构1的长度沿隧道掘进方向分布,以隧道掘进方向为前后方向。伸缩机构1通过伸缩驱动机构5驱动进行伸缩,从而调整伸缩机构1沿前后方向的长度。振捣器13安装于伸缩机构1的前端,用于对混凝土进行振捣。工作窗口19安装于台车端模17处,工作窗口19上设有与伸缩机构1的前端相对应且能够开闭的窗口,通过窗口对混凝土进行振捣。将工作窗口19设置于台车端模17处,不仅能够便于振捣器13对同一水平混凝土层的任意位置进行振捣,还能够对台车端模17形成附加侧向支撑作用,以抵消振捣作业的振动作用对台车端模17带来的不良影响,防止台车端模17松动。使用时,通过升降装置4调节伸缩机构1的高度,以使伸缩机构1的前端与工作窗口19处于同一高度上;再通过滑动驱动机构9驱动滑动钢架8沿导轨6前后滑动,以使伸缩机构1的前端与工作窗口19对接;通过伸缩驱动机构5驱动伸缩机构1伸缩,以便调整振捣器13的插入深度,操作简单,减小工人劳动强度和操作的主观性;且能够对同一水平混凝土层的任意位置进行振捣,提高振捣范围且无盲区死角,能够避免漏振,有效提高振捣质量,增加混凝土密实度,减少反弧段以下蜂窝麻面和气泡,使衬砌混凝土达到内实外美的效果。Referring to Fig. 1, Fig. 9 and Fig. 13, the guide rail 6 is arranged on the bottom plate 7, and the length of the guide rail 6 is distributed along the tunnel driving direction. Wherein, the excavation direction of the tunnel is taken as the front-back direction. The bottom of the sliding steel frame 8 is slidingly connected with the guide rail 6, and the sliding steel frame 8 is driven to slide by the sliding driving mechanism 9, thereby adjusting the position of the vibrating device. The lower end of lifting device 4 is installed on the sliding steel frame 8, is used for lifting, adjusts the height of vibrating device. The telescopic mechanism 1 is installed on the upper end of the lifting device 4, and the length of the telescopic mechanism 1 is distributed along the tunnel excavation direction, with the tunnel excavation direction being the front and rear direction. The telescopic mechanism 1 is driven to expand and contract by the telescopic driving mechanism 5 , thereby adjusting the length of the telescopic mechanism 1 along the front-rear direction. The vibrator 13 is installed on the front end of the telescopic mechanism 1 for vibrating the concrete. The working window 19 is installed at the trolley end mold 17, and the working window 19 is provided with a window corresponding to the front end of the telescopic mechanism 1 and capable of opening and closing, through which the concrete is vibrated. Setting the working window 19 at the end formwork 17 of the trolley can not only facilitate the vibrator 13 to vibrate any position of the same horizontal concrete layer, but also form an additional lateral support for the end formwork 17 of the trolley to offset the vibration. The bad influence that the vibrating action of pounding operation brings to trolley end formwork 17, prevents trolley end formwork 17 from loosening. When in use, adjust the height of the telescopic mechanism 1 through the lifting device 4, so that the front end of the telescopic mechanism 1 is at the same height as the working window 19; The front end of the mechanism 1 is docked with the working window 19; the telescopic mechanism 1 is driven to expand and contract by the telescopic drive mechanism 5, so as to adjust the insertion depth of the vibrator 13, the operation is simple, and the labor intensity of workers and the subjectivity of operation are reduced; Vibrate at any position of the concrete layer, increase the range of vibration without blind spots, avoid vibration leakage, effectively improve the quality of vibration, increase the density of concrete, reduce honeycomb pockmarks and air bubbles below the anti-arc section, and make the lining concrete reach the inner Really beautiful effect.

参考图1,滑动驱动机构9可为电机驱动的丝杆螺母结构,也可为液压推进器等结构。优选地,滑动驱动机构9包括液压推进器,液压推进器安装于底板7上且位于滑动钢架8的后侧,液压推进器的推杆与滑动钢架8连接,通过液压推进器驱动滑动钢架8沿导轨6前后滑动Referring to FIG. 1 , the slide driving mechanism 9 may be a motor-driven screw nut structure, or may be a structure such as a hydraulic propeller. Preferably, the sliding drive mechanism 9 includes a hydraulic propeller, the hydraulic propeller is installed on the base plate 7 and is located on the rear side of the sliding steel frame 8, the push rod of the hydraulic propeller is connected with the sliding steel frame 8, and the hydraulic propeller drives the sliding steel frame 8. Frame 8 slides back and forth along guide rail 6

参考图1、图7和图8,升降装置4可为液压缸,也可为绳排式伸缩臂机构等结构。优选地,升降装置4包括绳排式伸缩臂机构,绳排式伸缩臂机构包括多个伸缩臂403和电动推杆404,多个伸缩臂403相互活动套接且采用绳排式结构连接。电动推杆404位于伸缩臂403内,电动推杆404与电动机405连接,通过电动机405驱动电动推杆404伸缩。电动推杆404的上端设有与绳排式结构的牵引绳相连接的牵引滑轮402。其中,位于最内部的伸缩臂403的上端通过固定架3与伸缩机构1连接,且固定架3与伸缩臂403的上端通过连接螺栓孔401和螺栓连接,位于最外部的伸缩臂403的下端与滑动钢架8固定连接。工作时,通过驱动电动推杆404伸缩,带动牵引绳移动,从而带动多个伸缩臂403依次伸长或收缩,进而带动伸缩机构1升降。Referring to Fig. 1, Fig. 7 and Fig. 8, the lifting device 4 can be a hydraulic cylinder, or can be a structure such as a rope row type telescopic arm mechanism. Preferably, the lifting device 4 includes a rope-row telescopic arm mechanism, which includes a plurality of telescopic arms 403 and electric push rods 404, and the plurality of telescopic arms 403 are movably socketed with each other and connected by a rope-row structure. The electric push rod 404 is located in the telescopic arm 403, and the electric push rod 404 is connected with the motor 405, and the electric push rod 404 is driven to expand and contract by the motor 405. The upper end of the electric push rod 404 is provided with a traction pulley 402 connected with the traction rope of the rope row structure. Wherein, the upper end of the innermost telescopic arm 403 is connected with the telescopic mechanism 1 through the fixed frame 3, and the upper end of the fixed frame 3 and the telescopic arm 403 are connected with bolt holes 401 and bolts, and the lower end of the outermost telescopic arm 403 is connected with the Sliding steel frame 8 is fixedly connected. When working, by driving the electric push rod 404 to expand and contract, the traction rope is driven to move, thereby driving a plurality of telescopic arms 403 to extend or contract sequentially, and then driving the telescopic mechanism 1 to go up and down.

参考图1至图6,伸缩机构1可为液压缸结构,也可为多个套管相互活动套接等结构。优选地,伸缩机构1包括多个套管、微型滑轮2、密封圈以及牵引线16。多个套管由内至外相互活动套接,且两个相邻的套管之间设有限位机构,避免套管在伸出时,滑出套管;而限位机构可为相互抵靠的凸块结构,套管内侧的前端凸设有凸块,套管外侧的后端凸设有凸块,当套管向前滑动至极限位置时,该套管后端的凸块与外侧相邻套管前端的凸块相互抵靠,避免脱离。其中,位于内部的套管为内套管18,位于外部的套管为外套管11,其余套管为伸缩套管12,伸缩套管12活动套设于外套管11和内套管18之间。振捣器13设置于内套管18的前端,且能够封闭内套管18,避免混凝土流入内套管18内。外套管11后端的右侧、以及每个伸缩套管12后端的右侧均设有两个前后相对设置的微型滑轮2,将该微型滑轮2命名为第一微型滑轮202。外套管11前端的左侧、以及每个伸缩套管12左侧的前后两端均设有一个微型滑轮2,将该微型滑轮2命名为第二微型滑轮201。内套管18的后端设有两个左右相对分布的微型滑轮2,将该微型滑轮2命名为第三微型滑轮203。外套管11的前端内侧、以及每个伸缩套管12的前端内侧均设有端头密封圈10,内套管18的后端外侧设有端部密封圈14,以起到密封作用,避免混凝土从套管间的间隙流入套管内;又因为端头密封圈10和端部密封圈14均为环形状,在振捣器13振捣过程中,能够起到减震的作用,避免振动影响到装置整体和台车端模。所有的端头密封圈10沿伸缩方向的长度由内到外依次减小,使套管受到的摩擦阻力形成梯度,在后续驱动伸缩的过程中,摩擦阻力小的套管先伸缩。即在伸长过程中,伸缩套管12由外至内依次伸长,内套管18最后伸出;收缩过程中,伸缩套管12由外至内依次收缩,内套管18最后收回。牵引线16绕设于所有的微型滑轮2之间,且牵引线16的后端延伸出套管的后端之外,用于驱动伸缩套管和内套管18伸缩。其中,伸缩套管12从外往里依次为第一伸缩套管、第二伸缩套管、……、第N伸缩套管(N取整数)。牵引线16依次绕设于外套管11的第二微型滑轮201的前侧、第一伸缩套管后端的第二微型滑轮201的后侧、第一伸缩套管前端的第二微型滑轮201的前侧、第二伸缩套管后端的第二微型滑轮201的后侧、第二伸缩套管前端的第二微型滑轮201的前侧、……、第N伸缩套管后端的第二微型滑轮201的后侧、第N伸缩套管前端的第二微型滑轮201的前侧、内套管18后端左侧的第三微型滑轮203的后侧、内套管18后端右侧的第三微型滑轮203的前侧、以及依次从内到外的套管的两个第一微型滑轮202之间;且牵引线16的后端向后延伸出套管之外,通过拉动牵引绳,便能够驱动伸缩套管和内套管18伸缩,结构简单。为了保证微型滑轮2能够正常工作,内套管18后端的微型滑轮2和伸缩套管12后端的微型滑轮2,在套管伸缩的过程中,始终位于相邻外侧套管的内部,避免其接触外部混凝土;伸缩套管12前端的微型滑轮2设置于伸缩套管12内部且位于端头密封圈10的后侧,外套管11前端的微型滑轮2位于其端头密封圈10的后侧,避免微型滑轮2接触外部混凝土。在使用时,外套管11的前端与工作窗口配合连接,即外套管11位于台车端模17外部,不会接触混凝土。因此,与混凝土接触的套管能够始终保持密封状态,避免混凝土流入套管内。使用时,先驱动所有的套管伸长到位,再驱动振捣器13振捣混凝土,然后慢慢收缩套管,边振捣边收缩套管,能够提高振捣效果。Referring to Fig. 1 to Fig. 6, the telescoping mechanism 1 may be a hydraulic cylinder structure, or may be a structure such as a plurality of sleeves movably socketed with each other. Preferably, the telescoping mechanism 1 includes a plurality of sleeves, miniature pulleys 2 , sealing rings and pulling wires 16 . A plurality of sleeves are movably socketed from the inside to the outside, and a limit mechanism is set between two adjacent sleeves to prevent the sleeve from sliding out of the sleeve when it is extended; and the limit mechanism can be against each other The front end of the inner side of the sleeve is provided with a protrusion, and the rear end of the outer side of the sleeve is provided with a protrusion. When the sleeve slides forward to the limit position, the protrusion at the rear end of the sleeve is adjacent to the outer side. The lugs at the front end of the sleeve abut against each other to avoid disengagement. Wherein, the inner casing is the inner casing 18, the outer casing is the outer casing 11, and the remaining casings are telescopic casings 12, and the telescopic casing 12 is movably sleeved between the outer casing 11 and the inner casing 18. . The vibrator 13 is arranged at the front end of the inner casing 18 and can close the inner casing 18 to prevent concrete from flowing into the inner casing 18 . The right side of the rear end of the outer sleeve 11 and the right side of the rear end of each telescopic sleeve 12 are provided with two miniature pulleys 2 oppositely arranged front and back, and the miniature pulleys 2 are named as the first miniature pulley 202 . A miniature pulley 2 is arranged on the left side of the front end of the outer sleeve 11 and the front and back ends of each telescopic sleeve 12 , and the miniature pulley 2 is named as the second miniature pulley 201 . The rear end of the inner sleeve 18 is provided with two miniature pulleys 2 oppositely distributed left and right, and the miniature pulleys 2 are named as the third miniature pulley 203 . The inside of the front end of the outer sleeve 11 and the inside of the front end of each telescopic sleeve 12 are provided with a terminal sealing ring 10, and the outer rear end of the inner sleeve 18 is provided with an end sealing ring 14 to play a sealing role and prevent concrete Flow into the casing from the gap between the casings; and because the end sealing ring 10 and the end sealing ring 14 are ring-shaped, during the vibration process of the vibrator 13, it can play a role of shock absorption and avoid vibration affecting the The whole device and the end mold of the trolley. The lengths of all end sealing rings 10 along the stretching direction decrease sequentially from the inside to the outside, so that the frictional resistance on the bushings forms a gradient. During the subsequent driving stretching process, the bushings with small frictional resistance stretch first. That is, during the elongation process, the telescopic sleeve 12 is extended sequentially from the outside to the inside, and the inner sleeve 18 is stretched out at last; during the contraction process, the telescopic sleeve 12 is shrunk sequentially from the outside to the inside, and the inner sleeve 18 is retracted at last. The traction wire 16 is wound between all the miniature pulleys 2, and the rear end of the traction wire 16 extends beyond the rear end of the sleeve to drive the telescopic sleeve and the inner sleeve 18 to expand and contract. Wherein, the telescopic sleeve 12 is the first telescopic sleeve, the second telescopic sleeve, . . . , the Nth telescopic sleeve (N is an integer) from outside to inside. The traction line 16 is sequentially wound around the front side of the second miniature pulley 201 of the outer sleeve 11, the rear side of the second miniature pulley 201 at the rear end of the first telescopic sleeve, and the front side of the second miniature pulley 201 at the front end of the first telescopic sleeve. side, the rear side of the second miniature pulley 201 of the second telescopic sleeve rear end, the front side of the second miniature pulley 201 of the second telescopic sleeve front end, ..., the second miniature pulley 201 of the Nth telescopic sleeve rear end The rear side, the front side of the second miniature pulley 201 at the front end of the N telescopic sleeve, the rear side of the third miniature pulley 203 on the left side of the inner sleeve 18 rear end, the third miniature pulley on the right side of the inner sleeve 18 rear end 203, and between the two first miniature pulleys 202 of the casing from inside to outside in turn; and the rear end of the traction line 16 extends backwards out of the casing, and by pulling the traction rope, it can be driven to expand and contract The sleeve pipe and the inner sleeve pipe 18 are telescopic and simple in structure. In order to ensure that the miniature pulley 2 can work normally, the miniature pulley 2 at the rear end of the inner sleeve 18 and the miniature pulley 2 at the rear end of the telescopic sleeve 12 are always located inside the adjacent outer sleeve during the expansion and contraction of the sleeve, so as to avoid their contact External concrete; the miniature pulley 2 at the front end of the telescopic sleeve 12 is arranged inside the telescopic sleeve 12 and is positioned at the rear side of the end sealing ring 10, and the miniature pulley 2 at the front end of the outer sleeve 11 is located at the rear side of its end sealing ring 10, to avoid The miniature pulley 2 touches the external concrete. When in use, the front end of the outer casing 11 is matched with the working window, that is, the outer casing 11 is located outside the trolley end form 17 and will not contact concrete. Therefore, the casing in contact with the concrete can always maintain a sealed state, preventing concrete from flowing into the casing. During use, firstly drive all the sleeve pipes to be stretched in place, then drive the vibrator 13 to vibrate the concrete, then slowly shrink the sleeve pipes, and shrink the sleeve pipes while vibrating, which can improve the vibration effect.

参考图4,优选地,相邻两个套管之间设有定位滑轮15,以便于套管沿前后方向滑动;且通过端头密封圈10、端部密封圈14和定位滑轮15的环向约束作用,在套管向前后方向伸缩时,能够避免套管之间相互转动。With reference to Fig. 4, preferably, positioning pulley 15 is provided between adjacent two bushings, so that bushing slides along the front and back direction; The restraining effect can prevent mutual rotation between the sleeve pipes when the sleeve pipes expand and contract in the forward and backward direction.

参考图1至图3,优选地,伸缩机构1包括旋转桩501以及伸缩电机502。旋转桩501以能够转动的方式安装于外套管11的后端,牵引线16的后端于旋转桩501上绕设多圈。伸缩电机502的转轴通过联轴器503与旋转桩501的转轴连接;通过伸缩电机502驱动旋转桩501正反转,便能驱动牵引线16收放,进而带动套管伸缩。Referring to FIG. 1 to FIG. 3 , preferably, the telescopic mechanism 1 includes a rotating pile 501 and a telescopic motor 502 . The swivel pile 501 is rotatably mounted on the rear end of the outer casing 11 , and the rear end of the pulling wire 16 is wound around the swivel pile 501 multiple times. The rotating shaft of telescoping motor 502 is connected with the rotating shaft of rotating pile 501 through coupling 503; Drive rotating pile 501 positive and negative through telescopic motor 502, just can drive traction line 16 retractable, and then drive sleeve pipe stretching.

参考图9至图13,优选地,工作窗口19包括窗体、隔档片以及封闭盖198。窗体安装于台车端模17处,窗体上开设有与伸缩机构1的外套管11前端对应连接的窗口,且窗口与外套管11相对应,以使伸缩机构1与窗体对接时,外套管11能够与窗口对应连接,密封窗口,避免混凝土从窗口与外套管11之间的间隙流出。窗口处设有至少四个能够向台车端模17内部转动打开的隔档片,每个隔挡片的外端与窗体之间通过旋转部件196和旋转轴197转动连接。且每个隔档片的内端呈与伸缩机构的内套管18相对应的弧形状,当内套管18收回时,隔档片的内端能够与内套管18相贴合,关闭窗口,减少缝隙。隔档片未工作时处于关闭状态,工作状态下由于伸缩机构1的推进可向前翻转打开;当伸缩机构1收回时,隔挡片在混凝土的压力作用下始终贴合伸缩机构1,直至伸缩机构1全部收回时,隔挡片自行关闭,隔绝大部分混凝土往外流出。封闭盖198的下端以能够上下翻转的方式与窗体的下端铰接,用于开闭窗口。其中,封闭盖198的上端与窗体之间可采用锁扣连接,便于开闭。进一步优选地,其中两个隔档片为第一隔档片195,另外两个隔档片为第二隔档片194。两个第一隔档片195位于两个第二隔档片194的前侧,且两个第一隔档片195围成向前凸设的半球形壳体状,以使呈半球形壳体状的两个第一隔档片195位于台车端模17内部。每个第二隔档片194呈内小外大的扇形状,且两个第二隔档片194沿自左至右向下倾斜的对角线分布,两个第一隔档片195沿自左至右向上倾斜的对角线分布,以使第一隔档片195和第二隔档片194相互错开设置,提高隔档密封效果。将第二隔档片194与第一隔档片195相互配合使用,在套管伸出和收回的过程中,能够进一步减小隔档片与套管之间的缝隙,提高隔档效果。使用时,打开封闭盖198,将伸缩机构1的前端与窗体对接,且外套管11的前端外侧设有第一螺栓孔192,窗体上设有与第一螺栓孔192对应连接的第二螺栓孔191,第一螺栓孔192与第二螺栓孔191之间采用连接螺栓193连接,从而将外套管11的前端固定在窗体上,且使外套管11能够与窗口相对应设置,密封窗口;驱动伸缩套管12和内套管18伸长后,可以向前推开第二隔档片194和第一隔档片195,打开窗口,插入混凝土内进行振捣;在振捣前,先驱动所有的伸缩套管12和内套管18伸长到位,再驱动振捣器13振捣混凝土,然后慢慢收缩套管,边振捣边收缩套管,能够提高振捣效果;在伸缩套管12和内套管18收缩的过程中,隔挡片在混凝土压力下自行向后转动,始终贴合套管的外侧壁,减小窗口与套管之间的缝隙;完成振捣后,关闭振捣器13,所有的套管收缩到位,隔挡片在混凝土压力下自行关闭,解除外套管11与窗体之间的连接,驱动伸缩机构1远离工作窗口19,然后关闭上封闭盖198即可。Referring to FIG. 9 to FIG. 13 , preferably, the working window 19 includes a window, a blocking piece and a closing cover 198 . The window is installed at the end mold 17 of the trolley, and a window corresponding to the front end of the outer casing 11 of the telescopic mechanism 1 is provided on the window, and the window corresponds to the outer casing 11, so that when the telescopic mechanism 1 is docked with the window, The outer casing 11 can be correspondingly connected with the window to seal the window and prevent concrete from flowing out from the gap between the window and the outer casing 11 . The window is provided with at least four spacers that can be rotated toward the inside of the end mold 17 of the trolley, and the outer end of each spacer is connected to the window through a rotating part 196 and a rotating shaft 197 for rotation. And the inner end of each spacer is in the arc shape corresponding to the inner sleeve 18 of the telescopic mechanism. When the inner sleeve 18 is withdrawn, the inner end of the spacer can be fitted with the inner sleeve 18 to close the window. , to reduce gaps. The partition is in the closed state when it is not working, and it can be flipped forward to open due to the advancement of the telescopic mechanism 1 in the working state; when the telescopic mechanism 1 is retracted, the partition is always attached to the telescopic mechanism 1 under the pressure of the concrete until it stretches When the mechanism 1 is fully retracted, the barrier sheet will be closed automatically to prevent most of the concrete from flowing out. The lower end of the closure cover 198 is hinged with the lower end of the window in a manner capable of turning up and down, and is used for opening and closing the window. Wherein, the upper end of the closing cover 198 and the window can be connected by a lock, which is convenient for opening and closing. Further preferably, two of the blocking sheets are the first blocking sheets 195 , and the other two blocking sheets are the second blocking sheets 194 . The two first spacer pieces 195 are positioned at the front sides of the two second spacer pieces 194, and the two first spacer pieces 195 surround a hemispherical shell shape protruding forward, so that the hemispherical shell The two first spacers 195 of shape are located inside the trolley end mold 17 . Each second spacer piece 194 is a fan shape with a small inside and a large outside, and two second spacer pieces 194 are distributed along a diagonal line inclined downward from left to right, and two first spacer pieces 195 are distributed along a diagonal The diagonal distribution from left to right is inclined upward, so that the first spacer piece 195 and the second spacer piece 194 are arranged in a staggered manner to improve the sealing effect of the spacer. The second spacer piece 194 and the first spacer piece 195 are used in conjunction with each other, and the gap between the spacer piece and the sleeve can be further reduced during the process of extending and retracting the casing, thereby improving the spacer effect. During use, open the closure cover 198, the front end of the telescopic mechanism 1 is docked with the form, and the front end outside of the outer sleeve 11 is provided with a first bolt hole 192, and the form is provided with a second bolt hole 192 correspondingly connected to the first bolt hole. Bolt holes 191, the first bolt hole 192 and the second bolt hole 191 are connected by connecting bolts 193, so that the front end of the outer sleeve 11 is fixed on the window, and the outer sleeve 11 can be arranged correspondingly to the window to seal the window After driving the telescopic sleeve 12 and the inner sleeve 18 to elongate, the second spacer piece 194 and the first spacer piece 195 can be pushed forward, the window is opened, and the concrete is inserted into the concrete for vibrating; before vibrating, first Drive all the telescopic sleeves 12 and inner sleeves 18 to extend in place, then drive the vibrator 13 to vibrate the concrete, then slowly shrink the sleeves, and shrink the sleeves while vibrating, which can improve the vibration effect; During the shrinkage process of the tube 12 and the inner casing 18, the barrier piece rotates backwards by itself under the concrete pressure, and always fits the outer wall of the casing to reduce the gap between the window and the casing; after the vibration is completed, close the With the vibrator 13, all the casings are shrunk in place, the baffles are automatically closed under the concrete pressure, the connection between the outer casing 11 and the window is released, the telescopic mechanism 1 is driven away from the working window 19, and then the upper sealing cover 198 is closed. Can.

在本发明的振捣装置中,可设置集控开关504,用于控制伸缩电机502的工作、电动机405的工作和液压推进器的工作,控制方式简单方便。In the vibrating device of the present invention, a centralized control switch 504 can be set to control the work of the telescopic motor 502, the work of the motor 405 and the work of the hydraulic propeller, and the control method is simple and convenient.

采用本发明的振捣装置,能够对同一水平混凝土层的任意位置进行振捣,提高振捣范围且无盲区死角,能够避免漏振,有效提高振捣质量,增加混凝土密实度,减少反弧段以下蜂窝麻面和气泡,使衬砌混凝土达到内实外美的效果。Adopting the vibrating device of the present invention can vibrate any position of the same horizontal concrete layer, increase the vibrating range without blind spots, avoid vibration leakage, effectively improve the vibrating quality, increase the compactness of concrete, and reduce the anti-arc section The following honeycomb pockmarks and air bubbles make the lining concrete achieve the effect of internal solidity and external beauty.

前述对本发明的具体示例性实施方案的描述是为了说明和例证的目的。这些描述并非想将本发明限定为所公开的精确形式,并且很显然,根据上述教导,可以进行很多改变和变化。对示例性实施例进行选择和描述的目的在于解释本发明的特定原理及其实际应用,从而使得本领域的技术人员能够实现并利用本发明的各种不同的示例性实施方案以及各种不同的选择和改变。本发明的范围意在由权利要求书及其等同形式所限定。The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. These descriptions are not intended to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to explain the specific principles of the invention and its practical application, thereby enabling others skilled in the art to make and use various exemplary embodiments of the invention, as well as various Choose and change. It is intended that the scope of the invention be defined by the claims and their equivalents.

Claims (8)

1. Novel adjustable plug-in type vibrating device of tunnel second lining, its characterized in that includes:
a bottom plate;
the guide rail is arranged on the bottom plate, and the lengths of the guide rail are distributed along the tunneling direction;
the bottom of the sliding steel frame is in sliding connection with the guide rail, and the sliding steel frame is driven to slide through a sliding driving mechanism;
the lower end of the lifting device is arranged on the sliding steel frame and used for lifting;
the telescopic mechanism is arranged at the upper end of the lifting device, the lengths of the telescopic mechanism are distributed along the tunneling direction, and the telescopic mechanism is driven to stretch through the telescopic driving mechanism;
the vibrator is arranged at the front end of the telescopic mechanism and is used for vibrating concrete; and
the working window is arranged at the trolley end mould and is provided with a window which corresponds to the front end of the telescopic mechanism and can be opened and closed.
2. The novel adjustable plug-in vibrating device for a tunnel secondary liner according to claim 1, wherein the sliding driving mechanism comprises a hydraulic propeller, the hydraulic propeller is mounted on the bottom plate and located at the rear side of the sliding steel frame, and a push rod of the hydraulic propeller is connected with the sliding steel frame.
3. The novel adjustable plug-in vibrating device for the tunnel secondary lining according to claim 1, wherein the lifting device comprises a rope-type telescopic arm mechanism, the rope-type telescopic arm mechanism comprises a plurality of telescopic arms and an electric push rod, the telescopic arms are movably sleeved with each other and are connected by adopting a rope-type structure, the electric push rod is positioned in the telescopic arms, the electric push rod is connected with a motor, and a traction pulley connected with a traction rope of the rope-type structure is arranged at the upper end of the electric push rod.
4. The novel adjustable plug-in vibrating device of a tunnel liner of claim 1, wherein the telescoping mechanism comprises:
the sleeves are sleeved with each other in a movable manner from inside to outside; the sleeve pipe positioned inside is an inner sleeve pipe, the sleeve pipe positioned outside is an outer sleeve pipe, the rest sleeve pipes are telescopic sleeve pipes, and the telescopic sleeve pipes are movably sleeved between the outer sleeve pipe and the inner sleeve pipe; the vibrator is arranged at the front end of the inner sleeve;
the right side of the rear end of the outer sleeve and the right side of the rear end of each telescopic sleeve are respectively provided with two miniature pulleys which are arranged in a front-back opposite mode, and the left side of the front end of the outer sleeve and the front-back two ends of the left side of each telescopic sleeve are respectively provided with one miniature pulley; the rear end of the inner sleeve is provided with two micro pulleys which are distributed oppositely left and right;
the inner side of the front end of the outer sleeve and the inner side of the front end of each telescopic sleeve are respectively provided with an end sealing ring, and the outer side of the rear end of the inner sleeve is provided with an end sealing ring; the lengths of all the end sealing rings along the expansion direction are sequentially reduced from inside to outside; and
and the traction wire is wound between all the micro pulleys, and the rear end of the traction wire extends out of the rear end of the sleeve and is used for driving the telescopic sleeve and the inner sleeve to stretch.
5. The novel adjustable inserted vibration device of a tunnel liner of claim 4, wherein a positioning pulley is arranged between two adjacent sleeves.
6. The adjustable second liner new and inserted vibration device of claim 4, wherein the telescoping mechanism comprises:
a rotary pile rotatably mounted to the rear end of the outer sleeve, the rear end of the traction wire being wound around the rotary pile for a plurality of turns; and
and the rotating shaft of the telescopic motor is connected with the rotating shaft of the rotary pile through a coupler.
7. The adjustable plug-in vibration device of claim 1, wherein the working window comprises:
the window body is arranged at the trolley end mould, and the window body is provided with the window which is correspondingly connected with the front end of the telescopic mechanism;
the window is provided with at least four baffle plates which can be rotated and opened towards the interior of the trolley end mould, the outer end of each baffle plate is rotationally connected with the window body, and the inner end of each baffle plate is in an arc shape corresponding to the telescopic mechanism; and
and the lower end of the closing cover is hinged with the lower end of the window body in a manner of being capable of turning up and down and is used for opening and closing the window.
8. The novel adjustable inserted vibration device of a tunnel liner of claim 7, wherein two of said barrier sheets are first barrier sheets and two other barrier sheets are second barrier sheets; the two first separation baffle plates are positioned at the front sides of the two second separation baffle plates, the two first separation baffle plates are enclosed into a hemispherical shell shape protruding forwards, and each second separation baffle plate is in a fan shape with a small inside and a large outside; the two second separation baffle plates are distributed along a diagonal line inclined downwards from left to right, and the two first separation baffle plates are distributed along a diagonal line inclined upwards from left to right.
CN202310317707.4A 2023-03-29 2023-03-29 A new type of adjustable plug-in vibrating device for the second lining of the tunnel Pending CN116427959A (en)

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