CN116427959A - A new type of adjustable plug-in vibrating device for the second lining of the tunnel - Google Patents
A new type of adjustable plug-in vibrating device for the second lining of the tunnel Download PDFInfo
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- CN116427959A CN116427959A CN202310317707.4A CN202310317707A CN116427959A CN 116427959 A CN116427959 A CN 116427959A CN 202310317707 A CN202310317707 A CN 202310317707A CN 116427959 A CN116427959 A CN 116427959A
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/10—Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/06—Solidifying concrete, e.g. by application of vacuum before hardening
- E04G21/08—Internal vibrators, e.g. needle vibrators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/20—Hydro energy
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Abstract
Description
技术领域technical field
本发明涉及地下工程领域,特别涉及一种隧道二衬新型可调节插入式振捣装置。The invention relates to the field of underground engineering, in particular to a novel adjustable plug-in vibrating device for the second lining of a tunnel.
背景技术Background technique
随着我国基础建设不断加强,隧道工程建设不断增长,国家对隧道建设的要求也不断提高,隧道混凝土衬砌的质量要求也越来越高。其中二衬混凝土施工质量则是影响隧道整体质量的关键因素,也是隧道质量的直接体现。在隧道施工过程中,振捣工序是防止混凝土外观出现蜂窝麻面,内部不密实等现象的必要工序。As my country's infrastructure continues to strengthen and tunnel construction continues to grow, the country's requirements for tunnel construction are also increasing, and the quality requirements for tunnel concrete lining are also getting higher and higher. Among them, the construction quality of the second lining concrete is the key factor affecting the overall quality of the tunnel, and it is also a direct reflection of the tunnel quality. During the tunnel construction process, the vibrating process is a necessary process to prevent the appearance of honeycomb pockmarks on the appearance of the concrete and the lack of compactness inside.
隧道起拱线以下部位为反拱段,由于混凝土浇筑时气泡往上排出,起拱线以下大部分气泡往二衬内弧面堆积且难以排出,导致二衬起拱线以下部位混凝土凝结后存在大量蜂窝麻面。The part below the arch line of the tunnel is the anti-arch section. Since the air bubbles are discharged upward during concrete pouring, most of the air bubbles below the arch line accumulate on the inner arc surface of the second lining and are difficult to discharge, resulting in the existence of concrete below the arch line of the second lining. Lots of honeycomb pockmarks.
目前,二衬混凝土振捣方式基本采用插入式振捣棒结合普通附着式振动器的方式进行,隧道起拱线以下的拱墙甚至大多数完全依靠工人用振捣棒进行人工插入式振捣。而完全依靠传统的插入式振捣棒振捣有以下弊端:台车工作窗口间距较大,且工作窗口较小,加上环向钢筋对窗口的阻挡,振捣棒可操作空间狭小,窗口之间的部位极易漏振;且由于箍筋、架立筋等横穿隧道二衬,振捣棒很容易接触钢筋;且振捣棒完全由工人进行操作,且操作需要多名工人进行协作,劳动强度大,主观性较强,难以保证施工质量。由于振捣方式的缺陷加上反弧段气泡不易排出,大多数隧道施工完成后反弧段以下拱墙存在严重的蜂窝麻面等外观缺陷。At present, the method of vibrating the secondary lining concrete is basically carried out by inserting vibrating rods combined with ordinary attached vibrators. Even most of the arch walls below the tunnel arching line rely on workers to use vibrating rods for manual insertion vibration. However, relying entirely on the traditional plug-in vibrating rod has the following disadvantages: the distance between the working windows of the trolley is relatively large, and the working window is small, and the circular steel bar blocks the window, so the operable space of the vibrating rod is narrow, and the working window between the windows is small. The parts between the tunnels are prone to vibration leakage; and because the stirrups and vertical bars cross the second lining of the tunnel, the vibrating rods are easy to contact the steel bars; and the vibrating rods are completely operated by workers, and the operation requires the cooperation of multiple workers. The labor intensity is high, the subjectivity is strong, and it is difficult to guarantee the construction quality. Due to the defects of the vibrating method and the fact that the air bubbles in the anti-arc section are not easy to discharge, most of the tunnels have serious appearance defects such as honeycomb pockmarks in the arch walls below the anti-arc section after the construction is completed.
因此,设计一种用于振捣隧道反拱段二次衬砌,且振捣覆盖范围大,便于操作,能减少工人劳动强度,提高隧道二次衬砌外观质量的振捣装置具有重要意义。Therefore, it is of great significance to design a vibrating device for vibrating the secondary lining of the anti-arch section of the tunnel, which has a large vibrating coverage, is easy to operate, can reduce the labor intensity of workers, and improves the appearance quality of the secondary lining of the tunnel.
发明内容Contents of the invention
本发明的目的在于提供一种隧道二衬新型可调节插入式振捣装置,从而克服现有插入式振捣方式劳动强度大、插入范围较狭小、盲区较多以及极易造成区域漏振的缺点。The purpose of the present invention is to provide a new type of adjustable plug-in vibrating device for the second lining of the tunnel, so as to overcome the shortcomings of the existing plug-in vibrating method, such as high labor intensity, narrow insertion range, many blind areas, and easy to cause regional vibration leakage. .
为实现上述目的,本发明提供了一种隧道二衬新型可调节插入式振捣装置,包括:底板;导轨,其设置于所述底板上,所述导轨的长度沿隧道掘进方向分布;滑动钢架,其底部与所述导轨滑动连接,且所述滑动钢架通过滑动驱动机构驱动进行滑动;升降装置,其下端安装于所述滑动钢架上,用于升降;伸缩机构,其安装于所述升降装置的上端,所述伸缩机构的长度沿隧道掘进方向分布,且所述伸缩机构通过伸缩驱动机构驱动进行伸缩;振捣器,其安装于所述伸缩机构的前端,用于对混凝土进行振捣;以及工作窗口,其安装于台车端模处,所述工作窗口上设有与所述伸缩机构的前端相对应且能够开闭的窗口。In order to achieve the above object, the present invention provides a new type of adjustable plug-in vibrating device for the second lining of the tunnel, which includes: a bottom plate; frame, the bottom of which is slidingly connected with the guide rail, and the sliding steel frame is driven to slide by the sliding drive mechanism; the lifting device, the lower end of which is installed on the sliding steel frame, is used for lifting; the telescopic mechanism, which is installed on the The upper end of the lifting device, the length of the telescopic mechanism is distributed along the direction of tunnel excavation, and the telescopic mechanism is driven by the telescopic drive mechanism to expand and contract; the vibrator is installed on the front end of the telescopic mechanism for concrete. vibrating; and a working window, which is installed at the end mold of the trolley, and the working window is provided with a window corresponding to the front end of the telescopic mechanism and capable of opening and closing.
优选地,上述技术方案中,所述滑动驱动机构包括液压推进器,所述液压推进器安装于所述底板上且位于所述滑动钢架的后侧,所述液压推进器的推杆与所述滑动钢架连接。Preferably, in the above technical solution, the sliding drive mechanism includes a hydraulic propeller, the hydraulic propeller is installed on the bottom plate and located at the rear side of the sliding steel frame, the push rod of the hydraulic propeller is connected to the The sliding steel frame connection described above.
优选地,上述技术方案中,所述升降装置包括绳排式伸缩臂机构,所述绳排式伸缩臂机构包括多个伸缩臂和电动推杆,多个所述伸缩臂相互活动套接且采用绳排式结构连接,所述电动推杆位于所述伸缩臂内,所述电动推杆与电动机连接,且所述电动推杆的上端设有与所述绳排式结构的牵引绳相连接的牵引滑轮。Preferably, in the above technical solution, the lifting device includes a rope row type telescopic arm mechanism, and the rope row type telescopic arm mechanism includes a plurality of telescopic arms and electric push rods, and a plurality of the telescopic arms are movably socketed with each other and adopt Rope row structure connection, the electric push rod is located in the telescopic arm, the electric push rod is connected to the motor, and the upper end of the electric push rod is provided with a pull rope connected with the rope row structure. Traction pulley.
优选地,上述技术方案中,所述伸缩机构包括:多个套管,多个所述套管由内至外相互活动套接;其中,位于内部的所述套管为内套管,位于外部的所述套管为外套管,其余所述套管为伸缩套管,所述伸缩套管活动套设于所述外套管和所述内套管之间;所述振捣器设置于所述内套管的前端;微型滑轮,所述外套管后端的右侧、以及每个所述伸缩套管后端的右侧均设有两个前后相对设置的所述微型滑轮,且所述外套管前端的左侧、以及每个所述伸缩套管左侧的前后两端均设有一个所述微型滑轮;所述内套管的后端设有两个左右相对分布的所述微型滑轮;密封圈,所述外套管的前端内侧、以及每个所述伸缩套管的前端内侧均设有端头密封圈,所述内套管的后端外侧设有端部密封圈;所有的所述端头密封圈沿伸缩方向的长度由内到外依次减小;以及牵引线,其绕设于所有的所述微型滑轮之间,且所述牵引线的后端延伸出所述套管的后端之外,用于驱动所述伸缩套管和所述内套管伸缩。Preferably, in the above technical solution, the telescoping mechanism includes: a plurality of sleeves, which are movably socketed from the inside to the outside; wherein, the inner sleeve is an inner sleeve, and the outer sleeve is The casing is the outer casing, and the other casings are telescopic casings, and the telescopic casing is movably sleeved between the outer casing and the inner casing; the vibrator is arranged on the The front end of the inner casing; the miniature pulley, the right side of the rear end of the outer casing and the right side of the rear end of each telescopic casing are provided with two miniature pulleys oppositely arranged front and back, and the front end of the outer casing The left side and the front and rear ends of each telescopic sleeve on the left side are provided with a miniature pulley; the rear end of the inner sleeve is provided with two miniature pulleys that are relatively distributed left and right; the sealing ring , the inside of the front end of the outer sleeve and the inside of the front end of each of the telescopic sleeves are provided with an end sealing ring, and the outer rear end of the inner sleeve is provided with an end sealing ring; all of the ends The length of the sealing ring along the telescopic direction decreases sequentially from the inside to the outside; and a traction line, which is wound between all the miniature pulleys, and the rear end of the traction line extends out of the rear end of the sleeve Outside, it is used to drive the expansion and contraction of the telescopic sleeve and the inner sleeve.
优选地,上述技术方案中,相邻两个所述套管之间设有定位滑轮。Preferably, in the above technical solution, a positioning pulley is provided between two adjacent sleeves.
优选地,上述技术方案中,所述伸缩机构包括:旋转桩,其以能够转动的方式安装于所述外套管的后端,所述牵引线的后端于所述旋转桩上绕设多圈;以及伸缩电机,所述伸缩电机的转轴通过联轴器与所述旋转桩的转轴连接。Preferably, in the above technical solution, the telescoping mechanism includes: a rotating pile, which is rotatably mounted on the rear end of the outer casing, and the rear end of the pulling wire is wound multiple times around the rotating pile and a telescopic motor, the rotating shaft of the telescopic motor is connected with the rotating shaft of the rotating pile through a coupling.
优选地,上述技术方案中,所述工作窗口包括:窗体,其安装于台车端模处,所述窗体上开设有与所述伸缩机构的前端对应连接的所述窗口;隔档片,所述窗口处设有至少四个能够向台车端模内部转动打开的所述隔档片,每个所述隔挡片的外端与所述窗体转动连接,每个所述隔档片的内端呈与所述伸缩机构相对应的弧形状;以及封闭盖,其下端以能够上下翻转的方式与所述窗体的下端铰接,用于开闭所述窗口。Preferably, in the above technical solution, the working window includes: a window, which is installed at the end mold of the trolley, and the window correspondingly connected with the front end of the telescopic mechanism is opened on the window; , the window is provided with at least four spacer pieces that can be rotated and opened to the inside of the trolley end mold, the outer end of each of the spacer pieces is connected to the window in rotation, each of the spacer pieces The inner end of the inner end is in an arc shape corresponding to the telescopic mechanism; and the lower end of the closure cover is hinged to the lower end of the window in a manner capable of turning up and down, and is used for opening and closing the window.
优选地,上述技术方案中,其中两个所述隔档片为第一隔档片,另外两个所述隔档片为第二隔档片;两个所述第一隔档片位于两个所述第二隔档片的前侧,且两个所述第一隔档片围成向前凸设的半球形壳体状,每个所述第二隔档片呈内小外大的扇形状;其中,两个所述第二隔档片沿自左至右向下倾斜的对角线分布,两个所述第一隔档片沿自左至右向上倾斜的对角线分布。Preferably, in the above technical solution, two of the barrier sheets are the first barrier sheets, and the other two barrier sheets are the second barrier sheets; the two first barrier sheets are located between the two The front side of the second partition, and the two first partitions are surrounded by a hemispherical shell shape protruding forward, and each of the second partitions is a fan with a small inside and a large outside. Shape; wherein, the two second partitions are distributed along a diagonal line that slopes downward from left to right, and the two first partitions are distributed along a diagonal line that slopes upward from left to right.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1.本发明振捣装置用于隧道反弧段以下且由机械控制的插入式振捣装置,操作简单,减小工人劳动强度和操作的主观性;且振捣装置的工作窗口不同于传统振捣装置,工作窗口位于隧道的台车端模处,不受原来工作窗口和操作空间约束,能够减少工作窗口数量,通过伸缩机构能够将振捣器插入混凝土模板内同一水平混凝土层的任意位置进行振捣,提高振捣范围且无盲区死角,能够避免漏振,有效提高振捣质量,增加混凝土密实度,减少反弧段以下蜂窝麻面和气泡,使衬砌混凝土达到内实外美的效果;1. The vibrating device of the present invention is used for the plug-in vibrating device below the anti-arc section of the tunnel and is mechanically controlled. It is easy to operate, reduces the labor intensity of workers and the subjectivity of operation; and the working window of the vibrating device is different from that of traditional vibrating devices. Tamping device, the working window is located at the end formwork of the trolley in the tunnel, which is not restricted by the original working window and operating space, which can reduce the number of working windows, and the vibrator can be inserted into any position of the same horizontal concrete layer in the concrete formwork through the telescopic mechanism. Vibration, improve the vibrating range and no blind area, can avoid leakage vibration, effectively improve the quality of vibration, increase the compactness of concrete, reduce the honeycomb pitting and air bubbles below the anti-arc section, so that the lining concrete can achieve the effect of inner solid and outer beauty;
2.本发明振捣装置在进行振捣工作的同时,能够对台车端模形成附加侧向支撑作用,以抵消振捣作业的振动作用对台车端模带来的不良影响,防止台车端模松动。2. The vibrating device of the present invention can form an additional lateral support effect on the end mold of the trolley when vibrating, so as to offset the adverse effects of the vibration of the vibrating operation on the end mold of the trolley and prevent the trolley from The end mold is loose.
附图说明Description of drawings
图1是根据本发明的隧道二衬新型可调节插入式振捣装置的结构示意图。Fig. 1 is a structural schematic diagram of a novel adjustable plug-in vibrating device for the second lining of a tunnel according to the present invention.
图2是根据本发明的伸缩机构和伸缩驱动机构连接的结构示意图。Fig. 2 is a structural schematic diagram of the connection between the telescoping mechanism and the telescopic driving mechanism according to the present invention.
图3是根据本发明的图2的俯视示意图。FIG. 3 is a schematic top view of FIG. 2 according to the present invention.
图4是根据本发明的图3的A-A线剖视示意图。Fig. 4 is a schematic cross-sectional view along line A-A of Fig. 3 according to the present invention.
图5是根据本发明的伸缩机构处于收缩状态的结构示意图。Fig. 5 is a structural schematic diagram of the telescoping mechanism in a contracted state according to the present invention.
图6是根据本发明的伸缩机构处于伸长状态的结构示意图。Fig. 6 is a structural schematic diagram of the telescoping mechanism in an extended state according to the present invention.
图7是根据本发明的升降装置的结构示意图。Fig. 7 is a schematic structural view of the lifting device according to the present invention.
图8是根据本发明的图7的右视示意图。Fig. 8 is a schematic right side view of Fig. 7 according to the present invention.
图9是根据本发明的工作窗口与台车端模的安装结构示意图。Fig. 9 is a schematic diagram of the installation structure of the working window and the trolley end form according to the present invention.
图10是根据本发明的工作窗口的结构示意图。Fig. 10 is a schematic diagram of the structure of the working window according to the present invention.
图11是根据本发明的图10的1-1线剖视示意图。Fig. 11 is a schematic cross-sectional view along line 1-1 of Fig. 10 according to the present invention.
图12是根据本发明的图10的2-2线剖视示意图。Fig. 12 is a schematic cross-sectional view along line 2-2 of Fig. 10 according to the present invention.
图13是根据本发明的伸缩机构与工作窗口连接的结构示意图。Fig. 13 is a structural schematic diagram of the connection between the telescoping mechanism and the working window according to the present invention.
主要附图标记说明:Explanation of main reference signs:
1-伸缩机构,2-微型滑轮,201-第二微型滑轮,202第一微型滑轮,203-第三微型滑轮,3-固定架,4-升降装置,401-连接螺栓孔,402-牵引滑轮,403-伸缩臂,404-电动推杆,405-电动机,5-伸缩驱动机构,501-旋转桩,502-伸缩电机,503-联轴器,504-集控开关,6-导轨,7-底板,8-滑动钢架,9-滑动驱动机构,10-端头密封圈,11-外套管,12-伸缩套管,13-振捣器,14-端部密封圈,15-定位滑轮,16-牵引线,17-台车端模,18-内套管,19-工作窗口,191-第二螺栓孔,192-第一螺栓孔,193-连接螺栓,194-第二隔档片,195-第一隔档片,196-旋转部件,197-旋转轴,198-封闭盖。1-telescopic mechanism, 2-miniature pulley, 201-second miniature pulley, 202 first miniature pulley, 203-third miniature pulley, 3-fixed frame, 4-lifting device, 401-connecting bolt hole, 402-traction pulley , 403-telescopic arm, 404-electric push rod, 405-motor, 5-telescopic drive mechanism, 501-rotary pile, 502-telescopic motor, 503-coupling, 504-centralized control switch, 6-rail, 7- Bottom plate, 8-sliding steel frame, 9-sliding drive mechanism, 10-end sealing ring, 11-outer sleeve, 12-telescopic sleeve, 13-vibrator, 14-end sealing ring, 15-positioning pulley, 16-Travel line, 17-Trolley end mold, 18-Inner casing, 19-Working window, 191-Second bolt hole, 192-First bolt hole, 193-Connecting bolt, 194-Second spacer, 195-the first spacer, 196-rotating parts, 197-rotating shaft, 198-closing cover.
具体实施方式Detailed ways
下面结合附图,对本发明的具体实施方式进行详细描述,但应当理解本发明的保护范围并不受具体实施方式的限制。The specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, but it should be understood that the protection scope of the present invention is not limited by the specific embodiments.
除非另有其它明确表示,否则在整个说明书和权利要求书中,术语“包括”或其变换如“包含”或“包括有”等等将被理解为包括所陈述的元件或组成部分,而并未排除其它元件或其它组成部分。Unless expressly stated otherwise, throughout the specification and claims, the term "comprise" or variations thereof such as "includes" or "includes" and the like will be understood to include the stated elements or constituents, and not Other elements or other components are not excluded.
图1至图13显示了根据本发明优选实施方式的一种隧道二衬新型可调节插入式振捣装置的结构示意图,该振捣装置包括底板7、导轨6、滑动钢架8、升降装置4、伸缩机构1、振捣器13以及工作窗口19。Figures 1 to 13 show a schematic structural view of a new type of adjustable plug-in vibrating device for the second lining of the tunnel according to a preferred embodiment of the present invention. The vibrating device includes a
参考图1、图9和图13,导轨6设置于底板7上,导轨6的长度沿隧道掘进方向分布。其中,以隧道的掘进方向为前后方向。滑动钢架8的底部与导轨6滑动连接,且滑动钢架8通过滑动驱动机构9驱动进行滑动,从而调节振捣装置的位置。升降装置4的下端安装于滑动钢架8上,用于升降,调整振捣装置的高度。伸缩机构1安装于升降装置4的上端,伸缩机构1的长度沿隧道掘进方向分布,以隧道掘进方向为前后方向。伸缩机构1通过伸缩驱动机构5驱动进行伸缩,从而调整伸缩机构1沿前后方向的长度。振捣器13安装于伸缩机构1的前端,用于对混凝土进行振捣。工作窗口19安装于台车端模17处,工作窗口19上设有与伸缩机构1的前端相对应且能够开闭的窗口,通过窗口对混凝土进行振捣。将工作窗口19设置于台车端模17处,不仅能够便于振捣器13对同一水平混凝土层的任意位置进行振捣,还能够对台车端模17形成附加侧向支撑作用,以抵消振捣作业的振动作用对台车端模17带来的不良影响,防止台车端模17松动。使用时,通过升降装置4调节伸缩机构1的高度,以使伸缩机构1的前端与工作窗口19处于同一高度上;再通过滑动驱动机构9驱动滑动钢架8沿导轨6前后滑动,以使伸缩机构1的前端与工作窗口19对接;通过伸缩驱动机构5驱动伸缩机构1伸缩,以便调整振捣器13的插入深度,操作简单,减小工人劳动强度和操作的主观性;且能够对同一水平混凝土层的任意位置进行振捣,提高振捣范围且无盲区死角,能够避免漏振,有效提高振捣质量,增加混凝土密实度,减少反弧段以下蜂窝麻面和气泡,使衬砌混凝土达到内实外美的效果。Referring to Fig. 1, Fig. 9 and Fig. 13, the
参考图1,滑动驱动机构9可为电机驱动的丝杆螺母结构,也可为液压推进器等结构。优选地,滑动驱动机构9包括液压推进器,液压推进器安装于底板7上且位于滑动钢架8的后侧,液压推进器的推杆与滑动钢架8连接,通过液压推进器驱动滑动钢架8沿导轨6前后滑动Referring to FIG. 1 , the slide driving mechanism 9 may be a motor-driven screw nut structure, or may be a structure such as a hydraulic propeller. Preferably, the sliding drive mechanism 9 includes a hydraulic propeller, the hydraulic propeller is installed on the
参考图1、图7和图8,升降装置4可为液压缸,也可为绳排式伸缩臂机构等结构。优选地,升降装置4包括绳排式伸缩臂机构,绳排式伸缩臂机构包括多个伸缩臂403和电动推杆404,多个伸缩臂403相互活动套接且采用绳排式结构连接。电动推杆404位于伸缩臂403内,电动推杆404与电动机405连接,通过电动机405驱动电动推杆404伸缩。电动推杆404的上端设有与绳排式结构的牵引绳相连接的牵引滑轮402。其中,位于最内部的伸缩臂403的上端通过固定架3与伸缩机构1连接,且固定架3与伸缩臂403的上端通过连接螺栓孔401和螺栓连接,位于最外部的伸缩臂403的下端与滑动钢架8固定连接。工作时,通过驱动电动推杆404伸缩,带动牵引绳移动,从而带动多个伸缩臂403依次伸长或收缩,进而带动伸缩机构1升降。Referring to Fig. 1, Fig. 7 and Fig. 8, the lifting device 4 can be a hydraulic cylinder, or can be a structure such as a rope row type telescopic arm mechanism. Preferably, the lifting device 4 includes a rope-row telescopic arm mechanism, which includes a plurality of
参考图1至图6,伸缩机构1可为液压缸结构,也可为多个套管相互活动套接等结构。优选地,伸缩机构1包括多个套管、微型滑轮2、密封圈以及牵引线16。多个套管由内至外相互活动套接,且两个相邻的套管之间设有限位机构,避免套管在伸出时,滑出套管;而限位机构可为相互抵靠的凸块结构,套管内侧的前端凸设有凸块,套管外侧的后端凸设有凸块,当套管向前滑动至极限位置时,该套管后端的凸块与外侧相邻套管前端的凸块相互抵靠,避免脱离。其中,位于内部的套管为内套管18,位于外部的套管为外套管11,其余套管为伸缩套管12,伸缩套管12活动套设于外套管11和内套管18之间。振捣器13设置于内套管18的前端,且能够封闭内套管18,避免混凝土流入内套管18内。外套管11后端的右侧、以及每个伸缩套管12后端的右侧均设有两个前后相对设置的微型滑轮2,将该微型滑轮2命名为第一微型滑轮202。外套管11前端的左侧、以及每个伸缩套管12左侧的前后两端均设有一个微型滑轮2,将该微型滑轮2命名为第二微型滑轮201。内套管18的后端设有两个左右相对分布的微型滑轮2,将该微型滑轮2命名为第三微型滑轮203。外套管11的前端内侧、以及每个伸缩套管12的前端内侧均设有端头密封圈10,内套管18的后端外侧设有端部密封圈14,以起到密封作用,避免混凝土从套管间的间隙流入套管内;又因为端头密封圈10和端部密封圈14均为环形状,在振捣器13振捣过程中,能够起到减震的作用,避免振动影响到装置整体和台车端模。所有的端头密封圈10沿伸缩方向的长度由内到外依次减小,使套管受到的摩擦阻力形成梯度,在后续驱动伸缩的过程中,摩擦阻力小的套管先伸缩。即在伸长过程中,伸缩套管12由外至内依次伸长,内套管18最后伸出;收缩过程中,伸缩套管12由外至内依次收缩,内套管18最后收回。牵引线16绕设于所有的微型滑轮2之间,且牵引线16的后端延伸出套管的后端之外,用于驱动伸缩套管和内套管18伸缩。其中,伸缩套管12从外往里依次为第一伸缩套管、第二伸缩套管、……、第N伸缩套管(N取整数)。牵引线16依次绕设于外套管11的第二微型滑轮201的前侧、第一伸缩套管后端的第二微型滑轮201的后侧、第一伸缩套管前端的第二微型滑轮201的前侧、第二伸缩套管后端的第二微型滑轮201的后侧、第二伸缩套管前端的第二微型滑轮201的前侧、……、第N伸缩套管后端的第二微型滑轮201的后侧、第N伸缩套管前端的第二微型滑轮201的前侧、内套管18后端左侧的第三微型滑轮203的后侧、内套管18后端右侧的第三微型滑轮203的前侧、以及依次从内到外的套管的两个第一微型滑轮202之间;且牵引线16的后端向后延伸出套管之外,通过拉动牵引绳,便能够驱动伸缩套管和内套管18伸缩,结构简单。为了保证微型滑轮2能够正常工作,内套管18后端的微型滑轮2和伸缩套管12后端的微型滑轮2,在套管伸缩的过程中,始终位于相邻外侧套管的内部,避免其接触外部混凝土;伸缩套管12前端的微型滑轮2设置于伸缩套管12内部且位于端头密封圈10的后侧,外套管11前端的微型滑轮2位于其端头密封圈10的后侧,避免微型滑轮2接触外部混凝土。在使用时,外套管11的前端与工作窗口配合连接,即外套管11位于台车端模17外部,不会接触混凝土。因此,与混凝土接触的套管能够始终保持密封状态,避免混凝土流入套管内。使用时,先驱动所有的套管伸长到位,再驱动振捣器13振捣混凝土,然后慢慢收缩套管,边振捣边收缩套管,能够提高振捣效果。Referring to Fig. 1 to Fig. 6, the
参考图4,优选地,相邻两个套管之间设有定位滑轮15,以便于套管沿前后方向滑动;且通过端头密封圈10、端部密封圈14和定位滑轮15的环向约束作用,在套管向前后方向伸缩时,能够避免套管之间相互转动。With reference to Fig. 4, preferably, positioning
参考图1至图3,优选地,伸缩机构1包括旋转桩501以及伸缩电机502。旋转桩501以能够转动的方式安装于外套管11的后端,牵引线16的后端于旋转桩501上绕设多圈。伸缩电机502的转轴通过联轴器503与旋转桩501的转轴连接;通过伸缩电机502驱动旋转桩501正反转,便能驱动牵引线16收放,进而带动套管伸缩。Referring to FIG. 1 to FIG. 3 , preferably, the
参考图9至图13,优选地,工作窗口19包括窗体、隔档片以及封闭盖198。窗体安装于台车端模17处,窗体上开设有与伸缩机构1的外套管11前端对应连接的窗口,且窗口与外套管11相对应,以使伸缩机构1与窗体对接时,外套管11能够与窗口对应连接,密封窗口,避免混凝土从窗口与外套管11之间的间隙流出。窗口处设有至少四个能够向台车端模17内部转动打开的隔档片,每个隔挡片的外端与窗体之间通过旋转部件196和旋转轴197转动连接。且每个隔档片的内端呈与伸缩机构的内套管18相对应的弧形状,当内套管18收回时,隔档片的内端能够与内套管18相贴合,关闭窗口,减少缝隙。隔档片未工作时处于关闭状态,工作状态下由于伸缩机构1的推进可向前翻转打开;当伸缩机构1收回时,隔挡片在混凝土的压力作用下始终贴合伸缩机构1,直至伸缩机构1全部收回时,隔挡片自行关闭,隔绝大部分混凝土往外流出。封闭盖198的下端以能够上下翻转的方式与窗体的下端铰接,用于开闭窗口。其中,封闭盖198的上端与窗体之间可采用锁扣连接,便于开闭。进一步优选地,其中两个隔档片为第一隔档片195,另外两个隔档片为第二隔档片194。两个第一隔档片195位于两个第二隔档片194的前侧,且两个第一隔档片195围成向前凸设的半球形壳体状,以使呈半球形壳体状的两个第一隔档片195位于台车端模17内部。每个第二隔档片194呈内小外大的扇形状,且两个第二隔档片194沿自左至右向下倾斜的对角线分布,两个第一隔档片195沿自左至右向上倾斜的对角线分布,以使第一隔档片195和第二隔档片194相互错开设置,提高隔档密封效果。将第二隔档片194与第一隔档片195相互配合使用,在套管伸出和收回的过程中,能够进一步减小隔档片与套管之间的缝隙,提高隔档效果。使用时,打开封闭盖198,将伸缩机构1的前端与窗体对接,且外套管11的前端外侧设有第一螺栓孔192,窗体上设有与第一螺栓孔192对应连接的第二螺栓孔191,第一螺栓孔192与第二螺栓孔191之间采用连接螺栓193连接,从而将外套管11的前端固定在窗体上,且使外套管11能够与窗口相对应设置,密封窗口;驱动伸缩套管12和内套管18伸长后,可以向前推开第二隔档片194和第一隔档片195,打开窗口,插入混凝土内进行振捣;在振捣前,先驱动所有的伸缩套管12和内套管18伸长到位,再驱动振捣器13振捣混凝土,然后慢慢收缩套管,边振捣边收缩套管,能够提高振捣效果;在伸缩套管12和内套管18收缩的过程中,隔挡片在混凝土压力下自行向后转动,始终贴合套管的外侧壁,减小窗口与套管之间的缝隙;完成振捣后,关闭振捣器13,所有的套管收缩到位,隔挡片在混凝土压力下自行关闭,解除外套管11与窗体之间的连接,驱动伸缩机构1远离工作窗口19,然后关闭上封闭盖198即可。Referring to FIG. 9 to FIG. 13 , preferably, the working
在本发明的振捣装置中,可设置集控开关504,用于控制伸缩电机502的工作、电动机405的工作和液压推进器的工作,控制方式简单方便。In the vibrating device of the present invention, a
采用本发明的振捣装置,能够对同一水平混凝土层的任意位置进行振捣,提高振捣范围且无盲区死角,能够避免漏振,有效提高振捣质量,增加混凝土密实度,减少反弧段以下蜂窝麻面和气泡,使衬砌混凝土达到内实外美的效果。Adopting the vibrating device of the present invention can vibrate any position of the same horizontal concrete layer, increase the vibrating range without blind spots, avoid vibration leakage, effectively improve the vibrating quality, increase the compactness of concrete, and reduce the anti-arc section The following honeycomb pockmarks and air bubbles make the lining concrete achieve the effect of internal solidity and external beauty.
前述对本发明的具体示例性实施方案的描述是为了说明和例证的目的。这些描述并非想将本发明限定为所公开的精确形式,并且很显然,根据上述教导,可以进行很多改变和变化。对示例性实施例进行选择和描述的目的在于解释本发明的特定原理及其实际应用,从而使得本领域的技术人员能够实现并利用本发明的各种不同的示例性实施方案以及各种不同的选择和改变。本发明的范围意在由权利要求书及其等同形式所限定。The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. These descriptions are not intended to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to explain the specific principles of the invention and its practical application, thereby enabling others skilled in the art to make and use various exemplary embodiments of the invention, as well as various Choose and change. It is intended that the scope of the invention be defined by the claims and their equivalents.
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